GE Industrial Solutions HW-HC004-005-006 User Manual

Data Sheet

Features

Applications

Options

Description

RoHS Compliant

October 4, 2013

HW/HC004/005/006 Series DC-DC Converter Power Modules:

18-36V & 36-75Vdc Input; 1.0V-5Vdc Output; 4A-6A Output Current

 Compliant to RoHS EU Directive 2002/95/EC (-Z

versions)

 Compliant to ROHS EU Directive 2002/95/EC with

lead solder exemption (non-Z version s)

 Delivers up to 6A Output current

5V (4A), 3.3V (5A), 2.5V – 1.0V (6A each)

 High efficiency – 89% at 5.0V full load  Low Output voltage- supports migration to future IC

 Wireless Networks  Distributed power architectures  Optical and Access Network Equipment  Enterprise Networks  Latest generation IC’s (DSP, FPGA, ASIC)

and Microprocessor powered applications

 Remote On/Off logic (positive or negative)  Surface Mount (-S Suffix)  Additional Vout+ pin (-3 Suffix)

supply voltages down to 1.0V

 Low output ripple and noise  Small Size and low profile

47.2mm x 29.5mm x 8.5mm

(1.86 x 1.16 x 0.335 in)

 Surface mount or Through hole (TH)  Remote On/Off  Output overcurrent/Over voltage protection  Over temperature protection  Single Tightly regulated output  Output voltage adjustment trim ±10%  Wide operating temperature range (-40°C to 85°C)  Meets the voltage insulation requirements for ETSI

300-132-2 and complies with and is Licensed for

Basic Insulation rating per EN 60950

 CE mark meets 73/23/EEC and 93/68/EEC

directives

 UL* 60950-1Recognized, CSA† C22.2 No. 60950-1-

03 Certified, and VDE

Licensed

 ISO** 9001 and ISO 14001 certified manufacturing

facilities

§

‡

0805:2001-12 (EN60950-1)

The HW/HC series power modules are isolated dc-dc converters that operate over a wide input voltage range of 18 to 36 Vdc (HC) or 36 to 75 Vdc (HW) and provide one precisely regulated output. The output is fully isolated from the input, allowing versatile polarity configurations and grounding connections. The modules exhibit high efficiency, e.g. typical efficiency of 87% 3.3V/5A, 86% at 2.5V/6A. Built-in filtering for both input and output minimizes the need for external filtering. These open frame modules are available either in surface-mount (-S) or in through-hole for m .

* UL is a registered trademark of Underwriters Laboratories, Inc.

†

CSA is a registered trademark of Canadian Standards Association.

‡

VDE is a trademark of Verband Deutscher Elektrotechniker e.V.

** ISO is a registered trademark of the International Organization of Standards

Document No: DS03-017 ver.1.23

PDF No: hw-hc_4-6a.pdf

Data Sheet October 4, 2013

HW/HC004/005/006 Series DC-DC Power Module:

6A Output Current

Input Reflected Ripple Current, peak-to-peak 75V, IO= I

Omax

; see Figure 9)

18-36Vdc & 36-75Vdc Input; 1.0V-5Vdc Output; 4A -

Absolute Maximum Ratings

Stresses in excess of the absolute maximum ratings can cause permanent damage to the device. These are absolute stress ratings only, functional operation of the device is not implied at these or any other conditions in excess of those given in the operations sections of the data sheet. Exposure to absolute maximum ratings for extended periods can adversely affect the device reliability.

Parameter Device Symbol Min Max Unit

Input Voltage HC V

Continuous HW V Transient (100ms) HW V

Operating Ambient Temperature All T

(see Thermal Considerations section) Storage Temperature All T I/O Isolation Voltage (100% factory tested) All

IN

IN, trans

A

stg

 

-0.3 50 Vdc

-0.3 80 Vdc

-0.3 100 Vdc

-40 85 °C

-55 125 °C 2250 Vdc

Electrical Specificat ions

Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions.

