Grizzly G1021Z User Manual

15" PLANER

MODEL G1021Z

INSTRUCTION MANUAL

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

JANUARY, 2000 PRINTED IN U.S.A.

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Table Of Contents

PAGE

1. SAFETY

SAFETY INSTRUCTIONS FOR POWER TOOLS..................................................4-5

ADDITIONAL SAFETY INSTRUCTIONS FOR PLANERS........................................6

2. CIRCUIT REQUIREMENTS

220V OPERATION ....................................................................................................7

FUSING ....................................................................................................................7

GROUNDING ............................................................................................................7

EXTENSION CORDS................................................................................................7

3. INTRODUCTION

COMMENTARY..........................................................................................................8

UNPACKING..............................................................................................................9

PARTS INVENTORY ................................................................................................9

CLEAN UP ..............................................................................................................10

SITE CONSIDERATIONS........................................................................................10

4. ASSEMBLY

OVERVIEW..............................................................................................................11

HANDWHEEL..........................................................................................................11

SPEED CHANGE KNOB ........................................................................................12

EXTENSION ROLLERS ..........................................................................................12

DUST PORT............................................................................................................13

KNIFE SETTING JIG ..............................................................................................13

5. ADJUSTMENTS

OVERVIEW..............................................................................................................14

GAUGE BLOCK ......................................................................................................15

TABLE ADJUSTMENT........................................................................................15-16

KNIFE INSPECTION ..............................................................................................17

KNIFE SHARPENING ............................................................................................18

KNIFE SETTING ................................................................................................19-20

CHIP BREAKER......................................................................................................21

FEED ROLLER HEIGHT ........................................................................................22

FEED ROLLER PRESSURE ..................................................................................23

BED ROLLERS........................................................................................................24

CHIP DEFLECTOR..................................................................................................25

ANTI-KICKBACK ....................................................................................................26

BELTS ................................................................................................................26-27

GEARBOX ..............................................................................................................27

THICKNESS SCALE ..............................................................................................28

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Table Of Contents

PAGE

6. OPERATIONS

OVERVIEW..............................................................................................................29

TABLE LOCKS ........................................................................................................29

POWER FEED ........................................................................................................30

HANDWHEEL..........................................................................................................30

DEPTH LIMITER ....................................................................................................30

TEST RUN ..............................................................................................................31

WOOD SPECIES ....................................................................................................31

WOOD CHARACTERISTICS ..................................................................................32

7. MAINTENANCE

GENERAL ................................................................................................................33

TABLE......................................................................................................................33

KNIVES ....................................................................................................................33

LUBRICATION....................................................................................................34-35

8. CLOSURE ....................................................................................................................36

TROUBLESHOOTING..............................................................................................................37

ADJUSTMENT BLOCK PATTERN..........................................................................................38

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Safety Instructions For Power Tools

SECTION 1: SAFETY

5. KEEP CHILDREN AND VISITORS AW AY.

All children and visitors should be kept a safe distance from work area.

6. MAKE WORK SHOP CHILD PROOF with padlocks, master switches, or by removing starter keys.

7. DON’T FORCE TOOL. It will do the job better and safer at the rate for which it was designed.

8. USE RIGHT TOOL. Don’t force tool or attachment to do a job for which it was not designed.

1. KEEP GUARDS IN PLACE and in working order.

2. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to

see that keys and adjusting wrenches are removed from tool before turning on.

3. KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents.

4. DON’T USE IN DANGEROUS ENVIRONMENT. Don’t use power tools in damp or

wet locations, or where any flammable or noxious fumes may exist. Keep work area well lighted.

For Your Own Safety Read Instruction

Manual Before Operating This Equipment

Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, COULD

result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, MA

Y result in minor or moderate injury. It may also be

used to alert against unsafe practices. This symbol is used to alert the user to useful information

about proper operation of the equipment.

The purpose of safety symbols is to attract your attention to possible hazar dous conditions.This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages.The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures.

NOTICE

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9. USE PROPER EXTENSION CORD. Make sure your extension cord is in good condition. Conductor size should be in accordance with the chart below.The amperage rating should be listed on the motor or tool nameplate.An undersized cord will cause a drop in line voltage resulting in loss of power and ov erheating.Your extension cord must also contain a ground wire and plug pin. Always repair or replace extension cords if they become damaged.

Minimum Gauge for Extension Cords

10. WEAR PROPER APPAREL. Do not wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Non-slip footwear is recommended.Wear protective hair covering to contain long hair.

11. ALWAYS USE SAFETY GLASSES. Also use face or dust mask if cutting operation is dusty. Everyday eyeglasses only have impact resistant lenses, they are NOT safety glasses.

