Giles FAST Unit Service Manual
Giles Enterprises, Inc.
An ISO9001 Registered Company
2750 Gunter Park Drive West • Montgomery, AL 36109 USA
Phone: (334) 272-1457 Fax: • (334) 272-3561 • Internet: www.gilesent.com
Service Hotline (Toll Free): 1-800-554-4537 (USA & Canada Only)
Form No. 63419 (Release date: 12/01/04)(Revision: A)
FAST Unit
Operations & Service Manual
Model: FAST Unit
FOODSERVICE EQUIPMENT
LIMITED WARRANTY
• Subject to the terms and conditions of this Limited Warranty as herein stated, all Giles Enterprises,
Inc., Foodservice Equipment and parts purchased new from an authorized Giles Enterprises, Inc.,
representative are warranted as to defects in material or workmanship for a period of 12 months
from the date of installation, provided, however, that with regard to labor costs in connection with
this warranty, see below. All installations must be made by a qualified installing agency in accordance with all applicable codes and/or regulations in the jurisdiction in which installed. Limited warranty coverage is extended to the original owner only and is void if the unit is resold.
• During the Limited Warranty period, Giles Enterprises, Inc. will replace or recondition, at its factory,
any part or parts of this unit which Giles Enterprises, Inc. inspectors judge defective, provided the
unit has been subjected to normal usage, properly installed, operated and serviced. This Limited
Warranty does not cover cosmetic damage, and damage due to acts of God, accident, misuse, alteration, negligence, abuse of the Giles Foodservice Equipment or the use of unorthodox repair methods. All parts replaced under this Limited Warranty carry only the unexpired term of this Limited
Warranty. Limited Warranty service may be furnished only by an authorized Giles Enterprises, Inc.,
representative.
• If Limited Warranty service is requested, Giles Enterprises, Inc., will send factory-authorized service representatives to repair, recondition, replace or inspect units of its manufacture with such labor
being rendered without cost to owner for ninety (90) days from the date of installation. Otherwise,
service, including labor and transportation charges or other expenses, in connection with the
removal or installation of any part or parts supplied under this Limited Warranty, are specified on the
original sales contract between the purchaser and the authorized Giles Enterprises, Inc., representative.
• Giles Enterprises, Inc. reserves the right to change or improve its equipment and parts in any way
without obligation to alter such equipment or parts previously manufactured.
• Giles Enterprises, Inc. makes no further warranties, express or implied including implied warranties
of merchantability or fitness for a particular purpose, and has no other obligation or liability not
specifically stated herein.
• Repair or replacement as provided under this Limited Warranty is the exclusive remedy. Giles
Enterprises, Inc., shall not be liable for any incidental or consequential damages for breach of any
express or implied warranty on this product, except to the extent prohibited by applicable law. Any
implied warranty of merchantability or fitness for a particular purpose on this product is limited in
duration to the duration of this Limited Warranty.
• Used Giles Enterprises, Inc., Foodservice Equipment or parts or Giles Enterprises, Inc., Foodservice
Equipment or parts not purchased from an authorized Giles Enterprises, Inc., representative, carry
no warranties, express or implied.
iii
Model: FAST unitTable Of Contents
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v
Safety Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v
Specific Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vi
1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1-1. Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1-2. Standard Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1-3. Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1-3.1. Overall Dimensions for FAST unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1-3.2. Basic Hotel Pan Configurations for FAST unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1-3.3. Regulatory Listings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1-3.4. Unit Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1-3.5. Number of Pan Wells, Heated Zones, and Lighted Zones . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2. Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2-1. Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2-2. Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2-3. Warming Unit to Packaging Table Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2-4. Heat Lamp Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2-5. Electrical Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2-6. Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3. Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3-1. Front and Side View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3-2. Accessories (Included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3-3. Accessories (Not Included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4. Unit Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4-1. Installation of Pans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4-2. Setting and Adjusting Temperature. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4-3. Setting and Adjusting Heat Lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4-4. Normal Shut-Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4-5. Emergency Shut-Down. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
5. Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5-1. Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5-2. Lexan Door Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
5-3. Upper Lexan Panel Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
6. Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
iv
Model: FAST unit Table Of Contents
7. Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
7-1. Parts Ordering and Service Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
7-2. Warming Unit Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
7-3. Packaging Table Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
8. Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
8-1. Wiring Diagram FAST unit 208-240/60/1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
v
Safety Model: FAST unit
Safety Overview
Safety
The instructions contained in this manual have been prepared to aid you in learning the proper procedures
for installing and servicing your new unit.
