Grizzly G1023S User Manual

10" HEAVY-DUTY TABLE SAW
MODEL G1023S & G1023S110
INSTRUCTION MANUAL
COPYRIGHT © FEBRUARY 2002 BY GRIZZLY INDUSTRIAL, INC
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
REVISED NOVEMBER 2002, PRINTED IN TAIWAN
ONLINE MANUAL DISCLAIMER
MACHINE CONFIGURATION CAN CHANGE AS PRODUCT IMPROVEMENTS ARE INCORPORATED. IF YOU OWN AN EARLIER VERSION OF
THE MACHINE, THIS MANUAL MAY NOT EXACTLY DEPICT YOUR MACHINE . CONTACT CUSTOMER SERVICE IF YOU HAVE ANY QUESTIONS
ABOUT DIFFERENCES. PREVIOUS VERSIONS ARE NOT AVAILABLE ONLINE.
WARNING
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemi­cals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement, and other masonry products.
• Arsenic and chromium from chemically treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.
TABLE OF CONTENTS
1. SAFETY PAGE
SAFETY RULES FOR ALL TOOLS....................................................................................................................2-3
ADDITIONAL SAFETY INSTRUCTIONS FOR TABLE SAWS..............................................................................4
AVOIDING KICKBACK ..........................................................................................................................................5
SAFETY ACCESSORIES ..................................................................................................................................5-6
2. INTRODUCTION
COMMENTARY ....................................................................................................................................................7
3. CIRCUIT REQUIREMENTS
G1023S110 ............................................................................................................................................................8
G1023S ..................................................................................................................................................................9
GROUNDING ......................................................................................................................................................10
EXTENSION CORDS ..........................................................................................................................................10
4. MACHINE FEATURES
TERMS & DEFINITIONS ................................................................................................................................11-12
MAIN FEATURES ................................................................................................................................................12
5. SET UP
UNPACKING ........................................................................................................................................................13
PIECE INVENTORY ......................................................................................................................................13-14
HARDWARE RECOGNITION CHART ................................................................................................................15
CLEAN UP ..........................................................................................................................................................16
SITE CONSIDERATIONS ....................................................................................................................................16
BEGINNING ASSEMBLY ....................................................................................................................................17
EXTENSION WINGS ......................................................................................................................................17-18
FENCE & RAILS ..................................................................................................................................................18
SWITCH ..............................................................................................................................................................18
CLEANOUT DOOR ..............................................................................................................................................19
MOTOR BRACE ..................................................................................................................................................19
GUARD BRACKET ..............................................................................................................................................20
HANDWHEEL ......................................................................................................................................................21
TABLE INSERT....................................................................................................................................................21
SAW BLADE ........................................................................................................................................................22
BLADE GUARD/SPLITTER ............................................................................................................................22-24
MITER GAUGE ....................................................................................................................................................25
START UP............................................................................................................................................................26
RECOMMENDED ADJUSTMENTS ....................................................................................................................26
6. OPERATIONS
BLADE SELECTION ......................................................................................................................................27-28
CROSSCUTTING ................................................................................................................................................29
RIPPING ..............................................................................................................................................................30
DADO OPERATIONS ....................................................................................................................................31-33
RABBET OPERATIONS ................................................................................................................................33-34
7. MAINTENANCE
GENERAL ............................................................................................................................................................35
LUBRICATION ....................................................................................................................................................36
TABLES................................................................................................................................................................36
V-BELT............................................................................................................................................................36-37
MAINTENANCE LOG ..........................................................................................................................................38
8. SERVICE AGREEMENT
45˚ & 90˚STOPS ..................................................................................................................................................39
BLADE PARALLELISM ..................................................................................................................................40-41
BLADE ALIGNMENT ......................................................................................................................................42-43
WIRING DIAGRAM ........................................................................................................................................44-45
9. CLOSURE....................................................................................................................................................................46
DATA SHEET ............................................................................................................................................................................47
PARTS BREAKDOWNS & LIST............................................................................................................................................48-50
TROUBLESHOOTING................................................................................................................................................................51
PUSH STICK PATTERN ............................................................................................................................................................52
WARRANTY AND RETURNS ..............................................................................................................................................54-56
-2- G1023S Series Heavy-Duty 10'' Table Saw
SECTION 1: SAFETY
For Your Own Safety Read Instruction
Manual Before Operating This Equipment
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury, or MAY cause property damage.
