GE Industrial Solutions KNW013-020 User Manual

Data Sheet

f

August 22, 2011

KNW013-020 (Sixteenth-Brick) Power Modules; DC-DC Converters

36 –75V

Input; 3.3 to 5.0Vdc Output; 13A to 20A Output Current

dc

RoHS Compliant

Applications

 Distributed power architectures

 Wireless networks

 Access and optical networking equipment

including Power over Ethernet (PoE)

 Enterprise networks

 Latest generation IC’s (DSP, FPGA, ASIC) and

Microprocessor powered applications

Options

 Negative Remote On/Off logic

 Surface Mount (Tape and Reel, -SR Suffix)

 Over current/Over temperature/Over voltage

protections (auto-restart)

 Shorter lead trim

Features

 Compliant to RoHS EU Directive 2002/95/EC (-Z

versions)

 Compliant to RoHS EU Directive 2002/95/EC with

lead solder exemption (non-Z versions)

 Delivers up to 20A output current

5V(13A), 3.3V(20A)

 High efficiency – 91% at 3.3V full load

 Small size and low profile:

33.0 mm x 22.9 mm x 10.2 mm

(1.30 in x 0.9 in x 0.40 in)

 Industry standard DOSA footprint

 -20% to +10% output voltage adjustment trim

 Remote on/off

 Remote sense

 No reverse current during output shutdown

 Over temperature protection (latching)

 Output overcurrent/overvoltage protection

(latching)

 Wide operating temperature range (-40°C to 85°C)

 2250 Vdc Isolation tested in compliance with IEEE

¤

PoE standards

802.3

 Meets the voltage isolation requirements for

ETSI 300-132-2 and complies with and is licensed for Basic Insulation rating per EN60950-1

 UL*Recognized to UL60950-1, CAN/CSA

No.60950-1, and EN60950-1(

VDE

‡

0805-1)

Licensed

 CE mark meets 2006/95/EC directive

 ISO** 9001 and ISO 14001 certified manufacturing

facilities

§

†

C22.2

Description

The KNW (Sixteenth-brick) series power modules are isolated dc-dc converters that operate over a wide input voltage range of 36 to 75Vdc and provide a single precisely regulated output. The output is fully isolated from the input, allowing versatile polarity configurations and grounding connections. The modules exhibit high efficiency, typical efficiency of 91% for 3.3V/20A. These open frame modules are available either in surface-mount (-SR) or in through-hole (TH) form.

¤ IEEE and 802 are registered trademarks of the Institute of Electrical and Electronics Engineers, Incorporated. * UL is a registered trademark of Underwriters Laboratories, Inc.

†

CSA is a registered trademark of Canadian S tandards Association.

‡

VDE is a trademark of Verband Deutscher Elektrot echniker e.V.

§ This product is intended for integration into end-use equipment. All of the required procedures of end-us e equipment should be followed. ** ISO is a registered trademark of the International Organization of Standards

Document No: DS08-009 ver. 1.05

PDF name: knw013-020_ds.pd

Data Sheet August 22, 2011

36 – 75V

KNW013-020 Series Power Modules; DC-DC Converters

Input; 3.3 to 5.0Vdc Output; 13 to 20A Output Current

dc

Absolute Maximum Ratings

Stresses in excess of the absolute maximum ratings can cause permanent damage to the device. These are absolute stress ratings only, functional operation of the device is not implied at these or any other conditions in excess of those given in the operations sections of the data sheet. Exposure to absolute maximum ratings for extended periods can adversely affect the device reliability.

Parameter Device Symbol Min Max Unit

Operating Input Voltage

Continuous All V

Transient (100 ms) All V

Operating Ambient Temperature

(see Thermal Considerations section)

All T

Storage Temperature All T

I/O Isolation voltage (100% Factory Hi-Pot tested) All

IN

IN,trans

A

stg

 

-0.3 80 Vdc

-0.3 100 Vdc

-40 85 °C

-55 125 °C

2250 Vdc

Electrical Specifications

Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions.

