* The temperature was measured using the FG-101 Soldering Tester. * This product is protected against electrostatic discharge.* Specifications and design are subject to change without notice.
● Handpiece (Soldering iron HAKKO FX-8801)
Power consumption
Tip to ground resistance
Tip to ground potential
Heating element
Cord length
Total length (w/o cord)
Weight (w/o cord)
● Station (Soldering iron)
Output
Temperature range
Temperature stability
AC 26 V
50 - 480℃ (120 - 899℉)
±1℃ (±1.8℉) at idle temperature
When set to 200 - 480℃ (400 - 899℉)
● Station (Desoldering tool)
Output
Vacuum generator
Vacuum pressure (max.)
Suction flow
Temperature range
Temperature stability
AC 24 V
Vacuum pump, double cylinder type
80 kPa (600 mmHg)
15 L/min.
330 - 450℃ (620 - 850℉)
±5℃ (
±
9℉) at idle temperature
● Station
● HAKKO FR-701
Dimensions (W × H × D)
Weight
190 (W) × 140 (H) × 220 (D) mm
(7.5 × 5.5 × 8.7 in.)
6.2 kg (13.7 lb.)
■Electrostatic Protection
This product includes such features as electrically conductive plastic parts and grounding of the unit as measures to protect the device to be soldered from the effects of static electricity. Be sure to observe the following instructions:
1. The plastic parts are not insulators, they are conductors. When making repairs or replacing parts, take sufficient care not to expose live electrical parts or damage insulation materials.
2. Be sure to ground the unit during use.
CAUTION
1. PACKING LIST
Please check to make sure that all items
listed below are included in the package.
HAKKO FR-701 station
Power cord
HAKKO FX-8801 soldering iron
with cleaning sponge
HAKKO FH-800 iron holder
Cleaning wire
HAKKO FR-701
1
1
1
1
1
Cleaning wire
HAKKO FR-4103 handpiece
with N61-05 (ø1.0 mm [0.04 in] type S) nozzle
HAKKO FH-410 iron holder
Tool box
Instruction manual
HAKKO FX-8801
HAKKO FH-800
Cleaning wire
or
HAKKO FR-4103
HAKKO FH-410
Cleaning sponge
Power cord
1
1
1
1
Tool box
×1
Ceramicpaper
Filter
(forhandpiece)
Filter
(forstation)
CleaningPin
(forø1.0mmnozzle)
×2×4
×1
CleaningPin
(forheatingelement)
CleaningDrill
(forø1.0mmnozzle)
Nozzlewrench
1
×1
×1
Page 3
2. SPECIFICATIONS
● HAKKO FR-701
Power consumption 260 W
● Station
Dimensions (W × H × D)
Weight
190 (W) × 140 (H) × 220 (D) mm
(7.5 × 5.5 × 8.7 in.)
6.2 kg (13.7 lb.)
● Station (Soldering iron)
Output
Temperature range
Temperature stability
AC 26 V
50 - 480℃ (120 - 899℉)
±1℃ (±1.8℉) at idle temperature
When set to 200 - 480℃ (400 - 899℉)
● Station (Desoldering tool)
Output
Vacuum generator
Vacuum pressure (max.)
Suction flow
Temperature range
Temperature stability
AC 24 V
Vacuum pump, double cylinder type
80 kPa (600 mmHg)
15 L/min.
330 - 450℃ (620 - 850℉)
±5℃ (
±
9℉) at idle temperature
● Handpiece (Soldering iron HAKKO FX-8801)
Power consumption
Tip to ground resistance
Tip to ground potential
Heating element
Cord length
Total length (w/o cord)
Weight (w/o cord)
65 W (26 V)
<2 Ω
<2 mV
Ceramic heater
1.2 m (3.9 ft.)
217 mm (8.5 in.) with B tip
46 g (0.10 lb.) with B tip
● Handpiece (Desodering tool HAKKO FR-4103)
Power consumption
Nozzle to ground resistance
Nozzle to ground potential
Cord length
Length (w/o cord)
Weight (w/o cord)
* The temperature was measured using the FG-101 Soldering Tester.
* This product is protected against electrostatic discharge.
* Specifications and design are subject to change without notice.
140 W (24 V)
<2 Ω
<2 mV
1.2 m (3.9 ft.)
168 mm with N61-05 nozzle
190 g with N61-05 nozzle
CAUTION
■ Electrostatic Protection
This product includes such features as electrically conductive plastic parts and grounding of the unit
as measures to protect the device to be soldered from the effects of static electricity. Be sure to observe
the following instructions:
1. The plastic parts are not insulators, they are conductors. When making repairs or replacing parts,
take sufficient care not to expose live electrical parts or damage insulation materials.
2. Be sure to ground the unit during use.
2
Page 4
3. WARNINGS, CAUTIONS AND NOTES
4
4. PART NAMES (Soldering iron)
●
When using the HAKKO FX-8802 / FX-8803 / FX-8804, please use the applicable iron holder.
●
Each HAKKO handpiece with the exception of the HAKKO FX-8801 / FX-8805 has their own
instruction manual. Please refer to this manual for specifications and replacement parts.
● Station
SOLDER
DESOLDER
UP
CloggingIndicator
DOWN
ENTER
POWER
FR-701
UPENTER
Powercordreceptacle
Fuse
Receptacle(Soldering iron)
Power Switch(Soldering iron)
Power Switch (Main)
SolderingDesoldering
Control Buttons(Soldering iron)
* Use this product with the following models.(Solderingiron)
・
HAKKO FX-8801
{
Soldering iron (M)
}
・
HAKKO FX-8802(Soldering iron N
2
Type)
・
HAKKO FX-8803(Soldering gun)
・
HAKKO FX-8804(SMD Hot tweezer)
・
HAKKO FX-8805
{
Soldering iron (L)
}
●Soldering iron (HAKKO FX-8801)
Soldering tip
Cord assembly
Heating element(Inside)
Warnings, cautions and notes are placed at critical points in this manual to direct the
operator’s attention to significant items. They are defined as follows:
WARNING:Failure to comply with a WARNING may result in serious injury or death.
CAUTION: Failure to comply with a CAUTION may result in injury to the operator,
or damage to the items involved.
NOTE:A NOTE indicates a procedure or point that is important to the process
being described.
WARNING
When power is ON, the tip and nozzle will be hot. To avoid injury or damage to
personnel and items in the work area, observe the following:
● Do not touch the tip and nozzle or the metal parts near the tip and nozzle.
● Do not allow the tip and nozzle to come close to, or touch, flammable materials.
● Inform others in the area that the unit is hot and should not be touched.
● Turn the power off when not in use, or left unattended.
● Turn the power off when changing parts or storing the HAKKO FR-701.
● This unit is for counter or workbench use only.
This appliance can be used by children aged from 8 years and
●
above and persons with reduced physical, sensory or mental
capabilities or lack of experience and knowledge if they have
been given supervision or instruction concerning use of the
appliance in safe way and understand the hazards involved.
● Children shall not play with the appliance.
● Cleaning and user maintenance shall not be made by
children without supervision.
To prevent accidents or damage to the HAKKO FR-701, be sure to observe the following:
● Do not use the unit for applications other than soldering or desoldering.
● Do not strike the handpiece against hard objects to remove excess solder. This will
damage the handpiece.
● Do not modify the HAKKO FR-701.
● Use only genuine HAKKO replacement parts.
● Do not allow the HAKKO FR-701 to become wet, or use it when hands are wet.
● Be sure to hold the plug when inserting or removing the handpiece and power cords.
● Be sure the work area is well ventilated. Soldering and desoldering produces smoke.
● While using the HAKKO FR-701, don't do anything which may cause bodily harm
or physical damage.
CAUTION
3
Page 5
4. PART NAMES (Soldering iron)
● Station
Powercord
receptacle
Fuse
Clogging
Indicator
DESOLDER
UP
DOWN
ENTER
FR-701
SolderingDesoldering
Power Switch (Main)
POWER
SOLDER
Control Buttons
(Soldering iron)
UP ENTER
Receptacle
(Soldering iron)
Power Switch
(Soldering iron)
* Use this product with the following models.(Solderingiron)
HAKKO FX-8801
・
Soldering iron (M)
{
HAKKO FX-8802
・
(Soldering iron N
When using the HAKKO FX-8802 / FX-8803 / FX-8804, please use the applicable iron holder.
●
Each HAKKO handpiece with the exception of the HAKKO FX-8801 / FX-8805 has their own
●
}
Type)
2
HAKKO FX-8803
・
(Soldering gun)
HAKKO FX-8804
・
(SMD Hot tweezer)
HAKKO FX-8805
・
Soldering iron (L)
{
instruction manual. Please refer to this manual for specifications and replacement parts.
●Soldering iron (HAKKO FX-8801)
Soldering tip
Heating element
(Inside)
Cord assembly
}
4
Page 6
5. INITIAL SETUP (Soldering iron)
6
B. After use
Always clean the tip and coat it with fresh solder after use.
(Refer to “Tip Maintenance” in 8. MAINTENANCE (Soldering iron).)
After turning on the power switch, will be displayedfor two seconds, and current temperature will be displayed.
When the display stabilizes, the LED heater lamp will begin to flash.
A. Operation
1. Turn on the power switch (main) located on the front.
2. Turn on the power switch (soldering iron).
LED heater lamp
Place the iron in the iron holder when not in use. Turn the power off when the HAKKO FR-701 is not in use for an extended period.
CAUTION
A. The temperature setting mode (Changing the set temperature)
The temperature setting range is from 50 to 480 (from 120 to 899℉).By default, the temperature is set to 350℃ (662℉).
Example : Changing from 350℃ to 400℃
The desired temperature is saved to the system memory.Heater control will begin after the new set temperature is displayed.
● Making Changes to Settings
CAUTION
If no buttons are pressed for at least one minute during the process of changing settings of the unit,the system will exit and return to operating mode and display the current temperature.
Press and hold the
button for at
least one second.
Press the button once.
Press the button five times.
Press the button once.
Press the button once.
Press the button once.
A. Setup the iron holder
1. Fit the small sponge pieces into the hollows of the iron
holder base.
2. Add an appropriate amount of water into the iron
holder base. The small sponge will absorb water
and help keep the large sponge damp at all times.
3. Dampen the large sponge and place it on the
iron holder base.
CAUTION
Be sure the sponge is moistened with water
*When using a Cleaning Wire
Place it in the iron holder as shown on the right.
before use to avoid damaging the tip.
B. Connect the iron to the station
1. Connect the cord assembly to the receptacle.
Small sponge
pieces
Push on the plug until
it stops, making sure it is
securely connected.
Large sponge
Receptacle
2. Place the iron into the iron holder.
3. Plug the power cord into an appropriate power supply.
CAUTION
· Be sure to turn off the power before connecting or
disconnecting the cord assembly for the iron to and from
the receptacle to avoid damaging the circuit board.
