Groen CC10-GF Installation Manual

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IMPORTANT INFORMATION
IMPORTANT INFORMATION KEEP FOR OPERATOR
IMPORTANT INFORMATION IMPORTANT INFORMATION
KEEP FOR OPERATOR IMPORTANT INFORMATION
KEEP FOR OPERATOR KEEP FOR OPERATOR
IMPORTANT INFORMATION
IMPORTANT INFORMATION IMPORTANT INFORMATION
G-CC-MOLAUNAM ROTAREPO
MODEL: CC10-GF, (2)CC10-GF
CC20-GF, (2)CC20-GF CONVECTION COMBO™ Combination Steamer-
Oven
THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE. READ, UNDERSTAND AND FOLLOW THE INSTRUCTIONS AND WARNINGS CONTAINED IN THIS MANUAL.
FOR YOUR SAFETY
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.
POST IN A PROMINENT LOCATION
INSTRUCTIONS TO BE FOLLOWED IN THE EVENT USER SMELLS GAS. THIS INFORMATION SHALL BE OBTAINED BY CONSULTING YOUR LOCAL
GAS SUPPLIER. AS A MINIMUM, TURN OFF THE GAS AND CALL YOUR GAS COMPANY AND YOUR AUTHORIZED SERVICE AGENT. EVACUATE ALL PERSONNEL FROM THE AREA.
WARNING: IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.
Information contained in this document is known to be current and accurate at the time of printing/creation. Unified Brands recom­mends referencing our product line websites, unifiedbrands.net, for the most updated product information and specifications.
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IMPORT ANT — READ FIRST — IMPORTANT
WARNING:
CAUTION: SHIPPING STRAPS ARE UNDER TENSION AND CAN SNAP BACK WHEN CUT. CAUTION:
CAUTION:
WARNING: TO AVOID DAMAGE OR INJURY, FOLLOW THE WIRING DIAGRAM EXACTLY WHEN
CAUTION: WARNING: WARNING: IMPORTANT: IMPORTANT:
WARNING:
THE UNIT MUST BE INSTALLED BY PERSONNEL QUALIFIED TO WORK WITH ELECTRICITY AND PLUMBING. IMPROPER INSTALLATION CAN CAUSE INJURY TO PERSONNEL AND/OR
DAMAGE TO THE EQU IPMENT. THE UNIT MUST BE INSTALLED IN ACCORDANC E WITH APPLICABLE CODES.
DO NOT INSTALL THE UNIT IN ANY WAY WHICH WILL BLOCK THE RIGHT SIDE VENTS, OR WITHIN 12 INCHES OF A HEAT SOURCE SUCH AS A BRAISING PAN, FRYER, CHAR BROI LER OR KETTLE.
LEVEL THE UNIT FRO NT TO BA CK, OR PITCH IT SLIGH TLY TO THE REAR, TO A VOID DRAINAGE PROBLEMS.
CONNECTING A UNIT.
DO NOT USE PLASTIC PIPE. DRAIN MUST BE RATED FOR BOILING WATER. DO NOT CONNECT THE DRAIN DIRECTLY TO A BUILDING DRAIN. BLOCKING THE DRAIN IS HAZARDOUS.
Improper drain connection will void warranty.
Do not al low any water traps in the li ne. A trap can cause pressure to build up insi de the
cavit y during steaming, which will make the door gasket leak. WHEN YOU OPEN THE DOOR, STAY AWAY FROM STEAM COMING OU T OF THE UNIT.
STEAM CAN CAUSE BURNS.
WARNING: BEFORE CLEANING THE OUTSIDE OF THE STEAMER, DISCONNECT THE ELECTRIC POWER
SUPPLY. KEEP WATER AND CLEANIN G SOLUTION S OUT OF CONTROLS AND ELECTRICAL COMPONEN TS. NEVER HOSE OR STEAM CLEAN ANY PART OF TH E UNIT.
WARNING: WARNING:
WARNING: WARNING: DO NOT PUT HANDS OR TOOLS INTO THE COOKING CHAMBER UNTIL THE FAN HAS
WARNING:
NOTICE:
NOTICE:
WARNING:
ALLOW COOKING CHAMBER TO COOL BEFORE CLEANING. CAREFULLY READ THE WARNINGS AND FOLLOW THE DIRECTIONS ON THE LABEL OF EACH
CLEANING AGENT. DELIMING AGENT MANUFACTURER.
DO NOT MIX DE-LIMING AGENTS (ACID) AND DE-GREASERS (ALKALI).
STOPPED TURNING.
DO NOT OPER ATE TH E UNIT UN LESS THE REMOVABLE RIGHT SIDE PANEL HAS BEEN
RETURNED TO ITS PROPER LOCATION.
DO NOT USE A CLEANING OR DE-LIMING AGENT THAT CONTAINS ANY SULFAMIC ACID
OR ANY CHLORIDE, INCLUDING HYDROCHLORIC ACID. IF THE CHLORIDE CONTENT OF
ANY PRODUCT IS UNCLEAR, CONSULT THE DISTRIBUTOR OR MANUFACTURER.
DO NOT USE ANY DE-GREASER THAT CONTAINS POTASSIUM HYDROXIDE OR SODIUM
HYDROXIDE OR THAT IS ALKALINE. USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY GROEN OR THEIR
AUTHORIZED DISTRIBUTOR VOIDS ALL WARRANTIES AND CAN RESULT IN BODILY INJURY TO THE OPERATOR AND DAMAGE THE EQUIPMENT. SERVICE BY OTHER THAN FACTORY­AUTHORIZED PERSONNEL WILL VOID ALL WARRANTIES.
USE SAFETY GLASSES A ND RUBBER GLOVES AS RECOMMENDED BY
WARNING:
HIGH VOLTAGE EXISTS INSIDE CONTROL COMPARTMENTS. DISCONNECT FROM BRANCH BEFORE SERVICING. FAILURE TO DO SO CAN RESULT IN SERIOUS INJURY OR DEATH.
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Table of Contents
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IMPORTANT OPERATOR SAFETY WARNINGS EQUIPMENT DESCRIPTION
INSPECTION AND UNPACKING .............................................5
WATER CONDITIONING/RE QUIREMENTS INSTALLA T I ON
INITIAL START-UP.......................................................11
OPERATING INSTRUCTIONS CLEANING
MAINTENANCE ........................................................26
TROUBLESHOOTING DIAGRAMS AND SCHEMATICS
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2 4
6
7
13 19
26
28
REFERENCE...........................................................29
SERVICE LOG
WARRANTY PROTECTION ................................................31
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30
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Equi p men t D escr i p ti o n
Your Groen Convection Combo™ has a stainless steel cooking ch amber, an air heating com partment with heat exchange tubes and fan, a steam generator, and a control compartment which houses elect rical components.
All m ajor compon ents of the Convection Combo™ are encased in a 16 gauge stainless st eel ca binet. The cabinet is lined with 1½ to 2 inches (4 to 5 cm) thick glass fiber insulat ion. A rem ovable drip tray is located beneath the door.
Door hinges are reversible so that doors ma y open from t he left or r ight. Opera tor controls are l ocated on the right fr ont of the unit, except for the pilot control switch and manual gas shut-off valve, which are behind the slidi ng access door on the right side.
Standard cont rols l et you to opera te the Con vection Combo in any one of t hree cooking modes:
1. As a convection oven
2. As a self-contained pressureless steamer
3. As a combination oven-steamer
Models CC10- G and CC20-G differ in cooking chamber size and pan capacity:
CC10-G: 4 steam table pan s (12x20x2½”), or
7 half-siz e (13x18" ) U S bakin g pans
An insulated, gas-fired steam gen erator is mou nted behind the oven. Steam enter s the oven th rough a connecting tube near t he bottom left rear corner of the oven.
On single CC10- G units which were supplied without stands, de-limi ng solut ion is added to the unit through the port located on top of the unit, direct ly above th e steam gen erator. U nits supplied with stands have a port on the st and ju st below the con trol panel. De­lim ing solu tion goes through this port into a fill tank, from which it i s transferred to the steam gen erator during the unique Groen automati c cleaning cy cle.
The air heating space which contains the heat exchanger tu bes is also separated from the cooking chamber by r em ovable left , right, t op and bottom partitions. The compartment which contains the unit’s automatic controls and other electrical components is on the right side of th e unit, and is accessed by removing the right outside panel.
A drain is l ocated in the removable bott om of the cooki ng chamber. Fluids drain from this removable bott om and from t he permanent floor to the stainless steel drain pipe outside t he oven. The drai n pipe includes a spray condensor, which suppresses any steam esca ping from the chamber. On Convection Combo™ units manufactured after August 1, 1991, the drain assembly also includes a drain box.
