• No part of this manual may be reproduced in any form by photocopy,
microfilm, xerography or any other means, or incorporated into any information retrieval system, electronic or mechanical, without the written permission of NVISION, Inc.
• The information contained in this manual is subject to change without notice or obligation.
• All title and copyrights as well as trade secret, patent and other proprietary rights in and to the
Software Product (including but not limited to any images, photographs, animations, video,
audio, music, test, and “applets” incorporated into the Software Product), the accompanying
printed materials, and any copies of the Software Product, are owned by NVISION. The Software Product is protected by copyright laws and international treaty provisions. Customer shall
not copy the printed materials accompanying the Software Product.
Notice
The software contains proprietary information of NVISION Inc.; it is provided under a license
agreement containing restrictions on use and disclosure and is also protected by copyright law.
Reverse engineering of the software is prohibited.
Due to continued product development, the accuracy of the information in this document may
change without notice. The information and intellectual property contained herein is confidential
between NVISION and the client and remains the exclusive property of NVISION. If you find any
problems in the documentation, please report them to us in writing. NVISION does not warrant that
this document is error-free.
FCC Statement
This equipment has been tested and found to comply with the limits for a Class A digital device,
pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection
against harmful interference when the equipment is operated in a commercial environment. This
equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in
accordance with the instruction manual, may cause harmful interference to radio communications.
Operation of this equipment in a residential area is likely to cause harmful interference in which
case the user will be required to correct the interference at his own expense.
Declaration of Conformance (CE)
All of the equipment described in this manual has been designed to conform with the required
safety and emissions standards of the European Community. Products tested and verified to meet
these standards are marked as required by law with the CE mark. (See Symbols and Their Mean-
ings on page v.)
iiRev 1.2 • 20 Oct 08
When shipped into member countries of the European Community, this equipment is accompanied
by authentic copies of original Declarations of Conformance on file in NVISION Broadcast Products offices in Grass Valley, California USA.
Trademarks
NVISION is a registered trademark of NVISION, Inc.
Brand and product names mentioned in this manual may be trademarks, registered trademarks or
copyrights of their respective holders. All brand and product names mentioned in this manual serve
as comments or examples and are not to be understood as advertising for the products or their manufactures.
Software License Agreement and Warranty Information
Contact NVISION for details on the software license agreement and product warranty.
Technical Support Contact Information
NVISION has made every effort to ensure that the equipment you receive is in perfect working
order and that the equipment fits your needs. In the event that problems arise that you cannot
resolve, or if there are any questions regarding this equipment or information about other products
manufactured by NVISION, please contact your local representative or contact NVISION directly
through one of the appropriate means listed here.
• Main Number: 1 (530) 265-1000
Available from 8:00 a.m. to 5:00 p.m., Monday–Friday, Pacific Time.
• Sales: 1 (530) 265-1000
• Toll Free: 1 (800) 719-1900
• Fax: 1 (530) 265-1021
•E-Mail
•E-Mail
• Website: http://www.nvision.tv
•Mail
• Shipping
—Technical Support: nvsupport@nvision.tv
—Sales: nvsales@nvision.tv
NVISION, Inc.
P.O. Box 1658
Nevada City, CA 95959, USA
NVISION, Inc.
125 Crown Point Court
Grass Valley, CA 95945, USA
NoteReturn Material Authorization (RMA) required for all returns.
NV8256-Plus Digital Video Router • User’s Guideiii
Change History
The table below lists the changes to the NV8256-Plus Digital Video Router User’s Guide.
• User’s Guide Part # UG0017-02
• Software version: -none-
Rev #DateECO #DescriptionApproved By
1.009 Apr 0712960New document. DEM/Eng
1.107 Aug 08 13430Updated Configuration chapter to reference the
1.220 Oct 0814426Removed UniConfig material. Updated formatting.
DEM/Eng
UniConfig User's Guide.
Updated specifications.
DEM
Minor corrections.
ivRev 1.2 • 20 Oct 08
Important Safeguards and Notices
This section provides important safety guidelines for operators and service personnel. Specific
warnings and cautions appear throughout the manual where they apply. Please read and follow this
important information, especially those instructions related to the risk of electric shock or injury to
persons.
WarningAny instructions in this manual that require opening the equipment cover or
enclosure are for use by qualified service personnel only. To reduce the risk of
electric shock, do not perform any service other than that contained in the
operating instructions unless you are qualified to do so.
Symbols and Their Meanings
The lightning flash with arrowhead symbol within an equilateral triangle alerts the user to the presence of dangerous voltages within the product’s enclosure that may be of sufficient magnitude to
constitute a risk of electric shock to persons.
The exclamation point within an equilateral triangle alerts the user to the presence of important
operating and maintenance/service instructions.
The Ground symbol represents a protective grounding terminal. Such a terminal must be connected
to earth ground prior to making any other connections to the equipment.
The fuse symbol indicates that the fuse referenced in the text must be replaced with one having the
ratings indicated.
The presence of this symbol in or on NVISION equipment means that it has been designed, tested
and certified as complying with applicable Underwriter’s Laboratory (USA) regulations and recommendations.
The presence of this symbol in or on NVISION equipment means that it has been designed, tested
and certified as essentially complying with all applicable European Union (CE) regulations and
recommendations.
NV8256-Plus Digital Video Router • User’s Guidev
General Warnings
A warning indicates a possible hazard to personnel which may cause injury or death. Observe the
following general warnings when using or working on this equipment:
• Heed all warnings on the unit and in the operating instructions.
• Do not use this equipment in or near water.
• This equipment is grounded through the grounding conductor of the power cord. To avoid electrical shock, plug the power cord into a properly wired receptacle before connecting the equipment inputs or outputs.
• Route power cords and other cables so they are not likely to be damaged.
• Disconnect power before cleaning the equipment. Do not use liquid or aerosol cleaners; use
only a damp cloth.
• Dangerous voltages may exist at several points in this equipment. To avoid injury, do not touch
exposed connections and components while power is on.
• Do not wear rings or wristwatches when troubleshooting high current circuits such as the power
supplies.
• To avoid fire hazard, use only the specified fuse(s) with the correct type number, voltage and
current ratings as referenced in the appropriate locations in the service instructions or on the
equipment. Always refer fuse replacements to qualified service personnel.
• To avoid explosion, do not operate this equipment in an explosive atmosphere.
• Have qualified service personnel perform safety checks after any service.
General Cautions
A caution indicates a possible hazard to equipment that could result in equipment damage. Observe
the following cautions when operating or working on this equipment:
• When installing this equipment, do not attach the power cord to building surfaces.
• To prevent damage to equipment when replacing fuses, locate and correct the problem that
caused the fuse to blow before re-applying power.
• Use only the specified replacement parts.
• Follow static precautions at all times when handling this equipment.
• This product should only be powered as described in the manual. To prevent equipment damage, select the proper line voltage on the power supply(ies) as described in the installation documentation.
• To prevent damage to the equipment, read the instructions in the equipment manual for proper
input voltage range selection.
• Appendix 9, Part Numbers
cards for the NV8256-Plus.
•An Index
, (this chapter) outlines easy ways to use this guide; provides a list of terms
, provides an introduction and general description of the router.
, provides installation and connection instructions.
, provides general operation information.
, provides maintenance information.
, provides electrical, video, audio, mechanical, and environmental
, is a glossary.
, presents a list of part numbers for NVISION cables, connectors and
is also provided for your reference.
The PDF Document
This guide is provided in PDF format, allowing you to use Acrobat’s “bookmarks” to navigate to
any desired location. You can also print a hardcopy. Please note:
• Use the Table of Contents or the bookmarks page to jump to any desired section.
• Many hyperlinks are provided within the chapters.
• Use the Index to jump to specific topics within a chapter. Each page number in the index is a
hyperlink.
• Use Acrobat’s ‘Go to Previous View’ and ‘Go to Next View’ buttons to retrace your complete
navigational path.
NV8256-Plus Digital Video Router • User’s Guide1
1. Preface
• Use the ‘First Page’, ‘Previous Page’, and ‘Next Page’, and ‘Last Page’ buttons to go to the
first, previous, next, or last page within a PDF file.
NoteTo display the navigation buttons, right-click the Tool Bar area, and check ‘Naviga-
tion’.
• Use Acrobat’s extensive search capabilities, such as the ‘Find’ tool and ‘Search’ tool to perform
comprehensive searches as required.
Terms, Conventions and Abbreviations
The following conventions are used throughout this guide:
• The symbol
• Notes, Cautions and Important messages are presented in note boxes.
• Entries written in bold-face or capital letters denote physical control panel buttons or GUI buttons.
•Click
• Press the
• Entries in single quotes denote a field name, tab name or label.
• The AES reference connection is labeled ‘AES REF 1’.
S denotes either an example or a special message.
Apply to ...
SRC 12 button.
Terms, Conventions and Abbreviations
2Rev 1.2 • 20 Oct 08
2. Introduction
Chapter 2 provides an introduction to the NV8256-Plus Digital Video Router. It presents the following topics:
• Product Summary
• Signal Rates Supported
• Switching Configurations
• Power Supply
• Module Slots and Rear Connections
• Active Cards
• Frame Expansion
Product Summary
The NV8256-Plus manages standard-definition (SD), high-definition (HD) and 3.0 Gb/s (“3Gig”)
signal routing. See Signal Rates Supported
SD, HD and 3.0 Gb/s signals combined. Support for SD and HD is called Super Wide Band (SWB).
Support for SD, HD, and 3.0
on page 4. The routers can manage SD separately, or
Gb/s is called “3Gig.”
The NV8256-Plus is a robust system capable of supporting signal rate of 10
This enables you to invest in a single router to meet current routing needs and potential future
growth as industry standards evolve.
The router features a flexible I/O design enabling the implementation of a wide range of configurations. A single NV8256-Plus can manage up to 256 inputs and 256 outputs. Using expansion ports,
two routers can be connected together to manage up to 512 inputs and 512 outputs. Within one
router, or between two connected routers, configurations can start at 16 inputs and 16 outputs,
increasing in increments of 16, up to 256 per router. Because inputs and outputs are independent,
configurations are based on 16, but do not have to be squared (i.e., 256×256, 512×512). For example, if using the NV8256-Plus as a standalone router, switching configurations of 16 inputs and 256
outputs, 32 inputs and 256 outputs, 256 inputs and 48 outputs, and so on are valid. Similarly, if two
routers are connected together, non-square configurations of inputs and outputs can be created,
increasing in increments of 16 up to a maximum of 512 inputs and 512 outputs.
In addition, the NV8256-Plus features conversion of video signals from analog composite to SD
and SD to analog composite.
Mb/s up to 3.0Gb/s.
Frame Rack
The NV8256-Plus mounts in a rack with minimum dimensions of 22RU high by 19″ wide by 18″
deep. When placing the rack in your facility, be sure to leave enough space for air flow through the
NV8256-Plus Digital Video Router • User’s Guide3
2. Introduction
front of the router and within easy access of an AC power source. For installation instructions, see
Rack Mount
on page 27.
Cooling
The router has a fan tray housing three fans. The fan tray is located at the top of the chassis and
accessed from the front of the frame. The fans draw cooling air from the front of the router, through
the door, and exhaust it through the rear of the frame. The router must have the door correctly
installed and closed for proper airflow through the chassis.
CautionIf airflow is impeded, overheating may occur.
There are three removable air filters: two are located on the inside of the door assembly and one
inside the router. It is recommended that you perform regular maintenance on the fan tray and filters. For more information, see Maintenance
Signal Rates Supported
Signal Rates Supported
on page 59.
The NV8256-Plus supports SD, HD, 3Gig and analog composite video signals. Incoming analog
signals are converted to digital format for internal routing. Outgoing SD signals can be converted to
analog composite for distribution.
The following table lists the SMPTE standard and rates for SD, HD and 3Gig signals, and for analog-to-digital and digital-to-analog conversion. Each signal type is managed by a specific input or
output card (circuit board). For a description of each card and corresponding card part number, see
Input Cards
Typ eSMPTERe-clock AtPass Through
Standard Definition
(SD)
Super Wide Band
(SD and HD combined)
3Gig (SD, HD and
3.0
Gb/s combined)
Analog-to-SD
(analog to SD-SDI)
SD-to-Analog
(SD-SDI to analog)
(page 15) and Output Cards (page 15).
259M
344M
259M
344M
292M
259M
292M
424M
Input: PAL or NTSC analog composite video
Converted to: SMPTE 259M-C, (4:2:2),
Input: SMPTE 259M-C, (4:2:2), 270Mb/s
Converted to: PAL or NTSC analog composite video
143, 177, 270, 360 and 540Mb/s10Mb/s to 540Mb/s
143, 177, 270, 360 and
540
Mb/s; 1.483 and 1.485Gb/s
270, 1.483, 1.485, 2.966 and
2.970
Gb/s
10Mb/s to 1.5Gb/s
10Mb/s to 3.0Gb/s
270Mb/s
Switching Configurations
The NV8256-Plus is designed to be highly flexible, enabling the creation of a variety of configurations for managing incoming and outgoing signals. A single router can manage a maximum of
256 inputs and 256 outputs. By connecting two routers together, the number of signals managed
4Rev 1.2 • 20 Oct 08
2. Introduction
can be doubled to a maximum of 512 inputs and 512 outputs. Each input card and output card manage 16 signals each. This means that switching configurations can be based on 16, increasing in
increments of 16, up to the maximum number of inputs and outputs allowed. Each switching configuration is created by installing crosspoint cards, input cards, and output cards in specific slots on
each router.
Crosspoint Card Slots and Managed Signals
The crosspoint card manages signal switching with each card managing up to 256 inputs and outputs. The router frame has three slots for housing crosspoint cards. (See Figure 2-2 on page 8.)
Depending on the slot in which it is installed, the crosspoint card performs different switching functions. Slots are listed by location when facing the front of the router, as follows:
•Left Slot
•Center Slot
• Right Slot
Switching Configurations
—Manages all inputs and outputs for the local router (inputs 1–256).
—An optional crosspoint card can be installed for redundancy as a backup for
another crosspoint card. The crosspoint card can take over active control from the crosspoint
card installed in the left slot or right slot, but not both. For more information, see Setting
Redundant Crosspoint Card Switching on page 54.
—Manages all signals received through the expansion connections. The crosspoint
card receives signals from a second, connected router (inputs 257–512) and sends the signals to
local outputs 1–256.
Because the crosspoint cards installed in a specific slot manage specific outputs, depending on your
configuration, not all crosspoint cards may need to be installed. For example, if only outputs
1–256 have output cards, then a crosspoint card is only required in the left slot. The right slot can
remain empty. The middle slot is optional.
For more information on inputs and outputs and assigned numbers, see Slots and Corresponding
Signal Numbers on page 9.
Combining Input Cards and Output Cards
When connecting two routers together, different combinations of input cards and output cards can
be installed to meet switching configuration needs while minimizing cost. ‘Standard’ input cards
receive signals from the router’s local input connections and from a second, connected router
through expansion cables. ‘Filler’ input cards receive signals only from expansion cables when two
routers are connected together, but not local inputs. Because filler cards perform less signal processing, they are less expansive then standard input cards. If a switching configuration requires two
routers, but local inputs to only one of the two routers, filler cards can be used in the router not
receiving local inputs.
Output cards manage outgoing signals. If a router is only used for receiving incoming signals, such
as in a 512 inputs and 256 outputs configuration, output cards are not needed on both routers. Output cards are only required on routers distributing outgoing signals through local coaxial connectors.
