Except as expressly provided herein, no part of this manual may be reproduced, copied, transmitted,
disseminated, downloaded or stored in any storage medium, for any purpose without the express prior
written consent of Garmin. Garmin hereby grants permission to download a single copy of this manual and
of any revision to this manual onto a hard drive or other electronic storage medium to be viewed and to
print one copy of this manual or of any revision hereto, provided that such electronic or printed copy of this
manual or revision must contain the complete text of this copyright notice and provided further that any
unauthorized commercial distribution of this manual or any revision hereto is strictly prohibited.
Adobe® is a registered trademark of Adobe Systems Incorporated. All rights reserved.
Garmin®, FliteCharts®, and SafeTaxi® are registered trademarks of Garmin International or its
subsidiaries. Connext™, Garmin Pilot™, GDU™, GTN™, and Telligence™ are trademarks of Garmin
International or its subsidiaries. These trademarks may not be used without the express permission of
Garmin.
Appendix AUpdated Configuration Log and included new features/settings.
190-01007-B1GTN 6XX/7XX Part 27 AML STC Maintenance Manual
Rev. 4Page B
INFORMATION SUBJECT TO EXPORT CONTROL LAWS
This document may contain information that is subject to the Export Administration Regulations (EAR)
issued by the United States Department of Commerce (15 CFR, Chapter VII, Subchapter C) and may not
be exported, released, or disclosed to foreign nationals inside or outside of the United States without first
obtaining an export license. A violation of the EAR may be subject to a penalty of up to 10 years
imprisonment and a fine of up to $1,000,000 under Section 2410 of the Export Administration Act of 1979.
Include this notice with any reproduced portion of this document.
DEFINITIONS OF WARNINGS, CAUTIONS, AND NOTES
WARNING
A Warning means injury or death is possible if the instructions are not obeyed.
CAUTION
A Caution means that damage to the equipment is possible.
NOTE
A Note gives more information.
CAUTION
GTN 6XX/7XX units have a special anti-reflective coated display that is sensitive to waxes
and abrasive cleaners. CLEANERS CONTAINING AMMONIA WILL HARM THE
COATING. It is important to clean the display using a clean, lint-free cloth and a cleaner
that is safe for anti-reflective coatings.
NOTE
All screen shots used in this document are current at the time of publication. Screen shots
are intended to provide visual reference only. All information depicted in screen shots,
including software file names, versions, and part numbers, is subject to change and may
not be up-to-date.
190-01007-B1GTN 6XX/7XX Part 27 AML STC Maintenance Manual
Rev. 4Page i
Table 5-4 Fan Kit...................................................................................................................................5-15
Table 5-5 Fan Cable Wire Color Reference Chart ................................................................................5-15
Table 6-1 Summary of COM RX Squelch Settings and Auto Squelch Levels .......................................6-9
Table 6-2 COM Carrier Squelch Selections..........................................................................................6-10
Table 6-1 COM Carrier Squelch Selections..........................................................................................6-10
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1.2 Unit Return ......................................................................................................................................1-2
1.6 Distribution .....................................................................................................................................1-4
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1.1Scope
This document provides maintenance instructions for the GTN 6XX/7XX, GMA 35/35c, and Flight
Stream 510 as installed under the GTN 6XX/7XX Part 27 STC.
1.2Unit Return
A Return Merchandise Authorization (RMA) number must be requested from Garmin before a Garmin
unit is returned. Units returned without an RMA will be refused and returned at the sender's expense. Send
units with assigned RMA numbers to the following address:
Garmin International, Inc.
Factory Repair
1200 E. 151st St.
RMA Number: ________
Dock Door #20
Olathe, KS 66062
1.3Organization
The following outline briefly describes the organization of this manual:
Section 2: System Description
Provides a description of the equipment installed by the GTN 6XX/7XX Part 27 STC. An overview of the
GTN, GMA 35, and Flight Stream 510 system interfaces are also provided.
Section 3: GTN Control and Operation
Presents basic control and operation information specifically tailored to maintenance practices. Basic GTN
Configuration mode operation is also described as well as loading of software.
Section 4: Troubleshooting
This section provides troubleshooting information to aid in diagnosing and resolving potential problems
with the GTN, GMA 35, and Flight Stream 510 equipment.