· Do not use any iron other than those listed in Section
1 of this manual. Doing so may result in inadequate
performance and / or possible damage to the unit.
· The unit is protected against electrostatic discharge and
must be grounded for full efficiency.
To disconnect, hold
the plug and pull it out
of the receptacle.
6. OPERATION (Soldering iron)
● Operation and indication
Switch and control button
The front panel for Soldering iron has the
following two control buttons.
POWER
SOLDER
-Use this button to select and change settings.
In the preset mode, pressing this button will change the selected
preset temperature while the unit is in operation.
UP ENTER
FR-701
Pressing and holding the button will start the adjust mode.
-Use this button to make and confirm selections.
Pressing this button will display the current set
temperature.
Pressing and holding the button will start the temperature setting
mode.
5
Page 7
A. Operation
1. Turn on the power switch (main) located on the front.
2. Turn on the power switch (soldering iron).
After turning on the power switch, will be displayed
for two seconds, and current temperature will be displayed.
When the display stabilizes, the LED heater lamp will begin to flash.
CAUTION
Place the iron in the iron holder when not in use. Turn the power off
when the HAKKO FR-701 is not in use for an extended period.
LED heater lamp
B. After use
Always clean the tip and coat it with fresh solder after use.
(Refer to “Tip Maintenance” in 8. MAINTENANCE (Soldering iron).)
● Making Changes to Settings
CAUTION
If no buttons are pressed for at least one minute during the process of changing settings of the unit,
the system will exit and return to operating mode and display the current temperature.
A. The temperature setting mode (Changing the set temperature)
The temperature setting range is from 50 to 480 (from 120 to 899℉).
By default, the temperature is set to 350℃ (662℉).
Example : Changing from 350℃ to 400℃
Press and hold the
button for at
least one second.
Press the button
five times.
The desired temperature is saved to the system memory.
Heater control will begin after the new set temperature is displayed.
Press the button
once.
Press the button
once.
Press the button
once.
Press the button
once.
6
Page 8
6. OPERATION (Soldering iron) (continued)
8
D. Password function (Restriction on setting changes)
It is possible to restrict certain setting changes to the unit.There are three choices for the password setting. (The factory default is "0 : Open")
○: You can make changes without entering a password.△: You can choose whether or not a password is needed to make changes.×: A password is required to make changes.
0 : Open
○○○○
1 : Partial
×△△△
2 : Restricted
××××
Move to the parameter setting modeMove to the temperature setting modeMove to the preset modeMove to the adjust mode
The lettersfor password
Example: The procedure for changing the set temperature when the unit is restricted by a password.(Password is “AbC”)
Select and input three letters for passwordfrom six letters on the right.
The unit will move to the change setting screen for each mode after entering the password.Please change the setting for each mode according to the procedure.Enter the parameter setting to change the mode. Please refer to “7. PARAMETER SETTING (Soldering iron)”.
Press the button once.
Press the button once.
Press and hold the
button for at
least one second.
Press the button twice.
Press the button three times.
Press the button once.
Press the button once.
CAUTION
• If the password you entered is incorrect, the display will show three dashes for you to re-enter the password.
• If you enter the password incorrectly twice in a row, the display will return to the previous screen.
B. The preset mode (Select the set temperature)
When changing the soldering iron temperature, there is a preset function that selects the temperatures set
(up to 5 can be stored).
The initial number of active presets is set to 5 at the factory.
The default selected preset is set to P3 at the factory.
Example : Changing preset temperature from preset No.1 (250℃) to No.3 (350℃).
Press the button
once.
*Preset selection screen
Be displayed
alternately.
Press the button
twice.
The procedure for making changes to the preset temperatures is the same with “A. The temperature
setting mode” in 6. OPERATION (Soldering iron).
Be displayed
alternately.
Press the button
once.
Heater control will begin with new
preset temperature.
Change the mode on the parameter setting screen. (Refer to “7. Parameter Setting (Soldering Iron)”)
C. The adjust mode (Performing the temperature adjustment)
When replacing the iron, heater or tip, a temperature adjustment may be required.
Use the adjust mode to perform the temperature adjustment.
CAUTION
• Enter the observed value in the adjust mode after the tip temperature stabilizes.
• The maximum single adjustment that can be made is ±150℃ (270℉) relative to the set temperature.
If a larger adjustment is needed, make the first adjustment at the maximum value of 150℃ (270℉),
then repeat the adjustment process.
Example : If the measured temperature is 380℃ and the set temperature is 400℃.
1. Press and hold the button for at least two seconds.
● is displayed.
When you press the button, the display will move
to the adjust mode.
* How to distinguish between
Temperature Setting Mode and Adjust Mode.
The display differs in the temperature setting
and the adjust mode.
2. Changing from to .
The procedure for changing the value in adjust mode
●
is the same
in 6. OPERATION (Soldering iron).
NOTE :
During adjust mode, the hundreds digit will
accept values from 0 through 6 if the temperature
is set to display in ℃, or the values 0 through 9
if the temperature is set to display in ℉.
3. Press the button to exit the setting after changing
the values.
● The tip temperature will be adjusted accordingly.
7
with “A. The temperature setting mode”
In the Temperature
Setting Mode
CAUTION
Please be sure to confirm the status of the
identification lamps so that you do not enter
a value in the wrong mode.
In the Adjust Mode
Identification lamps are on
in the adjust mode.
Page 9
D. Password function (Restriction on setting changes)
It is possible to restrict certain setting changes to the unit.
There are three choices for the password setting. (The factory default is "0 : Open")
Move to the parameter setting mode
Move to the temperature setting mode
Move to the preset mode
Move to the adjust mode
0 : Open
○
○
○
○
1 : Partial
×
△
△
△
2 : Restricted
×
×
×
×
○ : You can make changes without entering a password.
△ : You can choose whether or not a password is needed to make changes.
× : A password is required to make changes.
Select and input three letters for password
from six letters on the right.
The letters
for password
Example: The procedure for changing the set temperature when the unit is restricted by a password.
(Password is “AbC”)
Press and hold the
button for at
least one second.
Press the button
twice.
Press the button
once.
Press the button
once.
Press the button
once.
Press the button
three times.
Press the button
once.
CAUTION
• If the password you entered is incorrect, the display will
show three dashes for you to re-enter the password.
• If you enter the password incorrectly twice in a row, the
display will return to the previous screen.
The unit will move to the change setting screen for each mode after entering the password.
Please change the setting for each mode according to the procedure.
Enter the parameter setting to change the mode.
Please refer to “7. PARAMETER SETTING (Soldering iron)”.
8
Page 10
7. PARAMETER SETTING (Soldering iron)
10
A. ℃ or ℉ temperature display selection
1. Either or will be displayed if you press the button when is displayed.
2. and will be switched alternately If you press the button.
3. The display will return to if you press the button after selecting.
B. Low temperature error setting
1. Press the button to change the display to .
2. The low-limit temperature will be displayed if you press the button. Enter the value in the same
manner as described in the normal mode 6. OPERATION (Soldering iron) “A. The temperature setting
mode”.
3. The display will return to if you press the button after setting.
C. Setting mode selection
1. Press the button to change the display to .
2. If you press the button, the display will move to the setting mode selection screen. If you press
the button, (The normal mode) and (The preset mode) will be switched alternately.
3. The display will return to if you press the button after selecting.*
*
If you select the preset mode, the display will move to the preset selection screen.
4. The number of active preset will be displayed If you press the button at 3.
(Example : If the number is three, is displayed.)
5. Press the button to change the value and select the number of active preset you required.
The unit will accept values from 2 through 5.
6. The display will return to if you press the button after selecting.
●Parameter setting mode
1. Turn off the power switch.
2. Turn on the power switch while pressing the button.
3. When the display shows , the station is in parameter setting mode.
Soldering iron has the following parameters.
Parameter name
℃ / ℉ selection
Low temperature error setting
Setting mode selection
The number of preset
Password setting
Temperature setting mode
Preset mode
Adjust mode
Password
*1 It is displayed only when "1:Preset mode" is selected in the setting mode.
*2 It is displayed only when "1:Custom" is selected in the password setting.
*3 It is displayed only when either "1:Custom" or "2:valid" is selected in the password setting.
*4 ○ : Password not required × : Password required
● : ℃ or ℉ temperature display seletion
The displayed temperature can be switched between Celsius and Fahrenheit.
● : Low temperature error setting
If the sensor temperature goes below the low-limit temperature although heating element is on, an error
will be displayed.
Initial value
℃
150℃
0
0
-
● : Setting mode selection
Temperature setting can be switched between the normal mode and the preset mode.
If selecting the preset mode, you will be asked for the number of preset you required.
Press the button to set the number.
● : Password setting
Select “Open”, “Partial” or “Restricted” for password setting.If selecting the Restricted, perform the
setting for password. If selecting the partial, choose whether or not the password function is needed
when moving to the temperature setting mode, the preset mode and the adjust mode and set the
password.
9
Page 11
● Parameter setting mode
1. Turn off the power switch.
2. Turn on the power switch while pressing the button.
3. When the display shows , the station is in parameter setting mode.
A. ℃ or ℉ temperature display selection
1. Either or will be displayed if you press the button when is displayed.
2. and will be switched alternately If you press the button.
3. The display will return to if you press the button after selecting.
B. Low temperature error setting
1. Press the button to change the display to .
2. The low-limit temperature will be displayed if you press the button. Enter the value in the same
manner as described in the normal mode 6. OPERATION (Soldering iron) “A. The temperature setting
mode”.
3. The display will return to if you press the button after setting.
C. Setting mode selection
1. Press the button to change the display to .
2. If you press the button, the display will move to the setting mode selection screen. If you press
the button, (The normal mode) and (The preset mode) will be switched alternately.
3. The display will return to if you press the button after selecting.*
*
If you select the preset mode, the display will move to the preset selection screen.
4. The number of active preset will be displayed If you press the button at 3.
(Example : If the number is three, is displayed.)
5. Press the button to change the value and select the number of active preset you required.
The unit will accept values from 2 through 5.
6. The display will return to if you press the button after selecting.
10
Page 12
7. PARAMETER SETTING (Soldering iron) (continued)
12
8. MAINTENANCE (Soldering iron)
Performing proper and periodic maintenance extends product life. Efficient soldering depends uponthe temperature, the solder / flux. Apply the following service procedure as dictated by the conditions of usage.
● Tip Maintenance
1. Set the temperature to 250℃ (482℉).
2. When the temperature stabilizes, clean the tip with the cleaning sponge and check the condition of the tip.
3. If the solder plated part of the tip is covered with black oxide, apply fresh solder containing flux, and clean the tip again. Repeat until all the oxide is removed, then coat the tip with fresh solder.
