Giles GHC-5 Operation Manual
Giles Enterprises, Inc.
An ISO9001 Registered Company
2750 Gunter Park Drive West • Montgomery, AL 36109 USA
Phone: (334) 272-1457 Fax: • (334) 272-3561 • Internet: www.gilesent.com
Service Hotline (Toll Free): 1-800-554-4537 (USA & Canada Only)
Form No. 65968 (Release date: 1/98)(Revision Date: 11/1/04)(Revision Level: B)
RT5-HC & GHC-5
Operations & Service Manual
Model: GHC-5
Model: RT5-HC
(Rotisserie not included)
FOODSERVICE EQUIPMENT
LIMITED WARRANTY
• Subject to the terms and conditions of this Limited Warranty as herein stated, all Giles Enterprises,
Inc., Foodservice Equipment and parts purchased new from an authorized Giles Enterprises, Inc.,
representative are warranted as to defects in material or workmanship for a period of 12 months
from the date of installation, provided, however, that with regard to labor costs in connection with
this warranty, see below. All installations must be made by a qualified installing agency in accordance with all applicable codes and/or regulations in the jurisdiction in which installed. Limited warranty coverage is extended to the original owner only and is void if the unit is resold.
• During the Limited Warranty period, Giles Enterprises, Inc. will replace or recondition, at its factory,
any part or parts of this unit which Giles Enterprises, Inc. inspectors judge defective, provided the
unit has been subjected to normal usage, properly installed, operated and serviced. This Limited
Warranty does not cover cosmetic damage, and damage due to acts of God, accident, misuse, alteration, negligence, abuse of the Giles Foodservice Equipment or the use of unorthodox repair methods. All parts replaced under this Limited Warranty carry only the unexpired term of this Limited
Warranty. Limited Warranty service may be furnished only by an authorized Giles Enterprises, Inc.,
representative.
• If Limited Warranty service is requested, Giles Enterprises, Inc., will send factory-authorized service representatives to repair, recondition, replace or inspect units of its manufacture with such labor
being rendered without cost to owner for ninety (90) days from the date of installation. Otherwise,
service, including labor and transportation charges or other expenses, in connection with the
removal or installation of any part or parts supplied under this Limited Warranty, are specified on the
original sales contract between the purchaser and the authorized Giles Enterprises, Inc., representative.
• Giles Enterprises, Inc. reserves the right to change or improve its equipment and parts in any way
without obligation to alter such equipment or parts previously manufactured.
• Giles Enterprises, Inc. makes no further warranties, express or implied including implied warranties
of merchantability or fitness for a particular purpose, and has no other obligation or liability not
specifically stated herein.
• Repair or replacement as provided under this Limited Warranty is the exclusive remedy. Giles
Enterprises, Inc., shall not be liable for any incidental or consequential damages for breach of any
express or implied warranty on this product, except to the extent prohibited by applicable law. Any
implied warranty of merchantability or fitness for a particular purpose on this product is limited in
duration to the duration of this Limited Warranty.
• Used Giles Enterprises, Inc., Foodservice Equipment or parts or Giles Enterprises, Inc., Foodservice
Equipment or parts not purchased from an authorized Giles Enterprises, Inc., representative, carry
no warranties, express or implied.
iii
Model: RT5-HC & GHC-5Table Of Contents
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v
Safety Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v
Specific Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vi
1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1-01. Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1-02. Standard Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1-03. Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1-03.01. Overall Dimensions for RT5-HC or GHC-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1-03.02. Regulatory Listings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1-03.03. Unit Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2. Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2-01. Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2-02. Location and Clearances. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2-02.01 Clearances for GHC-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2-02.02 Clearances for RT5-HC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2-03. Electrical Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2-04. Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2-05. Cabinet Shelf Divider Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2-06. Cabinet Shelf Installation or Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2-07. RT-5 Rotisserie Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3. Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3-01. Cabinet Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4. Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4-01. Operation Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4-02. Normal Shut-Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4-03. Emergency Shut-Down. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5. Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5-01. Cleaning Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
6. Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
6-01. Troubleshooting Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
7. Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
7–01. Parts Ordering and Service Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
7-02. Light Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
7-03. Ballast and Leg Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
7-04. Door and Shelf Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
7-05. Component Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
7-06. Light Housing Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
iv
Model: RT5-HC & GHC-5 Table Of Contents
8. Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
8-01. Wiring Diagram RT5-HC & GHC-5 120/60/1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
8-02. Wiring Diagram RT5-HC & GHC-5 230/50/1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
v
Model: RT5-HC & GHC-5Safety
Safety Overview
Safety
The instructions contained in this manual have been prepared to assist you in learning the proper procedures for installing and servicing your unit.
