Giles CSP Operation Manual

Operations and Service Manual
Giles Enterprises, Inc.
P.O. Box 210247 • 2750 Gunter Park Drive West • Montgomery, AL 36121-0247 USA (334) 272-1457 • Service Hotline 1-800 -554-4537 (USA & Canada Only) • FAX (334) 272-3561 www.gilesent.com
Form No. 64840 (4/01)
Model CSP
Inside Front Cover (Does Not Print)
FOR YOUR SAFETY
DO NOT store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance!
Warning!!
Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating, and maintenance instructions thoroughly before installing or servicing this equipment.
POST IN A PROMINENT LOCATION
!
!
Left Blank Intentionally (Does Not Print)
Table of Contents
I Introduction ....................................................................................................................................................................................................................................... 2
1 Installation
1 - 1 Installation Instructions........................................................................................................................................................................................................... 3
1 - 2 Uncrating the Giles Smoker............................................................................................................................................................................................. 4
1 - 3 Electrical Requirements......................................................................................................................................................................................................... 5
2 Giles Smoker Components and Their Functions.................................................................................................................. 7
2 - 1 Control Panel and Cooking Cavity Door........................................................................................................................................................ 7
2 - 2 Cooking Chamber............................................................................................................................................................................................................................ 9
2 - 3 Pressure Regulating System.......................................................................................................................................................................................... 11
2 - 4 Computer Control Operation ......................................................................................................................................................................................... 13
3 Operating Instructions...................................................................................................................................................................................................... 16
4 Cleaning Instructions.......................................................................................................................................................................................................... 17
5 Preparing the Smoke Pit for Cooking.................................................................................................................................................... 19
5- 1 Preparing the Smoke Pit for Baby Back Ribs......................................................................................................................................... 19
5- 2 Preparing the Smoke Pit for Chicken................................................................................................................................................................. 20
6 Troubleshooting ............................................................................................................................................................................................................................. 21
7Parts.................................................................................................................................................................................................................................................................... 22
8Wiring............................................................................................................................................................................................................................................................... 26
Introduction
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I Introduction
Congratulations on the purchase of your new Giles Smoker. The Giles model CSP is a three-in-one cooker which uses smoking, oven roasting and waterless pressure to cook meats and vegetables to perfection. Special features of the Giles Smoker include horizontal loading, automatic cook/smoke cycle, built-in wood burner, cold smoke cycle, and meat probe.
To help protect your investment in this state-of-the-art cooking equipment, we recommend you take a few moments to familiarize yourself with the installation, cleaning and maintenance procedures contained in this manual. Adherence to these recommended procedures minimizes the potential for costly “Down­Time” and equipment repairs.
Parts Ordering and Service Information
If you require repair or assistance, please contact your local independent distributor. If you require further assistance please contact our corporate office in Montgomery, Alabama at 1-800-554-4537.
Please have the following information available when calling for assistance. It may be helpful to record this information in the blanks provided below for a quick reference.
1. Model Number: ______________________________________________________________________
2. Serial Number: _______________________________________________________________________
3. Phase: ______________________________________________________________________________
4. Voltage: _____________________________________________________________________________
5. Nature of Problem: ___________________________________________________________________
The above information can be found on the Rating Plate located in the equipment’s back.
Installation
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1 - 1 Installation Instructions
This section provides a summary of the procedures necessary for proper installation of your new Giles Smoker. To prevent personal injury or equipment damage, please ensure the following steps are taken:
Warning DO NOT store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance!
1. Keep the appliance and surrounding area free and clear from combustible materials.
2. Please retain this manual for future reference.
3. Please note wiring diagrams for this appliance are located in the rear of this manual.
4. Please ensure this appliance is electrically grounded and installed in accordance with the National Electric Code, ANSI/NFPA NO. 70-1984.
5. Please provide adequate room for servicing and proper operation of this appliance. Also, provide adequate ventilation in the operating area where necessary.
6. Always consult with an electrician or other qualified individual prior to installation.
7. Ensure voltage and amperage supplied to the unit are as specified on the fryer’s rating plate.
Warning Equipment must be adequately and properly grounded. Improper grounding may result in electrical shock.Always refer to your local electrical code to ensure proper grounding of this or any other electrical equipment. Always consult with an electrician or other qualified service person to ensure that breakers and wiring are of sufficient rating and gauge for the equipment being operated.
