Grass Valley NV5256 User Manual

NV5256

Machine Control Router

User’s Guide

Miranda Technologies Inc.

3499 Douglas B. Floreani

Montreal, Quebec

Canada H4S 2C6

NV5256 Machine Control Router — User’s Guide

• Revision: 1.8

• Software Version: -na-

• Part Number: UG0018-08

• Copyright: © 2011 Miranda Technologies. All rights reserved.

• No part of this manual may be reproduced in any form by photocopy, microfilm, xerography or
any other means, or incorporated into any information retrieval system, electronic or mechani­cal, without the written permission of Miranda Technologies, Inc.

• The information contained in this manual is subject to change without notice or obligation.

• All title and copyrights as well as trade secret, patent and other proprietary rights in and to the
Software Product (including but not limited to any images, photographs, animations, video,
audio, music, test, and “applets” incorporated into the Software Product), the accompanying
printed materials, and any copies of the Software Product, are owned by Miranda Technologies,
Inc. The Software Product is protected by copyright laws and international treaty provisions.
Customer shall not copy the printed materials accompanying the software product.

Notice

The software contains proprietary information of Miranda Technologies, Inc. It is provided under a
license agreement containing restrictions on use and disclosure and is also protected by copyright
law. Reverse engineering of the software is prohibited.

Due to continued product development, the accuracy of the information in this document may
change without notice. The information and intellectual property contained herein is confidential
between Miranda and the client and remains the exclusive property of Miranda. If you find any
problems in the documentation, please report them to us in writing. Miranda does not warrant that
this document is error-free.

FCC Statement

This equipment has been tested and found to comply with the limits for a Class A digital device,
pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection
against harmful interference when the equipment is operated in a commercial environment. This
equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in
accordance with the instruction manual, may cause harmful interference to radio communications.
Operation of this equipment in a residential area is likely to cause harmful interference in which
case the user will be required to correct the interference at his own expense.

Declaration of Conformance (CE)

All of the equipment described in this manual has been designed to conform with the required
safety and emissions standards of the European Community. Products tested and verified to meet
these standards are marked as required by law with the CE mark. (See Symbols and Their Mean-

ings on page v.)

ii Rev 1.8 • 08 Jul 11

When shipped into member countries of the European Community, this equipment is accompanied
by authentic copies of original Declarations of Conformance on file in Miranda GVD offices in
Grass Valley, California USA.

Trademarks

Miranda is a registered trademark of Miranda Technologies, Inc.

Brand and product names mentioned in this manual may be trademarks, registered trademarks or
copyrights of their respective holders. All brand and product names mentioned in this manual serve
as comments or examples and are not to be understood as advertising for the products or their man­ufactures.

Software License Agreement and Warranty Information

Contact Miranda for details on the software license agreement and product warranty.

Technical Support Contact Information

Miranda has made every effort to ensure that the equipment you receive is in perfect working order
and that the equipment fits your needs. In the event that problems arise that you cannot resolve, or
if there are any questions regarding this equipment or information about other products manufac­tured by Miranda, please contact your local representative or contact Miranda directly through one
of the appropriate means listed here.

• Main telephone: [phone] (9 am to 9 pm PST)
Fax: [phone]

In the Americas, call toll-free: [phone] (9 am to 9 pm EST)
In Europe, the Middle East, Africa, or the UK, call [phone] (9 am to 6 pm, GMT)
In France, call [phone] (9 am to 5 pm, GMT + 1)
In Asia, call [phone] (9 am to 5 pm, GMT + 8)
In China, call [phone]

• Emergency after hours: toll-free: [phone]
Tel: [phone]

•E-Mail:

In the Americas, [e-mail]
In Europe, the Middle East, African or the UK, [e-mail]
In France, [e-mail]
In Asia, [e-mail]
In China, [e-mail]

• Website: http://www.miranda.com

• Mail Shipping

Miranda GVD Miranda GVD
P.O. Box 1658 125 Crown Point Court
Nevada City, CA 95959, USA Grass Valley, CA 95945, USA

Note Return Material Authorization (RMA) required for all returns.

