GW instek GPD-2303S, GPD-3303S, GPD-4303S service Manual

DC Power Supply
GPD-2303S/3303S/4303S
Service MANUAL
GW INSTEK PART NO.
ISO-9001 CERTIFIED MANUFACTURER
This manual contains proprietary information which is protected by copyright. All rights are reserved. No part of this manual may be photocopied, reproduced or translated to another language without prior written consent of Good Will Corporation.
The information in this manual was correct at the time of printing. However, Good Will continues to improve its products and therefore reserves the right to change the specifications, equipment, and maintenance procedures at any time without notice.
Windows is a registered trademark of Microsoft Corporation in the United States and other countries.
Good Will Instrument Co., Ltd. No.7-1, Jhongsing Road., Tucheng Dist., New Taipei City 236, Taiwan .
Table of Contents
Table of Contents
Safety Instructions ..............................................6
How to Use This Manual ......................................9
Service Operation List ................................................................ 9
Summary of Chapters .............................................................. 10
GPD-x303S Series Overview .............................. 12
Front Panel ............................................................................. 13
Rear Panel .............................................................................. 13
Operation Theory .................................................................... 14
CV/CC Crossover Characteristics .............................................. 15
Specifications ......................................................................... 16
Options .................................................................................... 17
Preparing For Service Operations ....................... 18
Package Contents .................................................................... 18
Setting Up the Power Supply .................................................... 19
Powering up the power supply ................................................. 19
Connecting the load cables ...................................................... 19
Turning on the output .............................................................. 20
List of Equipments .................................................................. 21
Calibration ....................................................... 23
Preparing for Calibration ......................................................... 23
Calibration Log ....................................................................... 25
GPD-x303S(CH1/CH2) ............................................................. 25
GPD-4303S(CH3/CH4) ............................................................. 25
Calibrating CH1/2 Output Voltage /Current ............................... 27
Calibrating CH3/4 Output voltage/Current(4303S) .................... 33
Verification ...................................................... 37
Preparing for Verification ......................................................... 38
Verification Log ....................................................................... 39
Verifying High Voltage Insulation ............................................. 42
Verifying Output Voltage Accuracy ........................................... 43
3
GPD-3303 Series Service Manual
Verifying Output Current Accuracy ........................................... 46
Verifying CH3 Overload (3303S) ............................................... 48
Verifying Voltage Load Regulation ............................................ 49
Verifying Voltage Line Regulation ............................................. 54
Verifying Current Load Regulation ............................................ 55
Verifying Ripple Voltage .......................................................... 58
Updating the Firmware ...................................... 62
Preparing for Firmware Update ................................................. 62
Installing the USB Driver to the PC............................................ 63
Installing the bootloader software to the PC ............................ 64
Updating the Firmware ............................................................. 67
Replacing the Fuse ........................................... 69
Replacing the Primary Fuse ...................................................... 69
Replacing the Secondary Fuses ................................................. 70
Disassembling the Power Supply ........................ 72
Outer Casing & Supporting Bar ................................................. 72
Front Panel ............................................................................. 74
Power Supply PCB .................................................................... 76
GPD-x303S PCB & Circuit Diagram ..................... 77
Overview ................................................................................ 78
GPD-x303S Control PCB ........................................................... 79
GPD-x303S control PCB layout top side layout......................... 79
GPD-x303S control PCB layout bottom side layout .................. 80
GPD-x303S control PCB circuit diagram 1/4 ............................ 81
GPD-x303S control PCB circuit diagram 2/4 ............................ 82
GPD-x303S control PCB circuit diagram 3/4 ............................ 83
GPD-x303S control PCB circuit diagram 4/4 ............................ 84
GPD-x303S Display PCB ........................................................... 85
GPD-x303S display PCB Top side layout .................................. 85
GPD-x303S display PCB circuit diagram ................................... 86
GPD-x303S Power Supply PCB .................................................. 87
GPD-x303S power supply PCB layout (CH1/CH2/CH3) ............. 87
GPD-x303S power supply PCB circuit diagram
(CH1/CH2/CH3/CH4) ............................................................... 88
GPD-x303S Power Switch PCB, CH4 Power PCB, AC Selector PCB, USB
Interface PCB .......................................................................... 89
4
Table of Contents
Parts List ......................................................... 90
Outer Casing ........................................................................... 91
Internal Structures .................................................................. 93
Front Panel ............................................................................. 94
PCB Mount Parts: GPD-2303S ................................................... 95
PCB Mount Parts: GPD-3303S ................................................. 100
PCB Mount Parts: GPD-4303S ................................................. 107
Appendix ....................................................... 114
Declaration of Conformity ...................................................... 114
Index ................................................................................... 115
5
GPD-3303 Series Service Manual
WARNING
Warning: Identifies conditions or practices that could result in injury or loss of life.
CAUTION
Caution: Identifies conditions or practices that could result in damage to the instrument or to other objects.
DANGER High Voltage
Attention: Refer to the Manual
Protective Conductor Terminal
Earth (ground) Terminal
General guidelines
CAUTION
Do not place any heavy object on the GPD-x303S series.
Avoid severe impacts or rough handling that leads to
damaging the GPD-x303S series.
Do not discharge static electricity to the GPD-x303S
series.
Do not block or obstruct the cooling fan vent opening.
Do not perform measurement at circuits directly.
connected to Mains (see note below).
Do not disassemble the GPD-x303S series unless you are
qualified as service personnel.

