Hakko FR-701 Instruction Manual

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REPAIR SYSTEM
FR-701
Instruction Manual
Thank you for purchasing the HAKKO FR-701 Repair System.
This product is a multi-purpose machine that uses
the quick-change mechanism.
Please read the manual before operating the HAKKO FR-701.
Please keep this manual readily accessible for reference.
TABLE OF CONTENTS
1. PACKING LIST
2. SPECIFICATIONS
3. WARNINGS, CAUTIONS AND NOTES
4. PART NAMES (Soldering iron)
5. INITIAL SETUP (Soldering iron)
6. OPERATION (Soldering iron)
7. PARAMETER SETTING (Soldering iron)
8. MAINTENANCE (Soldering iron)
9. CHECKING PROCEDURE (Soldering iron)
10. ERROR MESSAGE (Soldering iron)
11. PART NAMES (Desoldering Tool)
12. INITIAL SETUP (Desoldering Tool)
13. OPERATION (Desoldering Tool)
14. PARAMETER SETTING (Desoldering Tool)
15. MAINTENANCE (Desoldering Tool)
16. CHECKING PROCEDURE (Desoldering Tool)
17. ERROR MESSAGE (Desoldering Tool)
18. TROUBLE SHOOTING GUIDE
19. TIP & NOZZLE STYLES
20. PARTS LIST
21. WIRING DIAGRAM
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................................ 36
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2
2. SPECIFICATIONS
Handpiece (Desodering tool HAKKO FR-4103)
Power consumption
Nozzle to ground resistance
Nozzle to ground potential
Cord length
Length (w/o cord)
Weight (w/o cord)
140 W (24 V)
<2 Ω
<2 mV
1.2 m (3.9 ft.)
168 mm with N61-05 nozzle
190 g with N61-05 nozzle
65 W (26 V)
<2
<2 mV
Ceramic heater
1.2 m (3.9 ft.)
217 mm (8.5 in.) with B tip
46 g (0.10 lb.) with B tip
Power consumption 260 W
* The temperature was measured using the FG-101 Soldering Tester. * This product is protected against electrostatic discharge. * Specifications and design are subject to change without notice.
Handpiece (Soldering iron HAKKO FX-8801)
Power consumption
Tip to ground resistance
Tip to ground potential
Heating element
Cord length
Total length (w/o cord)
Weight (w/o cord)
Station (Soldering iron)
Output
Temperature range
Temperature stability
AC 26 V
50 - 480 (120 - 899)
±1(±1.8℉) at idle temperature
When set to 200 - 480℃ (400 - 899℉)
Station (Desoldering tool)
Output
Vacuum generator
Vacuum pressure (max.)
Suction flow
Temperature range
Temperature stability
AC 24 V
Vacuum pump, double cylinder type
80 kPa (600 mmHg)
15 L/min.
330 - 450℃ (620 - 850℉)
±5℃ (
±
9℉) at idle temperature
Station
HAKKO FR-701
Dimensions (W × H × D)
Weight
190 (W) × 140 (H) × 220 (D) mm
(7.5 × 5.5 × 8.7 in.)
6.2 kg (13.7 lb.)
Electrostatic Protection
This product includes such features as electrically conductive plastic parts and grounding of the unit as measures to protect the device to be soldered from the effects of static electricity. Be sure to observe the following instructions:
1. The plastic parts are not insulators, they are conductors. When making repairs or replacing parts, take sufficient care not to expose live electrical parts or damage insulation materials.
2. Be sure to ground the unit during use.
CAUTION
1. PACKING LIST
Please check to make sure that all items listed below are included in the package.
HAKKO FR-701 station Power cord HAKKO FX-8801 soldering iron with cleaning sponge HAKKO FH-800 iron holder Cleaning wire
HAKKO FR-701
1 1
1 1 1
Cleaning wire
HAKKO FR-4103 handpiece with N61-05 (ø1.0 mm [0.04 in] type S) nozzle HAKKO FH-410 iron holder Tool box Instruction manual
HAKKO FX-8801
HAKKO FH-800
Cleaning wire
or
HAKKO FR-4103
HAKKO FH-410
Cleaning sponge
Power cord
1 1 1 1
Tool box
×1
Ceramicpaper Filter (forhandpiece)
Filter
(forstation)
CleaningPin (forø1.0mmnozzle)
×2×4
×1
CleaningPin (forheatingelement)
CleaningDrill (forø1.0mmnozzle)
Nozzlewrench
1
×1
×1
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2. SPECIFICATIONS
HAKKO FR-701
Power consumption 260 W
Station
Dimensions (W × H × D)
Weight
190 (W) × 140 (H) × 220 (D) mm
(7.5 × 5.5 × 8.7 in.)
6.2 kg (13.7 lb.)
Station (Soldering iron)
Output
Temperature range
Temperature stability
AC 26 V
50 - 480 (120 - 899)
±1℃ (±1.8℉) at idle temperature
When set to 200 - 480℃ (400 - 899℉)
Station (Desoldering tool)
Output
Vacuum generator
Vacuum pressure (max.)
Suction flow
Temperature range
Temperature stability
AC 24 V
Vacuum pump, double cylinder type
80 kPa (600 mmHg)
15 L/min.
330 - 450℃ (620 - 850℉)
±5℃ (
±
9℉) at idle temperature
Handpiece (Soldering iron HAKKO FX-8801)
Power consumption
Tip to ground resistance
Tip to ground potential
Heating element
Cord length
Total length (w/o cord)
Weight (w/o cord)
65 W (26 V)
<2
<2 mV
Ceramic heater
1.2 m (3.9 ft.)
217 mm (8.5 in.) with B tip
46 g (0.10 lb.) with B tip
Handpiece (Desodering tool HAKKO FR-4103)
Power consumption
Nozzle to ground resistance
Nozzle to ground potential
Cord length
Length (w/o cord)
Weight (w/o cord)
* The temperature was measured using the FG-101 Soldering Tester. * This product is protected against electrostatic discharge. * Specifications and design are subject to change without notice.
140 W (24 V)
<2 Ω
<2 mV
1.2 m (3.9 ft.)
168 mm with N61-05 nozzle
190 g with N61-05 nozzle
CAUTION
Electrostatic Protection
This product includes such features as electrically conductive plastic parts and grounding of the unit as measures to protect the device to be soldered from the effects of static electricity. Be sure to observe the following instructions:
1. The plastic parts are not insulators, they are conductors. When making repairs or replacing parts, take sufficient care not to expose live electrical parts or damage insulation materials.
2. Be sure to ground the unit during use.
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3. WARNINGS, CAUTIONS AND NOTES
4
4. PART NAMES (Soldering iron)
When using the HAKKO FX-8802 / FX-8803 / FX-8804, please use the applicable iron holder.
Each HAKKO handpiece with the exception of the HAKKO FX-8801 / FX-8805 has their own
instruction manual. Please refer to this manual for specifications and replacement parts.
Station
SOLDER
DESOLDER
UP
Clogging Indicator
DOWN
ENTER
POWER
FR-701
UP ENTER
Powercord receptacle
Fuse
Receptacle (Soldering iron)
Power Switch (Soldering iron)
Power Switch (Main)
SolderingDesoldering
Control Buttons (Soldering iron)
* Use this product with the following models.(Solderingiron)
HAKKO FX-8801
Soldering iron (M)
HAKKO FX-8802 (Soldering iron N
2
Type)
HAKKO FX-8803 (Soldering gun)
HAKKO FX-8804 (SMD Hot tweezer)
HAKKO FX-8805
Soldering iron (L)
Soldering iron (HAKKO FX-8801)
Soldering tip
Cord assembly
Heating element (Inside)
Warnings, cautions and notes are placed at critical points in this manual to direct the
operator’s attention to significant items. They are defined as follows:
WARNING:Failure to comply with a WARNING may result in serious injury or death. CAUTION: Failure to comply with a CAUTION may result in injury to the operator,
or damage to the items involved.

NOTE:A NOTE indicates a procedure or point that is important to the process
being described.
WARNING
When power is ON, the tip and nozzle will be hot. To avoid injury or damage to personnel and items in the work area, observe the following:
Do not touch the tip and nozzle or the metal parts near the tip and nozzle.
Do not allow the tip and nozzle to come close to, or touch, flammable materials.
Inform others in the area that the unit is hot and should not be touched.
Turn the power off when not in use, or left unattended.
Turn the power off when changing parts or storing the HAKKO FR-701.
This unit is for counter or workbench use only.
This appliance can be used by children aged from 8 years and
above and persons with reduced physical, sensory or mental capabilities or lack of experience and knowledge if they have been given supervision or instruction concerning use of the appliance in safe way and understand the hazards involved.
Children shall not play with the appliance.
Cleaning and user maintenance shall not be made by
children without supervision.
To prevent accidents or damage to the HAKKO FR-701, be sure to observe the following:
Do not use the unit for applications other than soldering or desoldering.
Do not strike the handpiece against hard objects to remove excess solder. This will
damage the handpiece.
Do not modify the HAKKO FR-701.
Use only genuine HAKKO replacement parts.
Do not allow the HAKKO FR-701 to become wet, or use it when hands are wet.
Be sure to hold the plug when inserting or removing the handpiece and power cords.
Be sure the work area is well ventilated. Soldering and desoldering produces smoke.
While using the HAKKO FR-701, don't do anything which may cause bodily harm
or physical damage.
CAUTION
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4. PART NAMES (Soldering iron)
Station
Powercord receptacle
Fuse
Clogging Indicator
DESOLDER
UP
DOWN
ENTER
FR-701
SolderingDesoldering
Power Switch (Main)
POWER
SOLDER
Control Buttons (Soldering iron)
UP ENTER
Receptacle (Soldering iron)
Power Switch (Soldering iron)
* Use this product with the following models.(Solderingiron)
HAKKO FX-8801
Soldering iron (M)
HAKKO FX-8802
(Soldering iron N
When using the HAKKO FX-8802 / FX-8803 / FX-8804, please use the applicable iron holder.
Each HAKKO handpiece with the exception of the HAKKO FX-8801 / FX-8805 has their own
Type)
2
HAKKO FX-8803
(Soldering gun) HAKKO FX-8804
(SMD Hot tweezer)
HAKKO FX-8805
Soldering iron (L)
instruction manual. Please refer to this manual for specifications and replacement parts.
Soldering iron (HAKKO FX-8801)
Soldering tip
Heating element (Inside)
Cord assembly
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5. INITIAL SETUP (Soldering iron)
6
B. After use
Always clean the tip and coat it with fresh solder after use.
(Refer to “Tip Maintenance” in 8. MAINTENANCE (Soldering iron).)
After turning on the power switch, will be displayed for two seconds, and current temperature will be displayed.
When the display stabilizes, the LED heater lamp will begin to flash.
A. Operation
1. Turn on the power switch (main) located on the front.
2. Turn on the power switch (soldering iron).
LED heater lamp
Place the iron in the iron holder when not in use. Turn the power off when the HAKKO FR-701 is not in use for an extended period.
CAUTION
A. The temperature setting mode (Changing the set temperature)
The temperature setting range is from 50 to 480 (from 120 to 899℉). By default, the temperature is set to 350℃ (662℉).
Example : Changing from 350℃ to 400℃
The desired temperature is saved to the system memory. Heater control will begin after the new set temperature is displayed.
Making Changes to Settings
CAUTION
If no buttons are pressed for at least one minute during the process of changing settings of the unit, the system will exit and return to operating mode and display the current temperature.
Press and hold the
button for at
least one second.
Press the button once.
Press the button five times.
Press the button once.
Press the button once.
Press the button once.
A. Setup the iron holder
1. Fit the small sponge pieces into the hollows of the iron holder base.
2. Add an appropriate amount of water into the iron holder base. The small sponge will absorb water and help keep the large sponge damp at all times.
3. Dampen the large sponge and place it on the iron holder base.
CAUTION
Be sure the sponge is moistened with water
*When using a Cleaning Wire
Place it in the iron holder as shown on the right.
before use to avoid damaging the tip.
B. Connect the iron to the station
1. Connect the cord assembly to the receptacle.
Small sponge pieces
Push on the plug until it stops, making sure it is securely connected.
Large sponge
Receptacle
2. Place the iron into the iron holder.
3. Plug the power cord into an appropriate power supply.
CAUTION
· Be sure to turn off the power before connecting or disconnecting the cord assembly for the iron to and from the receptacle to avoid damaging the circuit board.
· Do not use any iron other than those listed in Section 1 of this manual. Doing so may result in inadequate performance and / or possible damage to the unit.
· The unit is protected against electrostatic discharge and must be grounded for full efficiency.
To disconnect, hold the plug and pull it out of the receptacle.
6. OPERATION (Soldering iron)
Operation and indication
Switch and control button
The front panel for Soldering iron has the following two control buttons.
POWER
SOLDER
-Use this button to select and change settings.
In the preset mode, pressing this button will change the selected preset temperature while the unit is in operation.
UP ENTER
FR-701
Pressing and holding the button will start the adjust mode.
-Use this button to make and confirm selections.
Pressing this button will display the current set temperature.
Pressing and holding the button will start the temperature setting mode.
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A. Operation
1. Turn on the power switch (main) located on the front.
2. Turn on the power switch (soldering iron).
After turning on the power switch, will be displayed for two seconds, and current temperature will be displayed.
When the display stabilizes, the LED heater lamp will begin to flash.
