GE Industrial Solutions Austin SuperLynx II 12V SMT User Manual

Page 1
Data Sheet October 1, 2009
Austin SuperLynx
8.3Vdc – 14Vdc Input; 0.75Vdc to 5.5Vdc Output; 16A Output Current
TM
II 12V SMT Non-isolated Power Modules:
RoHS Compliant
EZ-SEQUENCE
TM
Applications
Distributed power architectures
Intermediate bus voltage applications
Telecommunications equipment
Servers and storage applications
Networking equipment
Enterprise Networks
Latest generation IC’s (DSP, FPGA, ASIC) and
Microprocessor powered applications
Features
Compliant to RoHS EU Directive 2002/95/EC (-Z
versions)
Compliant to ROHS EU Directive 2002/95/EC with
lead solder exemption (non-Z versions)
Flexible output voltage sequencing EZ-
SEQUENCE
Delivers up to 16A output current
High efficiency – 92% at 3.3V full load (V
Small size and low profile:
33.0 mm x 13.5 mm x 8.28 mm
(1.30 in x 0.53 in x 0.326 in)
Low output ripple and noise
High Reliability:
Calculated MTBF = 9.2M hours at 25
Output voltage programmable from 0.75 Vdc to
5.5Vdc via external resistor
Line Regulation: 0.3% (typical)
Load Regulation: 0.4% (typical)
Temperature Regulation: 0.4 % (typical)
Remote On/Off
Remote Sense
Output overcurrent protection (non-latching)
Wide operating temperature range (-40°C to 85°C)
UL* 60950-1Recognized, CSA
03 Certified, and VDE Licensed
ISO** 9001 and ISO 14001 certified manufacturing
facilities
TM
0805:2001-12 (EN60950-1)
C22.2 No. 60950-1-
= 12.0V)
IN
o
C Full-load
Description
Austin SuperLynxTM II 12V SMT power modules are non-isolated DC-DC converters that can deliver up to 16A of output current with full load efficiency of 92% at 3.3V output. These modules provide a precisely regulated output voltage programmable via an external resistor from 0.75Vdc to 5.5Vdc over a wide range of input voltage (V – 14Vdc). Austin SuperLynx various types of output voltage sequencing when powering multiple modules on board.
CSA is a reg istered trademark of Canadian Standards Associ ation.
VDE is a t rademark of Verband Deutscher Elektrotechniker e.V.
** ISO is a registered trademark of the International Orga nization of Standards
TM
II has a sequencing feature, EZ-SEQUENCETM that enable designers to implement
Document No: DS03-110 ver. 1.43
PDF name: superlynx_II_12v_smt_ds.pdf
= 8.3
IN
Page 2
Data Sheet October 1, 2009
Austin SuperLynx
8.3 – 14Vdc Input; 0.75Vdc to 5.5Vdc Output;16A output current
TM
II 12V SMT Non-isolated Power Modules:
Absolute Maximum Ratings
Stresses in excess of the absolute maximum ratings can cause permanent damage to the device. These are absolute stress ratings only, functional operation of the device is not implied at these or any other conditions in excess of those given in the operations sections of the data sheet. Exposure to absolute maximum ratings for extended periods can adversely affect the device reliability.
Parameter Device Symbol Min Max Unit
Input Voltage All V
Continuous
IN
Sequencing voltage All Vseq -0.3 V
Operating Ambient Temperature All T
A
-0.3 15 Vdc
Vdc
IN,max
-40 85 °C
(see Thermal Considerations section)
Storage Temperature All T
stg
-55 125 °C
Electrical Specifications
Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions.
Parameter Device Symbol Min Typ Max Unit
Operating Input Voltage Vo,set 3.63 VIN 8.3 12.0 14.0 Vdc
Vo,set > 3.63 VIN 8.3 12.0 13.2 Vdc
Maximum Input Current All I
(VIN= V
IN, min
to V
IN, max
, IO=I
)
O, max
Input No Load Current Vo = 0.75Vdc I
(VIN = V
, Io = 0, module enabled) Vo = 5.0Vdc I
IN, nom
IN,max
IN,No load
IN,No load
10 Adc
40 mA
100 mA
Input Stand-by Current All I
(VIN = V
, module disabled)
IN, nom
2 mA
IN,stand-by
Inrush Transient All I2t 0.4 A2s
Input Reflected Ripple Current, peak-to-peak (5Hz to 20MHz, 1μH source impedance; V
= I
V
IN, max, IO
; See Test configuration section)
Omax
IN, min
to
All 30 mAp-p
Input Ripple Rejection (120Hz) All 30 dB
CAUTION: This power module is not internally fused. An input line fuse must always be used.
This power module can be used in a wide variety of applications, ranging from simple standalone operation to being part of a complex power architecture. To preserve maximum flexibility, internal fusing is not included, however, to achieve maximum safety and system protection, always use an input line fuse. The safety agencies require a fast­acting fuse with a maximum rating of 15 A (see Safety Considerations section). Based on the information provided in this data sheet on inrush energy and maximum dc input current, the same type of fuse with a lower rating can be used. Refer to the fuse manufacturer’s data sheet for further information.
