GE Industrial Solutions H5692448 User Manual

Critical Power

Pulsar Plus Controller

Millennium II Controller

Installation Guide

H5692448 Power Systems

Infinity M

with

Galaxy Millennium™ II Controller

Galaxy Pulsar™ Plus Controller

and Eco Capability

(NE-M)

equipped

Issue 6 and later of this manual cover all NE-M systems, replacing CC848845333 NE-M with Millennium II Installation

Guide.

Issue 5 and earlier of this manual covered only NE-M with Pulsar Plus.

Trademark of General Electric Company

equipped

NE-M Installation Guide H5692448

Table of Contents ............................................................................................................................................................................................................................ 2

Table of Figures ................................................................................................................................................................................................................................ 3

Table of Tables .................................................................................................................................................................................................................................. 4

Introduction........................................................................................................................................................................................................................................ 5

Reference Documents ........................................................................................................................................................................................................ 5

Customer Service Contacts .............................................................................................................................................................................................. 5

On-Line Power Systems Product Manuals and Software ................................................................................................................................ 5

Product Description ....................................................................................................................................................................................................................... 6

Components ............................................................................................................................................................................................................................. 9

Installation ........................................................................................................................................................................................................................................ 16

Preparation ............................................................................................................................................................................................................................. 16

Safety ................................................................................................................................................................................................................................ 16

Installation Tools ......................................................................................................................................................................................................... 16

Equipment Identification ........................................................................................................................................................................................ 16

Anchor Frame ........................................................................................................................................................................................................................ 16

Floor Mounted Frame .............................................................................................................................................................................................. 16

Battery or Battery Stand Mounted Frame .................................................................................................................................................... 18

Sub-frame Mounted Systems: ............................................................................................................................................................................. 18

Ground Frame ....................................................................................................................................................................................................................... 19

Battery or Battery Stand Mounted Frame .................................................................................................................................................... 20

Connect Central Office Ground (COG) ....................................................................................................................................................................... 20

Install PV/AC Partition Kit – NE-M Eco systems only ......................................................................................................................................... 21

Connect Input Power ......................................................................................................................................................................................................... 23

Install Battery Trays ............................................................................................................................................................................................................ 26

Install Batteries ..................................................................................................................................................................................................................... 27

Tray Mounted Batteries........................................................................................................................................................................................... 27

External Batteries ....................................................................................................................................................................................................... 28

Connect Batteries ................................................................................................................................................................................................................ 29

External Battery Connection ................................................................................................................................................................................ 33

Connect Battery Probes .......................................................................................................................................................................................... 34

Verify Battery Bus Voltage and Polarity ................................................................................................................................................................... 34

Connect Load Wiring ......................................................................................................................................................................................................... 35

Verify Installation ................................................................................................................................................................................................................. 38

Install Controller ................................................................................................................................................................................................................... 39

Install Pulsar Plus ........................................................................................................................................................................................................ 39

Install Millennium II .................................................................................................................................................................................................... 46

Install BSM6 Modem ................................................................................................................................................................................................. 50

Install Optional Controller Peripherals ............................................................................................................................................................ 50

Install Rectifiers/Converters ........................................................................................................................................................................................... 50

Install Rectifiers ........................................................................................................................................................................................................... 52

Verify Rectifier Positions ......................................................................................................................................................................................... 53

Install Converters ....................................................................................................................................................................................................... 54

Install Battery Voltage Temp (VT)-Probes ............................................................................................................................................................... 54

Install Aux Display (NE830A) Alarm Cable (Optional) ......................................................................................................................................... 54

Configure Controller – Minimum ................................................................................................................................................................................. 56

Configure Pulsar Controller ................................................................................................................................................................................... 56

Configure Millennium II Controller ..................................................................................................................................................................... 58

Acceptance Testing ..................................................................................................................................................................................................................... 60

Troubleshooting ............................................................................................................................................................................................................................. 63

System ....................................................................................................................................................................................................................................... 63

Rectifiers/Converters ......................................................................................................................................................................................................... 70

Voltage Temp (VT)-Probes ............................................................................................................................................................................................... 71

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Specifications and Application............................................................................................................................................................................................... 72