CAUTION
Place the iron in the iron holder when not in use. Turn the power off when the HAKKO FR-701 is not in use for an extended period.
LED heater lamp
B. After use
Always clean the tip and coat it with fresh solder after use.
(Refer to “Tip Maintenance” in 8. MAINTENANCE (Soldering iron).)
Making Changes to Settings
CAUTION
If no buttons are pressed for at least one minute during the process of changing settings of the unit, the system will exit and return to operating mode and display the current temperature.
A. The temperature setting mode (Changing the set temperature)
The temperature setting range is from 50 to 480 (from 120 to 899℉). By default, the temperature is set to 350℃ (662℉).
Example : Changing from 350℃ to 400℃
Press and hold the
button for at
least one second.
Press the button five times.
The desired temperature is saved to the system memory. Heater control will begin after the new set temperature is displayed.
Press the button once.
Press the button once.
Press the button once.
Press the button once.
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6. OPERATION (Soldering iron) (continued)
8
D. Password function (Restriction on setting changes)
It is possible to restrict certain setting changes to the unit. There are three choices for the password setting. (The factory default is "0 : Open")
: You can make changes without entering a password. : You can choose whether or not a password is needed to make changes. × : A password is required to make changes.
0 : Open
1 : Partial
×
2 : Restricted
× × × ×
Move to the parameter setting mode Move to the temperature setting mode Move to the preset mode Move to the adjust mode
The letters for password
Example: The procedure for changing the set temperature when the unit is restricted by a password. (Password is “AbC”)
Select and input three letters for password from six letters on the right.
The unit will move to the change setting screen for each mode after entering the password. Please change the setting for each mode according to the procedure. Enter the parameter setting to change the mode. Please refer to “7. PARAMETER SETTING (Soldering iron)”.
Press the button once.
Press the button once.
Press and hold the
button for at
least one second.
Press the button twice.
Press the button three times.
Press the button once.
Press the button once.
CAUTION
If the password you entered is incorrect, the display will show three dashes for you to re-enter the password.
If you enter the password incorrectly twice in a row, the display will return to the previous screen.
B. The preset mode (Select the set temperature)
When changing the soldering iron temperature, there is a preset function that selects the temperatures set (up to 5 can be stored).
Initial preset temperatures
P1: 250℃ (482℉), P2: 300℃ (572℉), P3: 350℃ (662℉), P4: 400℃ (752℉), P5: 450℃ (842℉)
The initial number of active presets is set to 5 at the factory.
The default selected preset is set to P3 at the factory.
Example : Changing preset temperature from preset No.1 (250℃) to No.3 (350℃).
Press the button once.
*Preset selection screen
Be displayed
alternately.
Press the button twice.
The procedure for making changes to the preset temperatures is the same with “A. The temperature
setting mode” in 6. OPERATION (Soldering iron).
Be displayed
alternately.
Press the button once.
Heater control will begin with new preset temperature.
Change the mode on the parameter setting screen. (Refer to “7. Parameter Setting (Soldering Iron)”)
C. The adjust mode (Performing the temperature adjustment)
When replacing the iron, heater or tip, a temperature adjustment may be required. Use the adjust mode to perform the temperature adjustment.
CAUTION
• Enter the observed value in the adjust mode after the tip temperature stabilizes.
The maximum single adjustment that can be made is ±150℃ (270℉) relative to the set temperature.
If a larger adjustment is needed, make the first adjustment at the maximum value of 150℃ (270℉),
then repeat the adjustment process.
Example : If the measured temperature is 380℃ and the set temperature is 400℃.
1. Press and hold the button for at least two seconds.
is displayed. When you press the button, the display will move to the adjust mode.
* How to distinguish between
Temperature Setting Mode and Adjust Mode.
The display differs in the temperature setting and the adjust mode.
2. Changing from to .
The procedure for changing the value in adjust mode
is the same
in 6. OPERATION (Soldering iron).
NOTE :
During adjust mode, the hundreds digit will
accept values from 0 through 6 if the temperature is set to display in ℃, or the values 0 through 9 if the temperature is set to display in ℉.
3. Press the button to exit the setting after changing
the values.
The tip temperature will be adjusted accordingly.
7
with “A. The temperature setting mode”
In the Temperature
Setting Mode
CAUTION
Please be sure to confirm the status of the identification lamps so that you do not enter a value in the wrong mode.
In the Adjust Mode
Identification lamps are on in the adjust mode.
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D. Password function (Restriction on setting changes)
It is possible to restrict certain setting changes to the unit. There are three choices for the password setting. (The factory default is "0 : Open")
Move to the parameter setting mode Move to the temperature setting mode Move to the preset mode Move to the adjust mode
0 : Open
○ ○ ○ ○
1 : Partial
× △ △ △
2 : Restricted
× × × ×
: You can make changes without entering a password. : You can choose whether or not a password is needed to make changes. × : A password is required to make changes.
Select and input three letters for password from six letters on the right.
The letters for password
Example: The procedure for changing the set temperature when the unit is restricted by a password. (Password is “AbC”)
Press and hold the
button for at
least one second.
Press the button twice.
Press the button once.
Press the button once.
Press the button once.
Press the button three times.
Press the button once.
CAUTION
• If the password you entered is incorrect, the display will show three dashes for you to re-enter the password.
• If you enter the password incorrectly twice in a row, the display will return to the previous screen.
The unit will move to the change setting screen for each mode after entering the password. Please change the setting for each mode according to the procedure. Enter the parameter setting to change the mode. Please refer to “7. PARAMETER SETTING (Soldering iron)”.
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7. PARAMETER SETTING (Soldering iron)
10
A. or temperature display selection
1. Either or will be displayed if you press the button when is displayed.
2. and will be switched alternately If you press the button.
3. The display will return to if you press the button after selecting.
B. Low temperature error setting
1. Press the button to change the display to .
2. The low-limit temperature will be displayed if you press the button. Enter the value in the same
manner as described in the normal mode 6. OPERATION (Soldering iron) “A. The temperature setting
mode”.
3. The display will return to if you press the button after setting.
C. Setting mode selection
1. Press the button to change the display to .
2. If you press the button, the display will move to the setting mode selection screen. If you press
the button, (The normal mode) and (The preset mode) will be switched alternately.
3. The display will return to if you press the button after selecting.*
*
If you select the preset mode, the display will move to the preset selection screen.
4. The number of active preset will be displayed If you press the button at 3.
(Example : If the number is three, is displayed.)
5. Press the button to change the value and select the number of active preset you required.
The unit will accept values from 2 through 5.
6. The display will return to if you press the button after selecting.
Parameter setting mode
1. Turn off the power switch.
2. Turn on the power switch while pressing the button.
3. When the display shows , the station is in parameter setting mode.
Soldering iron has the following parameters.
Parameter name
/ selection
Low temperature error setting
Setting mode selection
The number of preset
Password setting
Temperature setting mode
Preset mode
Adjust mode
Password
*1 It is displayed only when "1:Preset mode" is selected in the setting mode.
*2
*2
*3
*1
ParameterNo.
*2
Value
℃ / ℉
30 to 150℃ (54 to 270℉)
The normal mode / 1The preset mode
0:   (2pcs.)to  (5pcs.)
Open / 1Partial / 2Restricted
0
   :○*4  /     :×    :○*4  /     :×    :○*4  /     :×        Select three letters
*4
*4
*4
*2 It is displayed only when "1:Custom" is selected in the password setting. *3 It is displayed only when either "1:Custom" or "2:valid" is selected in the password setting. *4 : Password not required × : Password required
: ℃ or ℉ temperature display seletion
The displayed temperature can be switched between Celsius and Fahrenheit.
: Low temperature error setting
If the sensor temperature goes below the low-limit temperature although heating element is on, an error will be displayed.
Initial value
150
0
0
-
: Setting mode selection
Temperature setting can be switched between the normal mode and the preset mode. If selecting the preset mode, you will be asked for the number of preset you required.
Press the button to set the number.
: Password setting
Select “Open”, “Partial” or “Restricted” for password setting.If selecting the Restricted, perform the setting for password. If selecting the partial, choose whether or not the password function is needed when moving to the temperature setting mode, the preset mode and the adjust mode and set the password.
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Page 11
Parameter setting mode
1. Turn off the power switch.
2. Turn on the power switch while pressing the button.
3. When the display shows , the station is in parameter setting mode.
A. ℃ or ℉ temperature display selection
1. Either or will be displayed if you press the button when is displayed.
2. and will be switched alternately If you press the button.
3. The display will return to if you press the button after selecting.
B. Low temperature error setting
1. Press the button to change the display to .
2. The low-limit temperature will be displayed if you press the button. Enter the value in the same
manner as described in the normal mode 6. OPERATION (Soldering iron) “A. The temperature setting
mode”.
3. The display will return to if you press the button after setting.
C. Setting mode selection
1. Press the button to change the display to .
2. If you press the button, the display will move to the setting mode selection screen. If you press
the button, (The normal mode) and (The preset mode) will be switched alternately.
3. The display will return to if you press the button after selecting.*
*
If you select the preset mode, the display will move to the preset selection screen.
4. The number of active preset will be displayed If you press the button at 3.
(Example : If the number is three, is displayed.)
5. Press the button to change the value and select the number of active preset you required.
The unit will accept values from 2 through 5.
6. The display will return to if you press the button after selecting.
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Page 12
7. PARAMETER SETTING (Soldering iron) (continued)
12
8. MAINTENANCE (Soldering iron)
Performing proper and periodic maintenance extends product life. Efficient soldering depends upon the temperature, the solder / flux. Apply the following service procedure as dictated by the conditions of usage.
Tip Maintenance
1. Set the temperature to 250 (482).
2. When the temperature stabilizes, clean the tip with the cleaning sponge and check the condition of the tip.
3. If the solder plated part of the tip is covered with black oxide, apply fresh solder containing flux, and clean the tip again. Repeat until all the oxide is removed, then coat the tip with fresh solder.
4. If the tip is deformed or heavily eroded, replace it with a new one.
Since the soldering iron can reach a very high temperature, please work carefully. Except the case especially indicated, always turn the power switch OFF and disconnect the power plug before performing any maintenance procedure.
WARNING
CAUTION
Do not file the tip in an attempt to remove the black oxide.
Cleaning the tip using the iron holder
1. Using the cleaning sponge
2. Using the cleaning wire
Use the cleaning sponge that comes with the product to clean the tip. It offers wide-ranging uses, from simple removal of excess solder to complete elimination of matter occurring as a result of oxidization.
Material that is not removed easily with the cleaning sponge can likely be removed using the cleaning wire.
D. Password setting
1. Press the button to change the display to .
2. If you press the button, the display will move to the setting mode selection screen.
If you press the button, (Open), (Partial) and (Restricted) will be switched
alternately.
3. If you press the button after selecting, the display will return to . *1, 2
*1 The display will move to the following selection screen if you select (Partial).
4. If you press the button at 3, you will be asked whether or not the password function is needed when
moving to the temperature setting mode.
5. Either (without password) or (with password) will be displayed if you press the button.
6. If you press the button after selecting, you will be asked whether or not the password function is needed
when moving to the preset selection mode.
7. Either (without password) or (with password) will be displayed if you press the button.
8. If you press the button after selecting, you will be asked whether or not the password function is needed
when moving to the adjust mode.
9. Either (without password) or (with password) will be displayed if you press the button.
10. If you press the button after selecting, the display will move to password setting screen.
*2
If you select (Restricted), the display will move to the following password setting screen. If you
select (Partial), the display will move to the following the password setting screen after selecting *1.
11. When the third digit is flashing, you can input the character you require. Press the button to change
the value of the third digit.
12. After determining the desired character ( ), press the button. The second digit will begin
to flash. Using the same procedure, enter the character you require for the second digit, and the first digit.
13. The display will return to if you press the button after entering the units digit.
After changing parameters, press and hold the button down for at least two seconds until is displayed.
At this time, you can switch between and by pressing the button. Select if you are
finished making changes or if you need to go back and make more changes. Press the button to
confirm you selection.
Changes will not be completed until is displayed and you press the button. Please note that no changes will be made if you turn off the power while making changes.
11
Page 13
8. MAINTENANCE (Soldering iron)
Performing proper and periodic maintenance extends product life. Efficient soldering depends upon the temperature, the solder / flux. Apply the following service procedure as dictated by the conditions of usage.
WARNING
Since the soldering iron can reach a very high temperature, please work carefully. Except the case especially indicated, always turn the power switch OFF and disconnect the power plug before performing any maintenance procedure.
Tip Maintenance
1. Set the temperature to 250 (482).
2. When the temperature stabilizes, clean the tip with the cleaning sponge and check the condition of the tip.
3. If the solder plated part of the tip is covered with black oxide, apply fresh solder containing flux, and clean the tip again. Repeat until all the oxide is removed, then coat the tip with fresh solder.
4. If the tip is deformed or heavily eroded, replace it with a new one.
CAUTION
Do not file the tip in an attempt to remove the black oxide.
Cleaning the tip using the iron holder
1. Using the cleaning sponge
Use the cleaning sponge that comes with the product to clean the tip. It offers wide-ranging uses, from simple removal of excess solder to complete elimination of matter occurring as a result of oxidization.
2. Using the cleaning wire
Material that is not removed easily with the cleaning sponge can likely be removed using the cleaning wire.
12
Page 14
9.
14
10. ERROR MESSAGE (Soldering iron)
B. Broken Cord Assembly
There are two methods of testing the cord assembly.
