GE Industrial Solutions Austin Minilynx SIP User Manual

Data Sheet October 2, 2009

Austin MinilynxTM SIP Non-isolated Power Modules:

2.4Vdc –5.5Vdc input; 0.75Vdc to 3.63Vdc Output;3A Output Current

RoHS Compliant

Applications

 Distributed power architectures

 Intermediate bus voltage applications

 Telecommunications equipment

 Servers and storage applications

 Networking equipment

 Enterprise Networks

 Latest generation IC’s (DSP, FPGA, ASIC)

and Microprocessor powered applications

Features

 Compliant to RoHS EU Directive 2002/95/EC (-Z

versions)

 Compliant to ROHS EU Directive 2002/95/EC with

lead solder exemption (non-Z versions)

 Delivers up to 3A output current

 High efficiency – 94% at 3.3V full load (V

 Small size and low profile:

22.9 mm x 10.2 mm x 6.63 mm

(0.90 in. x 0.40 in. x 0.261 in.)

 Low output ripple and noise

 High Reliability:

Calculated MTBF = 11.9M hours at 25

 Constant switching frequency (300 kHz)

 Output voltage programmable from 0.75 Vdc to

3.63Vdc via external resistor

 Line Regulation: 0.4% (typical)

 Load Regulation: 0.4% (typical)

 Temperature Regulation: 0.4 % (typical)

 Remote On/Off

 Output overcurrent protection (non-latching)

 Wide operating temperature range (-40°C to 85°C)

 UL* 60950-1Recognized, CSA

03 Certified, and VDE Licensed

 ISO** 9001 and ISO 14001 certified manufacturing

facilities

‡

†

0805:2001-12 (EN60950-1)

C22.2 No. 60950-1-

= 5.0V)

IN

o

C Full-load

Description

Austin MiniLynxTM SIP (single-in-line) power modules are non-isolated DC-DC converters that can deliver up to 3A of output current with full load efficiency of 94.0% at 3.3V output. These modules provide a precisely regulated output voltage programmable via an external resistor from 0.75Vdc to 3.63Vdc over a wide range of input voltage (V

= 2.4 – 5.5Vdc). Their open-frame construction and small footprint enable designers to develop cost- and

IN

space-efficient solutions. In addition to sequencing, standard features include remote On/Off, programmable output voltage and over current protection.

* UL is a re gistered trademark of Underwriters Laboratories, Inc.

†

CSA is a reg istered trademark of Canadian Standards Associ ation.

‡

VDE is a t rademark of Verband Deutscher Elektrotechniker e.V.

** ISO is a registered trademark of the International Orga nization of Standards

Document No: DS04-040 ver. 1.33

PDF name: minilynx_sip_ds.pdf

Data Sheet October 2, 2009

Austin MiniLynx

2.4 – 5.5Vdc input; 0.75Vdc to 3.63Vdc Output; 3A output current

TM

SIP Non-isolated Power Modules:

Absolute Maximum Ratings

Stresses in excess of the absolute maximum ratings can cause permanent damage to the device. These are absolute stress ratings only, functional operation of the device is not implied at these or any other conditions in excess of those given in the operations sections of the data sheet. Exposure to absolute maximum ratings for extended periods can adversely affect the device reliability.

Parameter Device Symbol Min Max Unit

Input Voltage All V

Continuous

Operating Ambient Temperature All T

IN

A

-0.3 5.8 Vdc

-40 85 °C

(see Thermal Considerations section)

Storage Temperature All T

stg

-55 125 °C

Electrical Specifications

Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions.

Parameter Device Symbol Min Typ Max Unit

Operating Input Voltage V

Maximum Input Current All I

(VIN= V

IN, min

to V

IN, max

, IO=I

O, max VO,set

= 3.3Vdc)

Input No Load Current V

(VIN = 5.0Vdc, IO = 0, module enabled) V

≤ V

– 0.5V VIN 2.4

O,set

IN

IN,max

= 0.75Vdc I

O,set

= 3.3Vdc I

O,set

IN,No load

⎯

5.5 Vdc

3.0 Adc

10 mA

17 mA

Input Stand-by Current All I

0.6 mA

IN,stand-by

(VIN = 5.0Vdc, module disabled)

Inrush Transient All I2t 0.04 A2s

Input Reflected Ripple Current, peak-to-peak (5Hz to 20MHz, 1μH source impedance; V V

= I

IN, max, IO

; See Test configuration section)

Omax

IN, min

to

All 35 mAp-p

Input Ripple Rejection (120Hz) All 30 dB

CAUTION: This power module is not internally fused. An input line fuse must always be used.