Special Installation Notes ................................................................................................................................................................................................ 74

Deutsch ............................................................................................................................................................................................................................ 74

Español ............................................................................................................................................................................................................................ 75

Revision History .............................................................................................................................................................................................................................. 76

Table of Figures

Figure 1 Block Diagram ............................................................................................................................................................................................................... 8

Figure 2 NE-M Components ...................................................................................................................................................................................................... 9

Figure 3 Frame - Full-Height .................................................................................................................................................................................................. 10

Figure 4 Frame - Half Height ................................................................................................................................................................................................. 10

Figure 5 Sub-frame ..................................................................................................................................................................................................................... 10

Figure 6 Pulsar Front Panel ..................................................................................................................................................................................................... 11

Figure 7 Millennium II Controller Front Panel ................................................................................................................................................................ 11

Figure 8 NE830 Display ............................................................................................................................................................................................................. 12

Figure 9 Rectifier and Converter Type Badge ............................................................................................................................................................... 12

Figure 10 Power Input Panel .................................................................................................................................................................................................. 14

Figure 11 Battery Stand ............................................................................................................................................................................................................ 14

Figure 12 DC Distribution Bullet & Bolt-In ....................................................................................................................................................................... 15

Figure 13 DC Distribution - Bullet ........................................................................................................................................................................................ 15

Figure 14 Frame Mount Template....................................................................................................................................................................................... 17

Figure 15 Battery Stand Mount ............................................................................................................................................................................................ 18

Figure 16 Mount Sub-Frame .................................................................................................................................................................................................. 19

Figure 17 Ground Frame .......................................................................................................................................................................................................... 19

Figure 18 Ground Short Frame ............................................................................................................................................................................................. 20

Figure 19 CO Ground Landing ............................................................................................................................................................................................... 20

Figure 20 Eco Input Panel ........................................................................................................................................................................................................ 21

Figure 21 Input Panel Screws ................................................................................................................................................................................................ 21

Figure 22 Partition Labels ........................................................................................................................................................................................................ 22

Figure 23 Partition Insert ........................................................................................................................................................................................................ 22

Figure 24 Label Input Panel .................................................................................................................................................................................................... 23

Figure 25 Label Input Panel Cover ...................................................................................................................................................................................... 23

Figure 26 Input Power Terminal Block Positions ......................................................................................................................................................... 23

Figure 27 Rectifier and Shelf Numbering ........................................................................................................................................................................ 24

Figure 28 Rectifier Dual Feed Jumper Positions – ac feeds only ........................................................................................................................ 24

Figure 29 Input Conduit Locations ...................................................................................................................................................................................... 24

Figure 30 Input Jumper Dividers .......................................................................................................................................................................................... 25

Figure 31 AC Bridging Jumper .............................................................................................................................................................................................. 25

Figure 32 Input Panel Sections ............................................................................................................................................................................................. 25

Figure 33 Battery Trays ............................................................................................................................................................................................................. 26

Figure 34 Batteries in Tray – 48V ......................................................................................................................................................................................... 27

Figure 35 Place Batteries ......................................................................................................................................................................................................... 28

Figure 36 Battery Inter-Cell Bus Bars ................................................................................................................................................................................ 28

Figure 37 Battery Disconnect Switch ................................................................................................................................................................................ 29

Figure 38 Batt Disconnect Switch Input Bus ................................................................................................................................................................. 29

Figure 39 Battery Cable -48V ................................................................................................................................................................................................. 29

Figure 40 Battery Cable +24V ................................................................................................................................................................................................ 30

Figure 41 Battery Return Cable -48V ................................................................................................................................................................................. 30

Figure 42 Battery Return Cable +24V ................................................................................................................................................................................ 30

Figure 43 Anderson Battery Connector ........................................................................................................................................................................... 31

Figure 44 Battery Connections - Anderson .................................................................................................................................................................... 31

Figure 45 Battery Cable Direct -48V .................................................................................................................................................................................. 32

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Figure 46 Battery Cable Direct +24V ................................................................................................................................................................................. 32

Figure 47 Battery Return Cable Direct -48V................................................................................................................................................................... 32