1. Turn the unit ON and set the temperature control knob to 480℃ (880°F). Then bend the iron cord at various locations along its length, including in the strain relief area. The cord assembly needs to be replaced if S-E is displayed or although the LED heater lamp flashes, the tip temperature doesn’t rise.
2. Check the resistance between the plug pin and the terminal lead.
Pin 1: Red Pin 2: Blue Pin 3: Green Pin 4: White
Pin 5: Black
Resistance: 0 Ω.
If it is higher than 0 Ω or is ∞, the cord should be
replaced.
CAUTION
The power lamp starts to flash when the temperature reaches 480°C (880°F) regardless of the condition of the cord.
Sensor Error
Low-temperature alarm
tolerance error
350°C (400°C 50°C)
Set temperature
Set temperature Low-temperature
alarm tolerance
Low-temperature alarm tolerance
OR
650°F (750°F 100°F)
EXAMPLE:
When there is the possibility that a failure has occurred in the sensor or
heater (including the sensor circuit), is displayed and the power is
shut down.
CAUTION
The sensor error also occurs if the tip is not inserted properly.
is displayed when the sensor detection temperature is lower than the low-limit temperature you set. When the tip temperature rises over the low-limit temperature you set, the normal display is restored.
* The low temperature error will be displayed once the set temperature
has been reached.
EXAMPLE:
Assume that the temperature setting is 400°C/750°F and the tolerance
50°C/100°F. If the temperature continues to decrease and finally falls below the value indicated left while the heating element is on, starts blinking to indicate that the tip temperature has dropped.
CHECKING PROCEDURE (Soldering iron)
Disconnect the plug of the cord assembly and measure the resistance value between the ping of the connecting plug as follows.
If the values of “a” and “b” are outside the value in the table, replace the heating element (sensor) and/or cord assembly. If the value of “c” is over the value in the table, remove the oxidization film by lightly rubbing with sand-paper or steel wool the points shown in the drawing on the right.
A. Broken Heating Element/Sensor
Disassembling
a. Between pins 4 & 5 (Heating Element)
b. Between pins 1 & 2 (sensor)
c. Between pin 3 & Tip
2.5 – 3.5 Ω
(at time of room temperature)
43 – 58 Ω
2 Ω or less
Buff lightly.
After replacement
1. Measure the resistance between pins 4 and 1, 4 and 2, 5 and 1, and 5 and 2. If it is not , the heating element and sensor are touching. This will damage the circuit board.
2. Measure the resitance “a”, “b”, and “c” to confirm that the leads are not twisted and that the grounding spring is properly connected.
Heating element resistance (red)
Sensor resistance (blue)
1. Turn the nut counterclockwise and remove the enclosure pipe and the tip .
2. Turn the nipple counterclockwise and remove it from the iron.
3. Pull both the heaing element and the cord assembly out of the handle . (Toward the tip of the iron).
4. Pull the grounding spring out of the sleeve of the terminal .
* Measure when the heating element is at room
temperature.
1. Heating element resistance (red) 2.5 – 3.5 Ω
2. Sensor resistance (blue) 43 – 58 Ω
If the resistance value is not normal, replace the heating element. (Refer to the instructions included with the replacement part.)
13
Page 15
B. Broken Cord Assembly
There are two methods of testing the cord assembly.
1. Turn the unit ON and set the temperature control knob to 480℃ (880°F). Then bend the iron cord at various locations along its length, including in the strain relief area. The cord assembly needs to be replaced if S-E is displayed or although the LED heater lamp flashes, the tip temperature doesn’t rise.
CAUTION
The power lamp starts to flash when the temperature reaches 480°C (880°F) regardless of the condition of the cord.
2. Check the resistance between the plug pin and the terminal lead.
Pin 1: Red Pin 2: Blue Pin 3: Green Pin 4: White
Pin 5: Black
Resistance: 0 Ω.
If it is higher than 0 Ω or is ∞, the cord should be
replaced.
10. ERROR MESSAGE (Soldering iron)
Sensor Error
Low-temperature alarm
tolerance error
EXAMPLE:
350°C (400°C – 50°C)
Set temperature
650°F (750°F – 100°F)
Set temperature Low-temperature
Low-temperature alarm tolerance
OR
alarm tolerance
When there is the possibility that a failure has occurred in the sensor or
heater (including the sensor circuit), is displayed and the power is
shut down.
CAUTION
The sensor error also occurs if the tip is not inserted properly.
is displayed when the sensor detection temperature is lower than the low-limit temperature you set. When the tip temperature rises over the low-limit temperature you set, the normal display is restored.
* The low temperature error will be displayed once the set temperature
has been reached.
EXAMPLE:
Assume that the temperature setting is 400°C/750°F and the tolerance
50°C/100°F. If the temperature continues to decrease and finally falls below the value indicated left while the heating element is on, starts blinking to indicate that the tip temperature has dropped.
14
Page 16
11. PART NAMES (Desoldering Tool)
16
12. INITIAL SETUP (Desoldering Tool)
A. Iron holder
CAUTION
Increasing the angle of the handpiece receptacle will cause an increase in the handpiece temperature.
NOTE :
You can put nozzles that are not in use on the radial tray of the cleaner base.
Loosen the adjusting screws to change the angle of the handpiece receptacle as you like, then tighten the screws.
Setup the iron holder
Following the instructions given in the illustration on the right, assemble the iron holder.
Radial tray
When the cleaning sponge is included in the PACKING LIST
The sponge is compressed. It will swell when moistened with water. Before using the unit, dampen the sponge with water and squeeze it to remove excess water.
CAUTION
Be sure the sponge is moistened with water before use to avoid damaging the nozzle.
1. Fit the small sponge pieces into the hollows in the cleaner base.
2. Add an appropriate amount of water into the cleaner base. The small sponge pieces will absorb water and help keep the larger sponge damp at all times.
3. Dampen the large sponge, squeeze it to remove excess water and put it on the cleaner base.
When the cleaning wire is included in the PACKING LIST
Following the instructions given in the illustration on the right, put the cleaning wire on the cleaner base.
Operation: First, remove any excess solder from the nozzle by thrusting the nozzle into the cleaning wire. (Do not wipe the nozzle against the wire. This may cause molten solder to spatter.) When the wire becomes dirty or loaded with solder, reposition the wire until a clean surface is presented. When changing the cleaning wire, lift the case top vertically to prevent solder debris from falling out.
Cleaning wire
Cleaning sponge
(Large)
(Small)
Cleaner base
Station
Control Buttons (Desoldering Tool)
Vacuum outlet cap
Clogging Indicator
DESOLDER
UP
DOWN
ENTER
FR-701
SolderingDesoldering
Power Switch (Main)
POWER
SOLDER
UP ENTER
Receptacle (Desoldering Tool)
Power Switch (Desoldering Tool)
Handpiece (HAKKO FR-4103 Desoldering Tool)
Nozzle
Filterpipe
Heatingelement (Inside)
15
Trigger
Cord assembly
Back holder assembly
Release knob
Hose
Page 17
12. INITIAL SETUP (Desoldering Tool)
A. Iron holder
Loosen the adjusting screws to change the angle of the handpiece receptacle as you like, then tighten the screws.
CAUTION
Increasing the angle of the handpiece receptacle will cause an increase in the handpiece temperature.
Setup the iron holder
Following the instructions given in the illustration on the right, assemble the iron holder.
Radial tray
NOTE :
You can put nozzles that are not in use on the radial tray of the cleaner base.
When the cleaning sponge is included in the PACKING LIST
The sponge is compressed. It will swell when moistened with water. Before using the unit, dampen the sponge with water and squeeze it to remove excess water.
1. Fit the small sponge pieces into the hollows in the cleaner base.
2. Add an appropriate amount of water into the cleaner base. The small sponge pieces will absorb water and help keep the larger sponge damp at all times.
3. Dampen the large sponge, squeeze it to remove excess water and put it on the cleaner base.
CAUTION
Be sure the sponge is moistened with water before use to avoid damaging the nozzle.
Cleaner base
Cleaning sponge
(Large)
(Small)
When the cleaning wire is included in the PACKING LIST
Following the instructions given in the illustration on the right, put the cleaning wire on the cleaner base.
Operation: First, remove any excess solder from the nozzle by thrusting the nozzle into the cleaning wire. (Do not wipe the nozzle against the wire. This may cause molten solder to spatter.) When the wire becomes dirty or loaded with solder, reposition the wire until a clean surface is presented. When changing the cleaning wire, lift the case top vertically to prevent solder debris from falling out.
Cleaning wire
16
Page 18
12. INITIAL SETUP (Desoldering Tool) (continued)
18
13. OPERATION (Desoldering Tool)
SOLDER
DESOLDER
UP
Clogging Indicator
DOWN
ENTER
POWER
FR-701
UP ENTER
Operation and indication
Switch and control button
- Moving the cursor UP. Increases the value.
- Moving the cursor DOWN. Decreases the value.
- End of sequence (terminates a phase of a data entry mode).
Normal display screen
C
1. Place the nozzle over the lead wire of the part to be desoldered and begin heating.
Be careful to heat the lead wire and the solder, not the land.
Placing the nozzle directly in contact with the land may cause the land to peel off. You may apply a small amount of solder to form a heat bridge to help the heating process.
2. Check to make sure all of the solder on the joint has melted.
With the nozzle still in place over the lead wire, slowly move the
lead wire, being careful not to apply too much force. If the lead wire moves easily, all of the solder has melted.
3. Pull the trigger to remove the melted solder.
Make sure that a filter has been inserted in the desoldering tool. Desoldering without a filter may damage the pump.
4. If the solder was not removed, re-solder the part using new solder and then repeat the desoldering process.
A. Desoldering
If the pump does not operate, immediately clean the nozzle & heating element and replace the filter if necessary.
CAUTION
Nozzle
Board Solder
Lead
CAUTION
Be sure to hold the plug when inserting or removing the handpiece cord.
B. Station
Connection
1. Connect the power cord to the receptacle on the rear of the station.
2. Connect the plug of the HAKKO FR-4103 to the receptacle on the HAKKO FR-701 (Desoldering Tool).
CAUTION
Connect the plug to the receptacle, aligning the tab on the plug with the opening on the receptacle.
3. Set the HAKKO FR-4103 in the iron holder.
CAUTION
Insert the plug into the receptacle until it seats.
To disconnect, pull the plug of the receptacle while pressing down the tab on the plug.
Receptacle
4. Connect the hose of the HAKKO FR-4103 to the vacuum outlet cap on the HAKKO FR-701 station.
Connect the hose.
5. Plug the power cord into a grounded power outlet. Ensure that the power switch is OFF before plugging in the power cord.
CAUTION
Be sure to ground this product as it is ESD safe by design.
6. Turn the power switch (main) ON.
7. Turn the power switch (desoldering tool) ON.
CAUTION
When not in use, place the handpiece in the iron holder.
Turn the power switch (main) ON.
Turn the power switch (desoldering tool) ON.
17
Page 19
13. OPERATION (Desoldering Tool)
SOLDER
POWER
UP ENTER
Operation and indication
Switch and control button
Normal display screen
C
DESOLDER
Clogging Indicator
ENTER
UP
DOWN
- Moving the cursor UP. Increases the value.
FR-701
- Moving the cursor DOWN. Decreases the value.
- End of sequence (terminates a phase of a data entry mode).
A. Desoldering
CAUTION
If the pump does not operate, immediately clean the nozzle & heating element and replace the filter if necessary.
1. Place the nozzle over the lead wire of the part to be desoldered and begin heating.
Be careful to heat the lead wire and the solder, not the land.
Placing the nozzle directly in contact with the land may cause the land to peel off. You may apply a small amount of solder to form a heat bridge to help the heating process.
2. Check to make sure all of the solder on the joint has melted.
With the nozzle still in place over the lead wire, slowly move the
lead wire, being careful not to apply too much force. If the lead wire moves easily, all of the solder has melted.
Nozzle
Board Solder
Lead
3. Pull the trigger to remove the melted solder.
CAUTION
Make sure that a filter has been inserted in the desoldering tool. Desoldering without a filter may damage the pump.
4. If the solder was not removed, re-solder the part using new solder and then repeat the desoldering process.
18
Page 20
13. OPERATION (Desoldering Tool) (continued)
20
Changing various settings (other than preset selections)
1. Press and hold any one of the three control buttons for at least 2 seconds.
2. The setting selection screen appears.
The following settings can be changed from this screen:
Set Temp
Offset Temp
Vacuum Check
Preset Temp
Preset ID
LCD Contrast
<EXIT>
(Nozzle temperature setting)
(Nozzle temperature offset setting)
(Check of nozzle clogging and suction force)
(Setting of each preset temperature)
(Setting of each preset name)
(Contrast adjustment of display screen)
(Return to the normal display screen)
3.
Move the cursor UP or DOWN by pressing the corresponding buttons.
4. Press the <ENT> button to finalize your selection.
<↑> <↓> <ENT>
S e t T emp O f f s e t T emp V acuum Check
380 C
00 C
<↑> <↓> <ENT>
S e t T emp O f f s e t T emp V acuum Check
380 C
00 C
<↑> <↓> <ENT>
S e t T emp O f f s e t T emp V acuum Check
380 C
00 C
When triggering before the heater reaches set temperature
When triggering before the heater reaches set temperature, the display screen shows “HEATING... PLEASE WAIT” and the vacuum does not work. Please wait for the heater to reach the set temperature.
B.Making Changes to Settings
Selecting the preset number
Desoldering Tool has a preset mode.