Examples of Switching Configurations
The following table lists possible switching configurations when two routers are connected
together. For each configuration, the table lists in which slot crosspoint cards are installed, on
which router, what type of input card is used, and if the router requires output cards. For a descrip-
NV8256-Plus Digital Video Router • User’s Guide5
2. Introduction
tion of each type of card, see Active Cards on page 15. The two connected routers are listed as
Router 1 and Router 2. Although the examples list a full complement of input cards, the number of
cards installed depends on the number of inputs and outputs being managed by a specific switching
configuration. The optional, redundant crosspoint card (installed in the center crosspoint card slot)
is not included in the following examples. Only required crosspoint cards are listed.
Inputs ×
Outputs
256×25611LeftStandardRouter 1
256×51222Router 1: Left
512×256 22Router 1: Left, Right
512×512 24Router 1: Left, Right
Number of
Frames
Number of
Crosspoint
Cards
Crosspoint
Card Slot
Router 2: Right
Router 2: None
Router 2: Left, Right
Type of
Input Card
Router 1: Standard
Router 2: Filler
Router 1: Standard
Router 2: Standard
Router 1: Standard
Router 2: Standard
Power Supply
Output Cards
in Router
Router 1,
Router 2
Only on
Router 1
Router 1,
Router 2
Power Supply
The power supply for the NV8256-Plus is an external, separate frame, the NV6257. The NV6257
uses the NVISION PS6000 series power supply module. The NV8256-Plus router requires four
PS6000 power supply modules. For redundancy, an additional four PS6000 modules can be
installed. The NV6257 can house a total of four primary and four redundant PS6000 power supply
modules. This means that one NV6257 power supply frame can power one NV8256-Plus router
frame.
The PS6000 power supply module accepts a wide range of AC input voltages and produces five
+48 VDC outputs. The power supply automatically senses the AC input voltage (90–130 and 180–
250 VAC) and adjusts to maintain a relatively constant DC output; no voltage selection is required.
The five regulated outputs are directed to modules in the router where on-board regulators produce
the DC voltages required by the local circuits. Each +48VDC output powers one of the five green
LEDs and output test points located on the front of the power supply. Under normal operation, all
five LEDs are lit. For more information, see Indicator LEDs
Figure 2-1 shows the power supply architecture.
90130VAC or
180250VAC In
AC Input, Fuse,
Rectifiers, and Filter
Power Sense
and Limiting
Power Factor
Correction
on page 60.
+48VDC
Regulators (×5)
+48VDC
Out (×5)
Figure 2-1. PS6000 Power Supply Module Diagram
For information on making power supply connections, see Making Power Connections on page 28.
6Rev 1.2 • 20 Oct 08
2. Introduction
Fuses
Fuses for AC power inputs are located on the PS6000 power supply modules. When an NV6257 is
ordered, fuses appropriate for line voltage in use at the country of destination are installed on the
PS6000 power supply modules. Be sure to check the fuse ratings for compliance with specific
requirements in your area. A 7.5 A fuse is required for 90–130 VAC applications. For 180–250 VAC
operation, a 3.75 A fuse is required. For information on replacing fuses, see Fuse Replacement
page 59.
Cooling
There are four low-speed fans located along the front edge of each PS6000 power supply module.
Each fan pulls a small quantity of air across the internal heat sinks. An additional fan on the
NV6257 frame also provides cooling and is serviceable.
Module Slots and Rear Connections
The NV8256-Plus has slots for input, output, monitor, control and crosspoint cards. Cards are
installed in slots from the front of the router frame. The rear of the router is a solid backplate containing connections for receiving and distributing signals and connecting to system functions, such
as a control system, alarms or references.
Module Slots and Rear Connections
on
Front Slots
Figure 2-2 on page 8 shows the front of the NV8256-Plus with the door removed. From this view,
in the slots that do not have an active card installed (right-hand side), the backside of the backplate
and the motherboard connections are visible. The router features 16 upper bay slots for output cards
and 16 lower bay slots for input cards. In the center of the router are three vertical slots for crosspoint cards. Above the crosspoint card slots is the monitor card slot. Near the bottom of the router
frame are two horizontal slots for the control cards. For more information on each type of card, see
Active Cards
on page 15.
NV8256-Plus Digital Video Router • User’s Guide7
2. Introduction
From this view, the fan tray at the very top of the router chassis is also visible. For more information on frame cooling, see Cooling
Fan Tray
Monitor
Card Slot
(1)
Output
Cards (8)
Crosspoint
Cards (3)
Module Slots and Rear Connections
on page 4.
Output Card
Slots (8)
1 - 128
Input
Cards (8)
Router Control Cards (2)
Figure 2-2. NV8256-Plus Router with Door Removed (Front View)
Input Card
Slots (8)
8Rev 1.2 • 20 Oct 08
2. Introduction
Slots and Corresponding Signal Numbers
12
13128
FAN
MONITOR
Module Slots and Rear Connections
Each input card slot and output card
slot, and the card it holds, receives or
distributes signals through 16 BNC
connectors. Each signal is assigned a
number that corresponds to the physical input or output connection. The
numbers correspond to the slot in
which an input card or output card is
installed. This means that input slot 1
corresponds to inputs 1–16, input slot
2 corresponds to inputs 17–32, and so
on, up to 256, as shown in Figure 2-3.
OUTPUTS 116
OUTPUTS 3348
OUTPUTS 1732
INPUTS 3348
INPUTS 1732
INPUTS 116
OUTPUTS 971
OUTPUTS 8196
OUTPUTS 6580
OUTPUTS 4964
12
INPUTS 971
INPUTS 8196
INPUTS 6580
INPUTS 4964
OUTPUTS 1
CROSSPOINT INPUTS 1-256
CROSSPOINT (REDUNDANT)
13128
INPUTS 1
Control Card Primary
Control Card Secondary
OUTPUTS 161-176
OUTPUTS 145-160
OUTPUTS 129-144
CROSSPOINT INPUTS 257-512
INPUTS 161176
INPUTS 145160
INPUTS 129144
OUTPUTS 241-256
OUTPUTS 225-240
OUTPUTS 209-224
OUTPUTS 193-208
OUTPUTS 177-192
INPUTS 241256
INPUTS 225240
INPUTS 209224
INPUTS 193208
INPUTS 177192
Figure 2-3. Inputs and Outputs, Numbers Assigned (Front View)
Output slots are similarly numbered,
such that output slot 1 corresponds to
outputs 1–16, output slot 2 corresponds to outputs 17–32, and so on,
up to 256, as shown in Figure 2-3.
Similarly, the location of an input card
or output card in the router frame
determines the inputs and outputs
managed by that card. For example,
an input card located in slot 1 manages inputs 1–16. An input card
located in input slot 2 manages inputs
17–32, and so on.
If the NV8256-Plus router is used as a standalone router, up to 256 incoming signals can be
received and up to 256 outgoing signals distributed. The crosspoint card installed in the left crosspoint card slot manages inputs 1–256. If two NV8256-Plus routers are connected together, signals
coming into one router can be sent to a second, connected router. This can double the number of
signals managed by the two routers to a maximum of 512 inputs and 512 outputs. The crosspoint
card installed in the right crosspoint card slot manages inputs from the second router: 257–512.
A crosspoint card installed in the middle slot acts as a redundant crosspoint card for fail-over. For
more information on crosspoint cards, see Crosspoint Card Slots and Managed Signals
For information on installing cards in modules slots, see Installing Active Cards
NV8256-Plus Digital Video Router • User’s Guide9
on page 5.
on page 32.
2. Introduction
Rear Connections
The rear of the NV8256-Plus (Figure 2-4 on page 10) features a backplate containing BNC connections: 256 for receiving signals and 256 for distributing signals. These connections are passive and
pass the signals through to active, receiving connections on the input cards and output cards.
An additional set of four BNC connections, located in the upper, center area of the frame, send signals to the monitor card. In the lower region of the frame are connections for system and power
functions, as shown in Figure 2-5 on page 11. In the center of the frame are connections for expansion cables used to send signals between two connected NV8256-Plus router frames. In Figure 2-4
on page 10, the expansion connections are shown with the cover plates still on.
Fan Exhaust
Monitor
Connectors
Module Slots and Rear Connections
Power Conn. 1
Power Supply
Monitor
Connectors
Expansion
Connectors
Connectors
System
Connectors
Figure 2-4. NV8256-Plus Router (Rear View)
Output
(128)
Input
(128)
Power Conn. 2
Remote Redundant
Crosspoint Control
Output
Connectors
(128)
Input
Connectors
(128)
Ground Lug
System Connections
The NV8256-Plus features connections for managing system functions, located on the rear of the
router. These connections enable you to connect to:
• A router control system using either serial, Ethernet, or GSC Node Bus connectors.
• A stable source of video signal for reference purposes.
• The UniConfig application, installed on a PC, used to perform configuration tasks.
10Rev 1.2 • 20 Oct 08
2. Introduction
• The system alarm that sends notification of a system failure, such as a fan or power supply mal-
Figure 2-5 shows the system connections. AES3 and Time Code references are not supported at this
time and not discussed in this manual.
Figure 2-5. System and Power Connections for the NV8256Plus (Rear View)
Router Control System Connections
Router control systems are usually run on a separate unit (e.g., PC), which is then connected to the
router. The NV8256-Plus provides three different methods for connecting the router to a router control system: serial, Ethernet or GSC Node Bus. The router control system determines which connection is used. For example, to connect to the NVISION NV9000 control system an Ethernet
connection is preferred.
function.
CTRL 1CTRL 2DIAG
CTRL 1CTRL 2DIAG
SECONDARY
CONTROL
PRIMARY
CONTROL
AES
REF 1
AES
REF 2
Module Slots and Rear Connections
SEC
PRI
CTRL
10 B 2
10/100 BT
LOOP
THRU
CTRL
10 B 2
10/100 BT
NVISION
AUX BUS
LOOPLOOP LOOP
VIDEO
REF 1
VIDEO
REF 2
ALARMS
TIME
CODE
Serial Control Connections
The NV8256-Plus has four serial ports, as shown in Figure 2-6 on page 11. The ports are divided
into two sets, one primary (‘PRIMARY CONTROL’) and one secondary (‘SECONDARY CONTROL’). Primary control is the connection to the primary control card. Secondary control is the
connection to the secondary (optional for redundancy) control card. Each set is further divided into
connections that correspond to router control systems: ‘CTRL 1’ corresponds to the primary control system and ‘CTRL 2’ corresponds to an alternate control system. Using ‘CTRL 2’ connections,
you can connect to an alternate control system (i.e., backup system) or set up dual control, if
desired. For installation instructions, see Serial Control Connections
on page 38.
Serial control ports implement SMPTE 207M tributary.
Serial Connections to Control System
CTRL 1CTRL 2DIAG
CTRL 1CTRL 2DIAG
SECONDARY
CONTROL
PRIMARY
CONTROL
AES
REF 1
AES
REF 2
PRI
CTRL
10 B 2
10/100 BT
LOOP
THRU
CTRL
10 B 2
10/100 BT
VIDEO
NVISION
REF 1
AUX BUS
LOOPLOOP LOOP
VIDEO
REF 2
ALARMS
TIME
CODE
SEC
Figure 2-6. Serial Connections to Router Control System (Rear View)
Ethernet Control Connections
The NV8256-Plus has two Ethernet ports, as shown in Figure 2-7. The ports are divided into two
sets, one primary (‘PRI CTRL’) and one secondary (‘SEC CTRL’). Primary control is the connection to the primary control card. Secondary control is the connection to the secondary (optional for
redundancy) control card. Each port connects the local router to the control system. Unlike serial
connections, there are no connections to alternate router control systems because you can connect
NV8256-Plus Digital Video Router • User’s Guide11
2. Introduction
to alternate control systems using the same Ethernet connection via a network. For installation
instructions, see Ethernet Control Connections
Figure 2-7. Ethernet Connections to Router Control System (Rear View)
GSC Node Bus Control Connections
Some third-party router control systems require a GSC Node Bus connection. The GSC Node Bus
connection is located on the rear of the router, as shown in Figure 2-8. The NV8256-Plus has one
GSC Node Bus connection, labeled ‘NVISION AUX BUS’. The connection is shared by both the
primary and secondary control card. To use the GSC Node Bus connection, an optional module
must be installed on each control card. For details, contact NVISION. For contact information, see
page iii. For installation instructions, see GSC Node Bus Control Connections
Figure 2-8. GSC Node Bus Connections to Router Control System (Rear View)
CTRL 1CTRL 2DIAG
CTRL 1CTRL 2DIAG
CTRL 1CTRL 2DIAG
CTRL 1CTRL 2DIAG
SECONDARY
CONTROL
PRIMARY
CONTROL
SECONDARY
CONTROL
PRIMARY
CONTROL
on page 39.
AES
AES
REF 1
REF 2
Ethernet Connections
to Control System
AES
AES
REF 1
REF 2
Module Slots and Rear Connections
SEC
PRI
CTRL
10 B 2
10/100 BT
LOOP
THRU
CTRL
10 B 2
10/100 BT
NVISION
AUX BUS
LOOPLOOP LOOP
VIDEO
REF 1
VIDEO
REF 2
ALARMS
on page 40.
SEC
PRI
CTRL
10 B 2
10/100 BT
LOOP
THRU
CTRL
10 B 2
10/100 BT
NVISION
AUX BUS
LOOPLOOP LOOP
“Node Bus” Connections
to Control System
VIDEO
REF 1
VIDEO
REF 2
ALARMS
TIME
CODE
TIME
CODE
Diagnostic
The diagnostic connections enable the NV8256-Plus to communicate with the UniConfig application. UniConfig runs on a PC separate from the router and is used to perform system setup tasks,
and configure and monitor the router. For information about using UniConfig, see the UniConfig User’s Guide.
Diagnostic connections connect the router to the PC running the UniConfig application. There are
two types of diagnostic connections: temporary and permanent. A temporary diagnostic serial connection is located on the front of each control card. Permanent diagnostic connections are located
on the rear of the router, labeled ‘DIAG’, as shown in Figure 2-9. There are two permanent ‘DIAG’
ports, one primary (‘PRIMARY CONTROL’) and one secondary (‘SECONDARY CONTROL’).
The primary control connects to the primary control card. The secondary control connects to the
secondary (optional for redundancy) control card.
12Rev 1.2 • 20 Oct 08
2. Introduction
For instructions on making temporary or permanent diagnostic connections, see Making Diagnostic
In order to manage two connected NV8256-Plus routers, router control system expansion connections need to be connected between the routers. Router control expansion system connections are
located on the rear of the router, as shown in Figure 2-10.
When making router control system connections, only one router is connected directly to the router
control system. This router acts as the primary router. When making router control system expansion connections, connections from the remaining router, the secondary router, are made to the pri-mary router. This enables the router control system to communicate with both routers through the
primary router.
CTRL 1CTRL 2DIAG
CTRL 1CTRL 2DIAG
Diagnostic
Connections
SECONDARY
CONTROL
PRIMARY
CONTROL
AES
REF 1
AES
REF 2
Module Slots and Rear Connections
SEC
PRI
CTRL
10 B 2
10/100 BT
LOOP
THRU
CTRL
10 B 2
10/100 BT
NVISION
AUX BUS
LOOPLOOP LOOP
VIDEO
REF 1
VIDEO
REF 2
ALARMS
TIME
CODE
For instructions on making control system expansion connections, see Control System Expansion
Connections on page 41.