Figure 48 Battery Return Cable Direct +24V .................................................................................................................................................................. 33

Figure 49 External Battery Shunt Panel ........................................................................................................................................................................... 33

Figure 50 External Battery Shunt Panel Lug Adapters ............................................................................................................................................. 33

Figure 51 External Shunt Panel Battery Connections ............................................................................................................................................... 34

Figure 52 Battery Bus Connections .................................................................................................................................................................................... 34

Figure 53 Battery Bus Labels ................................................................................................................................................................................................. 35

Figure 54 Distribution Assignment Record Label ........................................................................................................................................................ 35

Figure 55 Vertical Bullet Distribution Panel .................................................................................................................................................................... 36

Figure 56 GMT Fuse Module ................................................................................................................................................................................................... 36

Figure 57 Bolt-In Breakers ....................................................................................................................................................................................................... 38

Figure 58 Rectifier Positions ................................................................................................................................................................................................... 39

Figure 59 ESD Grounding Connector ................................................................................................................................................................................. 40

Figure 60 Alarm Relay Jumpers – Pulsar Plus ............................................................................................................................................................... 40

Figure 61 Alarm Relay Jumper Positions - Pulsar Plus ............................................................................................................................................. 41

Figure 62 1-Wire Jumper - Pulsar Plus ............................................................................................................................................................................. 42

Figure 63 Controller Connections ........................................................................................................................................................................................ 42

Figure 64 Local Port - Pulsar Plus ........................................................................................................................................................................................ 46

Figure 65 ESD Grounding Connector ................................................................................................................................................................................. 46

Figure 66 Millennium II Circuit Card - Field ..................................................................................................................................................................... 47

Figure 67 Controller Connections ........................................................................................................................................................................................ 47

Figure 68 Alarm Connections Millennium II ................................................................................................................................................................... 49

Figure 69 LAN Connection - Millennium II ....................................................................................................................................................................... 50

Figure 70 Insert Rectifier .......................................................................................................................................................................................................... 50

Figure 71 Open Rectifier Door ............................................................................................................................................................................................... 51

Figure 72 Close Rectifier Door ............................................................................................................................................................................................... 51

Figure 73 Open Rectifier Door ............................................................................................................................................................................................... 51

Figure 74 Remove Rectifier ..................................................................................................................................................................................................... 51

Figure 75 Inventory Screen ..................................................................................................................................................................................................... 53

Figure 76 Main Screen - web ................................................................................................................................................................................................. 54

Figure 77 NE830 Alarm Cable Connector ....................................................................................................................................................................... 55

Figure 78 Front Panel - Pulsar Plus Controller .............................................................................................................................................................. 56

Figure 79 Front Panel - Millennium II Controller .......................................................................................................................................................... 58

Figure 80 Rectifier Face Plate ................................................................................................................................................................................................ 70

Table of Tables

Table 1 Rectifiers and Converters ....................................................................................................................................................................................... 13

Table 2 Conduit Size - Input Feed ........................................................................................................................................................................................ 26

Table 3 Alarm Defaults – Standard Pulsar Plus ............................................................................................................................................................ 41

Table 4 Analog Interface Connector Signals – Pulsar Plus .................................................................................................................................... 43

Table 5 Auxiliary Input Connector Signals - Pulsar Plus .......................................................................................................................................... 44

Table 6 Alarm Signals - Pulsar Plus .................................................................................................................................................................................... 45

Table 7 Power and Sense Signals - Millennium II ........................................................................................................................................................ 48

Table 8 Power Connections - NE830 ................................................................................................................................................................................. 55

Table 9 Alarm Connections - NE830 .................................................................................................................................................................................. 55

Table 10 Push Buttons - Millennium II ............................................................................................................................................................................... 58

Table 11 Rectifier/Converter LEDs ...................................................................................................................................................................................... 70

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Calling from

Phone Number

+1 877 546 3243

+1 972 244 9288

Or contact your local field support center or your sales representative to discuss your specific needs.

Introduction

This manual is intended as a guide in assisting equipment understanding, installation, testing, and troubleshooting.

For additional assistance contact Customer Service or access additional information on-line.

