Giles CF-401 Service Manual
Chester Fried A Division of Giles Enterprises, Inc.
P.O. Box 210247 • 2750 Gunter Park Drive West • Montgomery, AL 36121-0247 USA • (334) 272- 3528
SERVICE HOTLINE 1-800-288-1555 (USA and Canada only) • FAX (334) 272-3561 • www.chesterfried.com
Form No. 64651 (8/98)
Operations and Service Manual
Model CF-401, CF-560 and CF-720
CF-401
CF-720
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Safety Precautions
For Your Safety
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this
or any other appliance!
WARNING
Improper installation, adjustment, alteration, service or maintenance can cause property
damage, injury or death. Read the installation, operating and maintenance instructions
thoroughly before installing or servicing this equipment.
Post In A Prominent Location
!
!
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Table of Contents
I Introduction........................................................................................................................ 1
1 Installation
1 - 1 Installation Instructions ........................................................................................................ 2
1 - 2 Removal of Fryer From Crate .............................................................................................. 3
1 - 3 Ventilation of Fryers............................................................................................................. 3
1 - 4 Electrical Requirements....................................................................................................... 3
2 Operating Instructions
2 - 1 Operating Instructions......................................................................................................... 5
3 Fryer Components and Their Functions
3 - 1 Control Panel ....................................................................................................................... 6
3 - 2 Electro-Mechanical Timer Control Panel............................................................................. 9
3 - 3 Lower Cooking Area..........................................................................................................11
3 - 4 Cooking Vessel..................................................................................................................13
3 - 5 Cooking Computer Features.............................................................................................15
3 - 6 Computer Key Functions................................................................................................... 17
3 - 7 Cooking Computer Programmer.......................................................................................18
3 - 8 Mechanical Timer Operating Instructions.........................................................................20
4 Testing the Fryer
4 - 1 Proper Control Settings for Check-out..............................................................................21
4 - 2 Operational Check of Heating Elements...........................................................................21
4 - 3 Operational Check-out of Filter Pump............................................................................... 22
5 Preparing the Fryer for Operation
5 - 1 Fryer Boil-Out Procedure...................................................................................................24
5 - 2 Cleaning of Filter Pan/Replacement of Filter Pan ............................................................ 28
5 - 3 Operating Fryer Controls for Cooking...............................................................................30
5 - 4 Filtering the Fryer ..............................................................................................................30
6 Cooking Instructions
6 - 1 Marinating Process............................................................................................................32
6 - 2 Batter Dipped Seasoning...................................................................................................32
6 - 3 Breading.............................................................................................................................33
6 - 4 Loading the Chicken..........................................................................................................34
6 - 5 Using IQF Chicken............................................................................................................. 34
6 - 6 Stirring the Chicken...........................................................................................................34
6 - 7 Preparing the Potatoes......................................................................................................35
Table of Contents
7 Troubleshooting
7 - 1 Control System with Cooking Computer..........................................................................36
7 - 2 Automatic Basket Lift and Oil Filtration System............................................................... 37
8 Parts
8 - 1 Parts List............................................................................................................................38
8 - 2 Parts List—Filter Pan Models CF-401 and CF-560.......................................................... 40
9 Wiring
9 - 1 Wiring Diagram Model CF-401 with Electromechanical Timer (3 Phase)........................42
9 - 2 Wiring Diagram Model CF-401 with Electromechanical Timer (1 Phase)........................44
9 - 3 Wiring Diagram Model CF-401 with Cooking Computer (3 Phase) .................................46
9 - 4 Wiring Diagram Model CF-401 with Cooking Computer (1 Phase) .................................48
9 - 5 Wiring Diagram Model CF-560 with Electromechanical Timer (3 Phase)........................50
9 - 6 Wiring Diagram Model CF-560 with Electromechanical Timer (1 Phase)........................52
9 - 7 Wiring Diagram Model CF-560 with Cooking Computer (3 Phase) .................................54
9 - 8 Wiring Diagram Model CF-560 with Cooking Computer (1 Phase) .................................56
9 - 9 Wiring Diagram Model CF-720 with Cooking Computer 208/240V (3 Phase) ................. 58
9 - 10 Wiring Diagram Model CF-720 with Cooking Computer 480V (3 Phase)........................60
9 - 11 Wiring Diagram Model CF-720 with Electromechanical Timer 208/240V (3 Phase)........62
9 - 12 Wiring Diagram Model CF-720 with Electromechanical Timer 480V (3 Phase)............... 64
9 - 13 Wiring Diagram Model CF-720 with Electromechanical Timer 220/380V (3 Phase)........66
2
Introduction
Congratulations on the purchase of your new Chester Fried Electric Fryer. The Chester Fried Models CF401, 560 and CF-720 are equipped with a high quality cooking computer which is covered by a two year
warranty. This new “user friendly” easily programmable cooking computer incorporates extensive design
detail by its manufacturer WATLOW, and extensive cooking application by the “Chester Fried” engineering team. The new Cooking Computer along with the Chester Fried fryer is truly a “world class” product.
