Operations & Service Manual EOF-10-10/FFLT/24, EOF-10-10/FFLT/24/24
EOF-20/FFLT/24, EOF-20/FFLT/24/24
Model: EOF-10-10/FFLT/24/24
Model: EOF-20/FFLT/24/24
Giles Enterprises, Inc.
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2750 Gunter Park Drive West • Montgomery, AL 36109 USA |
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Fax: 334.239.4117 • Website: www.gfse.com |
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FOODSERVICE EQUIPMENT |
Service Hotline (Toll Free): 800.554.4537 (USA & Canada Only) |
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Form No. 60221 (Release date: 11/99) Revised: 07/15/12; Rev. E) |
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LIMITED WARRANTY
•Subject to the terms and conditions of this Limited Warranty as herein stated, all Giles Enterprises, Inc., Foodservice Equipment and parts purchased new from an authorized Giles Enterprises, Inc., representative are warranted as to defects in material or workmanship for a period of 12 months from the date of installation, provided, however, that with regard to labor costs in connection with this warranty, see below. All installations must be made by a qualified installing agency in accordance with all applicable codes and/or regulations in the jurisdiction in which installed. Limited warranty coverage is extended to the original owner only and is void if the unit is resold.
•During the Limited Warranty period, Giles Enterprises, Inc. will replace or recondition, at its factory, any part or parts of this unit which Giles Enterprises, Inc. inspectors judge defective, provided the unit has been subjected to normal usage, properly installed, operated and serviced. This Limited Warranty does not cover cosmetic damage, and damage due to acts of God, accident, misuse, alteration, negligence, abuse of the Giles Foodservice Equipment or the use of unorthodox repair methods. All parts replaced under this Limited Warranty carry only the unexpired term of this Limited Warranty. Limited Warranty service may be furnished only by an authorized Giles Enterprises, Inc., representative.
•If Limited Warranty service is requested, Giles Enterprises, Inc., will send factory-authorized service representatives to repair, recondition, replace or inspect units of its manufacture with such labor being rendered without cost to owner for ninety (90) days from the date of installation. Otherwise, service, including labor and transportation charges or other expenses, in connection with the removal or installation of any part or parts supplied under this Limited Warranty, are specified on the original sales contract between the purchaser and the authorized Giles Enterprises, Inc., representative.
•Giles Enterprises, Inc. reserves the right to change or improve its equipment and parts in any way without obligation to alter such equipment or parts previously manufactured.
•Giles Enterprises, Inc. makes no further warranties, express or implied including implied warranties of merchantability or fitness for a particular purpose, and has no other obligation or liability not specifically stated herein.
•Repair or replacement as provided under this limited warranty is the exclusive remedy. Giles Enterprises, Inc., shall not be liable for any incidental or consequential damages for breach of any express or implied warranty on this product, except to the extent prohibited by applicable law. Any implied warranty of merchantability or fitness for a particular purpose on this product is limited in duration to the duration of this limited warranty.
•Used Giles Enterprises, Inc., Foodservice Equipment or parts or Giles Enterprises, Inc., Foodservice Equipment or parts not purchased from an authorized Giles Enterprises, Inc., representative, carry no warranties, express or implied.