Reference Documents

Document Title

Infinity M Product Line Brochure – Specifications and Ordering Guide

H5692448-AD NE System, 24V and/or 48V Assembly Drawing

CC848815341 Galaxy Pulsar Plus

108994645 Galaxy Millennium II

Customer Service Contacts

Customer Service, Customer Training, Technical Support, Product Repair and Return, and Warranty Service

Services provided include initiating the spare parts procurement process, ordering documents, product warranty administration, and providing other product and service information.

Family Product Manual

Installation and User’s Guide

GE Energy phones are staffed from 7:00 am to 5:00 pm USA Central Time Zone (GMT -6), Monday through Friday, on normal business days. At other times, this number is still available, but for emergencies only.

• United States, Canada, Puerto Rico, and the US Virgin

Islands

• All other countries

USADCC

+ 877 546 3243

On-Line Power Systems Product Manuals and Software

Product manuals, product line brochures, and software are available on-line. Software includes Easy View and SNMP MIB.

www.gecriticalpower.com

Referred to as “Pulsar Plus” throughout this document.

Referred to as “Millennium II” throughout this document.

The USA direct country code for the country where the call is originating

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Product Description

Infinity M (NE-M) is available in multiple system arrangements - Figure 1. Refer to the Infinity M Product Line Brochure for detail description.

Single or Dual Output Voltage

Primary DC Voltage Secondary DC Voltage (Battery and Rectifiers) (dc/dc Converters)

24V none 24V 48V 48V none 48V 24V

Battery Connections

• Direct connection to NE-M system bus

• Through battery maintenance switches or circuit breakers located at the battery

• Through a Low Voltage Battery Disconnect (LVBD)

DC Distribution

• DC Voltage: Primary only or Primary and Secondary

• Low Voltage Load Disconnect (LVLD) (Primary DC Voltage option)

• Selectable distribution options

Universal Power Shelf

• Accepts rectifiers or converters interchangeably in any power slot

• Can be installed with no AC connected, making it a converter only shelf

AC Feeds

• Front accessible terminal blocks

• One or two rectifier positions per feed

The controller monitors and controls system operation.

Controller

• Pulsar Plus

• Eco features included

• Millennium II

Framework

• 84 inch, 72inch, or 42 inch frame

• Sub-frame - mount in customer provided 23 inch frame

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Eco Capable Systems - Pulsar Plus only

Eco capable systems (Eco systems) add support for multiple power inputs of multiple types, including PV (photo voltaic or solar) arrays.

Power Input

• PV (photo voltaic or solar) arrays

• AC generators

• AC mains

Rectifiers

NE Eco Rectifiers

• Input - AC or DC (PV or solar) input

• MPPT (Maximum Power Point Tracking) maximizes power harvested from PV arrays

• Recommended for all rectifier positions in Eco systems

Controller

• Pulsar Plus

• Eco features included (PV, Gen Set, etc.)

REQUIRED – Eco rectifiers in all DC (PV or solar) powered rectifier positions.

RECOMMENDED – Eco rectifiers in all Eco system rectifier positions. NOT RECOMMENDED – non-Eco rectifiers in Eco systems.

Non Eco rectifiers will not function properly when powered by DC (PV or solar) input in Eco systems. Use of non-Eco rectifiers in Eco systems increases the risk of improperly filling all system rectifier positions. Non Eco rectifiers may be installed in AC powered rectifier positions of Eco systems.

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Figure 1 Block Diagram

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AC Input

Pulsar Plus

Components

• Frameworks:

• Full-Height Frame

• Half-Height Frame

• Sub-frame

with frame mounting brackets

• Pulsar Plus or Millennium II controller

• NE830 Redundant Voltage Monitor

• NE-Series Rectifiers and Converters

• Front accessible AC terminal blocks

• Battery Options and Monitoring:

• Battery Trays with Disconnect Breakers or

Anderson PowerPole® disconnects

• LVBD Contactors

• Thermal/Voltage Probes

• External Ambient Temperature Probes

• Battery Shunt

• dc distribution options:

• Bullet terminal breakers up to 250A

• Bolt-in KS22012 breakers up to 600A

• TPS fuses up to 70A

• GMT fuses up to 15A

• LVLD Contactor

Terminals, DC Output Distribution, and Battery Connections

Controller

NE Series Rectifiers

NE830 Voltage Display

Figure 2 NE-M Components

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Framework

Description

Kick Plates for

Frameworks

• Floor Mount

Full-Height – Heavy Duty

Figure 3 Frame -

Full-Height

Half-Height

Figure 4 Frame -

Half Height

• 84” - 44RU equipment space

• 72” - 38RU equipment space

• 1200 lb zone 4

• 1800 lb zone 2

• Mounted on top of floor-mounted batteries or battery stand

• 42” Half-Height (21RU equipment space)

• Supports systems with up to seven universal shelves

Figure 5 Sub-frame

Sub-frame

Full Height Framework

• Mounting Brackets for shipping NE-M for field installation in a

customer provided 23” framework

• 36.75” (21RU) High

• 15” depth

• 24” depth

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Voltage Test Jacks

RS-232 and LAN

Menu Navigation

Voltage Test Jacks

RS-232 and LAN Ports

Menu Navigation

Plant Status LEDs

Controller – Pulsar Plus

Plant Voltage and

Load Current

Ports for PC

Web Pages

Figure 6 Pulsar Front Panel

• Local or remote viewing and configuration of

system parameters, alarm thresholds, and userdefinable alarm inputs and relays

• Extensive rectifier/converter Monitoring and Control

• Advanced Battery Management to maximize and

manage battery health

• Emergency Power Off (EPO) to meet local

emergency services code requirements

• LVBD and LVLD Low Voltage Disconnect contactor

control and monitoring

• dc Distribution monitoring

• Standard and Programmable Alarms

• Extensive Voltage, Current, Temperature, and Binary

Input monitoring

• Standard and programmable Office Alarm relays

• Digital communications to all system devices

• System voltage and current monitoring

See the Pulsar Plus Controller Family Product Manual for further detail.

Controller – Millennium II

Number of Alarms

and Warnings

Plant Voltage and Load

Current

Date and Time

• Local or remote viewing and configuration of

• Extensive rectifier/converter Monitoring and Control

• Advanced Battery Management to maximize and

• Emergency Power Off (EPO) to meet local

• System voltage and current monitoring

See the Galaxy Millennium II Installation and User’s Guide for further detail.

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Figure 7 Millennium II Controller Front Panel

system parameters, alarm thresholds, and userdefinable alarm inputs and relays

manage battery health

emergency services code requirements

Plant Mode

for PC Web Pages

• LVBD and LVLD Low Voltage Disconnect contactor

control and monitoring

• dc Distribution monitoring

• Standard and Programmable Alarms

• Extensive Voltage, Current, Temperature, and Binary

Input monitoring

• Standard and programmable Office Alarm relays

• Digital communications to all system devices

• Remote Peripheral Modules (RPMs)

NE-M Installation Guide H5692448

Type Badge

Aux Display - NE830A (Optional)

The Aux Display is a voltage monitor that alarms when the voltage of the power system is out of the normal operating range. It is mounted on the door of the distribution box.

• Fully independent of the main system controller

• Displays one or two system voltages and battery state:

• Single voltage systems, -48V, +24V

• Dual voltage systems, -48V and +24V with common return

• The display and LED color indicates battery charge state and wiring errors:

• Green display = batteries are not discharging

• Red display = batteries are discharging

• Amber display = wiring error

• A Battery on Discharge alarm relay with form-C contacts is provided

• Can be panel, wall or frame rail mounted within 150 ft of the power system

Figure 8 NE830 Display

Rectifiers and Converters

NE-Series rectifiers and converters are hot-pluggable for quick, simple, plug-and-play installation without tools.

Figure 9 Rectifier and Converter Type Badge

NE Eco Rectifiers

Input AC or DC (PV or solar)

Compatibility All Infinity Rectifier Positions

Eco Feature MPPT (Maximum Power Point Tracking) maximizes power harvested from PV arrays

NE Non-Eco Rectifiers

Input AC only

Compatibility All AC powered Infinity Rectifier Positions

Non Eco rectifiers will not function properly when powered by DC (PV or solar) input in Eco systems.

