Fuji Electric FRENIC-5000G11S, FRENIC-5000 P11S User Manual
MEH 533
1
deal combination of power and multiple-function.
I
Dynamic torque-vector control promises
optimum motor control under any operating conditions.
1. Dynamic torque-vector control
Dynamic torque-vector control system
performs high-speed calculation to determine the required motor power for the load
status. Our key technology is optimal
control of voltage and current vectors for
maximum output torque.
● A high starting torque of 200% at 0.5Hz.*
* 180% for 40HP or larger models.
● Achieves smooth acceleration/
deceleration in the shortest time for the
load condition.
● Using a high-speed CPU quickly
responds to an abrupt load change,
detects the regenerated power to control
the deceleration time. This automatic
decerelation function greatly reduces the
inverter tripping.
● Feedback control with PG
Enables the inverter to execute “vector
control with PG” by adding an optional PG
feedback card to obtain higher performance.
• Speed control range : 1:1200
• Speed control accuracy :
• Speed control response : 40Hz
0.02%
300
200
100
0
100
Output torque [%]
200
300
PG Vector Control
Actual torque [%]
Torque reference [%]
Motor speed [r/min]
Motor current [A]
Torque characteristics with Dynamic torque-vector control
(Sample: 5HP)
1000 2000
Motor speed
[r/min]
Step load response (Sample : 5HP)
100
0
100
0
500
400
20
0
320msTime
2. Reduced motor wow at low speed
● Motor wow at low speed (1Hz) reduced to
less than 1/2 of that achieved by
conventional inverters, with the dynamic
torque-vector control system, in
combination with the Fuji’s unique digital
AVR.
2
Wow characterisics(Sample: 5HP)
Conventional Fuji inverter
0
FRN-G11S
0
Time
14 r/min
5 r/min
500ms
3. New on-line tuning system
● On-line tuning to continuously check for
variation of motor characteristics during
running for high-precision speed control.
● This tuning function also available for a
second motor, which allows high-precision
driving of the second motor by changeover
operation between two motors.
Motor temperature vs speed variation (Sample: 5HP)
70°C
(158°F)
30°C(86°F)
With on-line tuning
Motor speed [r/min]
Without on-line tuning
Time [min]
800
4. Environment-friendly features
● Provided with low-noise control power
supply systems which minimize noise
interference on peripheral devices such as
sensors.
● Equipped with terminals for connecting DC
REACTOR that can suppress harmonics.
● Complied with EMC Directive (Emission) when
connected to optional EMCcompliance filter.
Temperature [°C(°F)]
3
5.
Advanced, convenient functions
● 16-step speed with timer control, rotating motor
pick-up control for conveyance machinery
● Automatic energy-saving operation, PID control,
cooling fan on/off control, line/
inverter changeover operation for fans and pumps
● Rotating motor pick-up control:
Restarts motor without any shocks, by detecting motor speed
where motor is coasting after momentary power failure occurs.
● Automatic energy-saving operation function:
Minimizes inverter and motor loss at light load.
Rotating motor pick-up control characteristics (Sample:5HP)
Power source
Motor speed [r/min]
Output current [A]
Time
100
Required power [%]
0
6.
Global products, communication
Energy saving effect
Damper control
Energy
saved
Flow rate [%]
Inverter control
(V / f control)
Inverter control
(Automatic energy-saving
control)
100
● Conforms to major world safety standards: UL,
cUL, TÜV (up to 30HP), EN (CE marking)
● Equipped with RS-485 interface as standard.
● Connection to field bus: PROFIBUS-DP, Interbus-
S, DeviceNet, Modbus Plus (Option)
● Universal DI/DO : Monitors digital I/O signal
status and transmits to a host controller, helping
to simplify factory automation.
1. Use the contents of this catalog only for selecting product types and models. When using a product, read the Instruction
Manual beforehand to use the product correctly.
Safety
Precautions
4
2. Products introduced in this catalog have not been designed or manufactured for such applications in a system or equipment
that will affect human bodies or lives. Customers, who want to use the products introduced in this catalog for special systems
or devices such as for atomic-energy control, aerospace use, medical use, and traffic control, are requested to consult the
Fuji's Sales Division. Customers are requested to prepare safety measures when they apply the products introduced in this
catalog to such systems or facilities that will affect human lives or cause severe damage to property if the products become
faulty.
7.
Intelligent Keypad panel
G11S/P11S
9. Extensive product line
● Copy function: Easily copies
function codes and data to other
inverters.
● Six languages (English, French,
German, Italian, Spanish, and
Japanese) are available as standard.
● Jogging (inching) operation from the Keypad
or external signal
● Remote operation using optional extension
cable (CBIII-10R-¤¤¤)
8. Protective functions,
Maintenance
Protection
● Two series are available: G11S
series ranging from 1/4 to 600HP
for general industrial machines
and P11S series ranging from
7.5 to 800HP for fans and
pumps.
● Totally-enclosed casing (NEMA1) (up to 30HP
as standard).
● Optional NEMA1 enclosure available for 40HP
or larger models.
10. Other useful functions
● Side-by-side mounting (up to 30HP) saves
space when inverters are installed in a panel.
● The uniform height (10.24inch(260mm)) of
products (up to 10HP) makes it easy to design
panels.