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Page 3
Data Sheet October 1, 2009
Austin SuperLynx
8.3 – 14Vdc Input; 0.75Vdc to 5.5Vdc Output;16A output current
TM
II 12V SMT Non-isolated Power Modules:
Electrical Specifications (continued)
Parameter Device Symbol Min Typ Max Unit
Output Voltage Set-point All V
(VIN=
IN, min
, IO=I
, TA=25°C)
O, max
Output Voltage All V
(Over all operating input voltage, resistive load, and temperature conditions until end of life)
Adjustment Range All V
Selected by an external resistor
O, set
O, set
O
Output Regulation
Line (VIN=V
Load (IO=I
Temperature (T
IN, min
O, min
to V
to I
ref=TA, min
) All
IN, max
) All
O, max
to T
) All ⎯ 0.4
A, max
Output Ripple and Noise on nominal output
(VIN=V
IN, nom
and IO=I
O, min
to I
O, max
Cout = 1μF ceramic//10μFtantalum capacitors)
RMS (5Hz to 20MHz bandwidth) All
Peak-to-Peak (5Hz to 20MHz bandwidth) All
External Capacitance
ESR 1 m All C
ESR 10 m All C
Output Current All I
Output Current Limit Inception (Hiccup Mode ) All I
(VO= 90% of V
)
O, set
Output Short-Circuit Current All I
(VO≤250mV) ( Hiccup Mode )
Efficiency V
VIN= V
IO=I
, TA=25°C V
IN, nom
= V
O, max , VO
V
O,set
V
V
V
V
= 0.75Vdc η 79.0 %
O, set
= 1.2Vdc η 85.0 %
O, set
= 1.5Vdc η 87.0 %
O,set
= 1.8Vdc η 88.0 %
O,set
= 2.5Vdc η 90.5 %
O,set
= 3.3Vdc η 92.0 %
O,set
= 5.0Vdc η 94.0 %
O,set
Switching Frequency All f
O, max
O, max
o
O, lim
O, s/c
sw
Dynamic Load Response
(dIo/dt=2.5A/μs; VIN = V
IN, nom
; TA=25°C)
Load Change from Io= 50% to 100% of Io,max; 1μF ceramic// 10 μF tantalum
All V
pk
Peak Deviation
Settling Time (Vo<10% peak deviation)
(dIo/dt=2.5A/μs; VIN = V
IN, nom
; TA=25°C)
Load Change from Io= 100% to 50%of Io,max: 1μF ceramic// 10 μF tantalum
All t
All V
s
pk
Peak Deviation
Settling Time (Vo<10% peak deviation)
All t
s
-2.0 V
-2.5%
+2.0 % V
O, set
+3.5% % V
0.7525 5.5 Vdc
0.3
0.4
12 30 mV
30 75 mV
% V
% V
% V
1000 μF
5000 μF
0 16 Adc
180
3
300
200
25
200
25
μs
μs
pk-pk
% I
Adc
kHz
mV
mV
O, set
O, set
O, set
O, set
O, set
rms
o
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Page 4
Data Sheet October 1, 2009
Austin SuperLynx
8.3 – 14Vdc Input; 0.75Vdc to 5.5Vdc Output;16A output current
TM II
12V SMT Non-isolated Power Modules:
Electrical Specifications (continued)
Parameter Device Symbol Min Typ Max Unit
Dynamic Load Response
(dIo/dt=2.5A/μs; V VIN = V
Load Change from Io= 50% to 100% of Io,max; Co = 2x150 μF polymer capacitors
Peak Deviation
Settling Time (Vo<10% peak deviation)
(dIo/dt=2.5A/μs; VIN = V
Load Change from Io= 100% to 50%of Io,max: Co = 2x150 μF polymer capacitors
Peak Deviation
Settling Time (Vo<10% peak deviation)
IN, nom
IN, nom
; TA=25°C)
; TA=25°C)
All V
All t
All V
All t
pk
s
pk
s
100
50
100
50
μs
μs
mV
mV
General Specifications
Parameter Min Typ Max Unit
Calculated MTBF (IO=I
Telecordia SR-332 Issue 1: Method 1 Case 3
Weight
, TA=25°C) 9,230,550 Hours
O, max
5.6 (0.2)
g (oz.)
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Page 5
Data Sheet October 1, 2009
Austin SuperLynx
8.3 – 14Vdc Input; 0.75Vdc to 5.5Vdc Output;16A output current
TM
II 12V SMT Non-isolated Power Modules:
Feature Specifications
Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions. See Feature Descriptions for additional information.
Parameter Device Symbol Min Typ Max Unit
On/Off Signal interface
Device code with Suffix “4” – Positive logic
(On/Off is open collector/drain logic input; Signal referenced to GND - See feature description
Input High Voltage (Module ON) All VIH V
Input High Current All IIH 10 μA
Input Low Voltage (Module OFF) All VIL -0.2 ― 0.3 V
Input Low Current All IIL 0.2 1 mA
Device Code with no suffix – Negative Logic
(On/OFF pin is open collector/drain logic input with
external pull-up resistor; signal referenced to GND)
Input High Voltage (Module OFF) All VIH 2.5 ― V
Input High Current All IIH 0.2 1 mA
Input Low Voltage (Module ON) All VIL -0.2 ― 0.3 Vdc
Input low Current All IIL ― 10 μA
Turn-On Delay and Rise Times
(IO=I
Case 1: On/Off input is set to Logic Low (Module
O, max , VIN
= V
= 25 oC, )
IN, nom, TA
All Tdelay ― 3 ― msec ON) and then input power is applied (delay from instant at which V
Case 2: Input power is applied for at least one second
=V
IN
until Vo=10% of Vo,set)
IN, min
All Tdelay ― 3 ― msec and then the On/Off input is set to logic Low (delay from
instant at which Von/Off=0.3V until Vo=10% of Vo, set)
Output voltage Rise time (time for Vo to rise from 10% of V
o,set to 90% of Vo, set)
All Trise
Output voltage overshoot – Startup
IO= I
; VIN = 8.3 to 14Vdc, TA = 25 oC
O, max
Remote Sense Range All 0.5 V
Sequencing Delay time
Delay from V
to application of voltage on SEQ pin All TsEQ-delay 10 msec
IN, min
V
IN, max
Vdc
IN,max
4 6 msec
1
% V
O, set
Tracking Accuracy (Power-Up: 2V/ms) All
(Power-Down: 1V/ms) All
(V
to V
IN, min
Overtemperature Protection
IN, max
; I
to I
O, min
VSEQ < Vo)
O, max
All T
(See Thermal Consideration section)
Input Undervoltage Lockout
Turn-on Threshold All
Turn-off Threshold All
SEQ –Vo |
|V
SEQ –Vo |
|V
ref
100 200 mV
300 500 mV
125
°C
7.9 V
7.8 V
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Page 6
Data Sheet
O
(A)
)
October 1, 2009
Austin SuperLynx
8.3 – 14Vdc Input; 0.75Vdc to 5.5Vdc Output;16A output current
TM II
12V SMT Non-isolated Power Modules:
Characteristic Curves
The following figures provide typical characteristics for the Austin SuperLynxTM II 12V SMT modules at 25ºC.