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Rectifier/Converter

Input

Output

Eco Compatible

Converter

blue

Rectifier

Table 1 Rectifiers and Converters

Eco Rectifier

blue

Eco Rectifier

orange

blue

Converter

orange

Rectifier

ac 110/208/220/240 Vac

NE050ECO48ATEZ

dc 60Vdc (+/-30V)

to 310Vdc (+/-150) 11A max

ac 110/208/220/240 Vac

NE100ECO24TEZ

dc 60Vdc (+/-30V)

to 310Vdc (+/-150) 11A max

NE040DC48ATEZ

24 Vdc

NE030DC48A

NE075DC24A 48 Vdc

NE075AC48ATEZ 110/208/220/240 Vac

NE050AC48ATEZ 110/208/220/240 Vac

NE050AC48A11 208/220/240 Vac

48V, 50A

24V, 100A

48V, 40A

48V, 30A

24V, 75A

48V, 75A

48V, 50A

Yes7

Yes

AC Only10

NE100AC24ATEZ 110/208/220/240 Vac

orange

NE100AC24A11 208/220/240 Vac

24V, 100A

AC Only10

NE850 Slot Filler

REQUIRED – Eco rectifiers in all DC (PV or solar) powered rectifier positions.

RECOMMENDED – Eco rectifiers in all Eco system rectifier positions. NOT RECOMMENDED – non-Eco rectifiers in Eco systems.

44A with 120Vac input

22A with 120Vac input

NOT RECOMMENDED for use in Eco systems - Non Eco rectifiers will not function properly when powered by DC

(PV or solar) input in Eco systems. Use of non-Eco rectifiers in Eco systems increases the risk of improperly filling system rectifier positions.

Non-TEZ rectifiers are no longer orderable and have lower efficiency than TEZ rectifiers

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NE-M Installation Guide H5692448

Battery Options

with Emergency Power Off (EPO)

(2) 1-1/2”

Terminal Blocks Accept 24-

feed rectifier pairs.

0.625” Studs

Power Input Panel

Power Input

Terminal blocks in a front access panel at the bottom of the distribution box.

Conduit Ground ¼-20 x 0.75” or

Battery Options and Monitoring Features

• Designed for operation with GE flooded, VRLA and Durathon™ Sodium batteries,

as well as other vendors’ batteries.

• Battery trays are available for 100Ahr to 170Ahr batteries with Anderson

PowerPole® connectors or circuit breaker disconnects.

• Half-height and third-height systems can be mounted on floor-mounted VRLA

strings or on GE Universal Battery Stands.

Battery Monitoring Features

6 AWG wire. Straps provided to

Knockouts each side:

(2) 1” and

Figure 10 Power Input Panel

Figure 11 Battery Stand

• Open String (OS) Alarms

• Emergency Power Off (EPO) for disconnecting batteries from the system

• Temperature/voltage probes (up to 16) used in Battery Management options

• Slope Thermal Compensation – High and Low Temperature

• Battery High Temp Disconnect

• Mid-String Voltage Monitoring

• Battery Discharge Test

• Battery Shunt

• Low Voltage Battery Disconnect/Reconnect Contactor (LVDB)

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NE-M Installation Guide H5692448

Configuration

Features

dc Distribution and Battery Termination

Figure 12 DC Distribution Bullet & Bolt-In

• Door Mounted Controller

• (12) pair Battery and Return bus landings for battery

cables

• LVBD Contactor

• (80) Bullet Distribution positions arranged for:

• Bullet terminal breakers to 250A

• TPS fuse holders for fuses to 70A

• GMT Fuse Module - (6) position

• (8) KS22012 circuit breaker positions

• LVLD Contactor

• Up to 8 Universal Power Shelves

Figure 13 DC Distribution - Bullet

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NE-M Installation Guide H5692448

Anchor Type (Hilti)

Wrench

Torque

Installation

Follow all site engineering instructions. This section is provided only as a guide.

Preparation

Safety

Read and follow all safety statements, warnings, and precautions in the Safety section of this manual and manuals of all other equipment before installing, maintaining or repairing the equipment.

Installation Tools

You will need the following tools.

