Furuno FA-100 User Manual

Back

IS T

RAN

FA-

100

SPO

NDER

PRINTED IN JAPAN

9-52 Ashihara-cho,9-52 Ashihara-cho,

00080932513

**00080932513

00080932513

**00080932513

Nishinomiya, 662-8580, JAPANNishinomiya, 662-8580, JAPAN

Telephone :Telephone : 0798-65-21110798-65-2111 FaxFax 0798-65-42000798-65-4200

The paper used in this manual is elemental chlorine free.

FURUNO Authorized Distributor/DealerFURUNO Authorized Distributor/Dealer

ll rights reserved.

Pub. No.Pub. No. IME-44170-H5IME-44170-H5

(( AKMUAKMU ))

FA-100FA-100

Printed in JapanPrinted in Japan

FIRST EDITION :FIRST EDITION : SEP.SEP. 20022002

H5H5 :: OCT.OCT. 17, 200517, 2005

* 0 0 0 8 0 9 3 2 5 1 3 ** 0 0 0 8 0 9 3 2 5 1 3 *

SAFETY INSTRUCTIONS

WARNING

ELECTRICAL SHOCK HAZARD

Do not open the equipment unless totally familiar with electrical circuits and service manual.

Only qualified personnel should work inside the equipment.

Turn off the power at the switchboard before beginning the installation.

Fire or electrical shock can result if the power is left on.

Do not install the equipment where it may get wet from rain or water splash.

Water in the equipment can result in fire, electrical shock or damage the equipment.

Be sure that the power supply is compatible with the voltage rating of the equipment.

Connection of an incorrect power supply can cause fire or damage the equipment. The voltage rating of the equipment appears on the label above the power connector.

CAUTION

Observe the following compass safe distances to prevent interference to a magnetic compass:

Standard compass

FA-100

CB-100

GVA-100

DB-1

PR-240-CE

1.0 m 0.6 m

0.6 m 0.4 m

0.3 m 0.3 m

0.9m 0.6 m

Attach securely protection

earth to the ship's body.

The protection earth is required to the power supply to prevent electrical shock

Steering

compass

SYSTEM CONFIGURATION................................................................................iii

EQUIPMENT LISTS............................................................................................. iv

1. MOUNTING....................................................................................................... 1

1.1 Antenna Unit....................................................................................................................1

1.1.1 GPS antenna unit ...............................................................................................1

1.1.2 VHF antenna ......................................................................................................3

1.1.3 GPS/VHF combined antenna ..............................................................................5

1.2 Transponder Unit.............................................................................................................8

1.3 Junction Box..................................................................................................................10

1.4 Power Supply (option) ...................................................................................................11

1.5 Pilot Plug (option)..........................................................................................................11

2. WIRING ...........................................................................................................12

3. INPUT/OUTPUT SIGNAL ............................................................................... 15

3.1 Inputs from Sensors.......................................................................................................15

3.2 Input/Output of AIS Signal .............................................................................................16

3.3 Input of Gyrocompass Signal.........................................................................................17

3.4 Alarm Signal Output.......................................................................................................17

3.5 LAN Input/Output...........................................................................................................18

3.6 Pilot Plug.......................................................................................................................18

3.7 Jumper Setting in the Junction Box................................................................................19

3.8 Input/Output Sentences.................................................................................................20

3.9 Changing Ship’s Mains Specifications............................................................................21

4. SETTING AND ADJUSTMENT.......................................................................22

4.1 Setting MMSI, IMO No., Name and Call Sign ................................................................22

4.2 Setting GPS Antenna Position and Ship’s Type .............................................................24

4.3 System Settings.............................................................................................................26

PACKING LIST OUTLINE DRAWINGS INTERCONNECTION DIAGRAM

SYSTEM CONFIGURATION

Either

GPS antenna GPA-017S GSC-001

Power supply PR-240-CE

VHF whip antenna

GPS/VHF combined antenna GVA-100

Distributor unit DB-1

Transponder unit FA-100

AD-100

Junction box CB-100

GPS Navigator *

Ship’s mains

100-115/200-230 VAC

f, 50/60Hz

24 VDC

12-24 VDC

Category of the units

GPA-017S Exposed to the weather GSC-001 Exposed to the weather GVA-100 Exposed to the weather FA-100 Protected from the weather CB-100 Protected from the weather DB-1 Protected from the weather PR-240-CE Protected from the weather