12. SECURE WORK. Use clamps or a vise to

hold work when practical. It’s safer than using your hand and frees both hands to operate tool.

LENGTH

AMP RATING 25ft 50ft 100ft

0-6 18 16 16 7-10 18 16 14 11-12 16 16 14 13-16 14 12 12 17-20 12 12 10 21-30 10 10 No

Safety Instructions For Power Tools

13. DON’T OVERREA CH.Keep proper footing

and balance at all times.

14. MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories.

15. DISCONNECT TOOLS before servicing and changing accessories, such as blades, bits, cutters, and the like.

16. REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure switch is in off

position before plugging in.

17. USE RECOMMENDED ACCESSORIES.

Consult the owner’s manual for recommended accessories. The use of improper accessories may cause risk of injury.

18. CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.

19. NEVER LEAVE TOOL RUNNING UNATTENDED.TURN POWER OFF. Don’t leave

tool until it comes to a complete stop.

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Additional Safety Instructions For Planers

No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first,as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in serious personal injury, damage to equipment or poor work results.

Like all power tools, there is danger associated with the Model G1021Z 15" Planer.Use the tool with respect and caution to lessen the possibility of mechanical damage or operator injury. If normal safety precautions are overlooked or ignored. Serious personal injury may occur.

1. Ensure that the machine sits firmly on the

floor before use. Any “wobbles” must be corrected by shimming or blocking before operation.

2. This machine is not designed to process any other material except wood.

3. Never position fingers or thumbs near the infeed roller.

4. Long stock should always be fully supported by some type of support fixture.

5. Do not operate planer with dull or damaged knives.

6. Ensure that the planer is properly adjusted before using.

7. Do not remove excessive amounts of wood in a single pass.

8. Inspect your stock before planing. Reject stock with defects and foreign material.

9. Do not attempt to remove jams until power is disconnected and all moving parts have come to a complete stop.

10. Provide adequate infeed and outfeed space for operating the planer.

11. Do not plane wood less than 12" long and

⁄4" thick.

12. Do not plane lumber with loose knots or knots that may become loose during planing.

Operation of this equipment has the potential to propel debris into the air which can cause eye injury. Always wear safety glasses or goggles when operating equipment. Everyday glasses or reading glasses only have impact resistant lenses, they are not safety glasses. Be certain the safety glasses you wear meet the appropriate standards of the American National Standards Institute (ANSI).

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220V Operation

SECTION 2: CIRCUIT REQUIREMENTS

The G1021Z Planer motor is wired to operate at 220V only. A cordset without a 220V plug is included with the Model G1021Z. Plugs and receptacles can be purchased at your local hardware store or home center. Contact your local electrical contractor if uncertain about connecting to a 220V circuit.

When operating at 220V, we recommend using a NEMA-style 6-15 plug and outlet as depicted in Figure 1. You may also “hard-wire” the planer directly to your panel, provided you place a disconnect switch near the machine.Check the electrical codes in your area for specifics on wiring requirements.

Under normal load, the Model G1021Z draws about 12 amps.We recommend a 15-amp circuit or a 20-amp slow-blow fuse. A circuit rated any higher will not adequately protect the motor.

Equipment returned to us for service that shows evidence of being over-fused will be repaired or replaced totally at the customer’s expense, regardless of the present warranty status.

Fusing

We do not recommend the use of extension cords on 220V equipment. It is much better to arrange the placement of your equipment and the installed wiring to eliminate the need for extension cords. Should it be necessary to use an extension make sure the cord is rated Hard Service (grade S) or better. Refer to the chart in Section 1: Safety Instructions to determine the minimum gauge for the extension cord. The extension cord must also contain a ground wire and plug pin. Always repair or replace extension cords when they become worn or damaged.

Extension Cords

Grounding

This equipment must be grounded. Please

ensure that this machine is continuously grounded from the motor to the machine frame and then to a known ground. Verify that any existing electrical outlet and circuit you intend to plug into is actually grounded. If it is not, it will be necessary to run a separate 12 A.W.G. copper grounding wire from the outlet to a known ground.Under no circumstances should the grounding pin from any three-pronged plug be removed. Serious personal injury may

occur.

Figure 1. NEMA 6-15 220V/15A connector.

In the event of an electrical short, grounding reduces the risk of electric shock by providing a path of least resistance to disperse electric current.This tool is equipped with a power cord having an equipment-grounding conductor.The outlet must be properly installed and grounded in accordance with all local codes and ordinances.

