Grizzly G1028Z User Manual

DUST COLLECTOR
MODEL G1028/G1029
INSTRUCTION MANUAL
COPYRIGHT © 1991 BY GRIZZLY INDUSTRIAL, INC.REG # TX 3170576
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
REVISED JUNE, 1997. PRINTED IN TAIWAN
DISCONTINUED MACHINE MANUAL DISCLAIMER
FIGURATIONS MAY HAVE CHANGED AS PRODUCT IMPROVEMENTS WERE INCORPORATED. IF YOU OWN AN EARLIER VERSION OF THE MACHINE,
THIS MANUAL MAY NOT EXACTLY DEPICT YOUR MACHINE . CONTACT CUSTOMER SERVICE IF YOU HAVE ANY QUESTIONS ABOUT DIFFERENCES.
PREVIOUS VERSIONS ARE NOT AVAILABLE ONLINE.
G1028/G1029 Dust Collector -1-
Table Of Contents
PAGE
1. SAFETY ....................................................................................................................2
SAFETY RULES FOR ALL TOOLS ....................................................................2
ADDITIONAL SAFETY INSTRUCTIONS FOR DUST COLLECTORS................3
2. CIRCUIT REQUIREMENTS...................................................................................... 4
G1028 WIRING ....................................................................................................4
G1029 WIRING ....................................................................................................4
GROUNDING ......................................................................................................5
3. GENERAL INFORMATION ...................................................................................... 6
UNPACKING ........................................................................................................7
PIECE INVENTORY ............................................................................................7
SITE CONSIDERATIONS ....................................................................................8
4. ASSEMBLY .............................................................................................................. 9
BEGINNING ASSEMBLY ....................................................................................9
BASE ....................................................................................................................9
COLLECTOR BODY ..........................................................................................10
OUTLET ............................................................................................................10
SUPPORT BRACKETS......................................................................................11
COLLECTOR......................................................................................................11
FLEX HOSE ......................................................................................................12
BAG ....................................................................................................................12
INLET (G1029 ONLY) ........................................................................................13
5. OPERATIONS..........................................................................................................14
TEST RUN..........................................................................................................14
SET UP ..............................................................................................................14
MOBILE ..............................................................................................................15
STATIONARY ....................................................................................................15
SYSTEM GROUNDING ....................................................................................16
7. MAINTENANCE ......................................................................................................17
GENERAL ..........................................................................................................17
LUBRICATION ..................................................................................................17
8. CLOSURE................................................................................................................18
MACHINE DATA ................................................................................................19
PARTS BREAKDOWN AND PARTS LISTS ................................................20-21
WARRANTY AND RETURNS............................................................................22
-2- G1028/G1029 Dust Collector
WARNING: For Your Own Safety Read
Instruction Manual Before Operating Collector
Safety Instructions For Power Tools
These safety rules cannot cover every situation in a work shop. Consider your conditions when setting up or operating your dust collector.
SECTION 1: SAFETY
a) Always wear eye protection.
b) Always keep guards in place and in proper
operating condition.
c) Keep hands away from inlet during opera-
tion.
9. USE PROPER EXTENSION CORD. Make
sure your extension cord is in good condi­tion. When using an extension cord, be sure it is rated Hard Service (grade S) or better. Conductor size must be 16 A.W.G. for cords up to 100 feet in length. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Your exten­sion cord must also contain a ground wire and plug pin. Always repair or replace extension cords if they become damaged. Minimum Gage for extension cord:
16 A.W.G. 50ft 16 A.W.G. 100ft 14 A.W.G. 200ft 12 A.W.G. 300ft
10. WEAR PROPER APPAREL Do not wear
loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Non-slip footwear is recommended. Wear protective hair covering to contain long hair.
11. ALWAYS USE SAFETY GLASSES. Also
use face or dust mask if cutting operation is dusty. Everyday eyeglasses only have impact resistant lenses, they are NOT safety glasses.
1. KEEP GUARDS IN PLACE and in working
order.
2. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to see
that keys and adjusting wrenches are removed from tool before turning on.
3. KEEP WORK AREA CLEAN. Cluttered
areas and benches invite accidents.
4. DON’T USE IN DANGEROUS ENVIRON­MENT. Don’t use power tools in damp or
wet locations, or expose them to rain. Keep work area well lighted.
5. KEEP CHILDREN AND VISITORS AWAY.
All children and visitors should be kept a safe distance from work area.