They are also available with an easy to use Electromechanical Timer.
To help protect your investment in this state-of-the-art cooking equipment, we recommend you take a
few moments to familiarize yourself with the installation, cleaning and maintenance procedures contained
in this manual. Adherence to these recommended procedures minimizes the potential for costly
”Down-Time“ and equipment repairs.
3
1 - 1 Installation Instructions
This section provides a summary of the procedures necessary for proper installation of your new Chester
Fried Electric Fryer. To prevent personal injury or equipment damage, please ensure that the following
steps are taken:
For your safety do not store or use gasoline or other flammable vapors and liquids in the
vicinity of this or any other appliance!
1. Keep the appliance and surrounding area free and clear from combustible materials (minimum 4
inches) (10cm).
2. Please retain this manual for future reference.
3. Please note wiring diagrams for this appliance are located in the rear of this manual.
Ensure the wiring diagram, which you consult, corresponds to the model being operated.
4. Please ensure this appliance is electrically grounded in accordance with local codes, or in the
absence of local codes, with the National Electrical Code, ANSI/NFPA NO. 70-1984.
5. Please provide adequate room for servicing and proper operation of this appliance. Also, provide
adequate ventilation in the operating area where necessary.
6. Always consult with an electrician or other qualified individuals prior to installation.
7. Ensure voltage and amperage supplied to the unit are as specified on the fryer’s rating plate.
8. Make sure this unit is in a secure position and will not move. Locking casters are supplied on this
unit—USE THEM!
9. See electrical connection diagram in section 9 for wiring connection location.
IMPORTANT NOTE
The above steps will help to ensure safe and proper installation of your fryer. If you have any questions
concerning these procedures, contact your local Chester Fried distributor or other qualified service person.
Do not modify, alter or add attachments to this equipment!
Installation Instructions
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4
Installation Instructions
1 - 2 Removal of Fryer from Crate
Your Chester Fried Fryer may arrive enclosed by a wooden crate. If your unit arrived uncrated, go to Section 1-3. The Fryer is secured to a wooden platform by means of high-tensile strength strapping.
1. Carefully cut and remove the plastic shipping wrap and the strapping mentioned above.
2. Use a hammer and a prybar to remove the wooden crate around the Fryer. Be careful not to
damage the Fryer.
3. Open the cabinet door and remove the filter pan by pulling the pan straight out of the cabinet.
4. Carefully remove the fryer from the shipping platform. Your new fryer is extremely heavy and great
care should be taken in lifting or moving the unit to prevent personal injury or equipment damage.
1 - 3 Ventilation of Fryers
Your new Chester Fried Electric Fryer has been designed for operation beneath a traditional exhaust
hood. We strongly recommend that you consult a professional ventilation or heating and air conditioning
company for assistance in designing a hood for those models which require an exhaust system.
IMPORTANT NOTE
Guidelines for proper ventilation system requirements may differ. Always consult with local authorities to
ensure compliance.
1 - 4 Electrical Requirements
WARNING
Equipment must be adequately and properly grounded. Improper grounding may result in
electrical shock. Always refer to your local electrical code to ensure proper grounding of
this or any other electrical equipment. Always consult with an electrician or other
qualified service person to ensure that breakers and wiring are of sufficient rating and
gauge for the equipment being operated.
Chester Fried Electric Fryers are available from the factory wired for 208, 240, or 480 volts, single and
three phase, (Note: CF 720 available in three phase only) 50/60Hz service, Delta only. Check the rating
plate on the rear of the fryer to determine the correct power supply.
!
5
Operating Instructions
2 - 1 Operating Instructions
For your safety, please observe the following precautions when operating your Chester Fried Fryer.
