Groen FPC Service Manual

 IMPORTANT INFORMATION KEEP FOR OPERATOR IMPORTANT INFORMATION 
OPERATOR MANUAL
OPERATOR MANUAL OM-TD/FPC
Part Number 121066 Rev. C
Part Number 121064 DOMESTIC
MODEL: TD/FPC
Braising Pan
Stainless Steel Table Top Mounted Manual Tilting Electrically Heated 40 Quart Capacity
THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE. READ, UNDERSTAND AND FOLLOW THE INSTRUCTIONS AND WARNINGS CONTAINED IN THIS MANUAL.
WARNING DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.
.
OM-TD/FPC
IMPORTANT READ FIRST IMPORTANT
CAUTION: BE SURE OPERATORS READ, UNDERSTAND AND FOLLOW THE OPERATING
INSTRUCTIONS, CAUTIONS, AND SAFETY INSTRUCTIONS IN THIS MANUAL.
WARNING: THIS UNIT IS INTENDED FOR USE IN THE COMMERCIAL HEATING, COOKING AND
HOLDING OF WATER AND FOOD PRODUCTS, PER THE INSTRUCTIONS CONTAINED IN THIS MANUAL. ANY OTHER USE COULD RESULT IN SERIOUS PERSONAL INJURY OR DAMAGE TO EQUIPMENT AND WILL VOID WARRANTY.
WARNING: ELECTRICALLY GROUND THE PAN AT THE TERMINAL PROVIDED.
WARNING: THE BRAISING PAN MUST BE INSTALLED BY PERSONNEL WHO ARE QUALIFIED
TO WORK WITH ELECTRICITY. IMPROPER INSTALLATION COULD RESULT IN PERSONAL INJURY OR EQUIPMENT DAMAGE.
CAUTION: STAND AWAY FROM HOT WATER OR FOOD PRODUCTS WHILE TILTING THE PAN
WARNING: WHEN TILTING BRAISING PAN FOR PRODUCT TRANSFER:
1) USE CONTAINER DEEP ENOUGH TO CONTAIN AND MINIMIZE SPLASHING.
2) PLACE CONTAINER ON STABLE, FLAT SURFACE, AS CLOSE TO PAN AS POSSIBLE.
3) STAND TO SIDE OF PAN WHILE POURING — NOT DIRECTLY IN POUR PATH OF HOT CONTENTS.
4) RETURN PAN BODY TO LEVEL POSITION AFTER CONTAINER IS FILLED OR TRANSFER IS COMPLETE.
5) DO NOT OVER FILL CONTAINER. AVOID DIRECT SKIN CONTACT WITH HOT CONTAINER AND ITS CONTENTS.
WARNING: DO NOT HEAT AN EMPTY PAN FOR MORE THAN FIVE MINUTES AT A SETTING
HIGHER THAN 300
o
F.
WARNING: AVOID ANY EXPOSURE TO THE STEAM ESCAPING FROM THE COVER VENT.
DIRECT CONTACT COULD RESULT IN SEVERE BURNS
WARNING: AVOID ALL DIRECT CONTACT WITH HOT EQUIPMENT SURFACES. DIRECT SKIN
CONTACT COULD RESULT IN SEVERE BURNS.
WARNING: AVOID ALL DIRECT CONTACT WITH HOT FOOD OR WATER IN THE BRAISING
PAN. DIRECT CONTACT COULD RESULT IN SEVERE BURNS.
WARNING: IF THE PAN CONTAINS ITEMS IN SAUCE OR MELTED FAT, THEY COULD SLIDE
FORWARD SUDDENLY DURING TILTING AND CAUSE HOT LIQUID TO SPLASH OUT.
WARNING: USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY GROEN
OR ITS AUTHORIZED DISTRIBUTORS VOIDSALL WARRANTIES AND MAY CAUSE BODILY INJURY OR EQUIPMENT DAMAGE. SERVICE PERFORMED BY OTHER THAN FACTORY AUTHORIZED PERSONNEL WILL VOID ALL WARRANTIES.