Section 5: Equipment Removal and Replacement
This section provides instructions for the removal and replacement of the GTN, GMA 35, and Flight
Stream 510 equipment.
Section 6: System Return to Service Procedure
This section provides instructions for the configuration and testing of the GTN, GMA 35, and Flight
Stream 510 equipment.
This section specifies return to service procedures to be performed upon completion of maintenance of the
GTN, GMA 35, and Flight Stream 510 equipment.
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Rev. 4Page 1-2
1.4Abbreviations
The GTN 6XX/7XX Part 27 AML STC Installation Manual may be referred to within this manual as the
STC IM. Except where specifically noted, references made to the GMA 35 will apply to the GMA 35c as
well. The following abbreviations are used within this document:
ACAlternating Current
ADS-BAutomatic Dependent Surveillance-
Broadcast
AGCAutomatic Gain Control
AGCSAutomatic Ground Clutter Suppression
AHRSAltitude and Heading Reference System
AMLApproved Model List
ASRAutomatic Speech Recognition
BITBuilt-In Test
CDICourse Deviation Indicator
CFRCode of Federal Regulations
COMCommunications
CRGCockpit Reference Guide
CSAConflict Situational Awareness
DMEDistance Measuring Equipment
EFISElectronic Flight Instrument System
EHSIElectronic Horizontal Situation Indicator
ELTEmergency Locator Transmitter
ESExtended Squitter
FPGAField-Programmable Gate Array
GSGlideslope
GADGarmin Interface Adapter
GDLGarmin Datalink
GDUGarmin Display Unit
GMAGarmin Audio Panel
GNSGarmin Navigation System
GPSGlobal Position System
GSRGarmin Services
GTNGarmin Touch Navigator
GWXGarmin Weather Radar
HSDBHigh-Speed Data Bus
HTAWS Helicopter Terrain Awareness System
ICAInstructions for Continued Airworthiness
ICSIntercom System
IFRInstrument Flight Rules
ILSInstrument Landing System
IRUInertial Reference Unit
LEDLight Emitting Diode
LOCLocalizer
LOILoss of Integrity
Monitoring
RFRadio Frequency
RFMSRotorcraft Flight Manual Supplement
RMIRadio Magnetic Indicator
RXReceive
SARSearch and Rescue
SBASSatellite Based Augmentation System
SDISource/Destination Identifiers
SSMSign/Status Matrix
STCSupplemental Type Certificate
TASTraffic Advisory System
TCASTraffic Collision Avoidance System
TCADTraffic Collision Avoidance Device
TISTraffic Information Service
TSOTechnical Standard Order
TVSTransient Voltage Suppressors
TXTransmit
UTCCoordinated Universal Time
VDCVolts Direct Current
VFRVisual Flight Rules
VHFVery High Frequency
VLOCVOR/LOC
VORVHF Omni-directional Range
WAASWide Area Augmentation System
WXRWeather Radar
XPDRTransponder
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Rev. 4Page 1-3
1.5Publications
Publications related to the operation and maintenance of the GTN are listed in Table 1-1.
Table 1-1 GTN Related Publications
Part NumberGarmin Document
005-00533-H0Master Drawing List, GTN 6XX/7XX Part 27 AML STC [1]
005-00533-H1Equipment List, GTN 6XX/7XX Part 27 AML STC
190-01007-B3GTN 6XX/7XX Part 27 AML STC Installation Manual
Notes:
[1] Refer to this document for part numbers of model-specific Instructions for Continued
Airworthiness (ICA).
1.6Distribution
This document is required for maintaining the continued airworthiness of the rotorcraft. When this
document is revised, every page will be revised to indicate the current revision level. Garmin Dealers may
obtain the latest revision of this document on the Garmin Dealer Resource Center
website.
Owner/operators may obtain the latest revision of this document from flyGarmin.com
or by contacting a
Garmin dealer. Other contacts include Garmin Product Support at (913) 397-8200,
(888) 606-5482, or using around the world contact information on flyGarmin.com
.
A Garmin Service Bulletin describing the revision to this document will be sent to Garmin dealers if the
revision is determined to be significant.