This symbol is used to alert the user to useful information about proper operation of the equipment.
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures.
NOTICE
Safety Instructions For Power Tools
5. KEEP CHILDREN AND VISITORS AWAY. All children and visitors should be
kept at a safe distance from work area.
6. MAKE WORKSHOP CHILD PROOF with
padlocks, master switches, or by removing starter keys.
7. DO NOT FORCE TOOL. It will do the job
better and safer at the rate for which it was designed.
8. USE RIGHT TOOL. Do not force tool or
attachment to do a job for which it was not designed.
1. KEEP GUARDS IN PLACE and in working
order.
2. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to
see that keys and adjusting wrenches are removed from tool before turning on.
3. KEEP WORK AREA CLEAN. Cluttered
areas and benches invite accidents.
4. DO NOT USE IN DANGEROUS ENVI­RONMENT. Do not use power tools in
damp or wet locations, or where any flam­mable or noxious fumes may exist. Keep work area well lighted.
G1023S Series Heavy-Duty 10'' Table Saw -3-
9. USE PROPER EXTENSION CORD. Make
sure your extension cord is in good condi­tion. Conductor size must be in accor­dance with the chart below. The amperage rating is listed on the motor or tool name­plate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Your extension cord must also contain a ground wire and plug pin. Always repair or replace damaged exten­sion cords.
Minimum Gauge for Extension Cords
10. WEAR PROPER APPAREL. Do not wear
loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Non-slip footwear is recommended. Wear protective hair cov­ering to contain long hair.
11. ALWAYS USE ANSI-APPROVED SAFE­TY GLASSES. Also use face or dust mask
if cutting operation is dusty. Everyday eye­glasses only have impact resistant lenses, they are NOT safety glasses.
12. SECURE WORK. Use clamps or a vise to
hold work when practical. It is safer than using your hand and frees both hands to operate tool.
13. NEVER OVERREACH. Keep proper foot-
ing and balance at all times.
LENGTH
AMP RATING 25ft 50ft 100ft
0-6 16 16 16 7-10 16 16 14 11-12 16 16 14 13-16 14 12 12 17-20 12 12 10 21-30 10 10 No
Safety Instructions For Power Tools
14. MAINTAIN TOOLS WITH CARE. Keep
tools sharp and clean for best and safest performance. Follow instructions for lubri­cating and changing accessories.
15. DISCONNECT TOOLS before servicing
and changing accessories, such as blades, bits, cutters, and any other item.
16. REDUCE THE RISK OF UNINTENTION­AL STARTING. Make sure switch is in off
position before plugging in. Also, the mag­netic switch on this machine may start if the switch gets bumped hard enough.
17. USE RECOMMENDED ACCESSORIES.
Consult the owner’s manual for recom­mended accessories. The use of improper accessories may cause risk of injury.
18. CHECK DAMAGED PARTS. Before fur-
ther use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, bind­ing of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged must be properly repaired or replaced.
19. NEVER LEAVE TOOL RUNNING UNAT­TENDED. TURN POWER OFF. Do not
leave tool until it comes to a complete stop.
20. NEVER USE UNDER THE INFLUENCE of
alcohol or drugs, or when tired.
21. IF AT ANY TIME YOU ARE EXPERIENC­ING DIFFICULTIES performing the intend-
ed operation, stop using the machine! Then contact our service department or ask a qualified expert how the operation should be performed.
-4- G1023S Series Heavy-Duty 10'' Table Saw
Additional Safety Instructions For Table Saws
1. THRU-SAWING: Use blade guard, splitter,
and anti-kickback fingers on all thru-saw-
ing operations. See Page 12 for the defin-
ition of thru-sawing.
2. KICKBACK: Use anti-kickback devices
during ALL cutting operations. If you do not have a complete understanding of how kickback occurs, or how to prevent it, Do
not operate this table saw. See Page 12
for the definition of kickback.