WARNING: TURN OFF ELECTRIC POWER BEFORE WORKING ON INTERNAL COMPONENTS.
WARNING: BEFORE ANY CLEANING OPERATION, TURN THE THERMOSTAT TO “OFF” TO
CUT OFF POWER TO THE HEATING ELEMENTS. BEFORE CLEANING ANY PART OTHER THAN THE INSIDE OF THE PAN, DISCONNECT THE ELECTRICAL SUPPLY AT THE CIRCUIT BREAKER OR FUSE BOX.
WARNING: BE CAREFUL TO AVOID CONTACT WITH CLEANING PRODUCTS IN ACCORDANCE
WITH SUPPLIER AND MANUFACTURER RECOMMENDATIONS. MANY CLEANERS ARE HARMFUL TO THE SKIN, EYES, MUCOUS MEMBRANES AND CLOTHING. READ THE WARNINGS AND FOLLOW DIRECTIONS ON THE CLEANER LABEL.
CAUTION: NEVER LEAVE A CHLORINE SANITIZER IN CONTACT WITH STAINLESS STEEL
FOR LONGER THAN 30 MINUTES. LONGER CONTACT CAN CAUSE CORROSION.
WARNING: DO NOT USE ANY FUSE WITH A HIGHER AMP RATING THAN THE RATING
SPECIFIED FOR THAT CIRCUIT.
OM/SM-TD/FPC
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OM/SM-TD/FPC
OM-TD/FPC
Table of Contents
IMPORTANT OPERATOR WARNINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
REFERENCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3
EQUIPMENT DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4
INITIAL START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5
SEQUENCE OF OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6
CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9
PARTS LISTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
ELECTRICAL PARTS CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
ELECTRICAL SCHEMATICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
SERVICE LOG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
References
UNDERWRITERS LABORATORIES, INC. 333 Pfingsten Road Northbrook, Illinois 60062
NATIONAL SANITATION FOUNDATION 3475 Plymouth Rd. Ann Arbor, Michigan 48106
ZEP MANUFACTURING 1310-T Seaboard Industrial Blvd. Atlanta, Georgia 30318
NATIONAL FIRE PROTECTION ASSOCIATION 60 Battery March Park Quincy, Massachusetts 02269
NFPA/70 The National Electrical Code
KLENZADE SALES CENTER ECOLAB, INC. 370 Wabasha St. Paul, Minnesota 55102 800/328-3663 or 612/293-2233
NSF INTERNATIONAL 789 N. Dixboro Rd. P.O. Box 130140 Ann Arbor, Michigan 48113-0140
ZEP MANUFACTURING 1310-T Seaboard Industrial Blvd. Atlanta, Georgia 30318
3
OM/SM-TD/FPC
OM-TD/FPC
Equipment Description
The Groen TD/FPC electrically heated braising pan provides a 40 quart, stainless steel pan body mounted for tilting and equipped with electric heating elements and a thermostatic control. The braising pan serves as a braising unit, griddle, fry pan, kettle, or bain-marie, and with optional equipment may be used also as an oven or food warmer/server.
The pan body Is made of heavy-duty stainless steel welded into one piece with a polished interior and semi-deluxe finish on the exterior. A pouring lip is molded into the front wall. The cooking surface is stainless steel clad plate fitted with clamped-on electric heating elements to provide efficient heat transfer over the entire surface.
The heating elements and all other electrical components of the unit are enclosed for safety. The thermostat and indicator light are contained in a compact control console mounted to the right of the pan body. Installation requires only one electrical connection.
The pan body and control console are mounted on a base plate. A convenient handle on the right side of the pan body facilitates tilting.
