Fuji Electric FRENIC-5000G11S, FRENIC-5000 P11S Operating Manual

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Instruction Manual

FRENIC 5000G11S/P11S

High-Performance, Low-Noise Inverter

General-Purpose Industrial Machines Fans and Pumps 230V Series 230V Series

1/4HP/FRNF25G11S-2UX 7.5HP/FRN007P11S-2UX to 125HP/FRN125G11S-2UX to 150HP/FRN150P11S-2UX

460V Series 460V Series

1/2HP/FRNF50G11S-4UX 7.5HP/FRN007P11S-4UX to 600HP/FRN600G11S-4UX to 800HP/FRN800P11S-4UX

！

CAUTION

Q Read all operating instructions before

installing, connecting (wiring), operating, servicing, or inspecting the inverter.

Q Ensure that this instruction manual is made available to the final user of the inverter.

Q Store this manual in a safe, convenient location.

Q The product is subject to change without prior notice.

Fuji Electric Systems Co., Ltd. INR-SI47-1206b-E Fuji Electric Corp of America

Preface

Thank you four purchasing our FRENIC5000G11S or FRENIC5000P11S series inverter. This product is used to drive a 3-phase electric motor at variable speed. As incorrect use of this product may result in personal injury and/or property damage, read all operating instructions before using. As this manual does not cover the use of option cards, etc., refer to relevant manuals for option operations.

Safety Instructions

Read this manual carefully before installing, connecting (wiring), operating, servicing, or inspecting the inverter. Familiarize yourself with all safety features before using the inverter. In this manual, safety messages are classified as follows:

WARNING

CAUTION

Situations more serious than those covered by CAUTION will depend on prevailing circumstances. Always follow instructions.

Improper operation may result in serious personal injury or death.

Improper operation may result in slight to medium personal injury or property damage.

Instructions on use

WARNING

• This inverter is designed to drive a 3-phase induction motor and is not suitable for a single-phase motor or

others, as fire may result.

• This inverter may not be used (as is) as a component of a life-support system or other medical device

directly affecting the personal welfare of the user.

• This inverter is manufactured under strict quality control standards. However, safety equipment must be

installed if the failure of this device may result in personal injury and/or property damage. There is a risk of accident.

Instructions on installation

WARNING

• Mount this inverter on an incombustible material such as metal.

There is a risk of fire.

• Do not place combustible or flammable material near this inverter, as fire may result.

CAUTION

• Do not hold or carry this inverter by the surface cover. Inverter may be dropped causing injury.

• Ensure that the inverter and heat sink surfaces are kept free of foreign matter (lint, paper dust, small chips

of wood or metal, and dust), as fire or accident may result.

• Do not install or operate a damaged inverter or an inverter with missing parts, as injury may result.

Instructions on wiring

WARNING

• Connect the inverter to power via a line-protection molded-case circuit breaker or Fuse,

as fire may result.

• Always connect a ground wire, as electric shock or fire may result.

• A licensed specialist must perform the wiring works, as electric shock may result.

• Turn off the power before starting the wiring work, as electric shock may result.

• Wire the inverter after installation is complete, as electric shock or injury may occur.

CAUTION

• Confirm that the phases and rated voltage of this product match those of the AC power supply,

as injury may result.

• Do not connect the AC power supply to the output terminals (U,V,and W), as injury may result.

• Do not connect a braking resistor directly to the DC terminals (P(+)and N(-)), as fire may result.

• Ensure that the noise generated by the inverter, motor, or wiring does not adversely affect peripheral

sensors and equipment, as accident may result.

Instructions on operation

WARNING

• Be sure to install the surface cover before turning on the power (closed). Do not remove the cover while

power to the inverter is turned on. Electric shock may occur.

• Do not operate switches with wet hands, as electric shock may result.

• When the retry function is selected, the inverter may restart automatically after tripping.

(Design the machine to ensure personal safety in the event of restart)

Accident may result.

• When the torque limiting function is selected, operating conditions may differ from preset conditions

(acceleration/deceleration time or speed). In this case, personal safety must be assured. Accident may result.

• As the STOP key is effective only when a function setting has been established, install an emergency

switch independently, and when an operation via the external signal terminal is selected, the STOP key on the keypad panel will be disabled. Accident may result.

• As operations start suddenly if alarm is reset with a running signal input, confirm that no running signal

is input before resetting alarm. Accident may result.

• Do not touch inverter terminals when energized even if inverter has stopped.

Electric shock may result.

CAUTION

• Do not start or stop the inverter using the main circuit power.

Failure may result.

• Do not touch the heat sink or braking resistor because they become very hot.

Burns may result.

• As the inverter can set high speed operation easily, carefully check the performance of motor or machine

before changing speed settings.

Injury may result.

• Do not use the inverter braking function for mechanical holding.

Injury may result.

Instructions on maintenance, inspection, and replacement

WARNING

• Wait a minimum of five minutes (30HP or less) or ten minutes (40HP or more) after power has been tumed

off (open) before starting inspection. (Also confirm that the charge lamp is off and that DC voltage between terminals P (+) and N (-) do not exceed 25V.) Electrical shock may result.

• Only authorized personnel should perform maintenance, inspection, and replacement operations.(Take off

metal jewelry such as watches and rings. Use insulated tools.) Electric shock or injury may result.

Instructions on disposal

CAUTION

• Treat as industrial waste when disposing it.

Injury may result.

Other instructions

WARNING

• Never modify the product.

Electric shock or injury may result.

Conformity to Low Voltage Directive in Europe

CAUTION

• The contact capacity of alarm output for any fault (30A, B, C) and relay signal output (Y5A, Y5C) is 0.5A at

48V DC.

• The ground terminal G should be connected to the ground.

Use a crimp terminal to connect a cable to the main circuit terminal or inverter ground terminal.

• Where RCD (Residual-current protective device) is used for protection in case of direct or indirect contact,

only RCD of type B is allowed on the supply side of this EE (Electric equipment). Otherwise another protective measure shall be applied such as separation of the EE from the environment by double or reinforced insulation or isolation of EE and supply system by the transformer.

• Use a single cable to connect the G inverter ground terminal. (Do not use two or more inverter ground

terminals.)

• Use a molded-case circuit breaker (MCCB) and magnetic contactor (MC) that conform to EN or IEC

standards.

• Use the inverter under over-voltage category III conditions and maintain Pollution degree 2 or better as

specified in IEC664. To maintain Pollution degree 2 or more, install the inverter in the control panel (IP54 or higher level) having structure free from water, oil, carbon, dust, etc.

• For the input-output wiring of the inverter, use cable (diameter and type) as specified in Appendix C in

EN60204.

• To ensure safety, install an optional AC reactor, DC reactor, or external braking resistor as follows:

1) Install inside an IP4X cabinet or barrier if electrical parts are exposed.

2) Install inside an IP2X cabinet or barrier if electrical parts are not exposed.

• It is necessary to install the inverter in appropriate method using an appropriate RFI filter to conform to the

EMC directive. It is customer's responsibility to check whether the equipment, the inverter is installed in, conforms to EMC directive.

Conformity to Low Voltage Directive in Europe

CAUTION

Table 1-1 Applicable equipment and wire size for main circuit in Europe

Fuse/MCCB

current rating [A]

Tightening torque [N*m] Recommended wire size [mm

]

Inverter type

Voltage

Application motor [HP]

1/4 FRNF25G11S-2UX 1/2 FRNF50G11S-2UX

1 FRN001G11S-2UX 2 FRN002G11S-2UX 15 3 FRN003G11S-2UX 5 FRN005G11S-2UX 20 30

7.5 FRN007P11S-2UX 30 40 6(6) 10(10) 4 4

7.5 FRN007G11S-2UX 10 FRN010P11S-2UX 40 60 16 6 6 10 FRN010G11S-2UX (16) 15 FRN015P11S-2UX 50 100 15 FRN015G11S-2UX 20 FRN020P11S-2UX 75 125 25 16 16 20 FRN020G11S-2UX (16) 25 FRN025P11S-2UX 150 3.5 25 FRN025G11S-2UX 30 FRN030P11S-2UX 175 30 FRN030G11S-2UX 40 FRN040P11S-2UX 150 200 50 40 FRN040G11S-2UX (25) (25)

3phase 230V system

50 FRN050P11S-2UX 175 250

50 FRN050G11S-2UX 70(35) 60 FRN060P11S-2UX 200 300 95 60 FRN060G11S-2UX (50) (50) 75 FRN075P11S-2UX 250 350 75 FRN075G11S-2UX (35) (70)

100 FRN100P11S-2UX 350

100 FRN100G11S-2UX 185(95) 240 125 FRN125P11S-2UX 400 240 125 FRN125G11S-2UX (120) 300

150 FRN150P11S-2UX

With DCR

100

500

Without

DCR

R0, T0

L1/R, L2/S, L3/T

U, V, W

P1, P (+), DB, N (-)

1.2 - -

1.8

3.5

5.8

1.2

13.5

27 13.5

48 27

L1/R, L2/S, L3/T

(

Control

With

Without

DCR

(2.5)

(10)

(16)

0.7

16×2

(16)

35×270×235×2 50×2

50×2

(50)

95×295×2 120×2

(95)

DCR

2.5

(2.5)

4(4)

35 10 10

(16)

(25)

25×2

35×2

(35)

50×225×2 35×2

U, V, W

2.5 2.5

25 25

35 50

25×2 25×2

70 95

50×2 70×2

70×2 95×2

R0, T0

2.5

16×2

2.5 to

P1, P (+)

2.5

5.5

Control

P (+), DB, N (-)

0.2 to

0.75

Note: The type of wire is 75℃ (167ºF) 600V Grade heat-resistant polyvinyl chloride insulated wires (PVC).

The above-mentioned wire size are the recommended size under the condition of the ambient temperature 50℃ (122ºF) or lower.

Conformity to Low Voltage Directive in Europe

(6)

(16)

(10)

(25)

(16)

(25)

(35)

(

)

CAUTION

Table 1-2 Applicable equipment and wire size for main circuit in Europe

Fuse/MCCB

current rating [A]

Tightening torque [N*m] Recommended wire size [mm

]

Inverter type

Voltage

Application motor [HP]

1/2 FRNF50G11S-4UX 1.2

1 FRN001G11S-4UX 2 FRN002G11S-4UX 3 FRN003G11S-4UX 5 FRN005G11S-4UX

7.5 FRN007P11S-4UX 15 20

7.5 FRN007G11S-4UX 10 FRN010P11S-4UX 20 30 6 10 FRN010G11S-4UX 15 FRN015P11S-4UX 30 40 15 FRN015G11S-4UX 20 FRN020P11S-4UX 50 6 6 20 FRN020G11S-4UX 25 FRN025P11S-4UX 60 16 10 10 25 FRN025G11S-4UX 30 FRN030P11S-4UX 50 75 25 30 FRN030G11S-4UX 40 FRN040P11S-4UX 75 100 16 35 25 25 40 FRN040G11S-4UX 50 FRN050P11S-4UX 125 25 50 35 35 50 FRN050G11S-4UX 60 FRN060P11S-4UX 150 35 60 FRN060G11S-4UX 75 FRN075P11S-4UX 125 175 50 75 FRN075G11S-4UX

100 FRN100P11S-4UX 175

100 FRN100G11S-4UX 70(35) 95 95 125 FRN125P11S-4UX 200 125 FRN125G11S-4UX (50) 150 FRN150P11S-4UX 225

3phase 460V system

150 FRN150G11S-4UX (50)

200 FRN200P11S-4UX 300

200 FRN200G11S-4UX 185(95) 2 40 240 250 FRN250P11S-4UX 350 240 250 FRN250G11S-4UX (120) 300 FRN300P11S-4UX 400 300 FRN300G11S-4UX 350 FRN350P11S-4UX 500 350 FRN350G11S-4UX 400 FRN400P11S-4UX 600 400 FRN400G11S-4UX (185) 450 FRN450P11S-4UX 700 450 FRN450G11S-4UX 500 FRN500P11S-4UX 800 500 FRN500G11S-4UX 600 FRN600P11S-4UX 1,000 600 FRN600G11S-4UX 700 FRN700P11S-4UX

800 FRN800P11S-4UX 1,200

With

Without

DCR

10 15

100

5 - -

L1/R, L2/S, L3/T

U, V, W

1.8

3.5

5.8

13.5

P1, P (+), DB, N (-)

13.5

R0, T0

1.2

L1/R, L2/S, L3/T

( G)

Control

With

Without

DCR

(2.5)

(10)

25×2

(25)

0.7

50×250×270×2

70×270×2

(70)

120×2

(120)

185×2 240×2 240×2

240×2

(240)

185×3

(300)

240×3

300

DCR

2.5

(2.5)

644

(10)

35×225×225×2

U, V, W

2.5 2.5

50 50

35×235×2

35×250×2

95×2 120×2

120×2 150×2

150×2 185×2

150×3 300×2 185×3 240×3

240×3 300×3

300×3

2.5

2.5 to

R0, T0

185×3

P1, P (+)

95×2

Note: The type of wire is 75℃ (167ºF) 600V Grade heat-resistant polyvinyl chloride insulated wires (PVC).

The above-mentioned wire size are the recommended size under the condition of the ambient temperature 50℃ (122ºF) or lower.

2.5

Control

P (+), DB, N (-)

0.2 to

0.75

Compliance with UL/cUL standards [Applicable to products with UL/cUL mark]

CAUTION

• [CAUTION] Hazard of electrical shock. Disconnect incoming power before working on this control.

• [CAUTION] Dangerous voltage exists until charge lights is off.

• [WARNING]

• More than one live parts inside the inverter.

• Type1 “INDOOR USE ONLY”

The inverter is approved as a part used inside a panel. Install it inside a panel.

• Suitable for use on a circuit capable of delivering not more than 100,000rms symmetrical amperes.

• Use 60/75C copper wire only.

• A Class2 circuit wired with class1 wire.

• Field wiring connection must be made by a UL Listed and CSA Certified closed-loop terminal connector

sized for the wire gauge involved. Connector must be fixed using the crimp tool specified by the connector manufacturer.

• Connect the power supply to main power supply terminals via the Molded-case circuit breaker (MCCB) or a ground fault circuit interrupter (GFCI) to apply the UL Listing Mark. (See Instruction Manual basic connection diagram Fig.2-3-1).

• In case of using auxiliary control-power input (R0, T0), connect it referring to Basic connection diagram Fig.2-3-1.

• Solid state motor overload protection is provided in each model.

• Type 12 Enclosure at the back side only provided the mounting method is specifically defined, or

equivalent for models with suffix as FRNxxP11S-2xxxA2, FRNxxG11S-2xxxA2, FRNxxP11S-4xxxA2, FRNxxG11S-4xxxA2 or FRNxxP11S-2DCxxxA2, FRNxxG11S-2DCxxxA2, FRNxxP11S-4DCxxxA2, FRNxxG11S-4DCxxxA2, FRNxxP11S-2DMxxxA2, FRNxxG11S-2DMxxxA2, FRNxxP11S-4DMxxxA2, FRNxxG11S-4DMxxxA2.

• Integral solid state short circuit protection does not provide branch circuit protection. Branch circuit protection must be provided in accordance with the National Electrical Code and any additional local codes.

General instructions

Although figures in this manual may show the inverter with covers and safety screens removed for explanation purposes, do not operate the device until all such covers and screens have been replaced.

Compliance with UL/cUL standards [Applicable to products with UL/cUL mark]

(

)

(

)

(

)

(

)

(

)

(

)

(

)

(

)

(

)

(

)

CAUTION

Tightening torque and wire range

Voltage

threephase 230V/

Single-

Phase

230V

three-

phase

460V/ Single Phase

460V

Inverter type

G11S/P11S

FRNF25G11S-2UX FRNF50G11S-2UX FRN001G11S-2UX FRN002G11S-2UX FRN003G11S-2UX 14 FRN005G11S-2UX FRN007G11S-2UX FRN007,010P11S-2UX FRN010G11S-2UX FRN015P11S-2UX FRN015G11S-2UX FRN020P11S-2UX FRN020G11S-2UX FRN025P11S-2UX FRN025G11S-2UX FRN030P11S-2UX FRN030G11S-2UX FRN040G11S/P11S-2UX FRN050P11S-2UX FRN050G11S-2UX FRN060G11S/P11S-2UX 3/0 FRN075G11S/P11S-2UX 4/0 FRN100P11S-2UX FRN100G11S-2UX 350(177 FRN125P11S-2UX 2/0X2 (67.4X2) FRN125G11S -2UX 500(253 FRN150P11S-2UX FRNF50G11S-4UX FRN001G11S-4UX FRN002G11S-4UX FRN003G11S-4UX FRN005G11S-4UX FRN007G11S-4UX FRN007,010P11S-4UX FRN010G11S-4UX FRN015P11S-4UX FRN015G11S-4UX FRN020P11S-4UX FRN020G11S-4UX FRN025P11S-4UX FRN025G11S-4UX FRN030P11S-4UX FRN030G11S-4UX FRN040G11S/P11S-4UX FRN050G11S/P11S-4UX FRN060G11S/P11S-4UX 3 FRN075G11S/P11S-4UX 2 FRN100P11S-4UX FRN100G11S-4UX FRN125G11S/P11S-4UX 2/0 FRN150G11S/P11S-4UX 4/0 FRN200P11S-4UX FRN200G11S-4UX 250 FRN250G11S/P11S-4UX 350(177 FRN300P11S-4UX FRN300G11S-4UX FRN350G11S/P11S-4UX FRN400G11S/P11S-4UX 300X2(152X2) FRN450P11S-4UX FRN450G11S-4UX FRN500G11S/P11S-4UX 500X2(253X2 FRN600G11S/P11S-4UX 600X2(304X2 FRN700P11S-4UX 500X3(253X3 FRN800P11S-4UX

Required torque [lb-inch](N.m)

Main

terminal

10.6(1.2) ― ―

15.9(1.8)

31.0(3.5)

51.3(5.8)

119(13.5)

239(27)

425(48)

10.6(1.2) ― ―

15.9(1.8)

31.0(3.5)

119(13.5)

239(27)

425(48)

Auxiliary controlpower

10.6(1.2)

Control

6.2(0.7)

Use the following power supply to the inverter

FRNF25G11S-2UX ～ FRN125G11S-2UX AC240V (30HP or less) FRN007P11S-2UX ～ FRN150P11S-2UX AC230V (40HP or less) FRNF50G11S-4UX ～ FRN600G11S-4UX FRN007P11S-4UX ～ FRN800P11S-4UX

Inverter Model Maximum input voltage Input source current

AC480V

16 (1.3)

10 (5.3 8 (8.4)

6 (13.3)

4 (21.2)

3 (26.7)

2 (33.6)

1 (42.4)

1/0 (53.5)

1/0X2(53.5X2

300X2

16 (1.3)

14 (2.1

12 (3.3)

10 (5.3)

8 (8.4)

6 (13.3)

4 (21.2)

1/0 (53.5)

1X2 (42.4X2

600(304)

350X2(177X2)

600X3

Wire range [AWG] (mm2)

L1/R,L2/S,L3/T

U,V,W

2.1

85.0

107.2

152X2

26.7

33.6

67.4

107.2

127

304X3

Not more than 100,000A

Auxiliary controlpower

16(1.3)

Control

24 (0.2)

Compliance with UL/cUL standards [Applicable to products with UL/cUL mark]

(*6)

CAUTION

When applying the single-phase to the three-phase drive, the applied motor must fulfill the table below and specifications other than table below are the same as those "Three-phase 230V ratings" and "Three-phase 460V ratings".

Single-phase 230V ratings

Items Specifications

Type FRN[][][]G11S-2UX Nominal applied motor [HP]

G11

Rated output capacity (*1) [kVA] Rated output current (*2) [A]

Type FRN[][][]P11S-2UX

Nominal applied motor [HP]

P11

Rated capacity (*1) [kVA] Rated output current (*2) [A]

Phases, voltage, frequency Voltage/frequency variations

(*3) [A]

Rated current

Input ratings

Required

power

with DCR

G11

w/o DCR

with DCR

P11

w/o DCR

supply

capacity

(*5)[kVA]

F25 F50 001 002 003 005 007 010 015 020 025 030 040 050 060 075 100 125 -

1/8 1/4 1/2 1 1.5 3 3 5 7.5 10 10 15 20 25 30 30 30 40 -

0.3 0.6 1.0 1.6 2.3 3.9 5.0 6.8 9.3 11 14 16 21 27 32 34 39 47 -

1.0 1.7 2.8 4.6 6.6 11 14 19 26 33 39 47 59.4 75 91 95 109 131 -

- - - - - - 007 010 015 020 025 030 040 050 060 075 100 125 150

- - - - - - 3 5 7.5 10 10 15 20 25 30 30 30 40 50

- - - - - - 4.6 6.1 8.7 11 12 16 21 27 32 34 36 44 51

- - - - - - 13 17 24.2 31 36 46.2 59.4 75 91 95 102 123 143

Single-phase, 200 to 230V, 50/60Hz

Voltage: +10% to -10%, Frequency: +5% to -5%

1.2 2.0 3.5 6.6 9.5 18.0 25.0 34.0 50.0 67.0 78.1 95.9 127 157 186 229 241 279 -

1.8 3.1 5.3 9.5 13.2 23.2 31.4 43.9 72.6 95.7 112 136 168 204 243 287 - - -

- - - - - - 25.0 34.0 50.0 67.0 79.9 93.9 125 156 185 198 223 262 310

- - - - - - 31.4 42.7 72.6 95.7 115 133 166 202 242 258 - - -

0.3 0.5 0.8 1.4 2.0 3.8 5.2 7.1 11 14 17 20 27 33 39 48 51 59 -

G11

- - - - - - 5.2 7.1 11 14 17 20 27 33 39 42 47 55 65

P11

Single-phase 460V ratings

Items Specifications

Type FRN[][][]G11S-4UX Nominal applied motor [HP]

G11

Rated output capacity (*1) [kVA] Rated output current (*2) [A]

Type FRN[][][]P11S-4UX

Nominal applied motor [HP]

P11

Rated capacity (*1) [kVA] Rated output current (*2) [A] Phases, voltage, frequency Voltage/frequency variations

(*3) [A]

Input ratings

Rated current

supply

power

capacity

Required

(*1) Indicated capacities are at the rated output voltage 230V for the three-phase 230V input, 230V for the single-phase 230V input and

460V for the three-phase / single-phase 460V input. The rated capacity will be lowered if the supply voltage is lowered.

(*2) In the case of a low impedance load, such as a high-frequency motor, the current may drop below the rated current. (*3) Calculated under Fuji-specified conditions. (*4) The taps within the inverter must be changed for a power supply rated at 380 to 398V/50 Hz or 380 to 430V/60 Hz. (*5) Indicates the values required when using a power-factor correcting DC reactor (DCR) (optional for inverters of 75HP or less) with a

loaded nominal applied motor.

At single-phase input use, the output voltage may be lower than three-phase input.

F50 001 002 003 005 007 010 015 020 025 030 040 050 060 075 100 125 150 200 250 300 350 400 450 500 600 - -

1/4 1/2 1 1.5 3 3 5 7.5 10 10 15 20 25 30 30 40 50 60 60 75 100 100 125 150 150 200 - -

0.7 1.1 1.8 2.3 4.4 6.7 9.5 11 14 18 20 26 33 39 47 48 57 68 82 97 118 133 162 184 206 236 - -

0.9 1.5 2.3 3.0 5.6 8.5 12 15 18 23 26 33 42 49 59 61 72 86 103 122 149 167 204 231 259 297 - -

- - - - - 007 010 015 020 025 030 040 050 060 075 100 125 150 200 250 300 350 400 450 500 600 700 800

- - - - - 3 5 7.5 10 10 15 20 25 30 30 30 40 50 60 75 100 100 125 125 150 200 200 250

- - - - - 6.5 8.7 11 14 17 19 25 31 36 43 47 55 65 78 96 116 128 155 160 198 229 259 305

- - - - - 8.2 11 14 18 22 25 32 39 46 54 59 70 82 99 121 146 161 195 202 250 288 326 384

Single-phase,380 to 480V,50/60Hz

Voltage: +10% to -10%, Frequency: +5% to -5%

with

1.0 1.8 3.5 4.7 8.5 13.0 18.0 25.0 33.3 39.6 47.5 63.1 76.9 91.9 110 113 137 164 192 234 286 319 395 446 512 575 - -

DCR

G11

P11

(*5)[kVA]

w/o DCR

with DCR w/o DCR

3.1

1.7

5.9 8.2 13.0 19.3 24.8 38.3 50.3 59.9 69.3 86.0 104 124 145 - - - - - - - - - - - - -

- - - - - 13.0 18.0 25.0 32.8 38.9 45.4 58.7 72.2 85.8 99.7 110 132 158 188 226 283 309 362 392 492 558 633 717

- - - 19.3 24.8 38.3 49.7 58.9 68.8 85.5 98.5 116 134 - - - - - - - - - - - - -

0.5 0.9 1.7 2.2 4.0 6.0 8.3 12 16 19 22 30 36 43 51 53 63 76 89 108 132 147 182 206 236 265 - -

G11

- - - - - 6.0 8.3 12 16 18 21 28 34 40 46 51 61 73 87 105 130 143 167 181 227 257 291 330

P11

Single-phase, 200 to 220V/50Hz Single-phase, 200 to 230V/60Hz

Single-phase, 380 to 440V/50Hz *4) Single-phase, 380 to 480V/60Hz

Contents

1. Before Using This Product ····························1-1 1-1 Receiving Inspections ······························1-1 1-2 Appearance ·············································1-1 1-3 Handling the Product ······························· 1-2 1-4 Carrying ···················································1-3 1-5 Storage ···················································· 1-3

2. Installation and Connection ···························2-1 2-1 Operating Environment ····························2-1 2-2 Installation Method ···································2-1 2-3 Connection ··············································2-3

2-3-1 Basic connection ·······························2-3 2-3-2 Connecting the main circuit and

ground terminals ·····························2-8 2-3-3 Connecting the control terminals ······2-13 2-3-4 Terminal arrangement ······················2-16 2-3-5 Applicable equipment and wire size

for main circuit ·······························2-18

3. Operation ·······················································3-1 3-1 Inspection and Preparation

before Operation ······································3-1 3-2 Operation Method ···································· 3-1 3-3 Trial Run ·················································· 3-1

4. Keypad Panel ················································4-1 4-1 Appearance of Keypad Panel ··················4-1 4-2 Keypad Panel Operation System

(LCD screen, Level Structure) ················4-2 4-2-1 Normal operation ······························4-2 4-2-2 Alarm occurrence ·····························4-2

4-3 Operating Keypad Panel ··························4-4

4-3-1 Operation Mode ································4-4 4-3-2 Setting digital frequency ····················4-4 4-3-3 Switching the LED monitor ···············4-5 4-3-4 Menu screen ·····································4-5 4-3-5 Setting function data ·························4-5 4-3-6 Checking function data ·····················4-7 4-3-7 Monitoring operating status ··············4-7 4-3-8 I/O check ··········································4-8 4-3-9 Maintenance information ··················4-9 4-3-10 Load rate measurement ···············4-10 4-3-11 Alarm information ························· 4-11 4-3-12 Alarm history and factors ················4-12 4-3-13 Data copy ······································4-13 4-3-14 Alarm mode ·································· 4-15

5. Function Select ············································· 5-1 5-1 Function select list ··································· 5-1 5-2 Function Explanation ······························· 5-7

6. Protective Operation ····································· 6-1 6-1 List of Protective Operations ··················· 6-1 6-2 Alarm Reset ············································ 6-2

7. Trouble shooting ··········································· 7-1 7-1 Protective function activation ·················· 7-1 7-2 Abnormal motor rotation ························· 7-5

8. Maintenance and Inspection ························· 8-1 8-1 Daily Inspection ······································· 8-1 8-2 Periodical Inspection ······························· 8-1 8-3 Measurement of Main Circuit

Electrical Quantity ···································· 8-4 8-4 Insulation Test ········································· 8-5 8-5 Parts Replacement ································· 8-5 8-6 Inquiries about Products and

Product Guarantee ································· 8-5

9. Specifications ················································ 9-1 9-1 Standard Specifications ·························· 9-1 9-2 Common Specifications ·························· 9-3 9-3 Outline Dimensions ································· 9-4 9-4 RS-485 Modbus RTU Serial

Communications ···································· 9-8 9-4-1 Transmission Specification ················ 9-8 9-4-2 Connection ········································· 9-8 9-4-3 Serial Interface Configuration ············ 9-8 9-4-4 Modbus RTU Functions ····················· 9-8 9-4-5 Inverter Function Code Access ·········· 9-9 9-4-6 Command and Monitor

Data Registers·································· 9-9 9-4-7 Data Format Specification················ 9-11 9-4-8 Communication Errors ····················· 9-15

10. Options ······················································ 10-1 10-1 Built-in Options ···································· 10-1 10-2 Separately Installed Options ··············· 10-2

11. Electromagnetic compatibility (EMC) ········ 11-1 11-1 General ··············································· 11-1 11-2 Recommended Installation

Instructions ········································· 11-2

11-3 The harmonics restriction

in Europe Union (EU) ························· 11-5

Appendix

App. Inverter Generating Loss ························A-1

2008-06 (K07/K07) 10CM

1. Before Using This Product

1-1 Receiving Inspections

Unpack and check the product as explained below.

If you have any questions about the product, contact

the nearest Fuji sales office or your local distributor

where you purchased the unit.

① Check the ratings nameplate to confirm that the

delivered product is the ordered one.

TYPE : Inverter type

FRN 030 G11S-4 UX Power supply voltage system

:2→ 230V grade、4→460V grade

SOURCE : Power rating OUTPUT : Output rating MASS : Mass (not indicated for products with 30HP or less) SER.No. : Serial number

5 A 123A0001Z

Production lot serial number Production month:1 to 9: January to September, X: October, Y: November, Z: December

Series name:G11S or P11S Nominal applied motor:030→30HP Product type: FRENIC5000

Production year: Last digit of year (7 --> 2007)

② Check for damaged and/or missing parts upon delivery. ③ In addition to the inverter unit and this manual, the package contains rubber bushing (for products with 30HP

or less) and a terminating resistor (1/2 W, 120Ω). The terminating resistors for products with 30HP or less is packed in a sack. The terminating resistors for products with 40HP or more is connected to the control terminal of the inverter unit. This terminating resistor is required for RS-485 communication. The terminating resistor need not be removed regardless of RS-485 communication status. Use the “J2” connector on the control board to turn on or off the terminating resistor.

Ratings nameplate

1-2 Appearance

Mounting screws of surface cover

Keypad panel

Surface cover

Mounting screws of surface cover (6 screws total)

Keypad panel

Intermediate cover

Surface cover

Ratings nameplate

30HP or less 40HP or more

1-1

Lifting holes (4 holes total)

1-3 Handling the Product (1) Removing the surface cover

For the inverter of 30HP or less, loosen the mounting screws of the surface cover, then remove the cover by pulling the top (see Figure 1.3.1).

Fig. 1-3-1 Removing the surface cover (for inverter of 30HP or less)

For the inverter of 40HP or more, remove the six mounting screws of the surface cover, then remove the surface cover.

Fig. 1-3-2 Removing the surface cover (for inverter of 40HP or more)

(2) Removing the keypad panel

After removing the surface cover as explained in (1), loosen the mounting screws of the keypad panel and remove as shown in Figure 1.3.3.

Fig. 1-3-3 Removing the keypad panel

Loosen the mounting screws of the keypad panel and remove using the finger holds on the keypad panel case.

Fig. 1-3-4 Removing the keypad panel (for inverter of 40HP or more)

1-2

1-4 Carrying

Carry the product by the main unit. Do not carry the product while holding the cover or parts other than the main unit. Use a crane or hoist to carry a product equipped with hanging holes.

1-5 Storage

Temporary storage

Temporary storage of this product must meet those conditions listed in Table 1-5-1.

Table 1-5-1 Storage environment

Item Specifications

Ambient

temperature

Storage

temperature

Relative humidity

Atmosphere Pollution degree 2

Air pressure

Note1: The storage temperature applies only to short periods such as transport. Note2: As a large change in temperature within this humidity range may result in condensation or freezing, do not store

where such temperature changes may occur.

① Do not place this product directly on a floor. ② To store the product in an extreme environment, pack in vinyl sheet, etc. ③ If the product is stored in a high-humidity environment, insert a drying agent (e.g., silica gel) and pack the

product in vinyl sheet.

-10℃(14ºF) to +50℃(122ºF)

-25℃(-13ºF) to +65℃(149ºF)

Note2

5 to 95%

Operation/storage: 86 to 106 kPa Transport : 70 to 106 kPa

Condensation or freezing must not occur as a result of sudden temperature changes.

Long-term storage

If the product is to be stored for an extended period after purchase, the method of storage depends primarily on storage location. The general long-term storage method is as follows:

① The above conditions for temporary storage must be satisfied.

When the storage period exceeds three months, the upper limit of ambient temperature must be reduced to 30℃(86ºF) to prevent the deterioration of the electrolytic capacitors.