Parameter Device Symbol Min Typ Max Unit

Operating Input Voltage HC VIN 18 24 36 Vdc HW VIN 36 54 75 Vdc Maximum Input Current HC I (VIN=0V to 75V, IO=I

Inrush Transient All I2t 1 A2s

) HW I

O, max

IN,max

1.75 Adc

0.85 Adc

(5Hz to 20MHz, 12μH source impedance; V

Input Ripple Rejection (120Hz) All 50 dB EMC, EN55022 See EMC Considerations section

=0V to

IN

All 5 mAp-p

CAUTION: This power module is not inter nally fused. An input line fuse must always be used.

This power module can be used in a wide variety of applications, ranging from simple standalone operation to being part of complex power architecture. To preserve maximum flexibility, internal fusing is not included; however, to achieve maximum safety and system protection, always use an input line fuse. The safety agencies require a fastacting fuse with a maximum rating of 3A (see Safety Considerations section). Based on the information provided in this data sheet on inrush energy and maximum dc input current, the same type of fuse with a lower rating can be used. Refer to the fuse manufacturer’s data sheet for further information.

LINEAGE POWER 2

Data Sheet October 4, 2013

HW/HC004/005/006 Series DC-DC Power Module:

6A Output Current

(Over all operating input voltage, resistive load, Selected by external resistor

18-36Vdc & 36-75Vdc Input; 1.0V-5Vdc Output; 4A -

Electrical Specificat ions (continued)

Parameter Device Symbol Min Typ Max Unit

Output Voltage Set-point

2.5V, 2.0V,

V

O, set

-1.0



+1.0 % V

1.8V, 1.5V

5V, 3.3V

(VIN=V

Output Voltage All V

and temperature conditions until end of life)

Adjustment Range All V

IN,nom

, IO=I

O, max

, T

=25°C) 1.2V, 1.0V V

ref

O, set

O

-1.25

-3.0

 

+1.25 % V

+3.0 % V

-10.0 +10.0 % V

Output Regulation

Line (VIN=V Load (IO=I Temperature (T

IN, min

O, min

to V

to I

ref=TA, min

) All

IN, max

) All

O, max

to T

) All

A, max

     

10 mV 15 mV

1.00 %

Output Ripple and Noise on nominal output

(VIN=V

RMS (5Hz to 20MHz bandwidth) All Peak-to-Peak (5Hz to 20MHz bandwidth) All

External Capacitance All C Output Current 5V I

IN, nom

and IO=I

O, min

to I

)

O, max

8 15 mV

25 50 mV

3.3V I

O, max

o

 

0 4.0 Adc 0 5.0 Adc

2.5V, 2.0,

1.8V, 1.5V,

I

o

0 6.0 Adc

470 μF

1.2V, 1.0V

O, nom

rms

pk-pk

Output Current Limit Inception 5V I

( Hiccup Mode ) 3.3V I

2.5V, 2.0V,

1.8V, 1.5V,

1.2V, 1.0V

Output Short-Circuit Current 5V I

(VO≤250mV) ( Hiccup Mode ) 3.3V I

2.5V, 2.0V,

1.8V, 1.5V,

1.2V, 1.0V

O, lim

I

O, lim

O, s/c

I

O, s/c

 



 



6.5 7

8.5

2.4

2.8

 



 



Adc Adc

Adc

A rms A rms

A rms

LINEAGE POWER 3

Data Sheet October 4, 2013

HW/HC004/005/006 Series DC-DC Power Module:

6A Output Current

Dynamic Load Response

Settling Time (Vo<10% peak deviation)

Dynamic Line Response

%Vo,

set

Settling Time (Vo<10% peak deviation)

18-36Vdc & 36-75Vdc Input; 1.0V-5Vdc Output; 4A -

Electrical Specificat ions (continued)