3. DANGEROUS REACHING: Do not reach
behind or over the saw blade with either hand while the saw is running.
4. PUSHSTICK: Use a push stick when rip-
ping narrow stock.
5. FREE-HAND CUTTING: The fence or the
miter gauge must support the workpiece during all cutting operations.
6. BODY POSITION WHEN CUTTING: Do
not stand or have any part of your body in­line with the path of the saw blade.
7. WORKPIECE CONTROL: Hold the work-
piece firmly against the miter gauge or fence and hold the workpiece firmly against the table.
8. CROSSCUTTING: Move the rip fence out
of the way when crosscutting.
9. MITER GAUGE/RIP FENCE: Never use
the miter gauge and rip fence at the same time.
10. STALLED BLADE: Never attempt to free a
stalled saw blade without first turning the saw off.
11. CUTOFF TABLES: Use adequate support
to the rear and sides of the saw table for wide or long workpieces.
12. HAND SAFETY: Avoid awkward cutting
operations and hand positions where a sudden slip could cause your hand to move into the saw blade.
13. SAW BLADE: Lower the saw blade below
the table when not in use.
14. DAMAGED SAW BLADE: Never use a
damaged saw blade or one that has been dropped.
15. DADO CUTTING: There is a high degree
of risk involved with any dado operation.
See Page 12 for the definition of dado.
No list of safety guidelines can be com­plete. Operating this machinery may require additional safety precautions spe­cific to your shop environment. Failure to use reasonable caution while operating this machine could result in serious per­sonal injury.
Unfamiliarity with this manual could result in serious personal injury. Become familiar with the contents of this manual, including all the safety warnings.
G1023S Series Heavy-Duty 10'' Table Saw -5-
Push Sticks
The use of push sticks, particularly when cutting small or narrow workpieces, provides a double benefit for saw operators. The push stick pro­vides added leverage, enabling the operator to keep the workpiece firmly supported against the fence and table. At the same time, the push stick keeps the operator’s hand safely away from the
rotation of the saw blade as shown in Figure 1. See the template on Page 53 of the manual for
construction details, or purchase one from the Grizzly catalog or website.
Safety Accessories
Not using safety accessories could cause serious personal injury. Learn how to cor­rectly use each safety accessory.
Figure 1. Push Stick.
Statistics prove that most common accidents among table saw users can be linked to kick­back.
Kickback is typically defined as the high-speed expulsion of stock from the table saw toward its operator.
In addition to the danger of the operator or oth­ers in the area being struck by the flying stock, it is often the case that the operator’s hands are forced into the blade during the kickback.
The following can help minimize kickbacks:
• Use your blade guard and splitter.
• Never for any reason place your hand behind the blade. Should kickback occur, your hand will be pulled into the blade.
• Inspect splitter for alignment between it and your blade.
• Never use the fence as a guide for crosscut­ting.
• Never attempt freehand cuts.
• Use a push stick or featherboard to maintain control of your workpiece.
• Feed cuts through to completion.
• Stand to the side when ripping.
• Ensure your fence and miter slot are parallel to the blade.
If you do not have a clear understanding of kick­back and how it occurs, do not operate this table saw.
Failure to understand how and why kick­back occurs could cause serious person­al injury. DO NOT operate this table saw if you do not have a clear understanding of kickback, and how it occurs.
Avoiding Kickback
-6- G1023S Series Heavy-Duty 10'' Table Saw
Figure 2. Zero Clearance Table Inserts.
Zero Clearance Table Inserts
Ideal for use when ripping thin strips or making bevel cuts, these prevent tearout and jammed blades by supporting material close to the blade.
Use the standard table insert as a template when creating additional inserts from wood or plywood. Slots can be custom cut for specific blade angles by raising the running blade into an uncut insert at the angle you desire. Be sure to make an addi­tional slot for the blade splitter.
We also carry a wide selection of table inserts
(Figure 2) in the Grizzly catalog or website. Be
sure to hold the insert firmly in place with a piece of wood when creating slots. Never hold the table insert with your hand while cutting new slots.