② Pack the product thoroughly to eliminate exposure to moisture and include a drying agent to ensure a

relative humidity of about 70% or less.

③ If the product is mounted on a unit or control panel and is left unused and exposed to the elements like

moisture or dust (particularly on a construction site), remove the product and store in a suitable environment.

④ Electrolytic capacitors not provided with power for an extended period will deteriorate. Do not store

electrolytic capacitors for one year or longer without providing power.

1-3

2. Installation and Connection

2-1 Operating Environment

Install this product in a location that meets those conditions listed in Table 2-1-1

Table 2-1-1 Operating environment

Item Specifications

Location Indoor

-10℃(14ºF) to +50℃(122ºF)(For products of

Ambient

temperature

humidity Atmosphere Pollution degree 2 Air pressure 86 to 106 kPa

Vibration

30HP or less, the ventilating covers must be removed if ambient temperature exceeds +40℃(104ºF))

5 to 95% (No condensation)

3mm:from 2 to less than 9 Hz, 1m/s less than 20 Hz, 1m/s Hz, 1m/s

:from 55 to less than 200 Hz

:from 20 to less than 55

:from 9 to

Table 2-1-2 Output current reduction rate based on altitude

Altitude Output current

3300ft (1000m) or lower 1.00 3300-4950ft (1000 to 1500m) 0.97 4950-6600ft (1500 to 2000m) 0.95 6600-8250ft (2000 to 2500m) 0.91 Relative 8250-9900ft (2500 to 3000m) 0.88

3.9inch(100mm)

2-2 Installation Method

① Securely fasten the product in an upright position on a

solid structure such that FRENIC5000G11S is facing the front. Do not turn the product upside down or install in a horizontal position.

3.9inch(100mm)

Fig.2-2-1

reduction rate

Right

30HP or less: Gap X can be 0. (side-by-side installation) 40HP or more: Gap X >= 2inch (50mm)

② As heat is generated during inverter operation, the spaces shown in Fig. 2-2-1 are required to ensure

sufficient cooling. As heat radiates upward, do not install the product beneath a device sensitive to heat.

③ As the heat sink may reach a temperature of 90℃(194ºF) during inverter operation, ensure that the

material surrounding the product can withstand this temperature.

！

WARNING

Install this product on nonflammable material such as metal.

④ When installing this product in a control panel, consider

ventilation to prevent ambient temperature of the inverter from exceeding the specified value. Do not install the product in an area from which heat cannot be sufficiently released.

⑤ If two or more inverters must be installed in the same device

or control panel, arrange the units horizontally to minimize the effect of heat. If two or more inverters must be installed vertically, place an insulated plate between the inverters to minimize the effect of heat.

⑥ When shipped from the factory, inverters are internal cooling

type inside panel. An inverter of 30HP or less can be converted to an external cooling type simply by adding an optional mounting adapter. An inverter of 40HP or more can be converted simply by moving mounting adapter.

Fig.2-2-2

In an external cooling system, a heat sink radiating about 70% of total inverter heat (total loss) can be placed outside the device or control panel. Ensure that heat sink surfaces are kept free of foreign matter (lint, Fig. 2-2-2 External cooling system moist dust particles etc.).

･In case of external cooling system, cover the inverter rear side in order not to touch the main capacitor and braking resistor. Electric shock may result.

！

WARNING

･Ensure that the inverter and heat sink surfaces are kept free of foreign matter such as lint, paper dust, small chips of wood or metal, and dust.

Fire or accident may result.

2-1

An inverter of 40HP or more can be converted to an external cooling type simply by moving upper and lower mounting brackets as shown in Fig. 2-2-3. Remove the bracket screws, move the brackets, then secure the brackets using the case mounting screws. (The bracket screws are no longer required after changing the bracket mounting position.)

Quantity and size of mounting screws

Voltage

series

230V

FRN040G11S-2～FRN075G11S-2 FRN040P11S-2～FRN100P11S-2

Inverter type Bracket screws

5(M6×20) 5(M5×16)

FRN100G11S-2,FRN125P11S-2 7(M6×20) 7(M5×16)

Case mounting

screws

FRN125G11S-2,FRN150P11S-2 6(M6×20) 6(M5×16) FRN040G11S-4～FRN100G11S-4 FRN040P11S-4～FRN125P11S-4 FRN125G11S-4～FRN150G11S-4 FRN150P11S-4～FRN200P11S-4 FRN200G11S-4～FRN250G11S-4

460V

FRN250P11S-4～FRN300P11S-4 FRN250G11S-4～FRN350G11S-4 FRN350P11S-4～FRN450P11S-4 FRN400G11S-4～FRN450G11S-4 Note 3) FRN500P11S-4～FRN600P11S-4 Note 3) FRN500G11S-4～FRN600G11S-4 Note 3) FRN700P11S-4～FRN800P11S-4 Note 3)

5(M6×20) 5(M5×16)

7(M6×20) 5(M5×16)Note 1)

7(M6×20) 7(M5×16)

6(M6×20) 6(M5×16)Note 1)

6(M8×20)

－ Note 2)

8(M8×20)

Note 1: Exchange the screws to M5 × 20 and secure the brackets with them. Note 2: Secure the brackets using the bracket screws. Note 3: The lower mounting brackets are not required to settle the inverter on the floor.

Bracket screws

Case mounting screws

Fig. 2-2-3

2-2

⑦ For inverters of 30HP or less, remove the ventilating covers if ambient temperature exceeds +40℃(104ºF)

(1) Removing the ventilating covers

One ventilating cover is mounted on top of the inverter and two or three are mounted at the bottom. Remove the surface cover, then remove ventilating covers by popping out the cover inserts as shown in Fig.2-2-4.

Fig. 2-2-4 Removing the ventilating cover

2-3 Connection

Remove the surface cover before connecting the terminal blocks as follows.

2-3-1 Basic connection

①Always connect power to the L1/R, L2/S, and L3/T main circuit power terminals of the inverter.

Connecting power to another terminal will damage the inverter. Check that the power voltage is within the maximum allowable voltage marked on the nameplate, etc.

②Always ground the ground terminal to prevent disasters such as fire or electric shock and to

minimize noise.

③Use a reliable crimp terminal for connection between a terminal and a cable. ④After terminating the connection(wiring), confirm the following:

a. Confirm that the connection is correct. b. Confirm that all necessary connections have been made. c. Confirm that there is no short-circuit or ground fault between terminals and cables.

⑤Connection modification after power-on

The smoothing capacitor in the direct current portion of the main circuit cannot be discharged immediately after the power is turned off. To ensure safety, use a multimeter to check that the voltage of the direct current (DC) is lowered to the safety range (25V DC or less)after the charge lamp goes off. Also, confirm that the voltage is zero before short-circuiting. The residual voltage (electric charge) may causesparks.

• Always connect a ground wire.

Electric shock or fire may result.

！

WARNING

• Ensure that a licensed specialist performs all wiring works.

• Confirm that the power is turned off (open) before commencing wiring

operations.

Electrical shock may result.

2-3

Basic Connection Diagram (Sink Logic)

Please refer to

9.1

Standard

specifications

for detail.

Ground-faul t

circuit interrupter

(GFCI)

0 to +/- 10V

0 to 10V

G11S:15HP and above P11S:20HP and above

G11S:Up to 10HP P11S:Up to 15HP

DB)

(CM) (THR)

(*10)

RS-485

Fig.2-3-1

Note: The control circuit common terminals [11], (CM) and <CMY> are isolated

(*1) Use a drive with rated voltage matching the power supply voltage. (*2) Use as required. (*3) Use this peripheral device when necessary. (*4) Remove the jumper wire (*4) between P1 and P(+) before connecting a DC REACTOR. (*5) Be sure to use the braking unit (option)(*6) when connecting the external braking resistor (option)(*5) (*6) Connect the braking unit to P(+) and N(-). The auxiliary terminals [1] and [2] have polarity.

Connect them as shown in the figure above. (*7) The drive can be operated without connecting the auxiliary control power supply. (*8) Terminal (X1) to (X9) can be set to 9 (THR) - Braking unit thermal trip input. (*9) If using V2 or C1, as a reference signal, they must be used exclusively. (*10) The P11S series inverter does not incorporate a DBR.

2-4

Basic Connection Diagram to PLC (Sink Logic)

Ground-faul t

circuit interrupter

(GFCI)

Please refer to

9.1

Standard

specifications

for detail.

G11S:15HP and above P11S:20HP and above

G11S:Up to 10HP P11S:Up to 15HP

(*10)

0 to +/- 10V

0 to 10V

RS-485

Fig.2-3-2

2-5

Basic Connection Diagram (Source Logic, Typically used in Europe)

Please refer to

specifications

9.1

Standard

for detail.

Ground-faul t

circuit interrupter

(GFCI)

0 to +/- 10V

0 to 10V

G11S:15HP and above P11S:20HP and above

G11S:Up to 10HP P11S:Up to 15HP

(*10)

RS-485

Fig.2-3-3

Note: The control circuit common terminals [11], (CM) and <CMY> are isolated

2-6

Basic Connection Diagram to PLC (Source logic, Typically used in Europe)

Please refer to

9.1

Standard

specifications

for detail.

Ground-faul t

circuit interrupter

(GFCI)

0 to +/- 10V

G11S:15HP and above P11S:20HP and above

G11S:Up to 10HP P11S:Up to 15HP

(*10)

(THR) (P24)

0 to 10V

RS-485

Fig.2-3-4

2-7

2-3-2 Connecting the main circuit and ground terminals

Table 2-3-1 Functions of main circuit terminals and ground terminals

Symbol Terminal name Description

L1/R, L2/S, L3/T Main circuit power terminal Connects a 3-phase power supply.

U, V, W Inverter output terminal Connects a 3-phase motor.

R0, T0

P1, P (+)

P (+), DB

P (+), N (-) DC link circuit terminal

G Inverter ground terminal Grounds the inverter chassis (case) to the earth.

Auxiliary control-power input terminal

DC reactor connecting terminal

External braking resistor connecting terminal

Connects a backup AC power supply to the control circuit. (Not supported for inverter of 1HP or less) Connects the optional power-factor correcting DC reactor. Connects the optional external braking resistor. (For models of 10HP or less for G11S, 15HP or less for P11S) Supplies DC link circuit voltage to the external braking unit (option) or power regeneration unit (option).

(1) Main circuit power terminals (L1/R, L2/S, L3/T)

① Connect these terminals to the power supply via a molded-case circuit breaker or a ground-fault circuit

interrupter for circuit (wiring) protection. Phase-sequence matching is unnecessary.

② To ensure safety, a magnetic contactor should be connected to disconnect the inverter from the power

supply when the inverter protective function activates.

③ Use control circuit terminal FWD/REV or the RUN/STOP key on the keypad panel to start or stop the

inverter. The main circuit power should be used to start or stop the inverter only if absolutely necessary and then should not be used more than once every hour.

④ If you need to connect these terminals to a single-phase power supply, please contact the factory.

(2) Inverter output terminals (U, V, W)

① Connect these terminals to a 3-phase motor in the correct phase sequence. If the direction of motor

rotation is incorrect, exchange any two of the U, V, and W phases.

② Do not connect a power factor correction capacitor or surge absorber to the inverter output. ③ If the cable from the inverter to the motor is very long, a high-frequency current may be generated by stray

capacitance between the cables and result in an overcurrent trip of the inverter, an increase in leakage current, or a reduction in current indication precision.

When a motor is driven by a PWM-type drive, the motor terminals may be subject to surge voltage generated by drive element switching. If the motor cable (with 460V series motors, in particular) is particularly long, surge voltage will deteriorate motor insulation. To prevent this, use the following guidelines:

Inverters 7.5 HP and larger Motor Insulation Level 1000V 1300V 1600V 460 VAC Input Voltage 66 ft (20 m) 328 ft (100 m) 1312 ft (400 m) * 230 VAC Input Voltage 1312 ft (400 m) * 1312 ft (400 m) * 1312 ft (400 m) *

Inverters 5 HP and smaller Motor Insulation Level 1000V 1300V 1600V 460 VAC Input Voltage 66 ft (20 m) 165 ft (50 m) * 165 ft (50 m) * 230 VAC Input Voltage 328 ft (100 m) * 328 ft (100 m) * 328 ft (100 m) * * For this case the cable length is determined by secondary effects and not voltage spiking.

Note: When a motor protective thermal O/L relay is inserted between the inverter and the motor, the thermal O/L relay may malfunction (particularly in the 460V series), even when the cable length is 165 feet (50m) or less. To correct, insert a filter or reduce the carrier frequency. (Use function code “F26 Motor sound”.)

2-8

(3) Auxiliary control-power input terminals (R0 and T0)

The inverter operates even if power is not provided to these terminals. If a protective circuit operates and the magnetic contactor on the inverter power side is opened (off), the inverter control circuit power, the alarm output (30A, B, and C), and

Power supply

RCD

Noise filter

Magnetic contactor

Inverter

L1/R

L2/S

L3/T

P(+)

the keypad panel display goes off. To prevent this, the same AC power as the main circuit AC power must be supplied (as auxiliary control power) to the auxiliary control-power input terminals (R0 and T0).

① To ensure effective noise reduction when

Insulation Transformer

DC/DC

Inverter control power

using a radio noise filter, the output power from the filter must go to the auxiliary control-power input terminals.

If these terminals are connected to the input side of the filter, the noise reduction effect deteriorates.

Fig. 2-3-5 Connecting the auxiliary control-power input terminals

② When the RCD (Residual-current Protective Device) is installed (G11S:30HP or less), the terminal R0 and

T0 should be connected to the OUTPUT side of the RCD. If they are connected to the input side of the RCD, RCD will be malfunction because the power supply of the inverter is three phase and the terminal R0 and T0 is single phase. When the terminal R0 and T0 are connected to the INPUT side of the RCD, the insulation transformer is required to install as shown on the Fig. 2-3-5.

(4) DC reactor connecting terminals (P1 and P (+))

① Before connecting a power-factor correcting DC reactor (optional) to

these terminals, remove the factory-installed jumper.

② If a DC reactor is not used, do not remove the jumper. Note:For inverter of 100HP or more, the DC reactor is provided as a separate

standard component and should always be connected to the terminals.

Fig. 2-3-6

(5) External braking-resistor connecting terminals (P (+) and DB)

For the G11S of 10HP or less, a built-in braking resistor is connected to terminals P (+) and DB. For the P11S of 15HP or less, no built-in braking resister is connected, however built-in braking transistor is equipped. If this braking resistor does not provide sufficient thermal capacity (e.g., in highly repetitive operation or heavy inertia load operation) or braking torque is not enough, an external braking resistor (option) must be mounted to improve braking performance.

① In case of G11S, remove the built-in braking resistor

from terminals P(+) and DB. Insulate the resistor-removed terminals with adhesive insulation tape, etc.

② Connect terminals P(+) and DB of the external braking

resistor to terminals P(+) and DB of the inverter.

③ The wiring (cables twisted or otherwise) should not

exceed 16ft (5m).

DC reactor (DCR)

P1 P(+)

External braking resistor (DB)

PDB

[ x x ]

DBR

DB N(-)

Fig. 2-3-7 Connection (G11S:10HP or less)

(THR)

(P24)

2-9

(6) DC link circuit terminals (P (+) and N (-))

The models of 15HP or above for G11S, 20HP or above for P11S does not contain a drive circuit for the braking resistor. To improve braking performance, an external braking unit (option) and an external braking resistor (option) must be installed.

① Connect terminals P(+) and N(-) of the braking unit

to terminals P(+) and N(-) of the inverter. The wiring (cables twisted or otherwise) should not exceed 16ft(5m).

② Connect terminals P(+) and DB of the braking

resistor to terminals P(+) and DB of the braking unit. The wiring (cables twisted or otherwise) should not exceed 33ft (10m). When terminals P (+) and N (-) of the inverter are not used, leave terminals open.

DC reactor (DCR)

P1 P(+) N(-)

External braking resistor (DB)

Braking unit (BU)

If P (+) is connected to N (-) or the braking resistor is connected directly, the resistor will break.

③ Auxiliary contacts 1 and 2 of the braking unit have

polarity. To connect the power regeneration unit, refer to the "Power Regeneration Unit Instruction Manual".

Fig. 2-3-8 Connection (G11S:10HP or above, P11S:15HP

or above)

(7) Inverter ground terminal

To ensure safety and noise reduction, always ground the inverter ground terminal. Also, metal frames of electrical equipment must be grounded as specified in the Electric Facility Technical Standard. The connection procedure is as follows:

① Ground metal frames to a ground terminal (Ground resistance:10Ω or less). ② Use a suitable cable (short and thick) to connect the inverter system to the ground terminal.

(THR)

(P24)

(8) Auxiliary power switching connector (CN UX) (for inverter of 40HP or more)

When an inverter of 40HP or more requires a main circuit power voltage as listed in Table 2-3-2, disconnect auxiliary power switching connector CN UX from U1 and connect to U2. For the switching method, see Fig. 2-3-11.

Table 2-3-2 Main circuit power voltage requiring auxiliary power switching connector switching

Frequency [Hz] Power voltage range [VAC]

50 380-398

60 380-430

• Check that the number of phases and rated voltage of this product match

those of the AC power supply.

！

CAUTION

• Do not connect the AC power supply to the output terminals (U, V, W).

Injury may result.

• Do not connect a braking resistor directly to the DC terminals (P[+] and N[-]).

Fire may result.

(9) Fan power switching connector (CN RXTX) (for inverter of 40HP or more)

G11S/P11S without options supports DC power input via DC common connection by connecting the power regeneration converter (RHC series) as shown in Fig. 2-3-10. For details, refer to technical documentation. The inverter of 40HP or more contains an AC-powered component (e.g., AC cooling fan). To use the inverter using DC power input, switch the fan power switching connector (CN RTXT) inside the inverter to the R0-T0 side and provide AC power to the R0 and T0 terminals. (See Fig. 2-3-9.) For the switching method, see Fig. 2-3-11.

Note: In the standard state, the fan power switching connector (CN RXTX) is connected to the L1/R-L3/T side. When DC power input is not used, do not switch this connector. The same AC voltage as the main circuit power voltage must be supplied to the auxiliary control-power input terminals (R0 and T0). If not supplied, the fan does not rotate and the inverter will overheat (0H1).

2-10

30kW or more

40HP or more

Noise filter

MCCB

Magnetic contactor

Jumper (not supplied for inverter of 100HP or more)

Jumper (not supplied for inverter of 75kW or more)

P(+)

N(-)

Invert er

L1/R

L2/S

L3/T

Power supply

CN RX TX

Fan

CN RX TX

When switched to DC power input mode

Fig. 2-3-9 Fan power switching

40HP or more

30kW or more

Power supply

PWM converter

Inverter

L1/R

L2/S

L3/T

CN RX TX

P(+)

N(-)

P(+)

Fan

Switch CNRXTX to the R0-T0 side.

N(-)

Fig. 2-3-10A Example of connection by combination with power regeneration converter(40HP or more)

Note:

To connect the power regeneration converter to an inverter of 30HP or less, do not connect the power supply directly to the auxiliary control-power input terminals (R0 and T0) of the inverter. However, if such a connection is required, insulate these input terminals from the main power of the power regeneration converter with an insulation transformer. The connection example of a power regeneration unit is provided in the "Power Regeneration Unit Instruction Manual".

MCCB or RCD

ower supply

Noise filter

Magnetic

contactor

Insulation Transformer

RHC series

L1/R

L2/S

L3/T

L1/R

L3/T

FRN-G11S

Fig. 2-3-10B Example of connection by combination with power regeneration converter (30HP or less)

2-11

The switching connectors are mounted on the power PCB above the control PCB as shown on the right.

Note:

To remove a connector, unlock the connector (using the locking mechanism) and pull. To mount a connector, push the connector until it click locks.

FRN040 to 075G11S-2UX, FRN040 to 150G11S-4UX,

FRN040 to 100P11S-2UX, FRN040 to 200P11S-4UX

FRN100 to 125G11S-2UX, FRN200 to 600G11S-4UX,

FRN125 to 150P11S-2UX, FRN250 to 800P11S-4UX

When shipped from the factory, CN UX is connected to the U1 side and CN RXTX is connected to the L1/R-L3/T side.

Factory shipment status Connector removal After connector switching.

CNUX : U1

CNRXTX : L1/R-L3/T

Fig. 2-3-11 Power switching connectors (only for 40HP or more)

In this figure the power voltage is 380 to 398V AC, 50Hz (or 380 to 430V AC, 60Hz) and the inverter is used in DC power input mode.

2-12

2-3-3 Connecting the control terminals

Table 2-3-3 lists the functions of the control circuit terminals. A control circuit terminal should be connected according to the setting of its functions.

Table 2-3-3

Classification

Analog input

Digital input

Terminal

symbol

13 Potentiometer power

12 Voltage input ① Frequency is set according to the analog input voltage supplied from

V2 Voltage input Frequency is set according to the analog input voltage supplied from an

C1 Current input ① Frequency is set according to the analog input current supplied from

11 Analog input common Common terminal for analog input signals FWD Forward operation/stop

REV Reverse operation/stop

X1 Digital input 1 X2 Digital input 2 X3 Digital input 3 X4 Digital input 4 X5 Digital input 5

X6 Digital input 6

X7 Digital input 7

X8 Digital input 8

X9 Digital input 9

Terminal name Function

supply

command

Used for +10V DC power supply for frequency setting POT (variable resistor of 1 to 5kΩ)

an external circuit.

- 0 to +10V DC/0 to 100%

- Reversible operation using positive and negative signals:0 to +/10V DC/0 to 100%

- Reverse operation: +10 to 0V DC/0 to 100%

② The feedback signal for PID control is input. ③ The analog input value from the external circuit is used for torque

control. (P11S does not support this function.)

* Input resistance: 22kΩ

external circuit

- 0 to +10V DC/0 to 100%

- Reverse operation:+10 to 0V DC/0 to 100%

* It can be used only one terminal "V2" or "C1" alternatively * Input resistance:22kΩ

an external circuit.

- 4 to 20mA DC/0 to 100%

- Reverse operation:20 to 4mA DC/0 to 100%

② The feedback signal for PID control is input. ③ PTC thermistor input

* It can be used only one terminal "V2" or "C1" alternatively. * Input resistance:250Ω

Used for forward operation (when FWD-CM is on) or deceleration and stop (when FWD-CM is off)

Used for reverse operation (when REV-CM is on) or deceleration and stop (when REV-CM is off)

The coast-to-stop command, external alarm, alarm reset, multistep frequency selection, and other functions (from an external circuit) can be assigned to terminals X1 to X9. For details, see "Setting the Terminal Functions E01 to E09" in Section 5.2, "Details of Each Function." <Specifications of digital input circuit> *

Item min. typ. max.

ON level 0V - 2V Operating voltage

OFF level 22V 24V 27V Operating current at ON level - 3.2mA 4.5mA Allowable leakage current at OFF level - - 0.5mA

Analog output

CM Common terminal Common terminal for Digital input and FMP terminals

P24 Control Unit power Supply +24VDC power supply for control input. Maximum output current 100mA

PLC PLC signal power Used to connect power supply for PLC output signals (rated voltage

FMA (11: Common terminal)

Analog monitor Outputs monitor signal using analog DC voltage 0 to +10V DC.

24(22 to 27) V DC) at source logic operation.

The meaning of this signal is one of the following:

-Output frequency (before slip compensation) -Power consumption

-Output frequency (after slip compensation) -PID feedback value

-Output current -PG feedback value

-Output voltage -DC link circuit voltage

-Output torque -Universal AO

-Load factor *Connectable impedance:5kΩ minimum

2-13

Pulse output

Transistor

output

FMP (CM: Common terminal)

Y1 Transistor output1 Y2 Transistor output2 Y3 Transistor output3 Y4 Transistor output4

Frequency monitor (pulse waveform output)

Outputs a monitor signal using the pulse waveform. This signal has the same function as the FMA signal.

A running signal, frequency equivalence signal, overload early warning signal, and other signals from the inverter are output (as transistor output) to arbitrary ports, For details, see "Setting the Terminal Functions E20 to E23" in Section 5.2, "Details of Each Function."

voltage Maximum load current at ON level - - 50mA Leakage current at OFF level - - 0.1mA

Item min. typ. max.

ON level - 2V 3V Operating OFF level - 24V 27V

Relay output

Communication

CMY Transistor output

30A,30B, 30C

Y5A,Y5C Multipurpose-signal relay

DX+, DX- RS-485 communication

SD Communication-cable

common Alarm output for any fault If the inverter is stopped by an alarm (protective function), the alarm

output

input-output

shield connection terminal

Common terminal for transistor output signals This terminal is insulated from terminals [CM] and [11].

signal is output from the relay contact output terminal (1SPDT). Contact rating: 48V DC, 0.5A An excitation mode (excitation at alarm occurrence or at normal operation) can be selected.

These signals can be output similar to the Y1 to Y4 signals above. The contact rating for any fault is the same as that of the alarm output above. An excitation mode (excitation at alarm occurrence or at normal operation) can be selected.

Input-output signal terminals for RS-485 communication. UP to 31 inverters can be connected using the daisy chain method.

Terminal for connecting the shield of a cable. The terminal is electrically floating.

(1)Analog input terminals (13,12,V2,C1,and 11) ①These terminals receive weak analog signals that may be

affected by external noise. The cables must be as short as possible (66ft (20m) or less), must be shielded, and must be grounded in principle. If the cables are affected by external induction noise, the shielding effect may be improved by connecting the shield to terminal [11].

② If contacts must be connected to these circuits, twin

(bifurcated type) contacts for handling weak signals must be used. A contact must not be connected to terminal [11].

③If an external analog signal output device is connected to

these terminals, it may malfunction as a result of inverter noise. To prevent malfunction, connect a ferrite core or capacitor to the external analog signal output device.

0k to 5 kΩ

Fig. 2-3-12

Fig. 2-3-13 Example of noise prevention

2-14

(2) Digital input terminals (FWD, REV, X1 to X9 and CM)

① Digital input terminals (e.g., FWD, REV, X1 to X9)

are generally turned on or off by connecting or disconnecting the line to or from the CM terminal. If Digital input terminals are turned on or off by switching the open collector output of PLC using an external power supply, a resulting bypass circuit may cause the inverter to malfunction. To prevent a malfunction, connect the PLC terminal as shown in Fig. 2-3-14.

② When using a contact input, a relay having highly

reliable contact must be used.

Programmable

Logic controller

Fig. 2-3-14

Connection for External power supply

(3) Transistor output terminals (Y1 to Y4, CMY)

① To connect a control relay, connect a surge absorbing diode to both ends of its exciting coil.

(4) Others

① To prevent a malfunction as a result of noise, control terminal cables must be placed as far as possible

from the main circuit cables.

② The control cables inside the inverter must be secured to prevent direct contact with live section (e.g.,

main-circuit terminal block) of the main circuit.

Control lines generally do not have enhanced insulation. If the insulation of a control line is damaged, the control signals may be exposed to high voltage in the

！

WARNING

main circuit. The Low Voltage Directive in Europe also restricts the exposure to high voltage.

Electric shock may result

The inverter, motor, and cables generate noise.

！

CAUTION

Check that the ambient sensors and devices do not malfunction. Accident may result.

(5) Wiring of control circuit (inverter of 40HP or more)

① Pull out the control circuit wiring along the left panel as shown in Fig. 2-3-15. ② Secure the cable to cable binding hole A (on the left wall of the main circuit terminal block) using a cable-tie

(e.g., insulock). The cable-tie must not exceed 0.14inch (3.5mm) in width and 0.06inch (1.5mm) in thickness.

③ When the optional PC board is mounted, the signal lines must be secured to cable binding hole B.

Fig. 2-3-15 The wiring route of the control circuit

2-15

Fig. 2-3-16 The securing positions of the

control-circuit line of inverte (40HP or more)

2-3-4 Terminal arrangement

(1) Main circuit terminals

FRNF25 to 001G11S-2UX FRNF50 to 001G11S-4UX Screw size M3.5

FRN100G11S-2UX /FRN125P11S-2UX

Screw size M4

T0R0

L2/S L1/R DB L3/T P(+) P1 U N(-) WV

G G

Screw size M3.5

L3/TL2/SL1/R

N(-)

P(+)

Screw size G: M10

other terminals : M12

Max. lug width 0.29inch (7.4mm) Max. lug width 1.38inch (35mm)

FRN002 to 005G11S-2UX FRN002 to 005G11S-4UX

Screw size M3.5

T0 R0

L2/S L1/R DB L3/T P(+) P1 U N(-) WV

Screw size M4

Max. lug width 0.40inch (10.1mm)

FRN007 to 010G11S-2UX /FRN007 to 015P11S-2UX FRN007 to 010G11S-4UX /FRN007 to 015P11S-4UX

T0 R0

Screw size M3.5

L2/S L1/R DB L3/T P(+) P1 U N(-) WV

Screw size M5

Max. lug width 0.53inch (13.5mm)

FRN125G11S-2UX /FRN150P11S-2UX FRN200 to 350G11S-4UX /FRN250 to 450P11S-4UX Screw size M4

G G

L1/R L2/S L3/T

T0R0

P1 U P(+)

Screw size G : M10 other terminals : M12

Max. lug width 1.26inch (32mm)

FRN400, 450 G11S-4UX/FRN500, 600 P11S-4UX

G G

L1/R L2/S

T0R0

L1/R L2/S

Screw size M4

L3/T

U V W

P(+) P(+)

FRN015 to 030G11S-2UX /FRN020 to 030P11S-2UX FRN015 to 030G11S-4UX /FRN020 to 030P11S-4UX

L2/S L1/R DB L3/T P(+) P1 U N(-) WV

Screw size M6

T0 R0

Screw size M3.5

Max. lug width 0.72inch (18.25mm)

FRN040G11S-2UX /FRN040 to 050P11S-2UX FRN040 to 075G11S-4UX /FRN040 to 100P11S-4UX

Screw size M4

R0 T0

L3/T L2/S L1/R

Screw size M8

W V U

N(-) P(+)

Max. lug width 1.18inch (30mm)

FRN050 to 075G11S-2UX /FRN060 to 100P11S-2UX

Max. lug width 1.26inch (32mm)

FRN500, 600 G11S-4UX/FRN700, 800 P11S-4UX

T0R0

L1/R L2/S L3/T

P1 P(+)

Screw size R0, T0 = M4 G = M10 Other terminals = M12

Max. lug width 1.26inch (32mm)

Screw size G = M10 Other terminals = M12

N(-)

P(+)

N(-) U U

FRN100 to 150G11S-4UX /FRN125 to 200P11S-4UX

Screw size M4

R0 T0

W V U

V N(-)

U V W

N(-)N(-)

VVW

L3/T L2/S L1/R

Screw size G : M8 other terminals : M10

Max. lug width 1.38inch (35mm)

N(-) P(+)

2-16

(2) Control circuit terminals

30C

30A

30B

Y5A

Y5C

CMY

FMA

FMP

PLC

FWD

REV

P24

DX −

DX +

2-17

2-3-5 Applicable equipment and wire size for main circuit

MCCB or

Voltage

Inverter type

G11S/P11S

FRNF25G11S-2UX 5 5 FRNF50G11S-2UX 5 5 FRN001G11S-2UX 5 10 FRN002G11S-2UX 10 15 FRN003G11S-2UX 10 20 14 (2.1) FRN005G11S-2UX 20 30

FRN007G11S-2UX FRN007,010P11S-2UX

FRN010G11S-2UX FRN015P11S-2UX

FRN015G11S-2UX FRN020P11S-2UX

3-phase 230V

3-phase 460V

Note:The type of wire is 70℃(149ºF) 600V Grade heat-resistant polyvinyl chloride insulated wires (PVC).

FRN020G11S-2UX FRN025P11S-2UX

FRN025G11S-2UX FRN030P11S-2UX

FRN030G11S-2UX 100 175 FRN040G11S/P11S-2UX 150 200

FRN050P11S-2UX FRN050G11S-2UX

FRN060G11S/P11S-2UX 200 300 3/0 (85.0) FRN075G11S/P11S-2UX 250 350 4/0 (107.2)

FRN100P11S-2UX FRN100G11S-2UX

FRN125P11S-2UX 2/0X2 (67.4X2) FRN125G11S -2UX FRN150P11S-2UX 500 FRNF50G11S-4UX 5 5 FRN001G11S-4UX 5 5 FRN002G11S-4UX 5 10 FRN003G11S-4UX 5 15 FRN005G11S-4UX 10 20 FRN007G11S-4UX FRN007, 010P11S-4UX

FRN010G11S-4UX FRN015P11S-4UX

FRN015G11S-4UX FRN020P11S-4UX

FRN020G11S-4UX FRN025P11S-4UX

FRN025G11S-4UX FRN030P11S-4UX

FRN030G11S-4UX 50 100 FRN040G11S/P11S-4UX 75 125 FRN050G11S/P11S-4UX 100 125 FRN060G11S/P11S-4UX 100 150 3 (26.7) FRN075G11S/P11S-4UX 125 200 2 (33.6) FRN100P11S-4UX FRN100G11S-4UX

FRN125G11S/P11S-4UX 200 - 2/0 (67.4) FRN150G11S/P11S-4UX 250 - 4/0 (107.2)

FRN200P11S-4UX FRN200G11S-4UX

FRN250G11S/P11S-4UX 350 - 350(177) FRN300P11S-4UX FRN300G11S-4UX FRN350G11S/P11S-4UX 500 FRN400G11S/P11S-4UX FRN450P11S-4UX

FRN450G11S-4UX 700 FRN500G11S/P11S-4UX 800 - 500X2(253X2) FRN600G11S/P11S-4UX 1,000 - 600X2(304X2) FRN700P11S-4UX 1,000 - 500X3(253X3) FRN800P11S-4UX 1,200 -

The above-mentioned wire size are the recommended size under the condition of the ambient temperature 50℃(122ºF) or lower.