Expansion Connections
to Control System
CTRL 1CTRL 2DIAG
CTRL 1CTRL 2DIAG
SECONDARY
CONTROL
PRIMARY
CONTROL
AES
REF 1
AES
REF 2
PRI
CTRL
10 B 2
10/100 BT
LOOP
THRU
CTRL
10 B 2
10/100 BT
VIDEO
NVISION
REF 1
AUX BUS
LOOPLOOP LOOP
VIDEO
REF 2
ALARMS
TIME
CODE
SEC
Figure 2-10. Router Control System Expansion Connections (Rear View)
Video Reference
The NV8256-Plus provides timing reference connections for video signals, labeled ‘VIDEO REF
1’ and ‘VIDEO REF 2’, as shown in Figure 2-11. Located on the rear of the router, these connections provide a reference input for determining the router’s video frame switch point. The video reference connections require a stable source of PAL, NTSC or tri-level sync.
If a video reference is present, signals switch at the defined frame and line switch points. If a video
reference is not present, the router still performs the switch, but to an internal reference. If a video
reference is not connected, the control card displays a lit red LED. (See Indicator LEDs
page 60.) For instructions on making video reference connections, see Making Video Reference
Connections on page 45.
on
Redundant and Dual References
There are two video reference connections. The same reference can be used for both connections or
a different reference for each connection. When using the same, or “redundant,” references for both
NV8256-Plus Digital Video Router • User’s Guide13
2. Introduction
connections, if one reference fails, the control card fails-over to the redundant reference. When
using different references, or “dual” references, switch takes can occur based on one or the other
reference. For example, ‘VIDEO REF 1’ uses NTSC as a reference and ‘VIDEO REF 2’ uses PAL
as a reference. Using UniConfig, the type of setting is selected: redundant or dual, and if dual,
which outputs reference which video reference on an output by output basis.
Figure 2-11. Connections to Video References (Rear View)
Alarm
The NV8256-Plus provides system alarms that send notification of a malfunction, such as when a
fan or power supply is not functioning properly. Alarms can be connected to indicators that display
visual signals when an alarm is activated. The NV6257 (power supply) and the NV8256-Plus each
have alarm connections that can be connected to external indicator. Creation of an external indicator is outside the scope of this manual. However, basic instructions on wiring the alarm connection
for external monitoring is provided. See Alarm Indicator Equipment
CTRL 1CTRL 2DIAG
CTRL 1CTRL 2DIAG
SECONDARY
CONTROL
PRIMARY
CONTROL
AES
REF 1
AES
REF 2
Module Slots and Rear Connections
SEC
PRI
CTRL
10 B 2
10/100 BT
LOOP
THRU
CTRL
10 B 2
10/100 BT
NVISION
AUX BUS
LOOPLOOP LOOP
VIDEO
REF 1
VIDEO
REF 2
ALARMS
Video Reference
Connections
on page 49.
TIME
CODE
In addition to an alarm connection, the NV8256-Plus can be connected to a router control system
that receives status information from the router’s control card(s). See Making Router Control Sys-
tem Connections on page 37. The control card reads the status of NV6257’s power supply and fans
through the ‘Power Supply Monitors’ connection. (See Power Supply
on page 6.) In addition, the
control card monitors the router’s power supply, fans, and video reference connections. Both
NV6257 and router information is sent to the control system and is viewable using UniConfig.
A SNMP agent can be installed on the router control system (i.e., NVISION NV9000) to communicate system status information to a SNMP manager. Installation of SNMP agents and use of SNMP
managers is outside the scope of this User’s Guide.
The alarm connection is labeled ‘ALARM’ and is located on the rear of the router, as shown in
Figure 2-12. For instructions on making alarm connections, see Making Alarm Connections
on
page 48.
SEC
CTRL 1CTRL 2DIAG
CTRL 1CTRL 2DIAG
SECONDARY
CONTROL
PRIMARY
CONTROL
Figure 2-12. Alarm Connection (Rear View)
AES
REF 1
AES
REF 2
PRI
CTRL
10 B 2
10/100 BT
LOOP
THRU
CTRL
10 B 2
10/100 BT
VIDEO
NVISION
REF 1
AUX BUS
LOOPLOOP LOOP
VIDEO
ALARMS
REF 2
System Alarm
Connections
TIME
CODE
14Rev 1.2 • 20 Oct 08
2. Introduction
Active Cards
The NV8256-Plus features several active cards that manage incoming signals, process commands
from the control system, perform signal switching, and distribute outgoing signals. Each card slides
into a card guide and has a lever that holds the card in place and aids card ejection.
There are:
• 2 control cards – one primary, one secondary (optional for redundancy)
• Up to 16 input cards – SD, SWB, 3Gig signals or analog-to-SD conversion.
• Up to 16 output cards – SD, SWB, 3Gig signals or SD-to-analog conversion.
• Up to 3 crosspoint cards – one primary, one optional for redundancy, and one for expansion.
• 1 monitor card (optional)
Each card and function is described in the following section. For information on installing cards,
see Installing Active Cards
NoteAll crosspoint cards in this section are referred to by the slot in which the card is
Active Cards
on page 32.
installed—left, middle or right—when facing the front of the router with the door
open.
Control Cards
The router has two control cards (EM0374), one primary and one secondary used for standby
(optional for redundancy). Each card receives commands from the router control system, and in
turn, controls the input, output, crosspoint and monitor cards. Only one control card is active at a
time, with the active card updating the stand-by card.
The control card includes a status reporting circuit. Four LEDs on the front of the control card indicate the card’s status: low battery (Red), alarm (Red), active (Amber) and “healthy” (Green). For
more information, see Indicator LEDs
on page 60.
Input Cards
The router frame can house up to 16 input cards, each processing up to 16 signals. Input cards
receive incoming signals through coaxial connectors or through expansion connectors when two
routers are connected together. There are three categories of input cards: Standard, filler, and analog-to-SD. The standard input card manages incoming signals from the coaxial connections and
from the expansion connections when two routers are connected. The filler input card manages
incoming signals only from the expansion connections when two routers are connected. Both standard and filler input cards can manage SD, SWB or 3Gig signals. Analog-to-SD input cards convert
incoming analog composite video signals to SD. Different categories of input cards can be intermixed in a single frame to meet specific switching configuration needs. For more information on
switching configurations, see Switching Configurations
The following is a list of the different input cards available. Each card is listed by the function it
performs (category)
—standard, filler or analog-to-SD—and the type of signal it manages—SD,
on page 4.
NV8256-Plus Digital Video Router • User’s Guide15
2. Introduction
SWB, 3Gig or analog. For your convenience, the part number for each card has been included. For
a detailed description of a card’s function, see Input Card Functions
Active Cards
on page 16.
Input Card
Category
StandardSD259M
StandardSWB259M
FillerSWB259M
Standard3Gig259M
Filler3Gig259M
Analog-to-SDInput: PAL or NTSC analog composite video
Signal Type
Converted to: SMPTE 259M-C, (4:2:2), 270 Mb/s
Standard
(SMPTE)
344M
344M
292M
344M
292M
292M
424M
292M
424M
RatesPart Number
< 546 Mb/sEM0449
≤ 1.5
Gb/sEM0437
≤ 1.5 Gb/sEM0437-50
≤ 3.0Gb/sEM0619
≤ 3.0Gb/sEM0619-50
EM0451
Status Reporting
All input cards feature a circuit that performs status reporting and drives the card’s functions. Two
LEDs on the front of the input card indicate the card’s status: alarm (Red), power good (Green).
Three additional LEDs situated further back on the card indicate if software is loaded (Amber), if
there is good communication with the control card (Green) or bad communication with the control
card (Red). For more information, see Indicator LEDs
on page 60.
Input Card Functions
Input cards process up to 16 incoming signals. The functions of each type of card are described in
the following sections. Inputs cards are organized by category
—standard, filler or analog-to-SD.
Standard Input Cards
A standard input card manages either SD (EM0449), SWB (EM0437) or 3Gig (EM0619) incoming
signals from local coaxial connectors and from expansion connectors when two routers are connected together.
Each card receives 16 signals from the local coaxial connectors. Each of the 16 inputs is forwarded
to one of 16 cable equalizers. The equalizers equalize the signal and distribute three copies of the
signal. One copy is sent to a buffer and then the motherboard, which forwards the signal to the crosspoint card in the left slot (inputs 1–256). The second copy is sent to a cable driver and then the
motherboard, which forwards the signal to the expansion connectors. When two routers are connected together, the expansion connectors feed local signals to the second router. The third copy is
sent to a 2×1 MUX which selects a signal to send to the motherboard, which forwards the signal to
the crosspoint card in the middle slot (redundant crosspoint). For more information on each crosspoint card and crosspoint card slot functions, see Crosspoint Cards
If two routers are connected together, the standard input card also receives 16 inputs from the
expansion connections. Each input is forwarded to one of 16 cable receivers, which create two cop-
16Rev 1.2 • 20 Oct 08
on page 18.
2. Introduction
ies of the signal. One copy is sent to a 2×1 MUX and then a buffer. The buffer forwards the signal
to the motherboard, which sends the signal to the crosspoint card in the middle slot (redundant crosspoint). The other copy is sent to a buffer and then the motherboard, which forwards the signal to
the crosspoint card in the right slot (inputs 257–512).
Figure 2-13 shows the signal flow for a standard input card.
Active Cards
Inputs
from
coaxial
connectors
(16)
Inputs
from
Expansion
Connectors
(16)
Figure 2-13. Standard Input Card Block Diagram
Cable
Equalizer
Cable
Receiver
Buffer
Cable
Driver
2x1
Mux
Buffer
Motherboard
Motherboard
Buffer
Motherboard
Crosspoint
LEFT
Expansion
Connectors
Motherboard
Connector
Crosspoint
RIGHT
Crosspoint
MIDDLE
Standard output cards on the local router and standard output cards on a second connected router
“mirror” each other, performing identical tasks.
Filler Input Cards
A filler input card manages SWB (EM0437-50) or 3Gig (EM0619-50) incoming signals from expansion connectors when two routers are connected together. Filler input cards receive signals only
through the expansion connections and not through the coaxial connections.
The filler input card receives 16 inputs from the expansion connectors. Each input is forwarded to
one of 16 cable receivers, which creates two copies of the signal. Both copies are sent to a buffer
and then the motherboard. The motherboard forwards one copy to the crosspoint card in the middle
slot (redundant crosspoint) and one copy to the crosspoint card in the right slot (inputs 257–512).
Figure 2-14 shows the signal flow for a filler input card.
Inputs
from
Expansion
Connectors
(16)
Figure 2-14. Filler Input Card Block Diagram
Cable
Receiver
Buffer
Motherboard
Connector
Crosspoint
MIDDLE
Crosspoint
RIGHT
Analog-to-SD Input Cards
An analog-to-SD input card (EM0451) converts incoming analog PAL or NTSC composite video
signals to SMPTE 259M-C digital component signals (4:2:2, 270 Mb/s).
NV8256-Plus Digital Video Router • User’s Guide17
2. Introduction
The input card receives 16 signals from the local coaxial connectors. Each input is forwarded to an
analog-to-digital converter that converts the signals to digital. Each digital input is forwarded to
one of 16 distribution amplifiers, which distributes three copies of the signal. One copy is sent to a
buffer and then the motherboard, which forwards the signal to the crosspoint card in the left slot
(inputs 1–256). The second copy is sent to a cable driver and then the motherboard, which forwards
the signal to the expansion connectors. When two routers are connected together, the signals are
forwarded to the second router through the expansion connectors. The third copy is sent to a 2×1
MUX and then the motherboard, which forwards the signal to the crosspoint card in the middle slot
(redundant crosspoint). For more information on each crosspoint card and crosspoint card slot functions, see Crosspoint Cards
If two routers are connected together, the analog-to-SD input card also receives 16 inputs from the
expansion connections. Each input is forwarded to one of 16 cable receivers, which create two copies of the signal. One copy is sent to a 2×1 MUX and then a buffer. The buffer forwards the signal
to the motherboard, which forwards the signal to the crosspoint card in the middle slot (redundant
crosspoint). The other copy is sent to a buffer and then the motherboard, which forwards the signal
to the crosspoint card in the right slot (257–512).
Figure 2-15 shows the signal flow for an analog-to-SD input card.
Crosspoint cards (EM0439) receive signals from the input cards (via the motherboard). The crosspoint card then performs switching as directed by the control card, sending signals to the output
cards (via the motherboard). Each crosspoint card can receive and distribute up to 256 individual
SD, SWB or 3Gig signals (signal rates from 10 Mb/s to 3.0Gb/s).
The crosspoint card slot into which the crosspoint card is installed determines which signals are
managed.
Left and Right Slot Functions
When facing the front of the router, crosspoint cards installed in either the left or right slots manage
signals as follows:
18Rev 1.2 • 20 Oct 08
2. Introduction
•Left Slot—local inputs 1–256, received through local coaxial connections.
• Right Slot
(See Front Slots
Middle Slot Functions
An optional, redundant crosspoint card can be installed in the middle crosspoint card slot. When a
crosspoint card is installed in this slot, four buttons located on the front of the card becomes active.
By pressing one of two designated buttons, the crosspoint card can be set to take over active control
from another crosspoint card or act as a ‘hot” backup in stand-by mode. If set to take active control,
the redundant crosspoint card takes over the current functions of the crosspoint card installed in the
left or right crosspoint card slots. If set to be a backup, the card acts as a fail-over should the primary crosspoint card be removed. For details on redundant crosspoint card set up, see Setting
Redundant Crosspoint Card Switching on page 54.
The fourth button on the redundant crosspoint card enables you to use remote control to manage the
card. For information on using remote control, see Using Remote Control
Minimum Crosspoint Cards Required
Active Cards
—expansion inputs 256–512, received through the expansion connections.
on page 7.)
on page 56.
The switching configuration being implemented determines the minimum number of crosspoint
cards required. For a list of required crosspoint cards required and the slot in which a crosspoint
card must be installed, see Switching Configurations
on page 4.
Figure 2-16 shows the flow of signals through the crosspoint card.
Crosspoint
Motherboard
Input Cards
Figure 2-16. Crosspoint Card Block Diagram
x 256
Card
Crossbar
Switch
256 x 256
x 256
Motherboard
Output Cards
Status Reporting
The crosspoint card includes a status reporting circuit. Five LEDs on the front of the crosspoint
card indicate the card’s status: alarm (red), power good (green), FPGA loaded (amber), good communication with the control card (green) and bad communication with the control card (red). For
more information, see Indicator LEDs
on page 60.
Output Cards
The router frame can house up to 16 output cards, each processing up to 16 signals. There are two
categories of output cards: Standard and SD-to-analog. Standard output cards can manage SD,
SWB or 3Gig signals. SD-to-analog output cards convert internal SD signals to analog composite
video signals.
The following is a list of the different output cards available. Each card is listed by the function it
performs
NV8256-Plus Digital Video Router • User’s Guide19
—standard or SD-to-analog—and the type of signal it manages—SD, SWB, 3Gig or
2. Introduction
analog. For your convenience, the part number for each card has been included. For a detailed
description of a card’s function, see Output Card Functions
Active Cards
on page 20.
Output
Card
StandardSD259M
StandardSWB259M
Standard3Gig259M
SD-toAnalog
Signal
Supported
Standard
(SMPTE)
344M
Re-Clock AtPass ThroughPart Number
143, 177, 270, 360, and
540
Mb/s
143, 177, 270, 360 and
344M
292M
540Mb/s; 1.483 and
1.485
Gb/s
270Mb/s; 1.483, 1.485,
292M
424M
Input: SMPTE 259M-C, (4:2:2), 270Mb/s
Converted to: PAL or NTSC analog composite video
2.966 and 2.970
Gb/s
Mb/s to 540Mb/s EM0474
10
10Mb/s to 1.5Gb/sEM0444
10Mb/s to 3.0Gb/sEM0620
EM0452
Status Reporting
All output cards feature a circuit that performs status reporting and drives the card’s functions. Two
LEDs on the front of the output card indicate the card’s status: alarm (Red), power good (Green).