1. Ensure the fry kettle is positioned in a secure safe location with the casters in the locked position.
2. Consult an electrician to ensure all electrical specifications have been met and the unit is properly
grounded. The wiring diagrams contained in this manual should aid your electrician in the
installation of your fryer.
3. Due to the high temperature of shortening in your fryer during cooking, it is extremely important
the user exercise caution in operating this equipment to avoid personal injury.
4. DO NOT use solid shortening as a cooking oil. Doing so may damage the filtration system of the
fryer.
6
Fryer Components and Their Functions
3 Fryer Components and Their Functions
The following section is designed to introduce you to the controls used in operating this equipment.
DO NOT attempt operation of this unit until you have located each control discussed and fully understand
their function. Failure to do so may result in improper operation resulting in equipment damage or personal injury to the operator.
Please review this section carefully before proceeding any further.
Refer to the accompanying photographs for the location of the components discussed.
3 - 1 Electronic Controller Panel Components and Their Functions
ITEM DESCRIPTION FUNCTION
1. Fig. 1 Power Switch The Power Switch is a two position switch. Move the
switch upward to the “ON” position.
2. Fig. 1 Cook/Filter Selector Switch The Selector Switch is a three-position switch which
is used to select either the cook, off or filter mode of
operation. The fryer’s heating elements will only
operate in the “COOK” position. The switch should
be placed in the “Filter” position to filter the
shortening which will allow the pump to operate.
3. Fig. 1 Timer/Cooking Computer Electronic timer for controlling cooking times.
4. Fig. 1 Power Indicator Lights The Green Power Light is on whenever the fryer’s
Master Power Switch is in the “ON” position.
5. Fig. 1 Heat Indicator Light The Orange Heat Indicator Light will be on whenever
the fryer’s heating elements are operating. When the
selected operating temperature is reached, the light
will go off.
6. Fig. 1 High-Limit Indicator Light The High-Limit Indicator Light illuminates as a result
of power being shut-off to the fryer’s heating
elements by the built-in solid-state control circuit as a
safeguard against overheating. Should this light
come on during operation, refer to the troubleshooting section of this manual. NEVER COOK IN A
FRYER WITH THE HIGH-LIMIT LIGHT ON.
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Fryer Components and Their Functions
Figure 1
6
5
4 13
2
8
Fryer Components and Their Functions
Figure 2 Electro-Mechanical Timer Control Panel
1
2
19
8
3
45
7
6
9
Fryer Components and Their Functions
3 - 2 Electro-Mechanical Timer Control Panel Components
and Their Functions
ITEM DESCRIPTION FUNCTION
1. Fig. 2 Power Switch The Power Switch is a two-position switch. Move the
switch upward to the “ON” position for operation.
2. Fig. 2 Cook/Filter Selector Switch The Selector Switch is a three-position switch which is
used to select either the cook, off or filter mode of
operation. The fryer’s heating elements will only
operate in the “COOK” position. The switch should be
placed in the “Filter” position to filter the shortening
which will allow the pump to operate.
3. Fig. 2 Electromechanical Timer Electro-Mechanical timer for controlling cooking times
and basket lift operations.
4. Fig. 2 Timer Toggle Switch The Timer Toggle Switch is a two-position switch. Flip
the switch to the right to the “ON” position to start
timer. (Flip the switch to the left at the end of the
cooking time to silence the buzzer.)
5. Fig. 2 Thermostat Regulating Thermostat to set oil cooking temperature.
6. Fig. 2 Power Indicator Light The Green Power Light is on whenever the fryer’s
Master Power Switch is in the “ON” position.
7. Fig. 2 Heat Indicator Light The Orange Heat Indicator Light will be on whenever
the fryer’s heating elements are operating. When the
selected operating temperature is reached, the light
will go off.
8. Fig. 2 High-Limit Indicator Light The High-Limit Indicator Light illuminates as a result
of AUTOMATIC POWER SHUT-OFF of the fryer’s
heating elements by the built-in solid-state control
circuit as a safeguard against overheating. Should this
light come on during operation, refer to the
troubleshooting section of this manual. NEVER COOK
IN A FRYER WITH THE HIGH-LIMIT LIGHT ON.