SAFETY INSTRUCTIONS

This chapter contains important safety instructions that you should follow when operating the instrument and when keeping it in storage. Read the following before operating this instrument to ensure your safety and to keep the instrument in best condition.
Safety Symbols
These safety symbols may appear in this manual or on the instrument.
Safety Guidelines
(Continues to the next page)
6
Safety Instructions{
(Note) EN 61010-1:2001 specifies the measurement categories and their requirements as follows. This instrument falls under category II. Measurement category IV is for measurement performed at the source of low-voltage installation. Measurement category III is for measurement performed in the building installation. Measurement category II is for measurement performed on the circuits directly connected to the low voltage installation.
Power supply
WARNING
AC Input voltage: 100V/120V/220V/230V ±10%, 50/60Hz
Connect the protective grounding conductor of the AC
power cord to an earth ground, to avoid electrical shock.
Fuse
WARNING
Fuse type: 100V/120V: T6.3A/250V, 220V/230V:
T3.15A/250V
Make sure the correct type of fuse is installed before
power up.
To ensure fire protection, replace the fuse only with the
specified type and rating.
Disconnect the power cord before fuse replacement.
Make sure the cause of fuse blowout is fixed before fuse
replacement.
Cleaning the instrument
Disconnect the power cord before cleaning.
Use a soft cloth dampened in a solution of mild detergent
and water. Do not spray any liquid.
Do not use chemicals or cleaners containing harsh
products such as benzene, toluene, xylene, and acetone.
Operating environment
Location: Indoor, no direct sunlight, dust free, almost
non-conductive pollution (note below)
Relative Humidity: < 80%
Altitude: < 2000m
Temperature: 0°C to 40°C
(Note) EN 61010-1:2001 specifies the pollution degrees and their requirements as follows. This instrument falls under degree 2. Pollution is defined as addition of foreign matter, solid, liquid, or gaseous (ionized gases), that may produce a reduction in dielectric strength or surface resistivity. Pollution degree 1: No pollution or only dry, non-conductive pollution occurs. The pollution has no influence. Pollution degree 2: Normally only non-conductive pollution occurs. Occasionally, however, a temporary conductivity caused by condensation can be expected. Pollution degree 3: Conductive pollution occurs, or dry, non-conductive pollution occurs which becomes conductive due to the expected condensation. In such conditions, while the equipment is normally protected against exposure to direct sunlight, precipitation, and strong draughts, neither temperature nor humidity is controlled.
7
GPD-3303 Series Service Manual
Storage environment
Location: Indoor
Relative Humidity: < 70%
Temperature: −10°C to 70°C
Green/ Yellow:
Earth
Blue:
Neutral
Brown:
Live (Phase)
Power cord for the United Kingdom
When using the instrument in the United Kingdom, make sure the power cord meets the following safety instructions.
NOTE: This lead / appliance must only be wired by competent persons
WARNING: THIS APPLIANCE MUST BE EARTHED
IMPORTANT: The wires in this lead are coloured in accordance with the following code:
As the colours of the wires in mains leads may not correspond with the colour markings identified in your plug/appliance, proceed as follows: The wire which is coloured Green & Yellow must be connected to the Earth terminal marked with the letter E or by the earth symbol or coloured Green or Green & Yellow. The wire which is coloured Blue must be connected to the terminal which is marked with the letter N or coloured Blue or Black. The wire which is coloured Brown must be connected to the terminal marked with the letter L or P or coloured Brown or Red. If in doubt, consult the instructions provided with the equipment or contact the supplier. This cable/appliance should be protected by a suitably rated and approved HBC mains fuse: refer to the rating information on the equipment and/or user instructions for details. As a guide, cable of 0.75mm2 should be protected by a 3A or 5A fuse. Larger conductors would normally require 13A types, depending on the connection method used. Any moulded mains connector that requires removal /replacement must be destroyed by removal of any fuse & fuse carrier and disposed of immediately, as a plug with bared wires is hazardous if a engaged in live socket. Any re-wiring must be carried out in accordance with the information detailed on this label.
8
How to Use This Manual{
I want to
Go to
Page
Verify the specifications
The Verification chapter. We recommend you to verify all listed items at once.
Page37
Calibrate the power supply
The Calibration chapter. To ensure accuracy, calibrate all listed items at once. We also recommend you to verify the specifications afterward.
Page23
Update the firmware
The Firmware Update chapter.
Page62
Replace the fuse
The Fuse Replacement chapter.
Page69
Examine the circuits
The PCB & Circuit Diagrams chapter.
Page77
Order a part
The Parts List chapter. Look up the parts list and find the part name, part number, and quantity. For PCB mounted parts, look into the PCB & Circuit Diagrams chapter too.
Page90