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190-01007-B1GTN 6XX/7XX Part 27 AML STC Maintenance Manual
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2.1Equipment Descriptions
The GTN WAAS navigators are a family of aviation panel-mounted products. The following sections will
describe the available functions for each unit in the GTN 6XX/7XX navigators.
2.1.1GTN 6XX
The GTN 6XX WAAS navigators are a family of panel-mounted GPS/NAV/COM navigators.GTN 6XX
units include the GTN 625, GTN 635, and GTN 650. GTN 6XX units are 6.25 inches wide and 2.65 inches
tall. The GTN 6XX features a 600 × 266 pixel color LCD touchscreen. The GTN 625 is a GPS/SBAS unit
that meets the requirements of TSO-C146c. The GTN 635 includes all of the features of the GTN 625 in
addition to an airborne VHF communications transceiver. The GTN 650 includes all of the features of the
GTN 625 in addition to an airborne VHF communications transceiver and airborne VOR/LOC and G/S
receivers.
2.1.2GTN 7XX
The GTN 7XX WAAS navigators are a family of GPS/NAV/COM aviation panel-mounted products.
GTN 7XX units include the GTN 725 and GTN 750. GTN 7XX units are 6.25 inches wide and 6.00 inches
tall. They feature a 600 × 708 pixel color LCD touchscreen. The GTN 725 is a GPS/SBAS unit that meets
the requirements of TSO-C146c. The GTN 750 includes all of the features of the GTN 725 in addition to
an airborne VHF communications transceiver and airborne
VOR/LOC and GS receivers. The GTN 725 and 750 also have the ability to remotely control GMA 35
audio panel functions.
2.1.3GMA 35/35c Audio Panel
The GMA 35 Audio Panel is both a marker beacon receiver and an audio panel with a 6-place intercom
that interfaces to the communications and navigation radios, headsets, microphones, and speakers. The
GMA 35 is remote-mounted and relies upon the GTN 725 or GTN 750 to control and display the audio
functions. The GMA 35c provides the functionality of the GMA 35 with the added capability to pair
Bluetooth™ audio sources. This enables the distribution of audio to ICS positions when using a
compatible device. The GMA 35c supports up to ten stored devices and one active Bluetooth device.
The GMA 35 interfaces to the GTN 7XX via RS-232 for control and display of audio panel functions. The
GMA 35 includes a six-position ICS with electronic cabin noise de-emphasis, two stereo music inputs, and
independent pilot/co-pilot/passenger volume controls. The intercom provides three selectable isolation
modes. A pilot-selectable cabin speaker output is used to listen to the selected rotorcraft radios or to
broadcast PA announcements.
2.1.4Flight Stream 510
NOTE
The Flight Stream 510 is a wireless-enabled data card that is inserted into the GTN data
card slot.
The Flight Stream 510 interfaces to the GTN 6XX/7XX by replacing the front-loaded data card to allow
wireless database synchronization with PEDs. Synchronized information is then disseminated to various
LRUs through their existing GTN interface connections.
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2.1.5NAV Antenna Cable Splitter
The navigation antenna cable splitter (Garmin P/N 013-00112-00) is used for installations involving dual
VHF navigation capable GTNs or a single VHF navigation capable GTN installation with a second
non-Garmin navigation unit.
2.1.6NAV Antenna Cable Diplexer
GTN 650/750 navigation units have a single navigation antenna port and require a composite signal for
those installations that include separate VOR/LOC and GS antennas. The navigation diplexer (Comant
diplexer VOR/GS, Model CI-507) is used for these installations.
2.1.7HTAWS Annunciator
Installation of HTAWS annunciators is required when the optional HTAWS feature is activated. For
HTAWS annunciator installation and equipment details, refer to the model-specific installation drawing.
2.1.8Cyclic Control Grip
An optional Otto Controls Flight Control Grip Kit (Otto Controls P/N G2-0048 or G2-B-8) may be
included with the GTN installation. For eligibility and detailed cyclic control grip kit information, refer to
the model-specific installation drawing.