Throughout this manual, safety precautions are identified through the use of the safety alert symbol and
three signal words: DANGER,WARNING, and CAUTION. All safety alert information precedes the
step(s) to which they apply. Suggested, recommended, or other noteworthy information is identified
through the use of NOTES. Additionally, certain words are used to indicate a specific meaning or to add
emphasis.
The following words are used as indicated throughout the manual:
Shall: understood to be mandatory.
Should: understood to be advisory.
May: understood to be permissive.
Will: indicates a future event/condition to occur.
or
(Safety Alert Symbol)
Used in conjunction with signal words (DANGER,WARNING, or CAUTION) to alert you of potential per-
sonal injury hazards, immediately preceding precautionary measures that pertain to subsequent step(s).
Obey all safety messages that follow this symbol to avoid possible injury or death. Failure to adhere to
safety precautions identified by the safety alert symbol may also void the warranty.
!!
• Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
Use of this is limited to the most extreme situations.
!
DANGER
•
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
!
WARNING
• Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
Also used to alert against unsafe practices.
!
CAUTION
• When used without the safety alert symbol, CAUTION indicates a potentially hazardous situation
which, if not avoided, may result in equipment/property damage, and void the warranty.
CAUTION
NOTE:
•Identifies suggested, recommended, or other noteworthy information.
vi
Model: RT5-HC & GHC-5 Safety
Specific Safety Precautions
For your safety, please observe the following precautions when operating or servicing your Holding
Cabinet. Read the following important safety information to avoid personal injury and/or damage to the
equipment.
• Always disconnect the source of the main power before removing any service covers.
•
Failure to comply with these DANGER notices will result in death or serious injury, equipment/property
damage, and void the warranty.
!
DANGER
• DO NOT use or store gasoline or other flammable liquids or vapors in the vicinity of this or any other
appliance!
•
Consult a qualified electrician to ensure all electrical specifications have been met and the unit is properly grounded.
•
Before installing or servicing this equipment, read the contents of this manual thoroughly.
•
Improper installation, adjustment, alteration, service or maintenance could result in death or serious
injury, equipment/property damage, and void the warranty.
• Failure to comply with these WARNING notices could result in death or serious injury and
equipment/property damage.
!
WARNING
vii
Model: RT5-HC & GHC-5Safety
• The Giles Rotisserie Holding Cabinet must remain in the upright (vertical) position.
• Exercise care when lifting or moving the unit. See Section 1-3.3. for unit weights.
• Exercise care when removing the wooden shipping crate from around the unit.
• The Holding Cabinet and its parts are HOT!
•• Temperatures inside the unit may exceed 150°F (65.6°C).
•• Exercise caution when operating, loading/unloading food, cleaning or servicing.
•• Wearing of thermal oven mitts is recommended.
• Allow the unit to thoroughly cool before cleaning or servicing.
• DO NOT install the unit next to combustible walls and materials.
• Food products must reach an internal temperature of 150°F to 170°F (65.6°C to 76.7°C) before placing
in the Giles Rotisserie Holding Cabinet.
• Food products must be maintained at a temperature of 150°F (65.6°C) minimum while inside the Giles
Rotisserie Holding Cabinet. Failure to comply could violate local health codes.
• During cleaning of the Giles Rotisserie Holding Cabinet:
•• DO NOT steam clean.
•• DO NOT use products containing chlorine.
•• DO NOT use abrasive products, steel wool or scouring pads.
• Lower liner shelf must be installed on lower shelf prior to operating unit. This will help to prevent
product from over heating.
• Always use containers that can withstand temperature of 250ºF (121ºC).
• Proper temperature range is dependent upon the amount and type of product contained in the Giles
Rotisserie Holding Cabinet.
• Using a Food Thermometer, periodically check that food products on each rack are being maintained at a
minimum of 150°F (65.6°C).
• Comply with all appropriate state and/or local heath regulations regarding the cleaning and sanitation of
equipment.
• Please ensure this appliance is electrically grounded and installed in accordance with local codes, or in
the absence of local codes, with the National Electrical Code ANSI/NFPA No. 70-1984.
