GE Industrial Solutions HW006-010-012 User Manual

Data Sheet June 26, 2009

HW006/010/012 Series Power Modules; dc-dc Converters

36-75 Vdc Input; 1.2 Vdc to 5 Vdc Output; 6.6A to 12A

RoHS Compliant

Applications

n

Distributed Power Architectures

n

Wireless Networks

n

Access and Optical Network Equipment

n

Enterprise Networks

n

Latest generation IC’s (DSP, FPGA, ASIC) and Micropro-

cessor-powered applications.

Options

n

Remote On/Off negative logic

n

Surface-mount package (–S Suffix)

n

Basic Insulation (–B Suffix)

Features

n

Compatible with RoHS EU Directive 200295/EC (-Z Ver-

sions)

n

Compatible in RoHS EU Directive 200295/EC with lead

solder exemption (non -Z versions)

n

Delivers up to 12A output current

n

High efficiency: 90% at 3.3V full load (VIN = 48V)

n

Small size and low profile:

47.2 mm x 29.5 mm x 8.50 mm (1.86 in x 1.16 in x 0.335 in)

n

Low output ripple and noise

n

Exceptional thermal performance

n

High reliability: MTBF > 4.5M hours at 25 °C

n

Remote On/Off positive logic (primary referenced)

n

Constant switching frequency (285 KHz typical)

n

Output overvoltage and overcurrent protection

n

Overtemperature protection

n

Input undervoltage lockout

n

Adjustable output voltage (± 10%)

n

Surface mount or through-hole package

n

Meets the voltage and current requirements for ETSI 300-132-2 and complies with and is approved for Basic Insulation rating per IEC60950 3

n

UL* 60950 Recognized, CSA† C22.2 No. 60950-00 Certi- fied, and VDE

n

CE mark meets 73/23/EEC and 93/68/EEC directives

n

ISO** 9001 and ISO14001 certified manufacturing facili-

‡

0805 (IEC60950, 3rd edition) Licensed

ties

rd

(-B version only)

§

Description

The HW series power modules are isolated dc-dc converters that can deliver up to 12A of output current and provide a precisely regulated output voltage over a wide range of input voltages (VI = 36 V to 75 Vdc for HW modules). The modules achieve full load efficiency of 90% at 3.3 V output voltage. The open frame modules, available in both surface-mount and through-hole packaging, enable designers to develop cost- and space-efficient solutions. Standard features include remote On/Off, output voltage adjustment, overvoltage, overcurrent and overtemperature protection.

* UL is a registered trademark of Underwriters Laboratories, Inc. † CSA is a registered trademark of Canadian Standards Association. ‡ VDE is a trademark of Verband Deutscher Elektrotechniker e.V.

§ This product is intended for integration into end-use equipment. All the required procedures for CE marking of end-use equipment should be followed. (The CE mark is placed on selected products.) ** ISO is a registered trademark of the Internation Organization of Standards

Document No: ADS02-006EPS ver.1.4

PDF Name: fds03-0031.pdf

Data Sheet June 26, 2009

HW006/010/012 Series Power Modules; dc-dc Converters

36-75 Vdc Input; 1.2 Vdc to 5 Vdc Output; 6.6A to 12A

Absolute Maximum Ratings

Stresses in excess of the absolute maximum ratings can cause permanent damage to the device. These are absolute stress ratings only, functional operation of the device is not implied at these or any other conditions in excess of those given in the operations sections of the data sheet. Exposure to absolute maximum ratings for extended periods can adversely affect the device reliabiltiy.

Parameter Device Symbol Min Max Unit

Input Voltage:Continuous

Transient (100ms)

Operating Ambient Temperature (See Thermal Considerations section)

Storage Temperature All Tstg –55 125 °C

HW HW

All TA –40 85 °C

VI

VI, trans

–0.3

—

80

100

Vdc Vdc

Electrical Specifications

Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions.