RCD/GFCI

Rated current(A)

DCR

30 50

30,40 50,75

40 75 50 100 50 100 75 125

75 125 100 150 100 150 100 175

175 250 1/0 (53.5)

350 -

400 -

15 30

15,20 30,40

20 40

30 50

40 60

40 75

50 100

175 - 1/0 (53.5)

300 -

500 -

600 - 300X2(152X2) 700 -

Required torque [lb-inch](N.m)

W/o

DCR

Main

terminal

10.6(1.2) - -

15.9(1.8)

31.0(3.5)

51.3(5.8)

119(13.5)

239(27)

425(48)

10.6(1.2) - -

15.9(1.8)

31.0(3.5)

51.3(5.8)

119(13.5)

239(27)

425(48)

Auxiliary

control-power

10.6(1.2)

Control

6.2(0.7)

L1/R,L2/S,L3/T U,V,W

Wire range [AWG] (mm2)

16 (1.3)

10 (5.3)

8 (8.4)

6 (13.3)

4 (21.2)

3 (26.7)

2 (33.6)

1 (42.4)

1/0X2 (53.5X2)

350(177)

500(253)

300X2 (152X2)

16 (1.3)

14 (2.1)

12 (3.3)

10 (5.3)

8 (8.4)

6 (13.3)

4 (21.2)

1X2 (42.4X2)

250 (127)

600(304)

350X2(177X2)

600X3(304X3)

Auxiliary

control-power

16(1.3)

Control

24 (0.2)

2-18

CAUTION on Magnetic contactor selection (without DCR)

[without DCR] The magnetic contactor should be selected from "Magnetic contactor models" shown in table 2-3-4 to prevent the welding the magnetic contactor when using the auxiliary power input (R0, T0) and the time between the magnetic contactor of the main circuit (L1/R, L2/S, L3/T) is OFF and re-turning on is "T off main circuit re-turning on time" or the less shown in table 2-3-4.

[with DCR or other conditions] When the inverter which is NOT described in the table 2-3-4 or using with DCR (power-factor correcting DC reactor), the magnetic contactor is selected from "2-3-5 Applicable equipment and wire size for main circuit" in chapter 2.

Table 2-3-4 Re-turning on time

*1 T off

Voltage G11S P11S

FRN002G11S-2UX

3-Phase

230V series

FRN003G11S-2UX FRN005G11S-2UX FRN007G11S-2UX FRN007P11S-2UX FRN010G11S-2UX FRN010P11S-2UX FRN015G11S-2UX FRN015P11S-2UX

3-Phase

460V series

FRN002G11S-4UX FRN003G11S-4UX

FRN005G11S-4UX FRN007G11S-4UX FRN007P11S-4UX FRN010G11S-4UX FRN010P11S-4UX FRN015G11S-4UX FRN015P11S-4UX FRN020G11S-4UX FRN020P11S-4UX FRN025G11S-4UX FRN025P11S-4UX FRN030G11S-4UX FRN030P11S-4UX

Magnetic

without DCR

contactor

L1/R

Power supply

L2/S

L3/T

Re-turning on time [s]

(the time from power OFF to

re-turning on)

54 76

108

112

77 27 38 54 43 57

77 112 134 154

P1 P(+)

Inverter

uxiliary power input supplied

Magnetic contactor ON OFF ON

*1 T off

2-19

3. Operation

3-1 Inspection and Preparation before Operation

Check the following before operation:

① Check that the connection is correct.

In particular, check that the power supply is not connected to any of the U, V, and W output terminals and that the ground terminal is securely grounded.

② Check for short-circuits and ground faults between the

terminals and live sections.

③ Check for loose terminals, connectors, or screws. ④ Check that the motor is separated from mechanical

equipment.

⑤ Turn off switches before turning power to ensure that the

inverter will not start or operate abnormally at power-on.

⑥ Check the following after power-on:

a. Check that no alarm message is displayed on the keypad

panel (see Figure 3-1-2).

b. Check that the fan inside the inverter is rotating. (For

inverters with 2HP or more)

Be sure to put on the surface cover before turning on the power (close). Never remove the cover while the power

！

WARNING

is applied to the inverter. To ensure safety, do not operate switches with wet hands.

Electric shock may result

Fig. 3-1-1 Inverter connection

Fig. 3-1-2

Display on keypad panel at power-on

3-2 Operation Method

There are various methods of operation. Select a method of operation according to operating purpose and specifications by referring to Section 4-2, "Operating the Keypad Panel," and Chapter 5, "Explanation of Functions." Table 3-2-1 lists general operation methods

3-3 Trial Run

Upon confirming that inspection results are normal (see Section 3-1), proceed with a trial run. The initial operation mode (set at factory) is using the keypad panel. ① Turn power on and confirm that frequency

display 0.00Hz is blinking on the LED monitor.

② Set the frequency to about 5Hz using key. ③ To start the run, press key (for forward

rotation) or key (for reverse rotation). To stop, press key.

REV

STOP

FWD

∧

④ Check the following items :

a. Is the rotating direction correct? b. Is the rotation smooth? (no buzzing or abnormal vibration) c. Is acceleration and deceleration smooth?

If no abnormality is detected, increase the frequency and check the above items again. If the results of the trial run are normal, start a formal run. Notes: - If an error is detected in the inverter or motor, immediately stop the operation and attempt to

determine the cause of error referring to Chapter 7, "Troubleshooting."

- As voltage is still applied to the main circuit terminals (L1/R, L2/S, L3/T) and auxiliary control-power terminals (R0, T0) even when the output from the inverter is terminated, do not touch the terminals. The smoothing capacitor in the inverter is being charged after the power is turned off and it is not discharged immediately. Before touching an electric circuit, confirm that the charge lamp is off or a multimeter is indicating a low voltage at the terminals.

Table 3-2-1 General operation methods

Operation

command Operation using keypad panel

Operation using external signal terminals

Frequency setting

Keys on keypad panel

∧

∨

∧

∨

Freq. Setting POT (VR), analog voltage, analog current

FWD

STOP

Contact input (switch) Terminals FWD-CM and REV-CM

Operation command

REV

3-1

4. Keypad Panel

The keypad panel has various functions for specifying operations such as keypad operation (frequency setting, run/stop command), confirming and changing function data, confirming status, and copying. Review the use of each function before commencing running. The keypad panel can also be removed or inserted during running. However, if the keypad panel is removed during a keypad panel operation (e.g., run/stop, frequency setting), the inverter stops and outputs an alarm.

4-1 Appearance of Keypad Panel

LED monitor:

Four-digit 7-segment display Used to display various items of monitored data such as setting frequency, output frequency and alarm code.

Control keys (valid during keypad panel operation):

Used for inverter run and stop

FED

: Forward operation command

REV

: Reverse operation command

STOP

: Stop command

Operation keys

Used for screen switching, data change, frequency setting, etc.

Auxiliary information indication for LED monitor

Selected units or multiple of the monitored data (on the LED monitor) are displayed on the top line of the LCD monitor. The  symbol indicates selected units or multiple number. The symbol ▲ indicates there is an upper screen not currently displayed.

LCD monitor

: Used to display such various items of information as operation status and function data. An operation guide message, which can be scrolled, is displayed at the bottom of the LCD monitor. This LCD monitor has a backlight feature which turns on when the control power is applied or any keypad key is pressed, and stays on approximately 5 minutes after the last key stroke.

Indication on LCD monitor

Displays one of the following operation status:

FWD: Forward operation REV: Reverse operation

STOP: Stop

Displays the selected operation mode:

REM: Terminal block LOC: Keypad panel COMM: Communication terminal JOG: Jogging mode

The symbol ▼ indicates there is a lower screen not currently displayed.

RUN LED

: Indicates that an operation command was input by pressing the or key.

FWD

REV

Table 4-1-1 Functions of operation keys

Operation key Main function

PRG

FUNC DATA

∨

SHIFT

RESET

∧

RESET

∧

STOP

Used to switch the current screen to the menu screen or switch to the initial screen in the operation/trip mode. Used to switch the LED monitor or to determine the entered frequency, function code, or data.

Used to change data, move the cursor up or down, or scroll the screen Used to move the cursor horizontally at data change. When this key is pressed with

the up or down key, the cursor moves to the next function block. Used to cancel current input data and switch the displayed screen. If an alarm occurs, this key is used to reset the trip status (valid only when the alarm mode initial screen is displayed). Used to switch normal operation mode to jogging operation mode or vice versa. The selected mode is displayed on the LCD monitor. Switches operation mode (from keypad panel operation mode to terminal block operation mode or reverse). When these keys are operated, function F01 data is also switched from 0 to 1 or from 1 to 0. The selected mode is displayed on the LCD indicator.

4-1

4-2 Keypad Panel Operation System (LCD screen, Level Structure)

4-2-1 Normal operation

The keypad panel operation system (screen transition, level structure) is structured as follows:

60.00

Operation mode

PRG

RESET RESET RESET

60.00

Program menu

FUNC DATA

60.00

Screen for each

function

FUNC DATA

PRG

4-2-2 Alarm occurrence

If an alarm is activated, operation is changed from normal keypad panel operation to an alarm mode operation. The alarm mode screen appears and alarm information is displayed. The program menu, function screens, and supplementary screens remain unchanged as during normal operation, though the switching method from program menu to alarm mode is limited to .

60.00

Operation mode

Alarm is

activated

Alarm

Alarm mode

larm reset processing (including )

PRG

Keypad panel operating system during normal operation

RESET

Alarm

Program menu

FUNC DATA

RESET RESET

Alarm

Screen for each function

FUNC DATA

60.00

Supplementary

screen

PRG

Alarm

Supplementary screen

PRG

4-2

Table 4-2-1 Overview of contents displayed for each level

No. 1

Level name Content

Operating mode Program menu

This screen is for normal operation. Frequency setting by keypad panel and the LED monitor switching are possible only when this screen is displayed. Each function of the keypad panel is displayed in menu form and can be selected. Selecting the desired function from the list and pressing displays the screen of the selected function. The following functions are available as keypad panel functions (menus).

No.

Menu name

DATA SET

The code and name of the function are displayed. Selecting a function displays a data setting screen for checking, or modifying data.

DATA CHECK

The code and name of the function are displayed. Select a function to display a screen for checking data. Modifying data is possible as described above by going to the data

OPR MNTR

I/O CHECK

setting screen. Can check various data on the operating status. Can check the status of analog and digital input/output for the inverter and options as an I/O checker.

MAINTENANC

Can check inverter status, life expectancy , communication error status, and ROM version information as maintenance

LOAD FCTR

information. Can measure maximum and average current and average breaking force in load rate measurement.

ALM INF

Can check the operating status and input/output status at the latest alarm occurrence.

ALM CAUSE

Can check the latest alarm or simultaneously occurred alarms and alarm history. Selecting the alarm and pressing , displays the contents of alarm as troubleshooting.

DATA COPY

Places the function of one inverter in memory for copying to another inverter.

Screen for each function

Supplementary screen

The function screen selected on the program menu appears, hence completing the function. Functions not completed (e.g., modifying function data, displaying alarm factors) on individual function screens are displayed on the supplementary screen.

FUNC DATA

Outline

FUNC DATA

4-3

4-3 Operating Keypad Panel

4-3-1 Operation Mode

The screen for normal inverter operation includes a screen for displaying inverter operating status and an operation guide and a screen for graphically displaying the operating status in the form of a bar graph. Switching between both screens is possible using the E45 function.

1) Operation guide (E45=0)

2) Bar graph (E45=1)

60.00

STOP

PRG ⇒ MENU

⇒

F/D

60.00

A % Fout/Iout/TRQ

PRG

LED SHIFT

60.00

RUN

PRG ⇒ MENU F/D

⇒

FWD

PRG

LED SHIFT

Output frequency (maximum frequency at full-scale) Output current (200% of inverter rating at full-scale) Torque calculation value (200% of motor rating at full-scale)

Rotating direction (no operation command, blank, yes: FWD/REV)

Operating status (no operation command, STOP, yes: RUN)

4-3-2 Setting digital frequency

On the operation mode screen, press or to display the set frequency on the LED. Data is initially incremented and decremented in the smallest possible unit. Holding down or increases or decreases the speed of increment or decrement. The digit to change data can be selected using and then data can be set directly. To save the frequency settings, press . Press and to return to the operation mode.

SHIFT

RESET

PRG

If keypad panel settings are not selected, the present frequency setting mode appears on the LCD. When selecting the PID function, PID command can be set with a process value. (Refer to technical documentation for details).

Digital (keypad panel) settings (F01=0 or C30=0)

60.00

RUN

PRG ⇒ MENU F/D

⇒

LED SHIFT

PRG

∧ ∨

<DIG.SET Hz> LOCAL 50

− 400

F/D

⇒

2) Other than digital setting

60.00

RUN

PRG⇒PRG MENU F/D

⇒

LED SHIFT

∧ ∨

<REMOTE REF> 12+V1

F/D

⇒

∧ ∨

60.00

DATA SET

60.00

DATA SET

56.89

<DIG.SET Hz>

∧ ∨

LOCAL 50

−

400

F/D

⇒

DATA SET

STORING...

Frequency setting value

Screen ex

Present frequency setting mode

Operation guide

lanation

∧

FUNC DATA

Frequency setting value

Screen explanation

Present frequency setting mode Frequency setting range Operations guide

FUNC

When pressed and writing data

DATA

∨

4-4

4-3-3 Switching the LED monitor

On the normal operation, press to switch to LED monitor display. When power is turned on, the monitor contents set by the function (E43) are displayed on the LED.

When stopping

E43

0 Setting frequency 1 Setting frequency 2 Setting frequency Setting frequency 3 Output current Output current A 4 Output voltage

5 Synchronous

6 Line speed setting

7 Load rotation

8 Torque calculation

9 Power

10 PID setting value PID setting value 11 PID remote setting

12 PID feedback

(E44 = 0) (E44 = 1)

(specified value)

speed setting

value

speed setting

value

consumption

value

FUNC DATA

When running

(E44 =0,1)

Output frequency 1 (before slip compensation)

Output frequency 2 (after slip compensation)

Output voltage (specified value) V

Synchronous speed r/min.

Line speed m/min.

Load rotation speed r/min.

Torque calculation value %

Power consumption kW

PID remote setting value

PID feedback value

Unit Remarks

−

For 4 digits or more, the last digits are cut, with x10, x100 marked on the indicator.

± indication

Displayed only when PID is effective in PID operation selection.

4-3-4 Menu screen

The “Program menu” screen is shown below. Only four items can be displayed simultaneously. Move the

∧

∨

cursor with or to select an item, then press to display the next screen.

1.DATA SETTING

2.DATA CHECK

3.OPR MNTR

4.I/O CHECK

⇒

5.MAINTENANC

6.LOAD FCTR

7.ALM INF

8.ALM CAUSE

9.DATA COPY

Display

4.I/O CHECK

⇒

5.MAINTENANC

6.LOAD FCTR

7.ALM INF

FUNC DATA

4-3-5 Setting function data

On the “program menu” screen, select "1. Data Setting" then the “Function Select” screen appears with function codes and names on it. Select the desired function.

60.00

RUN

PRG⇒PRG MENU F/D

⇒

LED SHIFT

Function code Function name Data setting range

PRG

60.00

⇒

1.DATA SETTING

2.DATA CHECK

3.OPR MNTR

4.I/O CHECK

FUNC DATA

60.00

F00DATA PRTC

F01FREQ COM 1

F02OPR METHOD F03MAX Hz-1

FUNC DATA

60.00

F01FREQ COM 1

0 0 − 11

Data

4-5

The function code consists of alphanumeric characters. Unique alphabetical letters are assigned for each function group.

Table 4-3-1

Function code Function Remarks F00 - F42 Fundamental Functions E01 - E47 Extension Terminal Functions C01 - C33 Control Functions of Frequency P01 - P09 Motor Parameters H03 - H39 High Performance Functions A01 - A18 Alternative Motor Parameters U01 - U61 User Functions o01 - o55 Optional Functions Can be selected only with an option connected

To scroll “Function Select” screen rapidly , use + or + to move the screen in a unit grouped by

∧

∨

alphabet.

F00DATA PRTC

F01FREQ CMD 1 F02OPR METHOD F03MAX Hz-1

Select the desired function and press to switch to the “data setting” screen.

∨

F00DATA PRTC

F01FREQ CMD 1

F02PPR METHOD F03MAX Hz-1

FUNC DATA

∨

F42TRQVECTOR1

E01X1 FUNC

E02X2 FUNC E03X3 FUNC

∧

A18SLIP COMP2

F00DATA P RT C

F01DATA PRTC F02OPR METHOD

On the “data setting” screen, the data values on the LCD can be increased or decreased in the smallest

∧

possible unit by pressing or Holding down or expands the rate of change, thereby

enabling values to be modified more rapidly. Otherwise, select the digit to be modified using

∨

∨∧

, then set data

directly. When data is modified, the value before modification will be displayed at the same time for

reference purpose. To save the data, press . Pressing cancels the changes made and

FUNC DATA

RESET

returns to the “Function Select” screen. The modified data will be effective in inverter operation after the

data is saved by . The inverter operation does not change only if data is modified. When data

FUNC DATA

setting is disabled in the case of “Data protected” or “Data setting invalid during inverter running,” make

necessary changes. Data cannot be modified for the following reasons :

Table 4-3-2

Display

LINK ACTIVE Currently writing from RS-485/link

NO SIGNAL(WE)

DATA PRTCTD

INV RUNNING

Reason for no modification Release method

Send a cancel command of function

option to Function is being made.

writing from RS-485. Stops a

“Write” operation from the link. The edit enabling command function is selected using a general-purpose input terminal. Data protection is selected for function F00. An attempt is made to change a

Among functions E01 to E09, turn the

terminal of data 19 (edit enabling

command selection) ON.

Change function F00 to 0.

Stop inverter operation. function that cannot be changed

Turn FWD/REV command off.

FWD/REV ON

during inverter operation. An attempt is made to change a function that cannot be changed with the FWD/REV command on.

4-6

4-3-6 Checking function data

On the "Program menu" screen, select "2. DATA CHECK". The "Function Select" screen then appears with function codes and names.

Select the desired function and press to check the function data. By pressing , the screen

60.00

RUN

PRG⇒PRG MENU F/D

⇒

FWD

LED SHIFT

1.DATA SETTING

PRG

⇒

2.DATA CHECK

3.OPR MNTR

4.I/O CHECK

60.00

FUNC DATA

Function code Data changed from initial value Data

FUNC DATA

60.00

F00 0

F01 *1 F02 *1 F03 60Hz

FUNC DATA

F00 DATA PRTC

0 - 1

FUNC DATA

60.00

switches to the "Data setting" screen, to modify data.

4-3-7 Monitoring operating status

On the "Program menu" screen, select "3. OPR MNTR" to display the present operating status of inverter.

∧

Use and to switch between the four operation monitor screens.

RUN

PRG⇒PRG MENU F/D

⇒

SYN=xxxxxx LOD=xxxxxx LIN=xxxxxx

SV=xxxxx PV=xxxxx TLD= xxx TLB= xxx

∨

60.00 60.00

1.DATA SETTING

FWD

LED SHIFT

PRG

2.DATA CHECK

⇒

3.OPR MNTR

4.I/O CHECK

60.00

Synchronous rotation

∨

speed (r/min) Load speed (r/min) Line speed (m/min.)

60.00

% %

PID setting value

PID feedback value

Driving torque limiting setting value

Braking torque limiting setting

FUNC DATA

∨

60.00

Fout=xxxx.xHz Iout= x.xx Vout= xxx TRQ= xxx

∨

60.00

Fref=xxxx.xHz xxx

xx xx xx

Output frequency Output current Output voltage Torque calculation method

Setting frequency

Operation status FWD/REV: Rotating direction IL: Current limiting VL: Voltage limiting LU: Under voltage TL: Torque limiting

4-7

4-3-8 I/O check

On the “Program menu” screen, select "4. I/O Check" to display analog and digital input/output signal status

∧

for the inverter and options. Use ∧ and to switch between the eight screens of data.

60.00

RUN

PRG⇒PRG MENU F/D

⇒

LED SHIFT

60.00

□Y1 □Y5 □Y2 □Y3 □Y4

∨

60.00

12=± xx.xV 22= xx.x 32=± xx.x V2= xx.x

A0 =±xx.xV CS= xx.x DI = xxxx D0= xx

∨

60.00

P1=±xxxxx0p/s Z1= 0p/s P2=±xxxxx Z2= 0p/s

0p/s

FWD

PRG

Output terminal status

:Signal OFF, :Signal ON

Analog input signal Analog input signal

Terminal 12 input voltage Terminal 22 input voltage (AIO option) Terminal 32 input voltage (AIO option) Terminal V2 input voltage

option input status Output for meter

Terminal AO output voltage (AIO option) Terminal CS output current (AIO option) Digital input voltage (HEX indication) Digital output voltage (HEX indication)

PG/SY option input status

Master-side A/B phase frequency Unused Slave-side A/B phase frequency

Unused

60.00 60.00

1.DATA SETTING

2.DATA CHECK

3.OPR MNTR

⇒

4.I/O CHECK

∨

Input terminal status

FUNC DATA

■FWD □X3 □X7 □REV □X4 □X8 □X1 □X5 □X9

COMM

□X2 □X6

∨

□FWD □X3 □X7 □REV □X4 □X8 □X1 □X5 □X9

REV

□X2 □X6

∨

60.00

(terminals)

:Signal OFF, :Signal ON

Input terminal status (via communication)

:Signal OFF, :Signal ON

60.00

C1= xx.xmA

∨

C2= xx.x

∨

Terminal C1 input current Terminal C2 input current (AIO option)

60.00 60.00

FMA=xx.xV

∨

FMP=xx.x FMP=xxxx

p/s

FMA output voltage FMP output voltage FMP output frequency

4-8

4-3-9 Maintenance information

On the "Program menu" screen, select "5. Maintenance" to display information necessary for maintenance and inspection. Use and to switch between the five screens of data.

60.00

RUN

FWD

PRG⇒PRG MENU F/D

⇒

LED SHIFT

60.00

TCAP=xxxxxh

(61000h)

TFAN=xxxxx

(25000h)

NRK=xxxxx NRR=xxxxx NRO=xxxxx

∨

60.00

∧

∨

60.00

1.DATA SETTING

PRG

2.DATA CHECK

3.OPR MNTR

4.I/O CHECK

⇒

5.MAINTENANC

Capacitor on PC board accumulation time ( ):Judgment level.

Cooling fan operating time ( ):Judgment level.

No. of communication errors:keypad panel

No. of communication errors:RS-485

No. of communication errors:option

FUNC DATA

∨

60.00

TIME=xxxxxh E D C= xxx TMPI=xxxx

TMPF=xxxx

℃

∨

60.00

Imax=x.xxA CA P=xxx.x

60.00

INV=Hxxxx KE YP AD =Kxxxxx OP TI ON =Pxxxxx

Cumulative operating time DC link circuit voltage

Maximum temperature inside inverter (Maximum value in hour units) Maximum temperature of heat sink (Maximum value in hour units)

Maximum current(A) (Maximum value in hour units) Main capacitor capacity

ROM version: inverter (40HP or more: H xxxxx 30HP or less:S xxxxx) ROM version: keypad panel ROM version: option

4-9

4-3-10 Load rate measurement

On the "Program menu" screen, select "6. Load Rate Measurement". On the "Load rate measurement" screen, the maximum current, average current, and average breaking power during the set measuring time are measured and displayed.

60.00

FWD

RUN

PRG⇒PRG MENU F/D

⇒

LED SHIFT

60.00

T=150s Imax=0.00A Iave=0.00A BPave= 0.0%

T=3600s Imax=56.4A Iave=23.5A BPave= 10.4%

60.00

60.00 60.00

1.DATA SETTING

PRG

2.DATA CHECK

3.OPR MNTR

4.I/O CHECK

5.MAINTENANC

⇒

6.LOAD FCTR

Displays the remaining measuring time, when reaches zero, ends the measurement.

Display returns to initial values. Maximum current Average current Average breaking power (Motor rated output/100%)

Start measuring Set measuring time

FUNC DATA

T=360s Imax=0.00A Iave=0.00A BPave= 0.0%

60.00

T=600s Imax=0.00A Iave= 0.00A BPave= 0.0%

Measuring time

Change measuring using and and .

∨∧

4-10

4-3-11 Alarm information

On the "Program menu" screen, select "7. Alarm Information". Various operating data when the latest alarm

∧

occurred is displayed. Use and to switch between the nine screens of alarm information data.

Up to four alarm codes can be displayed simultaneously.

60.00 60.00 OC1

RUN

FWD

PRG⇒PRG MENU F/D

⇒

LED SHIFT

1.DATA SETTING

2.DATA CHECK

PRG

3.OPR MNTR

4.I/O CHECK

5.MAINTENANC

6.LOAD FCTR

⇒

7.ALM INF

OC1

TIME=xxxxxh EDC= xxxV

TMPI=xxxx

℃

TMPF=xxxx℃

OC1

REM

□X2 □X6 □FWD □X3 □X7 □REV □X4 □X8 □X1 □X5 □X9

OC1

□Y1 □Y5 □Y2 □Y3 □Y4

Cumulative operating hours at alarm occurrence DC link circuit voltage at alarm occurrence Temperature inside inverter at alarm occurrence

Heat sink temperature at alarm occurrence

Input terminal status at alarm occurrence (terminals)

□:Signal OFF, ■:Signal ON

Output terminal status at alarm occurrence

□:Signal OFF, ■:Signal ON

Two times before previous

OC1

5=xxx 4=xxx 3=xxx 2=xxx

Multiple alarms (Simultaneously occurring alarms)

Alarm code

∨

FUNC DATA

∨

Previous alarm

Before previous alarm

Fout=xxxx.xHz Iout= x.xx

Vout= xxxV TRQ= xxx

OC1

Fref=xxxx.xHz

∨

xxx xx xx xx

∨

OC1

NRK=xxxxx NRR=xxxxx NRO=xxxxx

∨

□X2 □X6

OC1

COMM

□FWD □X3 □X7 □REV □X4 □X8 □X1 □X5 □X9

∨

OC1

0/1=xxx xxx

-1=xxx

xxx

-2=xxx

xxx

-3=xxx

xxx

∨

Code of latest alarm

(High speed blinking during alarm

alarm mode only)

Output frequency at alarm occurrence

Output current at alarm occurrence

Output voltage at alarm occurrence

∨

Torque calculation value at alarm occurrence

Setting frequency at alarm occurrence

Operating status at alarm occurrence FWD/REV:Rotating direction IL :Current limiting VL :Voltage limiting LU :Under voltage TL :Torque limiting

No. of communication errors at alarm occurrence:keypad panel No. of communication errors at alarm occurrence:RS-485 No. of communication errors at alarm occurrence:Options

Input terminal status at alarm occurrence (communication)

□:Signal OFF, ■:Signal ON

Latest alarm

No. of occurrences

Alarm history

No. of occurrences

Updated at alarm occurrence If the cause of alarm is the same as the same as the previous one, only the numbe of occurrences is incremented.

4-11

4-3-12 Alarm history and factors

On the "Program menu" screen, select "8.Alarm Factors" to display the alarm history. Press to display troubleshooting information for the alarm selected.

RUN

PRG⇒PRG MENU F/D

xxxxxxxxxxxxx xxxxxxxxxxxxx xxxxxxxxxxxxx xxxxxxxxxxxxx

FUNC DATA

60.00

⇒

LED SHIFT

OC1

FWD

60.00

1.DATA SETTING

PRG

2.DATA CHECK

3.OPR MNTR

4.I/O CHECK

5.MAINTENANC

6.LOAD FCTR

7.ALM INF

⇒

8.ALM CAUSE

Alarm code of the selected alarm

Alarm occurrence factors of the selected alarm.

FUNC DATA

60.00

0/1=xxx xxx

-1=xxx

xxx

-2=xxx

xxx

-3=xxx

xxx

60.00

5=xxx 4=xxx 3=xxx 2=xxx

0/1=xxx xxx

-1=xxx

xxx

-2=xxx

xxx

-3=xxx

xxx

Latest alarm

Alarm history

Multiple alarms

(simultaneously occurring alarms)

Move the cursor using

∨

∧

and to select one

of the alarm occurred.

4-12

4-3-13 Data copy

On the "Program menu" screen, select "9. Data Copy" to display the data copy read screen. A copy operation is then performed in the following order;reading inverter function data, removing the keypad panel, attaching the keypad panel to another inverter, and writing the data to the inverter. The "verify" feature also makes it possible to compare and check differences in the data stored in the keypad panel and the data stored in the inverter.

60.00

RUN

PRG⇒PRG MENU F/D

⇒

LED SHIFT

PRG

60.00

1.DATA SETTING

2.DATA CHECK

3.OPR MNTR

4.I/O CHECK

5.MAINTENANC

6.LOAD FCTR

7.ALM INF

8.ALM CAUSE

⇒

9.DATA COPY

---- READ

---- READ

QQQQ

040HP-4 READ COMPLETE

QQQQQQQQQQQQQQ

Remove keypad panel

FUNC DATA

DATA copy screen

Mode (read mode)

Reading

Data of inverter type read by keypad panel

Read complete

Write data Read data

Attach keypad panel,

Turn power ON.

PRG

60.00

RUN

PRG⇒PRG MENU F/D

⇒

LED SHIFT

PRG

60.00

1.DATA SETTING

2.DATA CHECK

3.OPR MNTR

4.I/O CHECK

5.MAINTENANC

6.LOAD FCTR

7.ALM INF

8.ALM CAUSE

⇒

9.DATA COPY

040HP-4 READ

040HP-4 WRITE

040HP-4 WRITE

QQQQ

FUNC DATA

∧

FUNC DATA

When WRITE to the type of the inverter (capacity, voltage and series) is same as the inverter type in copy origin, all of the function will be written. When the type of the inverter is different, the function except the following will be written. However, in both cases, F00(Data protection), P02/A11(Motor capacity),

P04/A13 (Motor tuning), H03(Data initializing), H31(RS-485 address) and o26/AIO optional adjustment will NOT be written.

- The function which will NOT be copied when different inverter type

U codes cannot be copied in any case.

FUNC. NAME FUNC. NAME

F03 Max. freq. 1 F26 Motor sound

F04 Base freq. 1 E33

F05 Rated voltage 1 E34

F06 Max. voltage 1 E35

F09 Torque boost 1 E37

F10

F11

F12

F13 Electronic

In addition, when WRITE from inverter ROM No. is new one to old one, WRITE except F01(Freq. command 1) without ERROR display.

Inverter type of data stored by keypad panel

Electronic thermal 1

(Select) Electronic thermal 1

(Level) Electronic thermal 1

(Thermal time

constant)

thermal overload relay

H15

All of "P" code

All of "A" code

WRITE to the inverter with different capacity, voltage and series.

040HP-4

OL function

(Mode select)

OL function

OL2 function

Auto-restart

(Holding DC

Motor 1

Motor 2

WRITE

MEMORY ERROR

FUNC

FUNC DATA

<DATA COPY> 040HP-4

DATA

WRITE

MEMORY ERROR

Mode (write mode)

QQQQ

040HP-4 WRITE COMPLETE

Writing

QQQQQQQQQQQQQQQQ

Write complete

(Level)

(Timer)

(Level)

voltage)

4-13

(

Data check

verify)

Error processing

60.00

RUN

PRG⇒PRG MENU F/D

⇒

LED SHIFT

PRG

60.00

1.DATA SETTING

2.DATA CHECK

3.OPR MNTR

4.I/O CHECK

5.MAINTENANC

6.LOAD FCTR

7.ALM INF

8.ALM CAUSE

⇒

9.DATA COPY

040HP-4 READ

FUNC DATA

Inverter type of data stored in the keypad panel

1) Change disabled during operation

If a write operation is attempted during an inverter operation, or vice versa, the error message below will appear. After stopping the inverter and pressing , retry

RESET

the write operation.

040HP-4 WRITE

INV RUNNING

2) Memory error

If a write operation is attempted while data has not been saved (i.e., no data) in the keypad panel data memory during the read mode, the following erro message will appear:

WRITE

MEMORY ERROR

∧

040HP-4 WRITE

∧

040HP-4 VERIFY

Mode (data check)

FUNC DATA

040HP-4 VERIFY

QQQQ

Data check in progress

040HP-4 VERIFY COMPLETE

QQQQQQQQQQQQQQQ

Data check complete

3) Verify error

During a data check (verify) operation, if data stored in the keypad panel differs from data stored in the inverter, the following error message is displayed to indicate the function No. The data check is suspended. To continue the data check and check for othe mismatching data, press . To stop the data chec and switch to another operation, press .