Table Of Contents
EOF-10-10/FFLT/24, EOF-10-10/FFLT/24/24 EOF-20/FFLT/24/24, EOF-20/FFLT/24/24
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii
Safety Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii Specific Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . viii
1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1-01. Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1-02. Standard Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1-03. Optional Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1-04. Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 1-04.1. Overall Dimensions for EOF-10-10/FFLT/24(24) or EOF-20/FFLT/24(24) . . . . . . . . . . . . . . . . . 2 1-04.2. Regulatory Listings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 1-04.3. Basket Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 1-04.4. Vat Size and Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 1-04.5. Shipping Specifications (Crated) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2. Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2-01. Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2-02. Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2-03. Shipping Bars . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2-04. Electrical Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2-04.1. EOF-10-10 Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2-04.1. EOF-20 Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2-04.2. EOF-24 Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2-05. Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2-05.1. Electrical Connections Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2-06. Ventilation of Fryer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3. Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3-01. EOF-10-10 Basket Elevator and Baskets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3-02. EOF-10-10 Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3-03. EOF-10-10 Lower Cabinet Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3-04. EOF-20 Basket Elevator and Baskets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3-05. EOF-20 Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3-06. EOF-20 Lower Cabinet Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3-07. FFLT Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3-08. FFLT Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3-09. FFLT Lower Cabinet Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3-10. EOF-24 Basket Hanger and Baskets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3-11. EOF-24 Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
3-12. EOF-24 Lower Cabinet Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
3-13. Filter Pan Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
3-14. Accessories (Included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
3-15. Accessories (Not Included). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
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Table Of Contents
4. Unit Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
4-01. Settings before each test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 4-02. Power test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 4-03. Heating Element test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 4-04. Filter Pump Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 4-05. Perform Boil Out Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 4-06. Clean Filter Pan. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
5. Fryer Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
5-01. Cooking Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 5-01.1. Buttons and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 5-01.2. Programming the Cooking Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 5-01.3. Programming a Cooking Time. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 5-01.4. Start a cooking time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 5-01.5. Cancel the currently running cooking time. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 5-01.6. Manually lowering and raising the cooking basket (Basket Elevator Only) . . . . . . . . . . . . . 54 5-01.7. Displaying remaining cooking time. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 5-01.8. Displaying the actual temperature of the liquid shortening . . . . . . . . . . . . . . . . . . . . . . . . . 55 5-02. Cooking Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 5-03. Filtering Liquid Shortening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 5-04. Removal of Liquid Shortening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 5-05 Using the Optional Renewable Filter Media (SSFS)... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 5-05.1 Washing the Renewable Filter Media (SSFS). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 5-06. Normal Shut-Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 5-07. Emergency Shut-Down. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
6. Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
6-01. Boil-Out Procedure (Cleaning the Fry Pot) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 6-02. Cleaning the Filter Pan and replacing Filter Paper after Boil Out . . . . . . . . . . . . . . . . . . . . . 72 6-03. Cleaning the Filter Pan and replacing the Filter Paper daily . . . . . . . . . . . . . . . . . . . . . . . . . 73
7. Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
7-01. Temperature Control System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
7-02. Oil Filtration System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
7-03. Basket Elevator System (Basket Elevator Option Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
8. Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
8–01. Parts Ordering and Service Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79 8-02. EOF-10-10 Control Panel & Front Header . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 8-03. EOF-10-10 Front Lower Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82 8-04. EOF-10-10 Rear Lower Cabinet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84 8-05. EOF-20 Control Panel & Front Header . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86 8-06. EOF-20 Front Lower Cabinet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88 8-07. EOF-20 Rear Lower Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 8-08. EOF-24 Control Panel & Front Header . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
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Table Of Contents
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8-09. EOF-24 Front Lower Cabinet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
8-10. EOF-24 Rear Lower Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
8-11. FFLT Front. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
8-12. FFLT Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
8-13. Filter Pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
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Notes:
Table Of Contents
vi
Safety
Safety
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Safety Overview
The instructions contained in this manual have been prepared to aid you in learning the proper procedures for installing and servicing your unit.
Throughout this manual, safety precautions are identified through the use of the safety alert symbol and three signal words: DANGER, WARNING, and CAUTION. All safety alert information precedes the step(s) to which they apply. Suggested, recommended, or other noteworthy information is identified through the use of NOTES. Additionally, certain words are used to indicate a specific meaning or to add emphasis.
The following words are used as indicated throughout the manual:
Shall: understood to be mandatory.
Should: understood to be advisory.
May: understood to be permissive.
Will: indicates a future event/condition to occur.
! or !
(Safety Alert Symbol)
Used in conjunction with signal words (DANGER, WARNING, or CAUTION) to alert you of potential personal injury hazards, immediately preceding precautionary measures that pertain to subsequent step(s). Obey all safety messages that follow these symbols to avoid possible injury or death. Failure to adhere to safety precautions identified by the safety alert symbol may also void the warranty.
!DANGER
•Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. Use of this is limited to the most extreme situations.