Throughout this manual, safety precautions are identified through the use of the safety alert symbol and
three signal words: DANGER,WARNING, and CAUTION. All safety alert information precedes the
step(s) to which they apply. Suggested, recommended, or other noteworthy information is identified
through the use of NOTES. Additionally, certain words are used to indicate a specific meaning or to add
emphasis.
The following words are used as indicated throughout the manual:
Shall: understood to be mandatory.
Should: understood to be advisory.
May: understood to be permissive.
Will: indicates a future event/condition to occur.
• Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
!
DANGER
• Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
!
WARNING
• Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
Also used to alert against unsafe practices.
!
CAUTION
• When used without the safety alert symbol, CAUTION indicates a potentially hazardous situation which,
if not avoided, may result in equipment/property damage, and void the warranty.
CAUTION
NOTE:
• Identifies suggested, recommended, or other noteworthy information.
or
Used in conjunction with signal words (DANGER,WARNING, or CAUTION) to alert you of potential per-
sonal injury hazards, immediately preceding precautionary measures that pertain to subsequent step(s).
Obey all safety messages that follow this symbol to avoid possible injury or death. Failure to adhere to
safety precautions identified by the safety alert symbol may also void the warranty.
!!
vi
SafetyModel: FAST unit
•
Turn off the unit and unplug the power cord before cleaning or performing maintenance.
• DO NOT POUR WATER OR OTHER LIQUID SOLUTIONS INTO THE FOOD WELL AREA! The food well area is
not sealed and liquids will leak onto the heating elements underneath.
• DO NOT hose down the unit’s interior or exterior with water.
• Failure to comply with these DANGER notices will result in death or serious injury, equipment/property damage,
and void the warranty.
!
DANGER
• The unit must remain in the upright (vertical) position.
• Exercise care when removing the wooden crate from around the unit.
• DO NOT operate the
unit unless you fully understand the components and their intended function (see Section
3).
• The unit and its parts will become HOT!
Temperatures inside the unit may exceed 170°F (76.6°C).
Exercise caution when operating, loading/unloading food, cleaning or servicing.
Wearing of thermal oven mitts is recommended.
!
CAUTION
For your safety, please observe the following precautions when operating or servicing your Giles equipment. Read the following important safety information to avoid personal injury and/or damage to the
equipment.
• Consult a qualified electrician to ensure that:
•• all electrical specifications and codes are met.
•• circuit breakers and wiring are of sufficient rating and gauge.
• The unit must be properly grounded and all electrical specifications must be met during installation.
• Improper installation, adjustment, alteration, service or maintenance could result in death or serious injury, equip-
ment/property damage, and void the warranty.
• DO NOT use or store gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance!
• Failure to comply with WARNING notices could result in death or serious injury and equipment/property damage
and void the warranty.
!
WARNING
Specific Safety Precautions
vii
Safety Model: FAST unit
• Food products must be maintained at a temperature of 150°F (65.5°C) minimum or in accordance with local or
state health regulations.
• The unit must be adequately and properly grounded. Improper grounding may result in electrical shock.
Always refer to your local electrical code to ensure proper grounding of this or any other electrical equipment. Always consult with an electrician or other qualified service person to ensure breakers and wiring are
of sufficient rating and gauge for the equipment being operated.
• Units are available from the factory wired for various voltages, phases and hertz. Check the rating plate on the side
of the unit to determine the correct power supply of your unit.
• Ensure the unit is positioned in a secure, safe location
• Consult an electrician to ensure all electrical specifications have been met and the unit is properly grounded. The
wiring diagrams contained in this manual should aid your electrician in the installation of your unit.
• Allow the unit to cool down a minimum of 15 minutes before cleaning or servicing.
!
CAUTION
• The electronic components of the Control Panel are impact-sensitive. Exercise care around the Control Panel to
maintain proper operation.
• DO NOT install the unit next to combustible walls and materials. Failure to maintain safe distances may result in
fire.
• During cleaning of the unit
•• DO NOT steam clean.
•• DO NOT use products containing chlorine.
•• DO NOT use abrasive products, steel wool or scouring pads.
•• DO NOT use oven cleaner.
•• DO NOT pour water into the food well area.
• DO NOT Modify, Alter or Add Attachments to This Equipment!