This power module can be used in a wide variety of applications, ranging from simple standalone operation to being part of a complex power architecture. To preserve maximum flexibility, internal fusing is not included, however, to achieve maximum safety and system protection, always use an input line fuse. The safety agencies require a fastacting fuse with a maximum rating of 6 A (see Safety Considerations section). Based on the information provided in this data sheet on inrush energy and maximum dc input current, the same type of fuse with a lower rating can be used. Refer to the fuse manufacturer’s data sheet for further information.

LINEAGE POWER 2

Data Sheet October 2, 2009

Austin MiniLynx

2.4 – 5.5Vdc input; 0.75Vdc to 3.63Vdc Output; 3A output current

TM

SIP Non-isolated Power Modules:

Electrical Specifications (continued)

Parameter Device Symbol Min Typ Max Unit

Output Voltage Set-point All V

(VIN=

IN, min

, IO=I

, TA=25°C)

O, max

Output Voltage All V

(Over all operating input voltage, resistive load, and temperature conditions until end of life)

Adjustment Range All V

Selected by an external resistor

O, set

O

Output Regulation

Line (VIN=V

Load (IO=I

Temperature (T

IN, min

O, min

to V

to I

ref=TA, min

) All

IN, max

) All

O, max

to T

) All ⎯ 0.4

A, max

Output Ripple and Noise on nominal output

(VIN=V

IN, nom

and IO=I

O, min

to I

O, max

Cout = 1μF ceramic//10μFtantalum capacitors)

RMS (5Hz to 20MHz bandwidth) All

Peak-to-Peak (5Hz to 20MHz bandwidth) All

External Capacitance

ESR ≥ 1 mΩ All C

ESR ≥ 10 mΩ All C

Output Current All I

Output Current Limit Inception (Hiccup Mode ) All I

(VO= 90% of V

)

O, set

Output Short-Circuit Current All I

(VO≤250mV) ( Hiccup Mode )

Efficiency V

VIN= V

IO=I

, TA=25°C V

IN, nom

= V

O, max , VO

V

O,set

V

= 0.75Vdc η 81.5 %

O,set

= 1.2Vdc η 87.0 %

O, set

= 1.5Vdc η 89.0 %

O,set

= 1.8Vdc η 90.0 %

O,set

= 2.5Vdc η 93.0 %

O,set

= 3.3Vdc η 94.0 %

O,set

Switching Frequency All f

O, max

o

O, lim

O, s/c

sw

Dynamic Load Response

(dIo/dt=2.5A/μs; VIN = V

IN, nom

; TA=25°C)

Load Change from Io= 50% to 100% of Io,max; 1μF ceramic// 10 μF tantalum

All V

pk

Peak Deviation

Settling Time (Vo<10% peak deviation)

(dIo/dt=2.5A/μs; VIN = V

IN, nom

; TA=25°C)

Load Change from Io= 100% to 50%of Io,max: 1μF ceramic// 10 μF tantalum

All t

All V

s

pk

Peak Deviation

Settling Time (Vo<10% peak deviation)

All t

s

-2.0 V

-3%

+2.0 % V

O, set

⎯

+3% % V

0.7525 3.63 Vdc

⎯

0.4

⎯

10 15 mV

25 50 mV

% V

⎯ ⎯

1000 μF

3000 μF

0 3 Adc

⎯

220

2

⎯

300

250

50

250

50

⎯

⎯ μs

⎯

⎯ μs

O, set

pk-pk

% I

Adc

kHz

mV

rms

o

LINEAGE POWER 3

Data Sheet October 2, 2009

Austin MiniLynx

2.4 – 5.5Vdc input; 0.75Vdc to 3.63Vdc Output; 3A output current

TM

SIP Non-isolated Power Modules:

Electrical Specifications (continued)

Parameter Device Symbol Min Typ Max Unit

Dynamic Load Response

(dIo/dt=2.5A/μs; V VIN = V

Load Change from Io= 50% to 100% of Io,max; Co = 2x150 μF polymer capacitors

Peak Deviation

Settling Time (Vo<10% peak deviation)

(dIo/dt=2.5A/μs; VIN = V

Load Change from Io= 100% to 50%of Io,max: Co = 2x150 μF polymer capacitors

Peak Deviation

Settling Time (Vo<10% peak deviation)

IN, nom

; TA=25°C)

All V

All t

All V

All t

pk

s

pk

s

⎯

60

100

60

100

⎯

⎯ μs

⎯

⎯ μs

mV

General Specifications

Parameter Min Typ Max Unit

Calculated MTBF (IO=I

Weight

, TA=25°C) 11,965,153 Hours

O, max

⎯

2.8 (0.1)

⎯

g (oz.)

