Grizzly G1028Z User Manual
DUST COLLECTOR
MODEL G1028Z/G1029
INSTRUCTION MANUAL
COPYRIGHT © 1991 BY GRIZZLY IMPORTS, INC.REG # TX 3170576
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY IMPORTS, INC.
REVISED FEBRUARY, 2002. PRINTED IN TAIWAN
WARNING
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains
chemicals known to the State of California to cause
cancer, birth defects or other reproductive harm.
Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement, and other
masonry products.
• Arsenic and chromium from chemically treated
lumber.
Your risk from these exposures varies, depending on
how often you do this type of work. To reduce your
exposure to these chemicals: work in a well ventilated
area, and work with approved safety equipment, such
as those dust masks that are specially designed to filter out microscopic particles.
Table Of Contents
PAGE
1. SAFETY
SAFETY INSTRUCTIONS FOR POWER TOOLS ..................................................2
ADDITIONAL SAFETY INSTRUCTIONS FOR DUST COLLECTORS....................4
2. CIRCUIT REQUIREMENTS
G1028Z ....................................................................................................................5
G1029 ......................................................................................................................5
GROUNDING ..........................................................................................................6
EXTENSION CORDS ..............................................................................................6
3. INTRODUCTION
COMMENTARY........................................................................................................7
UNPACKING ............................................................................................................8
PIECE INVENTORY ................................................................................................8
CLEAN UP................................................................................................................9
SITE CONSIDERATIONS ........................................................................................9
4. ASSEMBLY
BEGINNING ASSEMBLY ......................................................................................10
BASE ......................................................................................................................10
COLLECTOR BODY ..............................................................................................11
OUTLET..................................................................................................................11
SUPPORT BRACKETS..........................................................................................12
COLLECTOR..........................................................................................................12
FLEX HOSE ..........................................................................................................13
BAG ..................................................................................................................13-14
INLET......................................................................................................................14
5. DESIGNING THE SYSTEM
GENERAL ..............................................................................................................15
MATERIAL SELECTION ..................................................................................15-16
SYSTEM GROUNDING ....................................................................................16-17
DESIGN SUGGESTIONS ......................................................................................18
6. OPERATIONS
TEST RUN..............................................................................................................19
GENERAL ..............................................................................................................19
7. MAINTENANCE
GENERAL ..............................................................................................................20
LUBRICATION........................................................................................................20
BAG CLEANING ....................................................................................................20
8. CLOSURE ....................................................................................................................21
WIRE DIAGRAM................................................................................................................22
MACHINE DATA................................................................................................................23
PARTS BREAKDOWN AND PARTS LISTS ................................................................24-25
WARRANTY AND RETURNS ..........................................................................................26
-2- G1028Z/G1029 Dust Collector
SECTION 1: SAFETY
For Your Own Safety Read Instruction
Manual Before Operating This Equipment
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
This symbol is used to alert the user to useful information about
proper operation of the equipment.
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This
manual uses a series of symbols and signal words which are intended to convey the level of
importance of the safety messages. The progression of symbols is described below. Remember
that safety messages by themselves do not eliminate danger and are not a substitute for proper
accident prevention measures.
NOTICE
Safety Instructions For Power Tools
5. KEEP CHILDREN AND VISITORS
AWAY. All children and visitors should be
kept a safe distance from work area.
6. MAKE WORKSHOP CHILD PROOF with
padlocks, master switches, or by removing
starter keys.
7. DO NOT FORCE TOOL. It will do the job
better and safer at the rate for which it was
designed.
8. USE RIGHT TOOL. Do not force tool or
attachment to do a job for which it was not
designed.
1. KEEP GUARDS IN PLACE and in working
order.
2. REMOVE ADJUSTING KEYS AND
WRENCHES. Form habit of checking to
see that keys and adjusting wrenches are
removed from tool before turning on.
3. KEEP WORK AREA CLEAN. Cluttered
areas and benches invite accidents.
4. DO NOT USE IN DANGEROUS ENVIRONMENT. Do not use power tools in
damp or wet locations, or where any flammable or noxious fumes may exist. Keep
work area well lighted.
G1028Z/G1029 Dust Collector -3-
9. USE PROPER EXTENSION CORD.
Make sure your extension cord is in good
condition. Conductor size should be in
accordance with the chart below. The
amperage rating should be listed on the
motor or tool nameplate. An undersized
cord will cause a drop in line voltage
resulting in loss of power and overheating.