CC20-G: 10 steam table pan s (12x20x2½”), or
9 ful l-si ze (18x26") US baking pans
Alt hough some early m odel CC10-G units were manufactured for counter-top installation, all units are now supplied on a stainless st eel stan d. The smaller Convection C om bo™ is available as the single C C10­GF or the double stacked (2) CC10-G F. The larger unit is avail able as the single C C 20-GF or the double­stacked (2)CC20-GF.
Controls and monitoring displays for cooking times, operati ng mode and temperatur e selecti on are on the control panel. The upper por tion of th e panel has a digital cooking time rea dout an d touch pads for setting cook times. Below the timer section are lights which indicate the status of the unit and touch pads to sel ect the mode of operation and to switch on power.
A digi tal readout sh ows the sel ected temperatu re, which is entered by turn ing a dial. Pil ot burn er status is shown by a light on the pilot ignition switch.
BURNER FIRING RATES
Input Rates, BTU/hour
CC10-G or per chamber for (2) CC 10-G
Mode
Oven 45,000 45,000
Steam 48,000 48,000
Combo 54,600 54,600
Preheat (Max) 93,000 93,000
CC20-G or per chamber for (2) CC 20-G
Mode
Oven 90,000 90,000
Steam 100,000 100,000
Combo 100,000 100,000
Preheat (Max) 186,000 186, 000
*Manifold Pressure
Natural Gas at 3. 7" W .C.*
Natural Gas at 4. 5" W .C.*
L.P. G as
at 10. 5" W .C.*
L.P. G as
at 10. 0" W .C.*
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Insp ecti o n an d U n p acki n g
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Your Convection Combo™ will be completely assembled in a heavy shipping carton (CC10-G) or wooden crat e (CC20- G), an d atta ched to a sk id. On recei pt, inspect the ca rton or crate carefully for exteri or dam age.
CAUTION SHIPPING STRAPS ARE UNDER T ENSION AND CAN SNAP BACK WHEN CUT.
Carefully cut the straps around the carton and detach the sides of the carton from the skid. Pull the carton up off the unit. Be careful to avoid personal injury or equipment damage from nails and sharp pieces of wood or staples which might be left in cart on walls.
Write down the model number, serial number and installation date and keep this information for future reference. Space for these entries is p ro vided at the top of the Service Log in the back of th is manual.
CAUTION THIS UNIT IS VERY HEAVY. YOU SHO UL D GET HELP AS NEEDED AND USE MATERIAL HANDL ING EQ UIP M ENT TO RE M O VE T HE UNIT FROM THE SKID AND M O V E IT T O ITS PLACE OF INSTALLA TION .
When starting installation, use material handling equipment to lift the unit straight up off the skid. Check packi ng materials t o m ake sur e loose parts are not discarded with th e m aterial.
The unit will be delivered in either a heavy carton ( CC 10-G and CC20-G) or a heavy wooden crate ((2) CC 10-G and (2) CC10-G), strapped to a wooden ski d. (CC20-GF pictured)
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Water Conditioning
It is essential to supply the steam generator with water that will n ot form scale. Even though the steam gen erator is engineered to minimize scale formati on, scale development depends on th e hardness of your water and the number of hours you operate t he equipment.
In some areas, water is low enough in mi neral content to avoid scale formation. But most water supplies are full of minerals which form scale. It is this scale which could lead to an early component failure.
Your water utility can tell you about the minerals in your water . The water going to the steam gen erator should have between 30 and 40 parts per million (ppm) total dissol ved solids (TDS) and should have a pH (acidity rating) of 7. 0 to 9.0. Please follow these simple precautions:
1. Do not rel y on unproven water treat m ents which a re sold for scale prevention or scale removal. They don’t alw ays w ork. The best way to pr event sca le is t o supply the purest possible water (30- 40 ppm TD S).
2. If your water contains scale-forming minerals, as most water does, use a well -ma intain ed water soften er. Wh ether an exchangeable softener cartridge or a regener ating system is ch osen, a regular exchange schedule is essential.
3. Installing a water meter between the softener and the steamer will provide an accurate gauge of water use, and will help determine when to exchange cart ridges or regenerate the soft ener. Using a water softener will provide longer generator life, higher steam capacity, and reduce maintenance requirements.
4. If you notice a slow down in steam production , have th e unit checked for sca le build-up. H eavy scale reduces the unit’s ability to boil water.
MINIMIZE SCALE PROBLEMS, BY USING AND MAINTAINING A SOFTENER, AND BY CLEANIN G THE STEAM GENERATOR REGULARLY.
Groen Convect ion C om bo™ ovens are also available with an option for two separate water connections — one for the stea m generat or (soft water ), the other for the spray condenser (untreated water). The steam gen erator only uses 14 to 31% of a combination oven’s water.
Since softener systems are typically sized by total GPH (gallons per hour), the second connection could reduce tr eatment requir em ents by u p to 80%, resulting in significant savings.
Optional separate w ater connecti ons for steam generat or and drain spray condenser.
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Installation and Start-Up
WARNING THE UNIT MUST BE INSTALLED BY PERSONNEL WHO ARE QUALIFIED TO WORK WITH ELECTRICITY AND P L UM B ING . IM P ROP E R INSTALL AT I ON C AN CAUS E INJURY T O PE RS ONNE L AND /O R DAMAG E T O T H E EQUIPMENT. THE UNIT MUST BE INSTALLED IN ACCORDANCE WITH APPLICABLE CODES.
CAUTION DO NOT INSTALL THE UNIT WITH THE RIGHT SIDE VENTS BLOCKED OR WITHIN 12 INCHES OF A HEAT SOURCE (SUCH AS A BRAISING PAN, DEEP FRYER, CHAR BRO IL ER O R K ET TLE ). D O NOT I NST AL L T O THE LEFT OF ANY O PEN-FLAME EQUI PMEN T.
TO AVOID DRAINAGE PROBLEMS, LEVEL THE UNIT FRONT TO BACK.
Installation
Mounting
1.
If you wish t o install a Convection Combo™ on top of a nother , you shoul d obtain a double stacked unit from the factory.
The unit m ust be installed i n an adequately vented room w ith a provision for an ample air supply to the unit. The unit must be installed completely under a v entilation hood, since fl ue products exit the applia nce over its entire depth. Anything which m ight restri ct the flow of air for ventilati on and combustion m ust be removed. Do not obstruct the flue cover or any front, side, top or rear vents after installation. The area directly around the Convection Combo™ m ust be cleared of al l combu stibl e m aterial.
Inst alla tion mu st comply with local codes, or in the absence of local codes, conform to the National Fuel G as Code ANSI Z223.1 - latest edit ion, including:
“The appliance and its individual shut-off valve must be disconnected from the gas supply pipi ng system duri ng any pressure testing of that system a t test pressures in excess of ½ psig (3. 45 kPa). The appliance must be isolated from t he gas supply by closi ng its individual manual shut-off valve during any pressure testing of th e gas supply piping system at t est pressur es
equal t o or less than ½ PSI (3.45 kPa).”
2. Gas Supply Connections
WARNING
THIS UNIT IS FOR COMMERCIAL USE. NEVER USE HOME OR RESIDENTIAL GRADE GAS CONNECTIONS. THEY DO NOT MEET GAS CODES AND COULD BE HAZARDOUS.
Connect to the gas suppl y usin g ¾ NPT pipe or an a pproved equiva lent. Al though the immediate connection to the Convection Combo™ is ¾ NPT, the ga s supply piping m ust be large enough to pr ovide 93,000 BTU /hour for each CC10 cooki ng chamber or 186,000 BTU /hour for each CC20 cooking chamber. Supply pressure must be at least 5" W.C. (maximum 14" W.C.) for natural gas or 12" W.C. (maximum 14" W.C.) for LP gas. In Canada, the installation must conform to the Canadian Gas Code, CAN 1­B149, Install ation C odes for Gas B urni ng Appli ances and Equ ipmen t, and/or loca l codes.
For units on casters, complete the gas supply connection using only connectors that meet the standards for mov able gas a ppliances, ANSI Z21.69 — latest editi on. Restrain movemen t of the unit by attaching a cable or chain to the eyel et (provided at the back of the frame) and anch oring the cable or chain to the w all or fl oor. Make the length and location of the cable such that the unit cannot pull on the gas connection while the ca ble is connected.
Elect rical Supply C onnection
3.
For a single oven, or for each oven in a double stacked unit, provide 115 VAC, 60 H z, one phase, 15 A MP servi ce. Local codes and/or the National Electrical Code should be observed in accordance wit h ANSI/NFPA 70-1987 (or latest edit ion). AN ELECTRICAL GROUND IS REQUIRED. The elect rical schemati c is located in the service compartment and this manual. Maximum load per oven is 5½ AMPs. In Canada provide el ectrical service i n accorda nce
with the Canadian Electrical Code, CSA C22.1 Part 1, and/or local codes.