FUNC DAT

RESET

075HP-4 WRITE ERR:F25

QQQQ

4) Data protection

When WRITE to the inverter which is protected by "Data protection" function, the following error message will appear. After released the protection, write operation is attempted.

040HP-4 WRITE DATA PRTCTD

4-14

4-3-14 Alarm mode

∧

If an alarm occurs, the “Alarm screen” indicating the alarm contents is displayed. Use and to display alarm history and multiple alarms (if more than two alarms occur simultaneously).

Alarm detection order

1.OC1

1=xxx xxx

xxxxxxxxxxxxx PRG

⇒

PRG MENU

RESET

⇒

RESET

Alarm code

No. of consecutive occurrences Alarm name

Operation guide

Alarm detection order

Operation

method

∨

∧

Alarm code: See Table 6-1-1

LED

display

LCD

display

Description

5. 5 No. 5 alarm

4. 4 No. 4 alarm

3. 3 No. 3 alarm

2. 2 No. 2 alarm

1. 1 No. 1 alarm (more than two alarms occurred)

Blank 0 Latest alarm (only one alarm occurred/alarm

released) Blank -1 Previous alarm history Blank -2 Alarm history before previous alarm Blank -3 Alarm history two times before previous alarm

∨

4-15

5. Function select

5-1 Function select list

F:Fundamental Functions

Func

No.

F00 Data protection F00 DA TA PRTC 0, 1 - - 0 NA F01 Frequency command 1 F01 FRE Q CMD 1 0 to 11 - - 0 NA F02 Operation method F02 OPR METHOD 0 to 4 - - 0 NA F03 Maximum frequency 1 F03 MAX Hz-1 G11S: 50 to 400Hz Hz 1 60 NA

P11S: 50 to 120Hz

F04 Base frequency 1 F04 BASE Hz-1 G11S: 25 to 400Hz Hz 1 60 NA

P11S: 25 to 120Hz

F05 Rated voltage 1 F05 RATED V-1 0V: (Output voltage V 1 230:(230V class) NA

(at Base frequency 1) proportinal to sorce voltage) 460:(460V class) 80 to 240V: (230V class) 320 to 480V: (460V class)

F06 Maximum voltage 1 F06 MAX V-1 80 to 240V: (230V class) V 1 230:(230V class) NA

(at Maximum frequency 1) 320 to 480V: (460V class) 460:(460V class)

F07 Acceleration time 1 F07 ACC TIME1 0.01 to 3600s s 0.01 6.0 20.0 A F08 Deceleration time 1 F08 DEC TIME1 F09 Torque boost 1 F09 TRQ BOOST1 0.0, 0.1 to 20.0 - 0.1 G11S:2.0 A

P11S:0.1

F10 Electronic (Select) F10 ELCTRN OL1 0, 1, 2 - - 1 A

F11 thermal 1 (Level) F11 OL LEVEL1 INV rated current 20 to 135% A 0.01 Motor rated current A F12 (Therma l time constant) F12 TIME CNST1 0.5 to 75.0 min min 0.1 5.0 10.0 A F13 Electronic thermal overload relay F13 DBR OL G11S [Up to 10[HP]] - -

(for braking resistor) 0, 1, 2 1 A [15[HP] and above ] 0 P11S [Up to 15[HP]] 0, 2 [20[HP] and above ] 0

F14 Restart mode after F14 RESTART 0 to 5 - - 0 NA

momentary power failure

F15 Frequency limiter (High) F15 H LIMITER G11S: 0 to 400Hz Hz 1 70 A F16 (Low) F16 L LIMITER P11S: 0 to 120Hz 0 A

F17 Gain (for freq. set signal) F17 FREQ GAIN 0.0 to 200.0% % 0.1 100.0 A F18 Bias frequency F18 FREQ BIAS G11S: -400.0 to +400.0Hz Hz 0.1 0.0 A

P11S: -120.0 to +120.0Hz

F20 DC brake (Starting freq.) F20 DC BRK Hz 0 .0 to 60.0Hz Hz 0.1 0.0 A F21 (Braking level) F21 DC BRK LVL G11S: 0 to 100% % 1 0 A

P 11S: 0 to 80%

F22 (Braking time) F22 DC BRK t 0.0s(Inactive) s 0.1 0.0 A

0.1 to 30.0s

F23 Starting frequency (Freq.) F23 START Hz 0.1 to 60.0Hz Hz 0.1 0.5 NA F24 (Holding time) F24 HOLDING t 0.0 to 10.0s s 0.1 0.0 NA F25 Stop frequency F25 STOP Hz 0.1 to 60.0Hz Hz 0.1 0.2 NA

F26 Motor sound (Carrier freq.) F26 MTR SOUND

F27 (Sound tone) F27 SOUND TONE 0 to 3 - - 0 A

F30 FMA (Voltage adjust) F30 FMA V-ADJ 0 to 200% % 1 100 A F31 (Function) F31 FMA FUNC 0 to 10 - - 0 A

F33 FMP (Pulse rate) F33 FMP PULSES 300 to 6000p/s (full scale) p/s 1 1440 A F34 (Voltage adjust) F34 FMP V-ADJ 0%, 1 to 200% % 1 0 A F35 (Function) F35 FMP FUNC 0 to 10 - - 0 A F36 30RY operation mode F36 30RY MODE 0, 1 - - 0 NA

F40 Torque limiter 1 (Driving) F40 DRV TRQ 1 G11S: 20 to 200%, 999 % 1 999 A

P11S: 20 to 150%, 999

F41 (Braking) F41 BRK TRQ 1 G11S: 0%, 20 to 200%, 999 999 A

P11S: 0%, 20 to 150%, 999

F42 Torque vector control 1 F42 TRQVECTOR1 0, 1 - - 0 NA

NAME LCD Display Setting range Unit

Nominal applied

motor

75HP or less 0.75 to 15kHz

G11

100HP or more 0.75 to 10kHz

30HP or less 0.75 to 15kHz

P11

40HP to 100HP 0.75 to 10kHz

125HP or more 0.75 to 6kHz

Setting range

Min.

Unit

kHz 1 2 A

Factory setting

-30HP 40HP-

Change

during op

User

Remark

Set value

5-1

E:Extension Terminal Functions

Func

No.

E01 X1 terminal function E01 X1 FUNC 0 to 35 - - 0 NA E02 X2 terminal function E02 X2 FUNC 1 NA E03 X3 terminal function E03 X3 FUNC 2 NA E04 X4 terminal function E04 X4 FUNC 3 NA E05 X5 terminal function E05 X5 FUNC 4 NA E06 X6 terminal function E06 X6 FUNC 5 NA E07 X7 terminal function E07 X7 FUNC 6 NA E08 X8 terminal function E08 X8 FUNC 7 NA E09 X9 terminal function E09 X9 FUNC 8 NA E10 Acceleration time 2 E10 ACC TIME2 s 0.01 6.00 20.00 A E11 Deceleration time 2 E11 DEC TIME2 6.00 20.00 A E12 Acceleration time 3 E12 ACC TIME3 6.00 20.00 A E13 Deceleration time 3 E13 DEC TIME3 6.00 20.00 A E14 Acceleration time 4 E14 ACC TIME4 6.00 20.00 A E15 Deceleration time 4 E15 DEC TIME4 E16 Torque limiter 2 (Driving) E16 DRV TRQ 2 G11S: 20 to 200%, 999 % 1 999 A

P11S: 20 to 150%, 999

E17 (Braking) E17 BRK TRQ 2 G11S: 0%, 20 to 200%, 999 % 1 999 A

P11S: 0%, 20 to 150%, 999 E20 Y1 terminal function E20 Y1 FUNC 0 to 37 - - 0 NA E21 Y2 terminal function E21 Y2 FUNC 1 NA E22 Y3 terminal function E22 Y3 FUNC 2 NA E23 Y4 terminal function E23 Y4 FUNC 7 NA E24 Y5A, Y5C terminal func. E24 Y5 FUNC 10 NA E25 Y5 RY operation mode E25 Y5RY MODE 0,1 - 1 0 NA E30 FAR function (Hysteresis) E30 FAR HYSTR 0.0 to 10.0Hz Hz 0.1 2.5 A E31 FDT function (Level) E31 FDT1 LEVEL G11S: 0 to 400Hz Hz 1 60 A

P11S: 0 to 120Hz E32 signal (Hysteresis) E32 FDT1 HYSTR 0.0 to 30.0Hz Hz 0.1 1.0 A E33 OL1 function(Mode select) E33 OL1 WARNING 0: Thermal calculation - - 0 A

1: Output current E34 signal (Level) E34 OL1 LEVEL G11S: 5 to 200% A 0.01 Motor rated current A

P11S: 5 to 150% E35 (Timer) E35 OL1 TIMER 0.0 to 60.0s s 0.1 10.0 A E36 FDT2 function (Level) E36 FDT2 LEVEL G11S: 0 to 400Hz Hz 1 60 A

P11S: 0 to 120Hz E37 OL2 function (Level) E37 OL2 LEVEL G11S: 5 to 200% A 0.01 Motor rated current A

P11S: 5 to 150% E40 Display coefficient A E40 COEF A -999.00 to 999.00 - 0.01 0.01 A E41 Display coefficient B E41 COEF B -999.00 to 999.00 - 0.01 0.00 A E42 LED Display f ilter E42 DISPLAY FL 0.0 to 5.0s s 0.1 0.5 A E43 LED Monitor (Function) E43 LED MNTR 0 to 12 - - 0 A E44 (Display at STOP mode) E44 LED MNTR2 0, 1 - - 0 A E45 LCD Monitor (Function) E45 LCD MNTR 0, 1 - - 0 A E46 (Language) E46 LANGUAGE 0 to 5 - - 1 A E47 (Contrast) E47 CONTRAST 0(soft) to 10(hard) - - 5 A

NAME LCD Displa y Setting range Unit

0.01 to 3600s

Min.

Unit

6.00 20.00 A

Factory setting

-30HP 40HP-

Change

during op

User

Set value

Remark

C:Control Functions of Frequency

Func

No.

C01 Jump frequency (Jump freq. 1) C01 JUMP Hz 1 Hz 1 0 A C02 (Jump freq. 2) C02 JUMP Hz 2 0 A C03 (Jump freq. 3) C03 JUMP Hz 3 C04 (Hysteresis) C04 JUMP HYSTR 0 to 30Hz Hz 1 3 A C05 Multistep frequency (Freq. 1) C05 MULTI Hz-1 Hz 0.01 0.00 A C06 setting (Freq. 2) C06 MULT I Hz-2 0.00 A C07 (Freq. 3) C07 MUL TI Hz -3 0.00 A C08 (Freq. 4) C08 MUL TI Hz -4 0.00 A C09 (Freq. 5) C09 MUL TI Hz -5 0.00 A C10 (Freq. 6) C10 MUL TI Hz -6 0.00 A C11 (Freq. 7) C11 MUL TI Hz -7 0.00 A C12 (Freq. 8) C12 MUL TI Hz -8 0.00 A C13 (Freq. 9) C13 MUL TI Hz -9 0.00 A C14 (Freq. 10) C14 MULTI Hz-10 0.00 A C15 (Freq. 11) C15 MULTI Hz-11 0.00 A C16 (Freq. 12) C16 MULTI Hz-12 0.00 A C17 (Freq. 13) C17 MULTI Hz-13 0.00 A C18 (Freq. 14) C18 MULTI Hz-14 0.00 A C19 (Freq. 15) C19 MULTI Hz-15

NAME LCD Display Sett ing range Unit

G11S: 0 to 400Hz P11S： 0 to 120Hz

G11S: 0.00 to 400.00Hz P11S: 0.00 to 120.00Hz

Min.

Unit

0 A

0.00 A

Factory setting

-30HP 40HP-

Change

during op

User

Set value

5-2

Remark

Func

No.

C20 JOG frequency C20 JOG Hz G11S:0.00 to 400.00Hz Hz 0.01 5.00 A

P11S:0.00 to 120.00Hz

C21 PATTERN(Mode select) C21 PATTERN 0,1,2 - - 0 NA

operation C22 (Stage 1) C22 STAGE 1 Operation time:0.00 to 6000s s 0.01 0.00 F1 A C23 (Stage 2) C23 STAGE 2 F1 to F4 and R1 to R4 0.00 F1 A C24 (Stage 3) C24 STAGE 3 0.00 F1 A C25 (Stage 4) C25 STAGE 4 0.00 F1 A C26 (Stage 5) C26 STAGE 5 0.00 F1 A C27 (Stage 6) C27 STAGE 6 0.00 F1 A C28 (Stage 7) C28 STAGE 7 0.00 F1 A C30 Frequency command 2 C30 FREQ CMD 2 0 to 11 - - 2 NA

C31 Bias(terminal[12]) C31 BIAS 12 -100.0 to +100.0% % 0.1 0.0 A

C32 Gain(terminal[12]) C32 GAIN 12 0.0 to +200.0% % 0.1 100.0 A

C33 Analog setting signal filter C33 REF FILTER 0.00 to 5.00s s 0.01 0.05 A

NAME LCD Display Setting range Unit

Min.

Factory setting

Unit

-30HP 40HP-

Change

during op

User

Set value

Remark

P:Motor Parameters

P01 Number of motor 1 poles P01 M1 POLES 2 to 14 - 2 4 NA

P02 Motor 1 (Capacity) P02 M1-CAP Up to 30[HP]: 0.01 to 60HP HP 0.01 Motor Capacity NA

40[HP]and above: 0.01 to 800HP P03 (Rated current) P03 M1-Ir 0.00 to 2000A A 0.01 Motor rated current NA P04 (Tuning) P04 M1 TUN1 0, 1, 2 - - 0 NA P05 (On-line Tuning) P05 M1 TUN2 0, 1 - - 0 NA P06 (No-load current) P06 M1-Io 0.00 to 2000A A 0.01 NA

P07 (%R1 setting) P07 M1-%R1 0.00 to 50.00% % 0.01 A

P08 (%X setting) P08 M1-%X 0.00 to 50.00% % 0.01 A

P09 Slip compensation control 1 P09 SLIP COMP1 0.00 to 15.00Hz Hz 0.01 0.00 A

Fuji STANDARD RATED

VALUE

Fuji STANDARD RATED

VALUE

Fuji STANDARD RATED

VALUE

H:High Performance Functions

H03 Data initializing H03 DATA INIT 0, 1 - - 0 NA H04 Auto-reset (Times) H04 AUTO-RESET 0, 1 to 10 times - 1 0 A H05 (Reset in terval) H05 RESET INT 2 to 20s s 1 5 A H06 Fan stop operation H06 FAN STOP 0, 1 - - 0 A H07 ACC/DEC pattern (Mode select) H07 ACC PTN 0,1,2,3 - - 0 NA H08 Rev. phase sequence lock H08 REV LOCK 0, 1 - - 0 NA H09 Start mode H09 START MODE 0, 1, 2 - - 0 NA H10 Energy-saving operation H10 ENERGY SAV 0, 1 - - G11S:0 A

P11S:1 H11 DEC mode H11 DEC MODE 0, 1 - - 0 A H12 Instantaneous OC limiting H12 INST CL 0, 1 - - 1 NA H13 Auto-restart (Restart time) H13 RESTART t 0.1 to 10.0s s 0.1 0.1 0.5 NA H14 (Freq. fall rate) H14 FALL RATE 0.00 to 100.00Hz/s Hz/s 0.01 10.00 A H15 (Holding DC voltage) H15 HOLD V 3ph 230V class: 200 to 300V V 1 230V class:235V A

3ph 460V class: 400 to 600V 460V class:470V H16 (OPR command selfhold time) H16 SELFHOLD t 0.0 to 30.0s, 999 s 0.1 999 NA H18 Torque control H18 TRQ CTRL G11S:0, 1, 2, P 11S:0 (Fixed) - - 0 NA H19 Active drive H19 AUT RED 0, 1 - - 0 A H20 PID control (Mode select) H20 PID MODE 0, 1, 2 - - 0 NA H21 (Feedback signal) H21 FB SIGNAL 0, 1, 2, 3 - - 1 NA H22 (P-gain) H22 P-GAIN 0.01 to 10.00 times - 0.01 0.1 A H23 (I-gain) H23 I-GAIN 0.0 , 0.1 to 3600s s 0.1 0.0 A H24 (D-gain) H24 D-GAIN 0.00s , 0.01 to 10.0s s 0.01 0.00 A H25 (Feedback filter) H25 FB FILTER 0.0 to 60.0s s 0.1 0.5 A H26 PTC thermistor (Mode select) H26 PTC MODE 0, 1 0 A H27 (Level) H27 PTC LEVEL 0.00 to 5.00V V 0.01 1.60 A H28 Droop operation H28 DROOP G11S:-9.9 to 0.0Hz, P11S:0.0 (Fixed.) Hz 0.1 0 .0 A H30 Serial link (Function select) H30 LINK FUNC 0, 1, 2, 3 - - 0 A H31 Modbus-RTU (Address) H31 ADDRESS 0 (broadcast), 1 to 247 - 1 1 NA H32 (Mode select on no response error) H32 MODE ON ER 0, 1, 2, 3 - - 0 A H33 (Timer) H33 TIMER 0.0 to 60.0s s 0.1 2.0 A H34 (Baud rate) H34 BAUD RATE 0, 1, 2, 3 - - 1 A H35 (Data length) H35 LENGTH 0 (8-bit fixed) - - 0 A H36 (Parity check) H36 PARITY 0, 1, 2 - - 0 A H37 (Stop bits) H37 STOP BITS 0(2bit), 1(1bit) - - 0 A H38 (No response error detection time) H38 NO RES t 0 (No detection), 1 to 60s s 1 0 A H39 (Response interval) H39 INTERVAL 0.00 to 1.00s s 0.01 0.01 A

5-3

A:Alternative Motor Parameters

Func

No.

A01 Maximum frequency 2 A01 MAX Hz-2 G11S: 50 to 400Hz Hz 1 60 NA

P11S: 50 to 120Hz

A02 Base frequency 2 A02 BASE Hz-2 G11S: 25 to 400Hz Hz 1 60 NA

P11S: 25 to 120Hz

A03 Rated voltage 2 A03 RATED V-2 0: V 1 230:(230V class) NA

(at Base frequency 2 ) 80 to 240V:(230V class) 460:(460V class) 320 to 480V:(46 0V class)

A04 Maximum voltage 2 A04 MAX V-2 80 to 240V:(230V class) V 1 230:(230V class) NA

(at Base frequency 2) 320 to 480V:(460V class) 460:(460V class)

A05 Torque boost2 A05 TRQ BOOST2 0.0, 0.1 to 20.0 - - G11S:2.0 A

P11S:0.1

A06 Electronic (Select) A06 ELCTRN OL2 0, 1, 2 - - 1 A

therma l overload relay fo r motor 2

A07 (Level) A07 OL LEVEL2 INV rated current 20%to135% A 0.01 Motor rated current A A08 (Thermal time constant) A08 TIME CNST2 0.5 to 75.0 min min 0.1 5.0 10.0 A A09 Torque vector control 2 A09 TRQVECTOR2 0, 1 - - 0 NA A10 Number of motor-2 poles A10 M2 POLES 2 to 14 poles ploes 2 4 NA A11 Motor 2 (Capacity) A11 M2-CAP Up to 30HP:0.01 to 60HP HP 0.01 Motor capacity NA

40HP and above:0.01to800HP A12 (Rated current) A12 M2-Ir 0.00 to 2000A A 0.01 Motor rated current NA A13 (Tuning) A13 M2 TUN1 0, 1, 2 - - 0 NA A14 (On-line Tuning) A14 M2 TUN2 0, 1 - - 0 NA A15 (No-load current) A15 M2-Io 0.00 to 2000A A 0.01 Fuji standard rated value NA A16 (%R1 setting) A16 M2-%R1 0.00 to 50.00% % 0.01 Fuji standard rated value A A17 (%X setting) A17 M2-%X 0.00 to 50.00% % 0.01 Fuji standard rated value A A18 (Slip compensation control 2) A18 SLIP COMP2 0.00 to 15.00Hz Hz 0.01 0.00 A

NAME LCD Displa y Setting range Unit

Min.

Unit

Factory setting

-30HP 40HP-

Change

during op

User

Set value

Remark

U:User Functions

U01 Maximum compensation frequency U01 USER 01 75 A

during braking torque limit U02 1st S-shape level at acceleration U02 USER 02 1 to 50% % 1 10 NA U03 2nd S-shape level at acceleration U03 USER 03 1 to 50% % 1 10 NA U04 1st S-shape level at deceleration U04 USER 04 1 to 50% % 1 10 NA U05 2nd S-shape level at deceleration U05 USER 05 1 to 50% % 1 10 NA U08 Main DC link capacitor (Initial value) U08 USER 08 0 to 65535 - 1 xxxx A U09 (Measured value) U09 USE R 09 0 to 65535 - 1 0 A U10 PC board capacitor powered on time U10 USER 10 0 to 65 535h h 1 0 A U11 Cooling fan operating time U11 USER 11 0 to 65535h h 1 0 A U13 Magnetize current vibration damping gain U13 USE R 13 0 to 32767 - 1 819 410 A U15 Slip compensation filter time constant U15 USER 15 0 to 32 767 - 1 556 546 A U23 Integral gain of continuous operation U23 USER 23 1738 1000 A

at power failure U24 Proportional gain of continuous U24 USER 24 1024 1000 A

operation at power failure U48 Input phase loss protection U48 USER 48 -75HP 100HP- NA

U49 RS-485 protocol selection U49 USER 49 0, 1 - - 1 NA U56 Speed agreement (Detection width) U56 USER 56 0 to 50% % 1 10 A U57 /PG error (Detection timer) U57 USER 57 0.0 to 10.0s s 0.1 0.5 U58 PG error selection U58 USER 58 0, 1 - - 1 NA U59 Braking-resistor function select(up to 30HP) U59 USER 59 00 NA

Manufacturer's function(40HP or more) U60 Regeneration avoidance at deceleration U60 USER 60 0 NA

U61 Voltage detect offset and gain adjustment U61 USER 61 --30HP：0(Fixed.) 0 A

40HP--：0, 1, 2

U89 Motor overload memory U89 USER 89 0.1 - - 1 A

retention

0 to 65535

0, 1, 2

00 to A8(HEX)

0, 1

- 1

- -

- 1

- -

0 1

5-4

Table 5-1-1 The factory setting value (details)

F11:Electric

thermal1(Level)

E34:OL1

Inverter type

FRNF25G11S-2UX 1.40 1/4 1.40 1.12 11.02 13.84 FRNF50G11S-2UX 2.00 1/2 2.00 1.22 6.15 8.80 FRN001G11S-2UX 3.00 1.00 3.00 1.54 3.96 8.86 FRN002G11S-2UX 5.80 2.00 5.80 2.80 4.29 7.74 FRN003G11S-2UX 7.90 3.00 7.90 3.57 3.15 20.81 FRN005G11S-2UX 12.6 5.00 12.6 4.78 3.34 23.57 FRN007G11S-2UX 18.6 7.50 18.6 6.23 2.65 28.91 FRN010G11S-2UX 25.3 10.00 25.3 8.75 2.43 30.78 FRN015G11S-2UX 37.3 15.00 37.3 12.7 2.07 29.13 FRN020G11S-2UX 49.1 20.00 49.1 9.20 2.09 29.53 FRN025G11S-2UX 60.0 25.00 60.0 16.7 1.75 31.49

230V G11S

FRN030G11S-2UX 72.4 30.00 72.4 19.8 1.90 32.55 FRN040G11S-2UX 91.0 40.00 91.0 13.6 1.82 25.32 FRN050G11S-2UX 115.0 50.00 115.0 18.7 1.92 24.87 FRN060G11S-2UX 137.0 60.00 137.0 20.8 1.29 26.99 FRN075G11S-2UX 174.0 75.00 174.0 28.6 1.37 27.09 FRN100G11S-2UX 226.0 100.00 226.0 37.4 1.08 23.80 FRN125G11S-2UX 268.0 125.00 268.0 29.8 1.05 22.90 FRN007P11S-2UX 18.6 7.50 18.6 6.23 2.65 28.91 FRN010P11S-2UX 25.3 10.00 25.3 8.75 2.43 30.78 FRN015P11S-2UX 37.3 15.00 37.3 12.7 2.07 29.13 FRN020P11S-2UX 49.1 20.00 49.1 9.20 2.09 29.53 FRN025P11S-2UX 60.0 25.00 60.0 16.7 1.75 31.49 FRN030P11S-2UX 72.4 30.00 72.4 19.8 1.90 32.55 FRN040P11S-2UX 91.0 40.00 91.0 13.6 1.82 25.32 FRN050P11S-2UX 115.0 50.00 115.0 18.7 1.92 24.87

230V P11S

FRN060P11S-2UX 137.0 60.00 137.0 20.8 1.29 26.99 FRN075P11S-2UX 174.0 75.00 174.0 28.6 1.37 27.09 FRN100P11S-2UX 226.0 100.00 226.0 37.4 1.08 23.80 FRN125P11S-2UX 268.0 125.00 268.0 29.8 1.05 22.90 FRN150P11S-2UX 337.0 150.00 337.0 90.4 0.96 21.61

function(Level)

E37:OL2

function(Level)

A07:Electric thermal

overload relay for motor2 (Level)

[A] [HP] [A] [A] [%] [%]

Function code

*2 *1 *2 *1 *2 *1 *1

P02:Motor1

(Capacity)

A11:Motor2

(Capacity)

P03:Motor1

(Rated current)

A12:Motor2

(Rated current)

P06:Motor1

(No-load current)

A15:Motor2

(No-load current)

P07:Motor1

(%R1 setting)

A16:Motor2

(%R1 setting)

P08:Motor1

(%X setting)

A17:Motor2

(%X setting)

5-5

Function code

*2 *1 *2 *1 *2 *1 *1

F11:Electric

thermal1(Level)

Inverter type

E34:OL1

function(Level)

E37:OL2

function(Level)

A07:Electric thermal

overload relay for motor2 (Level)

[A] [HP] [A] [A] [%] [%] FRNF50G11S-4UX 1.00 1/2 1.00 0.61 6.15 8.80 FRN001G11S-4UX 1.50 1.00 1.50 0.77 3.96 8.86 FRN002G11S-4UX 2.90 2.00 2.90 1.40 4.29 7.74 FRN003G11S-4UX 4.00 3.00 4.00 1.79 3.15 20.81 FRN005G11S-4UX 6.30 5.00 6.30 2.39 3.34 23.57 FRN007G11S-4UX 9.30 7.50 9.30 3.12 2.65 28.91 FRN010G11S-4UX 12.7 10.00 12.7 4.37 2.43 30.78 FRN015G11S-4UX 18.7 15.00 18.7 6.36 2.07 29.13 FRN020G11S-4UX 24.6 20.00 24.6 4.60 2.09 29.53 FRN025G11S-4UX 30.0 25.00 30.0 8.33 1.75 31.49 FRN030G11S-4UX 36.2 30.00 36.2 9.88 1.90 32.55 FRN040G11S-4UX 45.5 40.00 45.5 6.80 1.82 25.32 FRN050G11S-4UX 57.5 50.00 57.5 9.33 1.92 24.87 FRN060G11S-4UX 68.7 60.00 68.7 10.40 1.29 26.99 FRN075G11S-4UX 86.9 75.00 86.9 14.30 1.37 27.09

460V G11S

FRN100G11S-4UX 113.0 100.00 113.0 18.70 1.08 23.80 FRN125G11S-4UX 134.0 125.00 134.0 14.90 1.05 22.90 FRN150G11S-4UX 169.0 150.00 169.0 45.20 0.96 21.61 FRN200G11S-4UX 231.0 200.00 231.0 81.80 0.72 20.84 FRN250G11S-4UX 272.0 250.00 272.0 41.10 0.71 18.72 FRN300G11S-4UX 323.0 300.00 323.0 45.10 0.53 18.44 FRN350G11S-4UX 375.0 350.00 375.0 68.30 0.99 19.24 FRN400G11S-4UX 429.0 400.00 429.0 80.70 1.11 18.92 FRN450G11S-4UX 481.0 450.00 481.0 85.50 0.95 19.01 FRN500G11S-4UX 534.0 500.00 534.0 99.20 1.05 18.39 FRN600G11S-4UX 638.0 600.00 638.0 140.00 0.85 18.38 FRN007P11S-4UX 9.30 7.50 9.30 3.12 2.65 28.91 FRN010P11S-4UX 12.7 10.00 12.7 4.37 2.43 30.78 FRN015P11S-4UX 18.7 15.00 18.7 6.36 2.07 29.13 FRN020P11S-4UX 24.6 20.00 24.6 4.60 2.09 29.53 FRN025P11S-4UX 30.0 25.00 30.0 8.33 1.75 31.49 FRN030P11S-4UX 36.2 30.00 36.2 9.88 1.90 32.55 FRN040P11S-4UX 45.5 40.00 45.5 6.80 1.82 25.32 FRN050P11S-4UX 57.5 50.00 57.5 9.33 1.92 24.87 FRN060P11S-4UX 68.7 60.00 68.7 10.40 1.29 26.99 FRN075P11S-4UX 86.9 75.00 86.9 14.30 1.37 27.09 FRN100P11S-4UX 113.0 100.00 113.0 18.70 1.08 23.80 FRN125P11S-4UX 134.0 125.00 134.0 14.90 1.05 22.90 FRN150P11S-4UX 169.0 150.00 169.0 45.20 0.96 21.61

460V P11S

FRN200P11S-4UX 231.0 200.00 231.0 81.80 0.72 20.84 FRN250P11S-4UX 272.0 250.00 272.0 41.10 0.71 18.72 FRN300P11S-4UX 323.0 300.00 323.0 45.10 0.53 18.44 FRN350P11S-4UX 375.0 350.00 375.0 68.30 0.99 19.24 FRN400P11S-4UX 429.0 400.00 429.0 80.70 1.11 18.92 FRN450P11S-4UX 481.0 450.00 481.0 85.50 0.95 19.01 FRN500P11S-4UX 534.0 500.00 534.0 99.20 1.05 18.39 FRN600P11S-4UX 638.0 600.00 638.0 140.00 0.85 18.38 FRN700P11S-4UX 756.0 700.00 756.0 164.00 1.02 21.92 FRN800P11S-4UX 870.0 800.00 870.0 209.00 1.17 21.69

note 1) The factory setting described on *1 is the value of Fuji standard induction motor 460V/50Hz/4-poles.

The factory setting described on *1 is NOT changed automatically even function code P01/A10 (motor poles) is changed to excluding 4-poles.

note 2) The minimum units of the data *2 is as follows.

Current value

[A]

Minimum units

[A]

0.00 to 9.99 0.01

10.0 to 99.9 0.1 100 to 999 1 1000 to 9990 10

P02:Motor1

(Capacity)

A11:Motor2

(Capacity)

P03:Motor1

(Rated current)

A12:Motor2

(Rated current)

P06:Motor1

(No-load current)

A15:Motor2

(No-load current)

P07:Motor1

A16:Motor2

(%R1 setting)

P08:Motor1

(%X setting)

A17:Motor2

(%X setting)

5-6

5-2 Function Explanation

F00 Data protection

Ｆ：

Fundamental function

XSetting can be made so that a set value cannot be

changed by keypad panel operation.

F 0 0 D A T A P R T C

Setting range 0 : The data can be changed. 1 : The data cannot be changed.

[Setting procedure ]

0 to 1: Press the and keys simultaneously

STOP

∧

to change the value from 0 to 1, then press the

to validate the change.

1 to 0: Press the and keys simultaneously

FUNC DATA

STOP

∨

to change the value from 1 to 0, then press the

key to validate the change.

FUNC DATA

F01 Frequency command 1

XThis function selects the frequency

setting method.

F 0 1 F R E Q C M D 1

0 : Setting by keypad panel operation ( key) 1 : Setting by voltage input (terminal [12 ](0 to +10V) + terminal [V2](0 to +10V) ) 2: Setting by current input (terminal [C1] (4 to 20mA)). 3: Setting by voltage input + current input (terminal [12] + terminal [C1] ) (-10 to +10V + 4 to 20mA). 4: Reversible operation with polarity ( terminal [12] (-10 to +10V)) 5: Reversible operation with polarity ( terminal [12] +[V1](Option) (-10 to +10V)) 6: Inverse mode operation (terminal [12] +[V2] (+10V to 0 )) 7: Inverse mode operation (terminal [C1] (20 to 4mA)) 8: Setting by UP/DOWN control mode 1

(initial value = 0) (terminals [UP] and [DOWN]) 9: Setting by UP/DOWN control mode 2 (initial value =last final value) (terminals [UP] and [DOWN])

See the function explanation of E01 to E09 for details.

10: Setting by pattern operation

See the function explanation C21 to C28 for details.