Three additional LEDs situated further back on the card indicate if software is loaded (Amber), if
there is good communication with the control card (Green) or bad communication with the control
card (Red). For more information, see Indicator LEDs
on page 60.
Output Card Functions
Output cards process up to 16 incoming signals. The functions of the standard and SD-to-analog
output cards are similar.
Standard Output Cards
A standard output card manages either SD (EM0474), SWB (EM0444) or 3Gig (EM0620) signals
received from local crosspoint cards and distributes outgoing signals to coaxial connectors.
Each output card receives 16 inputs from each crosspoint card, which are forwarded to a 3×1 MUX.
The control card directs which crosspoint signal the 3×1 MUX selects. The 3×1 MUX sends the
selected signal to a re-clocker. (See Signal Rates Supported
copies of the signal, feeding one copy to a cable driver and one copy to a 16×1 monitor MUX. The
cable driver forwards the output to the coaxial connector to distribute outgoing signals. The 16×1
MUX sends the output to the motherboard, which in turns forwards the output to the monitor card
for monitoring.
on page 4.) The re-clocker creates two
20Rev 1.2 • 20 Oct 08
2. Introduction
Figure 2-17 shows the signal flow for the standard output card.
Active Cards
Monitor
Card
Crosspoint
Card
(16)
Crosspoint
Card
(16)
Crosspoint
Card
(16)
Figure 2-17. Standard Output Card Block Diagram
Motherboard
16 x 1 Mux
3 x 1
Mux
Re-clocker
Cable
Driver
Coaxial
Connectors
(16)
SD-to-Analog Output Card
A SD-to-analog output card (EM0452) converts SMPTE 259M-C (4:2:2, 270
Mb/s) digital compo-
nent signals to PAL or NTSC composite video analog. Each output card receives 16 digital signals
from local crosspoint cards and distributes outgoing analog signals to coaxial connectors.
The SD-to-analog output cards perform the same functions as the standard output card, with one
exception: Instead of the 3×1 MUX sending the selected signal to a re-clocker, the 3×1 MUX forwards two copies of the signal. One copy is fed to a digital-to-analog converter, which converts the
signal to analog. The signal is then forwarded to a composite video encoder and an analog cable
driver, which sends the signals to a coaxial connector that distributes outgoing signals. The other
copy is sent to 16×1 MUX. The 16×1 MUX sends the output to the motherboard, which in turns
forwards the output to the monitor card for monitoring.
Figure 2-18 shows the signal flow for the SD-to-analog output card.
A monitor card receives one signal from each output card and then sends two outgoing signals.
These outgoing signals can be sent to monitoring equipment for the purpose of monitoring outgoing signal quality. There are two monitoring cards available: one for SWB signals (1143408) and
one for 3Gig signals (EM0633).
The SWB monitor card receives video signal rates of 270
card receives video signal rate of 270
Mb/s, 1.5Gb/s and 3.0Gb/s. All other rates pass through.
There are two monitor connections. Using UniConfig, each connection can correspond to a unique
signal level, enabling the control system to monitor two signal rates at the same time. For more
information on levels, see the UniConfig User’s Guide.
Mb/s and 1.5Gb/s. The 3Gig monitor
NV8256-Plus Digital Video Router • User’s Guide21
2. Introduction
Depending on which monitor card is installed, the following levels can be configured:
• SWB Monitor Card – SD and SWB.
• 3Gig Monitor Card – SD and SWB, or SD and 3Gig, or SWB and 3Gig.
When two NV8256-Plus routers are connected together, the two monitor outputs on one router are
connected to the two monitor inputs on the other router through monitor expansion connections.
This enables the monitoring of all outgoing signals from both routers through a single set of monitoring connections. For information on making monitor connections, see Making Monitor Connec-
tions on page 45.
Frame Expansion
Two NV8256-Plus router frames can be connected together to create a switching matrix of up to
512 inputs and 512 outputs. The two frames are linked by connecting expansion connections on one
router to expansion connections on a second router.
The expansion connections are:
•I/O Signals
between two connected routers. All 8 connections must be connected. See Signal Expansion
Connections on page 36.
•Control System
system expansion connections, control system connections are also made between the two routers. This enables the control system to see both routers through one control system connection.
See Control System Expansion Connections
• Monitor System
expansion connections, monitor connections also made between the two routers. This enables
the monitoring equipment to see both routers through one monitor connection. See Monitor
Expansion Connections on page 46.
Depending on your switching configuration, each frame may have one, two, or three crosspoint
cards, standard, filler or analog-to-SD input cards, and standard or SD-to-analog output cards. For
detailed information about switching configurations, see Switching Configurations
Frame Expansion
—each frame has 8 signal expansion connections, each forwarding 64 signals
—one router is connected directly to the router control system. Using control
on page 41.
—one router is connected directly to the monitoring equipment. Using monitor
on page 4.
Figure 2-19 shows the flow of signals between two connected routers. The signals are forwarded to
the connected router through signal expansion connections.
Monitoring
Equipment
I/O Expansion
Router 1
Control
System
Figure 2-19. Frame Expansion Diagram
22Rev 1.2 • 20 Oct 08
Cable
Connections (8)
Router 2
2. Introduction
Frame Expansion
NV8256-Plus Digital Video Router • User’s Guide23
2. Introduction
Frame Expansion
24Rev 1.2 • 20 Oct 08
3. Installation
Chapter 3 provides installation and connection instructions. It presents the following topics:
• Package Contents
• Preparing for Installation
• Rack Mount
• Making Power Connections
• Installing Active Cards
• Making Signal Connections
• Making Router Control System Connections
• Making Diagnostic Connections
• Making Video Reference Connections
• Making Monitor Connections
• Making Alarm Connections
• Verification
Summary
When setting up the NV8256-Plus for the first time, or reconfiguring an existing router configuration, there are certain steps that must be performed. It is recommended that initial installation and
later reconfiguration tasks be performed in a specific order to avoid possible complications.
Perform installation and reconfiguration tasks in the following order:
1 Mount the router in a rack. If reconfiguring, skip this step if the router is already rack mounted
and not being remounted. See Rack Mount
2 Connect power, being sure to install PS6000 modules after power is connected. See Making
Power Connections on page 28.
3 Install active cards in the appropriate front card slots. If reconfiguring, remove cards and rein-
stall in the newly desired slots. Make sure that the appropriate backplane is installed for each
active card. See Installing Active Cards
4 Make connections between the source of incoming signals and the destination of outgoing sig-
nals, and the router. If reconfiguring, change signal connections to match new backplane and
active card configuration. See Making Signal Connections
5 Make connections between the router and the router control system. If reconfiguring, skip this
step if all necessary router control system connections are still adequate. See Making Router
Control System Connections on page 37.
on page 27.
on page 32.
on page 35.
NV8256-Plus Digital Video Router • User’s Guide25
3. Installation
6 Make permanent or temporary diagnostic connections. Diagnostic connections enable the
router and UniConfig to communicate. This is important when initially configuring the router
and any time the router is reconfigured. See Making Diagnostic Connections
7 Make connections to signals acting as references video signals. If reconfiguring, verify that all
necessary reference connections are made for the signals being routed. See Making Video Ref-
erence Connections on page 45.
8 Make connections to external equipment for the monitoring of signal quality. See Making Mon-
itor Connections on page 45.
9 Connect the alarm connection on the router to an external indicator. If reconfiguring, skip this
step if alarm connections are still adequate. See Making Alarm Connections
• Install UniConfig. If reconfiguring, UniConfig does not need to be reinstalled. See the UniCon-fig User’s Guide.
Package Contents
When your NV8256-Plus products from NVISION arrive, immediately inspect the shipping container for any obvious damage. If the container is damaged, unpack and inspect the contents. If the
contents are damaged, notify the carrier immediately.
Package Contents
on page 42.
on page 48.
When unpacking the shipping container, look for the packing slip and compare it against the contents to verify that everything ordered was received. If anything is missing (or if equipment is damaged unrelated to shipping), please contact NVISION. For contact information, see Technical
Support Contact Information on page iii.
The package does not contain mounting rack, network cables, video cables, mounting screws, or
grounding wire.
NoteThe NV8256-Plus has a separate power supply frame (NV6257).
This document does not address the shipment or installation of any other equipment or software
that can be used in conjunction with the routers, including control systems or configuration software.
Preparing for Installation
You will need the following items before getting started:
A PC running Windows® 2000 or higher, or Windows XP Professional.® This PC is
required only for system configuration.
PC hardware requirements:
CD drive.
RS-232 serial COM port (DE9) capable of operating at 38.4 Kbps, 9600 baud.
10BaseT or 10/100BaseT (preferred) Ethernet port.
100
Mb/s Ethernet switch or hub.
26Rev 1.2 • 20 Oct 08
3. Installation
Depending on the nature of your usage, you will also need an assortment of video cables, video
sources, video monitors, and tools.
Rack Mount
The NV8256-Plus and the NV6257 power supply, which provides power to the router, are designed
to mount in a 19”
power supply be mounted in the same rack, this manual assumes only one rack frame is being used.
Ethernet cables (category 5) with RJ-45 connectors.
DE9 connectors and serial cables.
75
Ω BNC connectors and coaxial cables.
Ω BNC connectors and coaxial cables.
50
Reference video source (BNC) at the line rate appropriate for your system.
Frame rack suitable for mounting the router.
(482.6mm) EIA rack. Although it is not required that both the router and NV6257
Rack Mount
How to Rack Mount the Router and the NV6257
1 Determine the placement of the router frame and NV6257 power supply frame in the rack, and
the rack in the facility. When placing the frames and rack, keep in mind the following requirements. (For details, see Frame Rack
on page 3.)
• The router requires 22RUs of vertical space.
• The NV6257 power supply requires 5RUs of vertical space.
• Be sure to locate the rack near an accessible AC source power outlet. The AC source is used
to power the NV6257 power supply, which supplies power to the router.
• To ensure proper cooling, leave space for unrestricted air flow through the front of the
router, and a minimum of six inches clearance at the rear where the cooling fans are located.
2 Locate the NV6257 power supply frame.
3 If the NV6257 was shipped with the PS6000 power supply modules in the frame, remove them
to make the frame lighter for installation.
ImportantDo not reinstall the PS6000 power supply modules. The modules are installed
after power is connected. For more information, see Connecting Power to the
NV6257 and the Router on page 29.
4 Lift the NV6257 frame into position and attach the NV6257 frame to the front of the rack with
the appropriate screws. Be sure to leave room for the NV8256-Plus frame to be mounted in the
rack. Place screws in all frame mounting screw holes.
5 Remove the front door by turning the retaining screws counter clockwise, opening the door, and
lifting it free of the hinges.
CautionDo not use the front door handle to lift the entire frame. Doing so may dam-
age the door.
NV8256-Plus Digital Video Router • User’s Guide27
3. Installation
10 Reinstall the front door.
Making Power Connections
6 If the router was shipped with the circuit boards and fan tray in the frame, consider removing
them to make the frame lighter for installation. If removing circuit boards, be sure to note which
card was installed in which slot for later reinstallation.
CautionHandle all circuit boards with care. Be sure to use electrostatic discharge
(ESDI) protection and place the circuit boards in ESDI bags or on an ESDI
surface.
7 Lift the frame into position and attach the router frame to the front of the rack with the appropri-
ate screws. Be sure to place screws in all frame mounting screw holes.
CautionAn equipment jack or two people are required to lift and install the router
frame. The router frame is considered too heavy for one person to lift and
install in the rack.
8 If removed, reinstall the fan tray in the fan slot at the top of the router. The tray is inserted right-
side up.
9 If removed, reinstall circuit boards. Be sure to install them in the correct location. For installa-
tion instructions, see Installing Active Cards
on page 32.
Making Power Connections
The power supply for the NV8256-Plus router is mounted externally in a separate frame, the
NV6257. The NV6257 uses the NVISION PS6000 power supply module. The NV8256-Plus
requires a minimum of four PS6000 power supply modules (plus four optional modules for redundancy).
The connectors and cables used to connect the router to the NV6257 are provided by NVISION, as
follows:
• Two, NV8256-Plus power supply cables (WC0085-00)
• One, NV8256-Plus monitor cable (WC0046-00)
The NV8256-Plus has a ground lug on the back of the router. Whether to ground or not is optional
and failure to connect the ground does not affect normal operation. However, grounding helps protect you and your equipment in case of a power anomaly such as a lightning strike.
Power Supply Monitor and Alarms Connections
The NV6257 has two DB25 connections, located on the rear. One connection, labeled ‘Power Supply Monitor’ carries alarm and temperature signals to the router. This connection is connected at
the same time the power connections are made. The other connection, labeled ‘Alarms’ presents
isolated alarm signals that can be connected to an external alarm indicator. For information on connecting NV6257 alarms connections, see Making Alarm Connections
on page 48.
28Rev 1.2 • 20 Oct 08
3. Installation
Power Cords and Branch Circuits
For added protection in the event of a mains power failure, it is recommended that each power cord
connected to the NV6257 power supply be connected to a separate branch circuit. A wire bail can
be used to hold the power cable in place to reduce the possibility of an accidental disconnect.
The power cords are the only means of disconnecting AC power. Clearly mark the line side power
connection with its function so that in the event of an emergency, power can be disconnected
quickly.
Connecting Power to the NV6257 and the Router
The NV8256-Plus uses both power connections on the NV6257. To make this connection, NVISION provides two power cables (WC0085-00).
CautionMake power connections between the router and NV6257 before connecting the
Making Power Connections
NV6257 to an AC power source. Insert PS6000 power supply modules after con-
necting the NV6257 to an AC power source.
Connecting to AC power before the router is connected, or after PS6000 modules
are installed, may result in an electric shock.
How to Connect Power:
1 Locate the power cords, PS6000 power supply modules, and cables supplied by NVISION.
2 If not already removed, remove all PS6000 power supply modules.
3 Facing the rear of the NV6257, using one of the two power supply cables (WC0085-00), con-
nect to ‘Output Power 1’, as shown in Figure 3-1.
NV8256-Plus Digital Video Router • User’s Guide29
3. Installation
A
Output Power 1
and
Output Power 2
(Power Connector)
Power supply connections PS1 through PS8
Making Power Connections
Power Supply
Power Connector
Output
Power 1
Output
Power 2
FAN
Power
Supply
Monitors
Power Supply
Monitors
(DB25 Connector)
Figure 3-1. NV6257 Power Supply (Rear View)
4 Facing the rear of the router, connect the other end of the power supply cable to ‘Power Input
1’, as shown in Figure 3-2 on page 31.
Alarms
Alarms
(DB25 Connector)
30Rev 1.2 • 20 Oct 08
3. Installation
Power Supply
Connections
from NV6257
(Power Input 1
and
Power Input 2)
Power Supply
Monitor
Connection
from NV6257
Making Power Connections
OUTPUTS 129-256
INPUTS 129-256
INPUTS 129-256
ROUTER
EXPANSION
PORTS
OUTPUTS 1-128
INPUTS 1-128
INPUTS 1-128
Figure 3-2. Power Supply Connections and Power Supply Monitor Connection on Router (Rear View)
5 Facing the rear of the NV6257, using the remaining power supply cable, connect to ‘Output
Power 2’, as shown in Figure 3-1 on page 30.
6 Facing the rear of the router, connect the other end of the power supply cable to ‘Power Input
2’, as shown in Figure 3-2.