6. MAKE WORK SHOP CHILD PROOF with
padlocks, master switches, or by removing starter keys.
7. DON’T FORCE TOOL. It will do the job bet-
ter and safer at the rate for which it was designed.
8. USE RIGHT TOOL. Don’t force tool or
attachment to do a job for which it was not designed.
G1028/G1029 Dust Collector -3-
Additional Safety Instructions For Dust Collectors
17. USE RECOMMENDED ACCESSORIES.
Consult the owner’s manual for recommend­ed accessories. The use of improper acces­sories may cause risk of injury.
18. CHECK DAMAGED PARTS. Before further
use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function-check for align­ment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.
19. DIRECTION OF FEED. Feed work into a
blade or cutter against the direction of rota­tion of the blade or cutter only.
20. NEVER LEAVE TOOL RUNNING UNAT­TENDED. TURN POWER OFF. Don’t leave
tool until it comes to a complete stop.
4. Suspended dust particles in conjuction with an
ingnition sourse, may cause an explosion. DO NOT operate the dust collector in areas where
explosion risks would be high if dust were dis­persed into the area. Areas of high risk include, but are not limited to, areas near pilot lights and/or open flames.
5. DO NOT allow steel to strike against steel
which may produce a spark. Sparks can smol­der in wood dust for a long time before fire or flame is detected. If metal contacts metal dur­ing operation, immediately turn off the dust collector, unplug the power cord from the out­let or throw the disconnect and wait for all moving parts to stop. Remove collection bags and empty the dust into an approved air tight metal container in case of spark and remedy the metal to metal contact problem before resuming operation.
6. When emptying dust from the collection bags,
wear a respirator and safety glasses. Empty dust into an approved container and dispose of properly.
1. This dust collector is to be used for wood dust collection only. DO NOT use this dust collec-
tor to pick up liquids and metal scrap includ-
ing, but not limited to, nails and filings. Metallic
debris will contact the spinning impeller and could spark. The spark could then cause a sawdust explosion and severe fire hazard.
Also, DO NOT pick up material which cannot
safely pass through the impeller such as solid wood scraps.
2. DO NOT place your hands or tools near the
open inlet during operation for any reason including, but not limited to, unclogging mate-
rial and testing suction. The impeller could
cause serious damage to body parts if touched while spinning.
3. Problems concerned with any moving part(s)
or accessories must be investigated and cor­rected with the power disconnected and after everything has come to a complete stop.
12. SECURE WORK. Use clamps or a vise to
hold work when practical. It’s safer than using your hand and frees both hands to operate tool.
13. DON’T OVERREACH. Keep proper footing
and balance at all times.
14. MAINTAIN TOOLS WITH CARE. Keep tools
sharp and clean for best and safest perfor­mance. Follow instructions for lubricating and changing accessories.
15. DISCONNECT TOOLS before servicing and
changing accessories, such as blades, bits, cutters, and the like.
16. REDUCE THE RISK OF UNINTENTIONAL
STARTING. Make sure switch is in off posi-
tion before plugging in.
-4- G1028/G1029 Dust Collector
G1028 Wiring
The G1028 Dust Collector is pre-wired for 110V, but can be rewired for 220V. Refer to the wiring diagram included with this manual for instruction. Do not attempt to rewire the motor if the diagram is missing. Contact the appropriate service center for more information.
A plug is not provided with the G1028. It will be necessary to purchase a standard 110V plug from your local hardware store. If you are rewiring
for 220V, see Figure 1 for recommended 220V
receptacle.
Circuit Breaker: The 1 HP motor will draw
roughly 13 amps @ 110V, 6 @ 220V. We recom­mend a using 20 amp circuit breaker for 110V or 220V operation. Circuit breakers rated higher will not adequately protect the motor. If you are using a fuse, we recommend 30 amp slow blow for 110V or 220V operation. Fuses rated higher will not adequately protect the motor.
SECTION 2: CIRCUIT REQUIREMENTS
G1029 Wiring
The G1029 Dust Collector is pre-wired for 220V and cannot be rewired for 110V.
A plug is not provided with the G1029. Refer to
Figure 1 for recommended 220V receptacle.
Circuit Breaker: The 2 HP motor will draw
roughly 13 amps @ 220V. We recommend using a 20 amp circuit breaker. Circuit breakers rated higher will not adequately protect the motor. If you are using a fuse, we recommend 30 amp slow blow 220V service. Fuses rated higher will not adequately protect the motor.