Your extension cord must also contain a
ground wire and plug pin. Always repair or
replace extension cords if they become
damaged.
Minimum Gauge for Extension Cords
10. WEAR PROPER APPAREL. Do not wear
loose clothing, gloves, neckties, rings,
bracelets, or other jewelry which may get
caught in moving parts. Non-slip footwear
is recommended. Wear protective hair
covering to contain long hair.
11. ALWAYS USE SAFETY GLASSES. Also
use face or dust mask if cutting operation is
dusty. Everyday eyeglasses only have
impact resistant lenses, they are NOT safety
glasses.
12. SECURE WORK. Use clamps or a vise to
hold work when practical. It’s safer than using
your hand and frees both hands to operate
tool.
13. MAINTAIN TOOLS WITH CARE. Keep
tools sharp and clean for best and safest
performance. Follow instructions for lubricating and changing accessories.
14. USE RECOMMENDED ACCESSORIES.
Consult the owner’s manual for recommended accessories. The use of improper
accessories may cause risk of injury.
Safety Instructions For Power Tools Cont.
15. DO NOT OVER-REACH. Keep proper
footing and balance at all times.
16. REDUCE THE RISK OF UNINTENTIONAL STARTING. On machines with mag-
netic contact starting switches there is a
risk of starting if the machine is bumped or
jarred. Always disconnect from power
source before adjusting or servicing. Make
sure switch is in OFF position before reconnecting.
17. MANY WOODWORKING TOOLS CAN
“KICKBACK” THE WORKPIECE toward the
operator if not handled properly. Know what
conditions can create “kickback” and know
how to avoid them. Read the manual accompanying the machine thoroughly.
18. CHECK DAMAGED PARTS. Before fur-
ther use of the tool, a guard or other part
that is damaged should be carefully
checked to determine that it will operate
properly and perform its intended function.
Check for alignment of moving parts, binding of moving parts, breakage of parts,
mounting, and any other conditions that
may affect its operation. A guard or other
part that is damaged should be properly
repaired or replaced.
19. NEVER LEAVE TOOL RUNNING UNAT-
TENDED. TURN POWER OFF. Do not
leave tool until it comes to a complete stop.
20. NEVER OPERATE A MACHINE WHEN
TIRED, OR UNDER THE INFLUENCE OF
DRUGS OR ALCOHOL. Full mental alert-
ness is required at all times when running a
machine.
21. NEVER ALLOW UNSUPERVISED OR
UNTRAINED PERSONNEL TO OPERATE THE MACHINE. Make sure any
instructions you give in regards to machine
operation are approved, correct, safe, and
clearly understood.
22. IF AT ANY TIME YOU ARE EXPERIENC-
ING DIFFICULTIES performing the intend-
ed operation, stop using the machine! Then
contact our service department or ask a
qualified expert how the operation should
be performed.
LENGTH
AMP RATING 25ft 50ft 100ft
0-6 18 16 16
7-10 18 16 14
11-12 16 16 14
13-16 14 12 12
17-20 12 12 10
21-30 10 10 No
-4-
Additional Safety Instructions For
The Dust Collector
5. DO NOT ALLOW STEEL TO STRIKE
AGAINST STEEL WHICH MAY PRODUCE
A SPARK. Sparks can smolder in wood
dust for a long time before fire or flame is
detected. If metal contacts metal during
operation, immediately turn off the dust collector, unplug the power cord from the outlet
or flip the disconnect switch and wait for all
moving parts to stop. Remove collection
bags and empty the dust into an approved
air tight metal container in case of spark.
Remedy the metal to metal contact problem
before resuming operation.
6. WHEN EMPTYING DUST FROM THE
COLLECTION BAGS, wear a respirator
and safety glasses. Empty dust into an
approved container and dispose of properly.
7. IF AT ANY TIME YOU ARE EXPERIENC-
ING DIFFICULTIES PERFORMING THE
INTENDED OPERATION, stop using the
machine! Then contact our service department or ask a qualified expert how the operation should be performed.
8. BE AWARE THAT CERTAIN WOODS
MAY CAUSE AN ALLERGIC reaction in
people and animals, especially when
exposed to fine dust. Make sure you know
what type of wood dust you will be exposed
to in case there is a possibility of an allergic
reaction. Always wear an approved respirator!
1. THIS DUST COLLECTOR IS TO BE USED
FOR WOOD DUST COLLECTION ONLY.