!WARNING
•Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
!CAUTION
•Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. Also used to alert against unsafe practices.
CAUTION
•When used without the safety alert symbol, CAUTION indicates a potentially hazardous situation which, if not avoided, may result in equipment/property damage, and void the warranty.
NOTE:
•Identifies suggested, recommended, or other noteworthy information.
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Specific Safety Precautions
Safety
For your safety, please observe the following precautions when operating or servicing this unit. Read the following important safety information to avoid personal injury and/or damage to the equipment.
!DANGER
•Turn off the unit and unplug the power cord before cleaning or performing maintenance.
•DO NOT hose down the unit’s interior or exterior with water.
•Failure to comply with these DANGER notices will result in death or serious injury, equipment/property damage, and void the warranty.
!WARNING
•Consult a qualified electrician to ensure that:
•• all electrical specifications and codes are met.
•• circuit breakers and wiring are of sufficient rating and gauge.
•The unit must be properly grounded and all electrical specifications must be met during installation.
•Improper installation, adjustment, alteration, service or maintenance could result in death or serious injury, equipment/property damage, and void the warranty.
•DO NOT use or store gasoline or other flammable liquids or vapors in the vicinity of this or any other electrical appliance!
•Failure to comply with WARNING notices could result in death or serious injury and equipment/property damage and void the warranty.
!CAUTION
•The unit must remain in the upright (vertical) position.
•Exercise care when removing the wooden crate from around the unit.
•DO NOT operate the unit unless you fully understand the components and their intended functions (see Section 3).
•The unit and its parts are HOT!
Exercise caution when operating, loading/unloading food, cleaning or servicing. Wearing of thermal oven mitts is recommended.
•Failure to comply with CAUTION notices may result in minor or moderate injury, equipment/property damage, and void the warranty.
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Safety
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!CAUTION
•Food products must be maintained at a temperature of 150°F (65.5°C) minimum or in accordance with local or state health regulations.
•Fryers must be adequately and properly grounded. Improper grounding may result in electrical shock. Always refer to your local electrical code to ensure proper grounding of this or any other electrical equipment. Always consult with an electrician or other qualified service person to ensure breakers and wiring are of sufficient rating and gauge for the equipment being operated.
•Giles Electric Fryers are available from the factory wired for various voltages, phase and hertz. Check the rating plate on the front of the fryer to determine the correct power supply.
•Ensure the fry kettle is positioned in a secure, safe location with the casters in the locked position.
•Consult an electrician to ensure all electrical specifications have been met and the unit is properly grounded. The wiring diagrams contained in this manual should aid your electrician in the installation of your fryer.
•Due to the high temperature of shortening in your fryer during cooking, it is extremely important the user exercise caution in the operation of this equipment to avoid personal injury.
•Before attempting to operate the unit, refer to Section 3 to familiarize yourself with the various control functions.
•Be careful not to puncture the filter paper when using the brush to unclog the Drain Valve.
•Allow the unit to cool down a minimum of 15 minutes before cleaning or servicing.
CAUTION
•The electronic components of the Control Panel are impact-sensitive. Exercise care around the Control Panel to maintain proper operation.
•DO NOT install the unit next to combustible walls and materials. Failure to maintain safe distances may result in fire.
•During cleaning of the unit:
••DO NOT steam clean.
••DO NOT use products containing chlorine.
••DO NOT use abrasive products, steel wool or scouring pads.
••DO NOT use oven cleaner.
•Failure to comply with these CAUTION notices may result in equipment/property damage and void the warranty.
•Failure to comply with these CAUTION notices may violate local health codes.
•DO NOT Modify, Alter or Add Attachments to this Equipment!
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NOTE:
Safety
•If the crate in which the unit is shipped is damaged upon receipt, immediately inspect the unit and notify the carrier of any damage to the unit.
•To aid the electrician, an electrical wiring diagram is contained in this manual. Refer to the wiring diagram during installation or servicing.
•Comply with all appropriate state and/or local heath regulations regarding the cleaning and sanitation of equipment.