CAUTION: We have covered some basic electri-
cal requirements for the safe operation of your Dust Collector. These requirements are not nec­essarily comprehensive. You must be sure that your particular electrical configuration complies with local and state codes. Ensure compliance by checking with your local municipality or a licensed electrician.
Figure 1. Recommended 220V receptacle.
G1028/G1029 Dust Collector -5-
Figure 2.
Under no circumstances should the grounding pin from any three-pronged plug be removed. If it will not fit the outlet, have the proper outlet installed by a qualified electrician.
Check with a qualified electrician or one of our service personnel if the grounding instructions are not completely understood, or if in doubt as to whether the tool is properly grounded. Use only 3-wire extension cords that have 3-prong ground­ing type plugs and 3-hole receptacles that accept
the tool’s plug. FIgure 2.
Repair or replace damaged or worn cord immedi­ately.
Grounding
CAUTION: THIS TOOL MUST BE GROUNDED
WHILE IN USE TO PROTECT THE OPERATOR FROM ELECTRIC SHOCK.
In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This tool is equipped with an electric cord having an equipment-grounding conductor. The grounding conductor must be connected to the grounding pin on the plug. The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances.
Improper connections of the electrical-grounding conductor can result in risk of electric shock. The conductor with green or green and yellow striped insulation is the electrical-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment grounding conductor to a live terminal.
Grounded Outlet Box
Current Carrying Prongs
Grounding Blade Is Longest Of the Three Blades
-6- G1028/G1029 Dust Collector
Grizzly Industrial, Inc. is proud to offer the Models G1028 and G1029 Dust Collectors. These dust collectors are a part of Grizzly’s growing family of fine machinery. When used according to the guidelines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of Grizzly’s commitment to customer satisfaction.
The G1028 and G1029 Dust Collectors represent the mid-range of our broad line of dust collectors. Standard features for both dust collectors include a push button switch, cyclone collector, and two large filter/collection bags. The G1028 has a 1 HP motor which is pre-wired for 110/120V and a 4" intake port. Air movement is 610 cubic feet per minute with a static pressure of 5.51". The G1029 features a 2 HP motor which is pre-wired for 220/240V and has a double 4" wye that connects to a 5" inlet. Air movement is 1182 cubic feet per minute with a static pressure of 9.06". We also offer a full line of optional accessories to build a collection system for a single machine or a com­plete shop including a two-stage adapter and a dust collection reference book. All accessories are offered through the current Grizzly catalog.
We are also pleased to provide this manual for the Models G1028/G1029. It was written to guide you through assembly, review safety considera­tions, and cover general operating procedures. It represents our latest effort to produce the best documentation possible. If you have any criti­cisms that you feel we should address in our next printing, please write to us at the Bellingham, WA address at the end of this section.
SECTION 3: GENERAL INFORMATION
Most important, we stand behind our machines. We have excellent regional service departments at your disposal should the need arise. If you have any service questions or parts requests, please call or write to us at the location listed below.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone:(570) 546-9663
Fax:(800) 438-5901 E-Mail: techsupport@grizzly.com Web Site: http://www.grizzly.com
To comment on this manual write to:
Grizzly Industrial, Inc.
C
O Technical Documentation
P.O. Box 2069
Bellingham, WA 98227
To operate this or any power tool safely and effi­ciently, it is essential to become as familiar with it as possible. The time you invest before you begin to use your Model G1028/G1029 will be time well
spent. DO NOT operate this machine until you
are completely familiar with the contents of this manual.
G1028/G1029 Dust Collector -7-
Unpacking
The Model G1028/G1029 Dust Collector is shipped from the manufacturer in a carefully packed carton. If you discover the machine is
damaged after you’ve signed for delivery, please
call Customer Service immediately for advice.
Save the containers and all packing materials for possible inspection by the carrier or its agent.
Otherwise filing a freight claim can be difficult.
Caution: The G1028/G1029 is a heavy machine
(G1028-116 lbs. shipping weight, G1029-140 lbs
shipping weight). DO NOT over-exert yourself
while unpacking or moving your machine – get assistance. In the event that your Dust Collector must be moved up or down a flight of stairs, be sure that the stairs are capable of supporting the combined weight of people and the machine.