4. If the tip is deformed or heavily eroded, replace it with a new one.
Since the soldering iron can reach a very high temperature, please work carefully. Except the caseespecially indicated, always turn the power switch OFF and disconnect the power plug before performingany maintenance procedure.
WARNING
CAUTION
Do not file the tip in an attempt to remove the black oxide.
■ Cleaning the tip using the iron holder
1. Using the cleaning sponge
2. Using the cleaning wire
Use the cleaning sponge that comes with the product to clean the tip. It offers wide-ranging uses, from simple removal of excess solder to complete elimination of matter occurring as a result of oxidization.
Material that is not removed easily with the cleaning sponge can likely be removed using the cleaning wire.
D. Password setting
1. Press the button to change the display to .
2. If you press the button, the display will move to the setting mode selection screen.
If you press the button, (Open), (Partial) and (Restricted) will be switched
alternately.
3. If you press the button after selecting, the display will return to . *1, 2
*1 The display will move to the following selection screen if you select (Partial).
4. If you press the button at 3, you will be asked whether or not the password function is needed when
moving to the temperature setting mode.
5. Either (without password) or (with password) will be displayed if you press the button.
6. If you press the button after selecting, you will be asked whether or not the password function is needed
when moving to the preset selection mode.
7. Either (without password) or (with password) will be displayed if you press the button.
8. If you press the button after selecting, you will be asked whether or not the password function is needed
when moving to the adjust mode.
9. Either (without password) or (with password) will be displayed if you press the button.
10. If you press the button after selecting, the display will move to password setting screen.
*2
If you select (Restricted), the display will move to the following password setting screen. If you
select (Partial), the display will move to the following the password setting screen after selecting *1.
11. When the third digit is flashing, you can input the character you require. Press the button to change
the value of the third digit.
12. After determining the desired character ( ), press the button. The second digit will begin
to flash. Using the same procedure, enter the character you require for the second digit, and the first digit.
13. The display will return to if you press the button after entering the units digit.
After changing parameters, press and hold the button down for at least two seconds until is displayed.
At this time, you can switch between and by pressing the button. Select if you are
finished making changes or if you need to go back and make more changes. Press the button to
confirm you selection.
Changes will not be completed until is displayed and you press the button.
Please note that no changes will be made if you turn off the power while making changes.
11
Page 13
8. MAINTENANCE (Soldering iron)
Performing proper and periodic maintenance extends product life. Efficient soldering depends upon
the temperature, the solder / flux.
Apply the following service procedure as dictated by the conditions of usage.
WARNING
Since the soldering iron can reach a very high temperature, please work carefully. Except the case
especially indicated, always turn the power switch OFF and disconnect the power plug before performing
any maintenance procedure.
● Tip Maintenance
1. Set the temperature to 250℃ (482℉).
2. When the temperature stabilizes, clean the tip with the cleaning sponge and check the condition of the tip.
3. If the solder plated part of the tip is covered with black oxide, apply fresh solder containing flux, and
clean the tip again. Repeat until all the oxide is removed, then coat the tip with fresh solder.
4. If the tip is deformed or heavily eroded, replace it with a new one.
CAUTION
Do not file the tip in an attempt to remove the black oxide.
■ Cleaning the tip using the iron holder
1. Using the cleaning sponge
Use the cleaning sponge that comes with the
product to clean the tip. It offers wide-ranging
uses, from simple removal of excess solder to
complete elimination of matter occurring as a
result of oxidization.
2. Using the cleaning wire
Material that is not removed easily with the
cleaning sponge can likely be removed using
the cleaning wire.
12
Page 14
9.
14
10. ERROR MESSAGE (Soldering iron)
B. Broken Cord Assembly
There are two methods of testing the cord assembly.
1. Turn the unit ON and set the temperature control knob to 480℃ (880°F). Then bend the iron cord at various locations along its length, including in the strain relief area. The cord assembly needs to be replaced if S-E is displayed or although the LED heater lamp flashes, the tip temperature doesn’t rise.
2. Check the resistance between the plug pin and the terminal lead.
Pin 1: Red Pin 2: Blue Pin 3: Green Pin 4: White
Pin 5: Black
Resistance: 0 Ω.
If it is higher than 0 Ω or is ∞, the cord should be
replaced.
CAUTION
The power lamp starts to flash when the temperature reaches 480°C (880°F) regardless of the condition of the cord.
●Sensor Error
●Low-temperature alarm
tolerance error
350°C (400°C – 50°C)
Set temperature
Set temperatureLow-temperature
alarm tolerance
Low-temperature alarm tolerance
OR
650°F (750°F – 100°F)
EXAMPLE:
When there is the possibility that a failure has occurred in the sensor or
heater (including the sensor circuit), is displayed and the power is
shut down.
CAUTION
The sensor error also occurs if the tip is not inserted properly.
is displayed when the sensor detection temperature is lower than the low-limit temperature you set. When the tip temperature rises over the low-limit temperature you set, the normal display is restored.
* The low temperature error will be displayed once the set temperature
has been reached.
EXAMPLE:
Assume that the temperature setting is 400°C/750°F and the tolerance
50°C/100°F. If the temperature continues to decrease and finally falls below the value indicated left while the heating element is on, starts blinking to indicate that the tip temperature has dropped.
CHECKING PROCEDURE (Soldering iron)
Disconnect the plug of the cord assembly and
measure the resistance value between the ping
of the connecting plug as follows.
If the values of “a” and “b” are outside the value
in the table, replace the heating element
(sensor) and/or cord assembly.
If the value of “c” is over the value in the table,
remove the oxidization film by lightly rubbing with
sand-paper or steel wool the points shown in the
drawing on the right.
A. Broken Heating Element/Sensor
● Disassembling
a. Between pins 4 & 5
(Heating Element)
b. Between pins 1 & 2 (sensor)
c. Between pin 3 & Tip
2.5 – 3.5 Ω
(at time of room temperature)
43 – 58 Ω
2 Ω or less
Buff lightly.
After replacement
1. Measure the resistance between pins 4 and 1, 4 and 2, 5 and 1, and 5 and 2. If it is not ∞, the heating
element and sensor are touching. This will damage the circuit board.
2. Measure the resitance “a”, “b”, and “c” to confirm that the leads are not twisted and that the grounding
spring is properly connected.
Heating element
resistance (red)
Sensor resistance
(blue)
1. Turn the nut ① counterclockwise and remove the
enclosure pipe ② and the tip ③.
2. Turn the nipple ④ counterclockwise and remove it
from the iron.
3. Pull both the heaing element ⑥ and the cord
assembly ⑦ out of the handle ⑧. (Toward the tip of
the iron).
4. Pull the grounding spring ⑤ out of the sleeve of the
terminal ⑨.
* Measure when the heating element is at room
temperature.
1. Heating element resistance (red) 2.5 – 3.5 Ω
2. Sensor resistance (blue) 43 – 58 Ω
If the resistance value is not normal, replace the
heating element. (Refer to the instructions included
with the replacement part.)
13
Page 15
B. Broken Cord Assembly
There are two methods of testing the cord
assembly.
1. Turn the unit ON and set the temperature control
knob to 480℃ (880°F). Then bend the iron cord at
various locations along its length, including in the
strain relief area. The cord assembly needs to be
replaced if S-E is displayed or although the LED
heater lamp flashes, the tip temperature doesn’t
rise.
CAUTION
The power lamp starts to flash when the
temperature reaches 480°C (880°F) regardless
of the condition of the cord.
2. Check the resistance between the plug pin and the
terminal lead.
Pin 1: Red Pin 2: Blue Pin 3: Green Pin 4: White
Pin 5: Black
Resistance: 0 Ω.
If it is higher than 0 Ω or is ∞, the cord should be
replaced.
10. ERROR MESSAGE (Soldering iron)
● Sensor Error
● Low-temperature alarm
tolerance error
EXAMPLE:
350°C (400°C – 50°C)
Set temperature
650°F (750°F – 100°F)
Set temperature Low-temperature
Low-temperature
alarm tolerance
OR
alarm tolerance
When there is the possibility that a failure has occurred in the sensor or
heater (including the sensor circuit), is displayed and the power is
shut down.
CAUTION
The sensor error also occurs if the tip is not inserted properly.
is displayed when the sensor detection temperature is lower than
the low-limit temperature you set. When the tip temperature rises over the
low-limit temperature you set, the normal display is restored.
* The low temperature error will be displayed once the set temperature
has been reached.
EXAMPLE:
Assume that the temperature setting is 400°C/750°F and the tolerance
50°C/100°F. If the temperature continues to decrease and finally falls
below the value indicated left while the heating element is on,
starts blinking to indicate that the tip temperature has dropped.
14
Page 16
11. PART NAMES (Desoldering Tool)
16
12. INITIAL SETUP (Desoldering Tool)
A. Iron holder
CAUTION
Increasing the angle of the handpiece receptacle will cause an increase in the handpiece temperature.
NOTE :
You can put nozzles that are not in use on the radial tray of the cleaner base.
Loosen the adjusting screws to change the angle of the handpiecereceptacle as you like, then tighten the screws.
● Setup the iron holder
Following theinstructions givenin theillustrationon theright, assemble theironholder.
Radial tray
● When the cleaning sponge is included in the PACKING LIST
The sponge is compressed. It will swell when moistened with water. Before using the unit, dampen the sponge with water and squeeze it to remove excess water.
CAUTION
Be sure the sponge is moistened with water before use to avoid damaging the nozzle.
1. Fit the small sponge pieces into the hollows in the cleaner base.
2. Add an appropriate amount of water into the cleaner base. The small sponge pieces will absorb water and help keep the larger sponge damp at all times.
3. Dampen the large sponge, squeeze it to remove excess water and put it on the cleaner base.
● When the cleaning wire is included in the PACKING LIST
Following the instructions given in the illustration on the right, put the cleaning wire on the cleaner base.
Operation:First, remove any excess solder from the nozzle by thrusting the nozzle into the cleaning wire.(Do not wipe the nozzle against the wire. This may cause molten solder to spatter.) When the wire becomes dirty or loaded with solder, reposition the wire until a clean surface is presented. When changing the cleaning wire, lift the case top vertically to prevent solder debris from falling out.
Cleaning wire
Cleaning sponge
(Large)
(Small)
Cleaner base
● Station
Control Buttons
(Desoldering Tool)
Vacuum
outlet cap
Clogging
Indicator
DESOLDER
UP
DOWN
ENTER
FR-701
SolderingDesoldering
Power Switch (Main)
POWER
SOLDER
UP ENTER
Receptacle
(Desoldering Tool)
Power Switch (Desoldering Tool)
● Handpiece (HAKKO FR-4103 Desoldering Tool)
Nozzle
Filterpipe
Heatingelement
(Inside)
15
Trigger
Cord assembly
Back holder
assembly
Release knob
Hose
Page 17
12. INITIAL SETUP (Desoldering Tool)
A. Iron holder
Loosen the adjusting screws to change the angle of the handpiece
receptacle as you like, then tighten the screws.