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Introduction
1.Introduction
EOF-10-10/FFLT/24, EOF-10-10/FFLT/24/24 EOF-20/FFLT/24, EOF-20/FFLT/24/24
Congratulations on the purchase of your new Giles equipment, Model EOF-10-10/FFLT/24/24 or EOF-10-10/FFLT/24, EOF-20/FFLT/24/24 or EOF-20/FFLT/24, manufactured by Giles Enterprises, Inc., Montgomery, Alabama (USA), hereafter referred to as "Giles". Every unit is thoroughly inspected and tested prior to shipment. Proper care and maintenance will ensure years of trouble-free service.
To help protect your investment in this state-of-the-art cooking equipment, we recommend you take a few moments to familiarize yourself with the installation, cleaning and maintenance procedures contained in this manual. Adherence to these recommended procedures minimizes the potential for costly “Down-Time” and equipment repairs. Please retain this manual for future reference.
1-01. Construction
Model EOF-10-10/FFLT/24, EOF-10-10/FFLT/24/24, EOF-20/FFLT/24/24 and EOF-20/FFLT/24/24, exterior and fry vats are constructed of stainless steel.
1-02. Standard Features
Temperature Controller -used to control the temperature of the cooking oil and the cooking time.
Oil Filtration System -used to extend the life of cooking oil.
FFLT (Fried Food Landing Table) -used as a convenient location to place cooked product.
1-03. Optional Features
Automatic Basket Lift -used to automatically lift cooked product from hot cooking oil at the end of the cooking cycle.
1
EOF-10-10/FFLT/24, EOF-10-10/FFLT/24/24, EOF-20/FFLT/24, EOF-20/FFLT/24/24
1-04. Specifications
Introduction
1-04.1. Overall Dimensions for EOF-10-10/FFLT/24(24) or EOF-20/FFLT/24(24)
EOF-10-10/FFLT/24/24 or EOF-20/FFLT/24/24
EOF-10-10/FFLT/24 or EOF-20/FFLT/24
BASKET LIFT IN UP POSITION
INCHES [MILLIMETERS]
2
Introduction
EOF-10-10/FFLT/24, EOF-10-10/FFLT/24/24 EOF-20/FFLT/24, EOF-20/FFLT/24/24
1-04.2. Regulatory Listings
UL (US and Canada)
UL Sanitation
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1-04.3. |
Basket Size |
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Basket Size |
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Volume |
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cubic inch |
cubic meter |
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in |
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EOF-10 or EOF-20 |
9.00 |
228.6 |
18.50 |
469.9 |
5.5 |
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139.7 |
811 |
0.005 |
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EOF-24 |
11.00 |
279.4 |
22.75 |
577.85 |
5.0 |
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127 |
1176 |
0.019 |
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1-04.4. |
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Vat Size and Capacity |
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Length |
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Liquid Shortening Capacity |
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(Top of element to oil |
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In |
mm |
In |
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mm |
In |
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mm |
Lbs |
Kg |
Gal |
Lt |
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EOF-10 |
20 |
508 |
10 |
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254 |
4 1/2 |
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114 |
55 |
25 |
8 |
29.5 |
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EOF-20 |
20 |
508 |
20 |
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508 |
4 1/2 |
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114 |
110 |
50 |
16 |
59 |
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EOF-24 |
24 |
610 |
24 |
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610 |
4 1/2 |
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114 |
160 |
73 |
23 |
86 |
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3
EOF-10-10/FFLT/24, EOF-10-10/FFLT/24/24, EOF-20/FFLT/24, EOF-20/FFLT/24/24
Introduction
1-04.5. |
Shipping Specifications (Crated) |
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Net Weight |
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Crated Size |
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Feet |
Meters |
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EOF-10-10/FFLT/24 |
1069 |
485 |
108 |
2743 |
50 |
1270 |
61 |
1549 |
193.75 |
5.5 |
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EOF-10-10/FFLT/24/24 |
1197 |
543 |
108 |
2743 |
50 |
1270 |
61 |
1549 |
193.75 |
5.5 |
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EOF-20/FFLT/24 |
1069 |
485 |
108 |
2743 |
50 |
1270 |
61 |
1549 |
193.75 |
5.5 |
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EOF-20/FFLT/24/24 |
1197 |
543 |
108 |
2743 |
50 |
1270 |
61 |
1549 |
193.75 |
5.5 |
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4
Installation
2. Installation
EOF-10-10/FFLT/24, EOF-10-10/FFLT/24/24 EOF-20/FFLT/24, EOF-20/FFLT/24/24
This section provides a summary of the procedures necessary for proper installation of your new unit. To prevent personal injury or equipment damage, please ensure the following steps are taken.