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2.2GTN System Interfaces
2.2.1GTN Optional Interfaces
Optional equipment interfaces to the GTN include:
Audio panel
Air data computer
Altitude serializer or fuel/air data computers
EFIS displays
Navigation indicators
Weather, traffic, and terrain systems
HTAWS annunciator panels
Garmin Iridium transceiver
Radar altimeter
Garmin ADS-B traffic and FIS-B weather sources
Flight Stream 510
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Rev. 4Page 2-4
2.2.2GTN 6XX/7XX Interfaces
GTN 6XX/7XX
Crossfill
(from another GTN
or GTN Xi
[1]
)
Switc hes/
Annunciators
Air D ata
Fuel Management
System
Altitude Encoder
Transponder
Radar Altimeter
Traffic Syst em
Datalink
(XM Radio, NEXRAD,
etc.)
GPS/WAAS Antenna
NAV Antenna
(GTN 650Xi/750Xi)
COM Antenna
(G TN 6 35Xi/65 0Xi /7 50Xi)
Audio Panel
PFD/MFD
(G500H/G500H TXi)
CDI/HSI
GSR 56
Flight
Stream
510
Portable
Electronic
Device
GDL 88H
Notes:
[1] GTN 6XX/ 7XX – GT N Xi Crossfill
re qui res GTN so ft ware v6 .70 or
later.
The GTN utilizes ARINC 429, RS-232, discrete inputs/outputs, and HSDB interfaces to communicate with
other LRUs and systems on the rotorcraft. A summary of GTN interfaces is shown in Figure 2-1.
190-01007-B1GTN 6XX/7XX Part 27 AML STC Maintenance Manual
Rev. 4Page 2-5
Figure 2-1 GTN System Interface Diagram
The GTN 6XX/7XX interfaces with other avionics equipment through the rear connectors. The COM
V
V
board is available only in the GTN 635, 650, and 750. The NAV board is present only in the
GTN 650 and 750.
NOTE
Empty COM and NAV board connector positions on the these models are concealed with
cover plates.
MAIN
NA
(GTN 650 only)
MAIN
J1001
J1002
J1008
J1004
J1001
J1002
J1006
J1007
J1003
J1005
J1006
GPS
COM
(GTN 635/650 only)
I/O
GPS
J1007
J1003
COM
(GTN 750 only)
J1008
NA
(GTN 750 only)
J1004
Figure 2-2 GTN 6XX/7XX Connector Layout Detail
GTN 650 (top) and 750 (bottom) shown
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2.2.3GMA 35 Equipment Interfaces
Garmin
GMA 35
Audio Panel
GTN 7XX
Control Head
COM 1
Transceiver
COM 2
Transceiver
COM 3
Transceiver
NAV 1 Radio
NAV 2 Radio
Marker
Beacon
Annunciators
Telephone
Audio
Bluetooth
Audio [1]
Music Input (x2)
Unswitched,
Unmuted Audio
Input (x4)
Cockpit Speaker
Marker Beacon
Antenna
Pilot/Co-pilot
Headsets (x2)
Passeng er
Headsets (x5)
RS-232
Notes:
[1] GMA 35c o nly.
J3501J3502
The GMA 35 utilizes RS-232, discrete inputs/outputs, and analog audio inputs/outputs to communicate
with other systems on the rotorcraft.
Figure 2-3 GMA 35 System Interface Diagram
The GMA 35 interfaces with other avionics equipment through the rear connectors. The GMA 35c has a
connector for the Bluetooth antenna on the front of the unit.
Figure 2-4 GMA 35 Rear Connectors
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190-01007-B1GTN 6XX/7XX Part 27 AML STC Maintenance Manual
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3.1GTN Controls
Figure 3-1 GTN 6XX Control Features (GTN 650 Shown)
Figure 3-2 GTN 7XX Control Features (GTN 750 Shown)
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3.2Software Loading
3.2.1GTN Software Loader Card Creation
NOTE
The application to create the GTN Software Loader Card runs on PCs with Windows
(Windows 2000, XP, Vista, Windows 7, and Windows 10). There is no Macintosh support at
this time.
NOTE
An data card reader is needed to create the GTN Software Loader Card using the
application that is downloaded from Garmin. The approved readers are SanDisk®
SDDR-999 and SDDR-93, although other data card readers may work.
A GTN Software Loader Card is created using GTN Downloadable Software and a data card with the GTN
software application. It is downloaded from the Dealer Resource Center
Resource Center allows the technician to choose which software package(s) to load onto the card.