HOW TO USE THIS MANUAL

If you are not sure what type of service operation you should choose, read the Service Operation List section and find the chapter which suits your needs. The Summary of Each Chapter section gives you an overview of this service manual’s contents.
To find a place in the manual which deals with a specific keyword, refer to the Index chapter at the end of this service manual.

Service Operation List

See the following list, decide which operation you might need, and jump to the introduced chapter.
9
GPD-3303 Series Service Manual
Safety Instructions (page6)
Describes the important safety instructions that should be followed before, during, and after operating the power supply.
How to Use This Manual (page9)
Provides the summary of each chapter in this service manual and shows where to read for various service operations.
List of service operations
Summary of chapters
GPD-x303S series Overview (page12)
Helps service engineers become familiar with the power supply. Panel overview and specifications contain all performance data and functionalities. Operation theory shows how the power supply is internally structured.
Front and Rear panel
Operation theory
CV/CC crossover characteristics
Specifications
Preparation (page18)
Describes how to set up the power supply to prepare for various service operations. Also lists all the required tools.
Package contents
Setting up the power supply
List of equipments for various service operations
Calibration (page23)
Describes how to calibrate the power supply using its automatic calibration function.
GPD-2303S/3303S/4303S:
CH1 output voltage
CH2 output voltage
CH1 output current
CH2 output current
GPD-4303S:
CH3 output voltage
CH4 output voltage
CH3 output current
CH4 output current