7 Facing the rear of the NV6257, connect one end of the monitor cable (WC0046-00) to the
‘Power Supply Monitors’ DB25 connection, as shown in Figure 3-1 on page 30.
8 Facing the rear of the router, connect the other end of the monitor cable to ‘Power Supply
Monitor’, as shown in Figure 3-2.
NV8256-Plus Digital Video Router • User’s Guide31
3. Installation
10 Install the PS6000 power supply modules as follows:
Primary PS (1)
Redundant PS (2)
Primary PS (3)
Redundant PS (4)
Installing Active Cards
9 Facing the rear of the NV6257, connect power cords from an AC power source (90–230 VAC,
50–60 Hz) into power connections PS 1 through PS 8, as shown in Figure 3-1 on page 30. You
must connect one power cord for each PS6000 power supply module installed. (See step 10.)
a Facing the front of the NV6257, install the primary PS6000 power supply modules in slots
PS 1, PS 3, PS 5 and PS 7, as shown in Figure 3-3.
NoteThe NV6257 fan is powered by slot PS 1 or PS 2. A PS6000 power
supply module must be installed in one of these slots.
b (Optional) Facing the front of the NV6257, install the redundant PS6000 power supply
modules in slots PS 2, PS 4, PS 6 and PS 8, as shown in Figure 3-3.
PS1
PS2
PS3
PS4
POWER
POWER
1234512345
POWER
POWER
1234512345
POWER
POWER
1234512345
POWER
POWER
1234512345
GND
GND
48V
+
PS6000
GND
GND
48V
+
PS6000
GND
GND
48V
+
PS6000
GND
GND
48V
+
PS6000
Figure 3-3. NV6257 Power Supply (Front View)
POWER
POWER
1234512345
POWER
POWER
1234512345
POWER
POWER
1234512345
POWER
POWER
1234512345
PS5
PS6
PS7
PS8
GND
GND
48V
+
PS6000
GND
GND
48V
+
PS6000
GND
GND
48V
+
PS6000
GND
GND
48V
+
PS6000
Primary PS (5)
Redundant PS (6)
Primary PS (7)
Redundant PS (8)
11 Facing the rear of the router, connect the ground lug to ground using a copper wire from 14 to 6
AWG. The ground lug is located in the lower, right-hand corner of the frame.
Installing Active Cards
The NV8256-Plus router features several active cards that manage incoming signals, forwarding of
control system commands, signal switching, and distribution of outgoing signals. Cards slide into a
card guide such that the connectors on the rear of the card interface with the motherboard. Each
card has two levers—one at the top and one at the bottom—that help insert the card into place for
installation and eject the card for easy removal. For a description of each card, see Active Cards
page 15.
All cards can be inserted and removed with the power on.
How to Install Active Cards:
CautionDo not drop, roughly handle, or stack circuit boards. If a board does not easily
remove or insert, stop installation activities and contact NVISION Technical Support. (See Technical Support Contact Information
1 Locate the slots for the control, input, output, crosspoint and monitor cards, as shown in
Figure 3-4 on page 34.
on
on page iii.)
32Rev 1.2 • 20 Oct 08
3. Installation
Installing Active Cards
2 Insert the cards into the frame by sliding them into card guides from the front of the router. Use
the levers to fully seat the card into the motherboard connectors. On all cards, the text on the
card edge should be facing outward.
Insert the card in designated slots only, as follows. (See Figure 3-4 on page 34.)
• Control cards
—insert in horizontal slots, located near the bottom of the frame. Levers are
located at the right and left edges of each card.
• Input cards
—insert in the vertical, lower bay slots. Levers are located at the top and bottom
of each card.
• Output cards
—insert in vertical, upper bay slots. Levers are located at the top and bottom
of each card.
• Crosspoint cards
—insert in the vertical, center slots: Levers are located at the top and
bottom of each card.
In the left slot, insert a crosspoint card for inputs 1–256.
(Optional) In the middle slot, insert a crosspoint card. The card is automatically in “hot”
standby mode and acts as a backup for the crosspoint cards installed in the right or left
crosspoint card slots. For more information, see Middle Slot Functions
on page 19.
In the right slot, insert a crosspoint card for inputs 257–512. These inputs are received
through the I/O signal expansion connections. Signal Expansion Connections
on page 36.
For information about crosspoint cards, crosspoint card slots and outputs managed, see
Crosspoint Cards
• (Optional) Monitor card
on page 18.
—insert in the vertical, upper-middle slot. Levers are located at the
top and bottom of each card.
NV8256-Plus Digital Video Router • User’s Guide33
3. Installation
Installing Active Cards
FAN
MONITOR
OUTPUTS 116
INPUTS 116
OUTPUTS 4964
OUTPUTS 3348
OUTPUTS 1732
INPUTS 4964
INPUTS 3348
INPUTS 1732
OUTPUTS 97112
OUTPUTS 8196
OUTPUTS 6580
INPUTS 6580
OUTPUTS 113128
INPUTS 113128
INPUTS 97112
INPUTS 8196
OUTPUTS 129-144
CROSSPOINT INPUTS 1-256
CROSSPOINT (REDUNDANT)
CROSSPOINT INPUTS 257-512
INPUTS 129144
Control Card Primary
Control Card Secondary
OUTPUTS 209-224
OUTPUTS 193-208
OUTPUTS 177-192
OUTPUTS 161-176
OUTPUTS 145-160
INPUTS 209224
INPUTS 193208
INPUTS 177192
INPUTS 161176
INPUTS 145160
OUTPUTS 241-256
OUTPUTS 225-240
INPUTS 241256
INPUTS 225240
Figure 3-4. Card Locations in Router Frame (Front View)
3 On each card, press both levers inward, making sure each card is fully seated in the card guide
and slot.
4 Reinstall and close the frame front door after all cards have been installed. The door must be
closed for the router cooling system to work properly.
34Rev 1.2 • 20 Oct 08
3. Installation
Making Signal Connections
In order for the NV8256-Plus to properly manage incoming and outgoing signals, the I/O connections on the rear of the router must be connected to cables that receive and distribute the signals.
The NV8256-Plus contains up to 256 input connections and up to 256 output connections.
If two NV8256-Plus routers are being connected together, the signal expansion connections need to
be connected between the two routers. These connections enable each router to send local inputs to
the other router. (See Signal Expansion Connections
Local Signal Connections
Cables are connected to the I/O connections using 75Ω BNC connectors and coaxial cable. Connections must be made for each source of incoming signals and each signal distribution source.
How to Make Signal Connections
1 Locate the input connections at the rear of the router, as shown in Figure 3-5. There are 16 col-
umns of 16 BNC connections each.
Making Signal Connections
on page 36.)
Input
Connectors
129–256
193
209
225
241
194
210
226
242
ACTIVELOOPTHRU
OF INPUTS 193 - 256
INPUTS 129-256
243
244
245
246
247
248
249
250
251
252
253
254
255
256
CTRL1CTRL 2DIAG
CTRL1CTRL 2DIAG
195
211
227
196
212
228
197
213
229
198
214
230
199
215
231
200
216
232
201
217
233
202
218
234
203
219
235
204
220
236
205
221
237
206
222
238
207
223
239
224240
161
177
178
162
129
145
130
146
ACTIVELOOPTHRU
OF INPUTS 129 - 192
ROUTER
EXPANSION
PORTS
ACTIVELOOPTHRU
OF INPUTS 65 - 128
INPUTS 385 - 448INPUTS 449 - 512
163
179
180
181
182
183
184
185
186
187
188
189
190
191
192208
164
165
166
167
168
169
170
171
172
173
174
175
176
SECONDARY
CONTROL
PRIMARY
CONTROL
131
147
132
148
133
149
134
150
135
151
136
152
137
153
138
154
139
155
140
156
141
157
142
158
143
159
144
160
SEC
PRI
AES
AES
CTRL
CTRL
REF 1
REF 2
LOOP
THRU
10 B 2
10 B 2
10/100BT
10/100BT
VIDEO
NVISION
REF 1
AUX BUS
LOOP LOOP LOOP
VIDEO
REF 2
115
113
114
116
117
118
119
120
121
122
123
124
125
126
127
128
99
100
101
102
103
104
105
106
107
108
109
110
112
ALARMS
819897
666582
INPUTS 1-128
67
83
68
84
69
85
70
86
71
87
72
88
73
89
74
90
75
91
76
92
77
93
78
94
9596111
80
TIME
CODE
ACTIVELOOPTHRU
OF INPUTS 1 - 64
INPUTS 257 - 320INPUTS 321 - 384
E146905
17
49
2118
343350
821-1STUPNI652-921STUPNI
19
3
35
51
20
36
52
21
37
53
22
38
54
23
39
55
24
40
56
25
41
57
26
42
58
27
43
59
28
44
60
29
45
61
30
46
62
47
636479
48
4
5
6
7
8
9
10
11
12
13
14
15
163132
Input
Connectors
1–128
Figure 3-5. BNC Connector and Signal Connections
2 For each input, connect to an input connection using a 75Ω BNC connector and coaxial cable.
3 Connect the other end of the cable to the source of the incoming signal.
NV8256-Plus Digital Video Router • User’s Guide35
3. Installation
Signal Expansion Connections
As a standalone router, the NV8256-Plus can manage up to 256 inputs and 256 outputs. Using the
NV8256-Plus signal expansion connections two routers can be connected, increasing the number of
signals managed up to 512 inputs and 512 outputs. Connected routers must be situated physically
next to each other, either top to bottom or side to side.
The NV8256-Plus contains 8 expansion connections, located on the rear of the router. All 8 expansion connections must be connected to properly connect two frames together. Each signal expansion connection manages 64 inputs. The connections are labeled according to the signals managed:
‘Inputs 1–64’, ‘Inputs 65–128’, and so on up to 512 signals. (See Figure 2-2 on page 8.) Facing the
rear of the router, the signals are labeled in descending order from right to left.
Making Signal Connections
4 Locate the output connections on the rear of the router, as shown in Figure 3-5. There are 16
columns of 16 BNC connections each.
5 For each output, connect to each output connection using a 75
Ω BNC connector and coaxial
cable.
6 Connect the other end of the cable to the distribution destination for the outgoing signal.
7 If connecting two NV8256-Plus routers together, connect the signal expansion connections.
(See Signal Expansion Connections
, following.)
(8) Expansion
Connectors (with
Cover plates
The signal expansion connections use proprietary expansion cables provided by NVISION
(WC0056-00).
How to Make Signal Expansion Connections between Two Routers
1 Locate the signal expansion connections on the rear of the two router frames being connected,
as shown in Figure 3-6. The routers should be located close together.
The signal expansion connections are labeled ‘Router Expansion Ports’.
241
242
ACTIVELOOPTHRU
OF INPUTS 193 - 256
243
225
210
226
INPUTS 129-256
227
129
145
162
178
194
179
195211
163
130
146
ACTIVELOOPTHRU
OF INPUTS 129 - 192
INPUTS 385 - 448INPUTS 449 - 512
131147
ROUTER
EXPANSION
PORTS
ACTIVELOOPTHRU
OF INPUTS 65 - 128
115
113
114
819897
INPUTS 1-128
99
666582
ACTIVELOOPTHRU
OF INPUTS 1 - 64
INPUTS 257 - 320INPUTS 321 - 384
6783
161
177
193
209
Figure 3-6. Expansion Connections for Connecting Two NV8256-Plus Routers
17
49
2118
343350
821-1STUPNI652-921STUPNI
19
3
35
51
2 Using a screwdriver, remove the cover plates covering the signal expansion connections.
3 Facing the rear of the first router (Router 1), connect the signal expansion connector
(WC0056-00) to expansion connection ‘Inputs 193–256’ (A), as shown in Figure 3-7.
36Rev 1.2 • 20 Oct 08
3. Installation
Making Router Control System Connections
4 Facing the rear of the second router (Router 2), connect the other end of the signal expansion
cable6 to expansion ‘Inputs 449–512’ (A), as shown in Figure 3-7.
Router 1Router 2
1932561291926512816419325612919265128164
A
E
Figure 3-7. Expansion Connections on NV8256-Plus Routers (Rear View)
ImportantDo not force connectors. If a connector does not install easily, stop installa-
tion and contact NVISION. For contact information, see Technical Support
Contact Information on page iii.
5 Repeat Step 3 and Step 4 until all expansion connections are connected, as follows:
Inputs on
Router 1Router 2
Router 1
AA193–256449–512
BB129–192385–448
CC65–128321–384
DD1–64257–320
EE449–512193–256
FF385–448129–192
GG321–38465–128
HH257–3201–64
Making Router Control System Connections
To manage signal switching in the NV8256-Plus, connections need to be created between the router
control system and the router.
Connections are as follows:
• Serial Control
connections.
• Ethernet Control
network connections.
• NVISION Aux Bus
Node Bus connection.
If connecting two NV8256-Plus routers together, only one router is directly connected to the router
control system. This router acts as the primary router. Additional control system expansion connections are then made between the primary router and the secondary, connected router. This enables
the router control system to communicate with both routers. (See Control System Expansion Con-
nections on page 41.)
—use to connect to a third-party router control system requiring serial control
—use to connect to the NVISION NV9000 router control system and to create
—use to connect to a third-party router control system requiring a GSC
Inputs on
Router 2
NV8256-Plus Digital Video Router • User’s Guide37
3. Installation
In order for the router control system to communicate with the router, Comm port and Baud rate
information must be entered in each control card using UniConfig. This information is entered
using a temporary diagnostic connection between the router and UniConfig. (See Temporarily Con-
necting to UniConfig on page 43.) After the information is entered, the router control system con-
nections can “see” the router and the router control system connections can be configured.
Serial Control Connections
Serial control connections are used to connect a router to the router control system. Serial connections are often used for third-party control systems. Although serial connections can be used for the
NVISION NV9000 control system, it is recommended that an Ethernet connection is used instead.
(See Ethernet Control Connections
The serial control ports are divided into two sets that communicate with the primary control card or
the secondary control card. Additional ports enable you to connect to an alternate control system
(i.e., backup system) or to set up dual control, if desired. For a detailed description of the serial control connections, see Serial Control Connections
In order for the router to communicate with the router control system through a serial connection,
Comm port and Baud rate settings need to be set in the control card.
Making Router Control System Connections
on page 39.)
on page 11.
Serial control connections use SMPTE 207M DE9 connectors and serial (RS-422/485) cable.
How to Make Serial Control Connections
1 Locate the serial control connections on the rear of the router, as shown in Figure 3-8. Serial
control connections are labeled ‘PRIMARY CONTROL’ for the primary control card and
‘SECONDARY CONTROL’ for the secondary control card.
Serial Connections to Control System
CTRL 1CTRL 2DIAG
CTRL 1CTRL 2DIAG
SECONDARY
CONTROL
PRIMARY
CONTROL
AES
REF 1
AES
REF 2
PRI
CTRL
10 B 2
10/100 BT
THRU
LOOP
CTRL
10 B 2
10/100 BT
VIDEO
NVISION
REF 1
AUX BUS
LOOPLOOP LOOP
VIDEO
REF 2
ALARMS
SEC
Figure 3-8. Serial Connections to Router Control System (Rear View)
2 Connect to the ‘CTRL 1’ connection in the ‘PRIMARY CONTROL’ section using a DE9 con-
nector and serial cable.
3 Connect the other end of the serial cable to the (primary) router control system using a DE9
connector.
