Grizzly G1028Z User Manual
DUST COLLECTOR
MODEL G1028/G1029
INSTRUCTION MANUAL
COPYRIGHT © 1991 BY GRIZZLY INDUSTRIAL, INC.REG # TX 3170576
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
REVISED JUNE, 1997. PRINTED IN TAIWAN
DISCONTINUED MACHINE MANUAL DISCLAIMER
THE INFORMATION IN THIS MANUAL REPRESENTS THE LAST CONFIGURATION OF THE MACHINE BEFORE IT WAS DISCONTINUED. MACHINE CON-
FIGURATIONS MAY HAVE CHANGED AS PRODUCT IMPROVEMENTS WERE INCORPORATED. IF YOU OWN AN EARLIER VERSION OF THE MACHINE,
THIS MANUAL MAY NOT EXACTLY DEPICT YOUR MACHINE . CONTACT CUSTOMER SERVICE IF YOU HAVE ANY QUESTIONS ABOUT DIFFERENCES.
PREVIOUS VERSIONS ARE NOT AVAILABLE ONLINE.
G1028/G1029 Dust Collector -1-
Table Of Contents
PAGE
1. SAFETY ....................................................................................................................2
SAFETY RULES FOR ALL TOOLS ....................................................................2
ADDITIONAL SAFETY INSTRUCTIONS FOR DUST COLLECTORS................3
2. CIRCUIT REQUIREMENTS...................................................................................... 4
G1028 WIRING ....................................................................................................4
G1029 WIRING ....................................................................................................4
GROUNDING ......................................................................................................5
3. GENERAL INFORMATION ...................................................................................... 6
UNPACKING ........................................................................................................7
PIECE INVENTORY ............................................................................................7
SITE CONSIDERATIONS ....................................................................................8
4. ASSEMBLY .............................................................................................................. 9
BEGINNING ASSEMBLY ....................................................................................9
BASE ....................................................................................................................9
COLLECTOR BODY ..........................................................................................10
OUTLET ............................................................................................................10
SUPPORT BRACKETS......................................................................................11
COLLECTOR......................................................................................................11
FLEX HOSE ......................................................................................................12
BAG ....................................................................................................................12
INLET (G1029 ONLY) ........................................................................................13
5. OPERATIONS..........................................................................................................14
TEST RUN..........................................................................................................14
SET UP ..............................................................................................................14
MOBILE ..............................................................................................................15
STATIONARY ....................................................................................................15
SYSTEM GROUNDING ....................................................................................16
7. MAINTENANCE ......................................................................................................17
GENERAL ..........................................................................................................17
LUBRICATION ..................................................................................................17
8. CLOSURE................................................................................................................18
MACHINE DATA ................................................................................................19
PARTS BREAKDOWN AND PARTS LISTS ................................................20-21
WARRANTY AND RETURNS............................................................................22
-2- G1028/G1029 Dust Collector
WARNING: For Your Own Safety Read
Instruction Manual Before Operating Collector
Safety Instructions For Power Tools
These safety rules cannot cover every situation in a work shop. Consider your conditions when setting up
or operating your dust collector.
SECTION 1: SAFETY
a) Always wear eye protection.
b) Always keep guards in place and in proper
operating condition.
c) Keep hands away from inlet during opera-
tion.
9. USE PROPER EXTENSION CORD. Make
sure your extension cord is in good condition. When using an extension cord, be sure
it is rated Hard Service (grade S) or better.
Conductor size must be 16 A.W.G. for cords
up to 100 feet in length. An undersized cord
will cause a drop in line voltage resulting in
loss of power and overheating. Your extension cord must also contain a ground wire
and plug pin. Always repair or replace
extension cords if they become damaged.
Minimum Gage for extension cord:
16 A.W.G. 50ft
16 A.W.G. 100ft
14 A.W.G. 200ft
12 A.W.G. 300ft
10. WEAR PROPER APPAREL Do not wear
loose clothing, gloves, neckties, rings,
bracelets, or other jewelry which may get
caught in moving parts. Non-slip footwear is
recommended. Wear protective hair covering
to contain long hair.
11. ALWAYS USE SAFETY GLASSES. Also
use face or dust mask if cutting operation is
dusty. Everyday eyeglasses only have
impact resistant lenses, they are NOT safety
glasses.
1. KEEP GUARDS IN PLACE and in working
order.
2. REMOVE ADJUSTING KEYS AND
WRENCHES. Form habit of checking to see
that keys and adjusting wrenches are
removed from tool before turning on.
3. KEEP WORK AREA CLEAN. Cluttered
areas and benches invite accidents.
4. DON’T USE IN DANGEROUS ENVIRONMENT. Don’t use power tools in damp or
wet locations, or expose them to rain. Keep
work area well lighted.
5. KEEP CHILDREN AND VISITORS AWAY.
All children and visitors should be kept a
safe distance from work area.
6. MAKE WORK SHOP CHILD PROOF with
padlocks, master switches, or by removing
starter keys.