Summary of Chapters

This document consists of the following chapters.
10
How to Use This Manual{
Verification (page37)
Describes how to verify the power supply’s major functionalities, covering the following items:
High voltage insulation
Output current accuracy
Voltage load regulation
Current load regulation
Output voltage accuracy
CH3 overload
Voltage line regulation
Voltage ripple verification
Firmware upgrade (page62)
Describes how to upgrade the firmware.
Fuse replacement (page69)
Describes how to replace the fuses.
Main fuse (stored in the power cord socket)
Sub fuses (mounted on the power supply PCB)
Disassembly (page72)
Shows how to remove major modules from the power supply.
Outer casing and supporting bar
Front panel
Power supply PCB
GPD-x303S PCB & Circuit diagrams (page77)
Shows the PCB layout diagrams and circuit diagrams.
Control PCB
Display PCB
Power supply PCB
AC selector PCB
Power switch PCB
USB interface PCB
CH4 Power PCB(for 4303S)
Parts List (page90)
Shows the diagrams and replacement parts list for the mechanical components used in the power supply.
Outer casing
Front panel
Internal structures
GPD-x303S PCB parts
Appendix (page114)
Declaration of conformity
Index
11
GPD-3303 Series Service Manual

GPD-X303S SERIES OVERVIEW

The Overview chapter helps you become familiar with the power supply. The front and rear panel diagrams introduce how the panel items are called. The operation theory describes the power supply’s internal structure, and how the signals are processed. The specifications section lists technical details of the power supply series.
Front Panel ............................................................................. 13
Rear Panel .............................................................................. 13
Operation Theory .................................................................... 14
CV/CC Crossover Characteristics .............................................. 15
Specifications ......................................................................... 16
Options .................................................................................... 17
12
GPD-x303S Series Overview{
COARSE/FINE
FINE
COARSE/FINE
FINE
BEEP
UNLOCK
: Long Push
RECALL /
MEMORY
SAVE
VOLTAGE
Push
Push
CURRENT
1
2
3
4
LOCK
CH1/3
CH2/4
OUTPUT
/INDEP
PARA
/INDEP
SER
DC Power Supply
V
A
V
A
CH4 CH1
GPD-4303S
CH2 CH3
C.V. C.C. PAR. C.V. C.C.
POWER
CH3
0 30V , 3A 0 30V , 3A
CH2 GND CH1
SLAVE MASTER
SERIES
OUTPUT COM
OUTPUT
PARA
CH4
C.C.C.V.C.C.C.V.
0 5V , 1A 0 5V , 3A
5 10V , 1A
+ +
USB Connector AC SelectorCooling Fan
Power Cord / Fuse Socket
VoltMeter AmpMeter Memory key CH1(3) CH2(4)/Beep key
Power SW CH4 Output CH2 Output GND Terminal CH2 Output CH4 Output
CH4 CV/CC CH2 CV/CC/PAR CH1 CV/CC CH3 CV/CC
Indicator Indicator Indicator Indicator
Voltage Knobs y
Parallel key
Series key
Lock key
Output key
Current

Front Panel

Rear Panel

13
GPD-3303 Series Service Manual
Overview
The power supply consists of the following modules.
AC input circuit
Transformer
Bias power supply including rectifier, filter,
pre-regulator and reference voltage source
Main regulator circuit including the main rectifier and
filter, series regulator, current comparator, voltage comparator, reference voltage amplifier, remote device and relay control circuit
The below block diagram shows the circuit arrangement. The single phase input power is connected to the transformer through the input circuit. Details of each part are described after the block diagram.
For more details regarding the circuits, see page77
Block diagram
(Example for CH2)
Auxiliary Rectifier
The auxiliary rectifiers provide bias voltage filtered by the capacitors C102 and C103, for the pre-regulators U101 and U102. They provide a regulated voltage for other modules.
Main Rectifier
The main rectifier is a full wave bridge rectifier. It provides the power after the rectifier is filtered by the capacitor C101, and then regulated via a series-wound regulator, which is finally delivered to the output terminal.
Reference
Voltage Source
Auxiliary
Rectifier & Filter
AC Input
Transformer
Relay
Control
Current Comparat
OR Gate
Amplifier
Main
Rectifier Compar
& Filter
Voltage
Voltage
Series
Instant
Protection
O/P
Amplifier Comparator Regulator Over Load