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W ater Supply Connect ion
4.
A check val ve (an ti-siphonage device) m ust be installed in the incoming cold water line in keeping with local plumbing codes. Water line pressure should be between 30 and 60 PSI (210 and 410 kPa) . A pressure regu lator is requir ed above 60 PSI (410 kPa ).
A ¾ inch (19 mm) N H connector i s required to connect the water supply to the water inlet valve. The water feed line diameter ma y not be less that ½ inch (13 mm). Use a washer (or if necessary, two washers) in th e hose connection. Do not allow the connection to have any leak, no matter how small.
If you have a CC10-G which is equipped wit h the opti onal split water supply, the stea m generat or supply must be able to fill the generator with 3 gallons (11. 4 lit ers) of wa ter i n 5 minutes. The make-up water rate is 0. 06 gallons per minute (0.2 liters per minute). Condensate spray water rate i s 0.34 gallons per minute (1.3 lit ers per minute) at 30 PSI (210 kPa). These requir em ents apply to each steam generat or in model (2)CC10-G.
If you have a CC20-G which is equipped wit h the opti onal split water supply, the stea m generat or water supply must be able to fill the generator with 5 gallons (19 lit ers) of water in 5 m inutes. The make-u p water rate is 0.12 gallons per minute (0.45 li ters per minute) . Condensate spray water rate is 0. 7 gallons per minu te (2.6 liters per minute) at 30 PSI (210 k Pa). Th ese requir em ents apply to each steam generat or in
model (2)CC20-G.
4. Drain Connect ion Unit Without Drai n Tank
a.
A 1½ inch (4 cm) ID (CC10-G) or 2 inch (5 cm) ID hose (CC 20-G) may be attach ed to the supplied dr ain outl et with a cla m p. Do not use plasti c pipe, because the drain m ust withstand very hot water.
other el bows or other r estricti ons between the unit drain and the free air gap.
CAUTION DO NO T USE PLASTIC PIPE. DRAIN MUST B E RATED FOR VERY HOT WATER.
WARNING BLOCKING THE DRAIN IS HAZARDOUS.
On a double stacked unit, t here must be a minimum of two i nches free a ir gap on each drain, as close to each oven as possibl e. Double stacked units may only share a common drain hose downstream of both free a ir gaps.
Install the drain line with a constant downward pit ch.
IMPORTANT: Do not allow any water traps in the li ne. A trap can cause pressure to bui ld up insi de the cavity during steam ing, which will make the door gasket leak.
NOTE: Improper drain connection will void the
warranty.
b. Units With Drain Tank
A hose m ay be at tached t o the supplied drain elbow w ith a cla m p. Use 1½ inch ID hose for C C10-G or 2" ID hose for C C 20-G. The hose may be connected directl y to a building drain since the drain tank has an air vent, which eliminates the need for a fr ee air gap at the building drain.
Do not block the air vent in any wa y . Do not attach anythin g to the vent tube or reduce its size.
Do NO T use plastic pipe i n the drain line, because the drain must withstand very hot
water.
WARNING:
DO NOT CONNECT THE OVEN DRAIN DIRECTLY TO A BUILDING DRAIN.
There mu st be a free air gap between the end of t he hose and the buildi ng drain. The free a ir gap shoul d be as close as possible to the unit’s drain. There must also be no
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Con vecti o n C o mb o ™ Utility Connections
NO TE: Rem ove ri ght side panel to make connections
at t erminal block in rear of control compartment.
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Proper Drain Line Connections
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Initial Start-Up
WARNING
ANY P OTENTIAL USE R OF T HE E QUIP M E NT SHO UL D B E TRAIN E D IN S AFE AND CO RREC T O PE RAT ING PROCEDURES.
After the Convection Combo™ has been installed, test it to ensure th at it is operati ng correctly.
Remove all literature and packing materials from
1. the interior and exterior of the unit.
2. Check tha t the cold wa ter supply line is open and that the fittings are not leaking.
Make sure that the gas suppl y line is open. On
3. newer units, turn the knob of the main gas valve so that it is lined up with the pipe. On older units turn the ma in gas val ve knob to the “On” posi tion. (See illustration at the bottom of this page)
Turn on electri cal
4.
service to the unit.
Because the unit wi ll not operate w ithout elect rical power, no att em pt should be made to operate the unit in the event of a power failure.
The control panel
5.
will not operate until the pilot burn er has been ignited. To light the pilot burner, activate the pilot switch located next to the main gas valve. Once the pil ot ignition sequence has been successfully completed, a green light will glow, an d power will be supplied t o the front panel.
6. The “t rial for igniti on” period is r oughly 90 seconds. If the pilot burner does not light w ithin 90 seconds of pilot switch activation, the ignition system a utomat ically stops the gas flow to th e pilot burner and cancels the ignition trial. If the ignition trial is terminated, turn off the pilot switch and repeat the trial for ignition. During initi al start-up, the pilot may require several trials in order to bleed air from t he gas piping. Subsequent start-up should only require about five seconds to achieve ignition.
NOTE:
7. Once the pilot burner flame has been esta blished
See Automa tic Opera tion of Pilo t at the end of this section.
(the green light at the pilot switch is on), all operator comma nds are executed via the fr ont
control panel touch pads. See the Operation section for details.
High Altitude Operat ion. At altitudes above
8. 5,000 feet (1524m), the uni t will n ot oper ate in the Steamer or Combo Modes unless the altitude is set. You can program the altitude as follows:
a. If the unit is on, turn it off by pressing the ON
touch pad.
b. Press and hold the STEAM touch pad while
turning the unit on by pressing the ON touch pad. The Timer Display will show the letters
AL and a number representing the altit ude in thousands of feet. If the altitude has not been set for y our unit , the display w ill be 0.
c. Enter an altitude value between 0 and 15,
usi ng the numbered touch pads. For example, if the unit w ill be opera ting at 7,000 feet, enter 7.
d.
9.
Press the START touch pad.
Alti tude Metric Conversion
Altitude
Feet Meters
5000 1524 5 6000 1830 6 7000 2133 7 8000 2438 8
9000 2745 9 10000 3048 10 11000 3353 11 12000 3658 12 13000 3962 13 14000 4267 14 15000 4572 15
Select Fahrenheit or Cel sius Temperatures.
The Convection Combo™ is deli vered wi th the Fahrenheit scale as default. To change the temperature scale, hold the 5 key in , and press ON. The Timer Display will show dEG°F or dEG°C. P ress the 5 key to change fr om one to the other. Press STAR T to accept the change.
Setting
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To Test St eam er Mode Operation, turn on the
10. unit. ( For operating procedu re detail s, see the Operation section of this manual.) Clear time from t he time display. Close the door an d press the ST EAM touch pad. (If the HOT light is on, see Fast Cool i n the Operation secti on.)
The WAIT light will stay on while the steam generator fills with and heats the water. It should turn off within three minutes, and the READY light should come on. This indicates that the water is at its standby temperature. The ti m er only controls operations in the Steamer Mode. Enter a time a nd press START. (“Time” is set in minutes and hours only. Seconds are not displ ayed).
Examples: 2 minutes = 00:02
(Just pr ess 2). 1 hour an d 30 m inutes = 01:30
(Press 1, 3, and 0, or press 9,0 the timer will change to 1: 30)
The colon [:] between the numbers will blink an d the generator will begin to pr oduce steam. Time only coun ts down when the READY light is lit.
NOTE: You cannot change modes if the ti m er is running.
nd clear any time from the timer display. Press the COMBO touch pad. Set the COOK temperature t o
o
F (175oC). The WAIT light will come on. It will
350 remain on while (1) the steam generator fills with water and heats it to its standby temperature and (2) the air heater raises the air t em peratu re to 350
o
F. Both actions should be complet ed in fi ve to eight minutes, starting with a cold unit. When the set temperature is att ained, the WAIT light will go off, and the READY light will come on. NOTE: The timer does not control the oven in eit her the C om bo or Oven Modes.
To Test Oven Mode Operation, turn on the
10.
power and clear the timer display. Press the OVEN touch pad. Set the cook temperature to
o
F (175oC). The WAIT light will come on.
350 Within eight minutes of a cold start, the WAIT lig ht shou ld go out and the READY light come on. When that happens, turn the COOK setting down
o
to 320
F (160oC). The HOT light will come on. Heat-up times may vary slightly with voltage or water pressure differences.