90
88
86
84
82
80
78
76
74
EFFICIENCY, (η)
72
70
0 4 8 12 16
Vin=14V
Vin=12V
Vin=10V
OUTPUT CURRENT, IO (A)
Figure 1. Converter Efficiency versus Output Current (Vout = 1.2Vdc).
90
88
86
84
82
80
78
76
74
EFFICIENCY, (η)
72
70
Vin=14V
Vin=12V
Vin=10V
04 81216
OUTPUT CURRENT, I
Figure 2. Converter Efficiency versus Output Current (Vout = 1.5Vdc).
94
92
90
88
86
84
82
80
78
EFFICIENCY, (η)
76
74
0481216
Vin=14V
Vin=12V
Vin=10V
OUTPUT CURRENT, IO (A)
Figure 4. Converter Efficiency versus Output Current (Vout = 2.5Vdc).
94
92
90
88
86
84
82
80
78
EFFICIENCY, (η)
76
74
0481216
Vin=14V
Vin=12V
Vin=10V
OUTPUT CURRENT, IO (A
Figure 5. Converter Efficiency versus Output Current (Vout = 3.3Vdc).
92
90
88
86
84
82
80
78
76
EFFICIENCY, (η)
74
72
0481216
Vin=14V
Vin=12V
Vin=10V
OUTPUT CURRENT, IO (A)
Figure3. Converter Efficiency versus Output Current (Vout = 1.8Vdc).
96
94
92
90
88
86
84
82
80
78
EFFICIENCY, (η)
76
74
0481216
Vin=14V
Vin=12V
Vin=10V
OUTPUT CURRENT, IO (A)
Figure 6. Converter Efficiency versus Output Current (Vout =5.0Vdc).
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Page 7
Data Sheet October 1, 2009
Austin SuperLynx
8.3 – 14Vdc Input; 0.75Vdc to 5.5Vdc Output;16A output current
TM
II 12V SMT Non-isolated Power Modules:
Characteristic Curves (continued)
The following figures provide typical characteristics for the SuperLynxTM II 12V SMT modules at 25ºC.
9
8
7
(A)
6
IN
5
4
3
2
1
INPUT CURRENT, I
0
7 8 91011121314
INPUT VOLTAGE, VIN (V)
Figure 7. Input Voltage vs. Input Current
(Vo = 3.3 Vdc).
Io = 16 A
Io=8A
Io=0 A
(V) (200mV/div)
O
(A) (2A/div) V
O
OUTPUT CURRENT, OUTPUT VOLTAGE
I
TIME, t (5μs/div)
Figure 10. Transient Response to Dynamic Load Change from 50% to 100% of full load (Vo = 3.3Vdc).
(V) (20mV/div)
O
V
OUTPUT VOLTAGE
TIME, t (2μs/div)
Figure 8. Typical Output Ripple and Noise
(Vin = 12V dc, Vo = 2.5 Vdc, Io=16A).
(V) (20mV/div)
O
OUTPUT VOLTAGE
V
TIME, t (2μs/div)
Figure 9. Typical Output Ripple and Noise
(Vin = 12V dc, Vo = 3.3Vdc, Io=16A).
(V) (200mV/div)
O
(A) (2A/div) V
O
OUTPUT CURRENT, OUTPUT VOLTAGE
I
TIME, t (5μs/div)
Figure 11. Transient Response to Dynamic Load Change from 100% to 50% of full load (Vo = 3.3Vdc).
(V) (100mV/div)
O
(A) (2A/div) V
O
OUTPUT CURRENT, OUTPUT VOLTAGE
I
TIME, t (10μs/div)
Figure 12. Transient Response to Dynamic Load Change from 50% to 100% of full load (Vo =3.3Vdc, Cext = 2x150 μF Polymer Capacitors).
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Page 8
Data Sheet
μF)
(
October 1, 2009
Austin SuperLynx
8.3 – 14Vdc Input; 0.75Vdc to 5.5Vdc Output;16A output current
TM II
12V SMT Non-isolated Power Modules:
Characteristic Curves (continued)
The following figures provide typical characteristics for the Austin SuperLynxTM II 12V SMT modules at 25ºC.
(V) (100mV/div)
O
(A) (2A/div) V
O
I
OUTPUT CURRENT, OUTPUT VOLTAGE
TIME, t (10μs/div)
Figure 13. Transient Response to Dynamic Load Change from 100% of 50% full load (Vo = 3.3Vdc, Cext = 2x150 μF Polymer Capacitors)
(V) (5V/div)
On/off
V) (2V/div) V
O
V
OUTPUT VOLTAGE On/Off VOLTAGE
TIME, t 2ms/div)
Figure 14. Typical Start-Up Using Remote On/Off
(Vin = 12Vdc, Vo = 5.0Vdc, Io =16A).