The following lists the pin wiring for the DE9 connectors:
Control End PinsRouter End
Ground1 ------------1Ground
Rx–2 ------------2Tx–
Tx+3 ------------3Rx+
Tx Common4 ------------4Rx Common
N/C5 ------------5N/C
Rx Common6 ------------6Tx Common
Rx+7 ------------7Tx+
TIME
CODE
38Rev 1.2 • 20 Oct 08
3. Installation
Making Router Control System Connections
Control End PinsRouter End
Tx–8 ------------8Rx–
Ground9 ------------9Ground
4 If a secondary control card (optional for redundancy) is installed, connect to the ‘CTRL 1’ con-
nection in the ‘SECONDARY CONTROL’ section as described in Step 2 and Step 3. See Con-
trol Cards on page 15.
5 If an alternate control system (e.g., for redundancy or dual control) is being used, make connec-
tions as follows:
a Connect to the ‘CTRL 2’ connection in the ‘PRIMARY CONTROL’ section using a DE9
connector and serial cable.
b Connect the other end of the serial cable to the secondary router control system using a DE9
connector. Wire connectors as described in Step 3.
c Connect to the ‘CTRL 2’ connection in the ‘SECONDARY CONTROL’ section using a
DE9 connector and serial cable.
d Connect the other end of the serial cable to the secondary router control system using a DE9
connector. Wire connectors as described in Step 3.
6 If two NV8256-Plus routers are being connected together, connect the control system expan-
sion connections. (See Control System Expansion Connections
on page 41.)
Or
If the NV8256-Plus is being used as a standalone router, install 50
Ω BNC terminators on the
control system expansion connections. See Terminating Unused Control System Expansion
Connections on page 42.
ImportantTerminators must be installed on all unused BNC control system expansion
connections.
Ethernet Control Connections
Ethernet control connections connect the router to the router control system using Ethernet connectors. Ethernet connections are especially helpful if the PC running the router control system is
going to be on a network. An Ethernet connection is recommended for the NVISION NV9000 control system.
The Ethernet ports are divided into two sets that communicate with the primary control card or the
secondary control card. For a detailed description of the Ethernet connections, see Serial Control
Connections on page 11. Unlike serial control connections, there are no Ethernet connections to
redundant control systems because redundant control systems can be connected through Ethernet
network connections.
In order for the router to communicate with the router control system through an Ethernet connection, an IP address for the router needs to be set in the control card. The IP address is set using UniConfig.
The Ethernet control system connections use RJ45 connectors and Cat5, or better, cable. The Ethernet port is 10/100BT.
NV8256-Plus Digital Video Router • User’s Guide39
3. Installation
How to Make an Ethernet Connection to the Router Control System
Making Router Control System Connections
1 Locate the Ethernet connections on the rear of the router, as shown in Figure 3-9. Ethernet con-
trol connections are labeled ‘PRI CTRL’ and ‘SEC CTRL’.
CTRL 1CTRL 2DIAG
CTRL 1CTRL 2DIAG
SECONDARY
CONTROL
PRIMARY
CONTROL
AES
REF 1
AES
REF 2
PRI
CTRL
10 B 2
10/100 BT
LOOP
THRU
CTRL
10 B 2
10/100 BT
VIDEO
NVISION
REF 1
AUX BUS
LOOPLOOP LOOP
VIDEO
REF 2
ALARMS
SEC
Ethernet Connections
to Control System
Figure 3-9. Ethernet Connections to Control System (Rear View)
2 Connect to the ‘10/100 BASE T’ Ethernet connection in the ‘PRI CTRL’ section using a RJ45
connector and Cat5, or better, cable.
3 Connect the other end of the cable to an Ethernet hub or switch on the router control system
using a RJ45 connector.
4 If a secondary (optional for redundancy) control card is installed, connect to the ‘10/100 BASE
T’ Ethernet connection in the ‘SEC CTRL’ section as described in Step 2 and Step 3. See Con-
trol Cards on page 15.
5 If two NV8256-Plus routers are being connected together, connect the control system expan-
sion connections. (See Control System Expansion Connections
on page 41.)
Or
If the NV8256-Plus is being used as a standalone router, install 50
Ω BNC terminators on the
control system expansion connections. See Terminating Unused Control System Expansion
Connections on page 42.
TIME
CODE
GSC Node Bus Control Connections
Some third-party router control systems require a GSC Node Bus connection to connect the router
to the router control system. The NV8256-Plus has one GSC Node Bus connection, labeled ‘NVISION AUX BUS’. The connection is shared by both the primary and secondary control cards. For a
detailed description of the GSC Node Bus connection, see GSC Node Bus Control Connections
page 12.
To use the GSC Node Bus connection, an optional module must be installed on each control card.
For details, contact NVISION. For contact information, see Technical Support Contact Information
on page iii.
The GSC Node Bus connection uses 75
40Rev 1.2 • 20 Oct 08
Ω BNC connectors and coaxial cable.
on
3. Installation
How to Make a GSC Node Bus Connection to the Control System
Making Router Control System Connections
1 Locate the GSC Node Bus connection on the rear of the router, as shown in Figure 3-10. The
GSC Node Bus connection is labeled ‘NVISION AUX BUS’.
CTRL 1CTRL 2DIAG
CTRL 1CTRL 2DIAG
SECONDARY
CONTROL
PRIMARY
CONTROL
AES
REF 1
AES
REF 2
PRI
CTRL
10 B 2
10/100 BT
LOOP
THRU
CTRL
10 B 2
10/100 BT
VIDEO
NVISION
REF 1
AUX BUS
LOOPLOOP LOOP
VIDEO
REF 2
ALARMS
SEC
“Node Bus” Connections
to Control System
Figure 3-10. GSC Node Bus Connection to Control System (Rear View)
2 Connect to the ‘NVISION AUX BUS’ connection using a 75Ω BNC connector and a coaxial
cable.
3 Connect the other end of the coaxial cable to the router control system.
4 On all unused ‘NVISION AUX BUS’ connections, be sure to terminate the loop-through by
installing a 75
Ω BNC terminator.
5 If you are connecting two NV8256-Plus routers together, you need to connect the control sys-
tem expansion connections. (See Control System Expansion Connections
, following.)
Or
If the NV8256-Plus is being used as a standalone router, install 50
Ω BNC terminators on the
control system expansion connections. See Terminating Unused Control System Expansion
Connections on page 42.
TIME
CODE
Control System Expansion Connections
Control system expansion connections enable both routers to communicate with the router control
system when two NV8256-Plus routers are connected. When making control system connections,
only one router is connected directly to the router control system. This router acts as the primary
router. When making control system expansion connections, a separate connection is made from
the primary router to the secondary router. This enables the router control system to manage both
routers through the primary router connection. For simplicity, this procedure refers to each router as
the primary or secondary router.
When connecting two routers together, any unused control system expansion connections on the
secondary router must be terminated with a 50
The control system expansion connections are 10Base2 ports using 50
or better, coaxial cable. The BNC terminator is supplied by NVISION (12115898).
Ω BNC connector.
Ω BNC connectors and Cat3,
NV8256-Plus Digital Video Router • User’s Guide41
3. Installation
How to Make Control System Expansion Connections between Two Routers
Making Diagnostic Connections
1 Locate the control system expansion connections on the rear of the two routers, as shown in
Figure 3-11. The connections are labeled ‘10 B 2’.
Expansion Connections
to Control System
CTRL 1CTRL 2DIAG
CTRL 1CTRL 2DIAG
SECONDARY
CONTROL
PRIMARY
CONTROL
AES
REF 1
AES
REF 2
PRI
CTRL
10 B 2
10/100 BT
LOOP
THRU
CTRL
10 B 2
10/100 BT
VIDEO
NVISION
REF 1
AUX BUS
LOOPLOOP LOOP
VIDEO
REF 2
ALARMS
SEC
Figure 3-11. Expansion Connections to Control System (Rear View)
2On the primary router (the router directly connected to the control system), connect to the ‘10 B
2’ BNC connection in either the ‘PRI CTRL’ or ‘SEC CTRL’ section using a 50
Ω BNC con-
nector (12115898) and 10Base2 cable.
3 Connect the other end of the cable to the ‘10 B 2’ BNC connection in either the ‘PRI CTRL’ or
‘SEC CTRL’ section on the secondary router using a 50
4 On all unused control system expansion BNC connections, install a 50
Ω BNC connector.
Ω BNC terminator.
TIME
CODE
Terminating Unused Control System Expansion Connections
All unused control system expansion connections must have terminators. Unused control system
expansion connections are terminated with a 50
by NVISION (1211598).
How to Terminate Unused Control System Expansion Connections
1 Locate the control system expansion connections on the rear of the router, as shown in Figure 3-
11. The connections are labeled ‘10 B 2’. See Figure 3-11.
2 On all unused control system expansion BNC connections, install a 50
(NVISION part number 1211598).
ImportantTerminators must be installed on all unused BNC control system expansion
connections.
Making Diagnostic Connections
The diagnostic connections enable the NV8256-Plus to communicate with the UniConfig application. UniConfig is installed on a unit, separate from the router (e.g., PC), and is used to perform
system setup tasks, and configure and monitor the router. For information about using UniConfig,
see the UniConfig User’s Guide.
Ω BNC terminator. The BNC terminator is supplied
Ω BNC terminator
Diagnostic connections are made by connecting the router to the unit running the UniConfig application. There are two types of diagnostic connections: temporary and permanent. A temporary
diagnostic serial connection is located on the front of each control card. Permanent diagnostic serial
connections are located on the rear of the router, labeled ‘DIAG’. For a detailed description of the
serial connections, see Diagnostic
42Rev 1.2 • 20 Oct 08
on page 12.
3. Installation
Router IP Address
If you are using an Ethernet connection between the router and the router control system, an IP
address for the router needs to be set on the control card. The IP address is set using UniConfig.
However, the PC running UniConfig cannot communicate with the router until an IP address for the
router is entered. To solve this problem, a temporary diagnostic connection to UniConfig can be
created, enabling you to enter the IP address before completing all router connections and configurations. (See Temporarily Connecting to UniConfig
temporary diagnostic connection can be disconnected and a permanent diagnostic connection
made. (See Permanently Connecting to UniConfig
on page 39.)
Temporarily Connecting to UniConfig
A temporary connection is created through the DE9 port located on the front of the primary control
card. The baud rate for this port is locked to 9600.
How to Make Temporary Diagnostic Connections
Making Diagnostic Connections
on page 43.) After an IP address is entered, the
on page 43 and Ethernet Control Connections
1 Locate the primary control card slot, as shown in Figure 2-2 on page 8. When facing the front
of the router, the control cards are located in the lower, right-hand section.
2 On the front of the control card, connect to the serial port using a DE9 connector and a serial
cable. The following lists the DE9 pin connectors for RS-232:
PC End (DCE)PinsRouter End (DTE)
DCD1 ------------1Ground
RXD2 ------------2TXD
TXD3 ------------3RXD
DTR4 ------------4DSR
Signal Ground5 ------------5Signal Ground
DSR6 ------------6DTR
RTS7 ------------7CTS
CTS8 ------------8RTS
Ground9 ------------9Ground
3 Connect the other end of the cable to the PC running the UniConfig application using a DE9
connector. (See Figure 3-19 on page 50.)
4 Using UniConfig, enter the IP address for the Ethernet control system connection.
5 When done configuring, remove the temporary connection.
Permanently Connecting to UniConfig
There are two diagnostic ports located on the rear of the router, labeled ‘DIAG’. The diagnostic
ports default to 38,400 baud, RS-232, but can be set to RS-422 using UniConfig. For more information, see the UniConfig User’s Guide.
NV8256-Plus Digital Video Router • User’s Guide43
3. Installation
How to Make Permanent Diagnostic Connections:
Making Diagnostic Connections
1 Locate the diagnostic connections on the rear of the router, as shown in Figure 3-12. The diag-
nostic connections are labeled ‘DIAG’.
CTRL 1CTRL 2DIAG
CTRL 1CTRL 2DIAG
SECONDARY
CONTROL
PRIMARY
CONTROL
AES
REF 1
AES
REF 2
PRI
CTRL
10 B 2
10/100 BT
LOOP
THRU
CTRL
10 B 2
10/100 BT
VIDEO
NVISION
REF 1
AUX BUS
LOOPLOOP LOOP
VIDEO
REF 2
ALARMS
SEC
Diagnostic
Connections
Figure 3-12. Diagnostic Connections (Rear View)
2 Connect to the ‘DIAG’ connection in the ‘PRIMARY CONTROL’ section using a DE9 connec-
tor and a serial cable. The ports are set for RS-232, but you can also use RS-422:
• The following lists the DE9 pin connectors for RS-232:
PC End (DCE)Pin NumbersRouter End (DTE)
DCD1 ------------1Ground
RXD2 ------------2TXD
TXD3 ------------3RXD
DTR4 ------------4DSR
Signal Ground5 ------------5Signal Ground
DSR6 ------------6DTR
RTS7 ------------7CTS
CTS8 ------------8RTS
Ground9 ------------9Ground
TIME
CODE
• The DE9 connector can be set for RS-422, but adjustments will need to be made in
UniConfig. For more information, see the UniConfig User’s Guide.
The following lists the DE9 pin connectors for RS-422:
PC EndPin NumbersRouter End
Ground1 ------------1Ground
Rx–2 ------------2Tx–
Tx+3 ------------3Rx+
Tx Common4 ------------4Rx Common
N/C5 ------------5N/C
Rx Common6 ------------6Tx Common
Rx+7 ------------7Tx+
Tx–8 ------------8Rx–
Ground9 ------------9Ground
3 Connect the other end of the cable to the PC running the UniConfig application.
44Rev 1.2 • 20 Oct 08
3. Installation
4 If a secondary (optional for redundancy) control card is installed, connect to the ‘DIAG’ con-
nection in the ‘SECONDARY CONTROL’ section using a DE9 connector and a serial cable as
described in Step 2 and Step 3. For more information, see Control Cards
Making Video Reference Connections
The NV8256-Plus provides timing reference connections for analog video signals, labeled ‘VIDEO
REF 1’ and ‘VIDEO REF 2’. The control card uses these references to perform takes at the proper
point in time (per SMPTE RP168), determining the router’s video frame switch points. The video
reference connections require a stable source of PAL, NTSC or tri-level sync. Both video reference
connections use 75
erence connections, see Video Reference
Each ‘VIDEO REF’ connection can be use the same reference source (redundant) or two unique
reference sources (dual). For more information, see Redundant and Dual References
If a video reference is present, signals switch at the defined frame and line switch points. If a video
reference is not present, the router performs takes using an internally generated reference signal and
the control card displays a lit red LED. (See Indicator LEDs
Ω BNC connectors and coaxial cable. For a detailed description of the video ref-
on page 13.
Making Video Reference Connections
on page 15.
on page 13.
on page 60.)
How to Make Connections to the Video References
1 Locate the video reference connections on the rear of the router, as shown in Figure 3-13. Video
reference connections are labeled ‘VIDEO REF 1’ and ‘VIDEO REF 2’.
CTRL 1CTRL 2DIAG
CTRL 1CTRL 2DIAG
SECONDARY
CONTROL
PRIMARY
CONTROL
AES
REF 1
AES
REF 2
PRI
CTRL
10 B 2
10/100 BT
LOOP
THRU
CTRL
10 B 2
10/100 BT
VIDEO
NVISION
REF 1
AUX BUS
LOOPLOOP LOOP
VIDEO
REF 2
ALARMS
SEC
Video Reference
Connections
Figure 3-13. Video Reference Connections (Rear View)
2 Connect to the ‘VIDEO REF 1’ connection using a 75Ω BNC connector and coaxial cable.
3 Connect the other end of the cable to a reference signal. Be sure the incoming signal is from a
stable source. The signals can be:
PA L
NTSC
Tri-level sync (1080i 50, 59.94, 60 and 720p 50, 59.94, 60)
4 On all unused video reference connections, be sure to terminate the loop-through by installing a
75 Ω BNC terminator.