To shut down the unit, first clear the timer. Next,
11. press t he mode pad for t he mode in which the unit is oper ating. Finally, switch off t he power. The pilot burner m ay al so be turned off to conserve energy.
WARNING WHEN YOU OPEN THE DOOR, STAY AWAY FROM STEAM COMING OUT OF THE UNIT. THE STEAM CAN CAUSE BURNS.
To Test Combo Mode Operation, turn on the
8. p o w e r a
If the C onvection Combo™ works as described,
12. the unit is functioning correctly and is ready for use.
These controls are behind t he sliding door on the right side panel , facing the uni t.
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Operation
WARNING ANY P OTENTIAL USE R OF T HE E QUIP M E NT SHO UL D B E T RAI NED IN S AFE AND CO RREC T O PE RAT ING PROCEDURES.
DO NOT OPERATE THE UNIT AT ALL, UNLESS ALL FOUR REMOVABLE PARTITIONS HAVE BEEN RETURNED TO THEIR PROPER LOCATION.
DO NOT OPERATE THIS EQU IPMENT WITHOUT ELECTRIC POWER.
NOTE: Before t he contro l panel can be used, the pilot burner fla m e m ust be on. See “Init ial Start-Up.”
Control s and Indicat ors
A.
Operator controls are on the right fr ont side of the unit. Their use is described bel ow:
Time Section
1. In Oven and Combo M odes, the timer functions
only as a “cooking ti m e m inute min der” and does not turn the unit on or off. In the Steamer Mode, however, it controls the steaming function.
Displ ay Window — Show s operating time
a.
remaining in the Steamer , Ov en or Combo Mode. Th e timer counts down. The window shows operating time in “hours: m inutes” format. For example, entering 9 and 0 will result in a display of 01:30. (On som e older units numbers higher than 59 will not be accepted - in these cases, convert the time to hours and minutes. 90 minutes is entered 1,3, 0.
b. Time t ouch pads — used to enter time
values. CLEAR — Pressing this touch pad once
c.
stops t he beeper and reset s the timer to the time that was last set. Pressing twice clears it to 00:00. A t the end of a cooking period, opening the door is t he same as pressing
CLEAR once. START — Press this touch pad to start the
d.
ti m er. If the unit is in Steam er M ode, it will also cause steami ng to begin.
Stat us Lights
2. a. HOT — Indicates cham ber tem perature is
more than 15 temperature. (See Paragra ph 5 in this section)
o
F (8oC) over the set
sound and the SERVICE light will be on wh en you sw itch on the power. The unit ma y continue to operate, depending on the type of problem . Refer t o the Troublesh ooting secti on to determin e the natu re of the problem.
c. WAIT — Indicates the unit is either heating
or cool ing tow ard the set temperatu re. The HOT and WAIT lights will both be on if the chamber is more than 15 set poi nt.
d. READY — Indicates the unit is ready for use.
3. Cooking Mode Select ion These touch pads ar e used to select the mode of
operati on. If a mode is off, pressing the pad for that mode w ill tu rn it on. If the mode is on, pressing its pad will turn it off. A light just above each pad show w hich h as been selected.
o
F (8oC) above the
SERVICE — Indicates that there is a
b.
probl em which might require a service call. If there is such a problem t he beeper wi ll
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Operation
Standard Operating Controls
14
Page 15
STEAM — Selects steamer operation only .
a. b. COMBO — Selects superheated st eam an d
convection oven operation.
c. OVEN — Sel ects con vection oven opera tion
only.
Power
4. The ON touch pa d turns the unit on or off. When
power is on, t he ON light ju st above the touch pad is lit. Use of this pad does n ot reset the controls. The unit will a lways come on in the same m ode it wa s in when shut down.
5. Temperature (TEMP) Section
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SERVICE light comes on when you turn on
the power, see the Troubleshooting section).
b. If the power is already on, and th ere is a
number in the time display window, press the CLEAR touch pad one or more ti m es to
reset the time to zero. NOTE: You cannot change operating modes
while the timer is running
c. The unit w ill be in the mode of operat ion in
which it was last used. Because of this, the indicator light for that mode w ill be lit. If the unit is not alr eady in the Stea mer Mode, press t he STEAM tou ch pad. Th e STEAM light will come on and the Temperature Window will go blank.
If the unit was recently used in Ov en or
d.
Combo Mode, t he HOT light may come on, indicati ng tha t the cook ing chamber i s too hot for use as a steamer. The unit can be cooled quick ly to the steami ng tempera ture range by leaving the door open or foll owing the Fast Cool procedure described near the end of this section (Paragraph 5). With the door open, t he generator can fill and heat the water to 200 steam.
o
F (93oC), but it cannot produce
The Temperatu re Display Window shows the
a.
select ed temperatur e in either Oven or Combo Mode. It is blank in the Steamer Mode.
b. Turning the Temperatu re Con trol K nob
select s the cooking te m peratures in 5 increments. The control ranges are:
Oven Mode 200-575 Combo Mode 220-575
Operati ng Instruct ions
B.
Steamer Mode
1.
o
F (95- 300oC)
o
F (105- 300oC)
a. If the unit is off, swit ch on th e electric power
by pressing the ON touch pad. (If the
o
F
WARNING WHEN YOU OPEN THE DOOR STAY AWAY FROM ANY STE AM COMI NG OUT O F THE UN IT. STEAM CAN CAUSE BURNS.
The WAIT light will be on until the water
e.
reaches 200
o
F (93oC). It will then turn off and the READY light will come on. You are now ready to st eam foods in y o ur Convecti on Combo™.
Load the food i nto pan s in an even, uniform
f.
layer.
g. Carefully open the door and slide the pan or
pans on to the pan r acks in the cooking chamber. If you are only using on e pan, place it in the m iddle posi tion. Close the door.
15
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Press the numbered t ouch pads to set t he
h.
cooking time. The time will appear in the Time Display Window. If you enter the wrong number, press t he CLEAR touch pad to erase the time from the display, a n d enter the time again.
i. When the correct cooking ti m e has been
entered, press the START pad. The colon in the display will blink and the time will count
down the cook ing time. (The u nit must be
READY before the timer can count down.
SERVICE light comes on when you turn on
the power, see the Troubleshooting section). If the door is cl osed and the cooking temperature is above 200
o
F (93oC) the fan
will begin to opera te.
b. If the power is already on, and th ere is a
number in the time display, press CLEAR one or more times to reset the time to zero.
NOTE: You cannot change operating modes while the timer is running
If you open the door durin g the cooking
j.
period, steaming and the timer will stop (but will not reset). When you close the door, steaming and timing will continue.
WARNING WHEN YOU OPEN THE DOOR STAY AWAY FROM ANY STE AM COMI NG OUT OF THE UNIT. STEAM CAN CAUSE BURNS.
k. When the timer reaches zero, it stops steam
generation and sounds a beeper. Water in the steam gen erator stays at i ts standby temperature (200
o
F - 93oC). On older models, the beeper will sound until the door is open ed or CL EAR is pressed.
l. Ca refully open the door. If the food is
cooked, remove the pans using hot pads or oven mitts to protect your hands.
m. After the display has counted down to zer o
opening the door or pressing CLEAR once will reset the display to the time that was last
used. Pressing START will repeat the cook cycle. If the same cooking time will be used, you only need to press the number keys when you first set that time.
c. The unit w ill power up in the mode in w hich it
was last used. Because of this, the indicator light for that mode will be lit. If the unit is not already in the O ven Mode, press the OVEN touch pad. The OVEN light will come on an d the oven fan will operate.
d. Use the Tem perature Contr ol Knob to set the
desir ed cooking tem perature, which will appear in the temperatur e display. U nless the cooking chamber i s already at or above the selected temperature, the unit will start heating and the WAIT light w ill come on.
If the unit was recently used at a
e.
temperature 15
o
F (8oC) or more over the select ed temperatur e, the HOT and WAIT lights will come on. The unit can be cooled quickl y to the desired cooking tem perature by l eavin g the door open or foll owing t he Fast Cool procedure descri bed near t he end of this section (Paragraph 5).
f. The READY light will indicate when the oven
is a t the desired temperature.
g. Load the food i nto the pan or pans i n a
uniform layer.
n. After the display has counted down to zero
you can reset the time to zero by either (1) opening the door and pressing CLEAR or pressing CLEAR twice. A new cooking ti m e may then be set by using the number keys.
Oven Mode
2. a. To use the Convection Combo™ as a
convection oven, sw itch on th e electric power by pushing the ON touch pad. (If the
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Page 17
The Convection Combo™ will operate in
h.