When you are completely satisfied with the con­dition of your shipment, you should inventory its parts.
Piece Inventory
After all the parts have been removed from the carton, you should have:
• Collector Body Assembly
• Base
• 'Y' Inlet (G1029 Only)
• Collection/Filter Bags
• Lower Support Brackets (2)
• Casters (4)
• Rubber Gasket
• Upper Support Bracket
• Outlet
• Outlet Hose
• Hose Clamps
• Hex
Bolts 5⁄16" - 18 x 1⁄2" (36)
In the event that any non-proprietary parts are missing (e.g. a nut or a washer), we would be glad to replace them, or, for the sake of expedi­ency, replacements can be obtained at your local hardware store.
-8- G1028/G1029 Dust Collector
Site Considerations
When placing the G1028 or G1029 Dust Collector in your shop, three major considerations should be addressed: working clearances, lighting and electrical, and circuit loading.
1. Working Clearances: Be sure to allow your-
self sufficient room to safely operate your
machines in any foreseeable operation.
Consider existing and anticipated machine needs, anticipated size of material to be processed through each machine, and space for auxiliary stands and/or work tables. You may also want to consider the relative position of each machine to one another for efficient material handling.
2. Outlets: Electrical circuits should be dedi-
cated or large enough to handle motor amp loads and proper lighting. Outlets should be located near each machine so power or extension cords are not obstructing high-traf­fic areas. Be sure to observe local electrical codes for proper installation if you are adding new lighting, outlets, or circuits.
G1028/G1029 Dust Collector -9-
SECTION 4: ASSEMBLY
Beginning Assembly
Assembly of the G1028/G1029 is straightforward. We have organized the assembly process into steps. Please follow them in sequence.
Caution: All die-cut metal parts have a sharp
edge (called “flashing”) on them after they are formed. This is removed at the factory. Sometimes though, a bit of flashing might escape inspection. Please examine the edges of all die­cut metal parts before handling them.
Tools Required: 12mm open end wrench, regu-
lar and Phillips head screwdriver.
Figure 3. Mounting casters to base.
Base
Position the base plate upside down and locate the casters so they are within easy reach. Mount the casters to the base plate using sixteen
5
16" -
18 x
1
2" hex bolts provided. Figure 3.
Figure 4. Mounting collector to base.
Figure 5. Mounting outlet to collector body.
-10- G1028/G1029 Dust Collector
Collector Body
The collector body includes the fan assembly, switch, and motor which are preassembled at the factory. Set the collector body on top of the base plate so the intake portion is near the edge of the base plate and the bolt holes are lined up as
shown in Figure 4. Secure the collector body to
the base plate with four (4)
5
16" - 18 x 1⁄2" bolts
provided.
Outlet
The outlet can now be attached to the main col-
lector body. Insert the rubber gasket between
the collector and lower outlet flange and secure using eight (8)
5
16" - 18 x 1⁄2" bolts provided.
Figure 5.
Figure 6. Mounting brackets to base.
G1028/G1029 Dust Collector -11-
Figure 7. Mounting collector to brackets.
Support Brackets
There are two lower collector support brackets and one upper bag support bracket. Attach the collector brackets to the top edge of the base plate using four (4)
5
16" - 18 x 1⁄2" bolts provided.
Figure 6.
Collector
The collector attaches to each support bracket. The inside of the collector is funnel shaped and directs the air around in a cyclone motion. Make sure that the inside taper (funnel) is faced down­ward and the collector inlet faces toward the col­lector body.
Secure the front support bracket to the collector with two (2)
5
16" - 18 x 3⁄4" bolts provided. Before securing the rear support bracket to the collector, line up the upper bag support bracket bolt holes with the collector support bracket bolt holes and collector. Secure with two (2)
5
16" - 18 x 3⁄4" bolts
provided. Figure 7.
-12- G1028/G1029 Dust Collector
Figure 8.
Flex Hose
Slip a loosened hose clamp over each end of the flex-hose and slide one end of the flex-hose over the outlet flange. Slide the other end of the flex­hose onto the collector. Tighten each hose clamp
until snug. Figure 8.
Figure 10.
Bag
1. Hook the top loop of the filter bag over the
support bracket. Figure 9.
2. Slip the collection bag over the top edge of
the collector and pull the strap tight to
secure. Figure 9.
Figure 9.
G1028/G1029 Dust Collector -13-
Figure 11.