CAUTION
Increasing the angle of the handpiece receptacle will
cause an increase in the handpiece temperature.
● Setup the iron holder
Following the instructions given in the illustration on the right,
assemble the iron holder.
Radial tray
NOTE :
You can put nozzles that are not in use on the radial tray
of the cleaner base.
● When the cleaning sponge is included in the PACKING LIST
The sponge is compressed. It will swell when moistened
with water. Before using the unit, dampen the sponge with
water and squeeze it to remove excess water.
1. Fit the small sponge pieces into the hollows in the
cleaner base.
2. Add an appropriate amount of water into the cleaner base.
The small sponge pieces will absorb water and help keep
the larger sponge damp at all times.
3. Dampen the large sponge, squeeze it to remove excess
water and put it on the cleaner base.
CAUTION
Be sure the sponge is moistened with water before use to avoid damaging the nozzle.
Cleaner base
Cleaning
sponge
(Large)
(Small)
● When the cleaning wire is included in the PACKING LIST
Following the instructions given in the illustration on the right,
put the cleaning wire on the cleaner base.
Operation:
First, remove any excess solder from the nozzle by thrusting
the nozzle into the cleaning wire.
(Do not wipe the nozzle against the wire. This may cause
molten solder to spatter.)
When the wire becomes dirty or loaded with solder, reposition
the wire until a clean surface is presented. When changing the
cleaning wire, lift the case top vertically to prevent solder debris
from falling out.
Cleaning wire
16
Page 18
12. INITIAL SETUP (Desoldering Tool) (continued)
18
13. OPERATION (Desoldering Tool)
SOLDER
DESOLDER
UP
CloggingIndicator
DOWN
ENTER
POWER
FR-701
UPENTER
● Operation and indication
Switch and control button
- Moving the cursor UP. Increases the value.
- Moving the cursor DOWN. Decreases the value.
- End of sequence (terminates a phase of a data entry mode).
Normal display screen
C
1. Place the nozzle over the lead wire of the part to be desoldered and begin heating.
Be careful to heat the lead wire and the solder, not the land.
Placing the nozzle directly in contact with the land may cause the land to peel off. You may apply a small amount of solder to form a heat bridge to help the heating process.
2. Check to make sure all of the solder on the joint has melted.
With the nozzle still in place over the lead wire, slowly move the
lead wire, being careful not to apply too much force. If the lead wire moves easily, all of the solder has melted.
3. Pull the trigger to remove the melted solder.
Make sure that a filter has been inserted in the desoldering tool. Desoldering without a filter may damage the pump.
4. If the solder was not removed, re-solder the part using new solder and then repeat the desoldering process.
A. Desoldering
If the pump does not operate, immediately clean the nozzle & heating element and replace the filter if necessary.
CAUTION
Nozzle
BoardSolder
Lead
CAUTION
Be sure to hold the plug when inserting or removing the handpiece cord.
B. Station
● Connection
1. Connect the power cord to the receptacle on the
rear of the station.
2. Connect the plug of the HAKKO FR-4103 to the
receptacle on the HAKKO FR-701 (Desoldering Tool).
CAUTION
Connect the plug to the receptacle, aligning the tab
on the plug with the opening on the receptacle.
3. Set the HAKKO FR-4103 in the iron holder.
CAUTION
Insert the plug into
the receptacle until
it seats.
To disconnect, pull the plug
of the receptacle while
pressing down the tab on
the plug.
Receptacle
4. Connect the hose of the HAKKO FR-4103
to the vacuum outlet cap on the HAKKO
FR-701 station.
Connect the hose.
5. Plug the power cord into a grounded power outlet.
Ensure that the power switch is OFF before plugging
in the power cord.
CAUTION
Be sure to ground this product as it is ESD
safe by design.
6. Turn the power switch (main) ON.
7. Turn the power switch (desoldering tool) ON.
CAUTION
When not in use, place the handpiece in
the iron holder.
Turn the power
switch (main) ON.
Turn the power
switch (desoldering
tool) ON.
17
Page 19
13. OPERATION (Desoldering Tool)
SOLDER
POWER
UPENTER
● Operation and indication
Switch and control button
Normal display screen
C
DESOLDER
Clogging
Indicator
ENTER
UP
DOWN
- Moving the cursor UP. Increases the value.
FR-701
- Moving the cursor DOWN. Decreases the value.
- End of sequence (terminates a phase of a data
entry mode).
A. Desoldering
CAUTION
If the pump does not operate, immediately clean the nozzle
& heating element and replace the filter if necessary.
1. Place the nozzle over the lead wire of the part to be desoldered
and begin heating.
Be careful to heat the lead wire and the solder, not the land.
Placing the nozzle directly in contact with the land may cause the
land to peel off. You may apply a small amount of solder to form a
heat bridge to help the heating process.
2. Check to make sure all of the solder on the joint has melted.
With the nozzle still in place over the lead wire, slowly move the
lead wire, being careful not to apply too much force. If the lead
wire moves easily, all of the solder has melted.
Nozzle
Board
Solder
Lead
3. Pull the trigger to remove the melted solder.
CAUTION
Make sure that a filter has been inserted in the desoldering tool.
Desoldering without a filter may damage the pump.
4. If the solder was not removed, re-solder the part using new solder
and then repeat the desoldering process.
18
Page 20
13. OPERATION (Desoldering Tool) (continued)
20
● Changing various settings (other than preset selections)
1. Pressand hold any one of the three controlbuttonsfor at least 2 seconds.
2. The setting selection screen appears.
The following settings can be changed from this screen:
Set Temp
Offset Temp
Vacuum Check
Preset Temp
Preset ID
LCD Contrast
<EXIT>
(Nozzle temperature setting)
(Nozzle temperature offset setting)
(Check of nozzle clogging and suction force)
(Setting of each preset temperature)
(Setting of each preset name)
(Contrast adjustment of display screen)
(Return to the normal display screen)
3.
Move the cursor UP or DOWN by pressing the corresponding buttons.
4. Press the <ENT> button to finalize your selection.
<↑><↓><ENT>
Set TempOffsetTempVacuum Check
380゚C
00゚C
<↑><↓><ENT>
Set TempOffsetTempVacuum Check
380゚C
00゚C
<↑><↓><ENT>
Set TempOffsetTempVacuum Check
380゚C
00゚C
●
When triggering before the heater reaches set temperature
When triggering before the heater reaches
set temperature, the display screen shows
“HEATING... PLEASE WAIT” and the vacuum
does not work.
Please wait for the heater to reach the set
temperature.
B.Making Changes to Settings
●
Selecting the preset number
Desoldering Tool has a preset mode.
1. Press any of the
three control buttons.
2. The preset selection screen
appears.
PRESET1
PRESET2
PRESET3
<↑><↓><ENT>
350℃
400℃
450℃
HEAT I NG...
PLEASE
W
A I T
3.
Move the cursor UP or DOWN
by pressing the corresponding
buttons.
PRESET1
PRESET2
PRESET3
<↑>
<↓><ENT>
350℃
400℃
450℃
4. Press the <ENT> button to
finalize your selection.
PRESET1
PRESET2
PRESET3
<↑>
<↓><ENT>
If you wish to exit the PRESET SELECTION screen...
Scroll the cursor to the bottom, select <EXIT>, and press the <ENT> button. You will
return to the normal display screen without making any changes.
Or if the device is left alone without making any operation for 10 seconds, you will
return to the normal display screen.
350℃
400℃
450℃
When changing the current set temperature or the preset temperature, follow the
●
operation of “
in 13. OPERATION (Desoldering Tool).
19
Changing various setting (other than preset selections)”
Page 21
● Changing various settings
(other than preset selections)
1. Press and hold any one
of the three control buttons
for at least 2 seconds.
The following settings can be changed from this screen:
Set Temp
Offset Temp
Vacuum Check
Preset Temp
Preset ID
LCD Contrast
<EXIT>
(Nozzle temperature setting)
(Nozzle temperature offset setting)
(Check of nozzle clogging and suction force)
(Setting of each preset temperature)
(Setting of each preset name)
(Contrast adjustment of display screen)
(Return to the normal display screen)
2. The setting selection screen
appears.
S e t T emp
O f f s e t T emp
V acuum Check
<↑><↓><ENT>
380゚ C
00゚ C
3.
Move the cursor UP or DOWN
by pressing the corresponding
buttons.
S e t T emp
O f f s e t T emp
V acuum Check
<↑><↓><ENT>
380゚ C
00゚ C
4. Press the <ENT> button to
finalize your selection.
S e t T emp
O f f s e t T emp
V acuum Check
<↑><↓><ENT>
380゚ C
00゚ C
20
Page 22
13. OPERATION (Desoldering Tool) (continued)
22
●Offset Temp (Nozzle temperature offset setting)
1.
Move the cursor to select “OffsetTemp”. After selecting, press <ENT>.
2. Enter the offset value (-05) which is the difference between tip temperature and set temperature.Press the <↑> or <↓> to set the desired figure.Press the <ENT> button to advance to the next digit.
The hundreds digit can display 0 (for positive value) or minus sign. (for negative value)
(Same values can be selected in ℉ mode.)
Values from 0 to 5 can be selected when entering the ten digit.
(In ℉ mode, values from 0 to 9 can be selected.)Values from 0 to 9 can be selected when entering the units digit.(Same values can be selected in ℉ mode.)
3. After entering the units digit, press the button to save the figure to the system memory and begin heater control with the new offset value.
CAUTION
During the offset setting, please be careful tip temperature does not exceed 450℃.
<↑><↓><ENT>
Set TempOffsetTempVacuum Check
380゚C
00゚C
C
<↑><↓><ENT>
C
<↑><↓><ENT>
C
<↑><↓><ENT>
Example:If the measured temperature is 405℃ and set temperature is 400℃, the
difference is -5℃. (need to decrease by 5℃) So, enter the figure which 5
is deducted from present offset value.
CAUTION
The allowable ranges for offset values are from -50 to +50℃ . (In ℉ mode, from -90 to +90℉) If you enter a value outside the offset value range, the display returns to
the hundreds digit, and you have to enter a correct value.
● Set Temp (Nozzle temperature setting)
CAUTION
The temperature range is from 330 to 450℃. ( 620 to 850℉)
If you enter a value outside the temperature setting range, the display returns to
the hundreds digit, and you have to enter a correct value.
1. Move the cursor to select “Set Temp”. After selecting, press <ENT>.
2.