• Wire cutters and strippers

• Heat shrink gun

• 5/16-inch (8 mm) hex driver

• Digital meter with an accuracy of ±0.02%

• Screw drivers (flat-blade and Phillips)

• ESD wrist strap

• 24 or 48V test load

• Calibrated clamp-on dc current meter (0.1 ADC

sensitivity)

• Torque wrench

• Socket wrenches:

• 7/16” and 9/16” - cable connections

• 19 mm - anchor bolts

• 12" extension for socket

• Masonry drill kit as required

• Compression for installation of various

compression lugs

• Protective canvas

• Insulating rubber mat

• Standard insulated installation tools, screwdrivers,

etc.

• Controller Manual

Galaxy Pulsar Plus Family Product Manual or Galaxy Millennium II Installation and User’s Guide

• Windows-based personal computer laptop (PC)

and cable to connect the PC communications port to the local port of the controller or a CAT5 LAN cable. (Optional. See the controller manual for more information).

Equipment Identification

Identify the equipment you have received. Follow procedural steps which match the equipment being installed.

Anchor Frame

Ventilation space is required to the rear of the equipment: 4” to solid surface, 6” to heat producing surface.

Floor Mounted Frame

Using the 847135688 Floor Anchor Kit (recommended):

720 in-lb

(4) 12 mm Cap Bolts 19 mm

Note: For systems with tray mounted batteries at sites requiring Seismic Zone 4 rating, (2) 847135688 kits are required

to provide (8) floor anchors.

Note: If using Equivalent Floor Anchors, make sure the floor anchors are rated for this application.

60 ft-lb 82 Nm

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Step

Action

CAUTION: Health Hazard

Figure 14 Frame Mount Template

6 ft and 7ft Frames

Follow safe floor drilling procedures to prevent possible asbestos exposure.

1 2

Drill anchor holes. Place frame and install floor anchors according to manufacturer requirements.

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Step

Action

Minimum Distance to Surface

Battery or Battery Stand Mounted Frame

Verify that battery or battery stand is positioned to provide adequate ventilation space to the rear of the equipment: 4” to solid surface, 6” to heat producing surface (shown in the floor mounted frame figure below)

Place and secure frame to battery or battery stand per instructions provided with the battery stand or adapter.

7.5" to Solid Surface

9.5" to Heat Producing Surface

Figure 15 Battery Stand Mount

Sub-frame Mounted Systems:

Sub-frame mounted systems can be mounted in any standard 23” equipment mounting rack or frame with EIA-310 standard 1-3/4” rack spaces or 1” standard rack spaces. The brackets are 36.75” (21U) tall. Comcode CC848819607 kit provides two brackets and 20 12-24 mounting screws.

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NE-M Installation Guide H5692448

Step

Action

Verify that the rack is positioned to provide adequate ventilation space to the rear of the equipment: 4” to

solid surface, 6” to heat producing surface. Distance required to rear of mounting rails: 16.5” to solid surface, 18.5” to heat producing surface.

Position the sub-frame system in the rack as desired. Secure the sub-frame system into the rack with at least (12) frame mounting screws, 6 screws per side.

Torque to 35 in-lb – 5/16 socket.

Figure 16 Mount Sub-Frame

Ground Frame

Floor Mounted Frame

Select a Frame Ground landing on the top of the frame and clean.

Step Action

Secure Frame Ground connection with provided hardware: (2) ¼-20 x ¾” HH Bolt (2) ¼-inch lock washer (2) ¼-inch flat washer

If required by local code or practice, treat with an oxidation inhibitor such as NO-OX.

Torque to 65 in-lb - 7/16” socket.

Use either of two frame ground lug landing locations.

Note: Lug landings are 1/4” on 5/8”and 1” centers.

Figure 17 Ground Frame

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NE-M Installation Guide H5692448

Step

Action

Battery or Battery Stand Mounted Frame

If required by local code or practice, battery or battery stand mounted frames may be grounded to the frame or chassis of the other equipment. Select a Frame Ground landing at the side of the frame and clean.