220V/240V

15A

NEMA L6-15

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SECTION 3: GENERAL INFORMATION

To operate this, or any power tool, safely and efficiently, it is essential to become as familiar with its characteristics as possible. The time you invest before you begin to use your Model G1021Z will be time well spent. DO NOT operate this machine until you are completely familiar with the contents of this manual. Make sure you read and understand all of the safety procedures. If you do not understand something,

DO NOT operate the machine.

Commentary

We are proud to offer the Grizzly Model G1021Z 15" Planer.The Model G1021Z is part of a growing Grizzly family of fine woodworking machinery. When used according to the guidelines set forth in this manual, you can expect years of troublefree, enjoyable operation and proof of Grizzly’s commitment to customer satisfaction.

The Model G1021Z is intended for home and professional use.The G1021Z features a 3 HP, 220V single-phase motor with an easy Off magnetic power switch, jack screw and/or spring loaded knife setting, triple belt drive, large side-mounted handwheel and a solid one-piece cabinet stand.

A number of optional accessories for the Model G1021Z are availab le through the Grizzly catalog. They include a heavy-duty mobile base, roller stands, replacement knives and Planer Pal

planer jigs, which are invaluable when setting up or adjusting your planer’s cutting knives.

We are also pleased to provide this manual with the Model G1021Z. It was written to guide you through assembly, review safety considerations, and cover general operating procedures. It represents our effort to produce the best documentation possible. If you have any comments regarding this manual, please write to us at the address below:

Grizzly Industrial, Inc.

/O Technical Documentation

P.O. Box 2069

Bellingham, WA 98227-2069

Most importantly, we stand behind our machines. If you have any service questions or parts requests, please call or write us at the location listed below.

The specifications, drawings, and photographs illustrated in this manual represent the Model G1021Z as supplied when the manual was prepared. However, owing to Grizzly’s policy of continuous improvement, changes may be made at any time with no obligation on the part of Grizzly. Whenever possible, though, we send manual updates to all owners of a particular tool or machine.Should you receive one, we urge y ou to insert the new information with the old and keep it for reference.

Grizzly Industrial, Inc.

2406 Reach Road

Williamsport, PA 17701

Phone: (570) 326-3806

Fax:(800) 438-5901

E-Mail: techsupport@grizzlyindustr ial.com

Web Site: http://www.grizzly.com

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Unpacking

The planer is shipped from the factory in a carefully packed crate. If you find the machine to be damaged after you’ve signed for delivery and the truck and driver are already gone, you will need to file a freight claim with the carrier. Save the containers and all packing materials for inspection by the carrier or their agent. Without the packing materials, filing a freight claim can be difficult. If you need advice regarding this situation, please call us immediately.

The G1021Z is a heavy machine with a 540 lb. shipping weight. DO NOT over-exert yourself while unpacking or moving your machine – get assistance. In the event that your planer must be moved up or down a flight of stairs, be sure that the stairs are capable of supporting the combined weight of people and the machine. Failure to use care while assembling or moving could result in serious personal injury.

Parts Inventory

After all the parts have been removed from the container, you should have:

Planer Unit on Stand Dust Port Roller Extensions (2) Dust Port Mounting Hardware

Cap Screw M6 - 1.0 x 12 3 Lock Washer M6 3 Hex Bolts M6 - 1.0 x 12 3 Hex Nuts M6 - 1.0 3 Washers M6 6

Roller Extension Mounting Hardware Bag

Hex Bolts M8 -1.25 x 20 6 Flat Washers 8mm 6 Setscrews M8 - 1.25 x 12 6

Depth Handwheel Hardware

Handle 1 Hex Nut M10 - 1.25 1 Flat Washer 10mm 1 Scale (Hi - Lo) 1 Key 1

Knife Setting Jig

Knife Setting Jig Rod 1 Knife Setting Jig Brackets 2 E-clips 4

Tool Kit

Allen

Wrench 3mm 1

Allen

Wrench 4mm 1

Allen

Wrench 5mm 1

Allen

Wrench 6mm 1 Open End Wrench 8-10mm 1 Open End Wrench 12-14mm 1

In the event that an y parts are missing, we will be happy to replace them. Contact our Customer Service number for assistance. If any non-proprietary parts such as nuts, bolts or washers are missing, we will be happy to replace these too, but for the sake of expediency, these items can be obtained at your local hardware store.

NOTICE

A full parts list and breakdown can be found toward the end of this manual. For easier assembly, or to identify missing parts, please refer to the detailed illustrations at the end of the manual.

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Clean Up

The unpainted surfaces are coated with a waxy oil to protect them from corrosion during shipment. Remove this protective coating with a solvent cleaner or citrus-based degreaser. Avoid chlorine-based solvents as they may damage painted surfaces should they come in contact. Always follow the usage instructions on the product you choose for clean up.