● User-definable control terminals: Digital input (9
points), transistor output (4points), and relay
contact output (1point).
● Active drive feature: Performs prolonged
acceleration at reduced torque, monitoring the
load status to prevent tripping.
● Stall prevention function is provided as standard. Active or inactive can be also selected.
● Motors with various characteristics
can be used by setting thermal
time constant for the electronic
thermal overload protection.
● Input phase loss protective function protects
the inverter from damage caused by disconnection of power supply lines.
● Motor is protected with a PTC thermistor.
● Input terminals for auxiliary control power
supply (2HP or larger models) : Alarm signal
output will be held even if main circuit power
supply has shut down.
Excellent maintainability
The items below can be monitored on the
Keypad panel and making it easy to analyze the
cause of trip and to take preventive measures.
● Input/output terminals check
● Life expectancy of main-circuit capacitors
● Inverter on-load factor
● Accumlated operation time
● Inverter operating condition (output current,
heat sink temperature, input power, etc.)
● Detailed data on trip cause
Torque characteristics with Dynamic torque-vector control
100% of output torque refers
to the rated torque of the motor
200
Continuous operation torque
(with dynamic torque-vector control)
up to 10HP
100
90
Output torque [%]
50
1 6 1520 60 120
* The above graph shows an example of torque
characteristics when combining FRENIC5000G11S
(up to 30HP at dynamic torque-vector control) with
Fuji standard three-phase motor (8-type series, 4
poles). Continuous operation torque is for limits of
allowable load torque for using the motor within the
allowable temperature range and is not for motor
output torque.
The motor output torque is shown by the short-time
operation torque.
15 to 30HP
Output frequency [Hz]
driven at 60Hz.
Short-time operation torque
(with dynamic torque-vector control)
5
Variation
Easy to apply to customer systems. A consistent design concept in all models from 1/4HP to 800HP.
FRENIC 5000G1
industrial plant
Nominal
applied
motors [HP]
1/4
1/2
1
2
3
5
7.5
10
15
20
25
30
40
50
60
75
100
125
150
200
250
300
350
400
450
500
600
700
800
FRENIC5000G11S series
for general industrial machines
FRNF25G11S-2UX
FRNF50G11S-2UX
FRN001G11S-2UX
FRN002G11S-2UX
FRN003G11S-2UX
FRN005G11S-2UX
FRN007G11S-2UX
FRN010G11S-2UX
FRN015G11S-2UX
FRN020G11S-2UX
FRN025G11S-2UX
FRN030G11S-2UX
FRN040G11S-2UX
FRN050G11S-2UX
FRN060G11S-2UX
FRN075G11S-2UX
FRN100G11S-2UX
FRN125G11S-2UX
FRNF50G11S-4UX
FRN001G11S-4UX
FRN002G11S-4UX
FRN003G11S-4UX
FRN005G11S-4UX
FRN007G11S-4UX
FRN010G11S-4UX
FRN015G11S-4UX
FRN020G11S-4UX
FRN025G11S-4UX
FRN030G11S-4UX
FRN040G11S-4UX
FRN050G11S-4UX
FRN060G11S-4UX
FRN075G11S-4UX
FRN100G11S-4UX
FRN125G11S-4UX
FRN150G11S-4UX
FRN200G11S-4UX
FRN250G11S-4UX
FRN300G11S-4UX
FRN350G11S-4UX
FRN400G11S-4UX
FRN450G11S-4UX
FRN500G11S-4UX
FRN600G11S-4UX
FRENIC5000P11S series
for fans and pumps (variable torque loads)
460V230V460V230V
FRN007P11S-2UX
FRN010P11S-2UX
FRN015P11S-2UX
FRN020P11S-2UX
FRN025P11S-2UX
FRN030P11S-2UX
FRN040P11S-2UX
FRN050P11S-2UX
FRN060P11S-2UX
FRN075P11S-2UX
FRN100P11S-2UX
FRN125P11S-2UX
FRN150P11S-2UX
FRN007P11S-4UX
FRN010P11S-4UX
FRN015P11S-4UX
FRN020P11S-4UX
FRN025P11S-4UX
FRN030P11S-4UX
FRN040P11S-4UX
FRN050P11S-4UX
FRN060P11S-4UX
FRN075P11S-4UX
FRN100P11S-4UX
FRN125P11S-4UX
FRN150P11S-4UX
FRN200P11S-4UX
FRN250P11S-4UX
FRN300P11S-4UX
FRN350P11S-4UX
FRN400P11S-4UX
FRN450P11S-4UX
FRN500P11S-4UX
FRN600P11S-4UX
FRN700P11S-4UX
FRN800P11S-4UX
Fans
●
Air-conditioning system (for
factory, building, office,
hospital, clean room, shop,
and cattle barn)
●
Dryer
●
Boiler fan
●
Fans for controlling furnace
temperature
●
Roof fans controlled as a
group
●
Refrigerator
●
Compressor
●
Built-in blower in a filmmanufacturing machine
●
Cooling-tower fans
●
Ventilating fans
●
Air-conditioning equipment
How to read the model number
Code Series name
FRN FRENIC 5000 series
FRN F50 G 11 S - 4 UX
Code Nominal applied motors [HP]
F25 1/4HP
F50 1/2HP
001 1HP
002 2HP
to to
800 800HP
6
Code Application range
G General industrial machines
P Fans and pumps
Code Developed inverter series
11 11 series
Code Protective structure
S Standard
Code Version
UX UX
Code Input power source
2 Three-phase 230V
4 Three-phase 460V
Food processing machines
●
Food mixing machine
●
Food slicer
●
Grain milling machine
(bread, cake, noodles)
●
Tea making machine
●
Rice cleaning machine
1S/P11S can be used for almost all
and equipment areas.