Parameter Device Symbol Min Typ Max Unit

Operating Input Voltage All VIN 36 48 75 Vdc

Maximum Input Current

(VIN= V

IN, min

to V

IN, max

Input No Load Current

(VIN = V

, IO = 0, module enabled)

IN, nom

Input Stand-by Current

(VIN = V

, module disabled)

IN, nom

, IO=I

)

O, max

All I

IN,max

IN,No load

6 8

IN,stand-by

Inrush Transient All I2t 0.1 A2s

1.7 2.4

45 mA

A

dc

mA

Input Reflected Ripple Current, peak-to-peak (5Hz to 20MHz, 1μH source impedance; V V

= I

IN, max, IO

; See Test configuration section)

Omax

IN, min

to

All 30 mA

p-p

Input Ripple Rejection (120Hz) All 60 dB

EMC, EN55022 See EMC Considerations section

CAUTION: This power module is not internally fused. An input line fuse must always be used.

This power module can be used in a wide variety of applications, ranging from simple standalone operation to an integrated part of sophisticated power architectures. To preserve maximum flexibility, internal fusing is not included, however, to achieve maximum safety and system protection, always use an input line fuse. The safety agencies require a time-delay fuse with a maximum rating of 5 A (see Safety Considerations section). Based on the information provided in this data sheet on inrush energy and maximum dc input current, the same type of fuse with a lower rating can be used. Refer to the fuse manufacturer’s data sheet for further information.

LINEAGE POWER 2

Data Sheet August 22, 2011

36 – 75V

KNW013-020 Series Power Modules; DC-DC Converters

Input; 3.3 to 5.0Vdc Output; 13 to 20A Output Current

dc

Electrical Specifications (continued)

Parameter Device Symbol Min Typ Max Unit

Output Voltage Set-point 5.0V V

(VIN=V

IN, min

, IO=I

, TA=25°C) 3.3V V

O, max

O, set

Output Voltage

(Over all operating input voltage, resistive load,

All V

O

and temperature conditions until end of life)

Adjustment Range

Selected by an external resistor

All V

O, adj

Output Regulation

Line (VIN=V

Load (IO=I

Temperature (T

IN, min

O, min

to V

to I

ref=TA, min

) All

IN, max

) All

O, max

to T

) All

A, max

Output Ripple and Noise on nominal output

(VIN=V

RMS (5Hz to 20MHz bandwidth) Peak-to-Peak (5Hz to 20MHz bandwidth)

External Capacitance 5.0V C

3.3V C

Rated Output Current 5.0V I

3.3V I

Output Current Limit Inception (Hiccup Mode )

(VO= 90% of V

Output Short-Circuit Current

(VO≤250mV) ( Hiccup Mode )

IN, nom

,IO= I

O, set

O, max

)

, TA=T

A, min

to T

)

A, max

All

All I

O, max

O, Rated

I

O, lim

O, s/c

Efficiency 5.0V η 91.0 %

VIN= V

Switching Frequency All f

; TA=25°C; IO=I

IN, nom

O, max ; VO

= V

3.3V η 91.0 %

O,set

sw

Dynamic Load Response

(dIO/dt=0.1A/s; VIN = V

IN, nom

; TA=25°C)

Load Change from IO= 50% to 75% or 25% to 50% of I

O,max

;

Peak Deviation All V

Settling Time (VO<10% peak deviation)

(dIO/dt=1.0A/s; VIN = V

IN, nom

; TA=25°C)

Load Change from IO= 50% to 75% or 25% to 50% of I

O,max

;

Peak Deviation All V

Settling Time (VO<10% peak deviation)

pk

All t

s

pk

All t

s

4.93 5.0 5.07 V

3.25 3.3 3.35 V

-3.0 +3.0 % V

-20.0

     

 