7. DON’T FORCE TOOL. It will do the job bet-
ter and safer at the rate for which it was
designed.
8. USE RIGHT TOOL. Don’t force tool or
attachment to do a job for which it was not
designed.
G1028/G1029 Dust Collector -3-
Additional Safety Instructions For Dust Collectors
17. USE RECOMMENDED ACCESSORIES.
Consult the owner’s manual for recommended accessories. The use of improper accessories may cause risk of injury.
18. CHECK DAMAGED PARTS. Before further
use of the tool, a guard or other part that is
damaged should be carefully checked to
determine that it will operate properly and
perform its intended function-check for alignment of moving parts, binding of moving
parts, breakage of parts, mounting, and any
other conditions that may affect its operation.
A guard or other part that is damaged should
be properly repaired or replaced.
19. DIRECTION OF FEED. Feed work into a
blade or cutter against the direction of rotation of the blade or cutter only.
20. NEVER LEAVE TOOL RUNNING UNATTENDED. TURN POWER OFF. Don’t leave
tool until it comes to a complete stop.
4. Suspended dust particles in conjuction with an
ingnition sourse, may cause an explosion. DO
NOT operate the dust collector in areas where
explosion risks would be high if dust were dispersed into the area. Areas of high risk
include, but are not limited to, areas near pilot
lights and/or open flames.
5. DO NOT allow steel to strike against steel
which may produce a spark. Sparks can smolder in wood dust for a long time before fire or
flame is detected. If metal contacts metal during operation, immediately turn off the dust
collector, unplug the power cord from the outlet or throw the disconnect and wait for all
moving parts to stop. Remove collection bags
and empty the dust into an approved air tight
metal container in case of spark and remedy
the metal to metal contact problem before
resuming operation.
6. When emptying dust from the collection bags,
wear a respirator and safety glasses. Empty
dust into an approved container and dispose
of properly.
1. This dust collector is to be used for wood dust
collection only. DO NOT use this dust collec-
tor to pick up liquids and metal scrap includ-
ing, but not limited to, nails and filings. Metallic
debris will contact the spinning impeller and
could spark. The spark could then cause a
sawdust explosion and severe fire hazard.
Also, DO NOT pick up material which cannot
safely pass through the impeller such as solid
wood scraps.
2. DO NOT place your hands or tools near the
open inlet during operation for any reason
including, but not limited to, unclogging mate-
rial and testing suction. The impeller could
cause serious damage to body parts if
touched while spinning.
3. Problems concerned with any moving part(s)
or accessories must be investigated and corrected with the power disconnected and after
everything has come to a complete stop.
12. SECURE WORK. Use clamps or a vise to
hold work when practical. It’s safer than
using your hand and frees both hands to
operate tool.
13. DON’T OVERREACH. Keep proper footing
and balance at all times.
14. MAINTAIN TOOLS WITH CARE. Keep tools
sharp and clean for best and safest performance. Follow instructions for lubricating and
changing accessories.
15. DISCONNECT TOOLS before servicing and
changing accessories, such as blades, bits,
cutters, and the like.
16. REDUCE THE RISK OF UNINTENTIONAL
STARTING. Make sure switch is in off posi-
tion before plugging in.
-4- G1028/G1029 Dust Collector
G1028 Wiring
The G1028 Dust Collector is pre-wired for 110V,
but can be rewired for 220V. Refer to the wiring
diagram included with this manual for instruction.
Do not attempt to rewire the motor if the diagram
is missing. Contact the appropriate service center
for more information.
A plug is not provided with the G1028. It will be
necessary to purchase a standard 110V plug
from your local hardware store. If you are rewiring
for 220V, see Figure 1 for recommended 220V
receptacle.
Circuit Breaker: The 1 HP motor will draw
roughly 13 amps @ 110V, 6 @ 220V. We recommend a using 20 amp circuit breaker for 110V or
220V operation. Circuit breakers rated higher will
not adequately protect the motor. If you are using
a fuse, we recommend 30 amp slow blow for
110V or 220V operation. Fuses rated higher will
not adequately protect the motor.
SECTION 2: CIRCUIT REQUIREMENTS
G1029 Wiring
The G1029 Dust Collector is pre-wired for 220V
and cannot be rewired for 110V.
A plug is not provided with the G1029. Refer to
Figure 1 for recommended 220V receptacle.
Circuit Breaker: The 2 HP motor will draw
roughly 13 amps @ 220V. We recommend using
a 20 amp circuit breaker. Circuit breakers rated
higher will not adequately protect the motor. If
you are using a fuse, we recommend 30 amp
slow blow 220V service. Fuses rated higher will
not adequately protect the motor.
CAUTION: We have covered some basic electri-
cal requirements for the safe operation of your
Dust Collector. These requirements are not necessarily comprehensive. You must be sure that
your particular electrical configuration complies
with local and state codes. Ensure compliance by
checking with your local municipality or a licensed
electrician.
Figure 1. Recommended 220V receptacle.
G1028/G1029 Dust Collector -5-
Figure 2.