G11S/P11S
G11S/P11S
Machine tools
●
Grinding machine
●
Sanding machine
●
Milling machine
●
Lathe
●
Drilling machine
●
Tu rn ta bl e
●
Work positioning machine
●
PC board drilling machine
●
Winding machine
●
Press
Conveyance machinery
●
Crane (traveling, traversing, hoisting)
●
Automated warehouse
●
Conveyor (belt, chain, screw, roller)
●
Lift
●
Car parking facility
●
Elevator, escalator
●
Automatic door
●
Shutter equipment
●
Speed-change gear
Chemical machinery/wood
working machines
●
Fluid mixing machine
●
Extruder
●
Vibrator
●
Centrifugal separator
●
Coating machine
●
Take-up roller
●
Routing machine
●
Sanding machine
●
Planing machine
Electric pumps
●
Tankless water supply system
●
Submersible motor pump
●
Vacuum pump
●
Fountain pump
●
Cooling water pump
●
Circulating hot water pump
●
Well pump
●
Agricultural storage pump
●
Water treatment system
●
Constant-flow pump
●
Sludge pump
Packaging machinery
●
Individual packaging/innerpackaging machine
●
Packing machine
●
Outer-packaging machine
Paper making/
textile machinery
●
Spinning machine
●
Knitting machine
●
Textile printing
machine
●
Industrial sewing
machine
●
Synthetic fiber
manufacturing plant
Other machinery
●
Automated feed/medicine mixer
●
Commercial-use washing
machine
●
Offset printing press
●
Book-binding machine
●
Car-washing machine
●
Shredder
●
Dishwasher
●
Test equipment
●
Crusher
7
7
Standard Specifications
FRENIC5000G11S 230V, for general industrial machines
Type FRN
Nominal applied motor HP
Output
ratings
Input
ratings
Control Starting torque 200% (with Dynamic torque-vector control selected)
Braking
Enclosure (
Cooling method Natural cooling Fan cooling
Standards
Weight lbs(kg)
Rated capacity *1) kVA
Rated voltage *2) V 3-phase 200V/50Hz 200, 220V, 230V/60Hz
Rated current *3) A
Overload capability 150% of rated current for 1min. 150% of rated current for 1min.
Rated frequency Hz 50, 60Hz
Phases, Voltage, Frequency 3-phase 200 to 230V 50/60Hz
Voltage / frequency variations Voltage : +10 to –15% ( Voltage unbalance *6) : 2% or less ) Frequency :+5 to –5%
Momentary voltage dip capability *7)
Rated current *8)
Required power
supply capacity *9)
Standard
Braking torque (
DC injection braking Starting frequency: 0.1 to 60.0Hz Braking time: 0.0 to 30.0s Braking level: 0 to 100% of rated current
IEC 60529
G11S-2UX
¤¤¤
(with DCR)
(without DCR)
A
kVA
Braking torque 150% 100% 20% *10) 10 to 15% *10)
Time s 10 5 5 No limit
Duty cycle % 10535 32 32 No limit
Using options
) IP 40 (NEMA1) IP 00 ( NEMA1: Option )
) 150% 100%
F50
F25
1/2
1/4
1.2
0.6
1.5 3.0 5.0 8.0 11 17 25 33 46 59 74 87 115 145 180 215 283 346
200% of rated current for 0.5s 180% of rated current for 0.5s
When the input voltage is 165V or more, the inverter can be operated continuously.
When the input voltage drops below 165V from rated voltage, the inverter can be operated for 15ms .
The smooth recovery method is selectable.