1. Press any of the three control buttons.
2. The preset selection screen appears.
PRESET1 PRESET2 PRESET3
<↑> <↓> <ENT>
350 400 450
HEAT I NG...
PLEASE
W
A I T
3.
Move the cursor UP or DOWN by pressing the corresponding buttons.
PRESET1 PRESET2 PRESET3
<↑>
<↓> <ENT>
350 400 450
4. Press the <ENT> button to finalize your selection.
PRESET1 PRESET2 PRESET3
<↑>
<↓> <ENT>
If you wish to exit the PRESET SELECTION screen...
Scroll the cursor to the bottom, select <EXIT>, and press the <ENT> button. You will return to the normal display screen without making any changes. Or if the device is left alone without making any operation for 10 seconds, you will return to the normal display screen.
350 400 450
When changing the current set temperature or the preset temperature, follow the
operation of “ in 13. OPERATION (Desoldering Tool).
19
Changing various setting (other than preset selections)”
Page 21
Changing various settings (other than preset selections)
1. Press and hold any one of the three control buttons for at least 2 seconds.
The following settings can be changed from this screen:
Set Temp
Offset Temp
Vacuum Check
Preset Temp
Preset ID
LCD Contrast
<EXIT>
(Nozzle temperature setting)
(Nozzle temperature offset setting)
(Check of nozzle clogging and suction force)
(Setting of each preset temperature)
(Setting of each preset name)
(Contrast adjustment of display screen)
(Return to the normal display screen)
2. The setting selection screen appears.
S e t T emp O f f s e t T emp V acuum Check
<↑> <↓> <ENT>
380゚ C
00゚ C
3.
Move the cursor UP or DOWN by pressing the corresponding buttons.
S e t T emp O f f s e t T emp V acuum Check
<↑> <↓> <ENT>
380゚ C
00゚ C
4. Press the <ENT> button to finalize your selection.
S e t T emp O f f s e t T emp V acuum Check
<↑> <↓> <ENT>
380゚ C
00゚ C
20
Page 22
13. OPERATION (Desoldering Tool) (continued)
22
Offset Temp (Nozzle temperature offset setting)
1.
Move the cursor to select “OffsetTemp”. After selecting, press <ENT>.
2. Enter the offset value (-05) which is the difference between tip temperature and set temperature. Press the <> or <> to set the desired figure. Press the <ENT> button to advance to the next digit.
The hundreds digit can display 0 (for positive value) or minus sign. (for negative value)
(Same values can be selected in mode.)
Values from 0 to 5 can be selected when entering the ten digit.
(In mode, values from 0 to 9 can be selected.) Values from 0 to 9 can be selected when entering the units digit. (Same values can be selected in mode.)
3. After entering the units digit, press the button to save the figure to the system memory and begin heater control with the new offset value.
CAUTION
During the offset setting, please be careful tip temperature does not exceed 450℃.
<↑> <↓> <ENT>
S e t T emp O f f s e t T emp V acuum Check
380 C
00 C
C
<↑> <↓> <ENT>
C
<↑> <↓> <ENT>
C
<↑> <↓> <ENT>
ExampleIf the measured temperature is 405℃ and set temperature is 400℃, the
difference is -5℃. (need to decrease by 5℃) So, enter the figure which 5
is deducted from present offset value.
CAUTION
The allowable ranges for offset values are from -50 to +50℃ . (In mode, from -90 to +90℉) If you enter a value outside the offset value range, the display returns to
the hundreds digit, and you have to enter a correct value.
Set Temp (Nozzle temperature setting)
CAUTION
The temperature range is from 330 to 450℃. ( 620 to 850℉)
If you enter a value outside the temperature setting range, the display returns to the hundreds digit, and you have to enter a correct value.
1. Move the cursor to select “Set Temp”. After selecting, press <ENT>.
2.
Entering from hundreds to units digit Press the <> or <> to set the desired figure. Press the <ENT> button to advance to the next digit.
Only values from 3 to 4 can be selected when entering the hundreds digit.
(In ℉ mode, values from 6 to 8 can be selected.)
Values from 0 to 9 can be selected when entering the tens or units digits.
(The same values can be selected in ℉ mode.)
S e t T emp O f f s e t T emp V acuum Check
<↑> <↓> <ENT>
380゚ C
00゚ C
C
C
<↑> <↓> <ENT>
<↑> <↓> <ENT>
C
<↑> <↓> <ENT>
3. When desired figure is displayed, press the button to enter. The next digit will begin to flash. After entering the units digit, press the button to save the figure to the system memory and begin heater control with new setting temperature.
CAUTION
If power is switched off or lost during the execution of this procedure, no data will be entered. The entire procedure must be repeated from step 1.
21
Page 23
Offset Temp (Nozzle temperature offset setting) Example:If the measured temperature is 405℃ and set temperature is 400℃, the
difference is -5℃. (need to decrease by 5℃) So, enter the figure which 5
is deducted from present offset value.
CAUTION
The allowable ranges for offset values are from -50 to +50℃ . (In ℉ mode, from -90 to +90℉) If you enter a value outside the offset value range, the display returns to
the hundreds digit, and you have to enter a correct value.
Move the cursor to select “OffsetTemp”. After selecting, press <ENT>.
1.
S e t T emp O f f s e t T emp V acuum Check
<↑> <↓> <ENT>
380゚ C
00゚ C
2. Enter the offset value (-05) which is the difference between tip temperature and set temperature. Press the <> or <> to set the desired figure. Press the <ENT> button to advance to the next digit.
The hundreds digit can display 0 (for positive value) or minus sign. (for negative value)
(Same values can be selected in ℉ mode.)
Values from 0 to 5 can be selected when entering the ten digit.
(In ℉ mode, values from 0 to 9 can be selected.) Values from 0 to 9 can be selected when entering the units digit. (Same values can be selected in ℉ mode.)
C
<↑> <↓> <ENT>
<↑> <↓> <ENT>
C
C
<↑> <↓> <ENT>
3. After entering the units digit, press the button to save the figure to the system memory and begin heater control with the new offset value.
CAUTION
During the offset setting, please be careful tip temperature does not exceed 450℃.
22
Page 24
13. OPERATION (Desoldering Tool) (continued)
24
Preset Temp (Setting of each preset temperature)
1. Move the cursor to select “Preset Temp”. After selecting, press <ENT>. Select the preset No. whose temperature setting you wish to change.
2.
Entering from hundreds to units digit Press the <> or <> to set the desired figure. Press the <ENT> button to advance to the next digit.
Only values from 3 to 4 can be selected when entering the hundreds digit.
(In mode, values from 6 to 8 can be selected.)
Values from 0 to 9 can be selected when entering the tens or units digits.
(The same values can be selected in mode.)
3. After entering the units digit, press the button to save the figure to the system memory and begin heater control with new setting temperature.
4. To exit from each setting screen, scroll the screen, select <EXIT>, and press the <ENT> button.
CAUTION
If power is switched off or lost during the execution of this procedure, no data will be entered. The entire procedure must be repeated from step 1.
<↑> <↓> <ENT>
O f f s e t T emp V acuum Check P r ese t T emp
00 C
<↑> <↓> <ENT>
P1 T emp P2 T emp P3 T emp
350 C 400 C 450 C
<↑> <↓> <ENT>
PRESET1 T empS e t
50 C
<↑> <↓> <ENT>
PRESET1 T empS e t
3 0 C
<↑> <↓> <ENT>
PRESET1 T empS e t
35
C
<↑> <↓> <ENT>
P2 T emp P3 T emp
<EXIT>
400 C 450 C
CAUTION
The temperature range is from 330 to 450℃. (620 to 850℉)
If you enter a value outside the temperature setting range, the display returns to the hundreds digit, and you have to enter a correct value.
Vacuum Check (Check of nozzle clogging and suction force)
During suction, the gauge indicating sucking status is shown at the lower side of the screen.
Suction gauge Sign of clogging
When “CHK” appears and you notice that the sucking force is weakening, perform “Vacuum Check”.
1.
Move the cursor to select “Vacuum Check”. After selecting, press <ENT>.
S e t T emp O f f s e t T emp V acuum Check
<↑> <↓> <ENT>
380゚ C
00゚ C
2.
Pull the trigger.
C
CHK
V acuum Check P u ll T r i gge r
3. When “Clogging” appears, perform cleaning and replace filters.
<EXIT>
No degradation in sucking force Degradation in sucking force
V acuum Check P u ll T r i gge r O K
<EXIT>
V acuum Check P u ll T r i gge r Clo g gin g
<EXIT>
4. Press the <EXIT> button to return to the selection screen.
23
Page 25
Preset Temp (Setting of each preset temperature)
CAUTION
The temperature range is from 330 to 450℃. (620 to 850℉)
If you enter a value outside the temperature setting range, the display returns to the hundreds digit, and you have to enter a correct value.
1. Move the cursor to select “Preset Temp”. After selecting, press <ENT>. Select the preset No. whose temperature setting you wish to change.
O f f s e t T emp V acuum Check P r ese t T emp
<↑> <↓> <ENT>
Entering from hundreds to units digit
2.
00゚ C
P1 T emp P2 T emp P3 T emp
<↑> <↓> <ENT>
Press the <> or <> to set the desired figure. Press the <ENT> button to advance to the next digit.
Only values from 3 to 4 can be selected when entering the hundreds digit.
(In ℉ mode, values from 6 to 8 can be selected.)
Values from 0 to 9 can be selected when entering the tens or units digits.
(The same values can be selected in ℉ mode.)
PRESET1   T empS e t
<↑> <↓> <ENT>
PRESET1   T empS e t
35
<↑> <↓> <ENT>
50゚ C
゚ C
PRESET1   T empS e t
3
<↑> <↓> <ENT>
0゚ C
350゚ C 400゚ C 450゚ C
3. After entering the units digit, press the button to save the figure to the system memory and begin heater control with new setting temperature.
CAUTION
If power is switched off or lost during the execution of this procedure, no data will be entered. The entire procedure must be repeated from step 1.
4. To exit from each setting screen, scroll the screen, select <EXIT>, and press the <ENT> button.
P2 T emp P3 T emp
<EXIT> <↑> <↓> <ENT>
400゚ C 450゚ C
24
Page 26
13. OPERATION (Desoldering Tool) (continued)
26
LCD Contrast (Contrast adjustment of display screen)
1.
Move the cursor to select “
LCD Contrast
”. After selecting, press <ENT>.
To make the screen display easy to see, adjust contrast.
2. Press the <> or <> to set the
adjust contrast
.
(Selection range is 1 to 25.)
3. After selecting the value, press <ENT> to return to the selection button.
To exit from each setting screen, scroll the screen, select <EXIT>, and press the <ENT> button.
<↑> <↓> <ENT>
P r ese t T emp P r ese t I D LCD Con tra s t
<↑> <↓> <ENT>
LCD Con tra s t A d jus t me n t 0
<↑> <↓> <ENT>
P r ese t I D LCD Con tra s t
<EXIT>
Preset ID (Setting of each preset name)
CAUTION
As a preset ID, 1 to 8 characters can be used. Usable characters are “A - Z”, “0 - 9”, and space (“ ”). Entering a space makes your entry terminated. Any character(s) that follows the space is deleted.
Move the cursor to select “Preset ID”. After selecting, press <ENT>.
1.
V acuum Check P r ese t T emp P r ese t I D
<↑> <↓> <ENT>
2.
Move up and down the cursor with the control buttons. After selecting, press <ENT>.
P1 I D PRESET1 P2 I D PRESET2 P3 I D PRESET3
<↑> <↓> <ENT>
3. Press the <> or <> to set the desired figure. Press the <ENT> button to advance to the next digit.
P1 I D SET
4. To exit from setting screen, scroll the screen, select <EXIT>, and press the <ENT> button.
RESET1
<↑> <↓> <ENT>
25
P2 I D PRESET2 P3 I D PRESET3
<EXIT> <↑> <↓> <ENT>
Page 27
LCD Contrast (Contrast adjustment of display screen)
To make the screen display easy to see, adjust contrast.
1.
Move the cursor to select “
P r ese t T emp P r ese t I D LCD Con tra s t
<↑> <↓> <ENT>
LCD Contrast
”. After selecting, press <ENT>.
2. Press the <> or <> to set the
adjust contrast
.
(Selection range is 1 to 25.)
LCD Con tra s t A d jus t me n t 0
<↑> <↓> <ENT>
3. After selecting the value, press <ENT> to return to the selection button.
To exit from each setting screen, scroll the screen, select <EXIT>, and press the <ENT> button.
P r ese t I D LCD Con tra s t
<EXIT> <↑> <↓> <ENT>
26
Page 28
14.
28
ShutOff Set
1.
Move the cursor to select “
ShutOff Set
”.
After selecting, press <ENT>.
Select whether you will activate the auto shutoff function. When the auto shutoff function is set to on and no operation is performed for constant time after the handpiece is set in the iron holder, the auto shutoff function will be enabled.
2. ON and OFF will be switched alternately
if you press the <> or <> button.
3. Selecting “ON” allows you to make the setting for “Timer”. (Default is 30 minutes.)
<↑> <↓> <ENT>
T emp M o d e S h u t O f f S e t V acuumMo d e
C OFF NOR
<↑> <↓> <ENT>
S h u t O f f S e t S h u t O f f T i me r
OFF
30m
Select “OFF”
Select “ON”
4. When setting “Shut Off” to “ON”, the area for “Timer” flashes.
5.