Under no circumstances should the grounding
pin from any three-pronged plug be removed. If it
will not fit the outlet, have the proper outlet
installed by a qualified electrician.
Check with a qualified electrician or one of our
service personnel if the grounding instructions
are not completely understood, or if in doubt as to
whether the tool is properly grounded. Use only
3-wire extension cords that have 3-prong grounding type plugs and 3-hole receptacles that accept
the tool’s plug. FIgure 2.
Repair or replace damaged or worn cord immediately.
Grounding
CAUTION: THIS TOOL MUST BE GROUNDED
WHILE IN USE TO PROTECT THE OPERATOR
FROM ELECTRIC SHOCK.
In the event of a malfunction or breakdown,
grounding provides a path of least resistance for
electric current to reduce the risk of electric
shock. This tool is equipped with an electric cord
having an equipment-grounding conductor. The
grounding conductor must be connected to the
grounding pin on the plug. The plug must be
plugged into a matching outlet that is properly
installed and grounded in accordance with all
local codes and ordinances.
Improper connections of the electrical-grounding
conductor can result in risk of electric shock. The
conductor with green or green and yellow striped
insulation is the electrical-grounding conductor. If
repair or replacement of the electric cord or plug
is necessary, do not connect the equipment
grounding conductor to a live terminal.
Grounded Outlet Box
Current
Carrying
Prongs
Grounding Blade Is
Longest Of the Three Blades
-6- G1028/G1029 Dust Collector
Grizzly Industrial, Inc. is proud to offer the Models
G1028 and G1029 Dust Collectors. These dust
collectors are a part of Grizzly’s growing family of
fine machinery. When used according to the
guidelines set forth in this manual, you can
expect years of trouble-free, enjoyable operation
and proof of Grizzly’s commitment to customer
satisfaction.
The G1028 and G1029 Dust Collectors represent
the mid-range of our broad line of dust collectors.
Standard features for both dust collectors include
a push button switch, cyclone collector, and two
large filter/collection bags. The G1028 has a 1 HP
motor which is pre-wired for 110/120V and a 4"
intake port. Air movement is 610 cubic feet per
minute with a static pressure of 5.51". The G1029
features a 2 HP motor which is pre-wired for
220/240V and has a double 4" wye that connects
to a 5" inlet. Air movement is 1182 cubic feet per
minute with a static pressure of 9.06". We also
offer a full line of optional accessories to build a
collection system for a single machine or a complete shop including a two-stage adapter and a
dust collection reference book. All accessories
are offered through the current Grizzly catalog.
We are also pleased to provide this manual for
the Models G1028/G1029. It was written to guide
you through assembly, review safety considerations, and cover general operating procedures. It
represents our latest effort to produce the best
documentation possible. If you have any criticisms that you feel we should address in our next
printing, please write to us at the Bellingham, WA
address at the end of this section.
SECTION 3: GENERAL INFORMATION
Most important, we stand behind our machines.
We have excellent regional service departments
at your disposal should the need arise. If you
have any service questions or parts requests,
please call or write to us at the location listed
below.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone:(570) 546-9663
Fax:(800) 438-5901
E-Mail: techsupport@grizzly.com
Web Site: http://www.grizzly.com
To comment on this manual write to:
Grizzly Industrial, Inc.
C
⁄O Technical Documentation
P.O. Box 2069
Bellingham, WA 98227
To operate this or any power tool safely and efficiently, it is essential to become as familiar with it
as possible. The time you invest before you begin
to use your Model G1028/G1029 will be time well
spent. DO NOT operate this machine until you
are completely familiar with the contents of this
manual.
G1028/G1029 Dust Collector -7-
Unpacking
The Model G1028/G1029 Dust Collector is
shipped from the manufacturer in a carefully
packed carton. If you discover the machine is
damaged after you’ve signed for delivery, please
call Customer Service immediately for advice.
Save the containers and all packing materials for
possible inspection by the carrier or its agent.
Otherwise filing a freight claim can be difficult.
Caution: The G1028/G1029 is a heavy machine
(G1028-116 lbs. shipping weight, G1029-140 lbs
shipping weight). DO NOT over-exert yourself
while unpacking or moving your machine – get
assistance. In the event that your Dust Collector
must be moved up or down a flight of stairs, be
sure that the stairs are capable of supporting the
combined weight of people and the machine.
When you are completely satisfied with the condition of your shipment, you should inventory its
parts.
Piece Inventory
After all the parts have been removed from the
carton, you should have:
• Collector Body Assembly
• Base
• 'Y' Inlet (G1029 Only)
• Collection/Filter Bags
• Lower Support Brackets (2)
• Casters (4)
• Rubber Gasket
• Upper Support Bracket
• Outlet
• Outlet Hose
• Hose Clamps
• Hex
Bolts 5⁄16" - 18 x 1⁄2" (36)
In the event that any non-proprietary parts are
missing (e.g. a nut or a washer), we would be
glad to replace them, or, for the sake of expediency, replacements can be obtained at your local
hardware store.
Loading...