0.94 1.6 3.1 5.7 8.3 14.0 19.7 26.9 39.0 54.0 66.2 78.8 109 135 163 199 272 327
1.8 3.4 6.4 11.1 16.1 25.5 40.8 52.6 76.9 98.5 117 136 168 204 243 291 - -
0.4 0.6 1.1 2.0 2.9 4.9 6.9 9.4 14 19 23 28 38 47 57 69 95 114
-UL/cUL -Low Voltage Directive -EMC Directive TÜV (up to 30HP)
-IEC 61800-2 (Ratings, specifications for low voltage adjustable frequency a.c. power drive systems)
-IEC 61800-3 (EMC product standard including specific test methods)
4.9
4.9
(2.2)
(2.2)
001
1
2.0
5.5
(2.5)
002
2
3.2
8.4
(3.8)
003
3
4.4
8.4
(3.8)
005
5
6.8
8.4
(3.8)
010
007
10
7.5
13
9.9
13.4
13.4
(6.1)
(6.1)22(10)22(10)
015
15
18
020
20
23
025
25
29
23.1
(10.5)
030
23.1
(10.5)
040
50
40
30
36
58
46
3-phase 200 to 220V/50Hz (220 to 230V/50Hz) *5)
200 to 230V/60Hz
180% (with Dynamic torque-vector control selected)
63.9
79.4
(29)
(36)97(44)
60
72
75
86
101.4
(46)
100
113
154.3
(70)
125
138
253.5
(115)
125
100
075
060
050
FRENIC5000G11S 460V, for general industrial machines
F50
001
002
003
005
Type FRN
Nominal applied motor HP
Output
ratings
Input
ratings
Control
Braking
Enclosure (IEC 60529)
Cooling method
Standards
Weight lbs(kg)
NOTES: *1) Inverter output capacity (kVA) at 460V in 460V, 230V in 230V. *2) Output voltage is proportional to the power supply vol tage and cannot exceed the power supply
voltage. *3) Current derating may be required in case of low impedance loads such as high frequency motor. *4) When the inp ut voltage is 380V/50Hz or 380 to 415V/60Hz, the tap
of the auxiliary transformer must be changed. *5) Order individually. *6) Refer to the IEC 61800-3( 5.2.3 ). *7) Tested a t standard load condition (85% load). *8) This value is
under FUJI original calculation method. (Refer to the Technical Information.) *9) When power-factor correcting DC reactor is used. *10) With a nominal applied motor, this value is
average torque when the motor decelerates and stops from 60Hz. (It may change according to motor loss.)
8
¤¤¤
G11S-4UX
1/2
Rated capacity *1) kVA
Rated voltage *2) V
Rated current *3) A
Overload capability
Rated frequency Hz
Phases, Voltage, Frequency
Voltage / frequency variations
Momentary voltage dip
capability *7)
Rated current *8)
Required power
supply capacity *9)
Starting torque
Braking torque
Time s
Duty cycle %
Standard
Braking torque (Using options)
DC injection braking
(with DCR)
A
(without DCR)
1.2
3-phase 380, 400, 415V/50Hz 380, 400, 440, 460V/60Hz
1.5
150% of rated current for 1min.
200% of rated current for 0.5s
50, 60Hz
3-phase 380 to 480V 50/60Hz 3-phase 380 to 440V/50Hz 380 to 480V/60Hz *4)
Voltage : +10 to –15% ( Voltage unbalance *6) : 2% or less ) Frequency :+5 to –5%
When the input voltage is 310V or more, the inverter can be operated continuously.
When the input voltage drops below 310V from rated voltage, the inverter can be operated for 15ms.
The smooth recovery method is selectable.
0.82
1.8
0.6
kVA
200% (with Dynamic torque-vector control selected)
150%
5
Starting frequency: 0.1 to 60.0Hz Braking time: 0.0 to 30.0s Braking level: 0 to 100% of rated current
Natural cooling
-UL/cUL -Low Voltage Directive -EMC Directive TÜV (up to 30HP)
-IEC 61800-2 (Ratings, specifications for low voltage adjustable frequency a.c. power drive systems)
-IEC 61800-3 (EMC product standard including specific test methods)
4.9
(2.2)
(2.5)
1
2
2.0
2.9
2.5
3.7
1.5
2.9
3.5
6.2
1.1
2.1
35532
5.5
8.4
(3.8)
(3.8)
007
3
5
4.4
7.2
5.5
9
4.2
7.1
10.0
9.2
14.9
21.5
3.0
5.0
100% 20% *10)
5 No limit
150% 100%
IP 40 (NEMA1) IP 00 ( NEMA1: Option )
8.4
8.4
14.3
(3.8)
(6.5)
010
7.5
10
10
14
13
18
13.5
27.9
7.0
9.4
14.3
(6.5)22(10)22(10)
015
15
19
24
19.8
39.1
14
020
20
24
30
26.8
50.3
19
025
25
31
39
33.2
59.9
24
23.1
(10.5)
030
040
050
060
075
100
125
150
200
250
30
40
50
60
75
100
125
150
200
250
36
48
60
73
89
120
140
167
202
242
45
60
75
91
112
150
176
210
253
304
150% of rated current for 1min.
180% of rated current for 0.5s
39.3
54
67
81
100
134-160-196-232-282-352-385-491-552-624-704
69.3
86
104
124
150
28
38
47
57
70
93 111 136 161 196 244 267 341 383 433 488
180% (with Dynamic torque-vector control selected)
10 to 15% *10)
No limit32
Fan cooling
23.1
63.9
(29)75(34)86(39)
(10.5)
88.2
(40)
105.8
(48)
154.3
(70)
154.3
(70)
220.5
(100)
220.5
(100)
300
300
300
377
308.6
(140)
350
350
331
415
308.6
(140)
400
400
414
520
551.2
(250)
450
450
466
585
551.2
(250)
500
500
518
650
793.7
(360)
600
600
590
740
-
793.7
(360)
G11S/P11S
FRENIC5000P11S 230V, for fans and pumps
100
075
060
050
040
030
Type
Nominal applied motor HP
Output
ratings
Input
ratings
Control Starting torque 50%
Braking
Enclosure (IEC 60529) IP 40 (NEMA1) IP 00 ( NEMA1 : Option )
Cooling method Fan cooling
Standards
Weight lbs(kg)
FRN
¤¤¤
P11S-2UX
Rated capacity *1) kVA
Rated voltage *2) V 3-phase 200V/50Hz 200, 220V, 230V/60Hz
Rated current *3) A 22 29 42 55 67 78 115 145 180 215 283 346 415
Overload capability 110% of rated current for 1min
Rated frequency Hz 50, 60Hz
Phases, Voltage, Frequency 3-phase 200 to 230V 50/60Hz
Voltage / frequency variations Voltage : +10 to –15% ( Voltage unbalance *6) : 2% or less ) Frequency :+5 to –5%
Momentary voltage dip capability *7)
Rated current *8)
Required power
supply capacity *9)
Braking torque *10) 20% 10 to 15%
Time s No limit
Duty cycle % No limit
Standard
Braking torque (Using options) 100% 70%
DC injection braking Starting frequency: 0.1 to 60.0Hz Braking time: 0.0 to 30.0s Braking level: 0 to 80% of rated current
(with DCR) 19.7 26.9 39.0 54.0 66.2 78.8 109 135 163 199 272 327 400
A
(without DCR) 40.8 52.6 76.9 98.5 117 136 168 204 243 291
007
7.5
8.8
When the input voltage is 165V or more, the inverter can be operated continuously.