5 Connect to the ‘VIDEO REF 2’ input connection, as described in Steps 2 through 4.
TIME
CODE
Making Monitor Connections
The monitor connections on the rear of the NV8256-Plus enable the monitoring of outgoing signals. The monitor connections forward signals from the monitor card, which receives one signal
NV8256-Plus Digital Video Router • User’s Guide45
3. Installation
from each output card in the router. By connecting monitoring equipment to the monitor connections, the quality of signals being distributed from the router can be verified.
If connecting two NV8256-Plus routers together, only one router is connected directly to the monitoring equipment. This router acts as the primary router. Monitor expansion connections are then
made between the primary router and the secondary, connected router. This enables the monitoring
equipment to see both routers through the monitor connections on the primary router. (See Monitor
Expansion Connections on page 46.)
Local Monitor Connections
There are two monitor connections: ‘OUT 1’ and ‘OUT 2’, located on the rear of the router. Each
connection can be configured to match a level set up in the control system. Depending on how levels are configured, ‘OUT 1’ and ‘OUT 2’ can each monitor one signal type: SD, SWB or 3Gig. For
more information, see Monitor Card
How to Make Monitor Connections
Making Monitor Connections
on page 21.
1 Locate the monitor connections on the rear of the router, as shown in Figure 3-14.
AIR EXHAUST KEEP CLEAR 6" MIN
IN 1
IN 2
OUT 1
OUT 2
MONITORS
179
195
211
227
243
180
196
212
228
244
181
197
213
229
245
182
198
214
230
246
183
199
215
231
247
184
200
216
232
248
129145161177193209225241
130146162178194210226242
131
147
163
132
148
164
133
149
165
134
150
166
135
151
167
152
168
136
AA
MONITORS
IN 1
IN 2
51
67
83
99
OUT 1
OUT 2
115
52
68
84
100
116
53
69
85
101
117
54
70
86
102
118
55
71
87
103
119
56
72
88
104
120
1173349658197113
2183450668298114
3
19
35
4
20
36
5
21
37
6
22
38
7
23
39
8
24
40
Figure 3-14. Monitor Connections (Rear View)
2 Connect to the ‘OUT 1’ monitor connection using a 75Ω BNC connector and coaxial cable.
3 Connect the other end of the cable to the monitoring equipment being used to monitor outgoing
signals.
4 Connect to the ‘OUT 2’ monitor connection using a 75
Ω BNC connector and coaxial cable.
5 If connecting two NV8256-Plus routers together, connect the monitor expansion connections.
(See Monitor Expansion Connections
on page 46.)
Monitor Expansion Connections
If two NV8256-Plus routers are connected together, monitor expansion connections need to be connected between the routers. One router acts as the primary router. This router is directly connected
to the monitoring equipment. (See Making Monitor Connections
nected router is connected to the primary router’s monitor expansion connections. This enables you
to monitor signals for both routers through the primary router’s connection to the monitoring equipment. For simplicity, this procedure refers to each router as the primary or secondary router.
on page 45.) The secondary, con-
46Rev 1.2 • 20 Oct 08
3. Installation
Monitor expansion connections are created by connecting the ‘OUT’ monitor connections on the
secondary router to the ‘IN’ monitor connections on the primary router.
NoteUnused ‘IN’ connections on the secondary router do not need to be terminated with
How to Make Monitor Expansion Connections
Making Monitor Connections
a BNC terminator.
1 Locate the monitor connections on the rear of the router, as shown in Figure 3-14 on page 46.
2On the secondary router (the router that does not have direct connections to the monitoring
equipment), connect to the ‘OUT 1’ monitor connection using a 75
Ω BNC connector and coax-
ial cable.
3 Connect the other end of the cable to the ‘IN 1’ monitor connection on the primary router using
a 75
Ω BNC connector (the router with direct connections to the monitoring equipment), as
shown in Figure 3-15.
IN 1
IN 2
OUTPUTS 129-256
INPUTS 129-256
INPUTS 129-256
ROUTER
EXPANSION
PORTS
Primary Router
OUTPUTS 1-128
INPUTS 1-128
INPUTS 1-128
OUT 1
OUT 2
Connect the OUT
monitor connections
on the secondary router
to the IN
monitor connections
on the primary
router.
OUTPUTS 129-256
INPUTS 129-256
INPUTS 129-256
OUTPUTS 1-128
ROUTER
EXPANSION
PORTS
Secondary Router
INPUTS 1-128
INPUTS 1-128
Figure 3-15. Monitor Expansion Connections Between Two Routers (Rear View)
4On the secondary router, connect to the ‘OUT 2’ monitor connection using a 75Ω BNC con-
nector and coaxial cable.
5 Connect the other end of the cable to the ‘IN 2’ monitor connection on the primary router using
a 75
Ω BNC connector, as shown in Figure 3-15.
NV8256-Plus Digital Video Router • User’s Guide47
3. Installation
Making Alarm Connections
The NV8256-Plus provides system alarms that notify you of a malfunction, such as when a fan or
power supply is not functioning properly. Alarms can be connected to an external alarm indicator
that displays visual cues when an alarm is activated. The NV6257 (power supply) and the NV8256Plus each have alarm connections. NVISION does not provide external indicator equipment, but
does provide instructions on wiring the alarm connections. See Alarm Indicator Equipment
page 49.
Both the NV6257 and the router send status information to the router control system. For more
information on the alarm connections, see Alarm
How to Make Alarm Connections
1 On the rear of the NV6257, locate the ‘Alarms’ connection, as shown in Figure 3-16.
Making Alarm Connections
on
on page 14.
Output
Power 1
Output
Power 2
FAN
Power
Supply
Monitors
Figure 3-16. Power Supply Alarms Connection on the NV6257 (Rear View)
2 Connect to the ‘Alarms’ connection using a DB25 connector and cable.
3 Connect the other end of the cable to an external alarm indicator. See NV6257 Alarms
page 49 for information on wiring the DB25 connector.
4 On the rear of the router, locate the ‘ALARMS’ connection, as shown in Figure 3-17.
CTRL 1CTRL 2DIAG
CTRL 1CTRL 2DIAG
SECONDARY
CONTROL
PRIMARY
CONTROL
Figure 3-17. System Alarm Connection on Router (Rear View)
AES
REF 1
5 Connect to the ‘ALARMS’ connection using a DE9 connector and cable.
6 Connect the other end of the cable to an external alarm indicator. See Router Alarms
for information on wiring the DE9 connector.
AES
REF 2
Alarms
PRI
CTRL
10 B 2
10/100 BT
LOOP
THRU
SEC
CTRL
10 B 2
10/100 BT
VIDEO
NVISION
REF 1
AUX BUS
LOOPLOOP LOOP
VIDEO
ALARMS
REF 2
System Alarm
Connections
on page 49
DB25
on
TIME
CODE
48Rev 1.2 • 20 Oct 08
3. Installation
Alarm Indicator Equipment
An external alarm indicator can be created to display visual cues when a failure has occurred on the
NV6257 power supply or the NV8256-Plus router frame. LEDs can be wired to specific pins on a
DE9 or DB25 connector. Each LED indicates what specific router module has failed.
NV6257 Alarms
The ‘Alarms’ connection on the rear of the NV6257 uses a DB25 connector. An “alarm” or ON
condition occurs when the connection between an alarm pin and Alarm_COM (common) opens.
The alarm turns OFF when the connection between Alarm_COM and the alarm pin closes again. If
you remove any PS6000 power supply module, the alarm circuit remains open.
To create an indicator box, connect to the ‘Alarms’ connection using a DB25 female connector,
wiring as shown in Figure 3-18. Each pin monitors a specific function and activates a specific
alarm.
• For NV6257 alarms, see NV6257 Alarms
on page 49.
• For NV8256-Plus alarms, see Router Alarms
NV6257 External Power Supply Alarm, DB25, Female
GND 1
PS1 2
PS2 3
PS3 4
PS4 5
PS5 6
PS6 7
PS7 8
PS8 9
GND 10
GND 11
GND 12
GND 13
GND14
PS1 COM15
Connection examples are shown below
PS2 COM16
for PS6000 power supply modules 3
PS3 COM17
PS4 COM18
and 8. Connections may be made for all
PS5 COM19
8 power supplies in the NV6257 frame.
PS6 COM20
PS7 COM21
PS8 COM22
GND23
GND24
GND25
Making Alarm Connections
on page 49.
Typical Circuit 1Typical Circuit 2
External Power
30VDC max,
150mA max
Normally off, the
LEDs turn on to
indicate failure
PS3
PS8
External Ground
Customer-supplied
relay contacts NC
Normally on, the
LEDs turn off to
indicate failure
PS3
PS8
Figure 3-18. NV6257 Power Supply Alarms Connection
CautionThe power supply for the alarm circuit must not exceed 30 VDC. Load resistor
value depends on power supply voltage.
Router Alarms
The ‘ALARM’ connection on the rear of the NV8256-Plus uses a DE9 connector. An “alarm” or
ON condition occurs when the connection between an alarm pin and Alarm_COM (common)
NV8256-Plus Digital Video Router • User’s Guide49
3. Installation
opens. The alarm turns OFF when the connection between Alarm_COM and the alarm pin closes
again.
To create an indicator box, connect to the ‘ALARM’ connection using a DE9 female connector,
wiring as shown in Figure 3-19. Each pin monitors a specific function and activates a specific
alarm.
12345
6789
Typical Circuit 1
Normally ON, the LEDs turn off to indicate failure
1
Alarm COM
2
Alarm 1
3
Alarm 2
4
Alarm 3
5
Alarm 4
8
7
8
9
Alarm 5
Alarm 6
Alarm 7
Alarm COM
Making Alarm Connections
External Power
1
COM
Typical Circuit 2
Normally OFF, the LEDs turn on to indicate failure
Customer-supplied relay
contacts NC, (but open during
alarm condition)
30VDC max, 150 mA max
External Power,
30VDC max, 150 mA max
1
COM
Figure 3-19. Alarm Connections and On/Off Switches
The following lists each DE9 pin and the associated alarm. The pin number listed corresponds to
the pin numbers in Figure 3-19:
PinSignalDescriptionPossible Conditions Causing the Alarm
1, 9Alarm_COMCommonCommon connection for all alarm pins.
2Alarm_1Major AlarmIndicates missing reference inputs, or missing power
3Alarm_2Minor AlarmAlarm_3, or Alarm_4, or Alarm_5, or Alarm_6
4Alarm_3Power SupplyMissing power supply module.
5Alarm_4Video RefMissing Video Ref 1 or Video Ref 2.
6Alarm_5AES3 refNot used in NV8256-Plus.
7Alarm_6Fans or temperatureIndicates a fan failure or module over temperature.
8Alarm_7Control module healthAny control module not “healthy.”
50Rev 1.2 • 20 Oct 08
supplies.
3. Installation
Verification
When installation is complete, perform the following checks to make sure the router is operating
properly:
Verification
• On the NV6257 power supply, check that all 5 green power LEDs on the front of each PS6000
power supply module are lit. If any or all LEDs are off:
Check that the PS6000 power supply module is fully seated in its slot.
Check the AC fuse on the PS6000 power supply module.
Check for +48 volts at each of the 5 front test points.
• On the NV8256-Plus, check that the LEDs on the input cards, crosspoint cards, control cards,
and output cards are lit and indicating a “healthy” system. See Indicator LEDs
list of normal and alert LED states.
• Make sure that the flow of air through the front of the router is unimpeded and the door is properly installed and closed. For more information, see Air Flow
on page 61.
on page 60 for a
NV8256-Plus Digital Video Router • User’s Guide51
3. Installation
Verification
52Rev 1.2 • 20 Oct 08
4. Operation
Chapter 4 provides general operating information for the NV8256-Plus. It presents the following
topics:
•
Overview
• NVISION Control Systems
• Third-Party Control Systems
• Setting Redundant Crosspoint Card Switching
Overview
A router control system is required to use the NV8256-Plus router. The control system provides an
interface for operations and maintenance personnel. Through the control system, signal switching
can be actively configured, reference inputs selected, partitions for organizing signal switching created, and certain system functions monitored.
The NV8256-Plus is designed to partner with the NVISION NV9000 control system. However,
NVISION routers are designed with a degree of flexibility and can be used with certain third-party
control systems. For detailed information on using the NVISION NV9000 or NV910 control system, see the associated User’s Guide. For information on using third-party control systems, see the
third-party vendor literature. For more information on compatible control systems. For contact
information, contact NVISION. For contact information, see Technical Support Contact Informa-
tion on page iii.
NVISION Control Systems
Most facilities require multi-level switching capability (audio follow video, for example) and intuitive device naming capabilities. The control system used dramatically affects how operators use the
NV8256-Plus and the ease with which devices are accessed.
NVISION’s control system (NV9000) runs on a unit (e.g., PC) separate from the router. The router
control system can be loaded on a primary server only, or on both primary and secondary (redundant) servers, creating a fail-over backup. The control system hardware provides control panels for
managing routers and other network equipment.
NVISION’s control systems offer a variety of control surfaces, support redundancy, and facilitate
expansion as routing needs change. The control system is also capable of interfacing with thirdparty signal routing equipment. Because of the variety of features, capabilities and limitations of
other manufacturers’ equipment, users are urged to work closely with NVISION’s technical staff
and with the supplier of the third-party equipment when integrating it into an NV9000 control system.
NV8256-Plus Digital Video Router • User’s Guide53
4. Operation
Third-Party Control Systems
NVISION provides assistance to users wanting to configure NVISION products to function with
third-party control systems. However, because NVISION does not manufacture or warrant control
systems from other vendors, we cannot guarantee overall performance or answer all possible configuration-related questions. For assistance, contact the manufacturer of the control system in use.
In many cases, router features and functionality are limited when using a third-party control system. For example, the third-party system may not optimally manage mono routing, while the
NV9000 control system easily manages this function.
Please consult with NVISION if you are considering using a third-party interface to control an
NV8256-Plus router. For contact information, see Technical Support Contact Information
page iii.
Setting Redundant Crosspoint Card Switching
Third-Party Control Systems
on
The NV8256-Plus crosspoint card features four buttons located on the front of the card. When the
card is installed in the middle crosspoint card slot —the slot for the optional, redundant crosspoint
card—the buttons become active and can be used to change which signals the crosspoint card manages. (See Figure 4-1 on page 55.)
By pressing a button on the front of the crosspoint card, the card can be directed to take over active
control of signal switching from another crosspoint card, become a standby crosspoint, or enable
external control. By setting the redundant crosspoint card to take over active control of the primary
card’s signals, a primary crosspoint card can be removed without experiencing any downtime.
The brightness level of the buttons indicate the current status: full-brightness indicates that the
remote and local control is active; half-brightness indicates local control only is active.
54Rev 1.2 • 20 Oct 08
4. Operation
Setting Redundant Crosspoint Card Switching
How to Set Redundant Crosspoint Card Operations
1 Facing the front of the router with the door open, locate the redundant crosspoint card, as shown
in Figure 4-1.