0

+10.0 % V

0.1 % V

1.0 % V

25 30 mV 75 100 mV



10,000 μF

dc

O, set

rms

pk-pk

20,000 μF

0

 

115 120 130 %I



20

400

13 Adc

20 Adc

O, Rated

%I



Omax

Arms

kHz

 

4

200

  s

% V

O, set

 

5

200

  s

% V

O, set

Isolation Specifications

Parameter Device Symbol Min Typ Max Unit

Isolation Capacitance All C

Isolation Resistance All R

I/O Isolation Voltage All All

iso



10  

1000

 



2250 Vdc

LINEAGE POWER 3

pF

MΩ

Data Sheet

A

)

x

August 22, 2011

36 – 75V

KNW013-020 Series Power Modules; DC-DC Converters

Input; 3.3 to 5.0Vdc Output; 13 to 20A Output Current

dc

General Specifications

Parameter Device Symbol Min Typ Max Unit

Calculated Reliability Based upon Telcordia SR332 Issue 2: Method

=40°C, Airflow = 200 lfm), 90% confidence

T

I, Case 3, (I

=80%I

O

O, max

,

5.0V MTBF 4,114,000 Hours

5.0V FIT 243.1 109/Hours

3.3V MTBF 4,589,027 Hours

3.3V FIT 217.9 109/Hours

Powered Random Vibration (VIN=V T

=25°C, 0 to 5000Hz, 10Grms)

Weight All

IN, min

, IO=I

O, max

,

All 90 Minutes



15.6

(0.55)



g

(oz.)

Feature Specifications

Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions. See Feature Descriptions for additional information.

Parameter Device Symbol Min Typ Max Unit

Remote On/Off Signal Interface

(VIN=V

signal referenced to V

Negative Logic: device code suffix “1”

Logic Low = module On, Logic High = module Off

Positive Logic: No device code suffix required

Logic Low = module Off, Logic High = module On

Logic Low - Remote On/Off Current All I

Logic Low - On/Off Voltage All V

Logic High Voltage – (Typ = Open Collector) All V

Logic High maximum allowable leakage current All I

Turn-On Delay and Rise Times

(IO=I

Case 1: On/Off input is set to Logic Low (Module ON) and then input power is applied (delay from instant at which V

Case 2: Input power is applied for at least 1 second and then the On/Off input is set from OFF to ON

(T

delay

10% of V

Output voltage Rise time (time for Vo to rise from

10% of V

Output voltage overshoot – Startup

IO= I

Remote Sense Range All +10 % V

Output Overvoltage Protection

3.3V V

Input Undervoltage Lockout

to V

IN, min

O, max , VIN=VIN, nom, TA

; open collector or equivalent,

IN, max

terminal)

IN-

= 25 oC)

All T

= V

IN

until VO=10% of V

IN, min

= from instant at which VIN=V

IN, min

until VO =

O,set

)

All T

5.0 T

O, max

to 90% of V

O,set

; VIN=V

IN, min

to V

)

O, set

, TA = 25 oC

IN, ma

3.3 T

5.0V V

Turn-on Threshold All V

Turn-off Threshold All V

Hysterisis All V

on/off

― 13 20 msec

delay

― 30 35 msec

delay

rise

 

-0.7



5 V

 

― 20 25 msec

― 6 10 msec

― 3 % V

O, limit

uv/on

uv/off

2

hyst

6.1

4.0

32.5 34.0 35.8 Vdc

30.0 31.0 33.0 Vdc

 

1.0 mA

1.2 V

10 μA

O, set

7.0 Vdc

4.6 Vdc

Vdc

LINEAGE POWER 4

Data Sheet August 22, 2011

36 – 75V

KNW013-020 Series Power Modules; DC-DC Converters

Input; 3.3 to 5.0Vdc Output; 13 to 20A Output Current

dc

Characteristic Curves

The following figures provide typical characteristics for the KNW013A0A (5V, 13A) at 25oC. The figures are identical for either positive or negative remote On/Off logic.