Optional equipment includes:
1. Fill faucet with swing spout
2. One piece, lift-off cover
3. TS/8 support stand
BRAISING PAN CHARACTERISTICS
Capacity 40 Quarts 37.85 liters
Pan
Width 18 inches (inside) 457 mm (inside)
Pan Length (front to back) 27 inches (inside) 686 mm (inside)
Pan Depth 7 inches 178 mm
Base
Width 28.5 inches 724 mm
Base (front to back) 18 inches 457 mm
Power at 208 Volts 5.7 KW
Power at 240 Volts 6.0 KW
Power at 380 Volts 6.0 KW
Power at 480 Volts 6.0 KW
Installation
WARNING
THE BRAISING PAN MU
ST BE INSTALLED BY PERSONNEL WHO ARE QUALIFIED TO WORK WITH ELECTRICITY. IMPROPER INSTALLATION COULD RESULT IN PERSONAL INJURY OR EQUIPMENT DAMAGE.
Internal wiring for the Braising Pan is supplied complete. When you receive the unit, it is ready for connection. A wiring diagram is located inside the console on the side of the pan, as well as in this manual (pp. 14-21).
Your pan was performance-tested at the factory to confirm that its controls and heating elements were functioning correctly.
Installation is as follows:
1. Set the unit in place on a level surface. The unit must be level to avoid uneven cooking across the pan.
2.Provide the proper electric power supply as specified on the electrical information plate. Observe local codes and/or The National Electrical Code in accordance with ANSI/NFPA 70 - latest edition.
3.Bringing the electrical service through the entrance in the control box, make a waterproof connection with the incoming lines. A BX connection is not recommended. GROUND THE UNIT ELECTRICALLY AT THE TERMINAL PROVIDED.
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OM-TD/FPC
Initial Start-Up
Now that the Braising Pan has been installed, you should test it to ensure that it is operating correctly.
1. Remove all literature and packing materials from the interior and exterior of the unit.
2. Turn on the electrical power to the unit.
3. Put enough water into the pan to cover its bottom to a depth of ¼ to ½ (6 to 13 mm). With the pan body in the horizontal position, note how the water covers the pan bottom. This is a good method to use for confirming that the unit is properly leveled.
4. Set the thermostat to 235
o
F. The heating indicator light should come on to show that the pan is heating. Heating should continue until the water boils.
5. To shut the unit down, turn the thermostat dial to “OFF.”
CAUTION STAND AWAY FROM THE HOT WATER WHILE TILTING THE PAN TO EMPTY IT.
6. Position a container for the pour-off. Turn the handwheel clockwise to pour the water out. This will confirm that the pan body tilts from horizontal to vertical.
Operation
The operator controls braising pan operation with the thermostat dial, which is located on the right front of the unit. Setting the dial sends electric power to turn the heaters on or off and sets the operating temperature of the pan.
A. To Start Pan
1. Turn on the electric power supply to the unit.
2. Turn the thermostat dial to a desired setting between 100 and 400
°F (38 and 204°C). The red indicator light will glow, showing that the pan is heating. The light will cycle on and off, which indicates that the pan is being held at the set temperature. Once in each cycle the contactors in the control box will make a clicking sound. This is normal.
3. For best braising or frying results, preheat the pan before you put in any food. To get an even temperature across the pan, preheat at a setting of 300
°
F (149° C) or
less for 15 minutes (several thermostat
on/off cycles).
WARNING
DO NOT HE
AT AN EMPTY PAN FOR MORE THAN FIVE MINUTES AT SETTINGS ABOVE 300
o
F. DAMAGE TO THE PAN COULD
RESULT.
B. Cooking
1. To simmer or slowly heat an item, set the dial at about 210
o
F (99° C) or lower. Put the optional cover on the pan to keep moisture loss at a minimum, or leave it off to help dry or reduce the product. Set the thermostat higher to cook or drive moisture off faster. The thermostat may be adjusted to any setting in its range to cook exactly as you wish.
2. When using the optional cover, leave the cover vent open to allow excess steam to escape. For longer simmering, you may wish to close the vent to retain moisture.
3. Be careful when lifting the optional cover. Lift its rear edge a few inches to allow any steam or and hot vapor to escape the pan. Then tilt it further to allow any hot condensate to roll off the cover and back into the pan.
WARNING AVOID ANY EXPOSURE TO THE STEAM ESCAPING FROM THE COVER VENT. DIRECT CONTACT COULD RESULT IN SEVERE BURNS
OM/SM-TD/FPC
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