3. Slip the steel band around the bag and tight- en down. Figure 11.
Inlet (G1029 Only)
Press the two-to-one inlet onto the inlet cover
flange. Figure 12. The inlet is secured to the col-
lector body by a press-on fit.
Figure 12.
-14- G1028/G1029 Dust Collector
SECTION 6: OPERATIONS
Please review the safety rules if you are not sure about the risks associated with operating this machine. Turn on the power supply at the main panel if not already on. Flip toggle switch on and be ready to switch off just in case there is a prob­lem. The dust collector should run smoothly and be free of vibration or rubbing noises. Unusual or strange sounds or symptoms must be investigat­ed and the problem corrected before proceeding further.
WARNING: Make sure the G1028/G1029 is
unplugged and moving parts have come to a complete stop before investigating any problems or performing any maintenance or adjustments.
If everything is running smoothly, perform a test of the dust collector. Ensure that the collector picks up sawdust freely and easily. If it does not, review the assembly process and your duct sys­tem.
Test Run
Set Up
The G1028/G1029 dust collectors can be either operated as mobile or stationary units. There are advantages and disadvantages to both systems. The primary advantage of a mobile system is low expense of ducts and fittings. On the other hand a stationary system is more versatile and conve­nient. There are some basic considerations for each method.
In light of all the health concerns related to air­borne dust, proper setup and installation cannot be overlooked.
You may wish to locate your dust collector away from the work area in an adjacent room or closet. If you do locate the dust collector in an adjacent room by running a duct through the wall, be sure there are no open flames and/or gas appliances with pilot lights. There is a risk of explosion if dust is dispersed into the air. You must also ensure that the volume of air entering the room or closet is properly vented back into the workshop.
IMPORTANT: The maximum size and extent of
any particular stationary system is limited and dependent upon the size and power of the dust collector. Therefore, the G1029 is capable of sup­porting significantly larger systems than is the G1028.
WARNING: Ensure that all duct work is ground-
ed to discharge the build-up of static electricity, particularly if using a plastic duct system. See
System Grounding, page 16.
G1028/G1029 Dust Collector -15-
Mobile
For mobility, the G1028/G1029 is mounted on casters and can be moved within close proximity to one or two woodworking machines, depending on the model. You will need a flexible duct to con­nect each machine with a collection hood. If you wish to specifically direct air flow while the dust collector is attached to more than one machine, you will need to add a blast gate for each machine.
When moving the dust collector around the shop, you must consider clearances between obstacles and accessibility to convenient electrical outlets. A heavy-duty extension cord may be used if an outlet is not convenient.
The G1028/G1029 can be set up as a stationary unit with the addition of a fixed duct system to service more than one machine at a time. The pri­mary advantage of a stationary system is it elimi­nates the process of disconnecting and moving the dust collector, hoses and cords, and elimi­nates hoses and cords laying on the floor. Another advantage of a stationary system is it allows the dust collector to be located away from the work area, reducing noise and freeing up valuable workshop space. Grizzly offers a com­plete line of dust collection accessories for setting up a stationary system. Additionally, Grizzly offers a complete guide book for setting up sta­tionary dust collection systems. Please refer to our current catalog for pricing and ordering infor­mation.
A stationary system configuration usually has a main duct with smaller ducts branching to each machine. The main duct should be located out of the way of normal operations and be accessible for the branch ducts. Branch ducts are perma­nently attached to each machine by way of col­lection hoods. Air flow is controlled by blast gates located in the branch ducts and near each machine. Remote switches, available from elec­trical supply stores, can be added to make the system even more convenient.
To design a stationary system, you must consid­er many interrelated factors such as, shop layout, woodworking machine capacities, and general duct efficiency. Design considerations for a sta­tionary dust collection system are beyond the scope of this manual. As stated above, Dust Collection Basics, offered by Grizzly, is an excel­lent resource for dust collection questions.
Stationary
-16- G1028/G1029 Dust Collector
System Grounding
Since plastic hose is abundant, relatively inex­pensive, easily assembled, and airtight, it is a very popular material for conveying dust from woodworking machines to the dust collector. We recommend using flexible hose (flex-hose) to connect the woodworking machine to the dust collector. However, plastic piping, including plas­tic flex-hose, is an insulator, and dust particles moving against the walls of the pipe create a sta­tic electrical charge build-up. This charge will build until it discharges to ground. If a grounding medium is not available to prevent static electrical charge build-up, the electrical discharge will arc, similar to lightning. This electrical discharge may cause an explosion and subsequent fire inside the system.