9. Fig. 2 Basket Up/Down Momentary Used to raise and lower basket.
Switch
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Fryer Components and Their Functions
Figure 3 Lower Cabinet Area
2
6
3
54
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Fryer Components and Their Functions
3 - 3 Lower Cabinet Area Components and Their Functions
ITEM DESCRIPTION FUNCTION
1. Fig. 3 Hold-Down Bracket (Not Shown) The Hold-Down Bracket is contained in the filter pan
and serves to ensure the filter paper is held tightly in
place by means of the four locking latches. The
fryer’s filtering action will be reduced or eliminated if
these latches are not properly secured.
2. Fig. 3 Drain Valve Lever Turning this handle counter-clockwise allows
shortening to drain from the frying vessel into the
filter pan. Open the valve slowly to avoid burns from
splashing of hot oil. Always ensure the valve is
closed prior to adding shortening. Your fryer will not
operate if this drain valve is not completely closed.
(i.e., clockwise) ENSURE THE FILTER PAN IS
FULLY INSERTED INTO THE FRYER BEFORE
OPENING DRAIN VALVE TO PREVENT
SPLASHING OF HOT OIL.
3. Fig. 3 Oil Discharge Fitting This Quick-Disconnect Fitting is used in conjunction
with the oil discharge wand to remove oil from the
fryer that is to be discarded.
4. Fig. 3 Diverter Valve Lever The diverter valve lever is located on the left side of
the inner cabinet panel. During normal operation it
should be positioned so that it points upward. For
removal of oil with the discharge hose connected,
the diverted valve handle should be turned to the
left. After removal of oil for discard, it should be
returned to its normal position pointing upward.
Details of the oil procedure are covered in the
operations section of this manual.
5. Fig. 3 Oil Return Fitting This quick disconnect fitting serves to connect the
filter pan to the fryer’s oil return lines. The fitting is
disconnected by pulling the filter pan from beneath
the fryer. To reconnect, push the filter pan under the
fryer until fitting docks.
6. Fig. 3 Filter Pan The Filter Pan contains the filter paper which serves
to remove breading and other impurities from the oil
during the filtering procedure. Oil is drained into the
filter pan where the fryer’s pumping action draws it
through the filter paper and returns it to the cooking
vessel. The pan slides outward for cleaning or
removal.
7. Fig. 3 Oil Discharge Wand (Not Shown) The Oil Discharge Wand is used to remove old oil
from the fryer.
Fryer Components and Their Functions
Figure 4 Cooking Vessel
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5
1
4
2
Fryer Components and Their Functions
3 - 4 Cooking Vessel
ITEM DESCRIPTION FUNCTION
1. Fig. 4 Oil Temp Probe The Oil Temp Probe senses oil temperature during
fryer operation for temperature control. Its signal is
directed to the fryer’ s control unit for comparison with
the temperature selected by remote set-pot on the
operator.
2. Fig. 4 Heating Element The Heating Element heats the shortening to the
selected temperature. Always maintain the cold oil
level above the heating elements to prevent oil fires!!
3. Fig. 4 Basket Carrier (Not Shown) The Basket Carrier is placed over the elevator shaft
and allows for positioning and control of the basket in
the fryer using the elevator lift.
4. Fig. 4 Oil Return Inlet The Oil Return Inlet serves to return oil to the frying
vessel following filtering.
5. Fig. 4 High-Limit Probe The High-Limit Probe senses oil temperature during
fryer operation for oil overheating. If the sensor
detects an oil temperature in excess of 424°F (218°C),
the solid-state control system will turn off power to the
heating elements.
6. Fig. 4 Oil Level Line (Not Shown) The Oil Level Line marks the proper level of HOT
shortening. When COLD, the shortening will be
approximately 1⁄4 inch (.64cm) below the Oil Level Line.
The proper shortening level is important and should
be checked a minimum of once per day.
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Fryer Components and Their Functions
Figure 5 Electronic Controller
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1 2
15
Fryer Components and Their Functions
3 - 5 Cooking Computer Features
To help you understand the many programming features of the cooking computer, we strongly suggest
you read the following:
1. Cool Down Cycle
After any of your 8 menu time cycles end (00:00) and your fryer is not required for use for an hour
or more, you can reduce energy cost by pressing the “COOL” key. This key will allow the hot oil to
cool down to 275° F (135° C) for stand-by use. When your fryer is required for use after being in the
“cool” cycle, merely press the COOL key again and the fryer will go back to the last lighted menu
key’s programmed temperature. When the orange heat light goes off in approximately 3-4 minutes,
stir the oil. After the light goes out a second time, the fryer will be ready for use.