Entering from hundreds to units digit
Press the <↑> or <↓> to set the desired figure.
Press the <ENT> button to advance to the next digit.
Only values from 3 to 4 can be selected when entering the hundreds digit.
(In ℉ mode, values from 6 to 8 can be selected.)
Values from 0 to 9 can be selected when entering the tens or units digits.
(The same values can be selected in ℉ mode.)
S e t T emp
O f f s e t T emp
V acuum Check
<↑><↓><ENT>
380゚ C
00゚ C
C
C
<↑><↓><ENT>
<↑><↓><ENT>
C
<↑><↓><ENT>
3. When desired figure is displayed, press the button to enter.
The next digit will begin to flash. After entering the units digit, press the button to
save the figure to the system memory and begin heater control with new setting
temperature.
CAUTION
If power is switched off or lost during the execution of this procedure, no data
will be entered. The entire procedure must be repeated from step 1.
21
Page 23
●Offset Temp (Nozzle temperature offset setting)
Example:If the measured temperature is 405℃ and set temperature is 400℃, the
difference is -5℃. (need to decrease by 5℃) So, enter the figure which 5
is deducted from present offset value.
CAUTION
The allowable ranges for offset values are from -50 to +50℃ . (In ℉ mode, from -90
to +90℉) If you enter a value outside the offset value range, the display returns to
the hundreds digit, and you have to enter a correct value.
Move the cursor to select “OffsetTemp”. After selecting, press <ENT>.
1.
S e t T emp
O f f s e t T emp
V acuum Check
<↑><↓><ENT>
380゚ C
00゚ C
2. Enter the offset value (-05) which is the difference between tip temperature and set
temperature.
Press the <↑> or <↓> to set the desired figure.
Press the <ENT> button to advance to the next digit.
The hundreds digit can display 0 (for positive value) or minus sign. (for negative value)
(Same values can be selected in ℉ mode.)
Values from 0 to 5 can be selected when entering the ten digit.
(In ℉ mode, values from 0 to 9 can be selected.)
Values from 0 to 9 can be selected when entering the units digit.
(Same values can be selected in ℉ mode.)
C
<↑><↓><ENT>
<↑><↓><ENT>
C
C
<↑><↓><ENT>
3. After entering the units digit, press the button to save the figure to the system
memory and begin heater control with the new offset value.
CAUTION
During the offset setting, please be careful tip temperature does not exceed 450℃.
22
Page 24
13. OPERATION (Desoldering Tool) (continued)
24
● Preset Temp (Setting of each preset temperature)
1. Move the cursor to select “Preset Temp”. After selecting, press <ENT>.Select the preset No. whose temperature setting you wish to change.
2.
Entering from hundreds to units digitPress the <↑> or <↓> to set the desired figure.Press the <ENT> button to advance to the next digit.
Only values from 3 to 4 can be selected when entering the hundreds digit.
(In ℉ mode, values from 6 to 8 can be selected.)
Values from 0 to 9 can be selected when entering the tens or units digits.
(The same values can be selected in ℉ mode.)
3. After entering the units digit, press the button to save the figure to the system memory and begin heater control with new setting temperature.
4. To exit from each setting screen, scroll the screen, select <EXIT>, and press the <ENT> button.
CAUTION
If power is switched off or lost during the execution of this procedure, no data will be entered. The entire procedure must be repeated from step 1.
<↑><↓><ENT>
OffsetTempVacuum CheckPresetTemp
00゚C
<↑><↓><ENT>
P1TempP2TempP3Temp
350゚C400゚C450゚C
<↑><↓><ENT>
PRESET1TempSet
50゚C
<↑><↓><ENT>
PRESET1TempSet
30゚C
<↑><↓><ENT>
PRESET1TempSet
35
゚C
<↑><↓><ENT>
P2TempP3Temp
<EXIT>
400゚C450゚C
CAUTION
The temperature range is from 330 to 450℃. (620 to 850℉)
If you enter a value outside the temperature setting range, the display returns to the hundreds digit, and you have to enter a correct value.
● Vacuum Check (Check of nozzle clogging and suction force)
During suction, the gauge indicating sucking status is shown at the lower side
of the screen.
Suction gaugeSign of clogging
When “CHK” appears and you notice that the sucking force is weakening,
perform “Vacuum Check”.
1.
Move the cursor to select “Vacuum Check”. After selecting, press <ENT>.
S e t T emp
O f f s e t T emp
V acuum Check
<↑><↓><ENT>
380゚ C
00゚ C
2.
Pull the trigger.
C
CHK
V acuum Check
P u ll T r i gge r
3. When “Clogging” appears, perform cleaning and replace filters.
<EXIT>
No degradation in sucking forceDegradation in sucking force
V acuum Check
P u ll T r i gge r
O K
<EXIT>
V acuum Check
P u ll T r i gge r
Clo g gin g
<EXIT>
4. Press the <EXIT> button to return to the selection screen.
23
Page 25
● Preset Temp (Setting of each preset temperature)
CAUTION
The temperature range is from 330 to 450℃. (620 to 850℉)
If you enter a value outside the temperature setting range, the display returns to
the hundreds digit, and you have to enter a correct value.
1. Move the cursor to select “Preset Temp”. After selecting, press <ENT>.
Select the preset No. whose temperature setting you wish to change.
O f f s e t T emp
V acuum Check
P r ese t T emp
<↑><↓><ENT>
Entering from hundreds to units digit
2.
00゚ C
P1 T emp
P2 T emp
P3 T emp
<↑><↓><ENT>
Press the <↑> or <↓> to set the desired figure.
Press the <ENT> button to advance to the next digit.
Only values from 3 to 4 can be selected when entering the hundreds digit.
(In ℉ mode, values from 6 to 8 can be selected.)
Values from 0 to 9 can be selected when entering the tens or units digits.
(The same values can be selected in ℉ mode.)
PRESET1 T empS e t
<↑><↓><ENT>
PRESET1 T empS e t
35
<↑><↓><ENT>
50゚ C
゚ C
PRESET1 T empS e t
3
<↑><↓><ENT>
0゚ C
350゚ C
400゚ C
450゚ C
3. After entering the units digit, press the button to save the figure to the system
memory and begin heater control with new setting temperature.
CAUTION
If power is switched off or lost during the execution of this procedure, no data
will be entered. The entire procedure must be repeated from step 1.
4. To exit from each setting screen, scroll the screen, select <EXIT>, and press the
<ENT> button.
P2 T emp
P3 T emp
<EXIT>
<↑><↓><ENT>
400゚ C
450゚ C
24
Page 26
13. OPERATION (Desoldering Tool) (continued)
26
● LCD Contrast (Contrast adjustment of display screen)
1.
Move the cursor to select “
LCD Contrast
”. After selecting, press <ENT>.
To make the screen display easy to see, adjust contrast.
2. Press the <↑> or <↓> to set the
adjust contrast
.
(Selection range is 1 to 25.)
3. After selecting the value, press <ENT> to return to the selection button.
To exit from each setting screen, scroll the screen, select <EXIT>, and press the <ENT> button.
<↑><↓><ENT>
PresetTempPresetIDLCDContrast
<↑><↓><ENT>
LCDContrastAdjustment0
<↑><↓><ENT>
PresetIDLCDContrast
<EXIT>
● Preset ID (Setting of each preset name)
CAUTION
As a preset ID, 1 to 8 characters can be used.
Usable characters are “A - Z”, “0 - 9”, and space (“ ”). Entering a space makes your
entry terminated. Any character(s) that follows the space is deleted.
Move the cursor to select “Preset ID”. After selecting, press <ENT>.
1.
V acuum Check
P r ese t T emp
P r ese t I D
<↑><↓><ENT>
2.
Move up and down the cursor with the control buttons.
After selecting, press <ENT>.
P1 I D PRESET1
P2 I D PRESET2
P3 I D PRESET3
<↑><↓><ENT>
3. Press the <↑> or <↓> to set the desired figure.
Press the <ENT> button to advance to the next digit.
P1 I D SET
4. To exit from setting screen, scroll the screen, select <EXIT>, and press the
<ENT> button.
RESET1
<↑><↓><ENT>
25
P2 I D PRESET2
P3 I D PRESET3
<EXIT>
<↑><↓><ENT>
Page 27
● LCD Contrast (Contrast adjustment of display screen)
To make the screen display easy to see, adjust contrast.
1.
Move the cursor to select “
P r ese t T emp
P r ese t I D
LCD Con tra s t
<↑><↓><ENT>
LCD Contrast
”. After selecting, press <ENT>.
2. Press the <↑> or <↓> to set the
adjust contrast
.
(Selection range is 1 to 25.)
LCD Con tra s t
A d jus t me n t
0
<↑><↓><ENT>
3. After selecting the value, press <ENT> to return to the selection button.
To exit from each setting screen, scroll the screen, select <EXIT>, and press
the <ENT> button.
P r ese t I D
LCD Con tra s t
<EXIT>
<↑><↓><ENT>
26
Page 28
14.
28
● ShutOff Set
1.
Move the cursor to select “
ShutOff Set
”.
After selecting, press <ENT>.
Select whether you will activate the auto shutoff function. When the auto shutoff function is set to on and no operation is performed for constant time after the handpiece is set in the iron holder, the auto shutoff function will be enabled.
2. ON and OFF will be switched alternately
if you press the <↑> or <↓> button.
3. Selecting “ON” allows you to make the setting for “Timer”. (Default is 30 minutes.)
<↑><↓><ENT>
TempModeShutOffSetVacuumMode
゚COFFNOR
<↑><↓><ENT>
ShutOffSetShutOffTimer
OFF
30m
Select“OFF”
Select“ON”
4. When setting “Shut Off” to “ON”, the area for “Timer” flashes.
5.
Press the <↑> or <↓> to set the desired figure.
6. Pressing the <ENT> button after this change makes the set time stored in the internal memory.
<↑><↓><ENT>
ShutOffSetShutOffTimer
ON0m
<↑><↓><ENT>
TempModeShutOffSetVacuumMode
゚C
ON
NOR
● PARAMETER SETTINGS
PARAMETER SETTING (Desoldering Tool)
Press and hold any one of the control buttons, and turn on the power switch to display
the parameter setting screen. The following parameters can be set:
Parameter name
Temp Mode
ShutOff Set
Timer**
Vacuum Mode
Vacuum Time
Auto Sleep
Timer**
Sleep Temp
Low Temp
Error Alarm
Ready Alarm
Pass. Lock
Password****
Initial Reset
* For USA
** Timer can be set when ShutOff / Auto Sleep is set to “ON”.
***
Vacuum Time is displayed when Vacuum Mode is set to “Timer”.
**** Password is displayed when Password Lock is set to
● Temp Mode
Select the temperature mode from Celsius or Fahrenheit.