Follow the safety rules listed below when working with solvents.

1. Read and follow all directions and warnings on the solvent label.

2. Work only in a well ventilated area.

3. Do not work near any type of open flame (e.g., pilot lights, kerosene heaters, and so on).

4. DO NOT smoke while working with flammable material.

5. Paper towels from the cleaning pr ocess are extremely combustible. Dispose of waste towels so they do not create a fire hazard.

Site Considerations

FLOOR LOAD

Your G1021Z Planer represents a large weight load in a small footprint. Most commercial floors are suitable for the Model G1021Z. Some residential floors may require additional support to accommodate both machine and operator.

WORKING CLEARANCES

Working clearances can be thought of as the distances between machines and obstacles that allow safe operation of every machine without limitation. Consider existing and anticipated machine needs, size of material to be processed through each machine, and space for auxiliary stands and/or work tables. Also consider the relative position of each machine to one another for efficient material handling. Be sure to allow yourself sufficient room to safely run your machines in any foreseeable operation.

LIGHTING AND OUTLETS

Lighting should be bright enough to eliminate shadow and prevent eye strain.Electrical circuits should be dedicated or large enough to handle combined motor amp loads. Outlets should be located near each machine so power or extension cords are not obstructing high-traffic areas. Be sure to observe local electrical codes for proper installation of new lighting, outlets, or circuits.

Many of the solvents commonly used to clean machinery can be highly flammable, and toxic when inhaled or ingested. Always work in well-ventilated areas far from potential ignition sources when dealing with solvents. Use care when disposing of waste rags and towels to be sure they do not create fire or environmental hazards. Keep children and animals safely away when cleaning and assembling this machine.

Make your shop “child safe”. Ensure that your workplace is inaccessible to youngsters by closing and locking all entrances when you are away. Never allow visitors in your shop when assembling, adjusting or operating equipment.

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Lifting Handles

This planer is heavy and awkward to move. We recommend that you use the proper equipment to put the planer into position in your shop or on a mobile base. Lifting without proper equipment or ample assistance could result in serious injury.

Figure 2. Location of lifting handles.

SECTION 4: ASSEMBLY

Overview

The G1021Z Planer requires very little assembly when you receive it. There a just a few easy assembly steps to get the machine ready for your shop. The machine should be properly adjusted from the factory, however should you desire to check the various settings, the following section will detail the proper adjustment procedures.

This planer unit is very heavy, approximately 480 lbs.There are lifting handles which slide out of the base of the planer head (Figure 2) which can be used to move the unit.These can be used as lifting points using an overhead lift, block and tackle or a forklift, or if you have three other friends who are each willing to grab a handle!

Handwheel

The handwheel is used to raise and lower the planer table.

TO MOUNT THE HANDWHEEL:

1. The handwheel shaft is at the front right

corner of the planer. Insert the key into the keyway on the shaft, then line up the notch on the handwheel bore with the key. Slide the handwheel onto the shaft.

2. Slide the direction scale over the keyed shaft so it sits on the center face of the handwheel. See Figure 3.

3. Secure the handwheel with the 10mm -

1.25 hex nut and washer provided.

4. Attach the handle to the outer edge of the handwheel. The handle threads into the hole on the handwheel.

Figure 3. Handwheel attachment.

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Extension Rollers

Speed Change Knob

The infeed and outfeed extension rollers support the work as it goes through the machine.

TO MOUNT THE EXTENSION ROLLERS:

1. Thread three (3) 8mm setscrews into the

mounting bracket of the extension rollers. The setscrew holes are located just below the mounting holes. Just star t them into the holes for now.

2. Use three (3) hex bolts and washers to mount the extension rollers. See Figure 5. Make sure the roller assembly is oriented as shown in Figure 6.

3. Position a straightedge on the table bed, so it lays on the table and suspends over the extension rollers.See Figure 6.

Figure 5. Extension roller attachment points.

Height Adjust

Setscrew

Mounting Bolt

Figure 4. Installing speed change knob.

4. Move the edge of the mounting bracket

which is closest to the table bed up or down until the first roller is even with the straightedge. Tighten the mounting bolts just enough to hold that position. Now adjust the three setscrews until the roller which is furthest out is even with the straightedge.It may require various combinations of loosening and/or tightening the setscrews and bolts to level the extension rollers with the table.

5. Repeat steps 3-4 for the other extension roller assembly.

Figure 6. Checking extension roller height.

Thread the black plastic knob onto the speed change shaft located on the right hand side of the machine. See Figure 4. Note that speed changes should only be done with the motor running. See the Operations section.

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