LINEAGE POWER 4

Data Sheet October 2, 2009

Austin MiniLynx

2.4 – 5.5Vdc input; 0.75Vdc to 3.63Vdc Output; 3A output current

TM

SIP Non-isolated Power Modules:

Feature Specifications

Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions. See Feature Descriptions for additional information.

Parameter Device Symbol Min Typ Max Unit

On/Off Signal interface

Device code with Suffix “4” – Positive logic

(On/Off is open collector/drain logic input; Signal referenced to GND - See feature description

section) Input High Voltage (Module ON) All VIH ― ― V

Input High Current All IIH ― ― 10 μA

Input Low Voltage (Module OFF) All VIL -0.2 ― 0.3 V

Input Low Current All IIL ― 0.2 1 mA

Device Code with no suffix – Negative Logic

(On/OFF pin is open collector/drain logic input with

external pull-up resistor; signal referenced to GND)

Input High Voltage (Module OFF) All VIH 1.5 ― V

Input High Current All IIH 0.2 1 mA

Input Low Voltage (Module ON) All VIL -0.2 ― 0.3 Vdc

Input low Current All IIL ― 10 μA

Turn-On Delay and Rise Times

(IO=I

Case 1: On/Off input is set to Logic Low (Module ON) and then input power is applied (delay from instant at which V

Case 2: Input power is applied for at least one second and then the On/Off input is set to logic Low (delay from instant at which Von/Off=0.3V until Vo=10% of Vo, set)

Output voltage Rise time (time for Vo to rise from 10% of V

Output voltage overshoot – Startup ―

IO= I

Remote Sense Range ― ― 0.5 Overtemperature Protection

(See Thermal Consideration section)

Input Undervoltage Lockout

Turn-on Threshold All

Turn-off Threshold All

= V

O, max , VIN

o,set to 90% of Vo, set)

; VIN = 2.4 to 5.5Vdc, TA = 25 oC

O, max

= 25 oC, )

IN, nom, TA

=V

IN

until Vo=10% of Vo,set)

IN, min

All Tdelay ― 4 ― msec

All Trise

All T

ref

V

IN, max

Vdc

IN,max

― 4 ― msec

1

⎯

2.2 V

2.0 V

140

⎯

% V

°C

O, set

LINEAGE POWER 5

Data Sheet October 2, 2009

Austin MiniLynx

2.4 – 5.5Vdc input; 0.75Vdc to 3.63Vdc Output; 3A output current

TM

SIP Non-isolated Power Modules:

Characteristic Curves

The following figures provide typical characteristics for the Austin MiniLynxTM SIP modules at 25ºC.

94

91

88

85

82

79

76

73

EFFICIENCY, η (%)

70

0 0 .6 1.2 1.8 2 .4 3

VIN = 2.5V

VIN = 3.3V

VIN = 5.0V

OUTPUT CURRENT, IO (A)

Figure 1. Converter Efficiency versus Output Current (Vout = 0.75Vdc).

94

91

88

85

82

79

76

73

EFFICIENCY, η (%)

70

0 0.6 1.2 1.8 2.4 3

VIN = 2.5V

VIN = 3.3V

VIN = 5.0V

OUTPUT CURRENT, IO (A)

Figure 2. Converter Efficiency versus Output Current (Vout = 1.2Vdc).

96

93

90

87

84

81

78

75

EFFICIENCY, η (%)

72

0 0.6 1.2 1.8 2.4 3

VIN = 2.5V

VIN = 3.3V

VIN = 5.0V

97

94

91

88

85

82

79

76

EFFICIENCY, η (%)

73

00.61.21.82.43

OUTPUT CURRENT, IO (A)

Figure 4. Converter Efficiency versus Output Current (Vout = 1.8Vdc).

98

95

92

89

86

83

80

77

EFFICIENCY, η (%)

74

0 0 .6 1.2 1.8 2.4 3

OUTPUT CURRENT, IO (A)

Figure 5. Converter Efficiency versus Output Current (Vout = 2.5Vdc).

99

96

93

90

87

84

81

78

EFFICIENCY, η (%)

75

0 0.6 1.2 1.8 2 .4 3

VIN = 2.5V

VIN = 3.3V

VIN= 5.0V

VIN = 3.3V

VIN = 4.0V

VIN= 5.0V

VIN = 4.0V

VIN = 5.0V

VIN= 5.5V

OUTPUT CURRENT, IO (A)

Figure 3. Converter Efficiency versus Output Current (Vout = 1.5Vdc).

Figure 6. Converter Efficiency versus Output Current (Vout = 3.3Vdc).

OUTPUT CURRENT, IO (A)

LINEAGE POWER 6