NV5256 Machine Control Router • User’s Guide iii

Change History

The table below lists the changes to the Machine Control Router User’s Guide.

• User’s Guide Part # UG0018-08

• Software version: -na-

Rev Date ECO Description Approved By

0.9 30 Mar 07 12960 New document. Preliminary Release D.Cox

1.1 12 Jul 07 13355 Corrections. D.Cox

1.2 07 Aug 07 13430 The wiring in the BP-PORT-64 breakout panel has

1.3 22 Jan 08 14014 Added a pinout diagram of the AES 3-pin reference

1.4 22 Oct 08 14426 Updated formats. DEM/D.Cox

1.5 31 Mar 09 15703 Format change. DEM/D.Cox

1.6 10 Oct 09 16114 Corrected contact information. DEM

1.7 18 Aug 10 17186 Added reference to PS6100. Minor corrections. D.Cox

1.8 08 Jul 11 17628 RJ-45 to RS-232 connection corrected. D.Cox

D.Cox

been corrected.

D.Cox

connectors.

Restriction on Hazardous Substances (RoHS)

Miranda is in compliance with EU Directive RoHS 2002/95/EC governing the restricted use of cer­tain hazardous substances and materials in products and in our manufacturing processes.

Miranda has a substantial program in place for RoHS compliance that includes significant invest­ment in our manufacturing process, and a migration of Miranda product electronic components and
structural materials to RoHS compliance.

It is our objective at NV to maintain compliance with all relevant environmental and product regu­latory requirements. Detailed information on specific products or on the RoHS program at Miranda
is available from Miranda Customer Support at

1-800-719-1900 (toll-free) or
1-530-265-1000 (outside the U.S.).

iv Rev 1.8 • 08 Jul 11

Important Safeguards and Notices

This section provides important safety guidelines for operators and service personnel. Specific
warnings and cautions appear throughout the manual where they apply. Please read and follow this
important information, especially those instructions related to the risk of electric shock or injury to
persons.

Warning

Any instructions in this manual that require opening the equipment cover or
enclosure are for use by qualified service personnel only. To reduce the risk of
electric shock, do not perform any service other than that contained in the operat­ing instructions unless you are qualified to do so.

Symbols and Their Meanings

The lightning flash with arrowhead symbol within an equilateral triangle alerts the user to the pres­ence of dangerous voltages within the product’s enclosure that may be of sufficient magnitude to
constitute a risk of electric shock to persons.

The exclamation point within an equilateral triangle alerts the user to the presence of important
operating and maintenance/service instructions.

The Ground symbol represents a protective grounding terminal. Such a terminal must be connected
to earth ground prior to making any other connections to the equipment.

The fuse symbol indicates that the fuse referenced in the text must be replaced with one having the
ratings indicated.

The presence of this symbol in or on Miranda equipment means that it has been designed, tested
and certified as complying with applicable Underwriter’s Laboratory (USA) regulations and rec­ommendations.

The presence of this symbol in or on Miranda equipment means that it has been designed, tested
and certified as essentially complying with all applicable European Union (CE) regulations and
recommendations.

NV5256 Machine Control Router • User’s Guide v

General Warnings

A warning indicates a possible hazard to personnel which may cause injury or death. Observe the
following general warnings when using or working on this equipment:

• Heed all warnings on the unit and in the operating instructions.

• Do not use this equipment in or near water.

• This equipment is grounded through the grounding conductor of the power cord. To avoid elec­trical shock, plug the power cord into a properly wired receptacle before connecting the equip­ment inputs or outputs.

• Route power cords and other cables so they are not likely to be damaged.

• Disconnect power before cleaning the equipment. Do not use liquid or aerosol cleaners; use
only a damp cloth.

• Dangerous voltages may exist at several points in this equipment. To avoid injury, do not touch
exposed connections and components while power is on.