Parameter Device Symbol Min Typ Max Unit

HW 5V η Efficiency HW 3.3V η

VIN=V IO=I HW 1.8V η HW 1.5V η HW 1.2V η

HW 1.0V η HC 5V η HC 3.3V η Switching Frequency All HW f All HC f

, TA=25°C HW 2.5V η

IN, nom

= V

O, max , VO

HW 2.0V η

O,set

         

sw

 

89.0

87.0

86.0

82.0

80.0

77.0

75.0

88.0

86.0 300 380

           

% % % % % % % % %

% kHz kHz

(∆Io/∆t=1A/µs; Vin=Vin,nom; TA=25°C)

Load Change from Io= 50% to 75% of Io,max:

Peak Deviation

(∆Vin / ∆t≤0.5V/µs; Vin=Vin,nom; TA=25°C)

Peak Deviation All Vpk

5V, 3.3V V

2.5V, 2.0V,

1.8V, 1.5V,

1.2V, 1.0V

All t

All ts

pk

Vpk

s



 

100

80

100

0.6 2

150 1000



 µs

Isolation Specifications

Parameter Symbol Min Typ Max Unit

Isolation Capacitance C Isolation Resistance R

iso

 10

200

 



General Specifications

Parameter Min Typ Max Unit

Calculated MTBF (for HW005A0F1-S in accordance with Lucent RIN 6: I

Weight

=80% of I

O

, TA=25°C, airflow=1m/s)

O, max



>4,000,000 Hours

13



g (oz.)

mV

µs

pF

MΩ

LINEAGE POWER 4

Data Sheet October 4, 2013

HW/HC004/005/006 Series DC-DC Power Module:

6A Output Current

Overtemperature Protection

18-36Vdc & 36-75Vdc Input; 1.0V-5Vdc Output; 4A -

Feature Specifications

Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions. See Feature Descriptions for additional information.

Parameter Device Symbol Min Typ Max Unit

Remote On/Of f Signal Interface

(VIN=V Signal referenced to V Negative Logic: device code suffix “1” Logic Low = module On, Logic High = module Off Positive Logic: No device code suffix required Logic Low = module Off, Logic High = module On Logic Low Specification

Remote On/Off Current – Logic Low All I

On/Off Voltage:

Logic Low All V Logic High – (Typ = Open Collector) All V

Logic High maximum allowable leakage current All I Turn-On Delay and Rise Times (IO=I

T

delay

application of Vin with Remote On/Off set to On or operation of Remote On/Off from Off to On with Vin already applied for at least one second.

T

rise

of V

Output Overvoltage Protection

2.5V Values are the same for HW and HC codes 2.0V

1.8V

1.5V

1.2V

1.0V

(See Feature Descriptions) Input Undervoltage Lockout

Turn-on Threshold All HW Turn-off Threshold All HW Turn-on Threshold All HC Turn-off Threshold All HC

# More accurate Overvoltage protection can be accomplished externally by means of the remote On/Off pin.

to V

IN, min

)

O, max

= Time until VO = 10% of V

; open collector or equivalent,

IN, max

terminal)

IN-

0.15 1.0 mA



1.2 V

5.8 15 V 10 μA

100

40

 

from either

O,set

5V, 3.3V

T

on/off

delay

rise



0.0

  

 

= time for VO to rise from 10% of V

.

O,set

#

O,set

to 90%

2.5V, 2.0V,

1.8V, 1.5V,

1.2V, 1.0V

5V V

3.3V

All T

T

delay

T

O, limit

rise



 

ref

              



27 30 

13.5 15

12

3



7.0 V

4.6 V

3.5 V

3.2 V

2.8 V

2.5 V

2.0 V

1.8 V

125



33 36 V



17 18 V



ms ms

ms

°C

V

LINEAGE POWER 5

Data Sheet October 4, 2013

HW/HC004/005/006 Series DC-DC Power Module:

6A Output Current

70

72

74

76

78

80

82

84

86

88

90

0 1 2 3 4

V

I

= 36V

V

I

= 54V

V

I

= 75V

0

1

2

3

4

5

0 10

20

30 40 50 60 70

80 90

100

110

3.0 m/s (600 ft./min.)