Other external equipments

Gyrocompass

: Standard

: Option

: Local supply

*: External GPS Navigation is required.

iii

EQUIPMENT LISTS

Standard supply

No. Name Type Code no. Qty Remarks

1 Transponder Unit FA-100 - 1 2 Junction Box CB-100 - 1

GPS Antenna GPA-017S -

GPS Antenna GSC-001 GPS/VHF Combined

Antenna

4 Installation Materials

**: for Japan only

GVA-100* -

CP24-00101* 005-950-730 1 For DB-1 CP24-00102* 005-950-700 1 For FA-100 CP05-08701* 005-949-280 1 For CB-100 CP24-00121** 005-952-350 1 For GPA-017S CP24-00141* 005-952-330 1 For GVA-100

Optional supply

Select one.

No. Name Type Code no. Remarks

1 Antenna cable set CP20-01700(30m) 004-372-110 For GPS or Combined antenna

8D-FB-CV *30M*, CP20-01701

2 Antenna cable set CP20-01710(50m) 004-372-120 For GPS or Combined antenna

8D-FB-CV *50M*, CP20-01701

3 Flush mount kit A OP24-1 005-950-740 4 Flush mount kit B OP24-2 005-950-750

5 Mast mount fixture CP20-01111 004-365-780 For GPA-017S 6

Right-angle antenna base

L-angle antenna base

Antenna base for rail mount

9 VHF whip antenna FAB-151D 000-572-029 For Japan only

Antenna fixing bracket

11 VHF whip antenna 150M-W2VN 000-113-498 For outside Japan 12 Power supply PR-240-CE -

No.13-QA330 000-803-239 For GPA-017S

No.13-QA310 000-803-240 For GPA-017S

No.13-RC5160 000-806-114 For GPA-017S

4-310071 000-572-184 For FAB-151D

Include installation materials

CP24-00151* 13 Pilot plug OP24-3 000-053-911 14 AD-100 AD-100 - For gyrocompass

PC AIS software kit

16 φ80 Mast mount kit OP24-5 005-954-510 For Combined antenna

*: Refer to packing list at the back of this manual.

OP24-24-1 005-954-420 CD-ROM, USB protect key

1. MOUNTING

1.1 Antenna Unit

1.1.1 GPS antenna unit

Install the GPS antenna unit referring to the drawing at the back of this manual D-1. When selecting a mounting location for the antenna, keep in mind the following points.

• Select a location out of the radar beam. The radar beam will obstruct or prevent

reception of the GPS satellite signal.

• There should be no interfering object within the line-of-sight to the satellites. Objects

within line-of-sight to a satellite, for example, a mast, may block reception or prolong acquisition time.

• Mount the antenna unit as high as possible to keep it free of interfering objects and

water spray, which can interrupt reception of GPS satellite signal if the water freezes.

Extending antenna cable

Three types of antenna cable extensions are optionally available. a) Antenna cable set CP20-01700

Antenna Unit

Conversion

0.6 m

1 m

◆ Waterproofing connector Wrap connector with vulcanizing tape and then vinyl tape. Bind the tape end with a cable-tie.

Cable Assy. NJ-TP-3DXV-1

Antenna Cable

30 m 1 m

Fabricate locally. (See next page.)

: Connector

FA-100

Waterproofing connector

b) Antenna cable set CP20-01710 (8D-FB-CV, 50m)

Connect the cable the same as a) above.

c) Cable type RG-10U/Y (shipyard supply)

Note: The length of this cable should be less than 20 m to prevent signal loss.

The coax. coupling cable assy.(type: NJ-TP+3DXV-1, code no. 000-123-809), coaxial connector(N-P-8DFB; supplied), vulcanizing tape and vinyl tape are required. Fabricate both ends of the cable as shown in the figure on the next page.