2. Filter Cycle and Alarm
The Chester Fried chicken program recommends that every fourth full load of chicken you filter
your oil. Filtering cleans the breading settlement out of the fry pot and removes contaminants from
the oil. The filtering process can greatly extend the oil life. At the end of every fourth load “FILT”
will flash up on the display and a repeating 2 seconds on/2 seconds off sound alarm will be heard.
The filter alarm indicates it is time to filter the oil.
NOTE
The sound alarm can be silenced by pressing the “FILTER” key.
3. Stir Cycle and Alarm
Your fryer is equipped with a stir message and a repeating one second on/one second off sound
alarm telling you it’s time to stir your product. This feature is a Chester Fried preset time of 62% of
each of the 8 menu times previously set to prevent the chicken from sticking to itself. When the stir
alarm sounds, stir the chicken and then silence the alarm by pressing the lighted menu key once.
4. End of Menu and Alarm
At the end of any menu 1-8, the 10 second long continuous alarm can also be silenced prior to the
10 second ending by pressing the lighted menu key once. When counting down time without the
alarm sounding, pressing the lighted menu key will reset that menu key to 00:00. You cannot raise
the basket when canceling out a menu in progress by pressing the lighted menu key and then the
up arrow!
Your cooking computer has many various capabilities to meet many special end user needs. Our
service department at 1-800-288-1555 stands ready to answer special questions. We can give
you multiple cooking temperatures and times (up to three) per menu item for special products.
We can adjust the end of menu alarm, both loudness and sound pattern. We can also easily give
you time compensation, as well as several other special performance items only a world class
computer can perform!
Fryer Components and Their Functions
Figure 6 Program Menu
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Fryer Components and Their Functions
1
1
34
2
17
3 - 6 Computer Key Functions
The following is a description of the basic function and operation of your cooking computer’s key pad.
1. Basket Key
When the basket key is pressed once, the up and down arrow keys blink. If the basket is up, it can only
be lowered using the down arrow ( ) key. Once the basket key is pressed you have 20 seconds to
select your basket arrow direction or you must push it again after the basket key light goes off. Once
the basket key is pressed and the proper arrow key is pressed within 20 seconds, the basket travels
either up or down. Any menu cycle can be started while the basket is in motion. The basket cannot
be stopped during it’s up or down travel. Allow 20 seconds for the basket travel time to change bas
ket direction of travel if required.
2. Temperature Bulb Key
T o check the temperature setting of any lighted menu key, simply press the Temperature Bulb Key and
for 3 seconds the temperature will display and then return to 00:00 or the time remaining in that menu
countdown.
3. Boil Cycle Key (For use with boil out procedure portion of this manual only)!
The boil cycle feature is used for cleaning the fryer by using fryer heated cold water & Chester Clean
(part #71425). When the Boil key is pressed and held for 5 seconds, and no menu is active (00:00), the
red boil light will come on and the display will alternately flash boil and 00:00 This activates a fixed
temperature setting of 200°F (93°C). The water and Chester Clean will not boil at 200°F (93°C) but it
will clean the fry pot and keep the Boil-out solution from possible boiling over on the floor.
a. When this cycle is considered complete (fryer clean) turn off the fryer power rocker switch.
b. Drain and wash out the fry pot.
c. Refill with room temperature oil to 1/4” (.64cm) below the oil line before turning the fryer on!
When the fryer is turned on, the computer will heat the oil to the menu 1 key temperature. To heat it
to a different menu key temperature, merely press your desired menu key twice.
4. Menu Keys 1 Through 8
At the end of any menu 1-8, the 10 second long continuous alarm can also be silenced prior to the 10
second ending by pressing the lighted menu key. When counting down time without the alarm
sounding., pressing the lighted menu key will reset that menu key to 00:00. You cannot raise the
basket when canceling out a menu in progress by pressing the lighted menu key! The basket can only
be raised by pressing the basket key and then the up arrow ( )!
Fryer Components and Their FunctionsFryer Components and Their Functions
➔
➔
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3 - 7 Cooking Computer Programmer
The first step is to determine the time and temperature for each product. The recommended temperatures
for fried chicken are 335° F (168° C). Channel 1 is the only menu key programmed for 335° F (168° C) and
10:30 minutes when you receive your fryer. All other menu keys will require programming or reprogramming. Menu keys 2 thru 8 will be pre-set to 200° F (95° C) for 00:00 time and cannot be accessed to cook
on until programmed.
Fryer Components and Their Functions
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