(V) (5V/div)
IN
(V) (2V/div) V
o
OUTPUT VOLTAGE, INPUT VOLTAGE
V
TIME, t (2 ms/div)
Figure 16. Typical Start-Up with application of Vin with low-ESR polymer capacitors at the output (7x150 μF) (Vin = 12Vdc, Vo = 5.0Vdc, Io = 16A, Co = 1050
.
V) (1V/div)
O
V
OUTPUT VOLTAGE
TIME, t (2ms/div)
Figure 17. Typical Start-Up with Prebias (Vin = 12Vdc, Vo = 2.5Vdc, Io = 1A, Vbias =1.2 Vdc).
(V) (5V/div)
On/off
(A) (10A/div)
O
V) (2V/div) V
O
V
OUTPUT VOLTAGE On/Off VOLTAGE
F
igure 15. Typical Start-Up Using Remote On/Off with
Low-ESR external capacitors (7x150uF Polymer)
TIME, t (2ms/div)
OUTPUT CURRENT,
I
TIME, t (10ms/div)
Figure 18. Output short circuit Current
(Vin = 12Vdc, Vo = 0.75Vdc).
Vin = 12Vdc, Vo = 5.0Vdc, Io = 16A, Co = 1050μF).
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Page 9
Data Sheet
A
O
A
O
October 1, 2009
Austin SuperLynx
8.3 – 14Vdc Input; 0.75Vdc to 5.5Vdc Output;16A output current
TM
II 12V SMT Non-isolated Power Modules:
Characteristic Curves (continued)
The following figures provide thermal derating curves for the Austin SuperLynxTM II 12V SMT modules.
18
16
14
12
10
NC
8
100 LFM
6
200 LFM
4
300 LFM
2
400 LFM
0
OUTPUT CURRENT, Io (A)
20 30 40 50 60 70 80 90
AMBIENT TEMPERATURE, T
C
Figure 19. Derating Output Current versus Local Ambient Temperature and Airflow (Vin = 12Vdc, Vo=0.75Vdc).
OUTPUT CURRENT, Io (A)
18
16
14
12
10
NC
8
100 LFM
6
200 LFM
4
300 LFM
2
400 LFM
0
20 30 40 50 60 70 80 90
AMBIENT TEMPERATURE, TA OC
Figure 20. Derating Output Current versus Local Ambient Temperature and Airflow (Vin = 12Vdc, Vo=1.8 Vdc).
18
16
14
12
10
NC
8
100 LFM
6
200 LFM
4
300 LFM
2
400 LFM
0
OUTPUT CURRENT, Io (A)
20 30 40 50 60 70 80 90
AMBIENT TEMPERATURE, TA OC
Figure 21. Derating Output Current versus Local Ambient Temperature and Airflow
(Vin = 12Vdc, Vo=3.3
Vdc).
Figure 22. Derating Output Current versus Local Ambient Temperature and Airflow (Vin = 12dc, Vo=5.0 Vdc).
18
16
14
12
10
NC
8
100 LFM
6
200 LFM
4
300 LFM
2
400 LFM
0
OUTPUT CURRENT, Io (A)
20 30 40 50 60 70 80 90
AMBIENT TEMPERATURE, T
C
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Page 10
Data Sheet October 1, 2009
Austin SuperLynx
8.3 – 14Vdc Input; 0.75Vdc to 5.5Vdc Output;16A output current
Test Configurations
TO OSCILLOSCOPE
L
TEST
1μH
CS 1000μF
BATTERY
NOTE: Measure input reflected ripple current with a simulated
Electrolytic
E.S.R.<0.1Ω
@ 20°C 100kHz
source induct anc e (L possible battery impedance. Measure current as shown above.
) of 1μH. Capacit or CS offsets
TEST
Figure 23. Input Reflected Ripple Current Test Setup.
COPPER STRIP
V
(+)
O
1uF .
COM
NOTE: All volt age measurements to be taken at t he module
terminals, as shown above. If socket s are used then Kelvin connections are required at the module terminals to avoid measurement errors due to socket contact resistance.
10uF
SCOPE
GROUND PLANE
Figure 24. Output Ripple and Noise Test Setup.
R
R
contact
distribution
R
distribution
R
contact
VIN(+)
V
IN
COM
V
COM
O
CIN
2x100μF
Tantalum
V
O
CURRENT PROBE
VIN(+)
COM
RESISTIVE LOAD
R
contactRdistribution
R
contactRdistribution
R
LOAD
TM II
12V SMT Non-isolated Power Modules:
Design Considerations
Input Filtering
Austin SuperLynxTM II 12V SMT module should be connected to a low-impedance source. A highly inductive source can affect the stability of the module. An input capacitance must be placed directly adjacent to the input pin of the module, to minimize input ripple voltage and ensure module stability.
In a typical application, 6x47 µF low-ESR tantalum capacitors (AVX part #: TPSE476M025R0100, 47µF 25V 100 m ESR tantalum capacitor) will be sufficient to provide adequate ripple voltage at the input of the module. To further minimize ripple voltage at the input, very low ESR ceramic capacitors are recommended at the input of the module. Figure 26 shows input ripple voltage (mVp­p) for various outputs with 6x47 µF tantalum capacitors and with 6x22 µF ceramic capacitor (TDK part #: C4532X5R1C226M) at full load.
350
300
250
200
150
10 0
50
Input Ripple Voltage (mVp-p)
0
0123456
Output Voltage (Vdc)
Figure 26. Input ripple voltage for various output with 6x47 µF tantalum capacitors and with 6x22 µF ceramic capacitors at the input (full load).