• Do not wear rings or wristwatches when troubleshooting high current circuits such as the power
supplies.

• To avoid fire hazard, use only the specified fuse(s) with the correct type number, voltage and
current ratings as referenced in the appropriate locations in the service instructions or on the
equipment. Always refer fuse replacements to qualified service personnel.

• To avoid explosion, do not operate this equipment in an explosive atmosphere.

• Have qualified service personnel perform safety checks after any service.

General Cautions

A caution indicates a possible hazard to equipment that could result in equipment damage. Observe
the following cautions when operating or working on this equipment:

• When installing this equipment, do not attach the power cord to building surfaces.

• To prevent damage to equipment when replacing fuses, locate and correct the problem that
caused the fuse to blow before re-applying power.

• Use only the specified replacement parts.

• Follow static precautions at all times when handling this equipment.

• This product should only be powered as described in the manual. To prevent equipment dam­age, select the proper line voltage on the power supply(ies) as described in the installation doc­umentation.

• To prevent damage to the equipment, read the instructions in the equipment manual for proper
input voltage range selection.

• Some products include a backup battery. There is a risk of explosion if the battery is replaced by
a battery of an incorrect type. Dispose of batteries according to instructions.

• Products that have (1) no on/off switch and (2) use an external power supply must be installed
in proximity to a main power output that is easily accessible.

vi Rev 1.8 • 08 Jul 11

Table of Contents

Chapter 1 Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Chapter Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

The PDF Document . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Terms, Conventions and Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Chapter 2 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Prerequisites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

I/O Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Router Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Router Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Router Expansion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Router Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Breakout Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

SMS7000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Signal Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Machine Control Forward . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Machine Control Reverse. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Machine Control Broadcast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

DataXY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Port Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Controlling and Controlled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

DTE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

DCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Dynamic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Master. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Slave. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Chapter 3 Detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Control Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Serial Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Ethernet Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Diagnostic Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

AES Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Inter-Frame Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Aux Bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Video Reference. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Redundant Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Time Code Reference. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

System Alarm Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Power Supply Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

NV5256 Machine Control Router • User’s Guide vii

Table of Contents

Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Ground Lug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Expansion Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

I/O Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Breakout Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

RS-232 Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

General Notes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Port Cards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Expansion. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

The Expansion Card. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Release Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Clock Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Inter-Frame Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Terminators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

10Base2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Ethernet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Jumpers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Chapter 4 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

UniConfig—Stage 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

UniConfig—Stage 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Configure Port Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Perform Takes in UniConfig . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Other. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Chapter 5 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35

Routine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Periodic Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Intake Air Filter Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Battery Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Fuse Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

LED Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Chapter 6 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Mechanical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Environmental Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

I/O Card Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Expansion Card Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Communication Port Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Reference Port Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Chapter 7 Misc. Topics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Control Port Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

AES Reference Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45

viii Rev 1.8 • 08 Jul 11

1. Preface

Chapter 1 provides an introduction to the NV5256 User’s Guide. It presents the following topics:

• Chapter Structure

• The PDF Document

• Terms, Conventions and Abbreviations

Chapter Structure

The following chapters provide information regarding the NV5256 Machine Control Router:

• Chapter 1, Preface
terms and conventions.

• Chapter 2, Introduction

• Chapter 3, Detail

• Chapter 4, Configuration

• Chapter 5, Maintenance

• Chapter 6, Specifications
NV5256.

• Chapter 7, Misc. Topics

An Index

is also available for your reference.

, (this chapter) outlines easy ways to use this guide and provides a list of

, is a brief introduction to the NV5256.

, discusses the features and functions of the NV5256.

, discusses configuration of the NV5256.

, discusses the features and functions of the NV5256.

, presents the electrical, mechanical, and other specifications for the

, presents miscellaneous information.

The PDF Document

This guide is provided in PDF format, allowing you to use Acrobat’s “bookmarks” to navigate to
any desired location. You can also easily print a hardcopy. Please note:

• Use the Table of Contents or the bookmarks page to jump to any desired section.