Move the cursor to select “Temp Mode”.
1.
After selecting, press <ENT>.
2. ℃ and ℉ will be switched alternately
if you press the <↑> or <↓> button.
Value
℃ / ℉
OFF / ON
30 to 60 min.
Normal / Timer
***
1to5 sec.
OFF / ON
1 to 29 min.
200 to 300℃
(390 to 570℉)
30 to 150℃ (54 to 270℉)
ON / OFF
ON / OFF
ON (Lock / Partial) / OFF (Unlock)
“ABCDEF”
℃ / ℉ / Cancel
Select three letters
Initialvalue
℃ / ℉*
OFF
30 min.
Normal
1 sec.
ON
6 min.
200℃ (390℉)
150℃ (270℉)
ON
ON
OFF
-
“ON”
Press and hold any one of
the three control buttons while
turning on the power switch.
or “Partial”.
T emp M o d e
S h u t O f f S e t
V acuumMo d e
<↑><↓><ENT>
゚ C
OFF
NOR
T emp M o d e S e t
3. Return to parameter setting display
if you press the <ENT> button after
゚ F
<↑><↓><ENT>
setting.
27
Page 29
● ShutOff Set
Select whether you will activate the auto shutoff function. When the auto shutoff function
is set to on and no operation is performed for constant time after the handpiece is set in
the iron holder, the auto shutoff function will be enabled.
Move the cursor to select “
1.
ShutOff Set
”.
After selecting, press <ENT>.
2. ON and OFF will be switched alternately
if you press the <↑> or <↓> button.
3. Selecting “ON” allows you to make the
setting for “Timer”.
(Default is 30 minutes.)
4. When setting “Shut Off” to “ON”,
the area for “Timer” flashes.
Select
“OFF”
T emp M o d e
S h u t O f f S e t
V acuumMo d e
<↑><↓><ENT>
S h u t O f f S e t
S h u t O f f
T i me r
<↑><↓><ENT>
S h u t O f f S e t
S h u t O f f
T i me r
<↑><↓><ENT>
OFF
NOR
OFF
30m
Select
“ON”
゚ C
ON
0m
5.
Press the <↑> or <↓> to set the desired
figure.
6. Pressing the <ENT> button after this change
makes the set time stored in the internal memory.
T emp M o d e
S h u t O f f S e t
V acuumMo d e
<↑><↓><ENT>
゚ C
ON
NOR
28
Page 30
14.
30
● Auto Sleep
1.
Move the cursor to select “
Auto Sleep
”.
After selecting, press <ENT>.
Select whether you will activate the auto sleep function. When the auto sleep function is set to on and no operation is performed for constant time after the handpiece is set in the iron holder, the auto sleep function will be enabled and the temperature of the handpiece declines to the controlled degree.
*
The auto sleep temperature can be set in “Sleep Temp”
.
2. ON and OFF will be switched alternately
if you press the <↑> or <↓> button.
3. Selecting “ON” allows you to make the setting for “Timer”. (Default is 6 minutes.)
* When selecting “ON”
4. When setting “Auto Sleep” to “ON”, the area for “Timer” flashes.
5. Press the <↑> or <↓> button, you can change to the desired value.
6. Pressing the <ENT> button after this change makes the set time stored in the internal memory.
<↑><↓><ENT>
ShutOffSetVacuumModeAutoSleep
OFFNOROFF
<↑><↓><ENT>
AutoSleepSetAutoSleepOFFTimer06m
<↑><↓><ENT>
AutoSleepSetAutoSleepONTimer
6m
Select“OFF”
Select“ON”
<↑><↓><ENT>
ShutOffSetVacuumModeAutoSleep
OFFNOR06m
PARAMETER SETTING (Desoldering Tool) (continued)
● Vacuum Mode
Select whether you manually operate the desoldering pump or use the timer function.
Normal:Solder is sucked only when you are pulling the trigger.
Timer
* Set time in “Vacuum Time”.
1.
2. Normal and Timer will be switched alternately
Even after you release the trigger, sucking continues for the specified period of time.
:
Move the cursor to select “
VacuumMode
”.
After selecting, press <ENT>.
Select
“Normal”
T emp M o d e
S h u t O f f S e t
V acuumM o d e
<↑><↓><ENT>
゚ C
OFF
NOR
if you press the <↑> or <↓> button.
3. Return to parameter setting display
if you press the <ENT> button after
setting.
V acuum Mo d e S e t
T i me r
<↑><↓><ENT>
Select
“Timer”
(Vacuum Time)
* When selecting “Timer”
“Vacuum Time” appears under “VacuumMode” in the parameter select screen.
● Vacuum Time
1.
Move the cursor to select “
Vacuum Time
After selecting, press <ENT>.
”.
S h u t O f f S e t
V acuumM o d e
V acuum T i me
<↑><↓><ENT>
OFF
T I M E
1s
2. Press the <↑> or <↓> button, you can
change to the desired value.
3. Return to parameter setting display
if you press the <ENT> button after
setting.
29
V acuum T i me S e t
0
<↑><↓><ENT>
sec
Page 31
● Auto Sleep
Select whether you will activate the auto sleep function. When the auto sleep function is
set to on and no operation is performed for constant time after the handpiece is set in the
iron holder, the auto sleep function will be enabled and the temperature of the handpiece
declines to the controlled degree.
The auto sleep temperature can be set in “Sleep Temp”
*
1.
Move the cursor to select “
Auto Sleep
”.
After selecting, press <ENT>.
2. ON and OFF will be switched alternately
if you press the <↑> or <↓> button.
3. Selecting “ON” allows you to make the
setting for “Timer”.
(Default is 6 minutes.)
* When selecting “ON”
4. When setting “Auto Sleep” to “ON”,
the area for “Timer” flashes.
Select
“OFF”
.
S h u t O f f S e t
V acuumM o d e
A uto S l e ep
<↑><↓><ENT>
A uto S l e ep S e t
A uto S l e ep OFF
T i me r 06m
<↑><↓><ENT>
Select
“ON”
A uto S l e ep S e t
A uto S l e ep ON
T i me r
<↑><↓><ENT>
OFF
NOR
OFF
6m
5. Press the <↑> or <↓> button, you can
change to the desired value.
6. Pressing the <ENT> button after this change
makes the set time stored in the internal
memory.
S h u t O f f S e t
V acuumM o d e
A uto S l e ep
<↑><↓><ENT>
OFF
NOR
06m
30
Page 32
14.
32
● Error Alarm
● Ready Alarm
In the buzzer sound setting mode, which sets whether to sound the buzzer when a error occurs.
When the set temperature alert setting mode is on, the buzzer sounds if you reached the usable temperature.
1.
Move the cursor to select “
Error Alarm
”.
After selecting, press <ENT>.
2. ON and OFF will be switched alternately
if you press the <↑> or <↓> button.
3. Return to parameter setting display if you press the <ENT> button after setting.
1.
Move the cursor to select “
Ready Alarm
”.
After selecting, press <ENT>.
2. ON and OFF will be switched alternately if you press the <↑> or <↓> button.
3. Return to parameter setting display if you press the <ENT> button after setting.
<↑><↓><ENT>
SleepTempLowTempErrorAlarm
200゚C150゚C
ON
<↑><↓><ENT>
ErrorAlarmSet
OFF
<↑><↓><ENT>
LowTempErrorAlarmReadyAlarm
150゚C
OFF
ON
<↑><↓><ENT>
ReadyAlarmSetONOFF
PARAMETER SETTING (Desoldering Tool) (continued)
● Sleep Temp
Set the auto sleep temperature.
1.
Move the cursor to select “
After selecting, press <ENT>.
2. Entering from hundreds to units digit.
Press the <↑> or <↓> to set the desired
SleepTemp
”.
V acuumM o d e
A uto S l e ep
S l e e p T emp
<↑><↓><ENT>
figure.
Press the <ENT> button to advance to the next digit.
Only values from 2 to 3 can be selected when
entering the hundreds digit.
(In ℉ mode, values from 3 to 5 can be
selected.)
Values from 0 to 9 can be selected when
entering the tens or units digits.
(The same values can be selected in ℉ mode.)
S l e e p T emp S e t
<↑><↓><ENT>
00゚ C
3. After entering the units digit, press the button
to save the figure to the system memory.
NOR
06m
200゚ C
● Low Temp
When the temperature drops below a set limit, an error is displayed and the buzzer
sounds.
1.
Move the cursor to select “
After selecting, press <ENT>.
Low Temp
”.
2. Entering from hundreds to units digit.
Press the <↑> or <↓> to set the desired figure.
Press the <ENT> button to advance to the next digit.
A uto S l e ep
S l e e p T emp
L o w Temp
<↑><↓><ENT>
200゚ C
150゚ C
Only values from 0 to 1 can be selected when
entering the hundreds digit.
(In ℉ mode, values from 0 to 2 can be
selected.)
Values from 0 to 9 can be selected when
entering the tens or units digits.
(The same values can be selected in ℉ mode.)
L o w T emp S e t
<↑><↓><ENT>
50゚ C
3. After entering the units digit, press the button
to save the figure to the system memory.
06m
31
Page 33
● Error Alarm
In the buzzer sound setting mode, which sets whether to sound the buzzer when a
error occurs.
1.
Move the cursor to select “
After selecting, press <ENT>.
Error Alarm
”.
S l e e p T emp
L o w Temp
E r r o r A l arm
<↑><↓><ENT>
200゚ C
150゚ C
ON
2. ON and OFF will be switched alternately
if you press the <↑> or <↓> button.
E r r o r A l arm S e t
OFF
3. Return to parameter setting display if you
<↑><↓><ENT>
press the <ENT> button after setting.
● Ready Alarm
When the set temperature alert setting mode is on, the buzzer sounds if you reached
the usable temperature.
1.
Move the cursor to select “
After selecting, press <ENT>.
Ready Alarm
”.
L o w Temp
E r r o r A l arm
Read y A l arm
<↑><↓><ENT>
150゚ C
OFF
ON
2. ON and OFF will be switched alternately
if you press the <↑> or <↓> button.
R ead y A l arm S e t
O NOFF
<↑><↓><ENT>
3. Return to parameter setting display if you
press the <ENT> button after setting.
32
Page 34
14.
34
● Password
The password can be changed.
1.
Match ▶ to “Password” and press the <ENT>
button.
2.
Use the <↑> or <↓> button to enter the current
password, and press the <ENT> button.
5.
Press the <ENT> button to return to the parameter
selection screen.
3.
Enter a new password.
(For a password, select 3 letters from among ABCDEF.)
4.
After setting the password, press the <ENT> button.
Using the <↑> or <↓> button, select either “OK” or “Cancel”.