Push Paddles
Push paddles provide added leverage and sup­port when ripping or crosscutting wide work-
pieces as shown in Figure 3. We offer a number
of push paddles in the Grizzly catalog.
Featherboards
Easily made from scrap stock, featherboards pro­vide an added degree of protection against kick-
back as shown in Figure 4. To make a feather-
board, cut a 30-40° angle at one end of the board and make a number of end cuts at approximately
1
4
" apart and 2" to 3" deep. We also offer a num-
ber of featherboards in the Grizzly catalog.
Figure 3. Push Paddles.
Figure 4. Featherboards.
G1023S Series Heavy-Duty 10'' Table Saw -7-
SECTION 2: INTRODUCTION
We are proud to offer the Grizzly Model G1023S Series Table Saw. The Model G1023S Series is part of a growing Grizzly family of fine wood­working machinery. When used according to the guidelines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of Grizzly’s commitment to customer satisfaction.
The Model G1023 Series is an industrial grade
table saw intended for professional use. Features
include cast iron trunnions, triple V-belt drive, magnetic switch, and the Shop Fox
®
Classic Fence. The G1023S110 features a 2 HP dual voltage, TEFC motor that is prewired for 110V. The G1023S features a 3 HP 220V, TEFC motor.
Grizzly offers many accessories for the table saws including blades, extension rails, outfeed rollers and mobile bases. Please refer to the cur­rent Grizzly catalog or website for prices and ordering information.
Grizzly is also pleased to provide this manual with the Model G1022 Series Table Saws. It was written to guide you through assembly, review safety considerations, and cover general operat­ing procedures. If you have any comments regarding this manual, please write to us at the address below:
Grizzly Industrial, Inc.
C
/O Technical Documentation
P.O. Box 2069
Bellingham, WA 98227-2069
Commentary
Most importantly, we stand behind our machines. If you have any service questions or parts requests, please call or write us at the location listed below:
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Fax: (800) 438-5901 E-Mail: techsupport@grizzly.com Web Site: http://www.grizzly.com
The specifications, drawings, and photographs illustrated in this manual represent the Model G1023S Series Table Saws as supplied when the manual was prepared. However, owing to Grizzly’s policy of continuous improvement, changes may be made at any time with no oblig­ation on the part of Grizzly. Current Grizzly machine manuals can be viewed and printed at: www.grizzly.com.
Lack of familiarity with this manual could cause serious person­al injury. Become familiar with the con­tents of this manual, including all the safety warnings.
-8- G1023S Series Heavy-Duty 10'' Table Saw
SECTION 3: CIRCUIT REQUIREMENTS
220V Operation
The motor supplied with the Model G1023S110 can be operated at either 110V or 220V. The motor comes prewired for 110V. Refer to the wiring diagram insert supplied with this manual for information about converting to operate at 220V.
If converting to operate at 220V, a suitable 220V plug and magnetic switch must be wired in. When operating at 220V, use a NEMA-style 6-15 plug
and outlet. See Figure 6. Check the electrical
codes in your area for specifics on wiring require­ments. You will also need to replace the existing 110V switch with a magnetic 220V switch such as the Grizzly Model G4572.
Under normal use, the motor draws approximate­ly 12 amps at 220V. Use a 15 amp circuit break­er for 220V operation This should be satisfactory for normal use while providing enough protection against circuit damage caused by power surges. Always check to see if your current wires are capable of handling a 15 amp load. If you are unsure, consult the advice of a qualified electri­cian. Do not attempt to modify an existing circuit by replacing the circuit breaker with one rated for a higher amperage.
110V Operation
The Model G1023S110 motor is prewired to oper­ate at 110V. When operating at 110V, use a
NEMA-style 5-30 plug and outlet. See Figure 5.
Check the electrical codes in your area for specifics on wiring requirements.
Under normal 110V use, the motor draws approx­imately 24 amps. Use a 30 amp circuit breaker or a 30 amp slow-blow fuse. The circuit you use should be dedicated, (i.e., the Model G1023S110 should provide the only draw from that circuit). If frequent circuit failures occur when using this machine, contact our Service Department or your local electrical contractor.