When the input voltage drops below 165V from rated voltage, the inverter can be operated for 15ms .
The smooth recovery method is selectable.
kVA 6.9 9.4 14 19 23 28 38 47 57 69 95 114 139
-UL/cUL -Low Voltage Directive -EMC Directive TÜV (up to 30HP)
-IEC 61800-2 (Ratings, specifications for low voltage adjustable frequency a.c. power drive systems)
-IEC 61800-3 (EMC product standard including specific test methods)
12.6
(5.7)
015
010
12.6
(5.7)
15
10
17
12
12.6
(5.7)22(10)22(10)
020
20
22
025
25
27
30
46
31
3-phase 200 to 220V/50Hz (220 to 230V/50Hz) *5) 200 to 230V/60Hz
23.1
63.9
(10.5)
(29)
63.9
58
(29)
72
79.4
(36)97(44)
86
113
---
101.4
(46)
100
75
60
50
40
125
125
138
154.3
(70)
150
150
165
253.5
(115)
FRENIC5000P11S 460V, for fans and pumps
007
010
015
020
025
030
040
050
060
075
100
125
150
200
250
300
350
400
450
500
600
700
700
668
793.7
(360)
800
800
764
-
793.7
(360)
Type FRN
Nominal applied motor HP
Output
ratings
Input
ratings
Control
Braking
Enclosure (IEC 60529)
Cooling method
Standards
Weight lbs(kg)
NOTES: *1) Inverter output capacity (kVA) at 460V in 460V, 230V in 230V. *2) Output voltage is proportional to the power supply vol tage and cannot exceed the power supply
voltage. *3) Current derating may be required in case of low impedance loads such as high frequency motor. *4) When the inp ut voltage is 380V/50Hz or 380 to 415V/60Hz, the tap
of the auxiliary transformer must be changed. *5) Order individually. *6) Refer to the IEC 61800-3( 5.2.3 ). *7) Tested a t standard load condition (85% load). *8) This value is
under FUJI original calculation method. (Refer to the Technical Information.) *9) When power-factor correcting DC reactor (DC R) is used. *10) With a nominal applied motor, this
value is average torque when the motor decelerates and stops from 60Hz. (It may change according to motor loss.)
¤¤¤
P11S-4UX
7.5
10
15
20
25
30
40
50
60
75
100
125
10
13
18
24
29
35
48
60
72
89
119
Rated capacity *1) kVA
Rated voltage *2) V
Rated current *3) A
Overload capability 110% of rated current for 1min
Rated frequency Hz 50, 60Hz
Phases, Voltage, Frequency
Voltage / frequency variations
Momentary voltage
dip capability *7)
Rated current *8)
Required power
supply capacity *9)
Starting torque 50%
Braking torque *10)
Time s
Duty cycle %
Standard
Braking torque (Using options)
DC injection braking
(with DCR)
A
(without DCR)
3-phase 380, 400, 415V/50Hz 380, 400, 440, 460V/60Hz
16.5 23 30 37 44 60 75 91 112 150 176 210 253 304 377 415 485 520 650 740 840 960
12.5
3-phase 380 to 480V 50/60Hz
Voltage : +10 to –15% ( Voltage unbalance *6) : 2% or less ) Frequency :+5 to –5%
When the input voltage is 310V or more, the inverter can be operated continuously.
When the input voltage drops below 310V from rated voltage, the inverter can be operated for 15ms.
The smooth recovery method is selectable.