Oven Mode with the timer either on or off. If you want to time cooking, press the number ed pads in the TIM E portion of t he control panel to set the cooking time. The time will appear in the Time Display . If you enter t he wrong number, pr ess CLEAR to erase the ti m e from the display, and reenter the time. Remember that the timer does not
control the unit in th e Oven Mode.
i. Open the door a nd slide the pan or pans
onto the pan racks in the cooking chamber. If you are only usin g one pan, place it i n the middl e position. Close the door.
If the correct ti m e has been set on the
j.
timer, press the START pad. The colon [:] between the numbers in the display will blink and the time will count down th e cooking time. When the timer has counted down to zero, it will sound a beeper. This soun d will continue until the door i s opened or th e CLEAR pad is pressed.
To stop cooking, t ake th e pans out of the
k.
oven using hot pads or oven mit ts to pr otect your hands from the hot pans. The unit will continue heating to keep the chamber at the set temperature until the temperature control is reset, or the power is shut off.
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o
temperature is above 200 will begin to opera te.
b. If the power is already on, and th ere is a
number in the time display window, press the CLEAR touch pad one or more ti m es to reset the time to zero.
NOTE: You cannot change operating modes while the timer is running
c. The unit w ill power up in the mode of
operati on in which it was last used. Becau se of th is, t he indicator light for t hat mode will be lit. If the unit is not already in the Combo Mode, press the COMBO touch pad. The
COMBO light will come on and if the steam generator is not already full, water will flow into i t and begin h eating.
Use the Tem perature Contr ol Knob to set the
d.
desir ed oven temper atur e between 220 and
o
F (105 t o 300oC). The temperature wil l
575 appear in the temperatur e display window.
e. If the unit was recently used at a
temperature more than 15 than the temperature selected, the HOT and WAIT lights will turn on. The unit can be cooled quick ly by leav ing the door open or following t he Fast Cool procedure described near the end of this section (Paragr aph 5).
F (93oC) the fan
o
F (-8oC) higher
WARNING PANS AND INTERNAL PARTS OF THE OVEN WILL BE VERY HOT. AVOID CONTACT WITH HOT SURFACES.
l. Open in g the door during operation shuts off
power to the heaters and fan and stops the timer, but it has no other effect on the control s. When the door i s closed, operation continu es. Note that cooking time will be extended by the period the door was open.
Combo Mode
3. a. If the unit is off, swit ch on th e electric power
by pressing the ON touch pad. ( If t he SERVICE light comes on when you turn on the power, see the Troubleshooting section). If the door is cl osed and the cooking
WARNING WHEN YOU OPEN THE DOOR STAY AWAY FROM ANY STE AM C OMING O UT OF THE UNIT. STEAM CAN CAUSE BURNS.
f. The WAIT light will be on until the wa ter in
the steam generator reaches boiling and the air i n the cook in g chamber r e aches th e set temperature. It will then turn off and the READY light will come on to indicate that the oven is at the desired t em perature.
g. The unit will oper ate in C om bo Mode wit h the
timer either on or off. If you want to time the cooking, press t he numbered pads in the TIME portion of the control panel to set the cooking time. The time will appear in the Time Display Window. If you enter the wrong number, press t he CLEAR touch pad
17
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to erase the time from the display, a n d enter the time again. The timer does not cont rol the unit in Combo Mode.
h. Load the food i nto the pan or pans i n a
uniform layer.
WARNING
WHEN YOU OPEN THE DOOR STAY AWAY FROM ANY STE AM COM ING OUT OF THE UNIT . STEAM CAN CAUSE BURNS.
Open the door and sl ide the pan or pan s
i.
onto the pan racks in the cooking chamber. If you are only usin g one pan, place it i n the middl e position. Close the door.
Fast Cool
4.
a. When the HOT indicator is lit and the timer is
cleared, the unit can be cooled qu ickly by opening the door and pressin g START. The fan will operate, and the TIME window wil l display the word “COOL.” This is the only ti m e the fan operates with the door open.
WARNING DO NOT PUT HANDS OR OTHER OBJECTS INTO THE COOKING CHAMBER DURING THE FAS T C OO L OP ERATI ON. T HE RO T AT I NG F AN CAN BE HAZARDOUS.
To stop t he Fast Cool operation, press any
b.
touch pad or close the door.
Shutt ing Down
6.
a. Press the touch pad for the mode in which
the unit is oper ating.
If the timer has been set, press the START
j.
pad. The colon [:] between the numbers in the display will blink and the time will count down the cook ing time. When the ti m er has counted down to zero, it will sound a beeper. This beepin g will continue until the door i s opened or the CLEAR pad is pressed.
k. To stop cooking, ta ke the pa ns out of the
oven using hot pads or oven mit ts to pr otect your hands from the hot pans. The unit will continue steaming and heating the oven at the set t em perature u ntil the temperature control is reset, or the power is shut off.
b. Switch off the power by pressing the ON
touch pad.
Leave the door at least partially open, if local sanitation regulations permit.
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Cleaning
To keep your Convect ion C om bo™ in proper operating condition and to make th e cleaning process easier, cleaning should be a da ily activit y.
A. Suggested Tools and Cleaners
1. Mild det ergent
2. Stainless steel exterior cleaner such as Zepper®
Steam gen erator de-li m in g agent, such
3. as Groen Del imer Descaler, (P/N
114800) Li m e-A-Wa y® or an equivalent. A liquid de-liming agent will be easier to use than crystals or powders. See the warning
about chl orides below. De-greaser, such as Encompa sS ® ,
4. Groen Degreaser, Malone 34®, Puritan Puribrute®, or Con -Lie®
Clot h or sponge
5. Plasti c wool or a brush wit h soft bristles
6.
7. Spray bottl e
8. Measuring cup
9. Nylon pa d Towels
10. Plasti c disposable gloves
11.
Procedure
B.
Exterior Cleaning
1.
Prepare a w arm solu tion of the mild
a.
deter gent as instru cted by the supplier. Wet a cloth with th is solution and wring it out. Use the m oist cl oth to clean the outside of the unit. Do not allow freely running liquid to touch the controls, the control panel, any elect rical part, or any open louver.
To remove material which may be stuck to
b.
the unit, use plasti c wool, a fi ber brush, or a plasti c or rubber scraper w ith a detergent solution.
c. Stainless steel surfaces may be polished
with a recognized stain less steel cleaner such as Zepper®.
Singl e C C10-G Unit s
C. NOTE: For instructions about cleaning the interior of
double-st acked CC10-G units or any CC20-G units, go dir ectly to Section D, below.
PRECAUTIONS
WARNING
DISCONNECT THE POWER SUPPLY BEFORE CLEANING THE OUTSIDE OF THE UNIT.
KEEP WATER AND CLEANING SOLUTIONS OUT OF CONTROLS AND ELECTRICAL COMPONENTS. NEVER HOSE OR ST E AM CLEAN ANY PART OF THE UNIT.
BE CAREFUL CLEANING THE T OP FLUE COVER AND THE OVEN TOP. BOTH AREAS MAY BE VERY HOT.
DON’T MIX DE-LIMING AGENTS (ACID) WITH DE-GREASERS (ALKALI) ANYWHERE IN THE U NIT
AVOID CONTACT WITH ANY CLE ANERS, DE-LIMING AGENT OR DE-GREASER AS RECOMMENDED BY THE SUPPLIER. MANY ARE HARMFUL. READ THE WARNINGS AND FOLLOW THE DIRECTIONS!
EVEN WHEN THE UNIT HAS BEEN SHUT OFF, D ON’T PUT HAND S OR TOOLS I NTO THE CO O K I NG CHAMBER UNTIL THE FAN HAS STOPPED TURNING.
DON’T USE ANY CLEANING OR DE­LIMING AGENT THAT CONTAINS ANY SULFAMIC AGENT OR ANY CHLORIDE, INCLUDING HYDROCHLORIC ACID (HCl). TO CHECK FOR CHLORIDE CONTENT SEE ANY MATERIAL SAFETY DATA SHEETS PROVIDED BY THE CLEANING AGENT MANUFACTURER.
UNIT M AY B E HO T . TAKE P REC AUT IO NS TO PREVENT CONTACT WITH HOT SURFACES.
To clean the cooking ch amber and/or de-l ime the steam generator of t he CC10-G, a special sequence of operati ons (the C lean Cycle) has been pr ogra mm ed into the Convection C om bo™ com puter. To run this automat ic Clean C ycle for cleaning, de-l iming or both actions at the same time, follow the instructions outlined in the following table.
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This ta ble refer s to the paragraphs which fol low it.
Clean Cooking
Chamber Only
Omit steps 2 & 4 Omit st eps 1 & 3
Before beginnin g this procedure, cool t he over to 200ºF (90º C ) or lower. Close the door, put th e unit in the Oven Mode, and select 200ºF. If th e HOT ligh t is on, use the Fast Cool M ode to cool the oven unti l the HO T light goes off. If the HOT li ght does not com e on, open the door imm ediately to shut off th e burners. Once the HOT light is off, you m ay proceed safely.