Tantalum
Cer ami c
NOTE: All volt age measurements t o be taken at the m odule
termina ls, as sh own above. If s ockets are used then Kelvin c onnections are r equired at the modul e terminals to avoid meas uremen t errors due t o socket c ontact resistanc e.
Figure 25. Output Voltage and Efficiency Test Setup.
. I
V
O
Efficiency
=
η
VIN. I
O
IN
x 100 %
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Page 11
Data Sheet October 1, 2009
Austin SuperLynx
8.3 – 14Vdc Input; 0.75Vdc to 5.5Vdc Output;16A output current
Design Considerations (continued)
Output Filtering
The Austin SuperLynxTM II 12V SMT module is designed for low output ripple voltage and will meet the maximum output ripple specification with 1 µF ceramic and 10 µF tantalum capacitors at the output of the module. However, additional output filtering may be required by the system designer for a number of reasons. First, there may be a need to further reduce the output ripple and noise of the module. Second, the dynamic response characteristics may need to be customized to a particular load step change.
To reduce the output ripple and improve the dynamic response to a step load change, additional capacitance at the output can be used. Low ESR polymer and ceramic capacitors are recommended to improve the dynamic response of the module. For stable operation of the module, limit the capacitance to less than the maximum output capacitance as specified in the electrical specification table.
TM
II 12V SMT Non-isolated Power Modules:
Safety Considerations
For safety agency approval the power module must be installed in compliance with the spacing and separation requirements of the end-use safety agency standards, i.e., UL 60950-1, CSA C22.2 No. 60950-1-03, and VDE 0850:2001-12 (EN60950-1) Licensed.
For the converter output to be considered meeting the requirements of safety extra-low voltage (SELV), the input must meet SELV requirements. The power module has extra-low voltage (ELV) outputs when all inputs are ELV.
The input to these units is to be provided with a fast­acting fuse with a maximum rating of 15A in the
positive input lead
.
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Page 12
Data Sheet October 1, 2009
Austin SuperLynx
8.3 – 14Vdc Input; 0.75Vdc to 5.5Vdc Output;16A output current
Feature Description
Remote On/Off
Austin SuperLynxTM II 12V SMT power modules feature an On/Off pin for remote On/Off operation. Two On/Off logic options are available in the Austin SuperLynx series modules. Positive Logic On/Off signal, device code suffix “4”, turns the module ON during a logic High on the On/Off pin and turns the module OFF during a logic Low. Negative logic On/Off signal, no device code suffix, turns the module OFF during logic High and turns the module ON during logic Low.
For positive logic modules, the circuit configuration for using the On/Off pin is shown in Figure 27. The On/Off pin is an open collector/drain logic input signal (Von/Off) that is referenced to ground. During a logic-high (On/Off pin is pulled high internal to the module) when the transistor Q1 is in the Off state, the power module is ON. Maximum allowable leakage current of the transistor when Von/off = V
is 10µA. Applying a logic-low
IN,max
when the transistor Q1 is turned-On, the power module is OFF. During this state VOn/Off must be less than
0.3V. When not using positive logic On/off pin, leave the pin unconnected or tie to V
IN.
I
ON/OFF
GND
VIN+
ON/OFF
V
ON/OFF
Q1
R2
+
_
R1
R3
R4
MODULE
Q2
PWM Enable
Q3 CSS
Figure 27. Circuit configuration for using positive logic On/OFF.
For negative logic On/Off devices, the circuit configuration is shown is Figure 28. The On/Off pin is pulled high with an external pull-up resistor (typical R
up
= 68k, +/- 5%). When transistor Q1 is in the Off state, logic High is applied to the On/Off pin and the power module is Off. The minimum On/off voltage for logic High on the On/Off pin is 2.5 Vdc. To turn the module ON, logic Low is applied to the On/Off pin by turning ON Q1. When not using the negative logic On/Off, leave the pin unconnected or tie to GND.
TM
II
pull-
TM II
12V SMT Non-isolated Power Modules:
VIN+
ON/OFF
GND
R
pull-up
I
ON/OFF
V
ON/OFF
Q1
+
_
MODULE
PWM Enable
R1
Q2 CSS
R2
Figure 28. Circuit configuration for using negative logic On/OFF.
Overcurrent Protection
To provide protection in a fault (output overload) condition, the unit is equipped with internal current-limiting circuitry and can endure current limiting continuously. At the point of current-limit inception, the unit enters hiccup mode. The unit operates normally once the output current is brought back into its specified range. The typical average output current during hiccup is 3A.
Input Undervoltage Lockout
At input voltages below the input undervoltage lockout limit, module operation is disabled. The module will begin to operate at an input voltage above the undervoltage lockout turn-on threshold.
Overtemperature Protection
To provide protection in a fault condition, the unit is equipped with a thermal shutdown circuit. The unit will shutdown if the thermal reference point T
o
125
C (typical), but the thermal shutdown is not intended as a guarantee that the unit will survive temperatures beyond its rating. The module will automatically restarts after it cools down.
, exceeds
ref
LINEAGE POWER 12
Page 13
Data Sheet October 1, 2009
Austin SuperLynx
8.3 – 14Vdc Input; 0.75Vdc to 5.5Vdc Output;16A output current
Feature Descriptions (continued)
Output Voltage Programming
The output voltage of the Austin SuperLynxTM II 12V can be programmed to any voltage from 0.75Vdc to 5.5Vdc by connecting a resistor (shown as Rtrim in Figure 29) between the Trim and GND pins of the module. Without an external resistor between the Trim and GND pins, the output of the module will be 0.7525Vdc. To calculate the value of the trim resistor, Rtrim for a desired output voltage, use the following equation:
Rtrim
7525.0
Vo
10500
= 1000
Rtrim is the external resistor in
Vo is the desired output voltage
For example, to program the output voltage of the Austin SuperLynx
TM
II module to 1.8V, Rtrim is calculated as
follows:
10500
= 1000
Rtrim
75.08.1
V
(+)
O
TRIM
V
(+)
IN
ON/OFF
GND
Figure 29. Circuit configuration to program output voltage using an external resistor
Table 1 provides Rtrim values for most common output voltages.