13.5
19.8
26.8
10.0
27.9
21.5
7.0
kVA
Starting frequency: 0.1 to 60.0Hz Braking time: 0.0 to 30.0s Braking level: 0 to 80% of rated current
-UL/cUL -Low Voltage Directive -EMC Directive TÜV (up to 30HP)
-IEC 61800-2 (Ratings, specifications for low voltage adjustable frequency a.c. power drive systems)
-IEC 61800-3 (EMC product standard including specific test methods)
13.4
(6.1)
39.1
9.4
14
20% 10 to 15%
IP 40 (NEMA1) IP 00 ( NEMA1 : Option )
13.4
13.4
(6.1)
(6.1)22(10)22(10)
33.2
50.3
59.9
19
24
100% 70%
3-phase 380 to 440V/50Hz 380 to 480V/60Hz *4)
39.3
54
67
81
100
69.3
86
104
124
150
28
38
47
57
70
63.9
23.1
(10.5)
63.9
(29)
(29)75(34)86(39)
140
134-160-196-232-282-352-385-491-552-624-704-792-880
93 111 136 161 196 244 267 341 383 433 488 549 610
No limit
No limit
Fan cooling
88.2
105.8
(48)
(40)
150
167
154.3
(70)
200
201
154.3
(70)
250
242
220.5
(100)
300
300
220.5
(100)
350
330
308.6
(140)
400
386
308.6
(140)
450
414
308.6
(140)
500
517
551.2
(250)
600
589
551.2
(250)
9
Common Specifications
Item
Output
frequency
Control
Note: (*) Option *1) Inverter may automatically reduce carrier frequency, in accordance with ambient temperature or output current for protecting inverter.
10
Maximum frequency
Base frequency
Starting frequency
Carrier frequency *1)
Setting
Accuracy (Stability)
Setting resolution
Control method
Voltage / freq. (V/f) characteristic
Torque boost
Operation method
Frequency setting
(Frequency command)
Jogging operation
Running status signal
Acceleration / Deceleration time
Active drive
Frequency limiter
Bias frequency
Gain for frequency setting
Jump frequency control
Rotating motor pick up (Flying start)
Auto-restart after momentary power
failure
Line / Inverter changeover operation
Slip compensation
Droop operation
Torque limiting
Torque control
PID control
Automatic deceleration
Second motor’s setting
Energy saving operation
Fan stop operation
Universal DI
Universal DO
Universal AO
Zero speed control (*)
Positioning control (*)
Synchronized operation (*)
0.75 to 15kHz (75HP or smaller)
0.75 to 10kHz (100HP or larger)
• Analog setting : ±0.2% of Maximum frequency (at 25±10°C(77±50°F))
• Digital setting : ±0.01% of Maximum frequency (at –10 to +50°C(14 to 122°F))
• Analog setting : •
• Digital setting : 0.01Hz at Maximum frequency of up to 99.99Hz (0.1Hz at Maximum frequency of 100Hz and above)
• LINK setting : • 1/20000 of Maximum frequency ex.) 0.003Hz at 60Hz, 0.006Hz at 120Hz, (0.02Hz at 400Hz: G11S) • 0.01Hz (Fixed)
• V/f control (Sinusoidal PWM control) • Dynamic torque-vector control (Sinusoidal PWM control) • Vector control with PG (*) (G11S only)
Adjustable at base and maximum frequency, with AVR control : 320 to 480V (460V), 80 to 240V (230V)
Selectable by load characteristics: Constant torque load (Auto/manual), Variable torque load (Manual)
• KEYPAD operation : or key, key
• Digital input signal operation : FWD or REV command, Coast-to-stop command, etc.
• LINK operation : RS-485 (Standard)
• KEYPAD operation: or key
• External potentiometer (*) : 1 to 5kΩ (1/2W)
• Analog input : 0 to +10V DC (0 to +5V DC), 4 to 20mA DC
(Reversible)
• UP/DOWN control : Output frequency increases when UP signal is ON, and decreases when DOWN signal is ON.
• Multistep frequency : Up to 16 different frequencies can be selected by digital input signal.
• Pulse train input (*) : 0 to 100kp/s
• Digital signal (parallel ) (*) : 16-bit binary
• LINK operation : RS-485 (Standard)
• Programmed PATTERN operation: Max. 7 stages
Transistor output (4 points) : RUN, FAR, FDT, OL, LU, TL, etc.
Relay output (2 points) : • Same as transistor output • Alarm output (for any fault)
Analog output (1 point) : Output frequency, Output current, Output torque, etc.
Pulse output (1 point) : Output frequency, Output current, Output torque, etc.
0.01 to 3600s : • Independently adjustable acceleration and deceleration • 4 different times are selectable.
Mode select : Linear, S-curve (weak), S-curve (strong), Non-linear
When the acceleration time reaches 60s, the motor output torque is automatically reduced to rated torque. Then the motor operation mode is changed to torque limiting operation.
The acceleration time is automatically extended up to 3 times.
High and Low limiter can be preset.
Bias frequency can be preset.
Gain for frequency setting can be preset. (0.0 to 200.0%) ex.) Analog input 0 to +5V DC with 200% gain results in maximum frequency at 5V DC.
Jump frequency (3 points) and its common jump hysteresis width (0 to 30Hz) can be preset.
A rotating motor (including inverse rotating mode) can be smoothly picked up without stopping the motor (speed search method).
Automatic restart is available without stopping motor after a momentary power failure (speed search method). When "Smooth recovery" mode is
selected, the motor speed drop is held minimum. (The inverter searches the motor speed, and smoothly returns to setting frequency. Even if the motor
circuit is temporarily opened, the inverter operates without a hitch. )
Controls the switching operation between line power and inverter. The inverter has sequence function inside.
The inverter output frequency is controlled according to the load torque to keep motor speed constant. When the value is set at
"0.00" and "Torque-vector" is set at "active", the compensation value automatically selects the Fuji standard motor.