2-01. Location
!CAUTION
•DO NOT MODIFY, ALTER OR ADD ATTACHMENTS TO THIS EQUIPMENT
1.Keep the appliance and surrounding area free and clear from combustible materials. {(3")(7.6cm) for Fryer.}
2.Please note wiring diagrams for this appliance are located in the rear of this manual. Ensure the wiring diagram corresponds with the model being operated.
3.Please ensure this appliance is electrically grounded in accordance with local codes, or in the absence of local codes, with the National Electrical Code, ANSI/NFPA NO. 70-1999.
4.Please provide adequate room for servicing and proper operation of this appliance. Also, provide adequate ventilation in the operating area where necessary.
5.Always consult with an electrician or other qualified individual prior to installation.
6.Ensure voltage and amperage supplied to the unit are as specified on the fryer’s rating plate.
7.Make sure this unit is in a secure position and will not move. Locking casters are supplied on this unit--use them!
8.This appliance is to be installed, used and maintained in accordance with the Standard for Ventilation Control, and Fire Protection of Commercial Cooking Operations, NFPA 96-1994.
Compliance with the above steps will help to ensure safe and proper installation of your fryer. If you have any questions concerning these procedures, contact your local Giles distributor or other qualified service person.
5
EOF-10-10/FFLT/24, EOF-10-10/FFLT/24/24, EOF-20/FFLT/24, EOF-20/FFLT/24/24
2-02. Unpacking
Installation
Your Giles Fryer may arrive enclosed by a wooden crate. The Fryer is secured to a wooden platform by means of high-tensile strength strapping.
!CAUTION
•Exercise care when lifting or moving the unit.
•Exercise care when removing the wooden crate from around the unit.
•Failure to comply with these CAUTION notices may result in minor or moderate injury, equipment/property damage, and void the warranty.
NOTE:
•If crate is damaged, immediately inspect the unit and notify the carrier of any damage to the unit.
1.Carefully cut and remove the plastic shipping wrap and the strapping mentioned above.
2.Use pliers to loosen wire hooks which secure the wooden crate around the fryer. Remove the wooden crate.
3.Carefully remove the fryer from the shipping platform. Your new fryer is extremely heavy, the uncrated weight for the EOF-10-10/FFLT/24 and the EOF-20/FFLT/24 is 769 lbs (349 kg); the EOF-10- 10/FFLT/24/24 and EOF-20/FFLT/24/24 is 897 lbs (407 kg), only use a fork lift when lifting this equipment, refer to 2-03.
6
Installation
2-03. Shipping Bars
EOF-10-10/FFLT/24, EOF-10-10/FFLT/24/24 EOF-20/FFLT/24, EOF-20/FFLT/24/24
Reinforcement bars have been attached to the framework, at both the front and rear of the fryer bank. These bars are provided as a stabilizing reinforcement for lifting the unit and during installation. Please note the following:
1.The bars must remain in place until the fryer is positioned in the designated final position.
2.Open or remove front doors before placing forks underneath the unit.
3.The bars are designed to be used as a lifting point for fork trucks or other type lifting devices.
!CAUTION
•Caution must be used whenever attempting to lift any fryer or placing forks for lifting to insure that components on the fryer are not hit by the forks or damaged due to lifting.
4.After the banked unit is in the final position, the front bar must be removed to permit installation and proper operation of the fryer Filter Pan.
NOTE:
•The Front Bar must be removed to allow the installation of the Filter Pan.
5.The rear bar is intended to remain in place and will not affect fryer operation.