Because of the high amperage draw of this machine when wired for 110V, standard house­hold circuit wiring may not be of a large enough gauge. A qualified electrician must install a new circuit with wires capable of handling a 30 amper­age draw. Do not attempt to modify an existing cir­cuit by replacing the circuit breaker with one rated for a higher amperage.
Figure 5. NEMA 5-30 110V plug and outlet.
Figure 6. NEMA 6-15 220V plug and outlet
Model G1023S110 Only:
G1023S Series Heavy-Duty 10'' Table Saw -9-
220V Operation
Figure 7. NEMA L6-20 220V plug and outlet
Model G1023S Only:
The Model G1023S motor is wired to operate at 220V. When operating at 220V, use a NEMA-
style L6-20 plug and outlet. See Figure 7. Check
the electrical codes in your area for specifics on wiring requirements.
Under normal 220V use, the motor draws approx­imately 18 amps. Use a 20 amp circuit breaker or a 20 amp slow-blow fuse. The circuit you use should be dedicated, (i.e., the Model G1023S should provide the only draw from that circuit). If frequent circuit failures occur when using this machine, contact our Service Department or your local electrical contractor.
Because of the high amperage draw of this machine, standard household circuit wiring may not be of a large enough gauge. A qualified elec­trician must install a new circuit with wires capa­ble of handling a 18 amperage draw. Do not attempt to modify an existing circuit by replacing the circuit breaker with one rated for a higher amperage.
-10- G1023S Series Heavy-Duty 10'' Table Saw
Grounding Extension Cord
Electrocution or a fire can result if the band­saw is not grounded cor­rectly. Make sure all electrical circuits are grounded. Do not use the machine if it is not grounded.
NOTICE
The wire on the power cord with green or green and yellow striped insulation is the grounding conductor.
In the event of an electrical short, grounding pro­vides electric current a path of least resistance to reduce the risk of electrical shock to the operator. Ground the power cord and this machine in accor­dance with all local codes and ordinances.
Operating this machine when it is not properly grounded can result in electric shock or electro­cution.
No single list of electrical guidelines can be comprehensive for all shop environ­ments. Operating this machinery may require additional electrical upgrades spe­cific to your machine and shop environ­ment. It is your responsibility to make sure your electrical systems comply with all local electrical codes and ordinances.
Should it be necessary to use an extension make sure the cord is rated Hard Service (grade S) or
better. Refer to the chart in Section 1: Safety Instructions to determine the minimum gauge for
the extension cord. The extension cord must also contain a ground wire and plug pin. Always repair or replace extension cords when they become worn or damaged.
G1023S Series Heavy-Duty 10'' Table Saw -11-
SECTION 4: MACHINE FEATURES
The following is a list of common definitions, terms and phrases used throughout this manual as they relate to this table saw and woodworking in general. It is important that you read and become familiar with them before assembling, adjusting or operating this machine. Your safety
is VERY important to us at Grizzly!
Arbor: Metal shaft extending from the drive
mechanism, to which the cutting blade is attached.
Bevel Edge Cut: Tilting the saw arbor and blade
to an angle between 0° and 45° to perform an angled cutting operation.
Blade Guard: Metal or plastic mechanism that
mounts over the saw blade to prevent acciden­tal contact with the cutting edge.
Crosscut: Table saw operation in which the miter
gauge is used to cut across the grain of a piece of wood.
Dado Blade: Blade or set of blades that attach to
the arbor and are used for cutting grooves and rabbets.
Dado Cut: Table saw operation that uses a dado
blade to cut a flat bottomed groove into the face of wood stock.
Featherboard: Safety device used to keep the
workpiece against the rip fence or table during a cutting operation. The featherboard also allows the operator to keep his/her hands at a safe distance away from the saw blade while cutting the workpiece.
Terms & Definitions
Kerf: The resulting cut or gap made by a saw
blade.
Kickback: A condition in which the wood is
thrown back towards an operator at a high rate of speed.
Miter Gauge: A component that controls the
wood stock movement while performing a crosscut. Allows for variation of angle cuts such as miter cuts used on a picture frame.