How to attach the connector N-P-8DFB for cable 8D-FB-CV

Outer Sheath

Dimensions in millimeters.

Armor

Inner Sheath Shield

Remove outer sheath and armor by the dimensions shown left. Expose inner sheath and shield by the dimensions shown left.

Cover with heat-shrink tubing and heat.

Clamp Nut

Gasket (reddish brown)

Trim shield here.

Insulator

Clamp

Aluminum Foil

Cut off insulator and core by 10mm.

Twist shield end.

Ship on clamp nut, gasket and clamp as shown left.

Fold back shield over clamp and trim.

Cut aluminum foil at four places, 90° from one another.

Trim aluminum tape foil here.

Clamp Nut

Solder through the hole.

Fold back aluminum foil onto shield and trim.

Shell

Expose the insulator by 1mm.

Expose the core by 5mm.

Slip the pin onto the conductor. Solder them together through the hole on the pin.

Insert the pin into the shell. Screw the clamp nut into the shell. (Tighten by turning the clamp nut. Do not tighten by turning the shell.)

How to attach connector N-P-8DFB

1.1.2 VHF antenna Location

Location of the mandatory AIS VHF-antenna should be carefully considered. Digital communication is more sensitive than analog/voice communication to interference created by reflections in obstructions like masts and booms. It may be necessary to relocate the VHF radiotelephone antenna to minimize interference effects.

To minimise interference effects, the following guidelines apply:

• The AIS VHF antenna should be placed in an elevated position that is as free as

possible with a minimum of 0.5 meters in the horizontal direction from constructions made of conductive materials. The antenna should not be installed close to any large vertical obstruction. The objective for the AIS VHF antenna is to see the horizon freely through 360 degrees.

• The AIS VHF antenna should be installed safely away from interfering high-power

energy sources like radar and other transmitting radio antennas, preferably at least 3 meters away from and out of the transmitting beam.

• There should not be more than one antenna on the same plane. The AIS VHF

antenna should be mounted directly above or below the ship’s primary VHF radiotelephone antenna, with no horizontal separation and with a minimum of 2.8 meters vertical separation. If it is located on the same plane as other antennas, the distance apart should be at least 10 meters.

Cabling

• The cable should be kept as short as possible to minimize signal attenuation.

Coaxial cables equal to or better than RG10U/Y are recommended.

• All outdoor installed connectors on coaxial cables should be fitted with preventive

isolation such as vulcanizing tape to protect against water penetration into the antenna cable.

• Coaxial cables should be installed in separate signal cable channels/tubes and at

least 10 cm away from power supply cables. Crossing of cables should be done at right angles (90°). The minimum bend radius of the coaxial cable should be 5 times the cable's outer diameter.

• Install the VHF whip antenna referring to the outline drawing at the back of this

manual. Separate this antenna from other VHF radiotelephone antennas as shown on the next page to prevent interference to the FA-100.

Horizontal separation distance

Whip antenna for AIS (GPS/VHF combined antenna)

Other VHF whip antenna

More than 10 m

Vertical separation distance

More than

2.8 m

More than 0.5 m

• When coaxial cable RG-10U/Y (shipyard supply) is used, attach the coaxial plug

M-P-7 (dockyard supply) as shown on the next page.

How to att ach the plug M-P-7

Lay the coaxial cable and attach an M-type plug (if necessary) to the cable as follows.

5 mm

30 mm

2 mm

1. Remove the sheath by 30 mm.

Sheath

2. Bare 23 mm of the center conductor. Trim braided shield by 5 mm and tin.

3. Slide coupling ring onto cable.

4. Screw the plug assembly on the cable.

Braided shield

Conductor

Insulator

5. Solder plug assembly to braided shield through solder holes. Solder contact sleeve to conductor.

Plug assembly

Contact sleeve

6. Screw coupling ring into plug assembly.

Coupling ring

Solder both sides of hole.

Cut conductor here.

1.1.3 GPS/VHF combined antenna

Install the combined antenna unit referring to the outline drawing. When selecting a mounting location for the antenna, keep in mind the following points.

• Select a location out of the radar beam. The radar beam will obstruct or prevent

reception of the GPS satellite signal.