2.0 m/s (400 ft./min.)

1.0 m/s (200 ft./min.) NATURAL CONVECTION

OUTPUT CURRENT, IO (A)

AMBIENT TEMPERATURE, TA OC

Figure 1. Converter Efficiency versus Output Current

Figure 4. Derating Output Current versus Local

INPUT VOLTAGE OUTPUT VOLTAGE

(V) (2V/div)

TIME, t (1µs/div)

TIME, t (20ms/d i v )

Figure 2. Typical Output Ripple and Noise.

Figure 5. Typical Start-Up with application of Vin.

OUTPUT CURRENT, OUTPUT VOLTAGE

On/Off VOLTAGE OUTPUT VOLTAGE

TIME, t (50µs/div)

TIME, t (20ms/d i v )

Figure 3. Transient Response to Dynamic Load

Figure 6. Typical Start-Up Using Remote On/Off,

18-36Vdc & 36-75Vdc Input; 1.0V-5Vdc Output; 4A -

Characteristic Curves

The following figures provide typical characteristics for the HW004A0A (5.0V, 4A) at 25ºC. The figures are identical for either positive or negative Remote On/Off logic.

EFFICIENCY, η (%)

OUTPUT CURRENT, Io (A)

Ambient Temperature and Airflow

(V) (20mV/div)

O

V

OUTPUT VOLTAGE,

(V) (50mV/div)

O

(A) (1A/div) V

O

I

Change from 50% to 75% to 50% of full load.

LINEAGE POWER 6

O

(V) (50V/div) V

IN

V

(V) (2V/div)

O

(V) (5V/div) V

ON/OFF

V

negative logic version shown.

Data Sheet October 4, 2013

HW/HC004/005/006 Series DC-DC Power Module:

6A Output Current

70

72

74

76

78

80

82

84

86

88

90

0 1 2 3 4 5

VI = 36V V

I

= 54V

V

I

= 75V

0

1

2

3

4

5

6

0 10

20 30

40

50 60 70 80 90 100 110

3.0 m/s (600 ft./min.)

2.0 m/s (400 ft./min.)

1.0 m/s (200 ft./min.) NATURAL CONVECTION

OUTPUT CURRENT, IO (A)

AMBIENT TEMPERATURE, TA OC

Figure 7. Converter Efficiency versus Output Current

Figure 10. Derating Output Current versus Local

OUTPUT VOLTAGE,

INPUT VOLTAGE, OUTPUT VOLTAGE

(V) (1V/div)

TIME, t (1µs/div)

TIME, t (20ms/d i v )

Figure 8. Typical Output Ripple and Noise.

Figure 11. Typical Start-Up with application of Vin.

OUTPUT CURRENT, OUTPUT VOLTAGE

On/Off VOLTAGE OUTPUT VOLTAGE

TIME, t (50µs/div)

TIME, t (20ms/ d iv)

Figure 9. Transient Response to Dynamic Load

Figure 12. Typical Start-Up Using Remote On/Off,

18-36Vdc & 36-75Vdc Input; 1.0V-5Vdc Output; 4A -

Characteristic Curves (continued) The following figures provide typical characteristics for the HW005A0F (3.3V, 5A) at 25ºC. The figures are identical

for either positive or negative Remote On/Off logic.

EFFICIENCY, η (%)

OUTPUT CURRENT, Io (A)

Ambient Temperature and Airflow

(V) (20mV/div)

O

V

(V) (50mV/div)

O

(A) (2A/div) V

O

I

Change from 50% to 75% to 50% of full load.

LINEAGE POWER 7

O

(V) (50V/div) V

IN

V

(V) (1V/div)

O

(V) (5V/div) V

ON/OFF

V

negative logic version shown.