11: Setting by digital input or pulse train

* Optional. For details, see the instruction manual on options.

Related functions

E01 to E09

(Set values 19)

Related functions

E01 to E09

(Set values 17,18)

C30

∧ ∨

Related functions:

E01 to E09

(Set value 21)

Related functions:

E01 to E09

(Set value 17,18)

Related functions:

C21to C28

Maximum frequency

Set value:1,3

-10 0 +10 [V]

- Maximum frequency

Maximum frequency

F02 Operation method

Forward / Inverse operation

Frequency setting value

nalog input terminal

[12] , [V2]

Set value:4,5

Frequency setting value

0 4 20 [mA]

nalog input terminal

[C1]

Forward operation (set value: 1, 3, 4, 5)

Inverse operation (set value::6)

Related functions:

E01 to E09

(Set value 21)

Forward operation (set value: 2)

Inverse operation (set value: 7)

XThis function sets the operation command input method.

F 0 2 OPR M E T H OD

Setting range 0: Key pad operation

( keys).

* - This function can only be changed when terminals FWD and REV are open.

- REMOTE/LOCAL switching from the keypad panel automatically changes the set value of this function.

- REMOTE/LOCAL can be changed by pressing the key and key simultaneously.

RESET

FWD REV STOP

Press the for forward operation.

Press the for reverse operation.

Press the for deceleration to a stop.

FWD

REV

STOP

Input from terminals [FWD] and [REV] is

ignored.

(LOCAL)

1: Terminal operation( key active)

2: Terminal operation( key inactive)

3: Terminal operation( key active)

STOP

with Fuji start software.

4: Terminal operation( key inactive)

with Fuji start software.

STOP

5-7

START SOFTWARE SELECTION DURING TERMINAL OPERATION

Active : Setting 3 or 4Inactive : Setting 1 or 2

POWER ON

RESET

NETWORK

MODE

POWER

FWD

OUTPUT

ALARM

RESET

FWD

OUTPUT

ALARM

NETWORK (LE-

CM)

FWD

(TERMINAL)

FWD

(NETWORK)

OUTPUT

POWER

FWD

OUTPUT

ALARM

RESET

FWD

OUTPUT

ALARM

NETWORK (LE-

CM)

FWD

. (TERMIAL)

FWD

(NETWORK)

OUTPUT

ER6

ALARM ALARM

ER6

RESET

NOTE) Safety software does not work at AUTO RESET mode and PRGRAMMING mode.

STOP KEY MODE SELCTION DURING TURMINAL OPERATION

Active : Seeting 1 or 3Inactive : Setting 2 or 4

STOP KEY

(Terminal mode)

STOP KEY

(Network mode)

FWD

STOP

OUTPUT

ALARM

NETWORK (LE-

CM)

FWD

(NETWORK)

STOP

OUTPUT

FWD

STOP

OUTPUT

ALARM

NETWORK (LE-

CM)

FWD

. (NETWORK)

STOP

OUTPUT

ER6

ALARM ALARM

5-8

ER6

[

Hz2/Hz1] o

Frequency setting signals

[

Hz1/Hz2

[12

[C1

[V2

[V1

Option

[IVS]

[UP

[DOWN

[SS1

[SS2

[SS4

[SS8

[JOG

[Hz2/PID

[LE]

]

Gain Bias

C31 C32

C30 is selected

and C30=#1, #6

Frequency setting

Frequency setting by keypad panel

C33

D/I or pulse train (opt ional)

Pattern operation control

∧ ∨

Analog input filter

UP/DOWN control

C22

C23

C24

C25

C26

C27

C28

Switching

command

C30 F01

Feedback

selection

#2, #3,

C30

Inverse

C21

F01

#8,#9

#11

#10

Forward/ Reverse operation

C12

C05

C13

C06

C14

C07

Bias frequency

Gain

Multistep frequency

switching

F18F17

Set frequency value

Negative polari ty

prevention

#1,#2,#3,#6,#7

H30

by Link function

Multistep frequencies 1 to 15

C15

C08

C16

JOG frequency

C20

H21

C09

H20

H22

H23

H24

H25

Feedback filter

PID control

Operation selection

Proportional

Integral

Differential

Maximum frequency

Upper-limit freque ncy

Lower-limit fr equency

Jump frequency

C01

C02

C03

C04

Limit signal

Limiter processi ng

F15

F16

A01F03

Set

frequency

value

C17

C10

C11

C18

C19

note) The numbers marked "#" means the setting value of each functions.

Frequency setting block diagram

5-9

F03 Maximum frequency 1

XThis function sets the maximum output frequency for

motor 1.

XThis is a function for motor 1.

F 0 3 M A X H z - 1

Setting range G11S: 50 to 400 Hz

P11S: 50 to 120Hz Setting a value higher than the rated value of the device to be driven may damage the motor or machine. Match the rating of the device.

F04

Base frequency 1

XThis function sets the maximum output frequency in the

constant-torque range of motor 1 or the output frequency at the rated output voltage. Match the rating of the motor.

XThis is a function for motor 1.

F 0 4 B A S E H z - 1

Setting range G11S: 25 to 400Hz

P11S: 25 to 120Hz

Note: When the set value of base frequency 1 is higher than that of maximum output frequency 1, the output voltage does not increase to the rated voltage because the maximum frequency limits the output frequency.

Output voltage

F06 Maximum output voltage 1

F05 Rated voltage 1

Constant-torque range

F07 Acceleration time 1

F08 Deceleration time 1

XThis function sets the acceleration time for the output

frequency from startup to maximum frequency and the deceleration time from maximum frequency to operation stop.

F 0 7 ACC T I M E 1 F 0 8 DEC T I M E 1

Setting range Acceleration time 1: 0.01 to 3,600 seconds Deceleration time 1: 0.01 to 3,600 seconds

Acceleration and deceleration times are represented by the three most significant digits, thereby the setting of three high-order digits can be set.

Set acceleration and deceleration times with respect to maximum frequency. The relationship between the set frequency value and acceleration/deceleration times is as follows:

Set frequency = maximum frequency

The actual operation time matches the set value.

STOPFWD

Maximum frequency

Output freque ncy

Set frequen cy

Time

Output frequency

F05 Rated voltage 1

F04 Base frequency 1

F03 Maximum output frequency

XThis function sets the rated value of the voltage output

to motor 1. Note that a voltage greater than the supply (input) voltage cannot be output.

XThis is a function for motor 1.

F 0 5 R A T E D V - 1

Setting range 230 V series: 0, 80 to 240V 460 V series: 0, 320 to 480V Value 0 terminates operation of the voltage regulation function, thereby resulting in the output of a voltage proportional to the supply voltage.

Note: When the set value of rated voltage 1 exceeds maximum output voltage 1, the output voltage does not increase to the rated voltage because the maximum output voltage limits the output voltage.

F06

Maximum voltage 1

XThis function sets the maximum value of the voltage

output for motor 1. Note that a voltage higher than the supply (input) voltage cannot be output.

XThis is a function for motor 1.

F 0 6 M A X V - 1

Setting range 230 V series: 80 to 240V 460 V series: 320 to 480V

Note: When the set value of rated voltage 1 (F05) to "0", this function is invalid.

Acceleration time

Deceleration time

Set frequency < maximum frequency

The actual operation time differs from the set value. Acceleration(deceleration) operation time = set value x (set frequency/maximum frequency)

Acceleration operation time

Output frequency

Acceleration time

FWD

Maximum frequency

Deceleration operation time

STOP

Set frequency

Time

Deceleration tim e

Note: If the set acceleration and deceleration times are too short even though the resistance torque and moment of inertia of the load are great, the torque limiting function or stall prevention function becomes activated, thereby prolonging the operation time beyond that stated above.

5-10

(

)

F09 Torque boost 1

XThis is a function for motor 1. The following can be

selected:

F 0 9 T R Q B O O S T 1

-- Selection of load characteristics such as automatic torque boost, square law reduction torque load, proportional torque load, constant torque load.

-- Enhancement of torque (V/f characteristics), which is

lowered during low-speed operation. Insufficient magnetic flux of the motor due to a voltage drop in the low-frequency range can be compensated.

Setting range

0.0

0.1 to 0.9

1.0 to 1.9

Characteristics selected

Automatic torque boost characteristic where the torque boost value of a constant torque load (a linear change) is automatically adjusted. The motor tuning (P04 / A13) should be set to "2" for this function is valid. Square law reduction torque for fan and pump loads. Proportional torque for middle class loads between square law reduction torque and constant torque (linear change)

2.0 to 20.0 Constant torque (linear change)

XTorque characteristics(30HP or less)

Output voltage V

100%

#0.9

17%

Output frequency f

Rated voltag e 1

#0.1

Base frequency 1

Output voltage V

Rated voltage 1

100%

#1.9

17%

Base frequency 1

#1.0

Output f requency f

Output voltage V

#20.0

#2.0

Output frequency f

Rated voltage 1

Base frequency 1

100%

23%

XTorque characteristics(40HP or above)

Output voltage V

100%

#0.9

18%

Output frequency f

Rated voltag e 1

#0.1

Base frequency 1

Output voltage V

100%

#1.9

18%

Rated voltag e 1

Base frequency 1

#1.0

Output f requency f

Output voltage V

100%

10%

Rated voltage 1

#20.0

#2.0

Output frequency f

Base frequency 1

Note: As a large torque boost value creates overexcitation in the low-speed range, continued operation may cause the motor to overheating. Check the characteristics of the driven motor.

F10

F11

F12

Electric thermal O/L relay ( select)

Electric thermal O/L relay (level)

Electric thermal O/L relay (Thermal time constant)

The electronic thermal O/L relay manages the output frequency, output current, and operation time of the inverter to prevent the motor from overheating when 150% of the set current value flows for the time set by F12 (thermal time constant).

XThis is a function for motor 1. XThis function specifies whether to operate the

electronic thermal O/L relay and selects the target motor. When a general-purpose motor is selected, the operation level is lowered in the low speed range according to the cooling characteristics of the motor.

F 1 0 E L C T R N O L 1

Set value 0: Inactive 1: Active (for general-purpose motor) 2: Active (for inverter motor)

XThis function sets the operation level (current value) of

the electronic thermal. Enter a value from 1 to 1.1 times the current rating value of the motor.

XThe set value "2" is set for the inverter motor because

there is no cooling effect decrease by the rotational speed.

F 1 1 O L L E V E L 1

The setting range is 20 to 135% of the rated current of the inverter.

(%)

100

95 90 85

0.25 to 30HP

0.2 to 22kW

(When F10 = 1)

(

When F10 = 1

When F10 = 2

)

Operation level current (%)

Fe x 0.33

Fe x 0.83

Operation level current and output frequency

30 to 45kW

40 to 60HP

When F10 = 1

(When F10 = 1)

fe= fb (fb

60Hz (fb fb:

Output frequency f0 (Hz)

Base frequency

60Hz)

≥60Hz)

5-11

(

)

(

)

(%)

100

90 85

75HP to 125HP

110kW or above

When F10 = 1

F13

This function controls the frequent use and continuous operating time of the braking resistor to prevent the resistor from overheating.

F 1 3 DBR O L

Inverter capacity Operation

Operation level current (%)

fe= fb (fb

60Hz (fb fb:

60Hz)

≥60Hz)

Base frequency

G11S: 10HP or less

Fe x 0.33

Operation level current and output frequency

Fe x 0.83

Output frequency f0 (Hz)

P11S: 15HP or less

(%)

100

90 85

150HP or above

110kW or above

When F10 = 1

G11S: 15HP or more P11S: 20HP or more

XWhen the setting value is selected to "2", the type of

braking resistor and connection circuit are set by U59.

Electric thermal O/L relay (for breaking resistor)

Related functions:

0: Inactive 1: Active (built-in braking resistor) 2: Active

(DB***-2C/4C external braking resistor) 0: Inactive 2: Active

(DB***-2C/4C external braking resistor)

0: Inactive

U59

The details are referred to the function : U59.

Operation level current (%)

fe= fb (fb

60Hz (fb fb:

60Hz)

≥60Hz)

Base frequency

Fe x 0.33

Fe x 0.83

Output frequency f0 (Hz)

Operation level current and output frequency

XThe time from when 150% of the operation level

current flows continuously to when he electronic thermal O/L relay activates can be set. The setting range is 0.5 to 75.0 minutes (in 0.1 minute steps).

F 1 2 T I M E C N S T 1

Current-Operation time Characteristics

Operation time（min）

changed by F12

F12=10

F12=5

0 50 100 150 200

(output current/operation level current) x 100(%)

F12=0.5

5-12

F14

Restart mode after momentary power failure

XThis function selects operation if a momentary power failure occurs.

The function for detecting power failure and activating protective operation (i.e., alarm output, alarm display, inverter output cutoff) for undervoltage can be selected. The automatic restart function (for automatically restarting a coasting motor without stopping) when the supply voltage is recovered can also be selected.

XWhen setting value is selected "2" or "3", both integration constant and the proportional constant during operation

ride-though can be adjusted by the function code : U23 and U24. The details are referred to the function code : U23 and U24.

F 1 4 R E S T A R T

Related functions:

U23, U24

Setting range: 0 to 5 The following table lists the function details.

Set

value

０

１

２

３

４

５

Function name Operation at power failure Operation at power recovery

Inactive (immediate inverter trip)

Inactive (inverter trip at recovery)

Inactive (inverter trip after deceleration to a stop at power failure)

Active (operation ride through, for high-inertia loads)

Active (restart with the frequency at power failure) Active (restart with the start frequency, for low-inertia loads)

Note1

If undervoltage is detected, the drive will immediately trip and an undervoltage fault (LU) is displayed. The drive output stops and the motor will coast to a stop. If undervoltage is detected, the drive output stops and the motor will immediately coast to a stop. A drive fault is not activated

When the DC bus voltage reaches the continue operation voltage level (H15), a controlled deceleration to a stop occurs. The inverter collects the inertia energy of the load to maintain the DC bus voltage and controls the motor until it stops, then an undervoltage fault (LU) is activated. The drive will automatically decrease the deceleration time if necessary. If the amount of inertia energy from the load is small, and the undervoltage level is achieved before the motor stops, the undervoltage fault is immediately activated and the motor will coast to a stop. When the DC bus voltage reaches the continue operation voltage level (H15), energy is collected from the inertia of the

Note1

load to maintain the DC bus voltage and extend the ride through time. The drive will automatically adjust the deceleration rate to maintain DC bus voltage level. If undervoltage is detected, the protective function is not activated, but drive output stops and the motor coast to a stop. If undervoltage is detected, the protective function is not activated. The drive output stops and the motor will coast to a stop.

If undervoltage is detected, the protective function is not activated, but output stops.

The drive operation is not automatically restarted. Input a reset command and operation command to restart operation. An undervoltage fault (LU) is activated at power recovery. Drive operation is not automatically restarted. Input a reset command to restart operation. The drive operation is not automatically restarted. Input a reset command and operation command to restart operation.

Operation is automatically restarted. For power recovery during ride-through the drive will accelerate directly to the original frequency. If undervoltage is detected, operation automatically restarts with the frequency at the time that the undervoltage is detected.

Operation is automatically restarted with the frequency at power failure.

Operation is automatically restarted with the frequency set by F23, "Starting frequency."

Note1) When the function code H18(Torque control) is excluding "0" and Motor 1 is selected, the inverter will trip at power recovery if function code F14 is set to between "2" and "5". This operation is same as F14 is set to "1".

Function codes H13 to H16 are provided to control a restarting operation after momentary power failure. These functions should be understood and used. The pick-up (speed search) function can also be selected as a method of restarting when power is recovered following a momentary failure. (For setting details, see function code H09.) The pick-up function searches for the speed of the coasting motor to restart the motor without subjecting it to excessive shock. In a high-inertia system, the reduction in motor speed is minimal even when the motor is coasting. A speed searching time is required when the pick-up function is active. In such a case, the original frequency may be recovered sooner when the function is inactive and the operation restarted with the frequency prior to the momentary power failure. The pick-up function works in the range of 5 to 100 Hz. If the detected speed is outside this range, restart the motor using the regular restart function.

• Automatically restart could be provided at power recovered, if "Restart mode after

WARNING

momentary power failure" is valid.

• The machine should be designed to securing the human safe even restarting.

Accident may result.

5-13

Set value : 0

Main circuit DC voltage

Power failure

Power recovery

Under voltage

Set value : 3

Main circuit DC voltage

Power failure Power recovery

H15 Operation continuation level

Output frequency

LV trip

Set value : 1

Main circuit DC voltage

Output frequency

LV trip

Set value : 2

Main circuit DC voltage

Output frequency

Under voltage

H15 Operation continuation level

Time

Output frequency

(motor speed)

LV trip

Set value : 4

Main circuit DC voltage

Output frequency

(motor speed)

LV trip

IPF

(terminals Y1 to Y5)

Set value : 5

Main circuit DC voltage

Under voltage

H13:Waiting time

Under voltage

Synchroni zation

Acceleration

LV trip

Output frequency

(motor speed)

LV trip

H13:Waiting time

Note : Dotted-dashed lines indicate motor speed.

5-14

F16 Frequency limiter (Low)

XThis function sets the upper and lower limits for the

setting frequency .

F 1 5 H L I M I T E R F 1 6 L L I M I T E R

Setting range G11S: 0 to 400Hz P11S: 0 to 120Hz

+ Maximum frequency

Frequency limiter (High) F15

Set frequency

Upper limit value

100%

Lower limit value

+100%

Set frequency

※ The inverter output starts with the start frequency

when operation begins, and stops with the stop frequency when operation ends.

※ If the upper limit value is less than the lower limit value,

the upper limit value overrides the lower limit value.

※ When lower limit value is set, the inverter operates

with lower limit value at operation command is "ON" even frequency command is zero(0Hz).

F17 Gain

XThis function sets the rate of the set frequency value

to analog input.

F 1 7 F R E Q G A I N

Operation follows the figure below.

Set frequency value

- Maximum frequency

200%

+Maximum frequency

100%

50%

Analog input

-10 0 +10[V]

20［mA］

+10V terminal 12 20mA terminal C1

F18 Bias frequency

XThis function adds a bias frequency to the set

frequency value to analog input.

F 1 8 FREQ B I A S

Setting range G11S: -400.0 to +400.0Hz P11S: -120.0 to +120.0Hz

The operation follows the figure below. When the bias frequency is higher than the maximum frequency or lower than the - maximum frequency, it is limited to the maximum or - maximum frequency.

Set frequency value

+Maximum frequency

-10 0 +10[V]

4 20[mA]

-Maximum frequency

※ Reversible operation is valid if the function code

F01/C30 is set to "4" or "5" only.

※ This function is invalid if PID control is selected(H20 is

"1" or "2").

F20 DC brake (starting frequency)

F21

F22

XStarting frequency: This function sets the frequency

Setting range: 0 to 60Hz XOperation level: This function sets the output current

Setting range G11S: 0 to 100% P11S: 0 to 80%

XTime: This function sets the time of a DC injection

Setting range 0.0: Inactive

DC brake (Braking level)

DC brake (Braking time)

with which to start a DC injection brake to decelerate the motor to a stop.

F 2 0 D C B R K H z

level when a DC injection brake is applied. Set a percentage of inverter rated output current in 1% steps.

F 2 1 D C B R K L V L

brake operation.

F 2 2 D C B R K t

0.1 to 30.0 seconds

Bias frequency (when positive)

Bias frequency (when negative)

nalog input +10V terminal 12 20mA terminal C1

CAUTION

-Maximum frequency

5-15

Do not use the inverter brake function for mechanical holding.

Injury may result.

F23

F24

F25 Stop frequency

Starting frequency (frequency)

Start frequency (Holding time)

The starting frequency can be set to reserve the torque at startup and can be sustained until the magnetic flux of the motor is being established. XFrequency: This function sets the frequency at startup.

F 2 3 S T A R T H z

Setting range: 0.1 to 60Hz

XHolding time: This function sets the holding time during

which the start frequency is sustained at startup.

F 2 4 H O L D I N G t

Set values: 0.1 to 10.0 seconds

∗The holding time does not apply at the time of switching

between forward and reverse.

∗The holding time is not included in the acceleration time. ∗The holding time also applies when pattern operation (C21)

is selected. The holding time is included in the timer value.

XThis function sets the frequency at stop.

F 2 5 S T O P H z

Setting range: 0.0 to 60.0Hz

Output frequency

Starting frequency

Stopping frequency

The operation does not start when the starting frequency is less than the stopping frequency or when the setting frequency is less than the stopping frequency.

F26 Motor sound (carrier frequency)

XThis function adjusts the carrier frequency, correct

adjustment of which prevents resonance with the machine system, reduces motor and inverter noise, and also reduces leakage current from output circuit wiring.

F 2 6 M T R S O U N D

Nominal applied motor Setting range

75HP or less 0.75 to 15kHz

G11

100HP or more 0.75 to 10kHz 30HP or less 0.75 to 15kHz

P11

40HP to 100HP 0.75 to 10kHz 125HP or more 0.75 to 6kHz

Carrier frequency Low High Motor noise High Low Output current waveform Leakage current Noise occurrence Extremely low High

Notes:

1. Reducing the set value adversely affects the output current waveform (i.e., higher harmonics), increases motor loss, and raises motor temperature. For example, at 0.75kHz, reduce the motor torque by about15%.

2 Increasing the set value increases inverter loss and raises

inverter temperature.

Holding time

Forward rotation

Time

Bad Good Small amount Large amount

F27 Motor sound (sound tone)

XThe tone of motor noise can be altered when the carrier

frequency is 7kHz or lower. Use this function as required.

F 2 7 MT R T O N E

Setting range: 0 , 1, 2 , 3

F30 FMA (voltage adjust)

FMA (function) F31

Monitor data (e.g.,output frequency, output current) can be output to terminal FMA as a DC voltage. The amplitude of the output can also be adjusted. XThis function adjusts the voltage value of the monitor

item selected in F31 when the monitor amount is 100%. A value from 0 to 200 (%) can be set in 1% steps.

F 3 0 FMA V - A D J

Setting range: 0 to 200%

Higher than 10V

10V

F30:200%

F30:100%

F30:50%

FMA terminal outputvoltage

F30:0%

100%50%

XThis function selects the monitor item to be output to

terminal FMA.

F 3 1 F M A F U N C

Set

Monitor item

Definition of 100% monitor amount

value

0 Output frequency 1

Maximum output frequency

(before slip compensation)

1 Output frequency 2

Maximum output frequency

(after slip compensation)

2 Output current Rated output current of

inverter x 2

3 Output voltage 230V series: 250V

460V series: 500V

4 Output torque Rated torque of motor x 2 5 Load rate Rated load of motor x 2 6 Power consumption Rated output of inverter x 2

7 PID feedback amount Feedback amount of 100% 8 PG feedback amount

(only when option is installed)

Synchronous speed at maximum frequency

9 DC link circuit voltage 230V series: 500V

460V series: 1,000V

10 Universal AO

0 to 10V output through communication and not related to inverter operation.

※The power consumption shows "0" during regenerative load.

5-16

MAX

F33 FMP (pulse rate)

FMP (voltage adjust) F34

FMP terminal (function) F35

Monitor data (e.g.,output frequency, output current) can be output to terminal FMP as pulse voltage. Monitor data can also be sent to an analog meter as average voltage. When sending data to a digital counter or other instrument as pulse output, set the pulse rate in F33 to any value and the voltage in F34 to 0%. When data is sent to an analog meter or other instrument as average voltage, the voltage value set in F34 determines the average voltage and the pulse rate in F33 is fixed to 2670 (p/s).

XThis function sets the pulse frequency of the monitor

item selected in F35 within a range of 300 to 6000 (p/s) in 1 p/s steps.

F 3 3 F M P P U L S E S

Setting range: 300 to 6,000 p/s

About 15.6V

VL:0.5V

Pulse cycle time

Pulse frequency (p/s) = 1/T Duty (%) = T1/T x 100 Average voltage (V) = 15.6 x T1/T

The output terminal of the FMP terminal is composed of the transistor, therefore there is a saturation voltage

MAX

(0.5V

). When using in the analogue by the filter processing the pulse voltage, it should be make a 0V adjustment by external equipment.

XThis function sets the average voltage of pulse output to

terminal FMP.

F 3 4 F M P V - A D J

Setting range

0%: The pulse rate varies depending on the

monitor amount of the monitor item selected in F35. (The maximum value is the value set in F33. The pulse duty is fixed at 50%.)

1 to 200%: Pulse rate is fixed at 2,670 p/s. The

average voltage of the monitor item selected in F35 when the monitor amount is 100% is adjusted in the 1 to 200% range (1% steps).

(The pulse duty varies.)

XThis function selects the monitor item to be output to

terminal FMP.

F 3 5 F M P F U N C

The set value and monitor items are the same as those of F31.

F36 30Ry operation mode

XThis function specifies whether to activate (excite) the

alarm output relay (30Ry) for any fault at normal or alarm status.

F 3 6 30 RY M O D E

Set

Operation

value

At normal 30A - 30C: OFF, 30B - 30C: ON At abnormal 30A - 30C: ON, 30B - 30C:OFF At normal 30A - 30C:ON, 30B - 30C: OFF At abnormal 30A - 30C: OFF, 30B - 30C: ON

XWhen the set value is 1, contacts 30A and 30C are

connected when the inverter control voltage is established (about one second after power on).

XWhen the power is off, contacts 30A and 30C are OFF;

30B and 30C are ON.

30A

30B

30C

F40 Torque limiter 1 (driving)

F41 Torque limiter 1 (braking)

XThe torque limit operation calculates motor torque from

the output voltage, current and the primary resistance value of the motor, and controls the frequency so the calculated value does not exceed the limit. This operation enables the inverter to continue operation under the limit even if a sudden change in load torque occurs.

XSelect limit values for the driving torque and braking

torque.

XWhen this function is activated, acceleration and

deceleration operation times are longer than the set values.

XThe motor tuning (P04 / A13) should be set to "2" for

this function is valid.

XThe increase frequency upper bound during torque limit

operation is set by function code : U01.

XWhen the setting value is selected "0" (prevent OU trip),

the operation mode is selected by function code : U60.

The details are referred to the functions : U01, U60.

Related functions:

U01, U60

F 4 0 DRV T R Q 1 F 4 1 BRK T R Q 1

Function Setting range Operation

Torque

limit

G11S:20% to 200% P11S:20% to 150%

The torque is limited to the set value.

(driving)

Torque

limit

999 Torque limiting inactive G11S:20% to 200%

P11S:20% to 150%

The torque is limited to the set value.

(braking)

0 Prevents OU trip due to

power regeneration effect automatically.

999 Torque limiting inactive

5-17

WARNING

When the torque limit function is selected, an operation may not match the set acceleration and deceleration time or set speed. The machine should be so designed that safety is ensured even when operation does not match set values.

Accident may result.

WARNING

Output frequency can't be lower by reducing U01: Maximum compensation frequency during braking limit or F15: High frequency limit, during braking limit condition which output frequency is increasing. Set U01 or F15 when braking torque limit is not active.

Accident may result.

F42

XThis is a function for motor 1. XTo obtain the motor torque most efficiently, the torque

vector control calculates torque according to load, to adjust the voltage and current vectors to optimum values based on the calculated value.

F 4 2 T R Q V E C T O R 1

Set value Operation

0 Inactive 1 Active

XWhen 1 (Active) is set, the set values of the following

functions differ from the written values:

c F09 Torque boost 1 Automatically set to 0.0 (automatic torque boosting). d P09 Slip compensation amount Slip compensation is

automatically activated. When 0.0 is set, the amount of slip compensation for the FUJI standard 3-phase motor is applied. Otherwise, the written value is applied.

XUse the torque vector control function under the

following conditions:

c There must be only one motor.

Connection of two or more motors makes accurate control difficult.

dThe function data (rated current P03, no-load current

P06, %R1 P07, and %X P08) of motor 1 must be correct.

When the standard FUJI 3-phase motor is used, setting the

capacity (function P02) ensures entry of the above data. An auto tuning operation should be performed for other motors.

eThe rated current of the motor must not be significantly

less than the rated current of the inverter. A motor two ranks lower in capacity than the nominal applied motor for the inverter should be used at the smallest (depending on the model).

fTo prevent leakage current and ensure accurate control,

the length of the cable between the inverter and motor should not exceed 164ft(50m).

gWhen a reactor is connected between the inverter and

the motor and the impedance of the wiring cannot be disregarded, use P04, "Auto tuning," to rewrite data.

Torque vector control 1

Related functions:

P01, P09

If these conditions are not satisfied, set 0 (Inactive).

5-18

E:Extension Terminal Functions

E01

～

E09

X1 Terminal function

～

X9 Terminal function

Each function of digital input terminals X1 to X9 can be

set as codes.

E 0 1 X 1 F U N C E 0 2 X 2 F U N C E 0 3 X 3 F U N C E 0 4 X 4 F U N C E 0 5 X 5 F U N C E 0 6 X 6 F U N C E 0 7 X 7 F U N C E 0 8 X 8 F U N C E 0 9 X 9 F U N C

Set value

0,1,2,3

4,5

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

Multistep frequency selection (1 to 15 steps) [SS1],[SS2],[SS4],[SS8] Acceleration and deceleration time selection (3 steps) [RT1],[RT2]

Self-hold selection [HLD]

Coast-to-stop command [BX]

Alarm reset [RST]

External alarm [THR]

Jogging [JOG] Frequency setting 2/frequency setting 1 [Hz2/Hz1] Motor 2/motor 1 [M2/M1] DC injection brake command [DCBRK] Torque limit 2/torque limit 1 [TL2/TL1] Switching operation from line to inverter (50Hz) [SW50] Switching operation from line to inverter (60Hz) [SW60] UP command [UP] DOWN command [DOWN]

Edit permission command (data change permission) [WE-KP]

PID control cancellation [Hz/PID] Forward/inverse switching (terminals 12 and C1) [IVS] Interlock (52-2) [IL] Torque control cancellation [Hz/TRQ]

Link operation selection (Standard:RS-485, Option: BUS) [LE]

Universal DI [U-DI] Start characteristics selection [STM] PG-SY enable ( Option ) [PG/Hz] Synchronization command ( Option ) [SYC] Zero speed command with PG option [ZERO] Forced stop command [STOP1]

Forced stop command with Deceleration time 4 [STOP2]

Pre-exiting command with PG option [EXITE] Line speed control Cancellation [Hz/LSC] Line speed frequency memory [LSC-HLD] Frequency setting 1 / Frequency setting 2 [Hz1/Hz2]

Note: Data numbers which are not set in the functions

from E01 to E09, are assumed to be inactive.

Function

Multistep frequency selection [SS1][SS2][SS4][SS8]

The frequency can be switched to a preset frequency in function codes C05 to C19 by switching the external digital input signal. Assign values 0 to 3 to the target digital input terminal. The combination of input signals determines the frequency.

Combination of set value input signals

[SS8]2 [SS4]1 [SS2]0 [SS1]

off off off off off off off on off off on off off off on on off on off off off on off on off on on off off on on on

on off off off on off off on on off on off on off on on on on off off on on off on on on on off on on on on

Acceleration and deceleration time selection [RT1][RT2]

Assigned by F01 or C30 C05 MULTI Hz-1 C06 MULTI Hz-2 C07 MULTI Hz-3 C08 MULTI Hz-4 C09 MULTI Hz-5 C10 MULTI Hz-6 C11 MULTI Hz-7 C12 MULTI Hz-8 C13 MULTI Hz-9 C14 MULTI Hz-10 C15 MULTI Hz-11 C16 MULTI Hz-12 C17 MULTI Hz-13 C18 MULTI Hz-14 C19 MULTI Hz-15

The acceleration and deceleration time can be switched to a preset time in function codes E10 to E15 by switching the external digital input signal. Assign values 4 and 5 to the target digital input terminal. The combination of input signals determines the acceleration and deceleration times.

Combination of set value input signals

Acceleration and deceleration times selected

[RT2]4 [RT1]

off off

off on

on off

on on

3-wire operation stop command [HLD]

F07 ACC TIME1 F08 DEC TIME1

E10 ACC TIME2 E11 DEC TIME2

E12 ACC TIME3 E13 DEC TIME3

E14 ACC TIME4 E15 DEC TIME4

This selection is used for 3-wire operation. The FWD or REV signal is self-held when [HLD] is on, and the self-hold is cleared when [HLD] is turned off. To use this [HLD] terminal function, assign 6 to the target digital input terminal.

Output

frequency

Forward rotation

Frequency selected

Reverse rotation

Related function

C05 to C19

Setting range

G11S:0.00 to 400.00Hz P11S:0.00 to 120.00Hz

Setting range

0.01 to 3600s

Related function

～F08

F07

～E15

E10

Ignore

FWD

REV

HLD

5-19

ON ON

Coast-to-stop command [BX]

When BX and CM are connected, inverter output is cut off immediately and the motor starts to coast-to-stop. An alarm signal is neither output nor self-held. If BX and CM are disconnected when the operation command (FWD or REV) is on, operation starts at the start frequency. To use this BX terminal function, assign value "7" to the target digital input terminal.