Operation Theory

14
GPD-x303S Series Overview{
Current Limiter
U104 acts as a current limiter. When the current is over predetermined rating, U104 is activated and decreases the current. U208 provides a reference voltage. U206 is the inverter amplifier. U103 is a comparator amplifier which compares reference voltage and feedback voltage, and then delivers to Q101, Q102, which then calibrates the output voltage.
Overload
When the unit is overloaded, Q107 activates to control the current magnitude of Q101, to limit the output current. The relay control circuit controls the power dissipation in the series-wound regulated circuit.
Background
The GPD-x303S series automatically switches between constant voltage mode (CV) and constant current mode (CC), according to load condition.
CV mode
When the current level is smaller than the output setting, the GPD-x303S series operates in Constant Voltage mode. The indicator on the front panel turns green (C.V.) The Voltage level is kept at the setting and the Current level fluctuates according to the load condition until it reaches the output current setting.
CC mode
When the current level reaches the output setting, the GPD-x303S series starts operating in Constant Current mode. The indicator on the front panel turns red (C.C.) The Current level is kept at the setting but the Voltage level becomes lower than the setting, in order to suppress the output power level from overload. When the current level becomes lower than the setting, the GPD-x303S series goes back to the Constant Voltage mode.
Diagram
Vmax
Imax
Constant
Voltage
Constant
Current
Vout
Iout

CV/CC Crossover Characteristics

15
GPD-3303 Series Service Manual
Output Ratings
CH1/CH2 Indep.
0 to 30V / 0 to 3A
CH1/CH2 Series
0 to 60V / 0 to 3A
CH1/CH2 Parallel
0 to 30V / 0 to 6A
CH3
2.5V/3.3V/5.0V 0 ~ 3A(3303S) 0~5V,0~3A / 5.001~10V,0~1A(4303S)
CH4
0~5V,0~1A
Voltage Regulation
Line
0.01% + 3mV
Load
0.01% + 3mV (rating current 3A) 0.02% + 5mV (rating current > 3A)
Ripple & Noise
1mVrms (5Hz ~ 1MHz)
Recovery Time
100µs (50% load change, min load 0.5A)
Temp Coefficient
300ppm/°C
Current Regulation
Line
0.2% + 3mA
Load
0.2% + 3mA
Ripple & Noise
3mArms
Tracking Operation
Tracking Error
0.1% + 10mV of Master (0 to 30V)
(No Load, with load add load regulation 100mV)
Parallel Regulation
Line: 0.01% + 3mV Load: 0.01% + 3mV (rating current 3A) Load: 0.02% + 5mV (rating current > 3A)
Series Regulation
Line: 0.01% + 5mV, Load: ≤ 100mV
Meter
Resolution
Voltage: 1mV (0 to 30V) Current: 1mA (0 to 3A)
A Meter
3.2A full scale, 4 digits 0.4" LED display
V Meter
32V full scale, 5 digits 0.4" LED display
Program Accuracy
± (0.03% of reading + 10mV) ± (0.3% of reading + 10mA)
Readback Accuracy
± (0.03% of reading + 10mV) ± (0.3% of reading + 10mA)
CH3 of 3303S
Output Voltage
2.5V/3.3V/5.0V ±5%
Output Current
3A
Line Regulation
3mV
Load Regulation
5mV
Ripple & Noise
1mVrms (5Hz ~ 1MHz)
Insulation
Chassis and Terminal
20MΩ or above (DC 500V)
Chassis and Ground
30MΩ or above (DC 500V)
Operating Environment
Indoor use, Altitude: 2000m Ambient temperature 0 ~ 40°C Relative humidity 80%
Storage Environment
Ambient temperature –10 ~ 70°C Relative humidity 70%
Power Source
AC 100V/120V/220V/230V±10%, 50/60Hz
Accessories
User manual x1 Test lead GTL-104A x 2
GTL-105A x 1(3303S); x 2(4303S)
(Europe) Test lead GTL-204 x 2
GTL-203 x 1 (3303S), x2(4303S)
Dimensions
210 (W) x 130 (H) x 265 (D) mm, Approx. 7kg