Parameter Device Symbol Min Typ Max Unit

Operating Input Voltage HW VIN 36 48 75 Vdc Maximum Input Current

(VI = 0 V to 75 V; IO = IO, max) Inrush Transient All I Input Reflected Ripple Current, peak-peak

(5 Hz to 20 MHz, 12 µH source impedance See Test configuration section)

Input Ripple Rejection (120 Hz) All 50 dB

HW II, max 1.6 Adc

2

t1A

All II 3 mAp-p

2

s

CAUTION: This power module is not internally fused. An input line fuse must always be used.

This power module can be used in a wide variety of applications, ranging from simple stand-alone operation to an integrated part of a sophisticated power architecture. To preserve maximum flexibility, internal fusing is not included however, to achieve maximum safety and system protection, always use an input line fuse. The safety agencies require a time-delay fuse with a maximum rating of 5 A (see Safety Considerations section). Based on the information provided in this data sheet on inrush energy and maximum dc input current, the same type of fuse with a lower rating can be used. Refer to the fuse manufacturer’s data sheet for further information.

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Data Sheet June 26, 2009

HW006/010/012 Series Power Modules; dc-dc Converters

36-75 Vdc Input; 1.2 Vdc to 5 Vdc Output; 6.6A to 12A

Electrical Specifications (continued)

Parameter Device Symbol Min Typ Max Unit

Output Voltage Set Point (VI = 48 Vdc; IO = IO, min to IO, max, TA = 25 °C)

Output Voltage (Over all operating input voltage, resistive load, and temperature conditions at steady state until end of life.)

Output Regulation:

Line (VI = VI, min to VI, max) Load (IO = IO, min to IO, max) Temperature (TA = TA, min to TA, max)

Output Ripple and Noise Measured across 10µF Tantalum, 1µF Ceramic, VI = VI, nom TA = 25 °C, IO = IO, max See test Configuration section

RMS (5 Hz to 20 MHz bandwidth) Peak-to-peak (5 Hz to 20 MHz bandwidth)

External Load Capacitance HW006A6A1

Output Current (At Io < Io,min, the output ripple may exceed the maximum specifications. All modules shall operate at no load without damage and without exceeding 110% of VO, set.)

Output Current-limit Inception (VO = 90% of VO, set)

Output Short-circuit Current (Average) VO = 0.25 V

fficiency

E (VI = VIN, nom; IO = IO, max), TA = 25 °C

Switching Frequency All fSW — 285 — kHz Efficiency

(VI = VIN, nom; IO = IO, max), TA = 25 °C

HW012A0P1 HW012A0M1 HW012A0Y1 HW010A0G1 HW010A0F1 HW006A6A1

HW012A0P1 HW012A0M1 HW012A0Y1 HW010A0G1

HW010A0F1 HW006A6A1

All All All

All All

All others

HW012A0P1 HW012A0M1 HW012A0Y1 HW010A0G1

HW010A0F1 HW006A6A1

HW012A0P1 HW012A0M1 HW012A0Y1 HW010A0G1

HW010A0F1 HW006A6A1

HW012A0P1 HW012A0M1 HW012A0Y1 HW010A0G1

HW010A0F1 HW006A6A1

HW012A0P1 HW012A0M1

HW012A0Y1 HW010A0G1

HW010A0F1

HW006A6A1

HW012A0P1 HW012A0M1 HW012A0Y1 HW010A0G1

HW010A0F1 HW006A6A1

Vo, set Vo, set Vo, set Vo, set Vo, set Vo, set

VO VO VO VO VO VO

— — —

CO, max CO, max

IO IO IO IO IO IO

IO, lim IO, lim IO, lim IO, lim IO, lim IO, lim

IO, s/c IO, s/c IO, s/c IO, s/c IO, s/c IO, s/c

h h h h h h

1.17

1.46

1.75

2.46

3.25

4.92

1.15

1.44

1.73

2.42

3.2

4.85

— — —

— —

0 0

0.15

0.05

0.05 —

— — — — —

— — — — — —

1.2

1.5

1.8

2.5

3.3

5.0 —

— — — — —

— —

0.2

40 —

— —

— — — — —

18 18 18 12 12

20 20 20 17 17 13

82 83 85 89 90 91

1.23

1.54

1.85

2.54

3.35

5.08

1.25

1.56

1.87

2.57

3.4

5.15

0.1

%, VO, set 10 —

%, VO, set

8

20 75

470

100

12 12 12 10 10

6.6 —

— — — — —

— — — — — —

mVrms

mVp-p

0

Vdc Vdc Vdc Vdc Vdc Vdc

mV

µF µF

Adc Adc Adc Adc Adc Adc

% % % % % %

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Data Sheet June 26, 2009

HW006/010/012 Series Power Modules; dc-dc Converters

36-75 Vdc Input; 1.2 Vdc to 5 Vdc Output; 6.6A to 12A

Electrical Specifications (continued)