Do not use this dust collector to pick up liquids and metal scrap including, but not limited to, nails and filings. Metallic debris will
contact the spinning impeller and could
spark. The spark could then cause a sawdust explosion and severe fire hazard. Also,
do not pick up material which cannot safely
pass through the impeller such as solid
wood scraps.
2. DO NOT PLACE YOUR HANDS OR
TOOLS NEAR THE OPEN INLET during
operation for any reason including, but not
limited to, unclogging material and testing
suction. The impeller could cause serious
damage to body parts if touched while spinning.
3. PROBLEMS CONCERNED WITH ANY
MOVING PARTS or accessories must be
investigated and corrected with the power
disconnected and after everything has
come to a complete stop.
4. SUSPENDED DUST PARTICLES IN CON-
JUNCTION WITH AN IGNITION SOURCE,
may cause an explosion. Do not operate the
dust collector in areas where explosion risks
would be high if dust were dispersed into the
area. Areas of high risk include, but are not
limited to, areas near pilot lights and/or open
flames.
No list of safety guidelines can be complete. Every shop environment is different.
Always consider safety first, as it applies to
your individual working conditions. Use
this and other machinery with caution and
respect. Failure to follow guidelines could
result in serious personal injury, damage to
equipment or poor work results.
DO NOT use the dust collector for any other
purpose besides collecting dust from connected woodworking machines. A dust collector should NEVER be used as an air
cleaner. For safest use, wear a dust mask
and use an air cleaner in addition to the
dust collector.
G1028Z/G1029 Dust Collector
G1028Z/G1029 Dust Collector -5-
SECTION 2: CIRCUIT REQUIREMENTS
G1028Z Wiring
The G1028Z Dust Collector is pre-wired for 110V,
but can be rewired for 220V. Refer to the wiring
diagram included with this manual for instruction.
Do not attempt to rewire the motor if the diagram
is missing. Contact the appropriate service center
for more information.
A plug is not provided with the G1028Z. It will be
necessary to purchase a standard 110V plug from
your local hardware store. If you are rewiring for
220V, see Figure 1 for the recommended 220V
receptacle.
Circuit Breaker: The 1
1
⁄2 H.P. motor will draw
roughly 18 amps at 110V or 9 amps at 220V. We
recommend a using 20 amp circuit breaker for
110V or 220V operation. Circuit breakers rated
higher will not adequately protect the circuit. If you
are using a fuse, we recommend a 30 amp slow
blow for 110V or 220V operation. Fuses rated
higher will not adequately protect the circuit.
G1029 Wiring
The G1029 Dust Collector is pre-wired for 220V.
A plug is not provided with the G1029. Refer to
Figure 1 for recommended 220V receptacle.
Circuit Breaker: The 2 H.P. motor will draw
roughly 12 amps @ 220V. We recommend using
a 20 amp circuit breaker. Circuit breakers rated
higher will not adequately protect the motor. If you
are using a fuse, we recommend 30 amp slow
blow 220V service. Fuses rated higher will not
adequately protect the motor.
Figure 1. Recommended 220V receptacle.
-6- G1028Z/G1029 Dust Collector
We do not recommend the use of extension cords
with 220V equipment. Instead, arrange the placement of your equipment and the installed wiring to
eliminate the need for extension cords. Should
the situation be necessary to use an extension,
make sure the cord is rated Hard Service (grade
S) or better. Refer to the chart in Section 1:
Safety Instructions to determine the minimum
gauge for the extension cord when using either
110V or 220V. The extension cord must also contain a ground wire and plug pin. Always repair or
replace extension cords when they become worn
or damaged.
Grounding Extension Cords
In the event of an electrical short, grounding provides electric current a path of least resistance to
reduce the risk of electrical shock. This tool is
equipped with an electric cord having an equipment-grounding conductor which must be properly connected to a grounding plug. The plug must
be plugged into a matching outlet that is properly
installed and grounded in accordance with all
local codes and ordinances.
Improper connections of the electrical-grounding
conductor can result in the risk of electric shock.
The conductor with green or green and yellow
striped insulation is the electrical-grounding conductor. If repair or replacement of the electric cord
or plug is necessary, do not connect the equipment grounding conductor to a live terminal.
This equipment must be
grounded. Verify that any
existing electrical outlet
and circuit you intend to
plug into is actually
grounded. Under no circumstances should the
grounding pin from any
three-pronged plug be
removed. Serious injury
may occur.