• There should be no interfering object within the line-of-sight to the satellites. Objects

within line-of-sight to a satellite, for example, a mast, may block reception or prolong acquisition time.

• Mount the antenna unit as high as possible. Mounting it this way keeps it free of

interfering objects and water spray, which can interrupt reception of GPS satellite signal if the water freezes.

• Also, refer to the antenna installation guidelines page 3.

Outdoor

N-P-8DFB

RG-10U/Y

Indoor

Distributor DB-1

GPS

VHF

N-P-8DFB

Transponder unit

Installation overview of GP S /VHF com bined antenna

Note: Optional φ80 mast mount kit (Type: OP24-5, Code no.: 005-954-510) is

required to fix the GPS/VHF combined antenna to the mast (φ60 - 80).

Mounting procedures

1. Dismount the bottom cover, cut the cable-tie inside the unit and take out the coaxial connector attached to the combined box.

2. Loosen four screws to loosen whip antenna fixture and pull out the coaxial connector coming from the combined box through the hole in the whip antenna fixture.

3. Connect the coaxial connector to the whip antenna base and wrap the junction part of the whip antenna with vulcanizing tape and then vinyl tape for waterproofing.

4. Insert the whip antenna from the top of the combined antenna.

5. Secure the whip antenna with whip antenna fixture.

6. Using a new plastic band (supplied), secure the cables and coaxial connector inside the antenna case.

7. Mount the bottom cover.

8. Fix the GPS/VHF combined antenna to the ship’s stanchion (40 to 50 mm

diameter) with antenna fixing brackets, flat washers and hex. nuts.

Note: Coat the exposed parts of bolts and nuts with silicon sealant.

Whip antenna fixture

Loosen four screws. (M5x16)

Antenna fixing bracket

GPS/VHF Combined antenna

Combined box

Bottom cover

Thetopofthestanchioncome intocontactwiththeflange.

Stanchion

Installing distributor unit DB-1

The length of the cable between the distributor unit and transponder unit is 1 m so locate the distributor unit within 1 m from the transponder unit. Fix the distributor unit on the bulkhead, facing the cable entrance downward. Remove the lid of the distributor unit and secure the unit with two tapping screws.

Tappingscrew (4x30)

Note: Be sure no foreign material or water enters the distributor unit.

1.2 Transponder Unit

The transponder unit can be installed on a desktop or flush mounted in a panel. Install it on the chart table or near the steering place, referring to the outline drawing.

When selecting a mounting location for the transponder, keep the following in mind:

• Keep the transponder out of direct sunlight.

• The temperature and humidity should be moderate and stable.

(Operating temperature range: -15°C to +55°C)

• Locate the unit away from exhaust pipes and vents.

• The mounting location should be well ventilated.

• Mount the unit where shock and vibration are minimal.

• Keep the unit away from electromagnetic field generating equipment such as

motor, generator.

• For maintenance and checking purposes, leave sufficient space at the sides and

rear of the unit and leave slack in cables. Refer to the outline drawing.

• A magnetic compass will be affected if the unit is placed too close to it. Observe

the following compass safe distances to prevent disturbance to the magnetic compass:

Standard compass: 1.0 meters Steering compass: 0.6 meters

Desktop mounting

1. Remove two hex. bolts from the lower part of the transponder unit and dismount the mounting base.

2. Fix the mounting base to the desktop with four tapping screws (6x20: supplied) or hex. bolts.

3. Place the transponder unit on the mounting base and secure it with two hex. bolts.

Service clearance more than 130 mm

Remove two hex. bolts.

120 mm

φ8

Front

Mounting base

Flush mounting

Optional flush mount kit A or B is required for flush mounting. For mounting dimensions, refer to the outline drawing at the back of this manual.