Specifications

The following specifications apply when the power supply is powered on for at least 30 minutes within +20°C to +30°C.
16

Options

USB cable
GTL-246
USB 2.0, Type A-B
GPD-x303S Series Overview{
17
GPD-3303 Series Service Manual
Main unit
GPD-2303S, GPD-3303S, or GPD-4303S
Cables (non-European model)
GTL-104A x 2 (screw clip – alligator clip, maximum 10A)
GTL-105A x 1 (3303S), x2(4303S) (banana plug – alligator
clip, maximum 3A)
Power cord x 1
Cables (European model)
GTL-201 x 1 (ground lead)
GTL-203 x 1 (3303S), x2(4303S) (test lead, maximum 3A)
GTL-204 x 2 (test lead, maximum 10A)
Power cord x 1
Manual
User manual x 1
PC interface
The following items are not included in the package but are additionally required when using the GPD-x303S’s PC interface functionalities.
USB cable x 1, Type A (host, PC) – Type B (slave, power
supply)

PREPARING FOR SERVICE OPERATIONS

The Preparation chapter describes the What (package contents, required equipments) and How (setting up the power supply) to prepare for various service operations.
Package Contents .................................................................... 18
Setting Up the Power Supply .................................................... 19
Powering up the power supply ................................................. 19
Connecting the load cables ...................................................... 19
Turning on the output .............................................................. 20
List of Equipments .................................................................. 21

Package Contents

The list below shows the components included in the purchased power supply.
18
Preparing For Service Operations{
1. Selecting the AC voltage
Before powering up the power supply, select the AC input voltage from the rear panel.
2. Connecting the AC power cord
Connect the AC power cord to the rear panel socket.
3. Powering up
Press the Power switch to turn on the power. The display shows the initialization screen with the model name, followed by the last recalled settings. To turn off the power, press the Power switch again. (for example:4303S)
GTL-104A
1. Turn the terminal counterclockwise
and loosen the screw.
2. Insert the cable terminal.
3. Turn the terminal clockwise and
tighten the screw.

Setting Up the Power Supply

Follow these instructions to properly set up the power supply. Refer to the user manual for more details regarding other operations.

Powering up the power supply

Connecting the load cables

19
GPD-3303 Series Service Manual
GTL-105A
Insert the plug into the socket.
GTL-201, 203, 204
Insert the plug into the terminal.
Wire type
When using load cables other than the attached, make sure they have enough current capacity for minimizing cable loss and load line impedance. Voltage drop across a wire should not excess 0.5V. The following list is the wire current rating at 450A/cm2.
Wire size (AWG)
Maximum current (A)
20
2.5
18 4
16 6
14
10
12
16
Panel operation
Pressing the Output key turns on all outputs.
The key LED also turns on. Pressing the Output key again turns off the output and the key LED.
Automatic output off
Any of the following actions automatically turns the output off, since they might suddenly change the output level in harmful ways.
Change the operation mode between independent /
tracking series / tracking parallel
Recalling other setups from the memory
Storing the setup into the memory
Setting up the power supply is completed