UNIT MAY BE HOT. DO NOT TOUCH HOT SURFACES.
DO NOT PUT HANDS OR OTHER OBJECTS INTO COOKING CHAMBER WHILE CONVECTION CO MBO ™ IS OPE RATI NG . THE ROTATING FAN CAN BE HAZARDOUS.
a. Step 1 - Cooking Chamber
Cool/ reduce th e oven to the desired temperature, as described above. Follow the oven clean er supplier’s instructions. Take the u nit out of Oven Mode by cl earin g the timer and pressing the OVEN touch pad. Enter “99" into the timer. The timer window will display “CC” or “CL.”
b. Step 2 - De-liming:
Take the unit ou t of al l modes. (If it’s in a cooking mode, stop the timer and press th e appropri ate mode’s touch pad. Enter 99 on the ti m er. (The oven door may be open or closed).
NOTE:
You must wait at least two minutes, or until the steam gen erator begins to fill, before you
add de-li m er solution.
De-Lime Steam
Generator Only
WARNING
Clean Chamber and
De-Lime Generator
Perfor m all steps in
order
The timer display will show “CC” or “CL.”
Step 3 - Cooking Chamber
c.
WARNING BEFORE REACHING INTO THE OVEN TO REMOVE PARTITIONS, EXIT THE FAST COOL MODE BY PRESSING ANY BUTTON OR BY CLOSING AND REOPENING THE DOOR. DO NOT REA CH I N THE OVEN UNTIL THE FAN HAS STOPPED MOVING.
OVEN MAY BE HOT — WEAR GLOVES OR USE OVEN MITTS TO AVOID BURNS.
DO NOT OPERATE THE UNIT IN ANY M ODE UNLESS ALL FOUR REM OVABLE PARTITIONS HAVE BEEN RETURNED TO THEIR PROPER LOCATIONS.
1) Remove the oven racks and the left, right,
top and bottom partit ions in order. Use a glov e if the oven is hot. To remove partitions:
— Th e left part ition includes a back
Left plate and an ai r distri bution baffle. Lift up to disengage the four hooks from their support posts and remove the partition from the chamber.
— Th e right partit ion includes a lar ge,
Right cir cular, flared opening that is centered in front of the fan. Push upward to disengage the four hooks from their support posts and remove the partiti on from th e chamber.
— The bottom partition has a small
Bottom circular pattern of drain holes. Lift it directly up and off from it s four support posts.
— The top partition is flat and has no
Top holes. Remove it by pushing upward, then pushing from left to right to disengage th e four hooks to t heir support posts.
Remember, if the HOT light is on, use the Fast Cool method to reduce the temperature.
2) Make sure to clean all food parti cles out of th e drain. Following the oven clea ner
supplier’s i nstru ctions, apply cleaner t o th e oven w alls and heat exchange tubes. Apply
20
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OM-CC-G
Cooking Chamber with Part itions in Pl ace
Cooking Chamber with Part itions Rem oved
it also to the rear of each removable parti tion.
3) Return the four partit ions to their proper locati ons in the following order:
— The top partition is flat and has no
Top holes. Install it by pushing upward, then pushing from right to left to engage the four hooks to their support posts.
Bottom circular pattern of drain holes. Place it dir ectly dow n onto the four su pport posts.
Right cir cular, flared opening tha t mu st be centered i n front of the fan. Pu sh downward to engage the four hooks to their support posts. If absolutely necessary, you may
remove the wir e rack support . Left
plate and an ai r distri bution baffle. Push down to enga ge the four hooks to their
— The bottom partition has a small
— Th e right partit ion includes a lar ge,
— Th e left part ition includes a back
The de-lim ing port i s on the top of som e units.
On most, it’s directly below the control panel.
support posts. I f absolutely necessary, you may disassemble the back pla te, baffle and wire rack support.
Apply oven clean er to the interior fa ces of the four partitions and to the inner door panel. If you wish, you may also apply it to the pan rack s. Put them back in th e oven.
d. Step 4 — De-Liming
Water h ardness a ffect s the de-limer’s perform ance. In very h ard water, st ronger soluti ons and more frequent applicati ons of de-l imer m ay be necessary. (Refer t o Water Conditi oning on P age 5).
Depending on the da te your unit was manufactured, the de-liming port may be located at the rear left corner of the top surface or on the front of the unit support stand, directl y beneat h the contr ol pa nel.
21
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OM-CC-G
If you r unit has a top port, use a glove or towel to protect your hand when removing
the cap fr om th e port. The cap may be hot, and a small amount of pressureless steam may escape as you remove the cap.
tubes and wal ls behind the partitions. The racks and partitions may be rinsed in a sink.
Step 6 - Cooking Chamber and/or De-
f.
liming
Foll owing t he supplier’s di rections, pour de­liming solution into the de-liming port. If you
use Li m e-A-Way® or Groen Del imer Descaler (P/N 114800) pour in one pint (½ liter) (two pints for CC20-G). Do not touch the louvered flue cover and other hot areas on top of th e unit (old CC10-G uni ts). Replace cap on the port.
Pour one cup (¼ li ter) li quid de-li m er directl y into t he cookin g chamber drain.
WARNING IF THERE IS OVEN CLEANER ON OR NEAR THE OVEN FLOOR DRAIN, POUR ONLY A SMALL AMOUNT OF DE-LIMER AT FIRST TO SEE IF THERE IS A REACTION BETWEEN THE CLEANER AND THE DE-LIMER. DO NOT BREATHE ANY RESULTING FUMES.
e. Step 5 — Cooki ng C ham ber and/or De-
liming
When the Clean Cycle is complete, the display will read “00:00.”
WARNING UNIT MAY BE HOT ENOUGH TO BURN YOU. DO NOT TOUCH HOT SURFACES.
g. Step 7 — Cooking Chamber and/ or De-
liming
Before you use t he unit f o r cooki ng, wipe the ent ire int erior wit h a clean, wet cloth.
Rinse the cloth of ten. This cleaning must
include bot h sides of the four removabl e partitions, the racks, and the tubes and walls behind the partitions. The racks and parti tions ma y be rin sed in a sink .
NOTE:
Close t he door and press START. The timer will display “CL:45,” with the colon [:] between the numbers fl ashin g. The unit will begin an aut om atic sequence tha t involves heating, draining and refilling the steam generator at various time intervals. Th is Clean Cycle will complete in 45 minutes. The display will count down each minute.
To exit the C lean Cycle a t a n y time press and hold the CLEAR touch pad for three
seconds. After halting the C lean Cycle, and before y ou
cook any food, be sure to thoroughly wash out all chemical residue, by filling and draining the steam gen erator. (Enter Steam Mode and wait 60 to 90 seconds to fill; enter Oven Mode, t ake th e unit out of all m odes or simply turn it off to drain). Wait at least three minutes before rest arting the u nit.
Also wipe chemical residues from the cooking chamber with a wet, clean cloth
before y ou cook. R inse the cloth of ten. This cleaning m ust inclu de both sides of the removable pa rtiti ons, th e racks, an d the
WARNING DO NOT OPERATE THE UNIT IN ANY MODE UNLESS ALL FOUR REMOVABLE PART ITIONS HAVE BEEN RETURNED TO THEIR PROPER LOCATIONS.
Step 8 —C ooking Chamber and/or De-
h.
liming
If the unit will not be used right awa y , leave the door open long enough to a llow the chamber to dry completely.
WARNING UNIT MAY BE HOT ENOUGH TO BURN YOU. DO NOT TOUCH HOT SURFACES.
22
Page 23
Double St acked C C10-G & All C C20-G Unit s
D. NOTE: For instructions about cleaning the interior of
single CC10-G u nits, go direct ly to Section C , above. To clean the cooking ch amber and/or de-l ime the
steam gen erator of t he CC10-G a special sequence of opera tions (the Clean Cycle) has been progr ammed into the Con vection Com bo™ computer. To run this automatic Clean Cycle for cooking chamber clea ning, steam generat or de-liming or both actions at the same time, follow the instructions outli ned in the following table.
OM-CC-G
or t wo pint s (one liter) into a CC20-G. Replace the cap. Promptly clean spills. Do not store de-limer in the reservoir. Only fill it when you actually de-li m e.
Water h ardness a ffect s the de-limer’s perform ance. In very h ard water, st ronger soluti ons and more frequent applicati ons of de-l imer m ay be necessary. (Refer t o Water Conditi oning on Page 5). Pour 1 cup (¼ liq uid de-li m er directl y into the cooking chamber drain.