6.Remove the front bar by removing all the screws fastening the bar to the fryer frame. Note that the bar is fastened to the fryer at all vertical uprights.
7.Once the screws are removed, the bar can be removed from the fryer.
8.Install the screws that are included with the shipping documents, these screws are designed to replace the screws removed when removing the shipping bar.
9.Close or reinstall the unit's front doors.
10.Once the front bar is removed, then please follow the instructions provided in the operation manual for the remaining installation and operation of the equipment.
NOTE:
•Giles is not liable for damage to a unit caused by the improper use of forklifts or other handling equipment, or by premature removal of the reinforcing bars. The bars must remain in place until the fryer has been located in the designated final operating position. Failure to follow these instructions could void the warranty. Giles is not liable for injuries incurred during installation of this equipment. Installation of this equipment is the sole responsibility of the purchaser.
7
EOF-10-10/FFLT/24, EOF-10-10/FFLT/24/24, EOF-20/FFLT/24, EOF-20/FFLT/24/24
2-04. Electrical Requirements
Installation
!CAUTION
•Fryers must be adequately and properly grounded. Improper grounding may result in electrical shock. Always refer to your local electrical code to ensure proper grounding of this or any other electrical equipment. Always consult with an electrician or other qualified service person to ensure breakers and wiring are of sufficient rating and gauge for the equipment being operated.
The EOF-10-10, EOF-20 and EOF-24 are available from the factory in the voltages and phases listed below. Check the rating plate on the rear of the fryer to determine the correct power supply.
2-04.1. EOF-10-10 Electrical Specifications
Voltage |
Phase |
Watts |
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Amps |
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Circuit Breaker |
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L1 |
L2 |
L3 |
required |
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208 |
3 |
24,000 |
68 |
66 |
68 |
80 |
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240 |
3 |
24,000 |
59 |
57 |
59 |
75 |
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480 |
3 |
24,000 |
31 |
29 |
31 |
50 |
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2-04.1. EOF-20 Electrical Specifications |
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Voltage |
Phase |
Watts |
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Amps |
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Circuit Breaker |
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L1 |
L2 |
L3 |
required |
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208 |
1 |
24,000 |
115 |
115 |
--- |
150 |
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208 |
3 |
24,000 |
72 |
46 |
72 |
80 |
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240 |
1 |
24,000 |
100 |
100 |
--- |
125 |
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240 |
3 |
24,000 |
68 |
44 |
68 |
75 |
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480 |
3 |
24,000 |
34 |
22 |
34 |
50 |
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8
Installation
EOF-10-10/FFLT/24, EOF-10-10/FFLT/24/24 EOF-20/FFLT/24, EOF-20/FFLT/24/24
2-04.2. EOF-24 Electrical Specifications
Voltage |
Phase |
Watts |
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Amps |
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Circuit Breaker |
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L1 |
L2 |
L3 |
required |
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208 |
1 |
30,000 |
144 |
144 |
--- |
200 |
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208 |
3 |
30,000 |
72 |
92 |
72 |
100 |
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240 |
1 |
30,000 |
125 |
125 |
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150 |
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240 |
3 |
30,000 |
68 |
88 |
68 |
100 |
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480 |
3 |
30,000 |
34 |
44 |
34 |
50 |
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2-05. Electrical Connections
1.Install appropriate Circuit Breakers in Main Breaker Box! See Table 2-04.
2.Connect Flexible Conduit from Main Breaker Box to Quick Disconnect Box.
3.Connect Flexible Conduit from Quick Disconnect Box to the Fryer. Allow enough Conduit so Fryer can be moved away from the wall for cleaning and servicing. See Figure 2-05.1.
4.Open Fryer Door and remove Service Box Cover. See Figure 2-05.1.
5.Connect the electrical ground wire between the Terminal Block Ground Lug and a proper earth ground.
6.Route appropriate size Power Wires to the Fryer.
7.Connect the Power Wires to the appropriate Terminal Blocks located in the Service Box. See Figure 2- 04.1.
8.Reinstall Service Box Cover and close the Fryer Door.