Data Sheet October 4, 2013

HW/HC004/005/006 Series DC-DC Power Module:

6A Output Current

68

70

72

74

76

78

80

82

84

86

88

0 1 2 3 4 5 6

V

I

= 36V

V

I

= 54V

V

I

= 75V

0

1

2

3

4

5

6

7

0 10 20 30 40 50 60 70 80 90 100 110

2.0 m/s (400 ft./min.)

1.0 m/s (200 ft./min.) NATURAL CONVECTION

OUTPUT CURRENT, IO (A)

AMBIENT TEMPERATURE, TA OC

Figure 13. Converter Efficiency versus Output Current.

Figure 16. Derating Output Current versus Local

OUTPUT VOLTAGE,

INPUT VOLTAGE, OUTPUT VOLTAGE

TIME, t (1µs/div)

TIME, t (5ms/div)

Figure 14. Typical Output Ripple and Noise.

Figure 17. Typical Start-Up with application of Vin.

OUTPUT CURRENT, OUTPUT VOLTAGE

On/Off VOLTAGE, OUTPUT VOLTAGE

(V) (1V/div)

TIME, t (50µs/div)

TIME, t (5ms/div)

Figure 15. Transient Response to Dynamic Load

Figure 18. Typical Start-Up Using Remote On/Off,

18-36Vdc & 36-75Vdc Input; 1.0V-5Vdc Output; 4A -

Characteristic Curves (continued)

The following figures provide ty pical characteristics for the HW006A0G (2.5V, 6A) at 25ºC. The figures are identical for either positive or negative Remote On/Off logic.

EFFICIENCY, η (%)

OUTPUT CURRENT, Io (A)

Ambient Temperature and Airflow.

(V) (20mV/div) V

(V) (50mV/div)

(A) (2A/div) V I

(V) (1V/div)

O

(V) (50V/div) V

IN

V

O

(V) (5V/div) V

ON/OFF

V

Change from 50% to 75% to 50% of full load.

LINEAGE POWER 8

negative logic version shown.

Data Sheet October 4, 2013

HW/HC004/005/006 Series DC-DC Power Module:

6A Output Current

68

70

72

74

76

78

80

82

84

86

88

0 1 2 3 4 5 6

VI = 36V V

I

= 54V

V

I

= 75V

0

1

2

3

4

5

6

7

0 10 20 30 40 50 60 70 80 90 100 110

2.0 m/s (400 ft./min.)

1.0 m/s (200 ft./min.) NATURAL CONVECTION

OUTPUT CURRENT, IO (A)

AMBIENT TEMPERATURE, TA OC

Figure 13. Converter Efficiency versus Output

Figure 16. Derating Output Current versus Local

OUTPUT VOLTAGE,

LTAGE

TIME, t (1µs/div)

TIME, t (5ms/div)

Figure 14. Typical Output Ripple and Noise.

Figure 17. Typical Start-Up with application of Vin.

OUTPUT CURRENT, OUTPUT VOLTAGE

On/Off VOLTAGE, OUTPUT VOLTAGE

(V) (1V/div)

TIME, t (50µs/div)

TIME, t (5ms/div)

Figure 15. Transient Response to Dynamic Load

Figure 18. Typical Start-Up Using Remote On/Off,

18-36Vdc & 36-75Vdc Input; 1.0V-5Vdc Output; 4A -

Characteristic Curves (continued)

The following figures provide typical characteristics for the HW006A0D (2.0V, 6A) at 25ºC. The figures are identical for either positive or negative Remote On/Off logic.

EFFICIENCY, η (%)

OUTPUT CURRENT, Io (A)

Current.

(V) (20mV/div)

O

V

(V) (50mV/div)

O

Ambient Temperature and Airflow

(V) (1V/div)

O

(V) (50V/div) V

IN

INPUT VOLTAGE, OUTPUT VO

V

O

(A) (2A/div) V

O

I

Change from 50% to 75% to 50% of full load.

LINEAGE POWER 9

(V) (5V/div) V

ON/OFF

V

negative logic version shown.