To protect against static electrical charge build­up inside a non-conducting duct, a bare copper wire should be placed inside the duct along its length and grounded to the dust collector. Please ensure that the dust collector is continuously grounded through the electrical circuit to the elec­tric service panel.
If you connect the dust collector to more than one machine by way of a non-conducting branching duct system and blast gates, the system must still be grounded as mentioned above. We recom­mend inserting a continuous bare copper ground­ing wire inside the entire duct system and attach­ing the wire to each grounded woodworking machine and dust collector.
Be sure that you extend the bare copper wire down all branches of the system. Do not forget to connect the wires to each other when two branch­es meet at a Y or T connection. Use wire nuts.
Ensure that the entire system is grounded. If using blast gates to direct air flow, the grounding wire must be jumped around the blast gate with­out interruption to the grounding system.
We also recommend wrapping the outside of all plastic ducts with bare copper wire to ground the outside of the system against static electricity build-up. Wire connections at Y’s and T’s should be made with wire nuts.
Attach the bare ground wire to each stationary woodworking machine and the dust collector frame with a ground screw. Ensure that each machine is continuously grounded to the ground­ing terminal in your electric service panel.
Figure 13.
G1028/G1029 Dust Collector -17-
SECTION 7: MAINTENANCE
Lubrication
Periodic maintenance will ensure safe operation, long dust collector life, and low overall cost of operation.
Routinely check the condition of the following items and repair or replace as necessary:
1. Loose mounting bolts, collector body, outlet,
and support bracket mounting bolts.
2. Worn switch.
3. Worn or damaged cords and plugs.
4. Worn or damaged collection/filter bag.
5. Any other condition that could hamper the
safe operation of this machine.
IMPORTANT: Always empty the collection bag
before it becomes full. Machine efficiency is greatly increased when the collection bag is empty.
General
Shielded and pre-lubricated ball bearings require no lubrication on your part for the life of the bear­ings. Bearing life is dependent upon use. All bear­ings are common sizes.
-18- G1028/G1029 Dust Collector
SECTION 8: CLOSURE
The following pages contain general machine data, parts diagram, parts list and Warranty/Return information for your Model G1028/G1029 Dust Collector.
If you need parts or help in assembling your machine, or if you need operational information, we encourage you to call the appropriate region­al Service Department. Our trained service tech­nicians will be glad to help you.
If you have comments dealing specifically with this manual, please write to our Bellingham, Washington location using the address in the Introduction. The specifications, drawings, and photographs illustrated in this manual represent the Model G1028/G1029 as supplied when the manual was prepared. However, due to Grizzly’s policy of continuous improvement, changes may be made at any time with no obligation on the part of Grizzly. Whenever possible, though, we send manual updates to all owners of a particular tool or machine. Should you receive one, add the new information to this manual and keep it for refer­ence.
We have included some important safety mea­sures that are essential to this machine’s opera­tion. While most safety measures are generally universal, Grizzly reminds you that each work­shop is different and safety rules should be con-
sidered as they apply to your specific situation.
We recommend you keep a copy of our current catalog for complete information regarding Grizzly's warranty and return policy. If you need additional technical information relating to this machine, or if you need general assistance or replacement parts, please contact our Service Department listed in the General Information.
Additional information sources are necessary to realize the full potential of this machine. Trade journals, woodworking magazines, and your local library are good places to start.
WARNING!
As with all power tools, there is danger associat­ed with the Model G1028/G1029 Dust Collector. Use the tool with respect and caution to lessen the possibility of mechanical damage or operator injury. If normal safety precautions are over­looked or ignored, injury to the operator or others in the area is likely.
The Model G1028/G1029 was specifically
designed for dust collecting operations. DO NOT
MODIFY AND/OR USE THIS DUST COLLEC­TOR FOR ANY OTHER PURPOSE. Modifications or improper use of this tool will void the warranty. If you are confused about any
aspect of this machine, DO NOT use it until you
have answered all your questions.