Output Frequency

FWD

REV

Forward rotation

Ignored

Forward rotation

ON ON

Alarm reset [RST]

When an inverter trip occurs, connecting RST and CM clears the alarm output (for any fault) ; disconnecting them clears trip indication and restarts operation. To use this RST terminal function, assign value "8" to the target digital input terminal.

External fault [THR]

Disconnecting THR and CM during operation cuts off inverter output (i.e., motor starts to coast-to-stop) and outputs alarm OH2, which is self-held internally and cleared by RST input. This function is used to protect an external brake resistor and other components from overheating. To use this THR terminal function, assign value "9" to the target digital input terminal. ON input is assumed when this terminal function is not set.

Jogging operation[JOG]

This function is used for jogging (inching) operation to position a work piece. When JOG and CM are connected, the operation is performed with the jogging frequency set in function code C20 while the operation command (FWD-CM or REV-CM) is on. To use this JOG terminal function, assign value "10" to the target digital input terminal. Note: It is possible to change to the JOG operation by

keypad panel when keypad panel operation.

JOG Input

Operation command (FWD/REV)

Operation mode

JOG

OPR.

OFF

STOP RUN STOP

RUN

JOG OPR.

OFF

STOP

RUN

NOR. OPR.

OFF

STOP

RUN

NOR. OPR.

WARNING

- When the JOG command and operation command (FWD/REV) are input at the same time, it can NOT be changed to the JOG operation. It operates with setting frequency.

- When the JOG operation is used, it should be input the operation command after input the JOG command during the inverter is STOP.

- When the JOG command and operation command are input at the same time, the JOG command is assigned to the "Multistep frequency selection (SS1 to SS8)" and used it.

- The inverter can NOT be stopped and JOG operation is continued even JOG command is OFF during JOG operation. The inverter is deceleration to a stop if the operation command is OFF.

Accident may result.

Frequency setting 2/frequency setting 1 [Hz1/Hz2]

This function switches the frequency setting method set in function codes F01 and C30 by an external digital input signal.

Set value input signal

off

Note: It can not be used with set value "35" simultaneously. When the set value "11" and "35" are selected, "Er6" is displayed.

Motor 2/motor 1 [M1/M2]

This function switches motor constants using an external digital input signal. This input is effective only when the operation command to the inverter is off and operation has stopped and does not apply to the operation at 0Hz.

Set value input signal

off

DC brake command [DCBRK]

When the external digital input signal is on, DC injection braking starts when the inverter's output frequency drops below the frequency preset in function code F20 after the operation command goes off. (The operation command goes off when the key is pressed at keypad panel operation and when both terminals FWD and REV go on or off at terminal block operation.) The DC injection braking continues while the digital input signal is on. In this case, the longer time of the following is selected:

- The time set in function code F22.

- The time which the input signal is set on. Set value input signal

off

Frequency setting method selected

F01 FREQ CMD1 C30 FREQ CMD2

Motor selected

Related function

A01～A18

Motor 1 Motor 2

STOP

Operation selected

No DC injection brake command is given. A DC injection brake command is given.

5-20

Torque limit 2/torque limit 1 [TL2/TL1]

This function switches the torque limit value set in function codes F40 and F41, and E16 and E17 by an external digital input signal.

Set value input signal

off

Switching operation between line and inverter (50Hz) [SW50]

Torque limit value selected

F40 DRV TRQ1 F41 BRK TRQ1

E16 DRV TRQ2 E17 BRK TRQ2

Related function

F40～F41 E16～E17

Setting range DRV 20 to 200% ,999 BRK 0, 20 to 200% ,999

Motor operation can be switched from 50Hz commercial power operation to inverter operation without stopping the motor by switching the external digital input signal.

Set value input signal

Function

off→on on→off

Switching operation between line and inverter (60Hz) [SW60]

Inverter operation to line operation (50Hz) Line operation to inverter operation (50Hz)

Motor operation can be switched from 60Hz commercial power operation to inverter operation without stopping the motor by switching the external digital input signal.

Set value input signal

Function

off→on on→off

Inverter operation to line operation (60Hz) Line operation to inverter operation (60Hz)

XWhen the digital input signal goes off, 50 or 60 Hz is

output according to the set value input signal after the restart waiting time following a momentary power failure (function code H13). The motor is then directed to inverter operation.

WARNING

- After the LU(Low Voltage) trip is occurred and reset it, the inverter will automatically restart because the operation command is kept by internal sequence.

Accident may result.

UP command [UP]/DOWN command [DOWN]

When an operation command is input (on), the output frequency can be increased or decreased by an external digital input signal. The change ranges from 0 to maximum frequency. Operation in the opposite direction of the operation command is not allowed.

Related function

F01, C30

Related function

E01～E09

(set value: 11, 35)

Combination of set value input signals

18 17

off off off on

Holds the output frequency. Increases the output frequency

Function selected

(when operation command is on)

according to the acceleration time.

on off

Decreases the output frequency according to the deceleration time.

on on

Holds the output frequency.

There are the two types of UP/DOWN operations as shown below. Set the desired type by setting the frequency (F01 or C30). XThe data "8: UP/DOWN 1" is valid only when the Motor

2 is selected.

Frequency

setting

(F01 or C30)

Initial value

at power

input on

Operation command reentry

during deceleration

Operates at the frequency at reentry.

(UP/DOWN1)

0Hz

Frequency

FWD ON (REV) OFF

Returns to the frequency before

(UP/DOWN2)

frequency

deceleration

Frequency

FWD ON (REV) OFF

Write enable for KEYPAD [WE-KP]

This function allows the data to be changed only when an external signal is being input, thereby making it difficult to change the data.

19 off

Function selected

Inhibit data changes.

Allow data changes.

Note: If a terminal is set to value 19, the data becomes unable to be changed. To change the data, turn on the terminal and change the terminal setting to another number.

PID control cancel [Hz/PID]

The PID control can be disabled by an external digital input signal.

Set value input signal

Function selected

Related function

off

(frequency setting from keypad panel).

Enable PID control. Disable PID control

H20～H25

5-21

Inverse mode changeover [IVS]

The analog input (terminals 12 and C1) can be switched between forward and inverse operations by an external digital input signal.

Set value input signal

Function selected

Related function

F01, C30

off

Forward operation when forward

operation is set and vice versa

Inverse operation when forward

operation is set and vice versa

XThis function is invalid when the PID control is

selected(H20: 1 or 2).

Interlock signal (52-2) [IL]

When a contactor is installed on the output side of the inverter, the contactor opens at the time of a momentary power failure, which hinders the reduction of the DC circuit voltage and may prevent the detection of a power failure and the correct restart operation when power is recovered. The restart operation at momentary power failure can be performed effectively with power failure information provided by an external digital input signal.

Set value input signal

Function selected

Related function

F14

off

No momentary power failure detection operation by digital input

Momentary power failure detection operation by digital input

Torque control cancel [Hz/TRQ]

When function code H18 (torque control function selection) is set to be active (value 1 or 2), this operation can be canceled externally Assign value "23" to the target digital input terminal and switch between operation and no operation in this input signal state.

Set value

input signal

Function selected

Related function

H18

Torque control function active

off

The input voltage to terminal 12 is the torque command value.

Torque control function inactive The input voltage to terminal 12 is the

frequency command value. PID feedback amount when PID control operation is selected (H20 = 1 or 2).

WARNING

- The motor speed may be changed quickly when the "Torque control cancel" is changed to ON or OFF because of changing the control.

Accident may result.

Link enable (RS-485 standard, BUS) [LE]

Frequency and operation commands from the link can be enabled or disabled by switching the external digital input signal. Select the command source in H30, "Link function." Assign value "24" to the target digital input terminal and enable or disable commands in this input signal state.

Set value

input signal

Function selected

Related function

H30

off

Universal DI (U-DI)

Link command disabled. Link command enabled.

Assigning value "25" to a digital input terminal renders the terminal a universal DI terminal. The ON/OFF state of signal input to this terminal can be checked through the RS-485 and BUS option. This input terminal is only used to check for an incoming input signal through communication and does not affect inverter operation.

Pick up start mode [STM]

The start characteristics function (pick-up mode) in function code H09 can be enabled or disabled by switching the external digital input signal. Assign value "26" to the target digital input terminal and enable or disable the function in this input signal state.

Set value

input signal

Function selected

Related function

H09

26 off

Zero speed command with PG option [ZERO]

Pre-exiting command with PG option [EXITE]

Start characteristic function disabled Start characteristic function enabled

PG-SY enable ( Option ) [PG/Hz]

These functions are used for PG-Option or SY-Option card. Refer to each instruction manual.

Forced stop command with Deceleration [STOP1]

Forced stop command with Deceleration time 4 [STOP2]

Normally this terminal should be “ON”, when this terminal goes off during motor running, the motor decelerates to stop, and outputs alarm “Er6 “. When the inverter is stop by STOP1/STOP2 signal, the signal should be kept on 4ms or longer. In case of terminal [STOP2], the deceleration time is determined by E15( DEC TIME4). This function is prioritized under any operation (Terminal. Keypad, Communication...operation). However when the torque limiter/regeneration avoidance at deceleration is selected, the time which is set by deceleration time may be longer.

Output Frequency

FWD or REV

[STOP1] or [STOP2]

In case of [STOP2], time is fixed by E15 (EDC TIME4)

ONON

larm

5-22

Er6

Line speed control Cancellation [Hz/LSC]

Line speed frequency memory [LSC-HLD]

XThese functions are used for OPC-G11S-PG and PG2.

Refer to each instruction manual.

Frequency setting 1 / Frequency setting 2 [Hz1/Hz2]

XThis function switches the frequency setting method

set in function codes F01 and C30 by an external digital input signal. This is the reverse-logic of setting value "11"(Frequency setting 2/Frequency setting 1 [Hz2/Hz1]).

Set value input signal

off

Frequency setting method selected

C30 FREQ CMD2 F01 FREQ CMD1

Note: It can not be used with set value "11" simultaneously. When the set value "11" and "35" are selected, "Er6" is displayed.

Settings when shipped from the factory

Digital

input

Setting at factory shipment

Set

Description

value Terminal X1 Terminal X2 Terminal X3 Terminal X4 Terminal X5

0 Multistep frequency selection [SS1] 1 Multistep frequency selection [SS2] 2 Multistep frequency selection [SS4] 3 Multistep frequency selection [SS8] 4

Acceleration and deceleration selection [RT1]

Terminal X6

Acceleration and deceleration selection

[RT2] Terminal X7 Terminal X8 Terminal X9

E10 Acceleration time 2

E11 Deceleration time 2

6 Self-hold selection [HLD] 7 Coast-to-stop command [BX] 8 Alarm reset [RST]

E12 Acceleration time 3

E13 Deceleration time 3

E14 Acceleration time 4

E15 Deceleration time 4

XAcceleration time 1 (F07) and deceleration time 1 (F08)

as well as three other types of acceleration and deceleration time can be selected.

XThe operation and setting ranges are the same as those

of acceleration time 1 and deceleration time 1. See explanations for F07 and F08.

XFor switching acceleration and deceleration times, select

any two terminals from terminal X1 (function selection) in E01 to terminal X9 (function selection) in E09 as switching signal input terminals. Set "4" (acceleration and deceleration time 1) and "5" (acceleration and deceleration time 2) to the selected terminals and input a signal to each terminal to switch acceleration and deceleration times. Switching is possible during acceleration, deceleration, or constant-speed operation.

E 1 0 ACC T I M E 2 E 1 1 DEC T I M E 2 E 1 2 ACC T I M E 3 E 1 3 DEC T I M E 3 E 1 4 ACC T I M E 4 E 1 5 DEC T I M E 4

Related functions

E01 to E09

(Set values:14)

XExample: When 4 and 5 are set to terminals X2 and X3:

Operation

FWD

(REV)

Output frequency

Accel time 1

Decel time 1

Accel time 2

Decel time 2

Accel time 3

Decel time 3

Accel time 4

Decel time 4

E16

Torque limiter 2 (driving)

Torque limiter 2 (braking) E17

XThis function is used to switch the torque limit level set

in F40 and F41 by an external control signal. Input an external signal by selecting any of the control input terminals (X1 to X9) as torque limit 2/torque limit 1 (value 14) in E01 to E09.

XThe motor tuning (P04 / A13) should be set to "2" for

this function is valid.

XMaximum compensation frequency during braking torque limit

is set by U01.

Related functions

U01 U60

XThe operation mode is set by U60 when the setting

value is "0%: Regeneration avoidance at deceleration". The detail is referred to the U01, U60.

Related functions

E01～E09

(Set value: 14)

E 1 6 DRV T R Q 2 E 1 7 BRK T R Q 2

Time

Maximum frequency

5-23

E20

～

E24

XSome control and monitor signals can be selected and

output from terminals [Y1] to [Y5]. Terminals [Y1] to [Y4] use transistor output; terminals[Y5A] and [Y5C] use relay contacts.

E 2 0 Y 1 F U N C E 2 1 Y 2 F U N C E 2 2 Y 3 F U N C E 2 3 Y 4 F U N C E 2 4 Y 5 F U N C

Set

Output signal

value

0 Operating [RUN] 1 Frequency arrival [FAR] 2 Frequency detection [FDT1] 3 Stopping due to undervoltage [LV] 4 Torque polarity detection [B/D] 5 Torque limiting [TL] 6 Restarting after momentary power failure [IPF] 7 Overload early warning [OL1] 8 During keypad panel operation [KP]

9 Inverter stopping [STP] 10 Ready for operation [RDY] 11

Operation switching between line and inverter [SW88]

Operation switching between line and inverter [SW52-2]

Operation switching between line and inverter [SW52-1] 14 Motor 2 switching [SWM2] 15 Terminal AX function [AX] 16 Pattern operation stage change [TU] 17 Pattern operation cycle operation completed [TO] 18 Pattern operation stage number [STG1] 19 Pattern operation stage number [STG2] 20 Pattern operation stage number [STG4] 21 Alarm detail [AL1] 22 Alarm detail [AL2] 23 Alarm detail [AL4] 24 Alarm detail [AL8] 25 Cooling fan operating [FAN] 26 Retry function operating [TRY] 27

Universal DO [U-DO] 28 Heat sink overheat early warning [OH]

Synchronization completed by synchronous operation card [SY]

29 30 Life expectancy detection signal [LIFE] 31 2nd Freq. level detection [FDT2] 32 2nd OL level detection [OL2] 33 Terminal C1 off signal [C1OFF]

Speed existence signal [DNZS] ∗

34 35

Speed agreement signal [DSAG] 36

PG error signal [PG-ABN] 37 Torque limiting (Signal with delay) [TL2]

Note: For output signals marked "∗" are used for RS-485 communication, OPC-G11S-PG / PG2 or OPC-G11S-SY. Refer to each instruction manual.

Y1 terminal function

～

Y5A and Y5C terminal function

∗

Inverter running [RUN]

"Running" means that the inverter is outputting a frequency. “RUN” signal is output as when there is output speed (frequency). When the DC injection brake function is active, “RUN” signal is off.

Frequency equivalence signal [FAR]

See the explanation of function code E30 (frequency arrival [detection width]).

Frequency level detection [FDT1]

See the explanation of function codes E31 and E32 (frequency detection).

Undervoltage detection signal [LV]

If the undervoltage protective function activates, i.e. when the main circuit DC voltage falls below the undervoltage detection level, an ON signal is output. The signal goes off when the voltage recovers and increases above the detection level. The ON signal is retained while the undervoltage protective function is activating. Undervoltage detection level: 230V series: 200V, 460V series: 400V.

Torque polarity [B/D]

This function determines the torque polarity calculated in the inverter and outputs a signal indicating driving or braking torque. An OFF signal is output for driving torque; an ON signal is output for braking torque.

Torque limiting [TL]

When the torque limiting activates, the stall prevention function is automatically activated to change the output frequency. The torque limiting signal is output to lighten the load, and also used to display overload conditions on the monitor device. This ON signal is output during the current or torque is limited or power regeneration is prevented.

uto-restarting [IPF]

Following a momentary power failure, this function reports the start of the restart mode, the occurrence of an automatic pull-in, and the completion of the recovery operation. Following a momentary power failure, an ON signal is output when power is recovered and a synchronization (pull-in) operation is performed. The signal goes off when the frequency (before power failure) is recovered. For 0Hz restart at power recovery, no signal is output because synchronization ends when power is recovered. The frequency is not recovered to the frequency before the power failure occurrence.

Overload early warning [OL1]

∗

Before the motor stops by the trip operation of an electronic thermal O/L relay, this function outputs an ON signal when the load reaches the overload early warning level. Either the electronic thermal O/L relay early warning or output current overload early warning can be selected. For setting procedure, see “E33 Overload early warning (operation selection)”, and "E34 Overload early warning (operation level)." Note: This function is effective for motor 1 only.

Keypad operation mode [KP]

An ON signal is output when operation command keys ( , and ) on the keypad panel can be used (i.e., 0 set in "F02 Operation") to issue operation and stop commands. This signal is OFF when the function H30(Serial link) is set to communication side.

STOPREVFWD

5-24

Inverter stopping [STOP]

This function outputs an inverted signal to Running (RUN) to indicate zero speed. An ON signal is output when the DC injection brake function is operating.

Ready output [RDY]

This function outputs an ON signal when the inverter is ready to operate. The inverter is ready to operate when the main circuit and control circuit power is established and the inverter protective function is not activating. About one second is required from power-on to ready for operation in normal condition.

Line/Inv changeover [SW88] [SW52-2] [SW52-1]

To perform switching operation between the line and the inverter, the sequence prepared in the inverter can be used to select and output signals for opening and closing the magnetic contactors connected to the inverter. As the operation is complex, refer to technical documentation for the FRENIC5000G11S series when using this function. As the sequence will operate automatically when SW88 or SW52-2 is selected, do not select when not using the sequence.

Motor 2 /Motor 1 [SWM2]

When a signal for switching to motor 2 is input from the terminal selected by terminals [X1] to [X9], this function selects and outputs the signal for switching the magnetic contactor for the motor. As this switching signal is not output during running including when the DC injection braking function is operating, a signal must be re-input after output stops.

Auxiliary terminal [AX]

When an operation (forward or reverse) command is entered, this function outputs an ON signal. When a stop command is entered, the signal goes off after inverter output stops. When a coast-to-stop command is entered and the inverter protective function operates, the signal goes off immediately.

When the pattern operation stage changes, this function outputs a one-shot (100ms) ON signal to report a stage change.

When the seven stages of a pattern operation are completed, this function outputs a one-shot (100 ms) ON signal to report the completion of all stages.

During pattern operation, this function reports the stage (operation process) being operated.

When pattern operation is not activated (i.e., no stage is selected), the terminals do not output a signal.

Time-up signal for pattern operation [TU]

Cycle completion signal for pattern operation [TO]

Stage No. indication for pattern operation [STG1] [STG2] [STG4]

Pattern operation

stage No.

Stage 1 Stage 2 Stage 3 Stage 4 Stage 5 Stage 6 Stage 7

Output terminal

STG1 STG2 STG4

ｏｎｏｆｆｏｆｆ

ｏｆｆ

ｏｎｏｎｏｆｆ

ｏｆｆｏｆｆ

ｏｎｏｆｆｏｎ

ｏｆｆ

ｏｎｏｎｏｎ

ｏｎｏｆｆ

ｏｎ

ｏｎｏｎ

Alarm indication [AL1] [AL2] [AL4] [AL8]

This function reports the operating status of the inverter protective function.

Alarm detail

(inverter protective function)

Overcurrent, ground fault, fuse blown Overvoltage Undervoltage shortage, input phase failure Motors 1 and 2 overload Inverter overload Heat sink overheating, inverter inside overheating External alarm input, braking resistor overheating Memory error, CPU error Keypad panel communication error, option communication error Option error Output wiring error RS-485 communication error Overspeed, PG disconnection

In normal operation terminals do not output a signal.

Fan operation signal [FAN]

When used with "H06 Cooling fan ON/OFF control," this function outputs a signal while the cooling fan is operating.

Auto-resetting [TRY]

When a value of 1 or larger is set to "H04 Retry operating," the signal is output while retry operation is activating when the inverter protective function is activated.

Universal DO [U-DO]

Assigning value "27" to a transistor output terminal renders the terminal a universal DO terminal. This function enables ON/OFF through the RS-485 and BUS option. This function serves only to turn on and off the transistor output through communication and is not related to inverter operation.

Overheat early warning [OH]

This function outputs a early warning signal when heat sink temperature is (overheat detection level - 10℃) or higher.

Life expectancy detection signal [LIFE]

XWhen either of data for the Life expectancy judgment of

the function code:U09 to U11 reaches at the Life expectancy judgment level, the ON signal is output. However, the inverter does not do alarm. Moreover, the alarm output for any fault (30A, 30B, 30C ) does not operate.

Function

code U09 U10 U11 U59

Capacitor in main circuit 85% or less of the initial value Electrolytic capacitor on PCB 61,000 hours Cooling fan 25,000 hours DC fan broken for stir internal unit up

[40HP or more is corresponded.]

Parts of

Life expectancy judgment

Life expectancy

judgment level

DC fan is broken

Output terminal

AL1 AL2 AL4 AL8

on off off off

off on off off

on on off off

off off on off

on off on off

off on on off

on on on off

off off off on

on off off on

off on off on off off on on

on off on on

off on on on

5-25

In the following cases, normal life judgment of the capacitor in main circuit may not be able to be performed.

1. When a power is turned off during inverter operation.

2. When cooling fan ON/OFF control is operated. ( function code : H 06= 1)

3. When the power is supplied by the auxiliary input terminals (R0,T0).

4. When the option card is operated .

5. When RS-485 communication is operated .

6. When the power supply is turned off with digital input (FWD, REV, X1-X9) of a control terminal being ON.

In the case of "3", "4", "5" and "6", life judgment is enabled by adjusting the function both code:U08 and U09.

Related functions

U08～U11, U59

2nd Freq. level detection [FDT2]

This function is same as Frequency detection [FDT1], the detection level of the output frequency and hysteresis width are determined by E36 and E32.

2nd OL level early warning [OL2]

This function outputs an ON signal when the output current exceeds “E37 OL2 LEVEL” for longer than “E35 OL TIMER”. NOTE) This function is valid for both of Motor 1 and Motor 2.

Terminal C1 off signal [C1OFF]

This function outputs an ON signal when the input current of terminal C1 is less than 2mA. (When AIO option is connected, it can be detected the disconnection of C2 terminal.)

Synchronization completed by synchronous operation card [SY]

Speed agreement signal [DSAG]

PG error signal [PG-ABN]

XThe above functions are set for OPC-G11S-PG / PG2.

Refer to each instruction manual.

Torque limiting (Signal with delay) [TL2]

XThe turning on signal is output by continuing the

limiting action(Torque limit operation, regeneration avoidance operation and overcurrent limiting operation) of 20ms or more.

Settings when shipped from the factory

Digital input

Setting at factory shipment

Set value Description Terminal Y1 Terminal Y2 Terminal Y3 Terminal Y4 Terminal Y5

0 1 2 7

Operating [RUN] Frequency arrival [FAR] Frequency detection [FDT] Overload early warning [OL1] Ready output [RDY]

E25 Y5 Ry operation mode

XThis function specifies whether to excite the Y5 relay at

“ON signal mode” or “OFF signal mode”.

E 2 5 Y5RY M O D E

Set value Operation

0 At “OFF signal mode” Y5A - Y5C: OFF

At “ON signal mode” Y5A - Y5C: ON

1 At “OFF signal mode” Y5A - Y5C: ON

At “ON signal mode” Y5A - Y5C: OFF

XWhen the set value is "1", contacts Y5A and Y5C are

connected when the inverter control voltage is established (about one second after power on).

E30

FAR function signal (Hysteresis)

XThis function adjusts the detection width when the output

frequency is the same as the set frequency (operating frequency). The detection width can be adjusted from 0 to ±10 Hz of the setting frequency.

E 3 0 F A R H Y S T R

Setting range: 0.0 to 10.0 Hz When the frequency is within the detection width, an ON signal can be selected and output from terminals [Y1] to [Y5].

Output frequency

Frequency detection signal (terminals Y1 to Y5)

E31

E32

+Detection width

Set frequency

-Detection width +Detection width

-Detection width

ONON

FDT1 function signal (Level)

FDT1 function signal (Hysteresis)

XThis function determines the operation (detection) level of

the output frequency and hysteresis width for operation release. When the output frequency exceeds the set operation level, an ON signal can be selected and output from terminals [Y1] to [Y5].

E 3 1 F D T 1 L E V E L E 3 2 F D T H Y S T R

Setting range(Operation level) : G11S: 0 to 400 Hz P11S: 0 to 120 Hz

Output frequency

Frequency detection signal (terminals

Y1 to Y5)

(Hysteresis width) : 0.0 to 30.0 Hz

Set frequency

Hysteresis width

Operation level

Release level

Set frequency

Time

5-26

E33

OL function signal (mode select)

XSelect one of the following two types of overload early

warning: early warning by electronic thermal O/L relay function or early warning by output current.

E 3 3 O L W A R N I N G

Set value 0: Electronic thermal O/L relay

1: Output current

Function Description

Set value

Electronic

thermal O/L relay

Overload early warning by electronic thermal O/L relay (having inverse-time characteristics) to output current. The operation selection and thermal time constant for the inverse-time characteristics are the same as those of the electronic thermal O/L relay for motor protection (F10 and F12).

Output

current

An overload early warning is issued when output current exceeds the set current value for the set time. The figure of OL2(E37) is refferred.

XThis function cannot be used when Motor 2 is selected.

E34

OL function signal (Level)

XThis function determines the operation level of the

electronic thermal O/L relay or output current.

E 3 4 O L 1 L E V E L

Setting range G11S:Inverter rated output current x (5 to 200%) P11S:Inverter rated output current x (5 to 150%)

The operation release level is 90% of the set value.

XThis function cannot be used when Motor 2 is selected.

E35

OL function signal (Timer)

E 3 5 O L 1 T I M E R

XThis function is used when 1 (output current) is set to

"E33 Overload early warning (operation selection)."

Setting range: 0.1 to 60.0 seconds

XSet the time from when the operation level is attained

until the overload early warning function is activated.

E36

FDT2 function (Level)

XThis function determines the operation (detection) level of

output frequency for “2nd Freq. level detection [FDT2]”. The hysteresis width for operation release is set by the function E32: FDT1 function signal (Hysteresis).

E 3 6 F D T 2 L E V E L

Setting range(Operation level) : G11S: 0 to 400 Hz P11S: 0 to 120 Hz

E37

OL2 function (Level)

XThis function determines the operation level of the output

current for “2nd OL level detection [OL2]”.

E 3 7 O L 2 L E V E L

Setting range G11S:Inverter rated output current x (5 to 200%) P11S:Inverter rated output current x (5 to 150%)

The operation release level is 90% of the set value.

Output current

E37 OL2 LEVEL

(E34 OL1 LEVEL)

[OL2]

OL2 LEVEL x 90%

(OL1 LEVEL x 90%)

E35 OL TIMER

ＯＮ

E40 Display coefficient A

E41 Display coefficient B

XThese coefficients are conversion coefficients which are

used to determine the load and line speed and the target value and feedback amount (process amount) of the PID controller displayed on the LED monitor.

E 4 0 COE F A E 4 1 COE F B

Setting range Display coefficient A:-999.00 to 0.00 to +999.00 Display coefficient B:-999.00 to 0.00 to +999.00

XLoad and line speed

Use the display coefficient A.

Displayed value = output frequency x (0.01 to 200.00)

Although the setting range is ±999.00, the effective value range of display data is 0.01 to 200.00. Therefore, values smaller or larger than this range are limited to a minimum value of 0.01 or a maximum value of 200.00.

XTarget value and feedback amount of PID controller

Set the maximum value of display data in E40, "Display coefficient A," and the minimum value in E41, "Display coefficient B."

Displayed value = (target value or feedback amount) x (display coefficient A - B)+B

Displayed value

Target value or feedback amount

100%

5-27

E43

E44

XThe data during inverter operation, during stopping, at

frequency setting, and at PID setting is displayed on the LED.

XDisplay during running and stopping

During running, the items selected in "E43 LED monitor (display selection)," are displayed. In "E44 LED monitor (display at stopping)," specify whether to display some items out of the set values or whether to display the same items as during running.

E 4 3 L E D M N T R E 4 4 L E D M N T R 2

Value set to E43

2 3 4 5

9 10 11 12

Note: For the values 10 to 12 set to E43, the data is displayed only when selected in "H20 PID control (operation selection)."

XDisplay at frequency setting

When a set frequency is checked or changed by the keypad panel, the set value shown below is displayed. Select the display item by using "E43 LED monitor (display selection)." This display is not affected by "E44 LED monitor (display at stopping)."

Value set to

0,1,2,3,4 Set value of frequency (Hz)

10,11,12 Set value of frequency (Hz)

Note: For the values 10 to 12 set to E43, the data is displayed only when selected in "H20 PID control (operation selection)."

At stopping During

Set frequency value (Hz) Set frequency value (Hz) Set frequency value (Hz) Output current (A) Output voltage (command value) (V) Synchronous speed set value (r/min) Line speed set value (m/min.) Load speed set value (r/min) Calculated torque value (%) Output power (HP) PID target value 1 (direct input from keypad panel) PID target value 2 (input from "F02 Frequency 1") PID feedback amount

E43

5 Set value of synchronous speed (r/min) 6 Set value of line speed (m/min.) 7 Set value of load speed (r/min)

8,9 Set value of frequency (Hz)

LED monitor (function)

LED monitor (display at stop mode)

E44＝0 E44＝1

running

Output frequency (before slip compensation) (Hz) Output frequency (after slip compensation) (Hz)

Synchronous speed (r/min)

Line speed (m/min.)

Load speed (r/min)

Frequency setting

stopping

running

During

E45

XThis function selects the item to be displayed on the LCD

monitor in the operation mode.

E 4 5 L C D M N T R

Set value Display item

0 1

Set value: 0

During running When stopping

Set value: 1

Full-scale value of bar graph

Note: The scale cannot be adjusted.

E46

XThis function selects the language for data display on the

LCD monitor.

Note: English language is used for all LCD screens in this manual. For other languages, refer to the relevant instruction manual.

E47

XThis function adjusts the LCD contrast. Increase the set

value to raise contrast and decrease to lower contrast.

60.00

RUN

PRG⇒PRG MENU

⇒

LED SHIFT

F/D

60.00

Hz A % Fout/Iout/TRQ

Display item Full-scale Output frequency Maximum frequency Output current 200% of inverter rated value Calculated torque value 200% of motor rated value

E 4 6 LANGU A G E

Set value Language

0 Japanese 3 French 1 English 4 Spanish 2 German 5 Italian

E 4 7 CON T R A S T

Set value Screen Low High

LCD monitor (function)

Operation status, rotating direction, operation guide Output frequency (before slip compensation), output

current, calculated torque value in bar graph

60.00

FWD

displayed

LCD monitor (contrast)

0,1,2 • • • • • • 8,9,10

STOP

PRG⇒PRG MENU F/D⇒LED SHIFT

Language

Set value Language

displayed

5-28

)

C：Control Functions of Frequency

C01 Jump frequency 1

C02

C03 Jump frequency 3

C04 Jump frequency (Hysteresis)

Jump frequency 2

XThis function makes the set frequency jump so that the

inverter's output frequency does not match the mechanical resonance point of the load.

XUp to three jump points can be set. XThis function is ineffective when jump frequencies 1 to 3

are set to 0Hz.

XA jump does not occur during acceleration or deceleration.

When a jump frequency setting range overlaps another range, both ranges are added to determine the actual jump area.

C 0 1 J U M P H z 1 C 0 2 J U M P H z 2 C 0 3 J U M P H z 3

Setting range G11S : 0 to 400Hz P11S : 0 to 120Hz In 1Hz steps (min.)

C 0 4 J U M P H Y S T R

Setting range 0 to 30Hz

In 1Hz steps (min.)

To avoid the resonance of the motor driving frequency to the peculiar vibration frequency of the machine, the jump frequency band can be set to the output frequency up to three point. XDuring accelerating, an internal set frequency is kept

constant by the lower frequency of the jump frequency band when a set frequency enters the jump frequency band. This means that the output frequency is kept constant according to an internal set frequency. When a set frequency exceeds the upper bound of the jump frequency band, an internal set frequency reaches the value of a set frequency. The output frequency accelerates up to a set frequency while passing the jump frequency band according to the acceleration time at this time. During decelerating, it has a relation opposite to accelerating. Refer to figure below.

XWhen two jump frequency bands or more come in

succession mutually, the lowest and highest frequency become the lower bound and the upper bound frequency of an actual jump frequency band respectively among them. Refer to upper right figure.

Internal set frequency (Hz)

Jump frequency

width

Internal set frequency (Hz)

C05 Multistep frequency 1

～

C19 Multistep frequency 15

Actual

ump width

Jump frequency

width

Jump frequency 2

Jump frequency 1

Set frequency (Hz

～

XMultistep frequencies 1 to 15 can be switched by turning

on and off terminal functions SS1, SS2, SS4, and SS8. (See E01 to E09 for terminal function definitions.)