Moulding Head: A cutterhead attached to the
arbor that accepts interchangeable moulding
knives for profile cutting. We DO NOT recom-
mend the use of moulding head cutters.
Parallel: Being an equal distance apart at every
point. i.e. the rip fence face is parallel to the side face of the saw blade.
Non-Thru Cut: A sawing operation that requires
the removal of the blade guard and splitter. Dado and rabbet cuts are considered Non­Thru Cuts because the blade does not pro­trude above the top face of the wood stock. Always remember to reinstall the blade guard and splitter after performing a non-thru cut.
Perpendicular: Intersecting and forming right
angles; at right angles to the vertical and hori­zontal planes. i.e. the blade is perpendicular to the table surface.
Push Paddle: Safety aid used to push a piece of
wood stock through a cutting operation.
Push Stick: Safety aid used to push a piece of
wood stock through a cutting operation. Usually used when rip cutting.
Rabbet: Cutting operation that creates an L-
shaped channel along the edge of wood stock.
-12- G1023S Series Heavy-Duty 10'' Table Saw
Splitter: Metal plate attached to the back of the
blade guard that maintains the kerf opening in the wood when performing a cutting operation.
Standard Kerf:
1
8" gap made with a standard
blade.
Straightedge: A tool used to check the flatness,
parallelness, or consistency of a surface(s).
Thru-Sawing: A sawing operation where the
wood stock thickness is completely sawn through. Proper blade height usually allows
1
4" of the top of the blade to extend above the wood stock.
Thin Kerf:
3
32" gap made with a thin kerf blade.
Rip Cut: A cut made along the grain of the wood.
Sacrificial Fence: A piece of wood attached to
the face of the rip fence that is designed to extend the fence face away from the metal por­tion of the fence. Used primarily when making rabbet cuts with a dado blade.
Main Features
C
B
D
A
H
E
F
G
I
Figure 8. The front of the table saw.
A. Extension Wing B. On/Off Switch C. Blade Height Handwheel D. Base E. Blade Angle Handwheel F. Rip Fence Rails G.Rip Fence H. Blade Guard/Splitter Assembly I. Miter Gauge
Set up and operation instructions will be easier to understand if you become familiar with the loca­tion and names of the basic features.
Match up the feature list below with the letters in
Figure 8 to identify the table saw feature loca-
tions.
G1023S Series Heavy-Duty 10'' Table Saw -13-
Unpacking Piece Inventory
The Model G1023S Series Table Saws are shipped from the manufacturer in carefully packed boxes. If you discover the machine is damaged after you have signed for delivery, immediately call our Customer Service for advice.
The Model G1023S Series is a heavy machine, weighing up to 360 lbs. Personal injury could occur if the machine is moved with­out additional assis­tance. Seek the help friends when moving or lifting the machine.
When you are completely satisfied with the con­dition of your shipment of boxes, you should inventory their parts.
Sharp edges on metal parts may cause person­al injury. Examine the edges of all metal parts before handling.
SECTION 5: SET UP
Figure 9A. Shop Fox
®
Classic fence compo-
nents.
-14- G1023S Series Heavy-Duty 10'' Table Saw
After all the parts have been removed from the box, you should have:
1. Extension Wings (2)
2. Miter Gauge
3.
5
8"-18 Blade Guard Mounting Shaft
4. Arbor Wrench
5.
5
8" Combo Wrench
6. Blade Guard Assembly
7. Handwheel Knob Bolt
8. Handwheel Handle
9. Dado Blade Table Insert
10. Standard Blade Table Insert
11. Cleanout Door
12. Hardware Bag
13. Table Saw Unit (Not Shown)
The hardware bag should contain the follow­ing:
(1) 3mm Allen Wrench (1) 4mm Allen Wrench (1) Combo Wrench
5
8"
(1)
5
8"-18 Blade Guard Mounting Shaft
(1)
5
8"-18 Hex Nut
(4) #8 x
3
8" Self Tapping Screw
(4) #8 Flat Washer
Figure 9B. G1023S Series component layout.
1
2
3
4
6
5
7
8
9
10
11
12
G1023S Series Heavy-Duty 10'' Table Saw -15-
Hardware Recognition Chart
Use this chart to match up hardware pieces during the assembly process!