• Many hyperlinks are provided within the chapters.

• Use the Index to jump to specific topics within a chapter. Each page number in the index is a
hyperlink.

• Use Acrobat’s ‘Go to Previous View’ and ‘Go to Next View’ buttons to retrace your complete
navigational path.

NV5256 Machine Control Router • User’s Guide 1

1. Preface

Terms, Conventions and Abbreviations

• Use the ‘First Page’, ‘Previous Page’, and ‘Next Page’, and ‘Last Page’ buttons to go to the
first, previous, next, or last page within a PDF file.

Note To display the navigation buttons, right-click the Tool Bar area, and check

‘Navigation’.

• Use Acrobat’s extensive search capabilities, such as the ‘Find’ tool and ‘Search’ tool to perform
comprehensive searches as required.

Terms, Conventions and Abbreviations

The following conventions are used throughout this guide:

• The symbol

• Entries enclosed in single quotes denote the names of control panel buttons and knobs, or menu
items.

• Choose ‘Aux’ to ...

• Press ‘Keyer 2’ button ...

The following terms and abbreviations are used throughout this guide:

• The term “router” refers to the NV5256 machine control router, unless it used in a broader con­text such as “NV9000 Router Control System.”

• The terms “panel” and “control panel” refer to NV9000 control panels.

S denotes either an example or a special message.

2 Rev 1.8 • 08 Jul 11

2. Introduction

Chapter 2 provides an introduction to the NV5256 User’s Guide. It presents the following topics:

Prerequisites

Please observe the following important prerequisites:

Overview

The NV5256 is a machine control router — a successor to the NV3256. A machine control router
transmits control messages and responses between devices such as VTRs and edit stations.

Physically, the NV5256 has an 8RU frame that holds the following items:

• Prerequisites

• Overview

• Installation

• Functions

• Equipment and software properly installed.

• NV9000 requirements met.

• All control panels properly configured.

• 16 I/O cards (RS-422/485 or RS-232)

• 16 RJ-45 backplanes.

• 2 expansion cards (for redundancy).

• 2 control cards (for redundancy).

• 2 power supplies (for redundancy).

A single NV5256 frame provides a 256×256 routing matrix. Two NV5256 frames can be connected
in tandem, using expansion cables, to provide a 512×512 matrix. A frame need not be fully popu­lated. The NV5256 can be as minimal as a 16×16 router.

The following figures show the NV5256 features.

NV5256 Machine Control Router • User’s Guide 3

2. Introduction

Overview

Fan Tray

Expansion

Cards (2)

Figure 2-1. NV5256, Front View

Primary Control

Card Ports

Serial Control

Diagnostic Ports

AES Ref.

Inter-Frame Conn.

Ethernet

Power Supply Module

Port s

Port I/O Cards (16)

Redundant Control
Card Ports

Router
Control
Card (diagn.
port)

Empty Control
Card Slot

Power Supply Module

Expansion
Ports

Aux Bus

Main Power

Video Ref.

System Alarms

(T.C. Ref.)

Ground Lug

Port I/O Backplanes (16)

Figure 2-2. NV5256, Rear View

Power Supply
Alarms

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2. Introduction

Overview

I/O Signals

I/O signals are serial (either RS-422 or RS-232) at up to 115.2 kBaud. Signals are bidirectional:
commands in one direction; responses in the other.

A port can be considered a “controlled” port or a “controlling” port.

Controlling device

NV5256

Controlled device

controlling

SRC DST

port

controlled

port

controlling
port

controlled

port

A destination can also be the controlling device:

port

NV5256

controlled
port

Controlling device

controlling

port

Controlled device

controlled

SRC DST

port

controlling

For example, a recording VTR sends signals from an edit list to various source machines in an edit
suite.

In most, if not all, cases a controlling device must communicate with a controlled device and not
another controlling device. (The reason is that a transmitter must connect to a receiver.)