CAUTION
NOTE:
• If the crate is damaged upon receipt, immediately inspect the unit and notify the carrier of any damage to the
unit.
•
To aid the electrician, an electrical wiring diagram is contained in this manual. Refer to the wiring diagram during
installation or servicing.
•
Comply with all appropriate state and/or local heath regulations regarding the cleaning and sanitation of equip-
ment.
viii
SafetyModel: FAST unit
Notes:
Introduction Model: FAST Unit
1
Congratulations on the purchase of your new Giles FAST unit manufactured by Giles Enterprises, Inc.,
Montgomery, Alabama (USA), hereafter referred to as "Giles". Proper care and maintenance of this unit will
ensure years of trouble-free service.
The FAST unit has been developed with flexibility in mind, designed to maximize menu selections while
keeping the food products fresh and maintaining them at the proper serving temperature, just waiting for
your customers to enjoy.
To help protect your investment in this equipment, we recommend taking a few moments to familiarize
yourself with the installation, cleaning and maintenance procedures contained in this manual. Read these
instructions before installation and use. Adherence to these recommended procedures minimizes the
potential for costly "down-time" and equipment repairs. Please retain this manual for future reference.
Temperature -Adjustable, variable control of well heaters, indicator light verifies unit operation.
Lighting
-Adjustable, variable control of heat lamp output.
Lexan Doors -Allows visibility and easy access to the product.
Cut
ting Board -Convenient cutting board for assembling packaged products. Cutting board is removable
for cleaning.
P
ackaging Table -Convenient place to store packaging for the products.
1. Introduction
1-1. Construction
1-2. Standard Features
All of the unit’s exterior parts and the pan well are constructed of stainless steel. The unit is equipped
with lexan doors and utilizes safety coated heat lamps.
2
IntroductionModel: FAST Unit
1-3. Specifications
1-3.1. Overall Dimensions for FAST unit
INCHES [MILLIMETERS]
Warming Unit
Packaging Table
3
Introduction Model: FAST Unit
1-3.2. Basic Hotel Pan Configurations for FAST Unit
INCHES [MILLIMETERS]
1-3.4. Unit Weights
1-3.3. Regulatory Listings
UL (US and Canada)
UL Sanitation
1-3.5. Number of Pan Wells, Heated Zones, and Lighted Zones
4
IntroductionModel: FAST Unit
Model
Weights
Crated Uncrated w/o product or pans
lb kg lb kg
Warming Unit 252 114 152 69
Packaging Table 312 142 212 96
Warming Unit and Table ----- ----- 364 165
Model Pan Wells Heated Zone Lighting Zone Total Lights
Fast unit 3 1 1 6
5
Installation Model: FAST Unit
• DO NOT MODIFY, ALTER OR ADD ATTACHMENTS TO THIS EQUIPMENT
!
CAUTION
1. Before unpacking the unit and assembling the unit, using the below dimensions, determine the location of the unit.
2. Keep the unit and surrounding area free and clear from combustible materials.
3. Provide adequate room for servicing and proper operation of the unit. Also, provide adequate
ventilation in the operating area where necessary.
4. Make sure the unit is in a secure position and ensure all four casters are locked.
This section provides a summary of the procedures necessary for proper installation of your unit. To help prevent personal injury or equipment damage, please ensure the following steps are taken.
2. Installation
2-1. Location
6
InstallationModel: FAST Unit
Your unit may arrive enclosed by two separate wooden crates. One crate for the Warming Unit and the other
for the Packaging Table. The Warming Unit and Packaging Table are secured to wooden platforms by means
of high-tensile strength strapping.
• Exercise care when lifting or moving the unit.
• Exercise care when removing the wooden crate from around the unit.
• Failure to comply with these CAUTION notices may result in minor or moderate injury, equip-
ment/property damage, and void the warranty.
!
CAUTION
1. Carefully cut and remove the plastic shipping wrap and the strapping mentioned above.
2. Use pliers to loosen wire hooks which secure the wooden crates around the units. Remove the
wooden crate.
3. Carefully remove the units from the shipping platform. Your new Warming Unit and Packaging Table
are extremely heavy, see Section 1-3.4. Unit Weights, for weights. Great care should be taken in lifting or moving both the Warming Unit and the Packaging Table to prevent personal injury or equipment damage.
NOTE:
• If the crate is damaged, immediately inspect the unit and notify the carrier of any damage to the
unit.
2-2. Unpacking
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