Turning on the output

20
Preparing For Service Operations{
Item
Requirements
Used in
Digital multimeter
DCV accuracy: ± (0.005%+0.0006)
DCA accuracy: ± (0.1%)
Recommended model: Agilent-34401
All verification items except for insulation
Calibration
Multimeter – power supply cable
DCV: 100V
DCA: 10A
DC electronic load
DCV: 3 – 60V
DCA: 6mA – 60A
Power: 1 – 300W
Recommended model: PEL-300
Load regulation, line regulation, ripple voltage verification
Electronic load – power supply cable
DCV: 100V
DCA: 10A
AC millivolt meter
DCV: 0.3mV – 60V
Frequency: 10Hz – 1MHz
Recommended model: GVT-417B
Ripple voltage verification
Millivolt meter – power supply cable
DCV: ≥ 100V
DCA: ≥ 10A
Hi-pot tester
DC power: 0.1 – 5kV
AC power: 0.1 – 5kV
Insulation resistance: 1 – 50M
Recommended model: GPI-735A
Insulation verification
Hi-pot tester – power supply cable
Standard accessory attached to the
hi-pot tester
PC software
Terminal application for GPIB
commands
Firmware upgrade
PC
Windows2000 or XP based PC
Firmware upgrade

List of Equipments

Here is the list of all equipments used in the service operations.
21
GPD-3303 Series Service Manual
USB cable
TypeA (host, PC) – TypeB (slave,
power supply)
Firmware upgrade
22
Calibration{
Note
In order to ensure performance accuracy, we recommend you to calibrate all items listed in this chapter at once.
Calibration item
GPD-2303S/3303S/4303S:
CH1 output voltage
CH2 output voltage
CH1 output current
CH2 output current
PARA output current
GPD-4303S:
CH3 output voltage
CH4 output voltage
CH3 output current
CH4 output current
When to calibrate the power supply
When using the power supply in a new environment
After replacing one of the major internal modules, such
as the front panel or power supply PCB
Pre-calibration test
To make the calibration more effective, we recommend you to run the following test beforehand.
Burn-in test: 4 hours, 45~47°C, RH 65%

CALIBRATION

The Calibration chapter describes how to calibrate the power supply using its automatic calibration feature. We recommend you to verify the specifications (page37) after completing the calibrations.
Preparing for Calibration ......................................................... 23
Calibration Log ....................................................................... 25
GPD-x303S(CH1/CH2) ............................................................. 25
GPD-4303S(CH3/CH4) ............................................................. 25
Calibrating CH1/2 Output Voltage /Current ............................... 27
Calibrating CH3/4 Output voltage/Current(4303S) .................... 33

Preparing for Calibration

23
GPD-3303 Series Service Manual
Calibration environment
Location: Indoor, no direct sunlight, dust free
Relative Humidity: < 80%
Temperature: +20°C~+30°C
Warm-up time: ≥ 30 minutes
Calibration equipments
Digital multimeter
Digital multimeter – power supply cable
For detailed requirements for the equipments, see page21.
24
Calibration{
Model
GPD-2303S
GPD-3303S
GPD-4303S
Serial number
____________________
Date
Year___________
Month__________
Date___________
Verified by
Name____________________________
Company/Contact_________________________
Environment
Temperature______°C
Humidity______%
Range
DMM reading
Acceptance range
Pass/Fail
30V
_____________V
±0.3mV
Pass
Fail
0V
_____________V
Pass
Fail
Range
DMM reading
Acceptance range
Pass/Fail
30V
_____________V
±0.3mV
Pass
Fail
0V
_____________V
Pass
Fail
Range
DMM reading
Acceptance range
Pass/Fail
3.0A
____________A
±0.5mA
Pass
Fail
0A
____________A
Pass
Fail
Range
DMM reading
Acceptance range
Pass/Fail
3.0A
____________A
±0.5mA
Pass
Fail
0A
____________A
Pass
Fail
Range
DMM reading
Acceptance range
Pass/Fail
10V
_____________V
±0.3mV
Pass
Fail
0V
_____________V
Pass
Fail

Calibration Log

Print out these pages and record the results. Keep it with the power supply.