S The Tx-to-Rx connection, of course, depends on the cable. Straight-through cables are consid-

ered preferable.

Router Configuration

The NV5256 router has several configurable options. It supports several signal options that can be
configured for each port.

The router can be (and must be) configured to operate according to your system constraints. You
will need to specify the size of the router matrix, the type of ports, communication parameters, and
so on.

Your router control system must also be configured. In an NV9000 router control system, you will
specify source and destination device names, router names, levels, level sets, and so on.

The NV5256 itself must be initialized through UniConfig.

Router Control

The NV5256 can be controlled by an NV9000 Router Control System. An NV9000 system controls
one or more routers of different types. Central to the system are the NV9000 servers. The NV9000
can include one or more control panels with which operators may perform routes through the
NV5256 and through other routers.

Alternatively, you can use a compatible third-party control system such as the SMS7000.

S Using an SMS7000 control system requires specially configured router control cards.

NV5256 Machine Control Router • User’s Guide 5

2. Introduction

Overview

The NV5256 has these control connections:

Router Expansion

Two NV5256 frames can be connected to create an expanded router. Six expansion ports are at the
top right at the rear of the router. There are 6 BNC connections

Router Options

• Ethernet, from an NV9000 router/panel network (through a switch), to primary and redundant
control cards.

• Serial control from primary server and secondary server to primary and secondary control cards
(4 connections).

• Video reference (4 connections). Loop-through for main and redundant reference signal.

• AES reference. Two BNC and two STP connectors for each control card.

• “Node Bus” interface for SMS7000.

• System alarm outputs and power supply alarm outputs

— 3 coming in and 3 going out.

Breakout Panel

A 64-port breakout panel is available that has RJ-45 connectors on one side and DE9 (female) con­nectors on the other. This panel can make it easier to use DE9 connectors if you prefer them.

2 3 4 5 6 7 8 9 10 11 12 13

MACHINE CONTROL

BREAKOUT PANEL

17 18 19 20 21 22 23 24 25 26 27 28 29

33 34 35 36 37 38 39 40 41 42 43 44 45

49 50 51 52 53 54 55 56 57 58 59 60 61

BP-PORT-64

14 15 16

30 31 32

46 47 48

62 63 64

Front

Rear

The breakout panel is RS-422 only

S Older versions of the breakout panel might not function correctly.

6 Rev 1.8 • 08 Jul 11

Functions

2. Introduction

Functions

SMS7000

If you are using an SMS7000 router control system, you will require an SMS7000 mezzanine card
installed on all router control cards.

The NV5256 router can be configured with partitions of 4 types. Each partition is considered a
physical level. The physical levels can be of 4 “signal types.” The signal types accommodate the
different characteristics of Miranda’s NVISION series routers and third-party routers.

Any of the router’s ports can be specified as one of 7 different types, generally configuring the port
as a controlling port, a controlled port, or a port whose type can be changed dynamically.

The port types accommodate (1) the different devices you might have in use and (2) the connection
requirements that differ between RS-422 and RS-232 ports.

The signal types and port types are specifiable as parameters in UniConfig. Those parameters, how­ever, affect the behavior and operating characteristics of the router, which are discussed briefly
here.

See Chapter 4, Configuration

on page 27 for more information.

Signal Types

Four “signal types” are available:

Machine Control Forward Machine Control Broadcast

Machine Control Reverse DataXY

NV5256 physical levels in NV9000 router control systems always are “machine control forward.”
Third-party control systems are “machine control reverse.”

A controlling device sends commands to a controlled device. The controlled device passes
responses (such as status) back to the controlling device. A source device can be a controlling
device or a controlled device. A destination device can be a controlling device or a controlled
device.

When you are configuring some NV9000 control panels, you can create a “source is master” button
that toggles whether the source or the destination is the master (i.e., controlling device).

Some control panels have a broadcast button that allows one source to control multiple destination
devices. (“Source is master” is a requirement for machine control broadcast.)