4) of
Clean Cooking
Chamber Only
Omit steps 2 & 4 Omit st eps 1 & 3
Before begi nnin g this procedure, you must cool the oven to 200º F (90ºC) or lower. Close the door, put the unit in the Ov en Mode, and select 200ºF. If th e HO T light i s on, use the Fast Cool Mode to cool the oven until the HOT light goes off. If th e HOT ligh t does not come on , open the door imm ediately to shut off the burner s. On ce the HOT ligh t is off, you m ay proceed safely . Do not exceed 200º F.
UNIT MAY BE HOT. DO NOT TOUCH HOT SURFACES. DO NOT PUT HANDS OR OTHER OBJECTS INTO COOKING CHAMBER WHILE CONVECTION CO MBO ™ IS OPE RATI NG . THE ROTATING F AN CAN BE HAZARDOUS.
a. Step 1 - Cooking Chamber
Bri ng the ov en to th e desired t em peratu re, as described above. Foll ow the ov en cleaner su pplier’s i nstru ctions. T ake the unit out of Oven M ode by clearing the timer and pressi ng the OVEN touch pad.
b. Step 2 - De-liming:
Take the unit ou t of al l modes. (If it’s in a cooking mode, stop the timer and press th e mode’s touch pad). R em ove the ca p from the fill port, located on the front of the stand, dir ectly below the control panel. Add de­liming solution to the fill tank. When using Lime-A-Wa y or Groen D elimer Desca ler (P/N
114800). Pour one pi nt (½
De-Lime Steam
Generator Only
WARNING
Clean Chamber and
De-Lime Generator
Perfor m all steps in
order
4) into a CC10-G
WARNING IF THERE I S O VE N C LEANER O N O R NE AR THE OVEN FLOOR DRAIN, POUR ONLY A SMALL AMOUNT OF DE-LIMER AT FIRST TO SEE IF THERE IS A REACTION BET WEEN THE CLEANER AND THE DE-LIMER. DO NOT BREATHE ANY RESULTING FUMES.
BEFORE REACHING INTO THE OVEN TO REMOVE PARTIT IONS, EXIT THE FAST COOL MODE BY PRESSING ANY BUTTON OR BY CLOSING AND REOPENING THE DOOR. DO NOT REAC H IN T HE O V EN UNTIL THE FAN HAS STOPPED MOVING.
OVEN MAY BE HOT — WEAR GLOVES OR USE MITTS TO AVOID BURNS.
DO NOT OPERATE THE UNIT IN ANY MODE UNLESS ALL FOUR REMOVABLE PARTITIONS HAVE BEEN RETURNED TO THEIR PROPER LOCATIONS.
c. Step 3 - Cooking Chamber
Open the door, wait until the fan stops moving, and remove the oven racks and left, ri ght, top and bottom partitions in that order. Use an oven mitt if the oven is hot. To remove partitions:
— Th e left part ition includes a back
Left plate and an ai r distri bution baffle. Lift up to disengage the four hooks from their support posts and remove the partition from the chamber.
— Th e right partit ion includes a lar ge,
Right cir cular, flared opening that is centered in
23
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front of the fan. Push upward to disengage the four hooks from their support posts and remove the partiti on from th e chamber.
Top holes. Remove it by pushing upward, then pushing from left to right to disengage th e four hooks to t heir support posts.
— The top partition is flat and has no
may disassembl e the back plate, baffle and wire rack support.
Apply oven clean er to the interior fa ces of the four parti tions and to th e inner door pa nel. If you wish, you may also apply it to the racks and put them back in the oven.
Bottom circular pattern of drain holes. Lift it directly up and off from it s four support posts.
Make sure to cl ean all food pa rticles out of the drain. Fol low ing the oven clea ner supplier’s i nstru ctions, apply cleaner t o th e oven w alls and heat exchange tubes. Apply it also to the rear of each removable partition. Return the four partitions to their proper locations in the foll owing or der:
Top holes. Install it by pushing upward, then pushing from right to left to engage the four hooks to their support posts.
Bottom circular pattern of drain holes. Place it dir ectly dow n onto the four su pport posts.
Right cir cular, flared opening tha t mu st be centered i n front of the fan. Pu sh downward to engage the four hooks to their support posts. If absolutely necessary, you may remove the wir e rack support .
— The bottom partition has a small
— The top partition is flat and has no
— The bottom partition has a small
— Th e right partit ion includes a lar ge,
Step 4 — De-Liming
d.
With de-l imer in the reservoir, cl ose the oven door. Enter “99" (00:99) i nto th e timer. “CC” or “CL” will be displayed in the timer window. In a bout tw o m inutes, the de-limi ng solution in the reservoir will be drawn into the steam gen erator. When you see th at th e fi ll tank is empty, rem ove the ca p from the fil l port and pour one quart of cl ean water into the fill tank . The water will also be drawn into t he generator . Replace the ca p. If th e HO T light i s on, use the Fast Cool Mode to cool t he oven until the HOT ligh t goes off.
— Th e left part ition includes a back
Left plate and an ai r distri bution baffle. Push down to enga ge the four hooks to their support posts. If absolu tely necessary, you
Cooking Chamber with Partit ions in pl ace.
De-l imer is poured directly into the steam generator through a port on the stand.
Cooking Chamber with Part itions Rem oved
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NOTE:
NOTE:
For double st acked ovens, wait fi ve minutes aft er starting the fir st oven before you refil l
the fill tank w ith de-limer for the second oven. The fir st oven shoul d read “CL:40" or less before you add del imer for the second oven (See step 5, bel ow).
e. Step 5 — Cooki ng C ham ber and/or De-
liming
Close t he oven door and press STA RT. The display will now read “CL:45," and the colon [:] will blink once each second. The unit will begin an aut om atic sequence tha t involves heating, draining and refilling the steam generator at various time intervals. Th is Clean C ycle takes in 45 mi nutes. The display will count down each minute.
To exi t the Clean Cycle at any tim e press and hold the CLEAR touch pad for three seconds.
After halting the C lean Cycle, and before y ou cook any food in the uni t, be sure to w ash out all chemical residue thoroughly, by filling and draining the steam generator. (Enter the Steam Mode and wait 60 t o 90 seconds to fill; enter the Oven Mode, take the unit out of all modes or simply turn it off to dra in). Wa it at least t hree minutes before r estarting the unit.
Also wipe chemical residues from the cooking chamber with a wet, clean cloth before y ou cook. R inse the cloth of ten. This cleaning m ust include both sides of the four removable partitions, the racks, and the tubes and wal ls behind the partitions. The racks and partitions may be rinsed in a sink.
OM-CC-G
Step 7 — Cooki ng C ham ber and/or De-
g.
liming
Before y ou use the unit for cook ing, w ipe the entire interior with a clean, wet cloth. Rinse the cl oth often. This cleaning must include both sides of the fou r rem ovable pa rti tions,
the racks, and the tubes and walls behind the partitions. The racks and partitions may be rinsed in a sink.
WARNING DO NOT OPERATE THE UNIT IN ANY MODE UNLESS ALL FOUR REMOVABLE PART ITIONS HAVE BEEN RETURNED TO THEIR PROPER LOCATIONS.
Step 8 —Cooki ng C ham ber and/or De-
i.
liming
If the unit will not be used right awa y , leave the door open long enough to a llow the chamber to dry completely.
Errors During Cleaning
E.
If the timer stops and the SERVICE light stays on, there has been an er ror which prevent s the unit from completing the clean cycle. Take the following steps:
1) Reset th e unit . Reenter “99." The display should read “CC ” or “CL.” Pr ess STA RT.
2) If the unit fails again to complete its clean cycle, call your authorized Groen Servi ce Agency.
F. Clean Cycle Count er
f. Step 6 — Cooking Chamber and/ or De-
liming
When the Clean Cycle is complete, the display will read “00:00.”
WARNING UNIT MAY BE HOT ENOUGH TO BURN YOU. DO NOT TOUCH HOT SURFACES.
The unit tracks the total number of clean cycles completed. To check this total, first turn off the unit. Press and hold the 0 touch pad while turning on the unit. The total will be displayed in the timer window. This counter cannot be reset.
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Maintenance
The Groen C onvection Combo™ is designed for minimum maintenance. Certain parts may need repl acement after prolonged use. If th ere is a need for service, only G roen personnel or a uthorized Groen representatives sh ould perform the work.
Always supply water with a low mineral content that meets the standards outl ined in the Water Conditioning section of this manual.
If steam or con densate is seen leak ing from a round the door, take t he following steps:
Check the door gasket. Repla ce it i f i t is cracked
1. or split.
Inspect the cooking ch amber drain to be sure it i s
2. not blocked.