Flush mount kit A: Type OP24-1 Code no. 005-950-740

Name Type Code no. Qty 1 Cosmetic panel 24-003-2811 100-299-540 1 2 +Tapping screw 5x25 000-802-082 4

1. Cut out a hole in the mounting location, referring to the outline drawing.

2. Remove two hex bolts to dismount the mounting base.

3. Remove six hex bolts from the bottom of the transponder unit to dismount the mounting pedestal.

4. Set the transponder unit to the cosmetic panel and fix them with six hex bolts.

5. Set the assembly (transponder unit and cosmetic panel) to the hole and fix it with four tapping screws (5x25).

Flush mount kit B: Type OP24-2 Code no. 005-950-750

Name Type Code no. Qty 1 Mounting bracket 24-003-2821 100-299-550 1 2 Hex bolt M5x25 000-862-125 6 3 Hex nut M5 000-863-108 6 4 Flat washer M5 000-864-128 6 5 Spring washer M5 000-864-258 6

1. Cut out a hole in the mounting location, referring to the outline drawing.

2. Dismount the mounting base and mounting pedestal from the transponder unit.

3. Set the transponder unit to the hole. Using six hex bolts, attach the mounting bracket at the bottom of the transponder unit from the rear of the flush mounting panel.

4. Fix with six sets of hex bolt, nut, flat washers and spring washers from the rear of the flush mounting panel.

1.3 Junction Box

Mount the junction box where the junction box is protected from rain and water splash.

Mounting

1. Open the lid of the junction box and fix the junction box with four tapping screws (5x20). Avoid bundling the 3.3 m cable of the junction box together with any power cable. This causes malfunction.

2. Connect cables to the terminal board, referring to Chapter 2 and 3.

3. Fix the lid after connecting external equipment.

4. Clamp the cable with several U-type cable clamps (local supply) at suitable

intervals.

Fixing holes (5x20 tapping screws)

Cable entry

Cable clamp

Clamp the cable with U-type cable clamps.

1.4 Power Supply (option)

The length of the power cable between the power supply and the transponder unit is 3.5 m. Keep this length in mind when selecting a mounting location. A longer cable should not be used – voltage drop will result, affecting performance.

When selecting a mounting location for the unit, keep the following in mind:

• Keep the unit out away from areas subject to water splash.

• Locate the unit away from exhaust pipes and vents.

• The mounting location should be well ventilated.

• Mount the unit where shock and vibration are minimal.

• A magnetic compass will be affected if the unit is placed too close to it. Observe

the following compass safe distances to prevent disturbance to the magnetic compass:

Steering compass: 0.6 m Standard compass: 0.9 m

Fix the unit with four tapping screws (4x16) to a desktop or the deck as shown in the figure below. It is not necessary to open the cover.

1.5 Pilot Plug (option)

The pilot plug should be mounted near where the pilot steers the ship. This plug is used to connect a PC to display AIS information for use by the pilot. Refer to the outline drawing at the back of this manual for mounting dimensions.

2. WIRING

Connect the equipment, referring to the interconnection diagram at the back this manual.

GPS Antenna GPA-017S GSC-001

0.6 m

***

8D-FB-CV, 30 m/50 m: Option RG-10/UY: Local supply

Power Supply PR-240-CE

OUT

1.5 sq

DPYC-1.5**

Ship’s mains 100-115/200-230 VAC 1φ, 50/60 Hz

24 VDC

150M-W2VN

Either one

RG-10/UY

GPS ANT

MJ-A3SPF0013-035 (3.5 m) *

12-24 VDC (Connect to the alternative power source.)

VHF ANT

AUX-2

AUX-1

LAN

AD-10 IN

EXTRA I/O

Transponder unit FA-100

Approx. 3.3 m

Junction Box CB-100

GPS/VHF Conbined Antenna GVA-100

Distributor unit DB-1

LAN cable (category 4 or higher)

TTYCS-1Q**

TTYCS-1Q** or TTYCS-4**

0.9 m

***

RG-10/UY

Attached to Distributor (approx. 1m)

: ground is not required.

AD-100

Gyrocompass

AIS sentence out (4800 bps)

Pilot Plug

Alarm out GPS receiver Heading sensor

Speed sensor or ROT

Beacon receiver

AIS data In/Out

: Standard

: Option : Local Supply

*: If the ship’s mains is 12 VDC, cable length should be less than 50 cm.

EXTRA IO port: Outputs AIS sentence (4800 bps). AUX-1, AUX-2 port: Not used.

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