<↑><↓><ENT>
PasswordSet
***
OK
<↑><↓><ENT>
PasswordSet
***
OK
<↑><↓><ENT>
InputPasswordA
**
<↑><↓><ENT>
Pass.Lock PasswordInitialReset
ON
<↑><↓><ENT>
ReadyAlarmPass.LockPassword
ONON
PARAMETER SETTING (Desoldering Tool) (continued)
● Pass. Lock
Set a password and use this function to restrict the following changes.
The correct password must be entered to make the change.
Lock
Partial
: All setting changes require a password entry.
Select whether or not to enter your password for set temperature/preset selection/
:
CAUTION
offset temperature change. Other procedures require password entry.
Unlock
1.
Move the cursor to select “
: Any setting change does not require
a password entry.
Pass. Lock
”.
After selecting, press <ENT>.
2. Using the <↑> or <↓> button, select an
Select
“Unlock”
option from “Lock”, “Partial”, and “Unlock”.
* When selecting “Partial” or “Lock”
3. Select Lock ON/OFF for set temperature/
preset selection/offset temperature change.
(Only when selecting “Partial”)
Select
4. After making all selections, using the <↑>
or <↓> button, select an option from OK or
Cancel. (Only when selecting “Partial”)
“Lock”
5. Press the <ENT> button.
(Only when selecting “Partial”)
6. Using the <↑> or <↓> button, enter a
password. (Selection of three characters
from ABCDEF)
E r r o r A l arm
Read y A l arm
P ass . Lock
<↑><↓><ENT>
P assw o r d Lock S e t
U nlock
<↑><↓><ENT>
S e t T emp
P r ese t S e l
O f f s e t T emp
<↑><↓><ENT>
P r ese t S e l
O f f s e t T emp
O K
<↑><↓><ENT>
Select
“Partial”
OFF
OFF
OFF
ON
ON
ON
ON
ON
7. After entering, press the <ENT> button.
Select “OK” or “Cancel” using the <↑> or
<↓> button.
8. After setting the password, press the <ENT>
button to return to the parameter setting screen.
* When selecting “ON”
The password is shown under “Pass. Lock” on
the parameter selection screen.
33
P assw o r d S e t
O K
<↑><↓><ENT>
P ass. Lock
P assw o r d
I n i t i a l R e s e t
<↑><↓><ENT>
***
ON
Page 35
● Password
The password can be changed.
1.
Match ▶ to “Password” and press the <ENT>
button.
2.
Use the <↑> or <↓> button to enter the current
password, and press the <ENT> button.
3.
Enter a new password.
(For a password, select 3 letters from among
ABCDEF.)
P ass. L o c k
P assw o r d
I n i t i a l R e s e t
<↑><↓><ENT>
I n p u t P a s s w o r d
A
<↑><↓><ENT>
P asswo r d S e t
O K
<↑><↓><ENT>
**
***
ON
4.
After setting the password, press the <ENT> button.
Using the <↑> or <↓> button, select either “OK” or
“Cancel”.
5.
Press the <ENT> button to return to the parameter
selection screen.
P asswo r d S e t
O K
<↑><↓><ENT>
Read y A l arm
P ass . Lock
P assw o r d
<↑><↓><ENT>
***
ON
ON
34
Page 36
14.
15. MAINTENANCE (Desoldering Tool)
WARNING
Since the desoldering tool can reach a very high temperature, please work carefully.Except when cleaning the nozzle and heating element, ALWAYS turn the power switchOFF and disconnect the power plug before performing any maintenance procedure.
Properly maintained, the HAKKO FR-701 (Desoldering tool) should provide years of good service. Efficient desoldering depends upon the temperature, solder/flux selection, and proper routine maintenance. Perform the following service procedures as dictated by the conditions of the station's usage.
During suction, the gauge indicating suction forceis shown at the bottom of the screen.
If "CHK" appears on the display, check the nozzle and heater for restrictions.
If the nozzle or heater are clogged, clean or replacethem.
C
Suction gaugeSign of clogging
CHK
Replacing the filter pipe
Replace the filter as shown following steps A to C. During operation, the filter pipe is very hot. Wait until the filter pipe is cool before replacing the filter or cleaning.We recommend keeping a second filter pipe containing new filters handy, and replacing the installed filter pipe with this secondary filter pipe.
B. Automatically goes back
A. Lower the lock knob
C. Replace the entire filter pipe with
a secondary filter pipe.
Release Knob
CAUTION
The section from the heating element to the filter pipe is provided with pipes through which melted solder passes, so it may become very hot. Be very careful when handling this section.
36
CAUTION : HOT AREA
PARAMETER SETTING (Desoldering Tool) (continued)
● Initial Reset
Initial Reset allows the factory default settings to be restored.
Move the cursor to select “
1.
After selecting, press <ENT>.
Initial Reset
”.
Read y A l arm
P ass . Lock
Ini t i a l R e s e t
<↑><↓><ENT>
OFF
OFF
2. Using the <↑> or <↓> button, select
either “℃” or “℉”. To stop “Initial Reset”,
scroll the screen to select <EXIT>.
Ini t i a l R e s e t
゚ F
<↑><↓><ENT>
3. After selecting it, using the <↑> or <↓>
button, select “OK” or “Cancel”.
Ini t i a l R e s e t
゚ C
<↑><↓><ENT>
CAUTION
Even when Initial Reset is finished, “Pass. Lock” and password settings remain.
CAUTION
After completing settings, if you press the “ENT” button again in the selection
screen, you will return to the normal display.
P ass . Lock
Ini t i a l R e s e t
<EXIT>
<↑><↓><ENT>
OFF
35
Page 37
15. MAINTENANCE (Desoldering Tool)
Properly maintained, the HAKKO FR-701 (Desoldering tool) should provide years of
good service. Efficient desoldering depends upon the temperature, solder/flux selection,
and proper routine maintenance. Perform the following service procedures as dictated
by the conditions of the station's usage.
WARNING
Since the desoldering tool can reach a very high temperature, please work carefully.
Except when cleaning the nozzle and heating element, ALWAYS turn the power switch
OFF and disconnect the power plug before performing any maintenance procedure.
During suction, the gauge indicating suction force
is shown at the bottom of the screen.
C
If "CHK" appears on the display, check the nozzle
and heater for restrictions.
If the nozzle or heater are clogged, clean or replace
them.
Replacing the filter pipe
Replace the filter as shown following steps
A to C. During operation, the filter pipe is
very hot. Wait until the filter pipe is cool before
replacing the filter or cleaning.
We recommend keeping a second filter pipe
containing new filters handy, and replacing
the installed filter pipe with this secondary
filter pipe.
CHK
Suction gaugeSign of clogging
C. Replace the entire filter pipe with
a secondary filter pipe.
B. Automatically goes back
Release Knob
A. Lower the
lock knob
CAUTION
The section from the heating element to the filter
pipe is provided with pipes through which melted
solder passes, so it may become very hot. Be very
careful when handling this section.
CAUTION : HOT AREA
36
Page 38
15. MAINTENANCE (Desoldering Tool) (continued)
Remove the enclosure pipe and the nozzle with the provided wrench.
Scrape away all oxidation from the tube in the heating
element until the cleaning pin passes cleanly through
the tube.
pin.
● Turn the power off after cleaning.
CAUTION
・Be sure the solder in the tube in the heating element is completely heated, before
cleaning the tube.
・If the cleaning pin does not pass through the tube in the heating element, replace
the heating element.
Replacing the filters
● Handpiece filter
1. Turn the power switch OFF.
2. When the filter pipe is cool to the touch, push down
on the release knob at the back
of the handpiece and remove the filter pipe.
3. Examine the seals (front and filter holders) at each end of the filter pipe.
Replace : Stiff and/or cracked.
4. Examine the Pre-filter: Remove solder adhering to the waste collector.
5. Examine the ceramic paper filter.
Replace : Ceramic paper filter is showing signs of stains from flux, is stiff,
or contains any solder.
Front holderFilter holder
CAUTION
The filter pipe is very hot.
FRONT
Filter pipe
Pre-filter
● Station filter
If the filer is showing signs of stains
from flux or is stiff, replace it.
Attach the filter as shown in the right
diagram.
Ceramic paper filter
Vacuum outlet cap
Filter
Vacuum outlet cap
(with Filter)
38
Page 40
15. MAINTENANCE (Desoldering Tool) (continued)
Valve
Valve guard
Pump head
Pump head
Valve
Valve guard
Pump head disassembly*It is resting on its side.
Clean the pump head, valveand valve guard.
*Please replace the valve if it is
deformed or hardened.
Pump head
Maintenance of the pump head
● Remove the cover
When performing maintenance on the pump head, remove the screws holding the cover and take the cover off.
● Cleaning the pump head
1. Remove the valve and valve guard and remove any attached flux.
CAUTION
• When the valve guard is difficult to remove,please warm it with hot air. Please do not tryto forcibly remove it with a screwdriver, etc.If the valve guard becomes deformed, it willno longer be airtight.
• Please clean with either alcohol or thinner.
2. Install the valve and valve guard.
CAUTION
When assembling the pump, please make sure to keep it airtight so that there are no air leaks.
40
Replacing the heating element (heating core)
CAUTION
Except the case especially indicated, always turn the power switch OFF and disconnect the
power plug before performing any maintenance procedure.
● Disassemble the heating element.
1. Remove the nozzle and enclosure pipe.
Nozzle wrench
Heating
Enclosure pipe
Element
Nozzle
Remove the enclosure pipe and the nozzle with the attached nozzle wrench.
2. Remove the 2 screws fixing the joint cover and remove the joint cover.
3. Remove the screw from the handpiece and disconnect the heating element.
4. Replace the heating element. Assemble using the same procedure in reverse.
* Caution of the heating element installation
The installation / disassembly with the quick changer smoothens. Please attach it
to have the groove of the movable joint and the guide hole of the joint cover coming
at the same position (see figure below).
Heating
Element
Joint cover
Guide hole (×3)
Groove (×3)
Joint
cover
Guide hole (×3)
Movable
joint
CAUTION
Be sure to change the offset value (temperature adjustment) of the nozzle temperature after
replacing the heating element. Failure to do this may result in a heater temperature that is
much higher or lower than the previous one.
39
Groove (×3)
Page 41
Maintenance of the pump head
● Remove the cover
When performing maintenance on the pump head, remove the screws holding the cover
and take the cover off.
Pump head
● Cleaning the pump head
1. Remove the valve and valve guard and remove any attached flux.
CAUTION
• When the valve guard is difficult to remove,
please warm it with hot air. Please do not try
to forcibly remove it with a screwdriver, etc.
If the valve guard becomes deformed, it will
no longer be airtight.
• Please clean with either alcohol or thinner.
Pump head disassembly
*It is resting on its side.
Clean the pump head, valve
and valve guard.