Press the <> or <> to set the desired figure.
6. Pressing the <ENT> button after this change makes the set time stored in the internal memory.
<↑> <↓> <ENT>
S h u t O f f S e t S h u t O f f T i me r
ON 0m
<↑> <↓> <ENT>
T emp M o d e S h u t O f f S e t V acuumMo d e
C
ON
NOR
PARAMETER SETTINGS
PARAMETER SETTING (Desoldering Tool)
Press and hold any one of the control buttons, and turn on the power switch to display the parameter setting screen. The following parameters can be set:
Parameter name
Temp Mode ShutOff Set
Timer**
Vacuum Mode
Vacuum Time
Auto Sleep
Timer**
Sleep Temp
Low Temp Error Alarm Ready Alarm Pass. Lock
Password****
Initial Reset
* For USA ** Timer can be set when ShutOff / Auto Sleep is set to “ON”.
***
Vacuum Time is displayed when Vacuum Mode is set to “Timer”.
**** Password is displayed when Password Lock is set to
Temp Mode
Select the temperature mode from Celsius or Fahrenheit.
Move the cursor to select “Temp Mode”.
1. After selecting, press <ENT>.
2. ℃ and ℉ will be switched alternately if you press the <> or <> button.
Value
℃ / ℉ OFF / ON
30 to 60 min.
Normal / Timer
***
1to5 sec.
OFF / ON 1 to 29 min. 200 to 300℃ (390 to 570℉) 30 to 150℃ (54 to 270℉) ON / OFF ON / OFF ON (Lock / Partial) / OFF (Unlock)
“ABCDEF”
℃ / ℉ / Cancel
Select three letters
Initialvalue
℃ / ℉* OFF 30 min. Normal 1 sec. ON 6 min.
200℃ (390℉)
150℃ (270℉)
ON ON OFF
-
“ON”
Press and hold any one of the three control buttons while turning on the power switch.
or “Partial”.
T emp M o d e S h u t O f f S e t V acuumMo d e
<↑> <↓> <ENT>
゚ C OFF NOR
T emp M o d e S e t
3. Return to parameter setting display if you press the <ENT> button after
゚ F
<↑> <↓> <ENT>
setting.
27
Page 29
ShutOff Set
Select whether you will activate the auto shutoff function. When the auto shutoff function is set to on and no operation is performed for constant time after the handpiece is set in the iron holder, the auto shutoff function will be enabled.
Move the cursor to select “
1.
ShutOff Set
”.
After selecting, press <ENT>.
2. ON and OFF will be switched alternately if you press the <> or <> button.
3. Selecting “ON” allows you to make the setting for “Timer”. (Default is 30 minutes.)
4. When setting “Shut Off” to “ON”, the area for “Timer” flashes.
Select “OFF”
T emp M o d e S h u t O f f S e t V acuumMo d e
<↑> <↓> <ENT>
S h u t O f f S e t S h u t O f f T i me r
<↑> <↓> <ENT>
S h u t O f f S e t S h u t O f f T i me r
<↑> <↓> <ENT>
OFF NOR
OFF 30m
Select “ON”
゚ C
ON 0m
5.
Press the <> or <> to set the desired figure.
6. Pressing the <ENT> button after this change makes the set time stored in the internal memory.
T emp M o d e S h u t O f f S e t V acuumMo d e
<↑> <↓> <ENT>
゚ C
ON
NOR
28
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14.
30
Auto Sleep
1.
Move the cursor to select “
Auto Sleep
”.
After selecting, press <ENT>.
Select whether you will activate the auto sleep function. When the auto sleep function is set to on and no operation is performed for constant time after the handpiece is set in the iron holder, the auto sleep function will be enabled and the temperature of the handpiece declines to the controlled degree.
*
The auto sleep temperature can be set in “Sleep Temp”
.
2. ON and OFF will be switched alternately
if you press the <> or <> button.
3. Selecting “ON” allows you to make the setting for “Timer”. (Default is 6 minutes.)
* When selecting “ON”
4. When setting “Auto Sleep” to “ON”, the area for “Timer” flashes.
5. Press the <> or <> button, you can change to the desired value.
6. Pressing the <ENT> button after this change makes the set time stored in the internal memory.
<↑> <↓> <ENT>
S h u t O f f S e t V acuumM o d e A uto S l e ep
OFF NOR OFF
<↑> <↓> <ENT>
A uto S l e ep S e t A uto S l e ep OFF T i me r 06m
<↑> <↓> <ENT>
A uto S l e ep S e t A uto S l e ep ON T i me r
6m
Select “OFF”
Select “ON”
<↑> <↓> <ENT>
S h u t O f f S e t V acuumM o d e A uto S l e ep
OFF NOR 06m
PARAMETER SETTING (Desoldering Tool) (continued)
Vacuum Mode
Select whether you manually operate the desoldering pump or use the timer function.
Normal:Solder is sucked only when you are pulling the trigger. Timer
* Set time in “Vacuum Time”.
1.
2. Normal and Timer will be switched alternately
Even after you release the trigger, sucking continues for the specified period of time.
Move the cursor to select “
VacuumMode
”.
After selecting, press <ENT>.
Select
“Normal”
T emp M o d e S h u t O f f S e t V acuumM o d e
<↑> <↓> <ENT>
゚ C OFF NOR
if you press the <> or <> button.
3. Return to parameter setting display if you press the <ENT> button after setting.
V acuum Mo d e S e t
T i me r
<↑> <↓> <ENT>
Select
“Timer”
(Vacuum Time)
* When selecting “Timer”
“Vacuum Time” appears under “VacuumMode” in the parameter select screen.
Vacuum Time
1.
Move the cursor to select “
Vacuum Time
After selecting, press <ENT>.
”.
S h u t O f f S e t V acuumM o d e V acuum T i me
<↑> <↓> <ENT>
OFF
T I M E
1s
2. Press the <> or <> button, you can change to the desired value.
3. Return to parameter setting display if you press the <ENT> button after setting.
29
V acuum T i me S e t
0
<↑> <↓> <ENT>
sec
Page 31
Auto Sleep
Select whether you will activate the auto sleep function. When the auto sleep function is set to on and no operation is performed for constant time after the handpiece is set in the iron holder, the auto sleep function will be enabled and the temperature of the handpiece declines to the controlled degree.
The auto sleep temperature can be set in “Sleep Temp”
*
1.
Move the cursor to select “
Auto Sleep
”.
After selecting, press <ENT>.
2. ON and OFF will be switched alternately if you press the <> or <> button.
3. Selecting “ON” allows you to make the setting for “Timer”. (Default is 6 minutes.)
* When selecting “ON”
4. When setting “Auto Sleep” to “ON”, the area for “Timer” flashes.
Select “OFF”
.
S h u t O f f S e t V acuumM o d e A uto S l e ep
<↑> <↓> <ENT>
A uto S l e ep S e t A uto S l e ep OFF T i me r 06m
<↑> <↓> <ENT>
Select “ON”
A uto S l e ep S e t A uto S l e ep ON T i me r
<↑> <↓> <ENT>
OFF NOR OFF
6m
5. Press the <> or <> button, you can change to the desired value.
6. Pressing the <ENT> button after this change makes the set time stored in the internal memory.
S h u t O f f S e t V acuumM o d e A uto S l e ep
<↑> <↓> <ENT>
OFF NOR 06m
30
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14.
32
Error Alarm
Ready Alarm
In the buzzer sound setting mode, which sets whether to sound the buzzer when a error occurs.
When the set temperature alert setting mode is on, the buzzer sounds if you reached the usable temperature.
1.
Move the cursor to select “
Error Alarm
”.
After selecting, press <ENT>.
2. ON and OFF will be switched alternately
if you press the <> or <> button.
3. Return to parameter setting display if you press the <ENT> button after setting.
1.
Move the cursor to select “
Ready Alarm
”.
After selecting, press <ENT>.
2. ON and OFF will be switched alternately if you press the <> or <> button.
3. Return to parameter setting display if you press the <ENT> button after setting.
<↑> <↓> <ENT>
S l e e p T emp L o w Temp E r r o r A l arm
200 C 150 C
ON
<↑> <↓> <ENT>
E r r o r A l arm S e t
OFF
<↑> <↓> <ENT>
L o w Temp E r r o r A l arm Read y A l arm
150 C
OFF
ON
<↑> <↓> <ENT>
R ead y A l arm S e t O N OFF
PARAMETER SETTING (Desoldering Tool) (continued)
Sleep Temp
Set the auto sleep temperature.
1.
Move the cursor to select “ After selecting, press <ENT>.
2. Entering from hundreds to units digit.
Press the <> or <> to set the desired
SleepTemp
”.
V acuumM o d e A uto S l e ep S l e e p T emp
<↑> <↓> <ENT>
figure. Press the <ENT> button to advance to the next digit.
Only values from 2 to 3 can be selected when entering the hundreds digit.
(In ℉ mode, values from 3 to 5 can be
selected.) Values from 0 to 9 can be selected when entering the tens or units digits.
(The same values can be selected in ℉ mode.)
S l e e p T emp S e t
<↑> <↓> <ENT>
00゚ C
3. After entering the units digit, press the button to save the figure to the system memory.
NOR 06m
200゚ C
Low Temp
When the temperature drops below a set limit, an error is displayed and the buzzer sounds.
1.
Move the cursor to select “ After selecting, press <ENT>.
Low Temp
”.
2. Entering from hundreds to units digit. Press the <> or <> to set the desired figure. Press the <ENT> button to advance to the next digit.
A uto S l e ep S l e e p T emp L o w Temp
<↑> <↓> <ENT>
200゚ C 150゚ C
Only values from 0 to 1 can be selected when entering the hundreds digit.
(In ℉ mode, values from 0 to 2 can be
selected.) Values from 0 to 9 can be selected when entering the tens or units digits.
(The same values can be selected in ℉ mode.)
L o w T emp S e t
<↑> <↓> <ENT>
50゚ C
3. After entering the units digit, press the button to save the figure to the system memory.
06m
31
Page 33
Error Alarm
In the buzzer sound setting mode, which sets whether to sound the buzzer when a error occurs.
1.
Move the cursor to select “ After selecting, press <ENT>.
Error Alarm
”.
S l e e p T emp L o w Temp E r r o r A l arm
<↑> <↓> <ENT>
200゚ C 150゚ C
ON
2. ON and OFF will be switched alternately if you press the <> or <> button.
E r r o r A l arm S e t
OFF
3. Return to parameter setting display if you
<↑> <↓> <ENT>
press the <ENT> button after setting.
Ready Alarm
When the set temperature alert setting mode is on, the buzzer sounds if you reached the usable temperature.
1.
Move the cursor to select “ After selecting, press <ENT>.
Ready Alarm
”.
L o w Temp E r r o r A l arm Read y A l arm
<↑> <↓> <ENT>
150゚ C
OFF
ON
2. ON and OFF will be switched alternately if you press the <> or <> button.
R ead y A l arm S e t O N OFF
<↑> <↓> <ENT>
3. Return to parameter setting display if you press the <ENT> button after setting.
32
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14.
34
Password
The password can be changed.
1.
Match to “Password” and press the <ENT>
button.
2.
Use the <> or <> button to enter the current
password, and press the <ENT> button.
5.
Press the <ENT> button to return to the parameter
selection screen.
3.
Enter a new password.
(For a password, select 3 letters from among ABCDEF.)
4.
After setting the password, press the <ENT> button.
Using the <> or <> button, select either “OK” or “Cancel”.
<↑> <↓> <ENT>
P asswo r d S e t
***
O K
<↑> <↓> <ENT>
P asswo r d S e t
***
O K
<↑> <↓> <ENT>
I n p u t P a s s w o r d A
**
<↑> <↓> <ENT>
P ass. L o c k P assw o r d I n i t i a l R e s e t
ON
<↑> <↓> <ENT>
Read y A l arm P ass . Lock P assw o r d
ON ON
PARAMETER SETTING (Desoldering Tool) (continued)
Pass. Lock
Set a password and use this function to restrict the following changes.
The correct password must be entered to make the change.
Lock Partial
: All setting changes require a password entry.
Select whether or not to enter your password for set temperature/preset selection/
:
CAUTION
offset temperature change. Other procedures require password entry.
Unlock
1.
Move the cursor to select “
: Any setting change does not require
a password entry.
Pass. Lock
”.
After selecting, press <ENT>.
2. Using the <> or <> button, select an
Select “Unlock”
option from “Lock”, “Partial”, and “Unlock”.
* When selecting “Partial” or “Lock”
3. Select Lock ON/OFF for set temperature/ preset selection/offset temperature change. (Only when selecting “Partial”)
Select
4. After making all selections, using the <> or <> button, select an option from OK or Cancel. (Only when selecting “Partial”)
“Lock”
5. Press the <ENT> button.
(Only when selecting “Partial”)
6. Using the <> or <> button, enter a password. (Selection of three characters from ABCDEF)
E r r o r A l arm Read y A l arm P ass . Lock
<↑> <↓> <ENT>
P assw o r d Lock S e t
U nlock
<↑> <↓> <ENT>
S e t T emp P r ese t S e l O f f s e t T emp
<↑> <↓> <ENT>
P r ese t S e l O f f s e t T emp O K
<↑> <↓> <ENT>
Select “Partial”
OFF OFF OFF
ON ON ON
ON ON
7. After entering, press the <ENT> button. Select “OK” or “Cancel” using the <> or <> button.
8. After setting the password, press the <ENT> button to return to the parameter setting screen.
* When selecting “ON”
The password is shown under “Pass. Lock” on the parameter selection screen.