Create a GTN Software Loader Card as follows:
on Garmin’s website. The Dealer
CAUTION
In order to create a GTN Software Loader Card, the drive that you select will be
completely erased.
1.Go to the Garmin Dealer Resource Center
2.Download the GTN Software Loader Image. For the correct Software Loader Image part number,
refer to the Equipment List.
3.Connect a data card reader to the PC.
4.Insert the data card into the card reader.
5.Run the executable file.
6.Click Setup.
Figure 3-3 GTN Software Updater
.
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Rev. 4Page 3-3
7.Click Next.
Figure 3-4 System and Software Version
8.Ensure that the correct drive is selected and click Next.
Figure 3-5 GTN Software Loader Card Formatting
9.Click Next to acknowledge any warnings that appear.
Figure 3-6 Update Progress Window
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Rev. 4Page 3-4
10. Click Finish.
Figure 3-7 Update Completion
11. Eject the card from the card reader or stop the card reader in Windows.
3.2.2GMA 35 Software Loading
NOTE
The GMA 35 software will be present on the data card when creating a GTN Software
Loader Card. A separate card is not required to perform GMA 35 software updates.
1.Remove power from the GTN 7XX.
2.Insert the GTN Software Loader Card into the GTN 7XX data card slot. For instructions on how to
create a GTN Software Loader Card, refer to Section 3.2.1.
3.Hold down the HOME key until “Garmin” is fully lit on the display after power is applied to the
GTN 7XX.
4.Ensure the GMA 35 circuit breaker is closed.
5.Touch the Updates key. To display available software, touch the Updates key.
6.Touch the Updates key.
7.Touch GMA 35 Software Updates.
8.Touch Select All.
9.Touch the Updates key.
10. Touch OK.
11. When completed, remove power from the GTN and GMA 35.
12. Remove the Software Loader Card.
13. Re-insert the database card into the data card slot.
14. Restore power on the GTN and GMA 35.
15. Ensure the software was updated correctly. Refer to Section 3.3.2.
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3.2.3GMA 35 Boot Block Loading
NOTE
The GMA 35 Boot Block Loader Card is separate from the GMA 35 Software Loader Card
and is required to update Boot Block software to v4.10. Refer to Section 3.2.1 for
instructions on how to create the GTN Software Loader Card.
1.Remove power from the GTN 7XX.
2.Insert the GTN Boot Block Loader Card into the GTN 7XX data card slot.
3.Make sure the GMA 35 circuit breaker is closed.
4.Apply power to the GTN 7XX.
5.Select all GMA 35 Boot Block updates.
6.Touch the Update key.
7.Touch OK.
8.Remove power from the GTN.
9.Remove power from the GMA 35.
10. Remove the Boot Block Loader Card.
11. Re-insert the database card in the data card slot.
12. Apply power to the GTN.
13. Apply power to the GMA 35.
14. Go to the System Information page.
15. Select GMA35.
16. Make sure the software level matches what was on the GTN Boot Block Loader Card.
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3.3GTN Configuration Mode Overview
NOTE
When configuring the GTN, ensure that no configuration module service messages are
displayed in the message queue. This indicates the configuration module is improperly
wired or damaged.
NOTE
The configuration pages shown reflect main software v6.70. Some differences in operation
may be observed when comparing information in this manual to later software versions.
Configuration mode is used to configure the GTN settings for each specific installation. To access
Configuration mode, perform the following steps:
1.Remove power from the GTN.
2.Press and hold the HOME key and reapply power to the GTN.
3.Release the HOME key when the display activates and the name “Garmin” appears fully lit on the
screen.
The first page displayed is the Configuration Mode page. For detailed information regarding how to
configure the GTN, refer to GTN 6XX/7XX Part 27 AML STC Installation Manual. While in Configuration
mode, pages can be selected by touching the necessary key on the display. Some pages may require page
scrolling to view all of the information and keys on the page. To scroll, touch the screen and drag the page
in the necessary direction or touch the Up or Down keys.
Figure 3-8 GTN 6XX and GTN 7XX Configuration Mode Pages
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Rev. 4Page 3-7
3.3.1GTN Software Updates
NOTE
The following steps need to be repeated for each GTN unit that requires a software update.
Figure 3-9 GTN 7XX Updates Page
To update the GTN software, perform the following steps:
1.Remove power from the GTN.