Table 1
V
(V)
O, set
0.7525 Open
1.2 22.46
1.5 13.05
1.8 9.024
2.5 5.009
3.3 3.122
5.0 1.472
Ω
⎥ ⎦
⎥ ⎦
Ω= kRtrim 024.9
R
trim
Rtrim (K)
LOAD
TM
II 12V SMT Non-isolated Power Modules:
By using 1% tolerance trim resistor, set point tolerance of ±2% is achieved as specified in the electrical specification. The POL Programming Tool, available at
www.lineagepower.com under the Design Tools section,
helps determine the required external trim resistor needed for a specific output voltage.
The amount of power delivered by the module is defined as the voltage at the output terminals multiplied by the output current. When using the trim feature, the output voltage of the module can be increased, which at the same output current would increase the power output of the module. Care should be taken to ensure that the maximum output power of the module remains at or below the maximum rated power (P
max
= V
o,set
x I
o,max
).
Voltage Margining
Output voltage margining can be implemented in the Austin SuperLynx R
, from the Trim pin to the ground pin for
margin-up
margining-up the output voltage and by connecting a resistor, R for margining-down. Figure 30 shows the circuit configuration for output voltage margining. The POL Programming Tool, available at www.lineagepower.com under the Design Tools section, also calculates the values of R voltage and % margin. Please consult your local Lineage Power technical representative for additional details.
Figure 30. Circuit Configuration for margining Output voltage.
TM
II modules by connecting a resistor,
margin-down
Austin Lynx or Lynx II Series
, from the Trim pin to the Output pin
and R
margin-up
Vo
Trim
GND
margin-down
Rtrim
for a specific output
Rmargin-down
Q2
Rmargin-up
Q1
LINEAGE POWER 13
Page 14
Data Sheet October 1, 2009
Austin SuperLynx
8.3 – 14Vdc Input; 0.75Vdc to 5.5Vdc Output;16A output current
Feature Descriptions (continued)
Voltage Sequencing
Austin SuperLynxTM II 12V series of modules include a sequencing feature, EZ-SEQUENCE users to implement various types of output voltage sequencing in their applications. This is accomplished via an additional sequencing pin. When not using the sequencing feature, either tie the SEQ pin to V it unconnected.
When an analog voltage is applied to the SEQ pin, the output voltage tracks this voltage until the output reaches the set-point voltage. The SEQ voltage must be set higher than the set-point voltage of the module. The output voltage follows the voltage on the SEQ pin on a one-to-one volt basis. By connecting multiple modules together, customers can get multiple modules to track their output voltages to the voltage applied on the SEQ pin.
For proper voltage sequencing, first, input voltage is applied to the module. The On/Off pin of the module is left unconnected (or tied to GND for negative logic modules or tied to V
IN for positive logic modules) so that
the module is ON by default. After applying input voltage to the module, a minimum of 10msec delay is required before applying voltage on the SEQ pin. During this time, potential of 50mV (± 10 mV) is maintained on the SEQ pin. After 10msec delay, an analog voltage is applied to the SEQ pin and the output voltage of the module will track this voltage on a one-to-one volt bases until output reaches the set-point voltage. To initiate simultaneous shutdown of the modules, the SEQ pin voltage is lowered in a controlled manner. Output voltage of the modules tracks the voltages below their set-point voltages on a one-to-one basis. A valid input voltage must be maintained until the tracking and output voltages reach ground potential to ensure a controlled shutdown of the modules.
When using the EZ-SEQUENCE start-up of the module, pre-bias immunity feature during start-up is disabled. The pre-bias immunity feature of the module relies on the module being in the diode­mode during start-up. When using the EZ­SEQUENCE
TM
feature, modules goes through an internal set-up time of 10msec, and will be in synchronous rectification mode when voltage at the SEQ pin is applied. This will result in sinking current in the module if pre-bias voltage is present at the output of the module. When pre-bias immunity during start-up is required, the EZ-SEQUENCE disabled. For additional guidelines on using EZ­SEQUENCE
TM
feature of Austin SuperLynxTM II 12V, contact Lineage Power technical representative for preliminary application note on output voltage sequencing using Austin Lynx II series.
TM
that enables
TM
feature to control
TM
feature must be
IN or leave
TM II
12V SMT Non-isolated Power Modules:
Remote Sense
The Austin SuperLynxTM II 12V SMT power modules have a Remote Sense feature to minimize the effects of distribution losses by regulating the voltage at the Remote Sense pin (See Figure 31). The voltage between the Sense pin and Vo pin must not exceed
0.5V.
The amount of power delivered by the module is defined as the output voltage multiplied by the output current (Vo x Io). When using Remote Sense, the output voltage of the module can increase, which if the same output is maintained, increases the power output by the module. Make sure that the maximum output power of the module remains at or below the maximum rated power. When the Remote Sense feature is not being used, connect the Remote Sense pin to output pin of the
module
.
R
R
contact
distribution
R
distribution
R
contact
VIN(+)
COM
V
Sense
COM
Figure 31. Remote sense circuit configuration.