G1028/G1029 Dust Collector -19-
Machine Data
GRIZZLY MODEL G1028/G1029 DUST COLLECTOR
Design Type:........................................................................................Single Stage - Upright on Casters
Overall Dimensions:
Base..........................................................................................................................21" x 49" x
1
2"
Height ........................................................................................................................................76"
Intake Hole Size, G1028 ..............................................................................................................4"
Intake Hole Size, G1029 ..............................................................................................................5"
Intake Hole Size W/ Adapter, G1029 ..........................................................................4" x 2 Holes
Bag Size (Each)................................................................................................................19" x 35"
Bag Capacity (Each) ......................................................................................................4
1
2 cu. ft.
Bag Material ..........................................................................................................................Fabric
Shipping Weight, G1028 ....................................................................................................180 lbs.
Shipping Weight, G1029 ....................................................................................................210 lbs.
Impeller Size, G1028..............................................................................................................10
1
2"
Impeller Size, G1029..................................................................................................................12"
Air Suction Capacity (CFM), G1028 ................................................................................610 CFM
Air Suction Capacity (CFM), G1029 ..............................................................................1182 CFM
Static Pressure (Inches of Water), G1028 ......................................................................4.51 @ 4"
Static Pressure (Inches of Water), G1029 ......................................................................9.06 @ 5"
Construction:
Base ......................................................................................Fabricated Sheet Metal with Casters
Impeller Type ........................................................................................................................Radial
Impeller Blade Thickness ............................................................................
3
32" Steel - Riveted On
Electrical:
Type ....................................................................................TEFC Capacitor Start Induction Motor
Horsepower, G1028 ................................................................................................................1 HP
Horsepower, G1029 ................................................................................................................2 HP
Phase/Cycle................................................................................................................Single/60 HZ
Voltage, G1028 ................................................................................................................110/220V
Voltage, G1029 ......................................................................................................................220V
Amps, G1028 ........................................................................................................................13/6.5
Amps, G1029 ..............................................................................................................................10
RPM ........................................................................................................................................3450
Bearings........................................................................Sealed & Lubricated-for-Life, Ball Bearing
Specifications, while deemed accurate, are not guaranteed.
14
-20-
26
27
35
15 12
17
30
23
2
25
20
20
24
21
14
2
19
23
28
11
22
2
34
16
31
12
18
4
10
8
2
9
7
1
2
6
5
29
29A
ref part # description
1 P1028001 CASTER
5
2 PFB01 FLANGE BOLT
16" - 18 x 1⁄2"
4 P1028004 BASE PLATE 5 PS06 PHLP HD SCREW 6 P1028006 INLET COVER (G1028) 6 P1029006 INLET COVER (G1029) 7 P1028007 CAP SCREW
5
8 PB09 HEX BOLT
16" - 18 x 1⁄2"
9 P1028009 SPECIAL WASHER 10 P1028010 10'' IMPELLER (G1028) 10 P1029010 12'' IMPELLER (G1029) 11 P1028011 COLLECTOR BODY
5
12 PW07 FLAT WASHER 14 PFB01 FLANGE BOLT
5
15 P1028015 BOLT
16" - 18 x 1"
16"
5
16" - 18 x 1⁄2"
16 PSW04 SWITCH 17 P1028017 MOTOR, 1HP (G1028) 17 P1029017 MOTOR, 2HP (G1029)
5
18 PN02 HEX NUT
16" - 18
19 P1028019 OUTLET 20 P1028020 HOSE CLAMP 21 P1028021 HOSE 22 G4996 BAG, LOWER 23 P1028023 COLLECTOR SUPPORT 24 P1028024 COLLECTOR 25 P1028025 PACKING (G1028) 25 P1029025 PACKING (G1029) 26 P1028026 UPPER BAG SUPPORT 27 G1027 BAG, UPPER 28 P1028028 GASKET 29 P1029028 Y-INLET (G1029 ONLY) 29A P1029029A INLET CAP (G1029 ONLY) 30 PK32M KEY 6 x 6 x 28 (G1028) 30 PK28M KEY 7 x 7 x 29 (G1029) 31 P1028031 POWER CORD 34 P1028034 MOTOR CORD 35 P1028035 FILTER CLAMP
G1028/G1029 Dust Collector -21-
-22- G1028/G1029 Dust Collector
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from
the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any par­ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants. In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, spe­cial, or consequential damages arising from the use of our products.
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then issue you a “Return Number’’, which must be clearly posted on the outside as well as the inside of the car­ton. We will not accept any item back without this number. Proof of purchase must accompany the mer­chandise.
The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment. We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.
WARRANTY AND RETURNS
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