Machine Control Forward

“Machine control forward” means that the source device is the controlling device.

Machine Control Reverse

“Machine control reverse” means that the destination device is the controlling device.

NV5256 Machine Control Router • User’s Guide 7

2. Introduction

Functions

Machine Control Broadcast

This level type applies only to third-party router control systems. Use this level type if you have a
third-party control system and you want to be able to perform broadcast machine control takes.

DataXY

“DataXY” is a type of physical level on which data flow, much like video and audio signals in a
normal X/Y router. There is no concept of command and response on this type of level.

Port Types

Seven port types are available:

Controlling and Controlled

These port settings fix the direction of the router port to “controlling” or “controlled.” The port’s
connection for Tx and Rx is fixed. This allows the port to be routed as a source or destination while
maintaining, for example, Rx on pins 7 and 2 and Tx on pins 8 and 3.

Controlling DTE Master Dynamic

Controlled DCE Slave

S Pins for Tx on a controlling machine are 8 and 3. Tx pins for a controlled machine are 7 and 2.

S For more about machine control data, review the SMPTE 207M standard.

DTE

DTE has the same meaning for RS-232 as “controlling” does for RS-422.

DCE

DCE has the same meaning for RS-232 as “controlled” does for RS-422.

Dynamic

A dynamic port can be a controlling or controlled port depending on whether it is connected to a
master port or slave port. The port’s configuration is dynamic and can change during operation.

Dynamic ports are typically assigned to VTRs.

Master

Any dynamic port connected to a “master” port will be a controlled port.

The NV5256 applies logic to the port direction setting when a master port is connected to a
dynamic port. In this case, the machine at the dynamic port is always controlled and the machine at
the master port is always controlling.

A good example is an Avid editor controlling two VTRs.

Slave

“Slave” means the opposite of “master”: any dynamic port connected to a slave port will be a con­trolling port.

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2. Introduction

Installation

Summary

In general, a controlling machine must connect, through the router, to a controlled machine. That is
because Tx must connect to Rx and vice versa.

S In NV9000-SE Utilities, when you add the NV5256 router to your system, set ‘Signal Type’ to

‘Machine Control’. Also set both ‘Output Protect’ and ‘Output Lock’ to ‘In Server’.

S In NV9000-SE Utilities, when you configure a control panel, ‘semi-automatic’ is the preferred

setting for ‘XY data routing mode’. This is defined in the SE documentation:

“If the device to be acquired is already in use on the data level, alert the user
user to perform the route by pressing ‘Take’ a second time. If ‘Take’ is not pressed again,
the route is cancelled. If the device is not in use, the take occurs automatically. This is the
recommended mode.”

The alternatives are ‘fully automatic’ and ‘manual’.

S In NV9000-SE Utilities, you have the choice of making “source is master” the control panel

default or not.

— but allow the

Installation

The NV5256 is intended to mount in a standard 19-inch equipment rack. The frame is heavy
(approximately 100

lb, or 45 kg, fully loaded). Enlist the help of several persons during the mount-

ing process.

To help reduce weight, you can remove the power supplies and modules temporarily. Make note of
their location prior to removal. Do not drop or stack the modules.

To mount the equipment frame into a rack:

1 Swing the front door open all the way and then lift it up to remove it.

2 Lift the frame into the desired position within the rack. Have several helpers keep the frame in

position. Or use a jack.

3 Do not use the cards or other internal components as hand holds. Follow anti-static precautions

to protect the circuit boards. The handle on the bottom rear of the frame may be used for lifting
the frame.

4 Install rack screws into the 8 holes provided. It is important to use all 8 screw holes.

5 Replace any assemblies (power supplies, circuit cards) that you removed and replace the front

door.

The front rack-mounting brackets include keyway openings to accept an optional lifting bar. If you
wish, you can obtain a lifting bar by contacting your sales representative or Miranda Technical Sup­port.

NV5256 Machine Control Router • User’s Guide 9