#
10
Lock Nut
Wing Nut
S
A
W
D
I
A
R
E
H
M
E
T
8''
E
R
5
1
4''
5
16''
3
8''
7
16''
1
2''
5
8''
MEASURE BOLT DIAMETER BY PLACING INSIDE CIRCLE
4mm
6mm
8mm
10mm
12mm
LINES ARE 1MM APART
16mm
Thumb Screw
Cap Screw
Setscrew
Washer
5mm 10mm 15mm 20mm 25mm 30mm 35mm 40mm 45mm 50mm 55mm 60mm 65mm 70mm 75mm
Phillips Head Screw
Carriage Bolt
Hex Head Bolt
Lock Washer
1
4''
3
8''
1
2''
5
8''
16'' INCH APART
1
LINES ARE
Countersunk Phillips Head Screw
Flange Bolt
Phillips Head Hex Bolt
Hex Nut
5
16''
7
16''
9
16''
3
4''
7
8''
1'' 11⁄4''
1
2''
1
3
4''
1 2
1
4''
2
1
2''
2
3
4''
2 3
Slotted Screw
E
H
S
A
W
Button Head Screw
Phillips
A
S
W
E
H
Head Sheet Metal Screw
S
D
I
A
M
R
S
A
S
H
W
H
A
E
E
W
S
A
R
E
H
12mm
W
R
10mm
D
8mm
E
T
E
R
D
I
A
R
M
E
E
H
T
S
E
A
R
W
D
I
A
M
4mm
E
T
E
R
D
I
A
R
M
E
E
H
T
S
E
A
R
W
I
A
M
6mm
E
T
E
R
WASHERS ARE MEASURED BY THE INSIDE DIAMETER
D
I
A
R
M
E
T
16''
1
2''
R
7
R
E
A
W
H
S
D
D
16''
3
R
E
A
H
S
E
I
8''
5
R
A
A
I
A
D
D
16''
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-16- G1023S Series Heavy-Duty 10'' Table Saw
Clean Up Site Considerations
Unsupervised children and visitors entering a shop could receive seri­ous personal injury. Ensure child and visitors safety by keeping all entrances to the shop locked at all times. DO NOT allow unsupervised children or visitors in the shop at any time.
The unpainted surfaces are coated with a waxy oil to protect them from corrosion during ship­ment. Remove this waxy oil with a solvent clean­er or citrus-based degreaser such as Grizzly’s G7895 Degreaser. To clean thoroughly, some
parts may need to be removed. The machine
will operate best when the waxy oil is removed from all moving and sliding parts.
Chlorine-based cleaners and solvents will dam­age the painted surfaces of the machine. Follow the manufacturer’s instructions when using any type of cleaning product.
Gasoline or petroleum products used to clean the machinery could explode causing serious personal injury. DO NOT use gasoline or petrole­um products to clean the machinery.
Lack of ventilation while using solvents could cause serious personal health risks, fire, or environmental hazards. Always work in a well ventilated areas to pre­vent the accumulation of dangerous fumes. Supply the work area with a constant supply of fresh air using a fan.
Floor Load
The Model G1023S Series Table Saws are a heavy load with a medium footprint. Most com­mercial or home shop floors should be sufficient to carry the weight of the machine. Reinforce the floor if you question its ability to support the weight.
Working Clearance
Working clearances can be thought of as the dis­tances between machines and obstacles that allow safe operation of every machine without lim­itation. Consider existing and anticipated machine needs, size of material to be processed through each machine, and space for auxiliary stands or work tables. Also, consider the relative position of each machine to one another for efficient materi­al handling. Be sure to allow yourself sufficient room to safely run your machines in any foresee­able operation and keep dust collection hoses off the floor and out of the way.
Lighting
Lighting should be bright enough to eliminate shadows and prevent eye strain. Electrical circuits should be dedicated or large enough to handle combined motor amp loads. Be sure to follow local electrical codes for proper installation of new lighting or circuits.
Smoking near solvents could ignite an explosion or fire causing serious injury. DO NOT smoke while using solvents.
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