95

90

85

80

75

EFFICIENCY,  (%)

70

03691215

Vin=48V

Vin=36V

OUTPUT CURRENT, IO (A) AMBIENT TEMPERATURE, TA OC

Vin=75V

14

12

10

8

6

4

2

NC

0.5 m/s

100 LFM

1.0 m/s

200 LFM

400 LFM

0

OUTPUT CURRENT, Io (A)

20 30 40 50 60 70 80 90

2.0 m/s

Figure 1. Converter Efficiency versus Output Current. Figure 4. Derating Output Current versus Local

Ambient Temperature and A i rflow.

(V) (2V/div)

On/off

(V) (20mV/div)

O

V

OUTPUT VOLTAGE

(V) (2V/div) V

TIME, t (1s/div)

Figure 2. Typical output ripple and noise (V I

o = Io,max).

(V) (200mV/div)

O

IN = VIN,NOM,

OUTPUT VOLTAGE On/Off VOLTAGE

O

V

TIME, t (10ms/div)

Figure 5. Typical Start-up Using Remote On/Off, negative logic version shown (VIN = VIN,NOM, Io = I

o,max).

(V) (20V/div)

IN

(V) (2V/div) V

OUTPUT CURRENT OUTPUT VOLTAGE

Io (A) (10A/div) V

TIME, t (200 s /div)

Figure 3. Transient Response to Dynamic Load Change, 0.1A/µS, from 75% to 50% to 75% of full load.

O

OUTPUT VOLTAGE INPUT VOLTAGE

V

Figure 6. Typical Start-up Using Input Voltage (VIN = V

IN,NOM, Io = Io,max).

TIME, t (5ms/div)

LINEAGE POWER 5

Data Sheet

OUTPUT

CURRENT

OUTPUT

VOLTAGE

August 22, 2011

36 – 75V

KNW013-020 Series Power Modules; DC-DC Converters

Input; 3.3 to 5.0Vdc Output; 13 to 20A Output Current

dc

Characteristic Curves

The following figures provide typical characteristics for the KNW020A0F (3.3V, 20A) at 25 identical for either positive or negative remote On/Off logic.

95

20

O

C. The figures are

90

85

80

75

Vin=36V

Vin=48

EFFICIENCY,  (%)

70

0 5 10 15 20

Vin=75V

15

NC

0.5 m/s

10

5

0

OUTPUT CURRENT, Io (A)

100 LFM

1.0 m/s

200 LFM

20 30 40 50 60 70 80 90

2.0 m/s

400 LFM

OUTPUT CURRENT, IO (A) AMBIENT TEMPERATURE, TA OC

Figure 7. Converter Efficiency versus Output Current. Figu re 10. Derating Output Current versus Local

Ambient Temperature and A i rflow.

(V) (2V/div)

On/off

(V) (20mV/div)

O

V

OUTPUT VOLTAGE

(V) (1V/div) V

O

TIME, t (1s/div)

Figure 8. Typical output ripple and noise (V I

o = Io,max).

IN = VIN,NOM,

V

OUTPUT VOLTAGE On/Off VOLTAGE

TIME, t (5ms/div)

Figure 11. Typical Start-up Using Remote On/Off, negative logic version shown (VIN = VIN,NOM, Io = Io,max).

(V) (20V/div)

(V) (100mV/div)

O

IN

(V) (1V/div) V

Io (A) (5A/div) V

TIME, t (200 s /div)

Figure 9. Transient Response to Dynamic Load Change, 0.1A/µS, from 75% to 50% to 75% of full load.

O

OUTPUT VOLTAGE INPUT VOLTAGE

V

TIME, t (5ms/div)

Figure 12. Typical Start-up Using Input Voltage (VIN = V

IN,NOM, Io = Io,max).

LINEAGE POWER 6