If you are unsure about
the correct installation or
modification of electrical
circuits, please consult
the advice of a qualified
electrician. Failure to do
so could result in serious
personal injury.
We have covered some basic electrical
requirements for the safe operation of
your machine. These requirements are not
necessarily comprehensive. You must be
sure that your particular electrical configuration complies with local and state codes.
Ensure compliance by checking with your
local municipality or a licensed electrician.
G1028Z/G1029 Dust Collector -7-
SECTION 3: INTRODUCTION
Grizzly Industrial, Inc. is proud to offer the Model
G1028Z/G1029 Dust Collector. These dust collectors are a part of Grizzly’s growing family of
fine machinery. When used according to the
guidelines set forth in this manual, you can expect
years of trouble-free, enjoyable operation and
proof of Grizzly’s commitment to customer satisfaction.
The G1028Z/G1029 Dust Collector represents the
mid-range of our broad line of dust collectors.
Standard features for both dust collectors include
a push button switch, cyclone collector, and two
large filter/collection bags. The G1028Z has a 1
1
⁄2
H.P. motor which is pre-wired for 110V and has a
6" intake port. Air movement is 1400 cubic feet
per minute with a static pressure of 9". The G1029
features a 2 H.P. motor which is pre-wired for
220V and has a 6" inlet. Air movement is 1600
cubic feet per minute with a static pressure of 11".
We also offer a full line of optional accessories to
build a collection system for a single machine or a
complete shop including a two-stage adapter and
a dust collection reference book. All accessories
are offered through the current Grizzly catalog.
We are also pleased to provide this manual with
the Model G1028Z/G1029. It was written to guide
you through assembly, review safety considerations, and cover general operating procedures. It
represents our effort to produce the best documentation possible. If you have any comments
regarding this manual, please write to us at the
address below:
Grizzly Industrial, Inc.
C
/O Technical Documentation
P.O. Box 2069
Bellingham, WA 98227-2069
Commentary
Most important, we stand behind our machines. If
you have any service questions or parts requests,
please call or write us at the location listed below.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Fax: (800) 438-5901
E-Mail: techsupport@grizzly.com
Web Site: http://www.grizzly.com
The specifications, drawings, and photographs
illustrated in this manual represent the Model
G1028Z/G1029 as supplied when the manual
was prepared. However, owing to Grizzly’s policy
of continuous improvement, changes may be
made at any time with no obligation on the part of
Grizzly. Whenever possible, though, we send
manual updates to all owners of a particular tool
or machine. Should you receive one, we urge you
to insert the new information with the old and keep
it for reference.
Read the manual before
assembly and operation. Become familiar
with the machine and its
operation before beginning any work. Serious
personal injury may
result if safety or operational information is not
understood or followed.
-8- G1028Z/G1029 Dust Collector
Unpacking Piece Inventory
NOTICE
A full parts list and breakdown can be found
toward the end of this manual. For easier
assembly, or to identify missing parts,
please refer to the detailed illustrations at
the end of the manual.
The G1028Z/G1029 is a
heavy machine, 116/140
lbs. shipping weight.
DO NOT over-exert
yourself while unpacking or moving your
machine – you will need
assistance. Serious personal injury may occur
if safe moving methods
are not followed.
The Model G1028Z/G1029 Dust Collector is
shipped from the manufacturer in a carefully
packed carton. If you discover the machine is
damaged after you’ve signed for delivery, please
call Customer Service immediately for advice.
Save the containers and all packing materials for
possible inspection by the carrier or its agent.
Otherwise filing a freight claim can be difficult.
When you are completely satisfied with the condition of your shipment, you should inventory its
parts.
Some metal parts may
have sharp edges on
them after they are
formed. Please examine
the edges of all metal
parts before handling
them. Failure to do so
could result in injury.
After all the parts have been removed from the
carton, you should have:
• Collector Body Assembly
• Base
• “Y” Inlet
• Collection/Filter Bags
• Lower Support Brackets (2)
• Casters (4)
• Rubber Gasket
• Upper Support Bracket
• Outlet
• Outlet Hose
• Hose Clamps
• Hex
Bolts 5⁄16"-18 x 1⁄2" (36)
In the event that any non-proprietary parts are
missing (e.g. a nut or a washer), we would be
glad to replace them, or, for the sake of expediency, replacements can be obtained at your local
hardware store.
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