Slip compensation can be preset for the second motor.
The motor speed droops in proportion to output torque (–9.9 to 0.0Hz)......G11S only.
•
• Torque limiting 1 and 2 can be individually set, and are selectable with a digital input signal.
Output torque (or load factor) can be controlled with an analog input signal.....G11S only.
This function can control flowrate, pressure, etc. (with an analog feedback signal.)
• Reference• KEYPAD operation ( or key) : Setting freq. / Max. freq. X 100 (%)• PATTERN operation
signal • Voltage input (Terminal 12 ) : 0 to +10V DC • DI option input (*): •
• Feedback signal • Terminal 12 (0 to +10V DC or +10 to 0V DC)
Torque limiter 1 (Braking) is set at "F41: 0" (Same as Torque limiter 2 (Braking) ).
•
• In constant speed operation : Based on regenerative energy, the frequency is increased and tripless operation is active.
This function is used for two motors switching operation.
• The second motor’s V/f characteristics (base and maximum frequency) can be preset.
• The second motor’s circuit parameter can be preset. Torque-vector control can be applied to both motors.
This function minimizes inverter and motor losses at light load.
This function is used for silent operation or extending the fan's lifetime.
Transmits to main controller of LINK operation.
Outputs command signal from main controller of LINK operation.
Outputs analog signal from main controller of LINK operation.
The stopped motor holds its rotor angle.....G11S only.
The SY option card can be used for positioning control by differential counter method.
This function controls the synchronize operation between 2 axes with PGs.
(Inverse)
or key, FWD or REV digital input signal
When the motor torque reaches a preset limiting level, this function automatically adjusts the output frequency to prevent the inverter from tripping due to an overcurrent.
• Current input (Terminal C1 ) : 4 to 20mA DC • Binary, full scale/
Reversible operation with polarity (Terminal 12)
•
•
Reversible operation with polarity (Terminal 12 + V1 )
• Inverse mode operation (Terminal 12 ) : +10 to 0V DC
• Inverse mode operation (Terminal C1 ) : 20 to 4mA DC
In deceleration : The deceleration time is automatically extended up to 3 times the setting time for tripless operation even if braking resistor not used.
G11S
50 to 400Hz
25 to 400Hz
1/1000 of Maximum frequency ex.) 0.06Hz at 60Hz, 0.12Hz at 120Hz, (0.4Hz at 400Hz: G11S) • 1/3000 for 40HP and above
T-Link (FUJI private link), PROFIBUS-DP, Interbus-S, DeviceNet, Modbus Plus, JPCN1 (Option)
0 to ±10V DC (0 to ± 5V DC) ....Reversible operation by polarized signal can be selected.
+10 to 0V DC, 20 to 4mA DC......Inverse mode operation can be selected.
T-Link (FUJI private link), RPOFIBUS-DP, Interbus-S, DeviceNet, Modbus Plus, JPCN1 (Option)
• Terminal C1 (4 to 20mA DC or 20 to 4mA DC)
0.1 to 60Hz, Holding time: 0.0 to 10.0s
Explanation
: 0 to ±10V DC •
: 0 to ±10V DC •
P11S
50 to 120Hz
25 to 120Hz
0.75 to 15kHz (30HP or smaller)
0.75 to 10kHz (40 to 100HP)
0.75 to 6kHz (125HP or larger)
: Setting freq./Max. freq. X 100 (%)
BCD, setting freq./Max. freq. X
Multistep frequency setting
RS-485
: Setting freq./Max. freq. X 100 (%)
: Setting freq./Max. freq. X 100 (%)
100
(%)
100
(%)
G11S/P11S
Item
Indication
Protection
Condition
(Installation
and
operation)
Storage condition -Temperature : –25 to +65 °C(-13 to 149°F), -Humidity : 5 to 95%RH (non-condensing)
Operation mode (Running)
• Output frequency 1 (Before slip compensation) (Hz)
• Output frequency 2 (After slip compensation) (Hz)
• Setting frequency (Hz)
• Output current (A)
• Output voltage (V)
• Motor synchronous speed (r/min)
• Line speed (m/min)
• Load shaft speed (r/min)
• Torque calculation value (%)
• Input power (kW)
• PID reference value
• PID reference value (remote)
• PID feedback value
• Trip histor y
Stopping
Trip mode
Charge lamp
Overload
Overvoltage
Undervoltage
Input phase loss
Overheating
Short-circuit
Ground fault
Motor overload
DB resistor overheating
Stall prevention
Output phase loss
Motor protection by PTC thermistor When the motor temperature exceeds allowable value, the inverter trips automatically.
Auto reset
Installation location*
Altitude 3300ft(1000m) or less. Applicable to 9800ft(3000m) with power derating (-10%/3300ft(1000m))
Ambient temperature
Ambient humidity 5 to 95%RH (non-condensing)
Vibration
Selected setting value or output value
Displays the cause of trip by codes as follows.