33
P assw o r d S e t
O K
<↑> <↓> <ENT>
P ass. Lock P assw o r d I n i t i a l R e s e t
<↑> <↓> <ENT>
***
ON
Page 35
Password
The password can be changed.
1.
Match to “Password” and press the <ENT>
button.
2.
Use the <> or <> button to enter the current
password, and press the <ENT> button.
3.
Enter a new password.
(For a password, select 3 letters from among ABCDEF.)
P ass. L o c k P assw o r d I n i t i a l R e s e t
<↑> <↓> <ENT>
I n p u t P a s s w o r d A
<↑> <↓> <ENT>
  P asswo r d S e t
O K
<↑> <↓> <ENT>
**
***
ON
4.
After setting the password, press the <ENT> button.
Using the <> or <> button, select either “OK” or “Cancel”.
5.
Press the <ENT> button to return to the parameter
selection screen.
  P asswo r d S e t
O K
<↑> <↓> <ENT>
Read y A l arm P ass . Lock P assw o r d
<↑> <↓> <ENT>
***
ON ON
34
Page 36
14.
15. MAINTENANCE (Desoldering Tool)

WARNING
Since the desoldering tool can reach a very high temperature, please work carefully. Except when cleaning the nozzle and heating element, ALWAYS turn the power switch OFF and disconnect the power plug before performing any maintenance procedure.
Properly maintained, the HAKKO FR-701 (Desoldering tool) should provide years of good service. Efficient desoldering depends upon the temperature, solder/flux selection, and proper routine maintenance. Perform the following service procedures as dictated by the conditions of the station's usage.
During suction, the gauge indicating suction force is shown at the bottom of the screen.
If "CHK" appears on the display, check the nozzle and heater for restrictions.
If the nozzle or heater are clogged, clean or replace them.
C
Suction gauge Sign of clogging
CHK
Replacing the filter pipe
Replace the filter as shown following steps A to C. During operation, the filter pipe is very hot. Wait until the filter pipe is cool before replacing the filter or cleaning. We recommend keeping a second filter pipe containing new filters handy, and replacing the installed filter pipe with this secondary filter pipe.
B. Automatically goes back
A. Lower the lock knob
C. Replace the entire filter pipe with
a secondary filter pipe.
Release Knob
CAUTION
The section from the heating element to the filter pipe is provided with pipes through which melted solder passes, so it may become very hot. Be very careful when handling this section.
36
CAUTION : HOT AREA
PARAMETER SETTING (Desoldering Tool) (continued)
Initial Reset
Initial Reset allows the factory default settings to be restored.
Move the cursor to select “
1. After selecting, press <ENT>.
Initial Reset
”.
Read y A l arm P ass . Lock Ini t i a l R e s e t
<↑> <↓> <ENT>
OFF OFF
2. Using the <> or <> button, select either “” or “”. To stop “Initial Reset”, scroll the screen to select <EXIT>.
Ini t i a l R e s e t
゚ F
<↑> <↓> <ENT>
3. After selecting it, using the <> or <> button, select “OK” or “Cancel”.
Ini t i a l R e s e t ゚ C
<↑> <↓> <ENT>
CAUTION
Even when Initial Reset is finished, “Pass. Lock” and password settings remain.
 
CAUTION
After completing settings, if you press the “ENT” button again in the selection screen, you will return to the normal display.
P ass . Lock Ini t i a l R e s e t
<EXIT> <↑> <↓> <ENT>
OFF
35
Page 37
15. MAINTENANCE (Desoldering Tool)
Properly maintained, the HAKKO FR-701 (Desoldering tool) should provide years of good service. Efficient desoldering depends upon the temperature, solder/flux selection, and proper routine maintenance. Perform the following service procedures as dictated by the conditions of the station's usage.

WARNING
Since the desoldering tool can reach a very high temperature, please work carefully. Except when cleaning the nozzle and heating element, ALWAYS turn the power switch OFF and disconnect the power plug before performing any maintenance procedure.
During suction, the gauge indicating suction force is shown at the bottom of the screen.
C
If "CHK" appears on the display, check the nozzle and heater for restrictions.
If the nozzle or heater are clogged, clean or replace them.
Replacing the filter pipe
Replace the filter as shown following steps A to C. During operation, the filter pipe is very hot. Wait until the filter pipe is cool before replacing the filter or cleaning. We recommend keeping a second filter pipe containing new filters handy, and replacing the installed filter pipe with this secondary filter pipe.
CHK
Suction gauge Sign of clogging
C. Replace the entire filter pipe with
a secondary filter pipe.
B. Automatically goes back
Release Knob
A. Lower the lock knob
CAUTION
The section from the heating element to the filter pipe is provided with pipes through which melted solder passes, so it may become very hot. Be very careful when handling this section.
CAUTION : HOT AREA
36
Page 38
15. MAINTENANCE (Desoldering Tool) (continued)
Remove the enclosure pipe and the nozzle with the provided wrench.
Heating Element
Enclosure pipe
Nozzle
Theenclosurepipe isheldtothenozzle changingtoolby pressingthispart frombothsides. (Thenozzleisnot heldtothenozzle changingtool.Be carefulwhenremovingthem.)
2. Disassemble the heating element.
CAUTION
The heating element is very hot during operation.
1. Turn the power switch OFF.
2. When the filter pipe is cool to the touch, push down on the release knob at the back of the handpiece and remove the filter pipe.
3. Examine the seals (front and filter holders) at each end of the filter pipe. Replace : Stiff and/or cracked.
4. Examine the Pre-filter: Remove solder adhering to the waste collector.
5. Examine the ceramic paper filter. Replace : Ceramic paper filter is showing signs of stains from flux, is stiff, or contains any solder.
Handpiece filter
CAUTION
The filter pipe is very hot.
Front holder Filter holder
Ceramic paper filter
FRONT
Pre-filter
Station filter
If the filer is showing signs of stains from flux or is stiff, replace it. Attach the filter as shown in the right diagram.
Vacuum outlet cap
Filter
Vacuum outlet cap
(with Filter)
3. Clean out the tube in the heating element with the provided cleaning pin.
Turn the power off after cleaning.
Scrape away all oxidation from the tube in the heating element until the cleaning pin passes cleanly through the tube.
CAUTION
Be sure the solder in the tube in the heating element is completely heated, before
cleaning the tube.
If the cleaning pin does not pass through the tube in the heating element, replace
the heating element.
38
Filter pipe
Replacing the filters
Nozzle Maintenance
CAUTION
The handpiece may be extremely hot. During maintenance, please work carefully.
1. Inspect and clean the nozzle
Turn the power switch ON and let the nozzle heat up.
CAUTION
The cleaning pin will not pass through the
Cleaning with the nozzle cleaning pin
The cleaning pin passes completely through the hole.
nozzle until the solder inside the nozzle is completely melted.
Clean out the hole of the nozzle with the nozzle cleaning pin.
If the cleaning pin does not pass through the hole in the nozzle, clean with the cleaning drill.
Check the condition of the solder plating on the nozzle tip.
CAUTION
Ifthecleaningdrillisforcedintothenozzle,thedrillbit
couldbreakorbedamaged.
Pleaseusethepropersizecleaningpinorcleaningdrill
forthenozzlediameter.
Check visually if the nozzle was eroded.
Cleaning with the cleaning drill
Before cleaning
Insert the bit while turning it clockwise.
After cleaning
Pull the drill bit out straight without turning it.
Use the proper size cleaning pin or cleaning drill for the nozzle diameter.
Solder plating part
The solder plating is coming off. The nozzle hole is eroded.
The caliber has expanded due to erosion.
CAUTION
Erosion may not be able to be confirmed
visually, so replace it when it starts to work inefficiently.
Special plating is applied to the inside and
surface of the nozzle hole, but if it is exposed to high-temperature soldering for
*
If the nozzle is still in a good condition, put some fresh solder on the nozzle tip to protect solder plated area from oxidation.
a long time, it may be eroded and temperature stability may not be maintained.
37
Page 39
2. Disassemble the heating element.
Remove the enclosure pipe and the nozzle with the provided wrench.
CAUTION
The heating element is very hot during operation.
Heating Element
Nozzle
Enclosure pipe
3. Clean out the tube in the heating element with the provided cleaning
Theenclosurepipe isheldtothenozzle changingtoolby pressingthispart frombothsides. (Thenozzleisnot heldtothenozzle changingtool.Be carefulwhenremovingthem.)
Scrape away all oxidation from the tube in the heating element until the cleaning pin passes cleanly through the tube.
pin.
Turn the power off after cleaning.
CAUTION
Be sure the solder in the tube in the heating element is completely heated, before
cleaning the tube.
If the cleaning pin does not pass through the tube in the heating element, replace
the heating element.
Replacing the filters
Handpiece filter
1. Turn the power switch OFF.
2. When the filter pipe is cool to the touch, push down on the release knob at the back of the handpiece and remove the filter pipe.
3. Examine the seals (front and filter holders) at each end of the filter pipe. Replace : Stiff and/or cracked.
4. Examine the Pre-filter: Remove solder adhering to the waste collector.
5. Examine the ceramic paper filter. Replace : Ceramic paper filter is showing signs of stains from flux, is stiff, or contains any solder.
Front holder Filter holder
CAUTION
The filter pipe is very hot.
FRONT
Filter pipe
Pre-filter
Station filter
If the filer is showing signs of stains from flux or is stiff, replace it. Attach the filter as shown in the right diagram.
Ceramic paper filter
Vacuum outlet cap
Filter
Vacuum outlet cap
(with Filter)
38
Page 40
15. MAINTENANCE (Desoldering Tool) (continued)
Valve
Valve guard
Pump head
Pump head
Valve
Valve guard
Pump head disassembly *It is resting on its side.
Clean the pump head, valve and valve guard.
*Please replace the valve if it is
deformed or hardened.
Pump head
Maintenance of the pump head
Remove the cover
When performing maintenance on the pump head, remove the screws holding the cover and take the cover off.
Cleaning the pump head
1. Remove the valve and valve guard and remove any attached flux.
CAUTION
• When the valve guard is difficult to remove, please warm it with hot air. Please do not try to forcibly remove it with a screwdriver, etc. If the valve guard becomes deformed, it will no longer be airtight.
• Please clean with either alcohol or thinner.
2. Install the valve and valve guard.
CAUTION
When assembling the pump, please make sure to keep it airtight so that there are no air leaks.
40
Replacing the heating element (heating core)
CAUTION
Except the case especially indicated, always turn the power switch OFF and disconnect the power plug before performing any maintenance procedure.
Disassemble the heating element.
1. Remove the nozzle and enclosure pipe.
Nozzle wrench
Heating
Enclosure pipe
Element
Nozzle
Remove the enclosure pipe and the nozzle with the attached nozzle wrench.
2. Remove the 2 screws fixing the joint cover and remove the joint cover.
3. Remove the screw from the handpiece and disconnect the heating element.
4. Replace the heating element. Assemble using the same procedure in reverse.
* Caution of the heating element installation
The installation / disassembly with the quick changer smoothens. Please attach it to have the groove of the movable joint and the guide hole of the joint cover coming at the same position (see figure below).
Heating Element
Joint cover
Guide hole (×3)
Groove (×3)
Joint cover
Guide hole (×3)
Movable joint
CAUTION
Be sure to change the offset value (temperature adjustment) of the nozzle temperature after replacing the heating element. Failure to do this may result in a heater temperature that is much higher or lower than the previous one.
39
Groove (×3)
Page 41
Maintenance of the pump head
Remove the cover
When performing maintenance on the pump head, remove the screws holding the cover and take the cover off.
Pump head
Cleaning the pump head
1. Remove the valve and valve guard and remove any attached flux.
CAUTION
• When the valve guard is difficult to remove, please warm it with hot air. Please do not try to forcibly remove it with a screwdriver, etc. If the valve guard becomes deformed, it will no longer be airtight.
• Please clean with either alcohol or thinner.
Pump head disassembly *It is resting on its side.
Clean the pump head, valve and valve guard.
Pump head
Valve
Valve guard
2. Install the valve and valve guard.
CAUTION
When assembling the pump, please make sure to keep it airtight so that there are no air leaks.
Pump head
Valve guard
Valve
*Please replace the valve if it is
deformed or hardened.
40
Page 42
16.
Checking the connection cord for breakage
Checking the grounding line
Checking the connection cord for breakage
1. Unplug the connection cord from the station.
2. Disassemble the heating element. (Please refer to “Replacing the heating element (heating core)”.)
3. Measure the resistance values between the connector and the lead wires at the socket as follows. (Please refer to the wiring diagram on the left)
Pin1・・・・・・・Red {Heating element1 (+)} Pin2・・・・・・・Purple {Trigger (+)} Pin4・・・・・・・BlackHeating element1(-)}③ Pin8・・・・・・・Blue and White {Trigger (-)} Pin9・・・・・・・Yellow {Heating element2 (+)} Pin12・・・・・・Brown {Heating element2 (-)} Pin13・・・・・・Green (Grounding line) *
If any value exceeds 0 Ω or is ∞, replace the
connection cord.
* For information on the plug 13, refer to
Checking the grounding line”.
1. Measure the resistance value between Pin 13 and the nozzle.
2. If the value exceeds 2 Ω (at room tempera- ture), perform the nozzle maintenance. If the value still does not decrease, check the
connection cord for breakage.