R
contact Rdistribution
R
contact Rdistribution
R
LOAD
O
LINEAGE POWER 14
Page 15
Data Sheet
A
W
October 1, 2009
Austin SuperLynx
8.3 – 14Vdc Input; 0.75Vdc to 5.5Vdc Output;16A output current
Thermal Considerations
Power modules operate in a variety of thermal environments; however, sufficient cooling should be provided to help ensure reliable operation.
Considerations include ambient temperature, airflow, module power dissipation, and the need for increased reliability. A reduction in the operating temperature of the module will result in an increase in reliability. The thermal data presented here is based on physical measurements taken in a wind tunnel. The test set-up is shown in Figure 33. Note that the airflow is parallel to the long axis of the module as shown in figure 32. The derating data applies to airflow in either direction of the module’s long axis.
Air Flow
T
(inductor winding)
ref1
TM
II 12V SMT Non-isolated Power Modules:
Mounted Power Modules” for a detailed discussion of thermal aspects including maximum device temperatures.
25.4_
ind Tunnel
PWBs
x
7.24_
(0.285)
(1.0)
76.2_
(3.0)
Power Module
Probe Location for measuring airflow and ambient temperature
ir
flow
Top View
T
ref2
Bottom View
Figure 32. T
The thermal reference points, T specifications of thermal derating curves are shown in Figure 32. For reliable operation these temperatures should not exceed 125
The output power of the module should not exceed the rated power of the module (Vo,set x Io,max).
Please refer to the Application Note “Thermal Characterization Process For Open-Frame Board-
Temperature measurement location.
ref
o
C.
ref 1
and T
used in the
ref2
Figure 33. Thermal Test Set-up.
Heat Transfer via Convection
Increased airflow over the module enhances the heat transfer via convection. Thermal derating curves showing the maximum output current that can be delivered by various module versus local ambient temperature (T (200 ft./min) are shown in the Characteristics Curves section.
) for natural convection and up to 1m/s
A
LINEAGE POWER 15
Page 16
Data Sheet October 1, 2009
Austin SuperLynx
8.3 – 14Vdc Input; 0.75Vdc to 5.5Vdc Output;16A output current
TM II
12V SMT Non-isolated Power Modules:
Mechanical Outline
Dimensions are in millimeters and (inches).
Tolerances: x.x mm ± 0.5 mm (x.xx in. ± 0.02 in.) [unless otherwise indicated]
x.xx mm ± 0.25 mm (x.xxx in ± 0.010 in.)
Top View
Side View
Bottom View
PIN FUNCTION
1 On/Off
2 VIN
3 SEQ
4 GND
5 VOUT
6 Trim
7 Sense
LINEAGE POWER 16
Page 17
Data Sheet October 1, 2009
Austin SuperLynx
8.3 – 14Vdc Input; 0.75Vdc to 5.5Vdc Output;16A output current
TM
II 12V SMT Non-isolated Power Modules:
Recommended Pad Layout
Dimensions are in millimeters and (inches).
Tolerances: x.x mm ± 0.5 mm (x.xx in. ± 0.02 in.) [unless otherwise indicated]
x.xx mm ± 0.25 mm (x.xxx in ± 0.010 in.)
Surface Mount Pad Layout – Component side view.
LINEAGE POWER 17
Page 18
Data Sheet October 1, 2009
Austin SuperLynx
8.3 – 14Vdc Input; 0.75Vdc to 5.5Vdc Output;16A output current
TM II
12V SMT Non-isolated Power Modules:
Packaging Details
The Austin SuperLynxTM II 12V SMT versions are supplied in tape & reel as standard. Modules are shipped in quantities of 250 modules per reel.
All Dimensions are in millimeters and (in inches).
Reel Dimensions
Outside Dimensions: 330.2 mm (13.00)
Inside Dimensions: 177.8 mm (7.00”)
Width 44.0 mm (1.73”)
LINEAGE POWER 18
Page 19
Data Sheet October 1, 2009
Austin SuperLynx
8.3 – 14Vdc Input; 0.75Vdc to 5.5Vdc Output;16A output current
Surface Mount Information
Pick and Place
The Austin SuperLynxTM II 12V SMT modules use open frame construction and are designed for fully a automated assembly process. The modules are fitted with a label designed to provide a large surface area for pick and place operations. The label meets all the requirements for surface mount processing, as well as safety standards, and is able to withstand reflow temperatures of up to 300 product information such as product code, serial number and location of manufacture.
o
C. The label also carries
TM
II 12V SMT Non-isolated Power Modules:
or cause damage to the modules, and can adversely affect long-term reliability.
In a conventional Tin/Lead (Sn/Pb) solder process peak reflow temperatures are limited to less than
o
235
C. Typically, the eutectic solder melts at 183oC, wets the land, and subsequently wicks the device connection. Sufficient time must be allowed to fuse the plating on the connection to ensure a reliable solder joint. There are several types of SMT reflow technologies currently used in the industry. These surface mount power modules can be reliably soldered using natural forced convection, IR (radiant infrared), or a combination of convection/IR. For reliable soldering the solder reflow profile should be established by accurately measuring the modules CP connector temperatures.
300
250
200
Peak T emp 235oC
Heat zo ne
oCs-1
max 4
Co o ling zo ne
oCs-1
1- 4
Figure 34. Pick and Place Location.
Nozzle Recommendations
The module weight has been kept to a minimum by using open frame construction. Even so, these modules have a relatively large mass when compared to conventional SMT components. Variables such as nozzle size, tip style, vacuum pressure and pick & placement speed should be considered to optimize this process. The minimum recommended nozzle diameter for reliable operation is 3mm. The maximum nozzle outer diameter, which will safely fit within the allowable component spacing, is 8 mm max.