• OC1 (Overcurrent during acceleration)
• OC2 (Overcurrent during deceleration)
• OC3 (Overcurrent during running at constant speed)
• EF (Ground fault)
• Lin (Input phase loss)
• FUS (Fuse blown)
• OU1 (Overvoltage during acceleration)
• OU2 (Overvoltage during deceleration)
• OU3 (Overvoltage running at constant speed)
• LU (Undervoltage)
• OH1 (Overheating at heat sink)
• OH2 (External thermal relay tripped)
• OH3 (Overtemperature at inside air)
• dBH (Overheating at DB circuit)
• OL1 (Motor 1 overload)
• OL2 (Motor 2 overload)
• OLU (Inverter unit overload)
• OS (Overspeed)
• PG (PG error)
• Er1 (Memory error)
• Er2 (KEYPAD panel communication error)
• Er3 (CPU error)
• Er4 (Option error)
• Er5 (Option error)
• Er6 (Operation procedure error)
• Er7 (Output phase loss error, impedance imbalance)
• Er7. (Charging circuit alarm, 40HP or larger)
• Er8 (RS-485 error)
When the DC link circuit voltage is higher than 50V, the charge lamp is ON.
Protects the inverter by electronic thermal overload function and by detection of inverter temperature.
Detects DC link circuit overvoltage,and stops the inverter. (460V : 800V DC, 230V : 400V DC)
Detects DC link circuit undervoltage,and stops the inverter. (460V : 400V DC, 230V : 200V DC)
Phase loss protection for power line input.
Protects the inverter by detection of inverter temperature.
Short-circuit protection for inverter output circuit
• Ground fault protection for inverter output circuit (3-phase current detection method) • Zero-phase current detection method (40HP or larger)
• The inverter trips,and then protects the motor. • Electronic thermal overload protection can be set for standard motor or inverter motor
• Thermal time constant (0.5 to 75.0 minutes) can be preset for a special motor.
• The second motor's electronic thermal overload protection can be preset for 2-motor changeover operation.
• Prevents DB resistor overheating by internal electronic thermal overload relay (10HP or smaller).
• Prevents DB resistor overheating by external thermal overload relay attached to DB resistor (15HP or larger).
(The inverter stops electricity discharge operation to protect the DB resistor.)
• Controls the output frequency to prevent (overcurrent) trip when the output current exceeds the limit value during acceleration.
• Lowers the output frequency to hold almost constant torque when the output current exceeds the limit value during operation at constant speed.
• Controls the output frequency to prevent (overvoltage) trip when the DC link circuit voltage exceeds the limit value during deceleration.
When the inverter executes auto-tuning, detects each phase impedance imbalance.
When the inverter is tripped, it resets automatically and restarts.
Free from corrosive gases, flammable gases, oil mist, dusts, and direct sunlight.
Indoor use only.
–10 to +50 °C(14 to 122°F). For inverters of 30HP or smaller, remove the ventilation covers when operating it at a temperature of 40°C(104°F) or above.
3mm at from 2 to less than 9Hz, 9.8m/s
2m/s2 at from 20 to less than 55Hz (2m/s2 at from 9 to less than 55Hz :G11S 125HP, P11S 150HP or more)
1m/s
:Cause of trip by code (Even when main power supply is off,
trip history data of the last 4 trips are retained.)
2
at from 55 to less than 200Hz,
LED monitor
2
at from 9 to less than 20Hz,
Explanation
LCD monitor
Operation monitor
• Displays operation guidance
• Bargraph: Output frequency (%), Output current (A), Output torque (%)
Alarm monitor
• The alarm data is displayed when the inverter trips.
Function setting
Displays function codes and its data or data code, and changes the data value.
Operation condition
• Output frequency (Hz)
• Output current (A)
• Output voltage (V)
• Torque calculation value (%)
• Setting frequency (Hz)
• Operation condition
(FWD / REV, IL, VL / LU, TL)
Tester function
(I/O check)
• Digital I/O : (ON), (OFF)
• Analog I/O: (V), (mA), (H), (p/s)
Maintenance data
• Operation time (h)
• DC link circuit voltage (V)
• Temperature at inside air (°C)
• Temperature at heat sink (°C)
• Maximum current (A)
• Main circuit capacitor life(%)
• Control PC board life (h)
Load factor calculation
• Measurement time (s)
• Maximum current (A)
Alarm data
• Output frequency (Hz)
• Output current (A)
• Output voltage (V)
• Torque calculation value (%)
• Setting frequency (Hz)
• Operation condition
(FWD / REV, IL, VL / LU, TL)
• Operation time (h)
• DC link circuit voltage (V)
* If the inverter has to be used in an atmosphere including
(Japanese, English, German, French, Spanish, Italian)
Operation monitor & Alarm monitor
Function setting & monitor
• Motor synchronous speed (r/min)
• Load shaft speed (r/min)
• Line speed (m/min)
• PID reference value
• PID feedback value
Driving torque limiter setting vaiue (%)
•
• Braking togue limiter setting value
• Cooling fan operation time (h)
• Communication error times
(KEYPAD,RS-485, Option)
• ROM version
(Inverter, KEYPAD, Option)
• Average current (A)
• Average braking power (%)
• Temperature at inside air (°C)
• Hest sink temperature (°C)
• Communication error times
(KEYPAD,RS-485, Option)
• Digital input terminal condition
(Remote, Communication)
• Transistor output terminal condition
• Trip history code
• Multiple alram exist
the hydrogen sulfide gases, a special model might be available.
Contact Fuji Electric FA.
(%)
11
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