Step Action

Secure Frame Ground connection with provided hardware: (2) ¼-20 x ¾” HH Bolt (2) ¼-inch lock washer (2) ¼-inch flat washer

If required by local code or practice, treat with an oxidation inhibitor such as NO-OX.

Torque to 65 in-lb - 7/16” socket.

Note: Lug landings are 1/4” on 5/8” centers.

Figure 18 Ground Short Frame

Connect Central Office Ground (COG)

Secure COG connection with provided hardware: (2) 3/8-16 nut (2) 3/8-inch lock washer (2) 3/8-inch flat washer

If required by local code or practice, treat with an oxidation inhibitor such as NO-OX.

Torque to 240 in-lb - 9/16” socket.

Figure 19 CO Ground Landing

Note: Lug landings are 3/8” on 1” centers.

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CAUTION: Personal injury and Equipment Damage

Step

Action

Install PV/AC Partition Kit – NE-M Eco systems only

This section applies only to NE-M Eco systems

NE-M Eco systems power some rectifiers from PV (photo voltaic or solar array) and others from ac, typically a generator.

Each terminal block powering rectifiers can be connected to either PV or ac, but not both.

The PV/AC Partition Kit (150028727) divides the Input panel into separate input sections for PV and AC fed terminal blocks.

The position of the partition is site specific. Follow all site engineering instructions. This position indicated in this section is only an example.

Figure 20 Eco Input Panel

PV Disconnect Panel with disconnects rated at 300Vdc on each PV conductor is required for use with Solar Arrays (PV sources).

Remove the Input Panel cover (4 captive screws).

Figure 21 Input Panel Screws

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NE-M Installation Guide H5692448

Step

Action

Make space for the PV/AC Partition - Separate DIN rail Terminal

Snap the Partition onto the DIN rail.

Slide the loosened Terminal Blocks and spacer block to the right

Apply labels onto PV/AC Partition as shown.

• Place “PV WIRING” label on the left (PV) side of partition.

• Place the “AC WIRING” label on the right (AC) side of

partition.

Figure 22 Partition Labels

Blocks to make space for the PV/AC Partition.

Loosen screws securing all DIN spacer blocks to the left of the Partition location specified in the site engineering instructions.

Slide Terminal Blocks and spacer to the left of the Partition

location to the left to allow installation of the PV/AC Partition.

Figure 23 Partition Insert

Install PV/AC Partition in the location specified in the site engineering instructions.

snugly against the Partition.

The Partition lower edge will be under the Terminal Block on its left.

Tighten screws securing all DIN spacer blocks s to the left of the

CC848815325 r06 May 2013 22

Partition.

NE-M Installation Guide H5692448

Step

Action

WARNING: Shock Hazard CAUTION: Equipment Damage

Apply labels to the Input Panel chassis.

• Place “PV Wiring” label on the left (PV) side of partition.

• Place the “AC Wiring” label on the right (AC) side of

partition.

Replace the Input Panel cover and secure fasteners.

Apply 2 labels to Input Panel cover in any available space.

• Warning label

• Max Power-Point label

Figure 24 Label Input Panel

Figure 25 Label Input Panel Cover

Connect Input Power

Disconnect all input branch circuits prior to making input connections to the system. When connecting to any source, ensure compliance to all local and national wiring rules.

PV inputs must be current limited to 11A maximum.

Terminal Block are arranged to allow addition of shelves (to the bottom) and terminal blocks (from the inside out). Example shown is for 4-shelf system; up to 6 shelves are allowed.

Figure 26 Input Power Terminal Block Positions

CC848815325 r06 May 2013 23

+ 53 hidden pages

GE Industrial Solutions H5692448 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Table of Contents

Table of Figures

Table of Tables

Introduction

Reference Documents

Customer Service Contacts

On-Line Power Systems Product Manuals and Software

Product Description

Components

Installation

Preparation

Safety

Installation Tools

Equipment Identification

Anchor Frame

Floor Mounted Frame

Battery or Battery Stand Mounted Frame

Sub-frame Mounted Systems:

Ground Frame

Floor Mounted Frame

Battery or Battery Stand Mounted Frame

Connect Central Office Ground (COG)

Install PV/AC Partition Kit – NE-M Eco systems only

Connect Input Power