1 4
5 8
9
12
13
Blue and White
Micro switch
Grounding line
Socket
Pin contact
Green
Yellow
Red
Purple
Black
Brown
42
CHECKING PROCEDURE (Desoldering Tool)
Unless otherwise directed, carry out these procedures with the power switch OFF and the power UNPLUGGED.
Check for a broken heater or sensor
1. Check for a broken heater or sensor
WARNING
Verify the electrical integrity of the heater and sensor. Measure the resistance of the heater and sensor while at room temperature15 to 25℃59 to
77℉. It should be 3.9 Ω ±10%. If the resistance
exceeds these limits, replace the tip.
Measure the resistance across this position.
Replacing the fuse
1. Unplug the power cord from the power receptacle.
2. Remove the fuse holder.
3. Replace the fuse.
4. Put the fuse holder back in place.
41
Page 43
Checking the connection
cord for breakage
1 4
5 8
9
Pin contact
Socket
Grounding line
③ ⑥
13
Black Brown
Green
12
① ⑤
Red Yellow
Blue and White
Purple
Checking the connection cord for breakage
1. Unplug the connection cord from the station.
2. Disassemble the heating element. (Please refer to “Replacing the heating element (heating core)”.)
3. Measure the resistance values between the connector and the lead wires at the socket as follows. (Please refer to the wiring diagram on the left)
Pin1・・・・・・・Red {Heating element1 (+)}
Micro switch
Pin2・・・・・・・Purple {Trigger (+)} Pin4・・・・・・・BlackHeating element1(-)}③ Pin8・・・・・・・Blue and White {Trigger (-)} Pin9・・・・・・・Yellow {Heating element2 (+)} Pin12・・・・・・Brown {Heating element2 (-)} Pin13・・・・・・Green (Grounding line) *
Checking the grounding line
If any value exceeds 0 Ω or is ∞, replace the
connection cord.
* For information on the plug 13, refer to
Checking the grounding line”.
1. Measure the resistance value between Pin 13 and the nozzle.
2. If the value exceeds 2 Ω (at room tempera­ture), perform the nozzle maintenance. If the value still does not decrease, check the
connection cord for breakage.
42
Page 44
17. ERROR MESSAGE (Desoldering Tool)
18. TROUBLE SHOOTING GUIDE
Before checking the inside of the HAKKO FR-701 or replacing parts, be sure to disconnect the power plug.
WARNING
CHECK : Is the power cord and/or connecting plug disconnected? ACTION : Connect it. CHECK : Is the fuse blown? ACTION : Determine why the fue blew and eliminate the cause, then replace the
fuse. a. Is the inside of the handpiece short-circuited? b. Is the grounding spring touching the heating element? c. Is the heating element lead twisted and short-circuited? Try replacing the fuse even if the cause cannot be identified. If it still blows, return the product for repair.
CHECK : Is the cord assembly broken? Is the heating element/
sensor broken?
ACTION : If the cord assembly is broken, replace the HAKKO FX-8801.
If the heating element / sensor is broken, replace the heating element.
Nothing happens when the power switch is turned on.
The heater lamp lights up but the tip does not heat up. (Soldering iron)
CHECK : Is the plug of the handpiece properly connected? ACTION : Connect it tightly. CHECK : Is the nozzle or hole in the heating element clogged? ACTION : Clean it.
CHECK : Is the filter pipe full of solder? ACTION : Clean it. CHECK : Is the ceramic paper Filter hardened? ACTION : Replace it with a new one. CHECK : Is there a vacuum leak? ACTION :
Check the connections and filter pipe seals and replace any worn parts.
CHECK : Is the heater tube or nozzle clogged?
ACTION : Clean it.
CHECK : Is the plug of the handpiece properly connected? ACTION : Connect it tightly. CHECK : Is the heating element damaged? ACTION : Replace it with a new one.
Pump does not operate. (Desoldering
Tool)
Solder is not being absorbed.
(Desoldering Tool)
The nozzle does not heat up.
(Desoldering Tool)
CHECK : Is the tip or nozzle temperature too high? ACTION : Set an appropriate temperature. CHECK : Is the tip coated with black oxide? ACTION : Remove the black oxide. (Refer to “Tip Maintenance”.)
CHECK : Is the tip or nozzle coated with black oxide? ACTION : Remove the black oxide. (Refer to “Tip Maintenance”.) CHECK : Is the tip or nozzle temperature adjusted correctly? ACTION : Perform the temperature adjustment.
CHECK : Is the tip seized? Is the tip swollen because of deterioration? ACTION : Replace the tip and the heating element.
CHECK : Is the tip or nozzle temperature adjusted correctly? ACTION : Perform the temperature adjustment.
Solder does not wet to the tip or
nozzle.
The tip or nozzle temperature is too
low.
The tip can not be pulled off.
(Soldering iron)
The tip or nozzle doesn’t hold the
desired temperature.
CHECK : Is the heater broken? ACTION : If the heater is broken, replace the heating element. CHECK : Is the setting value for the low-temperature alarm tolerance too low? ACTION : Increase the setting value.
CHECK : Is the cord assembly broken? ACTION : If the cord assembly is broken, replace the HAKKO FX-8801.
The Heater-error is displayed.
(Soldering iron)
The tip heats up intermittently.
(Soldering iron)
NOTE :
When repairs are needed, please send both the handpiece and the station to your sales agent.
44
Sensor Error
Grip Error
Low Temp Error
When there is the possibility that a failure has occurred in the sensor or heater (including the sensor circuit), "Sensor Error" is displayed and the power is shut down.
"Grip Error" will be displayed if the connector cord is not attached to the station OR the wrong handpiece is connected.
If the sensor temperature falls below the difference between the current temperature setting and the low-temperature alarm tolerance, "Low Temp Error" is displayed and the warning buzzer
EXAMPLE:
350 (400 - 50)
Settemperature
Low-temperaturealarmtolerance
OR
650 (750 -100)
Settemperature
Low-temperaturealarmtolerance
Heater Short Error
sounds. When the nozzle temperature rises to a value within the set tolerance, the buzzer will stop sounding.
EXAMPLE:
Assume that the temperature setting is 400℃/750℉ and the tolerance 50℃/100℉. If the temperature continues to decrease and finally falls below the value indicated while the heating element is on, "Low Temp Error" is displayed.
"Heater Short Error" will flash, and the buzzer will sound continuously, when an incompatible heater circuit is inserted, or if a
FATAL Error
foreign object has found it's way into the connector.
This is displayed when the system is unable to operate normally. Should this error be displayed, please contact your HAKKO representative.
43
Page 45
18. TROUBLE SHOOTING GUIDE
WARNING
Before checking the inside of the HAKKO FR-701 or replacing parts, be sure to disconnect the power plug.
Nothing happens when the power switch is turned on.
CHECK : Is the power cord and/or connecting plug disconnected? ACTION : Connect it. CHECK : Is the fuse blown? ACTION : Determine why the fue blew and eliminate the cause, then replace the
fuse. a. Is the inside of the handpiece short-circuited? b. Is the grounding spring touching the heating element? c. Is the heating element lead twisted and short-circuited? Try replacing the fuse even if the cause cannot be identified. If it still blows, return the product for repair.
The heater lamp lights up but the tip does not heat up. (Soldering iron)
The Heater-error is displayed.
(Soldering iron)
The tip heats up intermittently.
(Soldering iron)
Solder does not wet to the tip or
nozzle.
The tip or nozzle temperature is too
low.
The tip can not be pulled off.
(Soldering iron)
The tip or nozzle doesn’t hold the
desired temperature.
Pump does not operate. (Desoldering
Tool)
CHECK : Is the cord assembly broken? Is the heating element/
sensor broken?
ACTION : If the cord assembly is broken, replace the HAKKO FX-8801.
If the heating element / sensor is broken, replace the heating element.
CHECK : Is the heater broken? ACTION : If the heater is broken, replace the heating element. CHECK : Is the setting value for the low-temperature alarm tolerance too low? ACTION : Increase the setting value.
CHECK : Is the cord assembly broken? ACTION : If the cord assembly is broken, replace the HAKKO FX-8801.
CHECK : Is the tip or nozzle temperature too high? ACTION : Set an appropriate temperature. CHECK : Is the tip coated with black oxide? ACTION : Remove the black oxide. (Refer to “Tip Maintenance”.)
CHECK : Is the tip or nozzle coated with black oxide? ACTION : Remove the black oxide. (Refer to “Tip Maintenance”.) CHECK : Is the tip or nozzle temperature adjusted correctly? ACTION : Perform the temperature adjustment.
CHECK : Is the tip seized? Is the tip swollen because of deterioration? ACTION : Replace the tip and the heating element.
CHECK : Is the tip or nozzle temperature adjusted correctly? ACTION : Perform the temperature adjustment.
CHECK : Is the plug of the handpiece properly connected? ACTION : Connect it tightly. CHECK : Is the nozzle or hole in the heating element clogged? ACTION : Clean it.
Solder is not being absorbed.
(Desoldering Tool)
The nozzle does not heat up.
(Desoldering Tool)
CHECK : Is the filter pipe full of solder? ACTION : Clean it. CHECK : Is the ceramic paper Filter hardened? ACTION : Replace it with a new one. CHECK : Is there a vacuum leak? ACTION : CHECK : Is the heater tube or nozzle clogged? ACTION : Clean it.
CHECK : Is the plug of the handpiece properly connected? ACTION : Connect it tightly. CHECK : Is the heating element damaged?
ACTION : Replace it with a new one.
Check the connections and filter pipe seals and replace any worn parts.
NOTE :
When repairs are needed, please send both the handpiece and the station to your sales agent.
44
Page 46
19. TIP & NOZZLE STYLES
20. PARTS LIST
Pump assembly
17
18
19
20
21
22
23
24
25
26
27
46
SEMS screw
M4×12P3(8)
SEMS screw
M3×6P2
Pan head screw
M4×38(4)
Truss screw
M4×5(8)
External tooth lock washer
DN4
S washer
DN4(4)
Plain washer
DN4×10×0.8
SEMS screw
M3×6P2(3)
SEMS screw
M3×6P2(4)
External tooth lock washer
DN4
Countersunk head screw
M4×8(4)
Countersunk head screw
M4×12(2)
SEMS screw
M3×6P2(3)
Hexagon socket set screw
M4×6
Unit: mm (inch)
Tip
T18-B Shape-B T18-SB Shape-SB T18-BR02 Shape-0.2BR T18-BL Shape-BL T18-C05 Shape-0.5C
R0.5
(0.020)
14.5
(0.57)
R0.2
(0.008)
13.2
(0.52)
30°
R0.2
(0.16)
(0.008)
4
10.5
(0.41)
R0.2
(0.008)
22.5
(0.89)
0.5
(0.020)
Φ0.5
(0.020)
45°
13.5
(0.53)
T18-C08 Shape-0.8C
Φ0.8
(0.031)
0.8
45°
(0.031)
T18-C3 Shape-3C T18-CF3*
3.2 (0.13)
15.5
(0.61)
Φ3
(0.12)
45°
14.5
(0.57)
T18-D12 Shape-1.2D T18-D16 Shape-1.6D T18-D24 Shape-2.4D T18-D32 Shape-3.2D T18-DL12 Shape-1.2DL
Φ1.2
(0.05)
(0.08)
22.5
(0.89)
(0.57)
0.7 14.5
(0.028)
T18-DL2 Shape-2DL T18-DL32 Shape-3.2DL T18-S3 Shape-S3 T18-S4 Shape-S4 T18-S6 Shape-S6
Φ2
1
(0.04)
T18-S9 Shape-S9 T18-I Shape-I
Φ1.2
(0.05)
0.4
(0.016)
15.5
(0.61)
Nozzle
N61-01 N61-02 N61-03
ø0.6
ø1.5
(ø0.06)
(ø0.024)
4.2 (0.17)
T18-C1 Shape-1C T18-CF1*
Φ1
(0.04)
60°
1
(0.04)
13.5
(0.53)
T18-C4 Shape-4C T18-CF4*
Φ4
(0.16)
45°
14.5
(0.57)
Φ1.6
(0.06)
0.5 14.5
(0.020) (0.57)
Φ3.2
(0.13)
1
(0.04)
R0.2
(0.008)
22.5
(0.89)
14.5
(0.57)
ø0.8
ø1.5
(ø0.06)
(ø0.031)
T18-CF15* Shape-1.5C T18-C2 Shape-2C
Φ1.5
(0.06)
60°
1.6 (0.06)
13.5
(0.53)
T18-CF2*
2.1 (0.08)
Φ2
(0.08)
45°
14.5
(0.57)
T18-C5 Shape-5C T18-K Shape-K T18-D08 Shape-0.8D
5
(0.20)
Φ5
(0.20)
45°
14.5
(0.57)
(0.08)
Φ5
(0.20)
45°
2
14
(0.55)
T18-CSF25* Shape-2.5CS
Φ2.5
(0.10)
2.5
45°
(0.10)
10
(0.39)
Φ0.8
(0.031)
0.6
14.5
(0.024)
(0.57)
0.5
R0.125
Φ3.2
(0.005)
(0.13)
14.5
(0.57)(0.020)
14.5
(0.57)
(0.028)
1.7
0.7
(0.07)
Φ1.3
Φ1.2
(0.05)
(0.05)
60°
(0.65)
16.5
22.5
(0.89)
Φ2.4
(0.09)
0.5 14.5
(0.020)
Φ5.2
(0.20)
1
(0.04)
(0.57)
18
(0.71)
* Tinned on the soldering surface only.