2.Remove the database card and insert the correct GTN Software Loader Card into the data card slot.
To create a GTN Software Loader Card, refer to Section 3.2.1.
3.Power up the GTN in Configuration mode.
4.Touch Updates.
5.Check that the software version being loaded into the GTN matches the software version listed on
Equipment List, GTN 6XX/7XX Part 27 AML STC (P/N 005-00533-H1). The Updates page
displays the version that is installed on the unit and the version installed on the loader card.
6.Check the available GTN software updates are being displayed by ensuring that the Updates key
is highlighted in the upper-left corner (upper-right corner for GTN 6XX) of the display.
7.Touch Select All.
8.Touch Updates.
9.Touch OK.
10. When completed, remove power from the GTN.
11. Remove the Software Loader Card.
12. Re-insert the database card into the data card slot.
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3.3.2System Information
To view the System Information page, touch the System Information key on the Configuration Mode
page. The System Information page displays the unit type, serial number, and system ID for the GTN. It
also contains the software and hardware versions of the Main, I/O, Display, Keypad, LED, GPS/WAAS,
COM, and NAV boards. This information is also available for certain other LRUs connected to the GTN.
Touch the GTN key and choose which LRU to display. Touch Up or Down to view all the information.
Figure 3-10 System Information Page
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3.3.3GTN Setup Page
A brief overview of the pages that are accessed from the GTN Setup page are described below. To access
the GTN Setup page, touch the GTN Setup key from the Configuration Mode page.
Figure 3-11 GTN 7XX GTN Setup Page
ARINC 429
The ARINC 429 page allows the user to configure the ARINC 429 input and output ports on the GTN.
Both ARINC 429 formats and bus speeds are set from this configuration page.
RS-232
The RS-232 page allows the user to configure the RS-232 input and output ports on the GTN.
HSDB (Ethernet)
The HSDB (Ethernet) page allows the user to set which Ethernet ports are connected.
Interfaced Equipment
The Interfaced Equipment page allows the user to configure which LRUs are installed and interfaced to
the GTN. The transponder selection is automatically configured when a valid transponder configuration is
selected under the RS-232 page.
Main Indicator (Analog)
The Main Indicator (Analog) page allows the user to calibrate the OBS resolver, configure the CDI key,
selected course for GPS, and VLOC, as well as the V-Flag state.
Lighting
The Lighting page allows the user to set the display parameters that affect the backlight and key lighting
brightness.
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Enhanced Lighting
The Enhanced Lighting page replaces the Lighting page when enabled under the Main System
configuration page. Enhanced lighting allows the user to set the display parameters that affect the backlight
and key lighting brightness. Enhanced lighting may be used to configure separate day/night lighting
curves.
Audio
The Audio page allows the user to configure the aural alert volume.
Traffic
The Traffic page allows the user to configure the traffic intruder symbol color and configure whether or
not the GTN is the display used to control the traffic system.
Main System
The Main System page allows the user to display miscellaneous configuration options for the GTN.
Options available are air/ground threshold, air/ground discrete, fuel type, and heading/altitude input source
connection statuses.
COM
The COM page allows the user to configure the RX squelch volume, microphone 1 gain, and sidetone
volume. These selections are only available for the GTN 635, 650, and 750 units.
VOR/LOC/GS
The VOR/LOC/GS page allows the user to check the CDI outputs from the VOR/LOC/GS receiver as well
as the OBS resolver input to the VOR receiver. This selection is only available for the GTN 650 and 750
navigation units.
Discretes
The Discretes page allows the user to customize the configuration of some discrete inputs/outputs on the
J1001 and J1002 connectors.
Navigation Features
The Navigation Features page provides the options to allow Mark On Target (MOT) waypoint filtering
and RF procedural legs in Normal mode, and to configure Vertical Navigation settings.
Ownship
The Ownship page allows the user to select the displayed ownship icon from a list.
Flight Stream
The Flight Stream page allows the user to configure settings for the Flight Stream 510. These settings are
not approved under this STC.
Update Config Module
The Update Config Module button allows the user to update the configuration module with the current
configuration settings.
190-01007-B1GTN 6XX/7XX Part 27 AML STC Maintenance Manual
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