XOFF input is assumed for any undefined terminal of SS1,

SS2, SS4, and SS8.

C 0 5 MUL T I H z - 1 C 0 6 MUL T I H z - 2 C 0 7 MUL T I H z - 3

Related functions

E01 to E09

(Set value:0 to 3

C 0 8 MUL T I H z - 4 C 0 9 MUL T I H z - 5 C 1 0 MUL T I H z - 6 C 1 1 MUL T I H z - 7 C 1 2 MUL T I H z - 8 C 1 3 MUL T I H z - 9 C 1 4 MUL T I H z 1 0 C 1 5 MUL T I H z 1 1 C 1 6 MUL T I H z 1 2 C 1 7 MUL T I H z 1 3 C 1 8 MUL T I H z 1 4 C 1 9 MUL T I H z 1 5

Setting range G11S: 0.00 to 400.00Hz P11S: 0.00 to 120.00Hz In 0.01Hz steps (min.)

Output frequency (Hz)

C10

C09

C08

C07

C06

C05

C11

C12

C13

C14

C15

C16

C17

C18

C19

)

ON ON

5-29

FWD-P24

SS1-P24

SS2-P24

SS4-P24

SS8-P24

ON ON ON ON ON ON ON ON

ON ON ON

Jump frequency

width

Jump frequency 1

Jump frequency 2

Jump frequency 3

Set frequency ( Hz)

Jump frequency

C20 JOG frequency

XThis function sets the frequency for jogging operation of

motor, which is different from the normal operation.

C 2 0 J O G H z

Setting range G11S : 0.00 to 400.00 Hz P11S : 0.00 to 120.00 Hz XStarting with the jogging frequency is combined with

jogging select signal input from the keypad panel or control terminal. For details, see the explanations of "E01 Terminal X1" to "E09 Terminal X9."

C21 Pattern operation (mode select)

XPattern operation is an automatic operation according to

preset operation time, direction of rotation, acceleration and deceleration time, and frequency. When using this function, set 10 (pattern operation) to "F01 Frequency setting." The following operation patterns can be selected.

C 2 1 P A T T E R N

Related functions

F01, C30

(Set value:10)

Set value

0 1

Perform a pattern operation cycle, then stop operation. Perform pattern operation repeatedly. Stop operation

Operation pattern

using a stop command.

Perform a pattern operation cycle, then continue operation with the last frequency set.

Set value:0

Forward

Output

frequency

Reverse

Set value:1

Forward

Output

frequency

Reverse

Set value:2

Forward

Output

frequency

Reverse

FWD

End of a cycle

Time

End of a cycle

Time

End of a cycle

Time

C22 Pattern operation (stage 1)

C28

～

Pattern operation (stage 7)

～

XSeven stages are operated in order (of function codes)

according to the values set in "C22 Pattern operation (stage 1)" to "C28 Pattern operation (stage 7)." Each function sets the operation time and the rotating direction for each stage and assigns set values of the acceleration and deceleration time.

C 2 2 STAGE 1 C 2 3 STAGE 2 C 2 4 STAGE 3 C 2 5 STAGE 4 C 2 6 STAGE 5 C 2 7 STAGE 6 C 2 8 STAGE 7

Set or

assign item Operation time Rotation

direction Acceleration and deceleration time

．

00 to 6000s

0 F: Forward (counterclockwise)

R: Reverse (clockwise) 1: Acceleration time 1 (F07), deceleration time 1 (F08) 2: Acceleration time 2 (E10), deceleration time 2 (E11) 3: Acceleration time 3 (E12), deceleration time 3 (E13) 4: Acceleration time 4 (E14), deceleration time 4 (E15)

Value range

Note: The operation time is represented by the three most significant digits, hence, can be set with only three high-order digits.

Setting example

100 F 3

cceleration and deceleration

time (code): 3

Motor rotating direction: Forward (counterclockwise)

Operation time: 100s

Set the operation time to 0.00 for stages not used, which

are skipped in operation. With regard to the set frequency value, the multistep frequency function is assigned as listed in the table below. Set frequencies to "C05 Multistep frequency 1," to "C11 Multistep frequency 7."

Stage No. Operation frequency to be set

Stage 1 Multistep frequency 1 (C05) Stage 2 Multistep frequency 2 (C06) Stage 3 Multistep frequency 3 (C07) Stage 4 Multistep frequency 4 (C08) Stage 5 Multistep frequency 5 (C09) Stage 6 Multistep frequency 6 (C10) Stage 7 Multistep frequency 7 (C11)

5-30

XPattern operation setting example

Function

C21 (operation selection)

C22 (stage 1) C23 (stage 2) C24 (stage 3) C25 (stage 4) C26 (stage 5) C27 (stage 6) C28 (stage 7)

Set value

60.0F2 100F1

65.5R4

55.0R3

50.0F2

72.0F4

35.0F2

Operation frequency to be set

Multistep frequency 1 (C05) Multistep frequency 2 (C06) Multistep frequency 3 (C07) Multistep frequency 4 (C08) Multistep frequency 5 (C09) Multistep frequency 6 (C10) Multistep frequency 7 (C11)

The following diagram shows this operation.

Forward direction

FWD

Output frequency(motor speed)

Reverse direction

Set value :16

Set value :17

Multistep

Multistep frequency 1 (Stage 1)

frequency 2

ACC1

ACC2

ACC4

Multistep frequency 3

60.0S 100S 65.5S

0.1S

Output signals from terminals Y1 to Y5

Multistep frequency 5

DEC4

Multistep frequency 6

ACC4

ACC2

ACC3 DEC2

Multistep frequency 4

55.0S

50.0S 72.0S

DEC2

Multistep frequency 7 (Stage 7)

35.0S

0.1S

DEC1

Time

C30 Frequency command 2

XThis function selects the frequency setting method.

Related functions

E01 to E09

(Set value:11)

F01

C 3 0 F R E Q C M D 2

0 : Setting by keypad panel operation 1 : Setting by voltage input (terminal [12 ](0 to +10V)) 2 : Inactive 3 : Inactive 4 : Reversible operation with polarity ( terminal [12] (-10

to +10V))

5 : Reversible operation with polarity ( terminal [12] +

[V1](Option) (-10 to +10V)) 6 : Inverse mode operation (terminal [12] (+10V to 0 )) 7 : Inactive 8 : Setting by UP/DOWN control mode 1 (initial value = 0)

(terminals [UP] and [DOWN])

9 : Setting by UP/DOWN control mode 2 (initial value

=last final value) (terminals [UP] and [DOWN])

See the function explanation of E01 to E09 for

details. 10 : Setting by pattern operation

See the function explanation C21 to C28 for details.

11 : Setting by digital input or pulse train

* Optional. For details, see the instruction manual on

options.

XRunning and stopping are controlled by pressing the

STOP

and keys and by opening and closing the control

FWD

terminals. When using the keypad panel, pressing the key starts operation. Pressing the key pauses stage advance. Pressing the key again restarts operation

FWD

STOP

FWD

from the stop point according to the stages. If an alarm stop occurs, press the key to release operation of the inverter protective function, then press the

RESET

FWD

key to restart stage advance. If required to start operation from the first stage "C22 Pattern operation (stage 1)," enter a stop command and press the key. If an alarm stop occurs, press the key to release

RESET

the protective function, then press the key again.

Notes:

1. The direction of rotation cannot be reversed by a command issued from the key on the keypad panel

REV

or terminal [REV]. Any reverse rotation commands entered are canceled. Select forward or reverse rotation by the data in each stage. When the control terminals are used for operation, the self-hold function of operation command also does not work. Select an alternate type switch when using.

2. At the end of a cycle, the motor decelerates-to-stop according to the value set to "F08 Deceleration time 1."

5-31

C31 Bias (terminal[12])

C32 Gain (terminal[12])

XThis function sets the Gain and Bias of the analog input

(terminals [12] ).

C 3 1 B I A S 1 2 C 3 2 G A I N 1 2

The setting range :

BIAS: -100 to +100%

GAIN:0.0 to 200%

Terminal 12

Gain Bias

Reference volta

Output value of Gain 12

+10V

200%

100%

50%

XAn set value too large delays control response though

stabilizing control. A set value too small speeds up control response but renders control unstable.

If the optimum value is not known, change the setting when control is unstable or response is delayed.

Note: The set value is commonly applied to terminals 12 and C1. For input of PID feedback amount, the PID control feedback filter (set in H25) is used.

-10 0 +10[V]

-10V

nalog input voltage

[terminal 12]

Output value of Bias 12

+10V

(+100%)

-10 0 +10[V]

Output value of Gain 12

Bias setting

-10V

(-100%)

(when negative)

Bias setting (when positive)

C33

Analog setting signal filter

XAnalog signals input from control terminal 12 or C1 may

contain noise, which renders control unstable. This function adjusts the time constant of the input filter to remove the effects of noise.

C 3 3 R E F F I L T E R

Setting range: 0.00 to 5.00 seconds

5-32

P01

XThis function sets the number of poles of motor 1 to be

driven. If this setting is not made, an incorrect motor speed (synchronous speed) is displayed on the LED.

P 0 1 M 1 P O L E S

Set values: 2, 4, 6, 8, 10, 12, 14

P02 Motor 1 (capacity)

XThe nominal applied motor capacity is set at the factory.

The setting should be changed when driving a motor with a different capacity.

P 0 2 M 1 - C A P

Set value for models with nominal applied motor of 30HP or less : 0.01 to 60HP

Models with nominal applied motor of 40HP or more : 0.01 to 800HP

XSet the nominal applied motor capacity listed in 9-1,

"Standard Specifications." Also set a value in the range from two ranks lower to one rank higher than the nominal applied motor capacity. When a value outside this range is set, accurate control cannot be guaranteed. If a value between two nominal applied motor capacities is set, data for the lower capacity is automatically written for related function data.

X When the setting of this function is changed, the values

of the following related functions are automatically set to data of the FUJI 3-phase standard motor.

-- P03 Motor 1 (rated current)

-- P06 Motor 1 (no-load current)

-- P07 Motor 1 (% R1)

-- P08 Motor 1 (% X1) Note: The set values for the FUJI 3-phase standard motor are 230V, 50Hz, 4 poles for the 230V series; 460V, 50Hz, 4 poles for the 460V series.

P03 Motor 1 (rated current)

XThis function sets the rated current value of motor 1.

P 0 3 M 1 - I r

Setting range: 0.00 to 2,000A

P04 Motor 1 (Tuning)

XThis function measures and automatically writes motor

data.

P 0 4 M 1 T U N 1

Number of motor 1 poles

Motor 1 (P: Motor Parameters)

Set

value

0 Inactive

Measure the primary resistance (%R1) of the

motor and leakage reactance (%X) of the base frequency when the motor is stopping and automatically write both values in P07 and P08. Measure the primary resistance (%R1) of the

motor and leakage reactance (%X) of the base frequency when the motor is stopping, measure the no-load current (lo) when the motor is running, and automatically write these values in P06, P07, and P08. Put the motor into the state unit separating from the machine for the tuning of the no-load current. In the state that the load is connected, cannot the tuning correctly. Execute the auto tuning of set value “1" after obtaining the test report etc. from the motor manufactures when not making it in the state of the motor unit, and setting P06 (no-load current) beforehand.

XPerform auto tuning when data written beforehand in

"P06 No-load current," "P07 %R1," and "P08 %X," differs from actual motor data. Typical cases are listed below. Auto tuning improves control and calculation accuracy.

Operation

・When a motor other than the FUJI standard 3-phase

motor is used and accurate data is required for close control.

・When output-side impedance cannot be ignored as

when cable between the inverter and the motor is too long or when a reactor is connected.

・ When %R1 or %X is unknown as when a non-standard

or special motor is used.

Tuning procedure

1. Adjust the voltage and frequency according to motor characteristics. Adjust functions "F03 Maximum output frequency," "F04 Base frequency," "F05 Rated voltage," and "F06 Maximum output voltage."

2. Enter untunable motor constants first. Set functions "P02 Capacity," "P03 Rated current," and "P06 No-load current," (input of no-load current not required when P04=2, for running the motor at tuning, is selected).

3. When tuning the no-load current, beware of motor rotation.

4. Set 1 (motor stop) or 2 (motor rotation) to function "P04

Auto tuning." Press the key to write the set value and press the key or key then start tuning simultaneously.

5. Tuning takes several seconds to several tens of seconds

(when 2 is set. As the motor accelerates up to half the base frequency according to acceleration time, is tuned for the no-load current, and decelerates according to the deceleration time, the total tuning time varies depending on set acceleration and deceleration times.)

6. Press the key after the tuning is completed .

7. End of procedure.

STOP

FWD REV

FUNC DAT

5-33

(

)

Note1: If REMOTE operation(F02: 1) is selected, operation signal is given from terminal [FWD] or [REV].

Note2: Use function "A13 Motor 2 (auto tuning)," to tune motor 2. In this case, set values described in 1 and 2 above are for the function (A01 - ) of motor 2.

WARNING

P05 Motor 1 (On-line Tuning)

XLong-time operation affects motor temperature and motor

speed. Online tuning minimizes speed changes when motor temperature changes.

XAuto tuning(P04/A13: 2) should be done to use this function.

P 0 5 M 1 T U N 2

Set value Operation 0 Inactive 1 Active

P06 Motor 1 (no-load current)

XThis function sets the no-load current (exciting current) of

motor 1.

P 0 6 M 1 － I O

Setting range: 0.00 to 2,000A

When the auto tuning value is set to 2, the motor rotates at a maximum of half the base frequency. Beware of motor rotation.

as injury may result.

P07 Motor 1 (%R1 setting)

P08 Motor 1 (%X setting)

XWrite this data when using a motor other than the FUJI

standard 3-phase motor and when the motor constant and the impedance between the inverter and motor are known.

P09 Slip compensation control

XChanges in load torque affect motor slippage, thus causing

variations in motor speed. The slip compensation control adds a frequency (proportional to motor torque) to the inverter output frequency to minimize variations in motor speed due to torque changes.

P 0 9 SL I P C O M P1

XAuto tuning(P04/A13: 2) should be done to use this

function. Set value: 0.00 to 15.00Hz

XCalculate the amount of slip compensation using the

following formula:

amount ioncompenssat Slip

Slippage = Synchronous speed - Rated speed

×frequency ＝Base

/min］Slippage［r

n］speed［r/mi sSynchronou

［Hz］

P 0 7 M 1 － % R 1 P 0 8 M 1 － % X

XCalculate %R1 using the following formula:

R R1＋Cable

%R1=

()

・I3V/

R1 : Primary coil resistance value of the motor [Ω] Cable R : Output-side cable resistance value [Ω] V : Rated voltage [V] Ｉ: Motor rated current [A]

XCalculate %X using the following formula:

%X =

X1 : Primary leakage reactance of the motor [Ω] X2 : Secondary leakage reactance (converted to a primary value)of the motor [Ω] XM : Exciting reactance of the motor [Ω] Cable X : Output-side cable reactance [Ω] V : Rated voltage [V] I : Motor rated current[A]

Note: For reactance, use a value in the data written in "F04 Base frequency 1."

XWhen connecting a reactor or filter to the output circuit, add its

value. Use value 0 for cable values that can be ignored.

100［%］×

()

・I3V/

X Cable+X2＋XMX1＋X2・XM/

100［%］×

5-34

∧

H03 Data initializing

High Performance functions (H:High Performance function)

XThis function returns all function data changed by the

customer to the factory setting data. (initialization).

H 0 3 D A T A I N I T

Set value 0： Disabled.

1： Initializing data.

XTo perform initialization, press the and keys

together to set 1, then press the key. The set

STOP

FUNC

DAT

values of all functions are initialized. The set value in H03 automatically returns to 0 following the end of initialization.

H04 Auto-reset(Times)

H05 Auto-reset (Reset interval)

XWhen the inverter protective function which invokes the

retry operation is activated, this function releases operation of the protective function and restarts operation without issuing an alarm or terminating output.

H 0 4 A U T O - R E S E T H 0 5 R E S E T I N T

Set the protective function release count and waiting time from its operation startup to release. Setting range (Count) : 0, 1 to 10

(Waiting time) : 2 to 20 seconds

To not use the retry function, set 0 to "H04 Retry (count)."

XInverter protective functions that can invoke retry

function. OC1,OC2,OC3 : Overcurrent OV1,OV2,OV3 : Overvoltage OH1 : Heat sink overheating OH3 : Inverter inside overheating

dBH : Braking resistor overheating OL1 : Motor 1 overload OL2 : Motor 2 overload OLU : Inverter overload

XWhen the value of "H04 Retry (count)," is set from 1 to

10, an inverter run command is immediately entered following the wait time set in H05, "Retry (wait time)," and the startup of the retry operation. If the cause of the alarm has been removed at this time, the inverter starts without switching to alarm mode. If the cause of the alarm still remains, the protective function is reactivated according to the wait time set in "H05 Retry (waiting time)." This operation is repeated until the cause of the alarm is removed. The restart operation switches to alarm mode when the retry count exceeds the value set in "H04 Retry (count)." The operation of the retry function can be monitored from terminals Y1 to Y5.

When the retry function is selected, operation automatically restarts depending

WARNING

on the cause of the trip stop. (The machine should be designed to ensure safety during a restart)

as accident may result.

When retry succeeded

Occurrence

Alarm

Auto matic release command of protective function

Output frequency

Output signals

terminals Y1 to Y5

Extinction

0.1S Waiting time (H05)

Restart

5min . after constant speed

retry failed

Occurrence

Alarm

Auto matic release command of protective function

Output frequency

Output signals

terminals Y1 to Y5

H06 Fan stop operation

0.1S

H05: Wait

time

First Second

0.1S

H05:

Wait time

Extinction

0.1S

XThis function specifies whether cooling fan ON/OFF

control is automatic. While power is applied to the inverter, the automatic fan control detects the temperature of the cooling fan in the inverter and turns the fan on or off. When this control is not selected, the cooling fan rotates continually.

H 0 6 FAN S T O P

Set value 0: ON/OFF control disabled.

1: ON/OFF control enabled. The cooling fan operating status can be monitored from terminals Y1 to Y5.

Time

RESET the times of auto-reset

Alarm reset

Retry end

Count set in H04 (count)

5-35

H07

ACC/DEC （Mode select） pattern

XThis function selects the acceleration and deceleration

pattern.

H 0 7 A C C P T N

Set value

0: Inactive (linear acceleration and deceleration) 1: S-shape acceleration and deceleration (mild) 2: S-shape acceleration and deceleration (*) 3: Curvilinear acceleration and deceleration

Related functions

U02 to U05

* The S-shape range is set by the function: U02 to U05 when the set value "2" is selected. The detail is referred to the function: U02 to U05. [S-shape acceleration and deceleration] This pattern reduces shock by mitigating output frequency changes at the beginning/end of acceleration and deceleration.

Output frequency

f[Hz]

Mild S-shape ern

Arbitrary S-shape

t[s]

βacc βacc

βdec

When 1 is selected in H07

Range of S-shape( Time for S-shape at acceleration (

acc) Time for S-shape at deceleration (

dec)

(mild S-shape pattern)

0.05 x max. output freq. (Hz)

)

0.10 x acceleration time (s)

0.10 x deceleration time (s)

When 2 is selected in H07 (arbitrary S-shape pattern)

(U02 to U05) x max. output freq. (Hz)

(U02, U03) x2 x acceleration time (s)

U04, U05 x2 x deceleration time (s)

∗ When acceleration and deceleration times are very

long or short, acceleration and deceleration are rendered linear.

It may be switched the acceleration and deceleration time during constant speed or stopping by the function "acceleration and deceleration time selection"(E01 to E09: 4, 5). The signal may be ignored switched during S-shape at acceleration. The linear deceleration time is corresponded if switched during S-shape at deceleration.

It may be switched to the S-shape operation if output frequency is reached to the setting frequency or change to acceleration control.

[ Curvilinear acceleration and deceleration ]

This function is used to minimize motor acceleration and deceleration times in the range that includes a constant-output range.

Output frequency

Maximum output

uenc

fre Set frequency

Base frequency

Acceleration time

Deceleration time

t[sec]

H08

XWhen accidental reversing is expected to cause a

malfunction, this function can be set to prevent reversal.

H 0 8 R E V L O C K

Set value 0: Inactive

When reversible operation with polarity(set value: "4" or "5") is selected in frequency command: F01, C30, the inverter operates as follows.

Operation command Short FWD-CM terminals or

FWD

: ON

Short REV-CM terminals or

REV

: ON

This function prevents a reversing operation resulting from a connection between the REV and P24 terminals, inadvertent activation of the key, or negative analog input from terminal 12 or V1. During this function is operating, "0.00Hz" is displayed on the LED monitor. This function cannot be prevented against H18: Torque control function. It may be reverse because of the torque signal and load.

Rev. phase sequence lock

1: Active

0V to 10V input -10V to 0V input

The inverter operates. The frequency display

is "0.00" Hz.

The frequency display

The inverter operates.

is "0.00" Hz.

REV

5-36

H09 Start mode

This function smoothly starts the motor which is coasting after a momentary power failure or after the motor has been subject to external force, without stopping motor. At startup, this function detects the motor speed and outputs the corresponding frequency, thereby enabling a shock-free motor startup. Although the normal startup method is used, when the coasting speed of the motor is 120 Hz or more as an inverter frequency, when the value set to "F03 Maximum frequency," exceeds the value set to "F15 Frequency limiter (upper limit)." and when the coasting speed is less than 5 Hz as an inverter frequency.

H 0 9 S T A R T M O D E

Set value 0,1,2

Set value STM

Restart after a momentary power

Other

operation failure or Line-to-inverter switching

OFF / not selected

Inactive (normal starting) Active

Inactive (smoothly starting)

Active

any value ON Active

STM: Start characteristics selection signal(E01 to E09: 26) NOTE:

-1: Automatically restart when overcurrent or overvoltage is detected during smoothly starts.

-2: The coasting speed is used 100 Hz or less as an inverter frequency.

-3: When H09:2 or STM:ON, it needs the time more than normal start even the motor is STOP because the motor speed is detected on ALL situation. And it may be rotated the motor when the load is too small.

-4: Auto tuning(P04/A13: 2) should be done to use this function.

-5: When the used motor slippage is too differ from FUJI motor, the "Slip compensation control (P09, A18)" should be set. The characteristics may not be satisfied.

XWhen the operation above is to be problem, this function

is not used (inactive).

XThis function may not be satisfied the characteristics

because of the load condition, motor constant, operating frequency, coasting speed, wire length, momentary power failure time or external factor.

P24

STM

FWD

Output frequency (motor speed)

0.1 s or longer

Speed search

0.2 s or longer

Acceleration

In this section, the output voltage is gradually increased in steps to minimize shock.

Time

Note: The dotted-dashed line indicates motor speed.

H10 Energy-saving operation

XWhen the output frequency is fixed (constant-speed

operation) at light loads and except for”0.0” is set to F09, "Torque boost 1," this function automatically reduces the output voltage, while minimizing the product (power) of voltage and current.

XAuto tuning(P04/A13: 2) should be done to use this

function.

XThe energy-saving operation does not be operated when

set below.

- Under Torque control

- Selected the Automatic torque boost

- Selected the Torque vector control

- Under PG vector control

H 1 0 ENER G Y SAV

Set value 0: Inactive 1: Active Note:

-Use this function for square law reduction torque loads (e.g., fans, pumps). When used for a constant-torque load or rapidly changing load, this function causes a delay in control response.

-The energy-saving operation automatically stops during acceleration and deceleration and when the torque limiting function is activated.

H11 DEC mode

XThis function selects the inverter stopping method when a

stop command is entered.

H 1 1 DEC M O D E

Set value 0: Deceleration-to-stop based on data set to "H07

Non-linear acceleration and deceleration"

1: Coasting-to-stop Note: This function is effective only when a stop command is entered and, therefore, is ineffective when the motor is stopped by lowering the set frequency.

H12 Instantaneous overcurrent limiting

XAn overcurrent trip generally occurs when current flows

above the inverter protective level following a rapid change in motor load. The instantaneous overcurrent limiting function controls inverter output and prohibits the flow of a current exceeding the protective level even when the load changes.

XAs the operation level of the instantaneous overcurrent

limiting function cannot be adjusted, the torque limiting function must be used.

As motor generation torque may be reduced when instantaneous overcurrent limiting is applied, set this function to be inactive for equipment such as elevators, which are

WARNING

adversely affected by reduced motor generation torque, in which case an overcurrent trip occurs when the current flow exceeds the inverter protective level. A mechanical brake should be used to ensure safety.

as accident may result.

H 1 2 INST C L

Set value 0: Inactive

1: Active

5-37

H13 Auto-restart (Restart time)

XInstantaneous switching to another power line (when the

power of an operating motor is cut off or power failure occurs) creates a large phase difference between the line voltage and the voltage remaining in the motor, which may cause electrical or mechanical failure. To rapidly switch power lines, write the remaining voltage attenuation time to wait for the voltage remaining in the motor to attenuate. This function operates at restart after a momentary power failure.

H 1 3 R E S T A R T T

Setting range: 0.1 to 5.0 seconds

XWhen the momentary power failure time is shorter than

the wait time value, a restart occurs following the wait time. When the power failure time is longer than the wait time value, a restart occurs when the inverter is ready to operate (after about 0.2 to 0.5 second).

H14

Auto-restart (Freq. fall rate)

XThis function determines the reduction rate of the output

frequency for synchronizing the inverter output frequency and the motor speed. This function is also used to reduce the frequency and thereby prevent stalling under a heavy load during normal operation.

H 1 4 F A L L R A T E

Setting range: 0.00, 0.01 to 100.00 Hz/s

XWhen 0.00 is set, the frequency is reduced according to

the set deceleration time. Note: A too large frequency reduction rate is may temporarily increase the regeneration energy from the load and invoke the overvoltage protective function. Conversely, a rate that is too small extends the operation time of the current limiting function and may invoke the inverter overload protective function.

H15 Auto-restart (Holding DC voltage)

XThis function is for when 2 (deceleration-to-stop at power

failure) or 3 (operation continuation) is set to "F14

Restart after momentary power failure (operation

selection)." Either function starts a control operation if

the main circuit DC voltage drops below the set

operation continuation level.

H 1 5 H O L D V

Setting range 230 V series: 200 to 300V 460 V series: 400 to 600V XWhen power supply voltage to the inverter is high, control

can be stabilized even under an excessive load by

raising the operation continuation level. However, when

the level is too high, this function activates during normal

operation and causes unexpected motion. Please

contact Fuji electric when changing the initial value.

H16

Auto-restart (OPR command selfhold time)

XAs the power to an external operation circuit (relay

sequence) and the main power to the inverter is

generally cut off at a power failure, the operation

command issued to the inverter is also cut off. This

function sets the time an operation command is to be

held in the inverter. If a power failure lasts beyond the

self-hold time, power-off is assumed, automatic restart

mode is released, and the inverter starts operation at

normal mode when power is applied again. (This time

can be considered the allowable power failure time.)

H 1 6 S E L F H O L D T

Setting range: 0.0 to 30.0 seconds, 999 When "999" is set, an operation command is held (i.e., considered a momentary power failure) while control power in the inverter is being established or until the main circuit DC voltage is about 100Vdc.

H18 Torque control

XThis function controls motor torque according to a

command value.

H 1 8

Set value

T R Q C T R L

Operation

Related functions

E01toE09

(Set value: 23)

0 Inactive (Operation by frequency command) 1 Torque control active

0 to +10V analog voltage input to terminal 12 and the direction of rotation (FWD or REV) is used for the torque command value. 0 is used for 0 to -10V.

2 Torque control active

-10 to +10V analog voltage input to terminal 12 and the direction of rotation (FWD or REV) is used for the torque command value.

Torque control block diagram

Torque command value

Voltage at

terminal 12

Forward com mand Reverse comm and

Torque

lim itation

Regulator

De te cte d torq ue

current

Output

frequency

The torque command value is +200% when the voltage at terminal 12 is +10V and is -200% when the voltage is -10V. XAuto tuning(P04/A13: 2) should be done to use this

function.

XIn torque control, the torque command value and motor

load determine the speed and direction of rotation.

XWhen the torque is controlled, the upper limit of

frequency refers to the minimum value among the maximum frequency , the frequency limiter (upper limiter) value, and 120 Hz. Maintain the frequency at least one-tenth of the base frequency because torque control performance deteriorates at lower frequencies.

XIf the operation command goes off during a torque control

operation, the operation is switched to speed control and the motor decelerates-to-stop. At this time, the torque control function does not operate.

XThis function cannot be used when the motor 2 is

selected.

XThis function cannot be used for FRN-P11S.

The malfunction may be occurred when the set torque is mistaken. (up

WARNING

to upper frequency, maximum frequency or 120Hz)

as accident may result.

H19 Active drive

XThis function automatically extends accelerating time

against acceleration operation of 60 seconds or longer to prevent an inverter trip resulting from a temperature rise in inverter due to overcurrent.

H 1 9 AU T RE D

Set value 0: Inactive

1: Active (When the active drive function is activated, the acceleration time is three times the selected time.)

5-38

H20 PID control (Mode select)

～

H25 PID control(Feedback filter)

～

XPID control detects the amount of control (feedback

amount) from a sensor of the control target, then compares it with the target value (e.g., reference temperature). If the values differ, this function performs a control to eliminate the deviation. In other words, this control matches the feedback amount with the target

value. This function can be used for flow control, pressure control, temperature control, and other process controls.

Target

value

Feedback amount

Drive

section

Control

target

XForward or reverse operations can be selected for PID

controller output. This enables motor revolutions to be

faster or lower according to PID controller output XThis function cannot be used when the motor 2 is

selected.

H 2 0 P I D M O D E

Set value 0: No operation

1: Forward operation 2: Reverse operation

Inverter output

frequency

Maximum

frequency

0% 100%

PID output

XThe target value can be entered using F01, "Frequency

setting 1," or directly from the keypad panel. Select any

terminal of Terminals X1 (E01) to X9 (E09) and set value

11 (frequency setting switching). For entry from F01, "Frequency setting 1," input an OFF signal to the selected terminal. For direct entry from the keypad panel, turn on the selected terminal. XFor the target value and feedback amount, the process

amount can be displayed according to the values set in E40, "Display coefficient A," and E41, "Display coefficient B."

Display

Display coefficient A

H21 PID control (Feedback signal)

This function selects the feedback amount input terminal and electrical specifications of the terminal. Select a value from the table below according to sensor specifications.

H 2 1 FB S I G N A L

Set value Descriptions 0 Control terminal 12, forward operation (0 to

10V voltage input)

1 Control terminal C1, forward operation (4 to

20mA current input)

2 Control terminal 12, reverse operation (10

to 0V voltage input)

3 Control terminal C1, reverse operation (20

to 4mA current input)

Feedback amount

100%

4mA

Input

10V

20mA

Only positive values can be input for this feedback amount of PID control. Negative values (e.g., 0 to -10V, -10 to 0V) cannot be input, thereby the function cannot be used for a reverse operation by an analog signal.

Display coefficient B

0% 100%

Target value or feedback amount

5-39

H22 PID control (P-gain)

H23 PID control (I-gain)

H24 PID control (D-gain)

XThese functions are not generally used alone but are

combined like P control, PI control, PD control, and PID control.

XP operation

Operation using an operation amount (output frequency) proportional to deviation is called P operation, which outputs an operation amount proportional to deviation, though it cannot eliminate deviation alone.

Deviation

Time

Operation

amount

H 2 2 P - G A I N

Setting range: 0.01 to 10.0 times P (gain) is the parameter that determines the response level for the deviation of P operation. Although an increase in gain speeds up response, an excessive gain causes vibration, and a decrease in gain delays response. The value "1" is the P(gain) that is when the maximum frequency 100% at deviation 100%.

Response

Time

X I operation

An operation where the change speed of the operation amount (output frequency) is proportional to the deviation is called an I operation. An I operation outputs an operation amount as the integral of deviation and, therefore, has the effect of matching the control amount (feedback amount) to the target value (e.g., set frequency), though it deteriorates response for significant changes in deviation.

Deviation

Time

amount

Operation

H 2 3 I - G A I N

Setting range: 0.0 (Inactive), 0.1 to 3600 seconds "H23 I-gain" is used as a parameter to determine the effect of I operation. A longer integration time delays response and weakens resistance to external elements. A shorter integration time speeds up response, but an integration time that is too short causes vibration.

XD operation

An operation where the operation amount (output frequency) is proportional to the deviation differential is called a D operation, which outputs an operation amount as the deviation differential and, therefore, is capable of responding to sudden changes.

Deviation

Time

amount

Operation

H 2 4 D-GAI N

Setting range: 0.00 (Inactive), 0.01 to 10.0 seconds "H24 D-gain" is used as a parameter to determine the effect of a D operation. A longer differentiation time causes vibration by P operation quickly attenuating at the occurrence of deviation. Excessive differentiation time could cause vibration. Shortening the differentiation time reduces attenuation at the occurrence of deviation.