Use only genuine HAKKO soldering iron tips. Replacement tips for the HAKKO FX-8801 are designated the T18 series.
ø1
ø1.6
(ø0.04)
(ø0.06)
N61-04
ø1.8
ø0.8
(ø0.07)
(ø0.031)
N61-05
ø1
ø2
(ø0.04)
(ø0.08)
N61-09 N61-10 N61-11
ø3
ø1.3
(ø0.05)
(ø0.12)
N61-06 N61-07 N61-08
ø2.3
ø1.3
(ø0.09)
(ø0.05)
ø3
ø1.6
(ø0.12)
(ø0.06)
ø1.6
(ø0.12)
(ø0.06)
11
(0.43)
45
N61-13
ø2.6
(ø0.10)
ø1.3
(ø0.05)
11
(0.43)
N61-14
ø3
ø2.3
ø0.8
(ø0.09)
(ø0.031)
N61-12
ø0.8
ø2.1
(ø0.08)
(ø0.031)
11
(0.43)
N61-15 N61-16
3
(0.12)
4.8 (0.19)
1
(0.04)
2.8
(0.11)
ø2.3
(ø0.09)
ø1
(ø0.04)
1
(0.04)
2.8
(0.11)
ø2.5
5.8
ø1
(ø0.10)
11
(0.43)
4
(0.23)
(ø0.04)
(0.16)
Page 47
20. PARTS LIST
Pump assembly
SEMS screw
M4×12P3(8)
26
② ⑤
Countersunk head screw
M4×8(4)
Countersunk head screw
M4×12(2)
Hexagon socket set screw
M4×6
SEMS screw
M3×6P2(3)
SEMS screw
M3×6P2
27
SEMS screw
M3×6P2(4)
24
Truss screw
M4×5(8)
External tooth lock washer
DN4
S washer
DN4(4)
22
Pan head screw
M4×38(4)
Plain washer
DN4×10×0.8
External tooth lock washer
DN4
18
20
17
23
25
19
21
SEMS screw
M3×6P2(3)
46
Page 48
20. PARTS LIST (continued)
Iron holder parts
Iron holder
Item No.
1
2
3
4
Part No.
FX8801-01
Part Name
HAKKO FX-8801
Specifications
HAKKO FX-8801 Soldering iron
Soldering iron parts
Item No.
1 - 11
Item No.
1
2
3
4
5
6
7
8
9
10
11
Part No.
B1785
B3469
B2022
B2032
A1560
B2028
B3470
B3471
B3467
B3468
Part Name
Nut
Enclosure pipe
Tip
Nipple
Grounding spring
Heating element
Terminal board
Handle
Handle cover
Cord bushing
Cord assembly
Specifications
see “19. TIP & NOZZLE STYLES”
26 V-65 W
with cord stopper
with handle cover
Part No.
B5122
Part Name
Eenclosure pipe assembly
Specifications
Optional parts
Item No.
1
* If you use the capacious tip T19, change to above
enclosure pipe assembly. Please see the tip styles and tip shape for T19 from the following URL.
https://www.hakko.com
Part No.
A1559
B3472
B3751
A1561
Specifications
BY, with rubber foot
with Protective Sheet & rubber foot
Part Name
Cleaning sponge
Iron holder base
Bottom plate
Cleaning wire
Part No.
B3474
Part Name
Rubber cleaner
Specifications
Optional parts
Part No.
FH800-03BY
CAUTION
Forsafetyreasons,pleaseattachtheprotectivesheet tothebottomplatewhenusingtheHAKKOFH-800 ironholder.
48
4
-
Protective Sheet
Part Name
Specifications
blue-yellow
HAKKO FH-800
Item No.
HAKKO FR-701
ItemNo.
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
Cleaning pin / Drill
47
1
2
3
4
5
6
7
8
9
PartNo.
A1013
A1014
B1050
B1053
B1056
B1057
B1059
B1312
B1313
B2060
B2085
B2506
B3428
B5076
A5020
B5077
B5148
B2384
B3463
B3674
B3675
B3736
B3737
B3739
B3414
B5176
B5100
PartName Diaphragm Valveplate Pumphead Balanceweight Fixingplate Ringforbearing Exhaustfilter Crank Filterretainingpin Crankshaft Diaphragmsettingplate Damper Motor Vacuumoutletcap Filter O-ring/S-40 Powerswitch Inlet Receptacle Fuse/250V-7A Fuse/250V-4A P.W.B./forcontrol Transformer Transformer Innerhosejoint P.W.B./forcontrol Receptacleassembly
PartNo. B1215
B2874 B1086 B1087 B1088 B1089 B5141 B1302 B1303 B1304 B1305 B5142 B1306 B1307 B5143 B1308 B1309 B1310 B1311
PartName
Cleaningpin
Cleaningpin Cleaningpin Cleaningpin Cleaningpin Cleaningpin Cleaningdrill Cleaningdrill Cleaningdrill Cleaningdrill Cleaningdrill Drillholder Drillholder Drillholder Drillbit Drillbit Drillbit Drillbit Drillbit
Specifications qty2 qty2
qty2
qty2
qty10
Solderingiron 100-110V 220-240V Solderingiron 100-110VSolderingiron 220-240VSolderingiron
DesolderingTool DesolderingTool
Forheatingelement
Forø0.6mm(0.02in.)nozzle Forø0.8mm(0.03in.)nozzle Forø1.0mm(0.04in.)nozzle Forø1.3mm(0.05in.)nozzle Forø1.6mm(0.06in.)nozzle Forø0.6mm(0.02in.)nozzle Forø0.8mm(0.03in.)nozzle Forø1.0mm(0.04in.)nozzle Forø1.3mm(0.05in.)nozzle Forø1.6mm(0.06in.)nozzle Forø0.6mm(0.02in.)nozzle Forø0.8mm(0.03in.)/1.0mm(0.04in.)nozzle Forø1.3mm(0.05in.)/1.6mm(0.06in.)nozzle
Forø0.6mm(0.02in.)nozzle( Forø0.8mm(0.03in.)nozzle( Forø1.0mm(0.04in.)nozzle( Forø1.3mm(0.05in.)nozzle( Forø1.6mm(0.06in.)nozzle(
Specifications
PartNo.
ItemNo.
B2421
26
B2422
B2424
B2425
B2426
B2436
B3508
B3550
C5030
27
PartName Powercord,3wiredcordbutnoplug Powercord,3wiredcord&BSplug Powercord,3wiredcord&Europeanplug Powercord,3wiredcord&BSplug Powercord,3wiredcord&Australianplug Powercord,3wiredcord&Chineseplug Powercord,3wirecord&Americanplug Powercord,3wirecord&SIplug Toolbox
Specifications
India 220VKC,230VCE 230VCE,U.K.
China Taiwan,Philippines,Thailand,Vietnam
qty10
)
qty10
)
qty10
)
qty10
)
qty10
)
Page 49
HAKKO FX-8801 Soldering iron
Item No.
Part No.
1 - 11
FX8801-01
Soldering iron parts
Part No.
Item No.
B1785
1
B3469
2
3
B2022
4
B2032
5
A1560
6
B2028
7
B3470
8
B3471
9
B3467
10
B3468
11
Optional parts
Item No.
Part No.
1
B5122
Part Name
HAKKO FX-8801
Part Name
Nut
Enclosure pipe
Tip
Nipple
Grounding spring
Heating element
Terminal board
Handle
Handle cover
Cord bushing
Cord assembly
Part Name
Eenclosure pipe assembly
see “19. TIP & NOZZLE STYLES”
26 V-65 W
with cord stopper
with handle cover
Specifications
Specifications
Specifications
* If you use the capacious tip T19, change to above
enclosure pipe assembly. Please see the tip styles and tip shape for T19 from the following URL.
Protective Sheet
CAUTION
Forsafetyreasons,pleaseattachtheprotectivesheet tothebottomplatewhenusingtheHAKKOFH-800 ironholder.
https://www.hakko.com
Iron holder
Item No.
Part No.
-
FH800-03BY
4
Iron holder parts
Item No.
Part No.
A1559
1
B3472
2
B3751
3
4
A1561
Optional parts
Part No.
B3474
Rubber cleaner
Part Name
HAKKO FH-800
Part Name
Cleaning sponge
Iron holder base
Bottom plate
Cleaning wire
Part Name
Specifications
blue-yellow
Specifications
BY, with rubber foot
with Protective Sheet & rubber foot
Specifications
48
Page 50
20. PARTS LIST (continued)
21. WIRING DIAGRAM
DESOLDER
Power P.W.B.
Ground
Motor
White
White
White
Black
Black
or
Brown
Black
or
BlueWhite
SOLDER
Power Switch
DESOLDER
Power Switch
Black
Terminal
with
insulation
Yellow/Green
Yellow / Green
Varistor
100/230
Ground
Blue
Blue
Red
Red
White
Red
Receptacle
Powerreceptacle
Capacitor
Red
White
White
Red
Yellow/Green
Black
Red
Black
Red
Ground
Solenoidvalve
Red
Red
1
5
4
2
3
110/120/127/240
220
6
11
5 4 3
2
1
White
White
Black
Black
SOLDER P.W.B.
Receptacle
8
H1
H2
26V 0V
SE1
SE2
CN10
CN8
1
1
FR-701
Power switch
11 1
11 1
2
2
CN5
31
CN11
2
DESOLDER P.W.B.
4 1
1
CN12
1
CN101
4
1
1 4
2 5
50
HAKKO FR-4103
Part No.
FR4103-81
HAKKO FR-4103 parts
Part No.
Item No.
1
2
3
4
41 -
5
6
7
8
9
10
11
12
A5030
B5104
A5031
A5044
B5185
B5222
B5224
B5064
B5063
A5055
B5101
B5258
B5106
HAKKO FR-4103
Front holder
Pre-filter
Filter holder
Ceramic paper filter
Filter pipe assembly
Enclosure pipe
Joint cover
Wave spring
Movable joint
Heating element
Hose
Trigger
Nozzle wrench
12
Part Name
Part Name
Specifications
Specifications
L, qty 10
FR-4103
FR-4103
FR-4103
FR-4103
FR-4103
FR-4103
FR-4103
SEMS screw
M2.6×12P2
8
7
6
41 -
4
3
2
1
11
9
49
Panhead screw M3×6
SEMS screw M3×12 P2 (2)
1
5
SEMS screw
M2.6×15P2(2)
1
2
Iron holder
Part No.
FH410-82
Iron holder parts
Item No.
1
2
Optional Parts
1
Item No.
1
Optional Parts (
Part No.
C5046
Nozzle quick changer parts
Item No.
1
2
2
*1If using N61-15, 16 oval nozzles, attach a oval nozzle
Iron holder
Part No.
FT400-81
599-029
Part No.
A1519
Tip cleaner
Cleaning wire
Cleaning sponge
Nozzle quick changer)
Nozzle quick changer
Part No.
B5228
B5230
Receptacle
*1
Oval nozzle positioning jig
Part Name
Part Name
Part Name
Part Name
Part Name
10
with cleaning wire
with screw
for N61-15, 16
Specifications
Specifications
Specifications
Specifications
Specifications
positioning jig to the receptacle.
Page 51
21. WIRING DIAGRAM
DESOLDER
Power P.W.B.
1
1
CN101
4
White
31
DESOLDER
Power Switch
Red
CN11
CN12
1
2
White
Red
4 1
Blue
Blue
Red
Red
CN5
11 1
11 1
DESOLDER P.W.B.
2
2
CN8
1
CN10
1
Red
Black
Yellow/Green
Ground
Red
Motor
Red
Black
Solenoidvalve
White
Receptacle
Ground
Yellow/Green
Powerreceptacle
Capacitor
Varistor
1 4
FR-701
Power switch
White
Black
Brown
BlueWhite
or
or
Black
White
2 5
insulation
Black
Terminal
with
White
1
2
220
100/230
5 4 3
110/120/127/240
11
8
6
Ground
Yellow / Green
Red
Black
5
1
Receptacle
Black
4
2
SOLDER
Red
3
Power Switch
White
SOLDER P.W.B.
White
SE2
SE1
26V 0V
H1
H2
Black
50
Page 52
HEAD OFFICE
4-5, Shiokusa 2-chome, Naniwa-ku, Osaka 556-0024 JAPAN TEL: +81-6-6561-3225 FAX: +81-6-6561-8466 https://www.hakko.com E-mail: sales@hakko.com
OVERSEAS AFFILIATES
U.S.A.: AMERICAN HAKKO PRODUCTS, INC.
TEL: (661) 294-0090 FAX: (661) 294-0096 Toll Free (800) 88-HAKKO
4 2 5 5 6
https://www.HakkoUSA.com E-mail: Support@HakkoUSA.com
HONG KONG: HAKKO DEVELOPMENT CO., LTD.
TEL: 2811-5588 FAX: 2590-0217 https://www.hakko.com.cn E-mail: info@hakko.com.hk
SINGAPORE: HAKKO PRODUCTS PTE., LTD.
TEL: 6748-2277 FAX: 6744-0033 https://www.hakko.com.sg E-mail: sales@hakko.com.sg
Please access to the following address for the other Sales affiliates.
https://www.hakko.com
© 2016-2019 HAKKO Corporation. All Rights Reserved.
MA02998XZ191024
2019.10
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