FAN
MONITOR
12
13128
Redundant
Crosspoint
(Middle
Card Slot)
OUTPUTS 116
OUTPUTS 3348
OUTPUTS 1732
INPUTS 3348
INPUTS 1732
INPUTS 116
OUTPUTS 971
OUTPUTS 8196
OUTPUTS 6580
OUTPUTS 4964
12
INPUTS 971
INPUTS 8196
INPUTS 6580
INPUTS 4964
OUTPUTS 1
CROSSPOINT INPUTS 1-256
CROSSPOINT (REDUNDANT)
13128
INPUTS 1
Control Card Primary
Control Card Secondary
OUTPUTS 161-176
OUTPUTS 145-160
OUTPUTS 129-144
CROSSPOINT INPUTS 257-512
INPUTS 161176
INPUTS 145160
INPUTS 129144
OUTPUTS 209-224
OUTPUTS 193-208
OUTPUTS 177-192
INPUTS 209224
INPUTS 193208
INPUTS 177192
Figure 4-1. Location of Redundant Crosspoint Card (Front View)
OUTPUTS 241-256
OUTPUTS 225-240
INPUTS 241256
INPUTS 225240
2 The front panel buttons should be lit. Press a button to activate that function:
•
Replace XPT (1–256)—take over active control of inputs 1–256 from the local crosspoint
card installed in the left crosspoint card slot.
•
Standby Mode—sets redundant card to act as a backup to the local crosspoint card should
the card fail.
•
Replace XPT (257–512)—take over active control of inputs 257–512 from the crosspoint
card installed in the right crosspoint card slot.
•
Remote Control—allows external remote control of the redundant crosspoint card. For
information on remote control, see Using Remote Control
NV8256-Plus Digital Video Router • User’s Guide55
, following.
4. Operation
Setting Redundant Crosspoint Card Switching
For more information on which signals are controlled by which crosspoint card slot, see Cross-
point Card Slots and Managed Signals on page 5.
3 The selected function will remain active until another button is pressed and a new function
selected.
Using Remote Control
The redundant crosspoint card can be controlled remotely by creating an external circuit. To create
the circuit, use momentary switches with a series resistance of 50
connected in parallel with an LED cathode attached to ground (GND). The output signals are nominally +3.3
V. The selected diode should have a maximum forward bias current of 10mA and maxi-
mum forward bias voltage of 1.5–2.2 V.
Figure 4-2 shows the remote control connector pinout and required circuit.
Left crosspoint
1
14
(Outputs 1128 )
Ω or less. The switches should be
4
5
6
7
13
25
Momentary Switches
(Series Resistance < 50W)
Figure 4-2. Redundant Crosspoint Card Connector
Center Crosspoint
(Redundant)
Right Crosspoint
(Outputs 129256)
Remote Panel Enable
56Rev 1.2 • 20 Oct 08
5. Configuration
Chapter 5 is a place-holder, essentially a pointer to UniConfig.
UniConfig
Before being placed into service, the NV8256-Plus router needs to be configured for your particular
facility and router control system. Configuration includes initializing ports so that the router and
UniConfig can communicate, setting up partitions, switch point settings, and testing switching configurations. Configuration tasks are performed using the UniConfig application, which resides on a
unit (e.g., PC) separate from the router. For detailed information on using UniConfig, see the Uni-Config User’s Guide.
NV8256-Plus Digital Video Router • User’s Guide57
5. Configuration
UniConfig
58Rev 1.2 • 20 Oct 08
6. Maintenance
Chapter 6 provides maintenance instructions. It discusses the following topics:
• General Maintenance
• Fuse Replacement
• Indicator LEDs
• Air Flow
• Battery Replacement
• Troubleshooting
• Obtaining Service
General Maintenance
The NV8256-Plus does not require any periodic electrical or physical maintenance. Other than
cleaning the fan air intake filter, all that is required is periodic inspection of the system to make sure
no failures have occurred.
It is recommended that the system’s indicator LEDs be checked on a regular basis to ensure that the
system is operating properly. (See Indicator LEDs
make sure cooling air flow to the power supply fans is unobstructed.
on page 60.) It is also a good idea to regularly
CautionOnly qualified service personnel should perform procedures in this section.
Fuse Replacement
Fuses are located on each of the frame modules. If a problem occurs on a module, it is a good to
check the fuses. The following table lists the fuses on each module:
LocationFuse Value
Power supply AC line fuse8 Amp, 5 × 20 mm, slow-blow
Control card DC fuse1 Amp, auto reset (not user serviceable)
Crosspoint card1 Amp, auto reset (not user serviceable)
WarningDangerous voltages are present at the rear AC power connector and on the power
supply module. Take precautions to prevent electric shock: Do not touch exposed
wires or connecting pins.
NV8256-Plus Digital Video Router • User’s Guide59
6. Maintenance
Indicator LEDs
Indicator LEDs indicate whether AC power is present and if a card is operating normally. LEDs are
visible when the router front door is closed. In the following sections, LEDs are listed in the order
they appear on the cards, from top to bottom.
Power Supplies
The five green LEDs on the front of the power supply modules indicate presence of the five +48
VDC outputs of the five branch circuits. All five LEDs should be lit at all times when AC power is
present. If any LED is off, either the power supply has failed or the branch circuit is shorted.
Control Cards
The LEDs on the control cards can be monitored to determine whether the card is operating normally. The meanings of the LED indicators are as follows:
LED IndicatorIndicator Function
Red (low battery)Normally OFF. If lit, indicates that the battery needs replacing. See Battery
Red (alarm)Normally OFF. If lit, indicates a problem or fault. Check the external reference
Amber (active card)Normally ON. Indicates the card is the active control card. On the standby control
Green (health,
power)
Indicator LEDs
Replacement on page 61.
signals. If that does not resolve the problem, refer to the system status window in
UniConfig for additional information. If you cannot resolve the problem, call
NVISION Technical Support. For contact information, see Technical Support
Contact Information on page iii.
card, this LED should be OFF.
Normally ON. Indicates the card has power and is operating normally.
Input, Crosspoint, and Output Cards
The LEDs on the input, output, and crosspoint cards can be monitored to determine whether the
cards are operating normally. The LEDs indicate the following:
LED IndicatorIndicator Function
Red (alarm)Normally OFF. If lit, it indicates a problem. Replace the card or call NVISION
Technical Support. For contact information, see Technical Support Contact
Information on page iii.
Green (power)Normally ON. Indicates the card has power and is operating normally.
Amber (health)Normally ON. Indicates software has loaded and the card is operating normally.
Green (good
communication)
Red (bad
communication)
60Rev 1.2 • 20 Oct 08
Normally ON. Indicates good communication with the control card.
Normally OFF. If lit, indicates that communication is not working properly with the
control card; the communication is “bad.”
6. Maintenance
Air Flow
The NV8256-Plus draws cooling air from the front of the router, through the door, and exhausts
heated air through the rear of the frame. The router must have the door properly installed and closed
for proper airflow through the chassis. For maximum air flow, regularly inspect router fans and filters.
CautionIf airflow is impeded overheating may occur.
Fan Cleaning and Replacement
One plug-in fan tray containing three cooling fans is located at the top of the router frame. The tray
can be removed for inspection or cleaning by opening the frame front door, sliding the latches that
hold the fan module in place, and pulling the module out of the frame. If the fans become dusty or
clogged with lint, use a vacuum or compressed air to clean the dust off. Also check the openings at
the back of the frame where air enters and exits to be sure dust and lint have not accumulated.
The fan tray is easily replaced simply by sliding it out of the front of the frame and inserting a new
tray. The fans on the tray are held in place by four screws and a pluggable connector. To replace the
fans, remove the screws and unplug the connector.
Air Flow
Intake Filter Screen Cleaning
The NV8256-Plus has three fan filters. Two intake filters are located on the front door assembly. To
access the filters, open the router door by releasing the two thumbscrew locks and then slide the filters up and to the right to remove. This process may be easier if the entire door is removed by lifting it straight up while open.
The system can be operated safely with the door removed for short periods of time. If the filter is
only lightly contaminated with debris, clean the filter by vacuuming up loose debris or by blowing
air from the clean side to the dirty side. For filters badly loaded with debris, rinse with cold water or
wash with warm water and mild detergent. Be sure the filter is completely dry before re-installing
it.
Battery Replacement
If the red Low Battery LED indicator on the control card is lit, the battery located on the front edge
of the card needs replacing. Grasp the exposed edge of the battery with your fingers and pull it
towards you to remove it.
Important Do not use a metallic tool to remove the battery.
Call
NVISION for replacement battery information. For contact information, see Technical Support
Contact Information on page iii.
NV8256-Plus Digital Video Router • User’s Guide61
6. Maintenance
When you insert the new battery, be careful to observe the correct polarity.
CautionTo prevent explosion of the battery and possible equipment damage or harm to
Troubleshooting
Many system troubles are caused by easily corrected errors, such as poor quality or missing input or
reference signals, incorrect configuration, and so on. This section lists common problems and their
solutions in the most likely order of occurrence. Refer also to the Introduction
overview of the system and its major components. Try troubleshooting the system yourself, and if
you are not successful, call
In the event that a problem is caused by a bad circuit board, swapping the bad board with a replacement circuit board is the quickest solution. To order replacement boards or other components, contact NVISION. For contact information, see Technical Support Contact Information
Troubleshooting
personnel, be sure the battery is oriented with the correct polarity. Polarity markings are visible on the card’s battery housing.
on page 3 for an
NVISION Technical Support as explained near the front of this manual.
on page iii.
SymptomPossible Causes and Solutions
System not powering up. Verify that the power cord(s) are plugged into the frame and the AC power source.
Use a voltmeter to verify the presence of power.
Check the AC line fuse on the PS6000 power supply module. See Fuse
Replacement on page 59.
One or a few cards or
PS6000 power supply
modules are not
powering up or not
operating properly.
Intermittent signal on
one or two outputs.
Check that the card or module is fully seated in the frame.
Reset the card or module by reseating it in the frame.
Check that all five green LEDs on the front of the PS6000 power supply modules
are lit. If an LED is not lit, it indicates a branch circuit may be faulty, which could
affect only certain modules in the frame. Replace the PS6000 power supply
module.
Check the PS6000 module and card fuses. See Fuse Replacement
Check input and output cable continuity and cable terminations.
Possible bad card. Swap each card in the signal path with another card to see if the
problem moves with the card. If so, replace the card.
If all cables, terminations, and cards check out OK, call Technical Support. (See
on page 59.
Technical Support Contact Information on page iii.)
Intermittent or missing
signals on all outputs.
Check the control card, which processes the references to produce sync. A
synchronous system requires an operational control card in order to pass signals.
An asynchronous system will operate in its last state even if the control card is
removed. Change over to the reserve control card to see if the problem goes away.
Possible low voltage on PS6000 power supply module. Check power test points
on the module. Voltages at power supply test points may be slightly high in lightly
loaded systems. Replace the PS6000 power supply module if any test points
indicate low voltage.
62Rev 1.2 • 20 Oct 08
6. Maintenance
Obtaining Service
For service advice, warranty exchange, warranty repair, or out-of-warranty repair:
1 Call NVISION Customer Support at the telephone number given under Technical Support Con-
tact Information on page iii. Our Customer Service Personnel will help you resolve any service
issues.
2 If you need an exchange or repair,
(RMA) number. Do not return equipment without first receiving an RMA number.
uses the RMA to track receipt of the equipment and to record repair or replacement infor-
SION
mation.
Obtaining Service
NVISION will assign you a Return Material Authorization
NVI-
For out-of-warranty equipment, the
repair when you call and requests a purchase order payable to
If repair or exchange is required, package the assembly in an antistatic bag and place it in a
shipping box with plenty of padding to prevent damage.
3 Address the package using the shipping address listed given under Technical Support Contact
Information on page iii, and ship the equipment to NVISION at your company’s expense.
4 When repair or replacement of in-warranty equipment is complete, NVISION return ships the
items at our expense. For out-of-warranty equipment NVISION charges a shipping and handling fee. The standard shipping method is “second day.”
For out-of-warranty service,
or replacement.
NVISION Technical Support Engineer estimates the cost of
NVISION.
NVISION will send your company an invoice following the repair
NV8256-Plus Digital Video Router • User’s Guide63
6. Maintenance
Obtaining Service
64Rev 1.2 • 20 Oct 08
7. Glossary
Chapter 7 is a glossary.
Glossary
3GigThe combination of SD, HD and 3.0 Gp/s video signals. Rates 270, 1,483, 1,485, 2,996, 2,970Mb/s up
to 3.0
Gb/s.
ACAlternating current.
A/DAnalog-to-digital conversion. In this manual, the digital signal is SD.
CEConformité Européenne. European health and safety product label.
D/ADigital-to-analog conversion. In this manual, the digital signal is SD.
dBuUnit of audio level where 0 dBu is 0.775 V rms.
DCDirect current.
EIAElectronic Industries Alliance. A trade organization for electronics manufacturers in the United
States. The organization helps develop standards on electronic components, consumer electronics,
electronic information, telecommunications, and Internet security.
ESDElectrostatic discharge.
HDHigh definition (HD-SDI). Video signal rates: SMPTE 259M at
IECInternational Electrotechnical Commission. An international standards organization dealing with
electrical, electronic and related technologies.
IEEEInstitute of Electrical & Electronics Engineers. An international non-profit, professional organiza-
tion for the advancement of technology related to electricity.
IMDInter-modulation distortion.
I/OInput/output.
LANLocal area network.
LEDLight-emitting diode.
RURack units. A standard measure or size for frames (1.75 inches).
SDStandard definition (SD-SDI). Video signal rates: SMPTE 259M at 143, 177, 270 and 360
SMPTE 344M at 540
SMPTESociety of Motion Picture and Television Engineers. www.smpte.org. An international professional
association, based in the United States of America, of engineers working in the motion imaging
industries.
NV8256-Plus Digital Video Router • User’s Guide65
Mb/s.
1.483 and 1.485 Gb/s.
Mb/s and
SWBSuper wide band. The combination of SD and HD signal rates up to 1.5Gb/s.
ULUnderwriters Laboratory Incorporated. Develops standards and test procedures for materials, com-
ponents, assemblies, tools, equipment and procedures, chiefly dealing with product safety and utility.
UniConfigSoftware used to configure the router control system.
VVolts.
VACVolts, alternating current.
VDCVolts, direct current.
66Rev 1.2 • 20 Oct 08
8. Technical Details
Chapter 8 provides technical specifications for the NV8256-Plus router and the NV6257 power
supply.
•
Power Specifications (NV6257 PS6000)
• Physical Specifications
• Environmental Specifications
• Audio Specifications
• Video Specifications
• Time Code Specifications
Power Specifications (NV6257 PS6000)
Power is supplied through a separate frame, the NV6257 Power Supply. The following table provides power specifications for the NV6257 for powering the NV8256-Plus:
Typ eParameter
AC input90–130/180–250VAC, 50/60Hz, auto-ranging.
AC fusesPower Supplies:
AC connectors8, IEC 320 (one for each PS6000 module installed).
AC powerPS6000, 660
AC power usagePower based on PS6000 modules; 4 primary (4 optional redundant):
Modules and module slotsRequired minimum number of PS6000 modules:
Dimensions5RU high (8.72
Weight55
DC powerNVISION connector and DC cable (WC0085).
Power supply alarm connection DB25 (reads status from each PS6000).
Power supply monitor
connection
8A (HB0145-00), slow-blow; 90–130V.
6.3A (HB0031-00), slow-blow, 180
Watts, one IEC 320.
1,175 Watts nominal (256
4 primary (4 optional redundant). One NV6257 power supply frame can
power one router.
inches, 221.5mm).
inches (482.6mm) wide.
19.0
inches (533.4mm) deep.
21.0
lbs (25kg); 105lbs (47.5kg) fully loaded.
DB25.
–250V.
×256 SD or SWB), power factor corrected.
NV8256-Plus Digital Video Router • User’s Guide67
8. Technical Details
Typ eParameter
EnvironmentalOperating temperature: 0 to 40°C.
Regulatory complianceUL listed and CE compliant.
Physical Specifications
The following table provides physical specifications for the NV8256-Plus.