GPD-x303S(CH1/CH2)

CH1 output voltage
CH2 output voltage
CH1 output current
CH2 output current

GPD-4303S(CH3/CH4)

CH3 output voltage
25
CH4 output voltage
Range
DMM reading
Acceptance range
Pass/Fail
5V
_____________V
±0.3mV
Pass
Fail
0V
_____________V
Pass
Fail
Range
DMM reading
Acceptance range
Pass/Fail
3.0A
____________A
±0.5mA
Pass
Fail
0A
____________A
Pass
Fail
Range
DMM reading
Acceptance range
Pass/Fail
1.0A
____________A
±0.5mA
Pass
Fail
0A
____________A
Pass
Fail
CH3 output current
CH4 output current
GPD-3303 Series Service Manual
26
Calibration{
Accepted range
GPD-x303S
±0.3mV, ±0.5mA
Equipment
Multimeter
Multimeter – Power supply cable
Connection
Digital Multimeter
V
A
CH1
Configurations
Power supply: N/A
Multimeter: DC voltage mode
Keypad Controls
When calibrating, the keypad keys are used as number keys (0 to 9). The keypad keys correspond to the following numbers.
1
1
CH1
6
2
2
CH2
7
3
3
/INDEP
PARA
8
4
4
/INDEP
SER
9
LOCK
5
OUTPUT
0
Entering the calibration mode
1. Press the power supply’s front panel keys and knobs in
the following order. (MEMORY) 1 key PARA/INDEP key CH2 key CURRENT knob (MEMORY) 4 key OUTPUT key VOLTAGE knob

Calibrating CH1/2 Output Voltage/Current

27
GPD-3303 Series Service Manual
(Do not turn the knob; press them)
2. The display enters into the calibration mode as in the
figure below (First into Burn in mode).
CH4 CH2 CH1 CH3
CA01
Exit Burn in mode
The default value is 00.000 (you can check the last default value by turning the VOLTAGE knob).
1. Input any digit from 1~9, press the
CURRENT knob to exit Burn in mode and automatically go to the next step; (or turn the CURRENT knob right to go the next step, the same as below)
Input 0 (OUTPUT key), Press the CURRENT knob to preserve Burn in mode and automatically go to the next step;
2. Press the VOLTAGE knob twice to exit calibration
mode (same below)
CA02
Calibrating CH1 output voltage (0V)
CH4 CH2 CH1 CH3
1. Read the voltage value of CH1 with the DMM (Unit is
V). Record the 3 digits after the decimal point.
28
Calibration{
2. Input the DMM reading. For example for 0.065V, enter
digits 6 and5. The system will automatically save and go to the next step. (No need to input decimal point. The same process is shown below)
CH1
LOCK
CA03
Calibrating CH1 output voltage (30V)
CH4 CH2 CH1 CH3
1. Read the voltage value of the CH1 on the DMM (Unit is
V). Record the 3 digits after decimal point. For example
29.065V.
2. Input the reading of the DMM. For example,
29.065V.Enter digits 2, 9, 0, 6 and 5, the the system will automatically save and enter to the next step.
2
/INDEP
SER
OUTPUT
CH1
LOCK
Switching to CH2 output voltage calibration
Connect the multimeter cable to the CH2 output terminals.
Connection
Digital Multimeter
V
A
CH2
29
GPD-3303 Series Service Manual
CA04
Calibrating CH2 output voltage (0V)
CH4 CH2 CH1 CH3
1. Read the voltage value on CH2 with the DMM (Unit is
V).
2. Input the reading of the DMM and go to the next step.
CA05
Calibrating CH2 output voltage (30V)
CH4 CH2 CH1 CH3
1. Read the voltage value on CH2 with the DMM
(Unit is V).
2. Input the reading of the DMM and enter to next step.
Switching to CH1 output current calibration
Connect the multimeter cable to the CH1 output terminals.
Connection
Digital Multimeter
V
A
CH1
CA06
Calibrating CH1 output current (0A)
CH4 CH2 CH1 CH3
1. Read the current value on CH1 with the DMM (Unit is
A).Record 3 digits after decimal point. For example
0.265A.
30
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