Pump
head
Valve
Valve
guard
2. Install the valve and valve guard.
CAUTION
When assembling the pump, please make sure
to keep it airtight so that there are no air leaks.
Pump
head
Valve
guard
Valve
*Please replace the valve if it is
deformed or hardened.
40
Page 42
16.
■ Checking the connection cord for breakage
■ Checking the grounding line
Checking the connection cord for breakage
1. Unplug the connection cord from the station.
2. Disassemble the heating element. (Please refer to “Replacing the heating element (heating core)”.)
3. Measure the resistance values between the connector and the lead wires at the socket as follows.(Please refer to the wiring diagram on the left)
1. Measure the resistance value between Pin 13 and the nozzle.
2. If the value exceeds 2 Ω (at room tempera-ture), perform the nozzle maintenance. If the value still does not decrease, check the
connection cord for breakage.
14
58
9
12
13
Blue and White
Micro switch
Groundingline
Socket
Pin contact
Green
Yellow
Red
Purple
①⑤
②
④
⑦
Black
③
Brown
⑥
42
CHECKING PROCEDURE (Desoldering Tool)
Unless otherwise directed, carry out these procedures with the power switch OFF and
the power UNPLUGGED.
■ Check for a broken heater
or sensor
1. Check for a broken heater or sensor
WARNING
Verify the electrical integrity of the heater and
sensor.
Measure the resistance of the heater and sensor
while at room temperature(15 to 25℃;59 to
77℉). It should be 3.9 Ω ±10%. If the resistance
exceeds these limits, replace the tip.
Measure the resistance across this position.
■ Replacing the fuse
1. Unplug the power cord from the power receptacle.
2. Remove the fuse holder.
3. Replace the fuse.
4. Put the fuse holder back in place.
41
Page 43
■ Checking the connection
cord for breakage
14
58
9
Pin contact
Socket
Grounding
line
③
⑥
⑦
13
Black
Brown
Green
12
①
⑤
Red
Yellow
Blue and
White
④
②
Purple
Checking the connection cord for breakage
1. Unplug the connection cord from the station.
2. Disassemble the heating element. (Please
refer to “Replacing the heating element
(heating core)”.)
3. Measure the resistance values between the
connector and the lead wires at the socket as
follows.
(Please refer to the wiring diagram on the
left)
Pin1・・・・・・・Red {Heating element1 (+)} ①
Micro switch
Pin2・・・・・・・Purple {Trigger (+)} ②
Pin4・・・・・・・Black{Heating element1(-)}③
Pin8・・・・・・・Blue and White {Trigger (-)} ④
Pin9・・・・・・・Yellow {Heating element2 (+)} ⑤
Pin12・・・・・・Brown {Heating element2 (-)} ⑥
Pin13・・・・・・Green (Grounding line) ⑦*
■ Checking the grounding
line
If any value exceeds 0 Ω or is ∞, replace the
connection cord.
* For information on the plug 13, refer to
“■ Checking the grounding line”.
1. Measure the resistance value between Pin
13 and the nozzle.
2. If the value exceeds 2 Ω (at room temperature), perform the nozzle maintenance. If the
value still does not decrease, check the
connection cord for breakage.
42
Page 44
17. ERROR MESSAGE (Desoldering Tool)
18. TROUBLE SHOOTING GUIDE
Before checking the inside of the HAKKO FR-701 or replacing parts, be sure to disconnect the power plug.
WARNING
CHECK : Is the power cord and/or connecting plug disconnected? ACTION : Connect it.CHECK : Is the fuse blown? ACTION : Determine why the fue blew and eliminate the cause, then replace the
fuse.a. Is the inside of the handpiece short-circuited?b. Is the grounding spring touching the heating element?c. Is the heating element lead twisted and short-circuited?Try replacing the fuse even if the cause cannot be identified. If it still blows, return the product for repair.
CHECK : Is the cord assembly broken? Is the heating element/
sensor broken?
ACTION : If the cord assembly is broken, replace the HAKKO FX-8801.
If the heating element / sensor is broken, replace the heating element.
● Nothing happens when the power switch is turned on.
● The heater lamp lights up but the tip does not heat up. (Soldering iron)
CHECK : Is the plug of the handpiece properly connected? ACTION : Connect it tightly.CHECK : Is the nozzle or hole in the heating element clogged? ACTION : Clean it.
CHECK : Is the filter pipe full of solder? ACTION : Clean it.CHECK : Is the ceramic paper Filter hardened? ACTION : Replace it with a new one.CHECK : Is there a vacuum leak? ACTION :
Check the connections and filter pipe seals and replace any worn parts.
CHECK : Is the heater tube or nozzle clogged?
ACTION : Clean it.
CHECK : Is the plug of the handpiece properly connected? ACTION : Connect it tightly.CHECK : Is the heating element damaged? ACTION : Replace it with a new one.
● Pump does not operate. (Desoldering
Tool)
● Solder is not being absorbed.
(Desoldering Tool)
● The nozzle does not heat up.
(Desoldering Tool)
CHECK : Is the tip or nozzle temperature too high? ACTION : Set an appropriate temperature.CHECK : Is the tip coated with black oxide? ACTION : Remove the black oxide. (Refer to “Tip Maintenance”.)
CHECK : Is the tip or nozzle coated with black oxide? ACTION : Remove the black oxide. (Refer to “Tip Maintenance”.)CHECK : Is the tip or nozzle temperature adjusted correctly? ACTION : Perform the temperature adjustment.
CHECK : Is the tip seized? Is the tip swollen because of deterioration? ACTION : Replace the tip and the heating element.
CHECK : Is the tip or nozzle temperature adjusted correctly? ACTION : Perform the temperature adjustment.
● Solder does not wet to the tip or
nozzle.
● The tip or nozzle temperature is too
low.
● The tip can not be pulled off.
(Soldering iron)
● The tip or nozzle doesn’t hold the
desired temperature.
CHECK : Is the heater broken? ACTION : If the heater is broken, replace the heating element.CHECK : Is the setting value for the low-temperature alarm tolerance too low? ACTION : Increase the setting value.
CHECK : Is the cord assembly broken? ACTION : If the cord assembly is broken, replace the HAKKO FX-8801.
● The Heater-error is displayed.
(Soldering iron)
● The tip heats up intermittently.
(Soldering iron)
NOTE :
When repairs are needed, please send both the handpiece and the station to your sales agent.
44
● Sensor Error
● Grip Error
● Low Temp Error
When there is the possibility that a failure has occurred in the
sensor or heater (including the sensor circuit), "Sensor Error" is
displayed and the power is shut down.
"Grip Error" will be displayed if the connector cord is not attached
to the station OR the wrong handpiece is connected.
If the sensor temperature falls below the difference between the
current temperature setting and the low-temperature alarm
tolerance, "Low Temp Error" is displayed and the warning buzzer
EXAMPLE:
350℃ (400℃ - 50℃)
Settemperature
Low-temperaturealarmtolerance
OR
650℉ (750℉-100℉)
Settemperature
Low-temperaturealarmtolerance
● Heater Short Error
sounds. When the nozzle temperature rises to a value within the
set tolerance, the buzzer will stop sounding.
EXAMPLE:
Assume that the temperature setting is 400℃/750℉ and the
tolerance 50℃/100℉. If the temperature continues to decrease
and finally falls below the value indicated while the heating
element is on, "Low Temp Error" is displayed.
"Heater Short Error" will flash, and the buzzer will sound
continuously, when an incompatible heater circuit is inserted, or if a
● FATAL Error
foreign object has found it's way into the connector.
This is displayed when the system is unable to operate normally.
Should this error be displayed, please contact your HAKKO
representative.
43
Page 45
18. TROUBLE SHOOTING GUIDE
WARNING
Before checking the inside of the HAKKO FR-701 or replacing parts, be sure to disconnect the power plug.
● Nothing happens when the power
switch is turned on.
CHECK : Is the power cord and/or connecting plug disconnected?
ACTION : Connect it.
CHECK : Is the fuse blown?
ACTION : Determine why the fue blew and eliminate the cause, then replace the
fuse.
a. Is the inside of the handpiece short-circuited?
b. Is the grounding spring touching the heating element?
c. Is the heating element lead twisted and short-circuited?
Try replacing the fuse even if the cause cannot be identified.
If it still blows, return the product for repair.
● The heater lamp lights up but the tip
does not heat up. (Soldering iron)
● The Heater-error is displayed.
(Soldering iron)
● The tip heats up intermittently.
(Soldering iron)
● Solder does not wet to the tip or
nozzle.
● The tip or nozzle temperature is too
low.
● The tip can not be pulled off.
(Soldering iron)
● The tip or nozzle doesn’t hold the
desired temperature.
● Pump does not operate. (Desoldering
Tool)
CHECK : Is the cord assembly broken? Is the heating element/
sensor broken?
ACTION : If the cord assembly is broken, replace the HAKKO FX-8801.
If the heating element / sensor is broken, replace the heating element.
CHECK : Is the heater broken?
ACTION : If the heater is broken, replace the heating element.
CHECK : Is the setting value for the low-temperature alarm tolerance too low?
ACTION : Increase the setting value.
CHECK : Is the cord assembly broken?
ACTION : If the cord assembly is broken, replace the HAKKO FX-8801.
CHECK : Is the tip or nozzle temperature too high?
ACTION : Set an appropriate temperature.
CHECK : Is the tip coated with black oxide?
ACTION : Remove the black oxide. (Refer to “Tip Maintenance”.)
CHECK : Is the tip or nozzle coated with black oxide?
ACTION : Remove the black oxide. (Refer to “Tip Maintenance”.)
CHECK : Is the tip or nozzle temperature adjusted correctly?
ACTION : Perform the temperature adjustment.
CHECK : Is the tip seized? Is the tip swollen because of deterioration?
ACTION : Replace the tip and the heating element.
CHECK : Is the tip or nozzle temperature adjusted correctly?
ACTION : Perform the temperature adjustment.
CHECK : Is the plug of the handpiece properly connected? ACTION : Connect it tightly.CHECK : Is the nozzle or hole in the heating element clogged? ACTION : Clean it.
● Solder is not being absorbed.
(Desoldering Tool)
● The nozzle does not heat up.
(Desoldering Tool)
CHECK : Is the filter pipe full of solder? ACTION : Clean it.CHECK : Is the ceramic paper Filter hardened? ACTION : Replace it with a new one.CHECK : Is there a vacuum leak? ACTION :
CHECK : Is the heater tube or nozzle clogged? ACTION : Clean it.
CHECK : Is the plug of the handpiece properly connected? ACTION : Connect it tightly.CHECK : Is the heating element damaged?
ACTION : Replace it with a new one.
Check the connections and filter pipe seals and replace any worn parts.
NOTE :
When repairs are needed, please send both the handpiece and the station to your sales agent.