Gaylord GPC-7000 User Manual

MODEL “GPC-7000”

WASH CONTROL CABINET for

CLEAN-IN-PLACE VENTILATORS,

POLLUTION CONTROL UNITS, and

DUCT SUMPS

GENERAL SPECIFICATIONS AND DESCRIPTION

Furnish Wash Control Cabinet Model “GPC-7000-________” to house electrical and plumbing components for operation of the Clean-in-Place

Ventilator(s), Pollution Control Unit(s) and/or Duct Sump(s), if specified.

CONTROLS: The Wash Control Cabinet shall include a built-in Gaylord

Command Center to control all functions of the exhaust and supply fans, the Extractor and Plenum Wash cycles, UVi Lamps if equipped, Pollution

Control Units and/or Ducts Sumps, if specified. The control shall be a programmablelogiccontroller(PLC)basedunitwithatouchscreendisplay interface. The touch screen shall include the “START FAN” and “STOP FAN” buttons and a“MENU”button to easily access all programming functions. The display shall show all current operating modes such as“FAN ON”,“FAN OFF”, “EXTRACTOR WASH ON”, etc. Programming features shall include:

1)Setting the duration of each Extractor Wash Cycle (Face and Internal

Passages of Extractors) for each Ventilator section independently, based upon type of cooking.

2)Setting the duration of each Plenum Wash Cycle for each Ventilator section independently, based upon type of cooking.

3)Setting the frequency of Extractor Wash Cycle (Face and Internal

PassagesofExtractors)foreachventilatorsection,baseduponduration of Hours of Cooking Operation.

4)SettingthefrequencyofPlenumWashCyclefor eachventilator,based upon duration of Hours of Cooking Operation.

5)Optional setting to automatically “START FAN” and “STOP FAN” at specific times for each day of operation.

6)Setting lockout of all operations for days not operating.

The Gaylord Command Center shall include volt-free contacts for optional;

1) interfacing the exhaust and supply fans with a building management system or other control circuits to monitor the system and/or to allow remote START and STOP OF exhaust fans, and 2) for interfacing with a fire extinguishing system to send a signal to the building fire alarm system and/or notify the building management system of a fire extinguishing system discharge. The Gaylord Command Center shall also monitor and display status of; 1) “UVi System On”, “UVi Lamp Failure”, “UVi Safety InterlockActivated”,2)TotalhoursofUViLampoperation,3)LowDetergent notification, if option is specified. In addition the control shall monitor the “Autostart” sensors mounted in the Ventilator(s), if equipped, and automatically start the exhaust and supply fan(s) if cooking occurs when the fans are off and if the temperature is above the sensor’s set point. The

Gaylord Command Center shall be equipped with a battery back-up to hold the clock and memory for programming functions.

PLUMBING: Plumbing components shall consist of a line strainer, shut-off valve, reduced pressure principle device backflow preventer, pressure/ temperaturegauge,detergentpump,andadetergentcontainer. Required water solenoid valves are provided by Gaylord and are mounted at each Ventilator section.

CONSTRUCTION: The Wash Control Cabinet shall be of all stainless steel construction, not less than 18 gauge, type 300 series. All exposed surfaces shall be a number 4 finish. The use of aluminized steel or galvanized steel is not acceptable. The Wash Control Cabinet shall have welded corners and hinged doors to the plumbing and electrical compartments. Electrical compartment shall be watertight to protect against direct hose spray.

ACCEPTANCE & APPROVALS: The Wash Control Cabinet shall be UL Listed, NSF Listed, and comply with all requirements of the International Plumbing Code (IPC), Uniform Plumbing Code (UPC), and the National Electrical Code (NEC).

CUS

GPC-7000

C-6000-D

INTERCONNECTIONS: All plumbing and electrical interconnections betweentheWashControlCabinet,thebuildingservicesandtheVentilators shall be the responsibility of the applicable trades.

OPTIONAL EQUIPMENT:

Low Detergent Monitor - The Wash Control Cabinet shall include a detergent flow switch to monitor detergent levels and display a message on the Gaylord Command Center to notify of low detergent.

Light Switch - The Wash Control Cabinet shall include a built-in light switch for interconnection to the ventilator lighting circuit.

Security Access-TheWash Control Cabinet door shall be equipped with keyed latch to prevent unauthorized access to the controls.

Trim Ring- The Wash Control Cabinet shall include a full perimeter one piece adjustable trim ring.

APPLICATION

ForusewithClean-in-PlaceVentilatorswithorwithoutUVi,GaylordPollution

Control Units (RSPC), and Gaylord Duct Sumps (GDS).

NUMBER REQUIRED

Onecontrolcabinetcanbeusedforupto8Ventilatorsections.Anynumber of exhaust fans and supply fans can be connected to the Wash Control Cabinet, if simultaneous operation is desired. If there are two or more groups of ventilators, each with their own exhaust fan, and independent operation of the fans is desired, consult factory for options.

FEATURES

•Touch Screen Operation, Programming and Display

•Individual Wash Settings for each Ventilator Section, Extractor (Face and Internal Passages of Extractors) and Plenum, based upon

Cooking Type

•Autostart Capable to Meet International Mechanical Code (IMC) paragraph 507.2.1.1

•Remotely Start/Stop Fans from Building Management System

•Monitor Fire Extinguishing System Discharge

•Built-in Time Clock

•Built-in Back Flow Preventer

GAYLORD INDUSTRIES

10900 SW AVERY ST •TUALATIN, OREGON 97062 U.S.A. PHONE: [phone] • FAX: [phone] • email: [e-mail]

www.gaylordusa.com