Troubleshooting
Pilot Burner
A.
Remember that the front control panel will not operate until the pil ot sw itch has been act ivated and the pilot burner flame has been ignited (green light is on). For details, see Initial Start­Up on page 11. If the procedure described i n Ini tial St art-Up has been followed and the pilot burner still does not light, contact you r aut horiz ed Groen Service Agency.
Resetting the Sol id State Controls
B.
(I f problems persist call an authorized Groen Service Agency)
If the controls stop responding to normal comma nds, or the uni t is beha ving oddly, reset the control s using the follow ing procedure:
Switch off the power by pressing the ON
1.
touch pad.
2. While pressi ng the COMBO touch pad,
switch the power back on. If no err ors a re present the unit will beep and show four zeroes in the ti m er display. If there ar e errors, the unit will not beep, but will display Service Codes, both in the ti m er and cook temperature displ ays. Note the Service Codes. Press CLEAR to exit the Service Mode and refer to the following explanation of serv ice messa ges.
3. Adjust the latch pin as follows:
a. Loosen the lock nut a t the base of the latch
pin, and turn the latch pin ¼ turn clockwise. Re-tighten the lock nut.
b. After adjustment, run the unit in th e Steam
Mode to test for furt her stea m lea ks.
c. If leakage conti nues, r epeat th e adjustm e nt.
d. Continu e adjusting th e pin clockwise un til the
door fits ti ghtly enough to prevent leaks.
Service Messages
C.
There are two types of service message:
1. Non-critical er ror: signaled by three quick beeps. The SERVICE ligh t comes on for 15 seconds and th en goes out.
2. Critical error: signaled by a continuous five second beep. The SERVICE comes on and stays on.
If there is a non-critical error you may continue to operate t he unit. When possible, check th e Service Code. Turn off the uni t by pressing the ON touch pad. While pressing the COMBO touch pad, swi tch the power back on. N ote the numbers and refer to the Troubleshooting G uide which follows. Press CLEAR to exit the Service Mode.
If there is a critical error, the unit will not operate in it s present mode, but it m ay opera te in another mode. Check th e S ervice Code a s instructed above, then call your a uthor ized Groen Serv ice Agency.
If the problem contin ues after you fol low the instr uction s in the Troubleshooting Gu ide, call your auth orized Groen Servi ce Agency.
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Troubleshooting Guide
If a problem persists after taking the actions suggested below , call your aut horiz ed Groen serv ice representative.
CODE IN DICATES SUGGESTED ACTION
Try cleaning steam generat or to remove contamination fr om the probes.
1 Low water level probe
2 High water level probe
Maximum gen erator fi ll
3
ti m e (90 secon ds) has been exceeded.
4 Faulty air probe
Faulty drain probe
5
(Units Befor e 3/97 On ly)
6 Faulty generator probe
7*
7A*
*Service Code 5 is not used on units manufactured after March 1, 1997. Service Code 7 indicates Out of Calibration for units m ade before March 1, 1997. Thereaft er it indicates Time Between Fills, described in 7A, above. These ch anges were made on uni ts a fter Serial Num ber C7439MS.
Out of Calibration (Units Befor e 3/97 On ly)
Time Between Fills (Units After 3/97 Only)
Maximum gen erator drain
8
time (five minutes) has been exceeded.
If either code continues, call your Groen Service Agency.
• If both codes are displayed, the uni t will only operate in the Oven Mode.
• If only one code is displayed, the unit will operat e in all modes, but water
• may overflow from the generator into the cooking ch amber during operati ons in either the Steam or C om bo Modes.
Make sure the water supply is fully turned on and that hoses are not kinked or pi nched.
If the code is still displayed, the unit will oper ate in the O ven Mode only.
• Call your Groen Servi ce Agency
• The unit will oper ate in Steamer and Clean Cycle Modes only.
• Call your Groen Service Agency The unit will operate i n all m odes.
• Call your Groen Servi ce Agency
• The unit will oper ate in O ven Mode only.
• Call your Groen Service Agency The unit will operate i n all m odes.
• Call your Groen Servi ce Agency
Check for a leaky fill valve.
The unit will operate i n Oven Mode only.
• Call your Groen Servi ce Agency
Inspect the drain line and remove any blockage. Make certain that the drain is free-vented as detailed in the Installation Section of this Manual. (Paragraph 4, Pa ge 8)
Will the Unit Operate? — After a Service Code Occurs
Will Co n vection Combo™ operate in ________ Mode w hen C ode _________ is displayed?
Mode
Steam Yes Yes No Yes Yes NA No Yes No No No Combo YesYesNoNoYesNANoYesNoNoNo Oven Yes Yes Yes No Yes NA Yes Yes Yes Yes Yes Clean Yes Yes No Yes Yes NA No Yes No No No
*Service Code 5 is not used on units manufactured after March 1, 1997. Service Code 7 indicates Out of Calibration for units m ade before March 1, 1997. Thereaft er it indicates Time Between Fills. These changes were ma de on uni ts after Serial Num ber C7439MS.
12345* 5A 6 7* 7A 8 1 & 2
Service Code
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Diagrams & Schem atics
28
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Reference
OM-CC-G
AMERICAN NATIONAL STAN DARDS INSTITUTE, INC. 1430 Broadw ay New York, New York 10018
ECOLAB, Inc. 370 Waba sh St. P aul, Minnesota 55102 800 328-3663 or 612 293-2233
NATIONAL FIRE PROTECTION ASSOCIATION 60 Battery March Park Quin cy, Massachusett s 02269
NFPA /70 Th e National El ectri cal Code
NATIONAL SANITATION FOUNDATION 3475 Plymouth Road
Ann Arbor, Michi gan 48106
UNDERWRITERS LABORATORIES, INC. 333 Pfin gsten R oad Northbrook, Illinois 60062
ZEP MANUFACTURIN G 1310-T Seaboard Industrial Blvd. Atl anta , GA 30318
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Service L o g
Mod el No. Serial No. Date Purchased Purchase Order No.
Date Maintenance Performed Performed by
Purchased From Location Date Installed For Service Call
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Limited Warranty to
Commerci al Purch asers*
(Continental U.S., Hawaii and Canadian Sales Only)
Groen Foodservice Equipm ent (“Groen Equipment”) has been skillfully manufactured, carefully inspected, and packaged to meet rigid standards of excellence. Groen warrants its Equipmen t to be fr ee from defects i n material and workmanship for (12) twelve months with the following conditions an subject to the following limitations.
I. Th is parts and labor warranty is li m ited t o G roen Equipment sold to the origi nal commercial
purchaser/users (but not original equipment manufacturers {O.E.M.}), at its original place of installation in the continental United States, Hawaii and Canada.
II. Dam age during shipment is to be r eported to the carrier, is not covered under this w arra nty, and is the sole
responsibility of the purchaser/user.
III. Gr o e n,, o r an aut hori zed service r e pres e nta tive , will repair or replace, at Groen’s sole election, any Groen
equipmen t, i ncludi ng but n ot limited to, draw-off va lves, safety valves, gas and elect ric components, found to be defective during the warranty period. As to warra nty service in the territ ory described above, Groen will absorb labor and portal to portal transportation costs (time and mileage) for the first twelve (12) months from da te of in stallation or fifteen (15) mon ths from da te of shi pm ent from Gr oen.
IV. This warran ty does not cover boiler ma intenance, calibration, periodic adjustments as specified in
operati ng inst ructions or manuals, and consumable parts such as scraper blades, gaskets, packing, etc., or l abor costs incurred for removal of a djacent equipm ent or objects to gain access to Gr oen Equipment. This warra nty does n ot cover defects caused by improper installation, abuse, careless operation, or improper maintenance of equipment. This warranty does not cover damage caused by poor water quality or i m proper boiler m aintenance.
V. THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR
IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, EACH OF WHICH IS HEREBY EXPRESSLY DI SCLAIMED. THE REMEDIES DESCRIBED ABOVE ARE EXCLUSIVE AND IN NO EVENT SHALL GROEN BE LIABLE FO R SPECIAL, CONSEQUENTIAL OR INCIDENTAL DAMAGES FOR THE BREACH OR DELAY IN PERFORMANCE OF THIS WARRANTY.
VI. Groen Equipment is for commercial use only. If sold as a component of another (O.E.M.) Manufacturer’s
equipment, or if used as a consumer product, such Equipment is sold AS IS and without any wa rra n ty .
*(Covers all Foodservice Equipment Ordered after October 1, 1995)
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1055 Mendell Davis Drive Jackson, MS 39212 Telephone 601 372-3903 Fax 601 373-9587
OM-CC-G (Revised 7/00)
Part Number 121020 - Rev. A
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