9
EOF-10-10/FFLT/24, EOF-10-10/FFLT/24/24,
EOF-20/FFLT/24, EOF-20/FFLT/24/24
2-05.1. Electrical Connections Diagram
Installation
Flexible Conduit
Flexible Conduit
Service Box
Terminal Blocks
Service Box Cover |
Service Box Cover |
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Terminal Blocks |
Ground Lug |
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Service Box |
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Power Wires from Quick- |
Power Wires from Quick- |
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Disconnect Box |
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2-06. Ventilation of Fryer
NOTE:
•Guidelines for proper ventilation system requirements differ from location to location. Always consult with local authorities to ensure compliance.
Consult a professional ventilation or heating and air conditioning company for assistance in designing a Ventilation hood for this unit.
10
Overview
3. Overview
EOF-10-10/FFLT/24, EOF-10-10/FFLT/24/24 EOF-20/FFLT/24, EOF-20/FFLT/24/24
The following section provides a brief overview of the components, functions, and accessories of the unit. Please review this section carefully before proceeding any further.
EOF-20 Baskets and Basket Lift
(Shown) Figure 3-04.
or
EOF-10-10 Baskets and Basket Lift
Figure 3-01.
EOF-20 Control
Panel
Figure 3-05.
(Shown)
or
EOF-10-10 Control
Panel
Figure 3-02.
EOF-20 Lower Cabinet Area
(Shown) Figure 3-06.
or
EOF-10-10 Lower Cabinet Area
Figure 3-03.
Landing Table
Figure 3-04. FFLT Control Panel
Figure 3-05.
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EOF-24 Lower |
Filter Pan Assembly |
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Cabinet Area |
Figure 3-10. |
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Figure 3-09. |
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FFLT Lower Cabinet
Area
Figure 3-06.
EOF-24 Baskets
and Basket
Hanger
Figure 3-07.
EOF-24 Control
Panel
Figure 3-08.
11
EOF-10-10/FFLT/24, EOF-10-10/FFLT/24/24,
EOF-20/FFLT/24, EOF-20/FFLT/24/24
3-01. EOF-10-10 Basket Elevator and Baskets
Overview
Left Vat |
1 |
Left Vat |
2 |
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Right Vat |
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1 Right Vat
3 |
Right Vat |
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Left Vat |
3 |
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4 |
Left Vat |
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4 Right Vat
12
Overview
EOF-10-10/FFLT/24, EOF-10-10/FFLT/24/24 EOF-20/FFLT/24, EOF-20/FFLT/24/24
!CAUTION
•Always use Oven Mitts when using any of these parts. Parts will become very hot during normal use.
3-01. EOF-10-10 Basket Elevator (Optional) and Baskets
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Description |
Function |
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Basket Carrier (2) |
Used to hold the basket in the correct position when the |
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basket is lifted or lower by the elevator. |
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2 |
Elevator (2) |
Used to lower and lift the basket from the Fry Pot. |
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3 |
Crumb Screen |
Used inside the Fry Pot to prevent excess breading or |
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product from contacting the Heating Elements. |
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4 |
Basket (2) |
Used for cooking product. |
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13
EOF-10-10/FFLT/24, EOF-10-10/FFLT/24/24, EOF-20/FFLT/24, EOF-20/FFLT/24/24
3-02. EOF-10-10 Control Panel
Overview
4 3
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5 |
9 |
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10 |
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1
7
14
Overview
EOF-10-10/FFLT/24, EOF-10-10/FFLT/24/24 EOF-20/FFLT/24, EOF-20/FFLT/24/24
3-02. EOF-10-10 Control Panel
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Item |
Description |
Function |
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Power Switch |
The Power Switch is used to turn power ON or OFF to the |
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Heat Switch |
The Heat Switch is used to turn power to elements ON and |
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2 |
OFF. Place the Heat Switch in the OFF position when |
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(Left Vat) |
programming the controller or shutting down the unit. Place |
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in ON position when ready to heat the oil. |
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3 |
Controller |
The Electronic Controller is used for setting a cooking |
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temperature and cooking times. |
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The Red High-Limit Light indicates an alarm condition. It is |
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High-Limit Indicator |