8. The supply cord plug must be accessible after appliance is installed.
9. If the supply cord is damaged, it must be replaced by the manufacturer or its service agent or a similarly qualified person in order to avoid a hazard.
DO NOT Modify, Alter or Add Attachments to This Equipment!
1 - 2 Uncrating the Giles Smoker
Your Giles Smoker may arrive enclosed by a wooden crate. If your unit arrived uncrated, go to Section 1-3. The Smoker is secured to a wooden platform by means of high-tensile strength strapping.
1. Carefully cut and remove the plastic shipping wrap and the strapping mentioned above.
2. Use pliers to loosen wire hooks which secure the two-piece wooden crate around the unit. Remove the wooden crate.
3. Carefully remove the fryer from the shipping platform. Your new Giles Smoker is extremely heavy and great care should be taken in lifting or moving the unit to prevent personal injury or equipment damage.
1 - 3 Electrical Requirements
Installation
4
WARNING Equipment must be adequately and properly grounded. Improper grounding may result in electrical shock.Always refer to your local electrical code to ensure proper grounding of this or any other equipment. Always consult with an electrician or other qualified service person to ensure that breakers and wiring are of sufficient rating and gauge for the equip ment being operated.
Check the rating plate on the rear of the unit to determine the correct power supply.
Giles Smoker Components
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Giles Smoker Components
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Figure 1 The Giles Smoker
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Giles Smoker Components
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2 Giles Smoker Components and Their Function
The following section is designed to introduce you to the controls used in the operation of this equipment.
IMPORTANT NOTE
Do not attempt operation of this unit until you have located each control discussed and fully understand their intended function. Failure to do so may result in improper operation resulting in equipment damage or personal injury to the operator.
Please review this section carefully before proceeding any further.
Refer to the accompanying photographs for the location of the components discussed.
2-1 Control Panel and cooking Cavity Door
ITEM DESCRIPTION FUNCTION
1. Fig. 1 Power Switch The Power Switch is a two-Position switch. Switch upward to the ON position for operation.
2. Fig. 1 Power Indicator Light The green power light is on when the equipment’s master power switch is in the ON position.
3. Fig. 1 Heat Indicator Light The orange heat indicator light will be on when the equip­ment’s heating elements are operating. When the selected operating temperature is reached, the light will go off.
4. Fig. 1 High-Limit Indicator Light The High-Limit Indicator illuminates as a result of power being shut off to the equipment’s heating elements by the built-in solid-state control circuit as a safeguard against over heating. Should this light come on during operation, refer to the troubleshooting section of this manual. NEVER COOK
WHEN THE HIGH-LIMIT LIGHT IS ON.
5. Fig. 1 Smoke Indicator Light The Smoke Indicator Light illuminates when the Smoke Timer is activated. This indicates the smoke cycle is in progress.
6. Fig. 1 Computer Control The Computer Controller is used to select the desired cooking time and temperature.
7. Fig. 1 Smoke Timer The Smoke Timer is used to activate the smoke cycle for up to 30 minutes. Pressure does not build in the cooking cavity during the smoke cycle.
8. Fig. 1 Locking Arm Handle The Locking Arm Handle is used to engage and release the Cooking Chamber Doors locking arms.
9. Fig. 1 Spindle Handle The Spindle Handle is rotated clockwise to seal the cooking chamber door after the Locking Arms are engaged.
DO NOT use a lot of pressure to seal door as it might cause damage to threaded shafts.
10. Fig. 1 Pressure Gauge The Pressure Gauge shows the amount of pressure in the cooking cavity.
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Figure 2 Cooking Camber
Giles Smoker Components
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Giles Smoker Components
2-2 Cooking Chamber
ITEM DESCRIPTION FUNCTION
1. Fig. 2 Smoke Element The Smoke Element heats the Chip Box.
2. Fig. 2 Chip Box The Chip Box holds the wood chips during the smoking process.
3. Fig. 2 Product Rack The Product Rack supports the product which can be laid directly on the rack. Optional metal baskets can be provided if desired.
4. Fig. 2 Temperature Probe The Temperature Probe senses the cooking cavity tempera-
& High Limit Probe ture and help regulate the cooking process.
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Figure 3
Giles Smoker Components
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