Parameter Device Symbol Min Typ Max Unit

Dynamic Load Response (di/dt = 0.1 A/ µs, VI = VI, nom, TA = 25 °C) Load change from IO = 50% to 75% of IO, max,

Peak Deviation Settling Time (VO < 10% of peak deviation)

Load Change from IO = 50% to 25% of IO, max,

Peak Deviation Setting Time (VO < 10% peak deviation)

All All

— —

200

0.2

200

0.2

— —

Isolation Specifications

Parameter Symbol Min Typ Max Unit

Isolation Capacitance Ciso — 1000 — PF Isolation Resistance Riso 10 — — MΩ Isolation Voltage Viso — — 1500 Vdc

General Specifications

mV

msec

mV

msec

Parameter Min Typ Max Unit

Calculated MTBF (IO = 80% of IO, max TA = 25 °C) RIN (Reliability Infomation Notebook) Method

Weight — 13 (0.46) — g (oz.)

4,537,000 Hours

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Data Sheet June 26, 2009

HW006/010/012 Series Power Modules; dc-dc Converters

36-75 Vdc Input; 1.2 Vdc to 5 Vdc Output; 6.6A to 12A

Feature Specifications

Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions. See Feature Descriptions for additional information

Parameter Device Symbol Min Typ Max Unit

Remote On/Off Signal interface (VI = VI, min to VI, max; Open collector or compatible, signal referenced to VI (-) terminal Negative Logic: Device code with suffix "1" Logic Low—Module On / Logic High—Module Off Positive Logic: If device code suffix "1" is not specified Logic Low—Module Off / Logic High—Module On Module Specifications:

On/Off Current—Logic Low

On/Off Voltage:

Logic Low Logic High

Open Collector Specifications:

Leakage Current during Logic High (Von/off = 15 V) Output Low Voltage during Logic Low (Ion/Off – 1 mA)

Turn-On Delay and Rise Times (IO = 80% of IO, max, VIN = 48 Vdc, TA = 25 °C)

Case 1: On/Off input is set to Logic high and then input power is applied (delay from instant at which VI = VI, min until VO = 10% of VO, set) Case 2: Input power is applied for at least one second and then the On/Off input is set to logic high (delay from instant at which Von/off = 0.9 V until VO = 10% of VO, set) Output voltage Rise time (time for VO to rise from 10% of VO, set to 90% of VO, set)

Output voltage overshoot (IO = 80% of IO, max, VI = 48 Vdc TA = 25 °C)

Output voltage adjustment (see Feature Description section) Output voltage set-point adjustment range (TRIM)

Output Overvoltage Protection (clamp) HW012A0P1

Overtemp See Figure 44

Input Undervoltage Lockout

eraute Protection (IO = IO, max)

Turn-on Threshold Turn-off Threshold

.

All

All All

All

All All — — 5 %VO, set

ALL 90 — 110 %VO, set

HW012A0M1

HW012A0Y1

HW010A0G1

HW010A0F1 HW006A6A1

All TQ203 — 125 — °C

All All

Ion/off

Von/off Von/off

Ion/off

Von/off

Tdelay

Trise

VO, ovsd VO, ovsd VO, ovsd VO, ovsd VO, ovsd VO, ovsd

—

–0.7

—

25

—

25

—

0.9

—

2.0

—

2.3

—

2.3

—

3.1

—

4.0

—

6.1

— 25322736—

1.0

1.2 15

50

1.2

—

2.8

3.2

3.7

4.6

7.0

mA

V V

µA

V

msec

V V V V V V

V V

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Data Sheet

0.7

5

INPUT VOLTAGE, VI (V)