Tin Lead Soldering
The Austin SuperLynxTM II 12V SMT power modules are lead free modules and can be soldered either in a lead-free solder process or in a conventional Tin/Lead (Sn/Pb) process. It is recommended that the customer review data sheets in order to customize the solder reflow profile for each application board assembly. The following instructions must be observed when soldering these units. Failure to observe these instructions may result in the failure of
15 0
10 0
REFLOW TEMP (°C)
50
0
Soak zo ne 30-240s
Preheat zo ne
oCs-1
max 4
REFLOW TIME (S)
T
above
lim
o
205
C
Figure 35. Reflow Profile for Tin/Lead (Sn/Pb) process.
240
235
230
225
220
215
210
MAX TEMP SOLDER (°C)
205
200
0 102030405060
Figure 36. Time Limit Curve Above 205oC for Tin/Lead (Sn/Pb) process.
LINEAGE POWER 19
Page 20
Data Sheet October 1, 2009
Austin SuperLynx
8.3 – 14Vdc Input; 0.75Vdc to 5.5Vdc Output;16A output current
Surface Mount Information (continued)
Lead Free Soldering
The –Z versions of the Austin SuperLynx II 12V SMT modules are lead-free (Pb-free) and RoHS compliant and are both forward and backward compatible in a Pb-free and a SnPb soldering process. Failure to observe the instructions below may result in the failure of or cause damage to the modules and can adversely affect long-term reliability.
Pb-free Reflow Profile
Power Systems will comply with J-STD-020 Rev. C (Moisture/Reflow Sensitivity Classification for Nonhermetic Solid State Surface Mount Devices) for both Pb-free solder profiles and MSL classification procedures. This standard provides a recommended forced-air-convection reflow profile based on the volume and thickness of the package (table 4-2). The suggested Pb-free solder paste is Sn/Ag/Cu (SAC). The recommended linear reflow profile using Sn/Ag/Cu solder is shown in Figure. 37.
MSL Rating
The Austin SuperLynx II 12V SMT modules have a MSL rating of 3.
Storage and Handling
The recommended storage environment and handling procedures for moisture-sensitive surface mount packages is detailed in J-STD-033 Rev. A (Handling, Packing, Shipping and Use of Moisture/Reflow Sensitive Surface Mount Devices). Moisture barrier bags (MBB) with desiccant are required for MSL ratings of 2 or greater. These sealed packages should not be broken until time of use. Once the original package is broken, the floor life of the product at conditions of 30°C and 60% relative humidity varies according to the MSL rating (see J-STD-033A). The shelf life for dry packed SMT packages will be a minimum of 12 months from the bag seal date, when stored at the following conditions: < 40° C, < 90% relative humidity.
Post Solder Cleaning and Drying Considerations
Post solder cleaning is usually the final circuit-board assembly process prior to electrical board testing. The result of inadequate cleaning and drying can affect both the reliability of a power module and the testability of the finished circuit-board assembly. For guidance on appropriate soldering, cleaning and
TM II
12V SMT Non-isolated Power Modules:
drying procedures, refer to Board Mounted Power Modules: Soldering and Cleaning Application Note
(AN04-001).
300
Per J-STD-020 Rev. C
250
200
150
Heat ing Zone
1°C/Second
100
Reflow Temp (°C)
50
0
Figure 37. Recommended linear reflow profile using Sn/Ag/Cu solder.
Peak Temp 260°C
* Min. Time Above 235°C 15 Seconds
*Time Above 217°C
60 Seconds
Reflow Time (Seconds)
Cooling
Zone
LINEAGE POWER 20
Page 21
Data Sheet
a
©
October 1, 2009
Austin SuperLynx
8.3 – 14Vdc Input; 0.75Vdc to 5.5Vdc Output;16A output current
TM
II 12V SMT Non-isolated Power Modules:
Ordering Information
Please contact your Lineage Power Sales Representative for pricing, availability and optional features.
Table 2. Device Codes
Device Code
Voltage
Range
ATA016A0X3-SR 8.3 – 14Vdc 0.75 – 5.5Vdc 16 A 92.0% SMT 108988440
ATA016A0X3-SRZ 8.3 14Vdc
ATA016A0X43-SR 8.3 14Vdc
ATA016A0X43-SRZ 8.3 14Vdc
-Z refers to RoHS-compliant versions.
Input
Output
Voltage
0.75 – 5.5Vdc
0.75 – 5.5Vdc
0.75 – 5.5Vdc
Output
Current
Efficiency
3.3V@ 16A
Connector
Type
Comcodes
16 A 92.0% SMT CC109104527
16 A 92.0% SMT 108988457
16 A 92.0% SMT 108996690
Asia-Pacific Headquarters
Tel: + 65 6593 7211
World Wide Headquarters Lineage Power Corporation
601 Shil oh Roa d, Plano, TX 75074, USA +1-800-526-7 819 (Outsi de U.S.A.: +1-972-244-9428)
www.lineagepower.com e-mail: techs upport1@lineagepower.com
Linea ge Power res erves th e right to make change s to the prod uct(s) or i nformation c ontained herein without not ic e. No liability is ass umed as a result o f their use o r
pplication . No righ ts under any patent accompany the sal e of any s uch produc t(s) or informati on.
Linea ge Power D C-DC pro ducts are p rotected unde r v arious pa tents. Infor mation on these pa tents is av ailable at ww w.line agepower .com/paten ts.
2009 Line age Power Corporation, (Plan o, Texas) All Inte rn ation al Rights Reserved.
Europe, Middle-East and Africa Headquarters
Tel: + 49 898 780 672 80
India Headquarters Tel: + 91 80 2841163 3
LINEAGE POWER 21
Document No: DS03-110 ver. 1.43
PDF name: superlynx_II_12v_smt_ds.pdf
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