• Failure to comply with these CAUTION notices may result in equipment/property damage and void the
warranty.
!
CAUTION
viii
Model: RT5-HC & GHC-5 Safety
NOTE:
• If the shipping crate is damaged, immediately inspect the unit and notify the carrier of any damage to
the unit.
• To aid the electrician, an electrical wiring diagram is contained in this manual. Refer to the wiring dia-
gram during installation or servicing.
•
For difficult areas, a mild biodegradable nontoxic degreaser (such as Clear Magic or Simple Green) may
be used.
•
Preheat the Giles Holding Cabinet to 150°F (65.6°C) before transferring food into it.
1
Model: RT5-HC & GHC-5Introduction
Congratulations on the purchase of your new Giles Holding Cabinet (RT-5-HC or GHC-5) manufactured by
Giles Enterprises, Inc., Montgomery, Alabama (USA), hereafter referred to as "Giles". Two different models
(RT-5-HC or GHC-5) are available from Giles. The RT5-HC includes a top flange to mount a RT-5 Rotisserie
to the on top of the holding cabinet. The GHC-5 may only be used as a holding cabinet and can not be
used for mounting a rotisserie. Proper care and maintenance of these units will ensure years of troublefree service.
The Giles Holding Cabinet has been developed with flexibility in mind. It was designed to maximize menu
selections, while keeping the food products fresh and maintaining them at the proper serving temperature, just waiting for your customers to enjoy.
To help protect your investment in this equipment, we recommend taking a few moments to familiarize
yourself with the installation, cleaning and maintenance procedures contained in this manual. Read these
instructions before installation and use. Adherence to these recommended procedures minimizes the
potential for costly "down-time" and equipment repairs. Please retain this manual for future reference.
Temperature Controls
• Thermostat controlled heating with pilot indicator, adjustable up to 200ºF (93.3ºC).
• Thermometer to monitor internal temperature of cabinet.
Doors
• Tempered Glass Front and Rear Doors allow access for both the customer and the deli personnel.
Lights
• Two fluorescent lights for product viewing.
Shelving
• Three removable shelves to allow for ease of cleaning.
1. Introduction
1-01. Construction
1-02. Standard Features
The Giles Holding Cabinet exterior is constructed of stainless steel. The unit is also constructed with clear
tempered glass that allows for maximum viewing from either side of unit.
2
Model: RT5-HC & GHC-5 Introduction
1-03. Specifications
1-03.01. Overall Dimensions for RT5-HC or GHC-5
The following section gives various specifications of the unit.
3
Model: RT5-HC & GHC-5Introduction
1-03.02. Regulatory Listings
UL (US and Canada)
NSF
Unit Crated Weight
Uncrated Weight
(without product)
RT5-HC or GHC-5 341 lbs [154.6 kg] 247 lbs [112 kg]
1-03.03. Unit Weights
4
Model: RT5-HC & GHC-5 Introduction
Notes:
5
Model: RT5-HC & GHC-5Installation
2. Installation
This section provides a summary of procedures necessary to install your new Giles Holding Cabinet,
Model RT5-HC or GHC-5. Before installing or servicing this equipment, thoroughly read the contents of
this manual. Following these procedures will help ensure a safe and proper installation.
Your unit should arrive packaged in a wooden crate, covered with plastic shipping wrap, and secured to a
wooden platform by means of high-tensile strength strapping. Perform the following steps to uncrate the
unit:
1. Position the packaged RT5-HC or GHC-5 in an area with sufficient room for unpacking.
2. Cut and remove the plastic shipping wrap and any high-tensile strength straps from the exterior of the
wooden crate.
3. Carefully use a hammer and pry bar to remove the wooden crate from around the unit.
4. Cut and remove the plastic shipping wrap and high-tensile strength strapping that secures the unit to
the wooden platform.
5. Before installing, check the unit for damage. If unit was damaged during shipment, notify the carrier
immediately and file a claim.
6. Carefully remove the unit from the wooden platform and place at the installation site.
2-01. Unpacking
NOTE:
•
If the crate is damaged, immediately inspect the unit and notify the carrier of any damage to the unit.
• Exercise care when lifting or moving the unit. Please see Section 1-03.03 for unit weights.
• Exercise care when removing the wooden crate from around the unit.
• Failure to comply with these CAUTION notices may result in minor or moderate injury,
equipment/property damage, and void the warranty.
!
CAUTION
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