illuminated when power is shut-off to the heating elements |
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4 |
by the overheat safety shutdown control circuit. Should this |
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(Left Vat) |
light come on during operation, refer to the Troubleshooting, |
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Section 7, of this manual. COOKING ACTIVITIES SHOULD |
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BE DISCONTINUED UNTIL CAUSE IS DETERMINED! |
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Heat Indicator Light |
The Orange Heat Indicator Light is illuminated when the |
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5 |
Heat Switch is in the ON position and the heating elements |
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(Left Vat) |
are energized. The light is off during intervals when oil is at |
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setpoint and elements are de-energized. |
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6 |
Power Indicator Light |
The Green Power Light is illuminated whenever the fryer’s |
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Power Switch is in the ON position. |
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The Elevator Switch is used activate or deactivate the Basket |
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Lifts. If the switch is ON the Lift will lower when a cooking |
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7 |
Elevator Lift Switch |
cycle starts and rise when a cooking cycle ends. If the |
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switch is OFF the Basket Lifts will not operate. (This switch |
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controls both left and right basket lifts) |
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The Red High-Limit Light indicates an alarm condition. It is |
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illuminated when power is shut-off to the heating elements |
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8 |
High-Limit Indicator |
by the overheat safety shutdown control circuit. Should |
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(Right Vat) |
this light come on during operation, refer to the |
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Troubleshooting, Section 7, of this manual. COOKING |
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ACTIVITIES SHOULD BE DISCONTINUED UNTIL CAUSE IS |
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DETERMINED! |
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Heat Indicator Light |
The Orange Heat Indicator Light is illuminated when the |
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9 |
Heat Switch is in the ON position and the heating elements |
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(Right Vat) |
are energized. The light is off during intervals when oil is at |
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setpoint and elements are de-energized. |
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Heat Switch |
The Heat Switch is used to turn power to elements ON and |
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10 |
OFF. Place the Heat Switch in the OFF position when |
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(Right Vat) |
programming the controller or shutting down the unit. |
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Place in ON position when ready to heat the oil. |
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15
EOF-10-10/FFLT/24, EOF-10-10/FFLT/24/24, EOF-20/FFLT/24, EOF-20/FFLT/24/24
3-03. EOF-10-10 Lower Cabinet Area
Overview
2 Left Vat
1 Left Vat
1 Right Vat
2 |
Right Vat |
16
Overview
EOF-10-10/FFLT/24, EOF-10-10/FFLT/24/24 EOF-20/FFLT/24, EOF-20/FFLT/24/24
3-03. EOF-10-10 Lower Cabinet Area
Item |
Description |
Function |
Used to drain the Fry Pot. Always ensure the Handle is closed and locked prior to adding cooking oil or boil out solution. Your fryer will not heat if this Drain Valve Handle is
not completely closed and locked.
! DANGER
ALWAYS ENSURE THE HEAT SWITCH IS IN THE OFF POSITION BEFORE OPENING THIS VALVE. FAILURE TO COMPLY WITH THIS DANGER NOTICE COULD RESULT
1 Drain Valve Handle IN A FIRE, CAUSING DEATH OR SERIOUS INJURY
AND/OR EQUIPMENT/PROPERTY DAMAGE AND VOID
THE WARRANTY.
! WARNING
NEVER DRAIN OIL INTO THE FILTER PAN FROM MORE
THAN ONE FRY POT AT A TIME. DOING SO WILL
CAUSE THE FILTER PAN TO OVERFLOW. ALWAYS PUMP
OIL FROM THE FILTER PAN BACK TO A FRY POT OR TO A
DISPOSAL TANK BEFORE DRAINING ANOTHER FRY POT.
2 |
Pump Oil Return Handle Used when Filtering to return oil to the Fry Vat. |
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17
EOF-10-10/FFLT/24, EOF-10-10/FFLT/24/24,
EOF-20/FFLT/24, EOF-20/FFLT/24/24
3-04. EOF-20 Basket Elevator and Baskets
1 |
*2
Overview
4
3 |
18
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