INPUT CURRENT, I

(A)

86

2

OUTPUT CURRENT, IO (A)

TIME, t (1 µs/div)

E,

TIME, t (200 µs/div)

E,

TIME, t (200 µs/div)

E,

TIME, t (10 ms/div)

June 26, 2009

36-75 Vdc Input; 1.2 Vdc to 5 Vdc Output; 6.6A to 12A

HW006/010/012 Series Power Modules; dc-dc Converters

Characteristic Curves

The following figures provide typical characteristics curves for the HW012A0P1 (VO = 1.2 V) module at room temperature (TA = 25 °C).

0.6

0.5

I

= 12A

O

0.4

0.3

0.2

I

IO = 6A

(V) (200 mV/div)

O

V

OUTPUT VOLT AG

0.1 0

25 30 35 40 45 50 55 60 65 70 7

IO = 0.15A

Figure 1. Input Voltage and Current Characteristics.

84

VI = 36V V

I

= 48V

82 80 78 76 74

EFFICIENCY, (%)

72 70

02468101

VI = 75V

Figure 2. Converter Efficiency vs. Output Current.

(A) (2 A/div)

O

I

OUTPUT CURRENT,

Figure 4. Transient Response to Step Decrease in

Load from 50% to 25% of Full Load (VI = 48 Vdc).

(V) (200 mV/div)

O

V

OUTPUT VOLT AG

(A) (5 A/div)

O

I

OUTPUT CURRENT,

Figure 5. Transient Response to Step Increase in

Load from 50% to 75% of Full Load (VI = 48 Vdc).

(V) (1 V/div)

O

V

OUTPUT VOLT AGE,

(V) (10 mV/div)

O

V

OUTPUT VOLT AG

(V) (5 V/div)

ON/OFF

REMOTE ON/OFF,

V

Figure 3. Output Ripple Voltage (IO = IO, max).

Figure 6. Start-up from Remote On/Off (IO = IO, max).

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Data Sheet

June 26, 2009

HW006/010/012 Series Power Modules; dc-dc Converters

36-75 Vdc Input; 1.2 Vdc to 5 Vdc Output; 6.6A to 12A

Characteristic Curves

The following figures provide typical characteristics curves for the HW012A0M1 (VO = 1.5 V) module at room temperature (T A = 25 °C)

0.9

0.8

0.7

(A)

I

0.6

0.5

0.4

0.3

0.2

INPUT CURRENT, I

0.1 0

25 30 35 40 45 50 55 60 65 70 75

IO = 12A

IO = 6A

IO = 0.15A

INPUT VOLTAGE, V

I (V)

(V) (100 mV/div)

O

V

OUTPUT VOLT AGE,

(A) (2 A/div)

O

I

OUTPUT CURRENT,

TIME, t (200 ms/div)

Figure 7. Input Voltage and Current Characteristics.

90 88 86 84 82 80 78 76

EFFICIENCY, (%)

74 72 70

024681012

OUTPUT CURRENT, I

O (A)

VI = 36V V

I = 48V

V

I = 75V

Figure 8. Converter Efficiency vs. Output Current.

Figure 10. Transient Response to Step Decrease in

Load from 50% to 25% of Full Load (VI = 48 Vdc).

(V) (100 mV/div)

O

V

OUTPUT VOLT AGE,

(A) (5 A/div)

O

I

OUTPUT CURRENT,

TIME, t (200 ms/div)

Figure 11. Transi ent Respon se to S tep Incre ase in Load

from 50% to 75% of Full Load (VI = 48 Vdc).

(V) (0.5 V/div)

O

V

OUTPUT VOLT AGE,

(V) (10 mV/div)

O

V

OUTPUT VOLT AGE,

(V) (5 V/div)

ON/OFF

REMOTE ON/OFF,

TIME, t (1 µs/div)

Figure 9. Output Ripple Voltage (IO = IO, max).

V

TIME, t (10 ms/div)

Figure 12. Start-up from Remote On/Off (IO = IO, max).

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