XPI control

P operation alone does not remove deviation completely. P + I control (where I operation is added to P operation) is normally used to remove the remaining deviation. PI control always operates to eliminate deviation even when the target value is changed or there is a constant disturbance. When I operation is strengthened, however, the response for rapidly changing deviation deteriorates. P operation can also be used individually for loads containing an integral element.

X PD control

If deviation occurs under PD control, an operation amount larger than that of D operation alone occurs rapidly and prevents deviation from expanding. For a small deviation, P operation is restricted. When the load contains an integral element, P operation alone may allow responses to vibrate due to the effect of the integral element, in which case PD control is used to attenuate the vibration of P operation and stabilize responses. In other words, this control is applied to loads in processes without a braking function.

XPID control

PID control combines the P operation, the I operation which removes deviation, and the D operation which suppresses vibration. This control achieves deviation-free, accurate, and stable responses.

XAdjusting PID set value

Adjust the PID value while monitoring the response waveform on an oscilloscope or other instrument if possible. Proceed as follows:

-Increase the value of "H22 P-gain" without generating vibration.

- Decrease the value of "H23 I-gain" without generating vibration.

- Increase the value of "H24 D-gain" without generating vibration.

5-40

-To suppress vibration with a frequency roughly equivalent to the value "H24 D-gain," decrease the value of H24. If there is residual vibration with 0.0, decrease the value of "H22 P-gain."

Before adjustment

Internal resistance of

PTC thermistor

Rp2

After

Response

adjustment

Time

H25 PID control (Feedback filter)

XThis filter is for feedback signal input from terminal [12] or

[C1]. This filter stabilizes operation of the PID control system. A set value that is too large, however, deteriorates response.

H 2 5 F B F I L T E R

Setting range: 0.0 to 60.0 seconds

H26 PTC thermistor (Mode select)

XSet this function active when the motor has a PTC

thermistor for overheat protection

H 2 6 P T C M O D E

Set value 0: Inactive

1: Active

XConnect the PTC thermistor as shown in the figure

below.

Turn on switch “PTC” on the control PCB. The trip mode is activated by “OH2:External thermal

relay tripped.”

PTC

thermistor

Resistor 250 Ohom

PTC

ON OFF

1k Ohom

H27

(Level)

DC10V

OH2

Comparator

H27 PTC thermistor (Level)

XThe voltage input to terminal [C1] is compared to the set

voltage (Level). When the input voltage is equal to or greater than the set voltage (Level), "H26 PTC thermistor (Mode select)," starts.

H 2 7 P T C L E V E L

Setting range: 0.00 to 5.00V

XThe PTC thermistor has its own alarm temperature. The

internal resistance value of the thermistor largely change at the alarm temperature. The operation (voltage) level is set using this change in the resistance value.

Rp1

Alarm

temperature

Temperature

The figure in "H26 PTC thermistor (Mode select)," shows that resistor 250Ω and the thermistor (resistance value Rp) are connected in parallel. Hence, voltage Vc (Level) at terminal [C1] can be calculated by using the following formula.

Rp250

・

Rp250

1000

・

Rp250

］［

V10

The operation level can be set by bringing Rp in the Vc calculation formula into the following range.

< Rp < Rp2

To obtain Rp easily, use the following formula.

RpRp

H28 Droop operation

［Ω］

When two or more motors drive a single machine, a higher load is placed on the motor rotating the fastest. Droop operation achieves a good load balance by applying drooping characteristics to speed against load variations. Auto tuning(P04: 2) should be done to use this function. This function cannot be used when the motor 2 is selected. The drooping speed at constant torque is set.

H 2 8 DROO P

Set value

: -9.9Hz to 0.0Hz

Characteristics of the motor

When droop operation

Freq.

setting

value

Rated torque

is acti ve

Torque

(drive)

0 Speed

(brake)

Acc/Dec calculation

H28

Droop freq.

Feedback amount

◆This function cannot be used for FRN-P11S.

Setting value of |H28|

When droop operation is inactive

Freq. setting

Output

P09

freq.

Slip compensa tion freq.

Setting value of |H28|

Torque calculation

+ : drive

- : brake

5-41

H30 Serial link (Function select)

XThe link function (communication function) provides

RS-485 (provided as standard) and bus connections (optional).

The serial link function includes:

1) Monitoring (data monitoring, function data check)

2) Frequency setting

3) Operation command

(FWD, REV, and other commands for digital input)

4)Write function data

H 3 0 L I N K F U N C

Setting range: 0 to 3 Communication can be enabled and disabled by a digital input. This function sets the serial link function when communication is enabled.

Set value Frequency

0 Disabled Disabled 1 Enabled Disabled 2 Disabled Enabled 3 Enabled Enabled

The data monitoring and function data write functions are always enabled. Disabling communication using digital input brings about the same result as when "0" is set to this function. When the bus option is installed, this setting selects the function of the option and the RS-485 interface is restricted to monitoring and writing function data.

H31 RS-485 (Address)

～

H39 RS-485 (Response interval)

These functions set the conditions of RS-485 Modbus-RTU communication. Set the conditions according to the upstream device. Refer to technical manual for the protocol. XThis function sets the station address of RTU.

H 3 1 4 8 5 A D R E S S

Setting range: 1 to 247

XThis function sets processing at communication error and

sets the error processing timer value.

H 3 2 M O D E O N E R

Setting range: 0 to 3

Set value Processing at communication error

0 Immediate Er 8 trip (forced stop)

3 Continue operation.

H 3 3 T I M E R

Setting range: 0.0 to 60.0 seconds

XThis function sets the baud rate.

H 3 4 B A U D R A T E

Setting range: 0 to 3

Set value Baud rate

0 19200 bit/s 1 9600 bit/s 2 4800 bit/s 3 2400 bit/s

command

～

Continue operation within timer time, Er8 trip after timer time. Continue operation and effect retry within timer time, then invoke an Er8 trip if a communication error occurs. If an error does not occur, continue operation.

Operation command

XThis function sets data length.

H 3 5 LENGTH

Setting range: 0

Set value Data length

0 8 bit

XThis function sets the parity bit.

H 3 6 PARITY

Setting range: 0 to 2

Set value Parity bit

0 None 1 Even 2 Odd

XThis function sets the stop bit.

H 3 7 STOP B I T S

Setting range: 0, 1

Set value Stop bit

0 2 bit 1 1 bit

The stop bit is automatically configured by the value of the parity bit. For parity “NONE” the stop bit is 2bits. For parity “EVEN” or “ODD” the stop bit is 1 bit.

XIn a system where the local station is always accessed

within a specific time, this function detects that access was stopped due to an open-circuit or other fault and invokes an Er 8 trip.

H 3 8 NO RES t

Setting range: 0 (No detection)

1 to 60 seconds

XThis function sets the time from when a request is issued

from the upstream device to when a response is returned.

H 3 9 INTERV A L

Setting range: 0.00 to 1.00 second

5-42

A01 Maximum frequency2

XThis function sets the maximum frequency for motor 2

output by the inverter. This function operates the same as "F03 Maximum frequency 1." For details, see the explanation for F03.

A 0 1 M A X H z - 2

A02

XThis function sets the maximum output frequency in the

constant-torque area of motor 2 (i.e., output frequency at rated output voltage). This function operates the same as "F04 Base frequency 1." For details, see the explanation for F04.

A 0 2 B A S E H z - 2

A03

XThis function sets the rated value of voltage output to

motor 2. This function operates the same as "F05 Rated voltage 1." For details, see the explanation for F05.

A 0 3 R A T E D V 2

A04

XThis function sets the maximum value of the inverter

output voltage of motor 2. This function operates the same as "F06 Maximum voltage 1." For details, see the explanation for F06.

A 0 4 M A X V - 2

A05

XThis function sets the torque boost function of motor 2.

This function operates the same as "F09 Torque boost

1." For details, see the explanation for F09.

A 0 5 T R Q B O O S T 2

A06 Electronic thermal overload relay 2 (Select)

A07 Electronic thermal overload relay 2 (Level)

A08

XThis function sets the function of the electronic thermal

overload relay for motor 2. This function operates the same as F10 to F12, "Electronic thermal overload relay

1." For details, see the explanations for F10 to F12.

A 0 6 E L C T R N O L 2 A 0 7 O L L E V E L 2 A 0 8 T I M E C N S T 2

A09 Torque vector control 2

XThis function sets the torque vector function of motor 2.

This function operates the same as "F42 Torque vector control 1." For details, see the explanation for F42.

A 0 9 T R Q V E C T O R 2

A10 Number of motor-2 poles

XThis function sets the number of poles of motor 2 to be

driven. This function operates the same as "P01 Number of motor-1 poles." For details, see the explanation for P01.

A 1 0 M 2 P O L E S

Electronic thermal overload relay 2 (Thermal time constant)

Base frequency 2

Rated voltage 2

Maximum voltage 2

Torque boost 2

Motor 2 (A:Altemative Motor Parameters)

A11 Motor 2 (Capacity)

XThis function sets the capacity of motor 2. This function

operates the same as "P02 Motor 1 (Capacity)." For details, see the explanation for P02. However, the related motor data functions change to "A12 Motor 2 (Rated current)," "A15 Motor 2 (No-load current)," "A16 Motor 2 (%R1 setting)," and "A17 Motor 2 (%X setting)."

A 1 1 M2 - CA P

A12 Motor 2 (Rated current)

XThis function sets the rated current of motor 2. This

function operates the same as "P03 Motor 1 (Rated current)." For details, see the explanation for P03.

A 1 2 M2 - I r

A13 Motor 2 (Tuning)

XThis function sets the auto tuning of motor 2. This

function operates the same as "P04 Motor 1 (Tuning)." For details, see the explanation for P04.

A 1 3 M2 T U N 1

A14 Motor 2 (On-line tuning)

XThis function sets the online tuning of motor 2. This

function operates the same as "P05 Motor 1 (On-line tuning)." For details, see the explanation for P05.

A 1 4 M2 T U N 2

A15 Motor 2 (No-load current)

XThis function sets the no-load current of motor 2. This

function operates the same as "P06 Motor 1 (No-load current)." For details, see the explanation for P06.

A 1 5 M2 - I o

A16 Motor 2 (%R1 setting)

A17 Motor 2 (%X setting)

XThis function sets %R1 and %X of motor 2. This

function operates the same as "P07 Motor 1 (%R1 setting)," and "P08 Motor 1 (%X setting)." For details, see the explanations for P07 and P08.

A 1 6 M2 - % R 1 A 1 7 M2 - % X

A18 Slip compensation control 2

XThis function sets the amount of slip compensation for

motor 2. This function operates the same as "P09 Slip compensation control." For details, see the explanation for P09.

A 1 8 SL IP C O M P2

Set value : 0.00Hz to 15.00Hz

XCalculate the amount of slip compensation using the

following formula: Slip compenssation amount

frequency Base ×=

min]/r[ Slippage

］［Hz

min]/r[ speed sSynchronou

Slippage = Synchronous speed-Rated speed

5-43

−

U01

XThis function becomes effective, when the torque limit

(brake) is used. The inverter controls to increase the output frequency so that torque calculations do not exceed the torque limit (brake) setting ( F41 or E17).

(When F41 or E17 is set to 999, it becomes invalid.) This function sets the increment of upper limit for output frequency. When the regeneration avoidance is selected, the resurrection ability can be improved by raising the increment of upper limit. However, the output frequency of the inverter is limited at the frequency limit(high): F15.

Setting range : 0 to 65535

The set value "15" becomes 1Hz. (The set value "1" becomes 1/15Hz)

XWhen "2" is set in the function code: H07, both

curvilinear acceleration and deceleration ranges of S-shape can be set up arbitrarily. The range is the ratio for maximum output frequency 1 (F03) or 2 (A01) .

U 0 2 U S E R 0 2

U 0 3 U S E R 0 3

U 0 4 U S E R 0 4

U 0 5 U S E R 0 5

Setting range : 1 to 50%

Output frequency

X100% value of this function means maximum frequency

(fmax) .

Acceleration time “tacc” and deceleration time “tdec”

of upper figure become longer than the linear

acceleration time and deceleration time. When the set

acceleration time(F07，E10，E12，E14) is assumed to

be “Ta” and deceleration time(F08，E11，E13，E15) is

assumed to be “Td”, “tacc” and “tdec” can be

calculated by the following expressions.

Maximum c ompensation frequency during braking torque limit

U 0 1 U S E R 0 1

1st S-shape level at acceleration (start)U02

2nd S-shape level at acceleration (stop)U03

1st S-shape level at deceleration (start)U04

2nd S-shape level at deceleration (stop)U05

f[Hz]

U03

U02

tacc

U04

tdec

U : User function

U05

t[s]

- At acceleration,

03U02U

×≥−

100

×<−

100

S-shape clause

maxf|0f1f|

- At deceleration,

- At acceleration,

(tacc ×

(tdec ×

linear Acceleration and deceleration clause

maxf|0f1f|

0f1f

− +

maxf

0f1f

maxf

maxf|0f1f|

or,

05U04U

03U02U

05U04U

03U02U

Ta)

Td)

or,

100

- At deceleration,

05U04U

maxf|0f1f|

×<−

100

XData for the life expectancy judgment of the capacitor in

main circuit is stored in this function. The electrical discharge time of the capacitor can be measured automatically, and the time of part replacement can be confirmed according to the decrement rate from the factory shipment.

U 0 8 U S E R 0 8

U 0 9 U S E R 0 9

Setting range : 0 to 65535

XThe electrical discharge time which is measured in the

factory shipment is set to function code U08 as a initial value. This value is different in each inverter.

XThe electrical discharge time of the capacitor is

measured automatically, when the power supply is turned off. And, the result is stored in function code U09. When the power supply is turned off under the conditions as follows, decrement rate (%) to the factory shipment can be measured. Conditions life expectancy based on maintenance information" of the instruction manual "8-2 periodical inspection".

The result of



2tacc ×

×=

 





×=

2tdec ×

 



Initial value of main DC link capacitor U08

Measured value of main DC link capacitorU09

: which has been described to "*Estimation of

0f1f

−

maxf

−

0f1f

maxf

09U

100

is displayed in CAP=xxx.x%









03U02U















05U04U







100

03U02U



 

05U04U



 

08U

of maintenance information. 85% becomes a standard at the part replacement time.

5-44

◆When you make measurement of capacity and life

expectancy judgment of capacitor with an actual operating condition, set the value “30” to the function code “E20 to E24”. And write the measurement result U09 with an actual operating condition to the function code U08 as an initial value as early as possible since inverter operation starts. However, life judgment by the measurement result cannot be performed in case of 1 and 2 as below.

1. During inverter operation, a power supply is turned off and it stops.

2. Cooling fan ON/OFF control is used.

(function code : H 06= 1) Turn off the power supply of inverter, on the conditions at which the inverter has stopped, and a cooling fan is operated. It is not necessary to remove an option card and the connection with a control terminal. As for this "measurement with an actual operating condition", carry out this measurement about 10 times to minimize the error of a measurement result, and make the average value into an initial value. Moreover, when there is 10% or more of change from the last measured value, measurement is disregarded in order to prevent incorrect measurement. Renewal of a display is not carried out.

◆Set measured value U09 to the initial value U08 after

exchanging capacitors.

Related Functions

E20 to E24

(Set value：30)

◆The accumulation time of the capacitor on PC board

are displayed. The accumulation time of the control power supply multiplied by the life expectancy coefficient defined by the temperature inside the inverter are displayed. Hence, the hours displayed may not agree with the actual operating hours. Since the accumulation time are counted by unit hours, power input for less than one hour will be disregarded.

The accumulation time are displayed in TCAP=xxxxxh of maintenance information. The standard at the replacement time is 61,000h. Refer to the manual "8-2 regular check" for the maintenance.

U 1 0 U S E R 1 0

Setting range： 0 to 65535 hours

◆Clear the accumulation time to 0 hour, after replacing

the PC board on which capacitors are equipped with. There is also PC Board without the capacitor (ex :Control circuit board) not to be cleared the accumulation time. For details, contact Fuji Electric.

◆The integrated operating hours of the cooling fan are

displayed. Since the integrated hours are counted by unit hours, power input for less than one hour will be disregarded. The integrated hours are displayed in TFAN=xxxxxh of maintenance information. The standard at the replacement time is 40,000h in the inverter of 5HP or less. The standard at the replacement time is 25,000h in the inverter of 7.5HP or more. (Estimated life expectancy of a cooling-fan at inverter ambient temperature of 40 degree.)

The displayed value should be considered as a rough estimate because the actual life of a cooling fan is

PC board capacitor powered on time U10

Related Functions

E20 to E24

(Set value：30)

Cooling fan operating time U11

influenced significantly by the temperature. Refer to the manual "8-2 regular check" for the maintenance.

U 1 1 U S E R 1 1

Setting range : 0 to 65535 hours

◆ Clear integrated operating time to 0 hour after

replacing the cooling fan.

Related Functions

E20 to E24

(Set value：30)

◆Adjust if Magnetize current vibration was occurred in

Setting range: 0 to 32767

◆Adjust the value from 0 to 2048 as a standard value.

◆The filter time constant of Slip compensation is set.

Setting range : 0 to 32767

◆Calculate the filter time constant using the following

◆The response time of the control slows because the

◆The response time of the control quickens because the

Note ： Response time quickens when a set value is

U23

U24

◆This function becomes effective, when function code

Setting range : 0～65535

◆In case of F14 set value : 2.

Magnetize current vibration damping gainU13

the inverter output current .

U 1 3 U S E R 1 3

Vibration damping gain becomes 100% in set value 4096.

Slip compensation filter time constant U15

U 1 5 U S E R 1 5

formula.

constanttimeFilter

filter time constant is enlarged when a value is set to smaller. However, system becomes steady.

filter time constant becomes smaller, when a set value is enlarged.

enlarged. Therefore, there is a possibility that the output frequency becomes unstable. Please adjust a set value to smaller than factory setting value.

Integral gain of continuous operation at power failure

Proportional gain of continuous operation at power failure

F14 (Restart mode after momentary power failure) set value is 2 or 3.

valuesetU15""

U 2 3 U S E R 2 3

U 2 4 U S E R 2 4

When the operation continuation level (H15) is reached, deceleration to a stop occurs. The DC voltage of the main circuit sharpens the deceleration slope, and the inverter collects the inertia energy of the load to maintain the DC bus voltage and controls the motor until it stops, so that the undervoltage protective

function is not activated. The deceleration slope is adjusted with U23 and U24. However, the deceleration operation time never becomes longer than the set deceleration time.

[ms]

5-45

◆In case of F14 set value : 3.

The output frequency is lowered by the control by which the DC voltage of the main circuit is kept constant from the regeneration energy, so that the inverter may continue operation when momentary power failure occurs.

The response is adjusted with U23 and U24 at this time.

◆Calculate the integral gain using the following formula.

Output frequency

command

＊

|ｆ

H15

Set value

gainIntegral

DC voltage of the

main circuit

Input phase loss protection U48

calculator

value set23"U"

|ｆ＊|

I gain：U23

P gain：U24

[ms]

Output frequency

command

|ｆ

◆This function selects operation of input phase loss or

power supply unbalance protection.

U 4 8 U S E R 4 8

Setting range : 0 to 2

Set value Operation

0 Active (without reactor (ACR/DCR)) 1 Active (with reactor (ACR/DCR)) 2 Inactive

When "2" is set to U48, protection operation of the inverter to input phase

CAUTION

！

△

loss or power supply voltage unbalance does not work. If you use it as it is, there is a possibility of damaging an inverter.

Failure may result.

RS-485 protocol selection U49

◆The protocol of RS-485 communication is changed.

U 4 9 U S E R 4 9

Set value : 0, 1

Set value Operation

0 FGI-bus 1 Modbus-RTU

Instruction manual and specifications are prepared about communicative details. Contact Fuji Electric.

U57

U58

Speed agreement /PG error(Detection width)U56

Speed agreement /PG error (Detection timer)

PG error selection

◆ These functions are effective for the option card ( OPC-G11S-PG，-PG2).

Refer to each manual.

U 5 6 U S E R 5 6

U 5 7 U S E R 5 7

U 5 8 U S E R 5 8

U59

Braking - resistor function select

[30HP or less is corresponded]

◆When function code F13 (electronic thermal)is set to 2,

both the type of the braking resistor and connection circuit are set. Factory setting is set to nominal applied resistor and the number of resistor is one. When the power load capacities of resistor are increased, set the factory setting properly

U 5 9 U S E R 5 9

Setting range : 0 to A8 (HEX)

＊＊

Setting of ten’s digit ( type selection )

Set

value Type braking resistor

Standard applied resistor

Resistance

Capacity

[

]

[W]

- -

Duty

cycle

[%ED]

10% 1 DB0.75-2C 100 200 2 DB2.2-2C 40 400 3 DB3.7-2C 33 400 4 DB5.5-2C 20 800 5 DB7.5-2C 15 900 6 DB0.75-4C 200 200 7 DB2.2-4C 160 400 8 DB3.7-4C 130 400 9 DB5.5-4C 80 800

A DB7.5-4C 60 900

Setting of unit’s digit (connection circuit selection)

*1)

Synthetic

Duty

resistance

cycle

[%ED]

[Ω]

10% R 100%

20% 2R 50%

ＤＢＰ

20% (1/2)R 50%

ＤＢＰ

Use

Set value

number

Braking-resistor

Connection circuit

ＤＢＰ

Power

consumption per

resistance

[comparatively]

40% R 25%

ＤＢＰ

30% 3R 33%

ＤＢＰ

50% (3/2)R 17%

ＤＢＰ

50% R 11%

ＤＢＰ

40% 4R 25%

ＤＢＰ

50% 2R 12.5%

ＤＢＰ

1) It is limited by the %ED value of the braking transistor inside the inverter.

5-46

CAUTION

！

△

◆Set the function code both “ F13” and “U59 ” before

operating the inverter, and don’t change the functions during operation. The integrated thermal data are cleared immediately, when function code “ F13” or “U59 ” are changed. The overheat protection of resistor becomes invalid. When the function code “ F13” or “U59 ” are changed in the state where temperature rose, the overheat protection of resistor becomes invalid, too.

◆As there is a possibility of damaging the inverter, the

resistor value less than standard applied value should not be available.

◆Make into one kind the resistor used as combination

conditions for a braking resistor, and connect it so that the electric power is consumed equally in each resistor.

◆When the resistor which is instead of DB***-2C/4C are

used as External braking resistor, function code F13 should be set to “0”.

◆ When resistor values less than Standard applied

resistor value is set to the function code, regeneration operation is invalid. OU alarm will be occurred.

◆If connection of resistor and setting value of resistor is

not corresponded, there is a possibility of damaging the resistor and the inverter.

Failure may result.

U59

This function is available to release the overheating alarm (OH1) at the DC fan broken.

U 5 9 U S E R 5 9

Set value : 00, 01

Set value Operation

00 OH1 alarm at DC fan broken 01 No alarm at DC fan broken

◆It causes overheating trip (OH1,OH3) in the inverter, and

the life time decrease such as electrolytic capacitors on the PCB in the unit by a partial rise temperature, and there is a possibility to the worst unit damage when left with the DC fan for an internal stir stops. Be sure that set it to the fan exchange and the factory setting value again promptly after the DC fan for an internal stir stops. (Contact the fan exchange procedure Fuji Electric.)

Function for manufacturer

[40HP or more is corresponded]

CAUTION

！

△

Failure may result.

◆This function is available, when torque limit (brake) of

Set value : 0, 1

Regeneration avoidance at decelerationU60

F41( or E17) is set to “0%”.

U 6 0 U S E R 6 0

Set value Operation

Torque limit operation （for high response use） OU alarm avoidance operation

（

for only deceleration or Large inertia use ）

◆If function code U60 is set to “0”, braking torque is kept

to about “0%” under acceleration, deceleration, constant speed state. Output frequency is controlled in correspond to the rapid change in motor load to prevent OU alarm. Deceleration time becomes longer than the set deceleration time (F08).

◆In case of setting value U60:1, Compared with setting

value "0", it controls not to perform torque limit operation only at the deceleration time, but to prevent the rise of the DC voltage of the main circuit, and

avoid OU alarm. At this time, although deceleration time becomes longer than a setting value of F08, it becomes shorter than setting value"0" of U60. It may occur OU alarm, if load changes rapidly during deceleration.

◆40HP or more :

It adjusts, only when a print board is replaced by maintenance, etc. If not necessary, do not use this function.

U 6 1 U S E R 6 1

Set value : 0, 1, 2

30HP or less 0：Inactive(fixed)

40HP or more

◆Set the function code in the following procedure.

If the inverter are operated without this adjustment

after replacing the PC board, normal operation may

not be able to be performed.

(Offset adjustment)

1) Confirm that the main power supply is turned ON,

2) When the data of U61 is changed to "1", and the

(Gain adjustment)

1) Drive the motor in an arbitrary frequency of about 10 to

2) When the data of U61 is changed to "2", and the

Voltage detect offset and gain adjustmentU61

Inverter

capacity

0：Inactive 1：Voltage detect offset adjustment 2：Voltage detect gain adjustment

the motor wiring are connected and the motor has stopped (inverter operation command is OFF).

FUNC/DATA key is ON, the offset self adjustment is started. The display of “storing" of the keypad panel disappears several seconds later. When the set value returns to "0", adjustment is completed. If the main power supply is turned OFF, while outputting alarm, motor is driving, coast-to-stop command(BX) is ON and this adjustment is started, the inverter becomes “Er7:TUNING ERROR". In this case, start the adjustment after removing the above-mentioned factor.

60Hz(However, constant speed) after executing the above-mentioned offset adjustment.(U61:1) At this time, gain adjustment is available unrelated to the load state.

FUNC/DATA key is ON, the gain self adjustment is started. The display of “storing" of the keypad panel disappears several seconds to 30 seconds later. When the set value returns to "0", adjustment is completed.

If inverter is not operated, this adjustment is not available.

Operation

5-47

◆This is Motor overload memory (Electrical thermal O/L

relay) retention selection at power up.

U 8 9 U S E R 8 9

Setting range : 0, 1

Set value Operation

Motor overload memory retention U89

Inactive

When power up the drive, Motor overload data is reset. Active. When power is down, the drive stores Motor overload data and use this data at next power up.

5-48

6. Protective Operation

6-1 List of Protective Operations

In the event of an abnormality in the inverter, the protective function will activate immediately to trip the inverter, display the alarm name on the LED monitor, and the motor coasts-to-a stop. For alarm contents, see Section 6.1.1.

Table 6.6.1 List of alarm displays and protective functions

Alarm Name

Over current

Ground fault

Overvoltage

Undervoltage LU UNDERVOLTAGE

Input open-phase Lin PHASE LOSS

Overheating of heat sink

External alarm OH2 EXT ALARM

Inverter internal overheating

Overheating of braking resistor

Motor 1 overload OL1 MOTOR1 OL

Motor 2 overload OL2 MOTOR2 OL

Inverter overload OLU INVERTER OL

Blown fuse FUS DC FUSE OPEN

Memory error Er1 MEMORY ERROR

Keypad panel communication error

CPU error Er3 CPU ERROR

Forced stop Er6 OPR PROCD ERR

Output wiring error Er7 TUNING ERROR

RS-485 communication error

Keypad panel display LED LCD

OC1 OC DURING ACC

OC2 OC DURING DEC

OC3 OC AT SET SPD

EF GROUND FAULT

OU1 OV DURING ACC

OU2 OV DURING DEC

OU3 OV AT SET SPD

OH1 FIN OVERHEAT

OH3 HIGH AMB TEMP

dbH DBR OVERHEAT

Er2 KEYPD COM ERR

Er4 OPTN COM ERR Option error

During acceleration During deceleration Running at constant speed

If a ground fault in the inverter output circuit is detected, the protective function is activated (for 40HP or more only). If a ground fault occurs in an inverter rated at 30HP or less, the inverter is protected by the overcurrent protection. If protection against personal injury or property damage is required, install a ground-fault protective relay or earth-leakage circuit breaker separately.

During acceleration

During deceleration

Running at constant speed

If the DC link circuit voltage of the main circuit falls below the undervoltage detection level (230V series: 200V DC,460V series: 400V DC) due to a lowered power supply, the output is shut down. If function code F14 (Restart after momentary power failure) is selected, an alarm is not displayed. In addition, if the supply voltage falls to a level unable to maintain control power, an alarm may not be displayed.

If the inverter is driven with any one of the three phases connected to L1/R, L2/S and L3/T of the main circuit power supply "open", the rectifying diodes or smoothing capacitors may be damaged, at such time an alarm is issued and the inverter is tripped.

If the temperature of the heat sink rises due to a cooling fan failure, etc., the protective function is activated.

If the external alarm contacts of the braking unit, braking resistor or external thermal O/L relay are connected to the control circuit terminals (THR), this alarm will be actuated according to contact off signal. When the PCT thermal protection is activated(H26:1), it operates when the detected temperature is increased.

If the temperature inside the inverter rises due to poor ventilation, etc., the protective function is activated. Overcurrent of the terminal 13(20mA or more) due to the short circuit between the terminal 13 and 11, etc., the protective function is activated.

If electronic thermal O/L relay (for braking resistor) function code F13 is selected, the protective function is activated to prevent the resistor from burning due to overheating following frequent use of the braking resistor.

The protective function is activated if the motor current exceeds the preset level, provided that electronic thermal O/L relay 1 function code F10 has been selected.

If the second motor current exceeds the preset level when the operation is switched to drive the second motor, the protective function is activated, provided that electronic thermal O/L relay 2 of function code A04 is selected.

If the output current exceeds the rated overload current, the protective function is activated to provide thermal protection against semiconductor element overheating in the inverter main circuit.

If the fuse in the inverter is blown out following a short-circuit or damage to the internal circuit, the protective function is activated (for 40HP or more only).

If a memory error occurs, such as missing or invalid data, the protective function is activated.

If a communication error or interrupt between the keypad panel and control circuit is detected, the protective function is activated.

If an CPU error occurs due to noise, etc., the protective function is activated. Error when using an optional unit

If the inverter output current momentarily exceeds the overcurrent detection level due to an overcurrent in the motor, or a short-circuit or a ground fault in the output circuit, the protective function is activated.

If the DC link circuit voltage of the main circuit exceeds the overvoltage detection level (230V series: 400V DC,460V series: 800V DC) due to an increase in the regenerating current from the motor, the output is shut down. However, protection against inadvertent overvoltage apply (e.g., high-voltage line) may not be provided.

Contents of operation

Er5 OPTION ERROR

・Error when using the forced stop command ・When F02 is set to “1” or “3” and the STOP key is pressed

・When F02 is set to “3” or “4” and the operation start safety function is activated

・When Hz2/Hz1 and Hz1/Hz2 are selected at the same time

If there is an open circuit or a connection error in the inverter output wiring during performing auto-tuning, the protective function is activated.

Er8 RS-485 COM ERR If an error occurs when using RS-485, the protective function is activated.

6-1

6-2 Alarm Reset

To release the trip status, enter the reset command

by pressing the key on the keypad panel or inputting signal from the terminal (RST) of the control terminals after removing the cause of the trip. Since the reset command is an edge operation, input a command such as !!OFF-ON-OFF!! as shown in Fig.6-2-1. When releasing the trip status, set the operation command to OFF. If the operation command is set to ON, inverter will start operation after resetting.

！

WARNING

RESET

If the alarm reset is activated with the operation signal ON, the inverter will restart suddenly, which may be dangerous. To ensure safety, disable the operating signal when releasing the trip status. as accident may result.

10ms or

Reset command OFF ON OFF

Keypad panel display

Normal

display

Alarm display (Operable)

Alarm output

ON OFF

OFF

Fig.6-2-1

Trip

6-2

7.Trouble shooting

7.1 Protective function activation

(1) Overcurrent

Remove the short-circuit

and ground fault.

Reduce the load or increase

the inverter capacity.

Can the torque boost

amount be reduced?

YES

Reduce the torque boost.

Faulty inverter or error

due to noise.

Consult with Fuji Electric.

Prolong time settings.

Overcurrent

during acceleration

YES

Are the motor connecting terminals (U, V, W) short-circuited or grounded?

Is the torque boost

Is the acceleration time

setting too short

compared with the load?

Can the acceleration time

setting be prolonged?

OC1

correct?

YES

Overcurrent

during deceleration

Is the load excessive?

Is the deceleration time

setting too short compared

with the load?

YES

Can the deceleration time setting be prolonged?

OC2

YES

Overcurrent

running at constant speed

Has the load changed

OC3

suddenly?

NONO

YES

Reduce the load or increase

the inverter capacity.

The braking method

requires inspection.

Contact Fuji Electric.

Reduce the load or increase the inverter capacity.

(2) Ground fault

Ground fault

Remove the grounded part.

Is a part in the inverter output

circuit (cable, motor) grounded?

YES

Faulty inverter or error due to noise.

Contact Fuji Electric.

Note:The ground fault protective function is provided only for inverter for nominal applied motors rated at 40HP or more.

(3) Fuse brown

Fuse brown

FUS

Possible short-circuit

within the inverter.

Contact Fuji Electric.

7-1

Fuji Electric FRENIC-5000G11S, FRENIC-5000 P11S Operating Manual

Specifications and Main Features

Frequently Asked Questions

User Manual