Frymaster OCF30 Operators Manual

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Oil Conserving Fryer (OCF30)

Electric Series Fryers

Service & Parts Manual

™

Frymaster, a member of the Commercial Food Equipment Service Association, recommends using CFESA Certified Technicians.

www.frymaster.com

24-Hour Service Hotline 1-800-551-8633

E-mail: service@frymaster.com

*8196686*

06/2016

NOTICE IF, DURING THE WARRANTY PERIOD, THE CUST OMER USES A PART FOR THIS MANITOW OC FOOD SERVICE EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY FROM FRYMASTER DEAN, OR ANY OF ITS FACTORY AUTHORIZED SERVICERS, AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS WARRANTY WILL BE VOID. FURTHER, FRYMASTER DEAN AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS, DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY, IN WHOLE OR IN PART, DUE TO THE INSTALLATION OF ANY MODIFIED PART AND/OR PART RECEIVED FROM AN UNAUTHORIZED SERVICE CENTER.

DANGER

Copper wire suitable for at least 167°F (75°C) must be used for power connections.

DANGER

The electrical power supply for this appliance must be the same as indicated on the rating and serial number plate located on the inside of the fryer door.

DANGER

This appliance must be connected to the voltage and phase as specified on the rating and serial number plate located on the inside of the fryer door.

DANGER All wiring connections for this appliance must be made in accordance with the wiring diagrams furnished with the equipment. Wiring diagrams are located on the inside of the fryer door.

DANGER Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

WARNING Do not attach accessories to this fryer unless fryer is secured from tipping. Personal injury may result.

WARNING Frymaster fryers equipped with legs are for permanent installations. Fryers fitted with legs must be lifted during movement to avoid damage and possible bodily injury. For a moveable or portable installation, Frymaster optional equipment casters must be used. Questions? Call 1-800-551-8633 or email at service@frymaster.com.

WARNING

Do not use water jets to clean this equipment.

WARNING This equipment is intended for indoor use only. Do not install or operate this equipment in outdoor areas.

DANGER Adequate means must be provided to limit the movement of this appliance without depending on or transmitting stress to the electrical conduit. A restraint kit is provided with the fryer. If the restraint kit is missing contact your local KES.

DANGER Prior to movement, testing, maintenance and any repair on your Frymaster fryer, disconnect all electrical power from the fryer.

ELECTRICAL POWER SPECIFICATIONS

Three (3) Phase Requirements

WIRE

kW VOLTAGE PHASE

14 208 3 3 6 16 39 39 39 14 240 3 3 6 16 34 34 34 14 480 3 3 8 10 17 17 17 14 220/380 3 4 6 16 21 21 21 14 240/415 3 4 6 16 20 20 21 14 230/400 3 4 6 16 21 21 21 17 208 3 3 6 16 48 48 48 17 240 3 3 6 16 41 41 41 17 480 3 3 6 16 21 21 21 17 220/380 3 4 6 16 26 26 26 17 240/415 3 4 6 16 24 24 24 17 230/400 3 4 6 16 25 25 25

SERVICE

MINIMUM SIZE AMPS PER LEG

AWG mm2 L1 L2 L3

OCF30™ SERIES ELECTRIC FRYERS

TABLE OF CONTENTS

CAUTIONARY STATEMENTS .............................................................................................................................. i

ELECTRICAL POWER SPECIFICATIONS ........................................................................................................ ii

CHAPTER 1: Service Procedures

1.1 General ................................................................................................................................................... 1-1

1.2 Replacing a Controller ........................................................................................................................... 1-1

1.3 Replacing Component Box Components ............................................................................................... 1-1

1.4 Replacing a High-Limit Thermostat ...................................................................................................... 1-3

1.5 Replacing a Temperature Probe ............................................................................................................. 1-3

1.6 Replacing a Heating Element ................................................................................................................. 1-5

1.7 Replacing Contactor Box Components .................................................................................................. 1-6

1.8 Replacing a Frypot ................................................................................................................................. 1-7

1.9 Built-In Filtration System Service Procedures ....................................................................................... 1-9

1.9.1 Filtration System Problem Resolution .................................................................................... 1-9

1.9.2 Replacing the Filter Motor, Filter Pump and Related Components ...................................... 1-10

1.9.3 Replacing the Filter Transformer or Filter Relay ................................................................. 1-12

1.10 Basket Lift Service Procedures ............................................................................................................ 1-12

1.11 ATO (Automatic Top-Off) Service Procedures ................................................................................... 1-14

1.11.1 ATO (Automatic Top-Off) Troubleshooting) ....................................................................... 1-15

1.11.2 Testing ATO RTD Probes ..................................................................................................... 1-16

1.11.3 ATO (Automatic Top-Off) Board Pin Positions and Harnesses ........................................... 1-17

1.11.4 Replacing the ATO board, ATO Pump Relay or Transformer ............................................. 1-18

1.11.5 Replacing the ATO Pump ..................................................................................................... 1-18

1.11.6 Replacing the ATO Solenoids ............................................................................................... 1-18

1.11.7 Control Power Reset ............................................................................................................. 1-19

1.12 3000 Controller Service Procedures .................................................................................................... 1-19

1.12.1 3000 Controller Troubleshooting .......................................................................................... 1-19

1.12.2 3000 Controller Useful Codes ............................................................................................... 1-22

1.12.3 Service Required Errors ........................................................................................................ 1-22

1.12.4 Error Log Codes .................................................................................................................... 1-23

1.12.5 3000 Menu Summary Tree ................................................................................................... 1-24

1.12.6 3000 Controller Pin Positions and Harnesses ....................................................................... 1-25

1.13 Loading and Updating Software .......................................................................................................... 1-26

1.14 Interface Board Diagnostic Chart ........................................................................................................ 1-27

1.15 Probe Resistance Chart ........................................................................................................................ 1-28

1.16 Wiring Diagrams .................................................................................................................................. 1-28

1.16.1 Series Data Network Flowchart .......................................................................................... 1-28

CHAPTER 2: Parts List

2.1 Accessories ............................................................................................................................................ 2-1

2.2 Basket Lift Assembly and Associated Parts .......................................................................................... 2-2

2.3 Doors, Sides, Tilt Housings, Top Caps and Casters .............................................................................. 2-4

2.4 Drain System Components .................................................................................................................... 2-5

2.4.1 Drain Tube Sections and Associated Parts ........................................................................... 2-5

2.4.2 Drain Valve Assembly .......................................................................................................... 2-7

2.5 Electronics and Wiring Components ..................................................................................................... 2-8

2.5.1 Component Boxes ................................................................................................................. 2-8

2.5.2 Contactor Boxes .................................................................................................................. 2-10

2.5.3 Fuse Boxes .......................................................................................................................... 2-11

2.5.4 Terminal Blocks .................................................................................................................. 2-12

2.5.5 Heating Element Assemblies and Hardware ....................................................................... 2-13

iii

2.5.6 Element Tube Assemblies................................................................................................... 2-15

2.5.7 Controllers .......................................................................................................................... 2-15

2.5.8 Wiring ................................................................................................................................. 2-16

2.5.8.1 Contactor Box Wiring Assemblies 12-Pin Dual Vat .......................................... 2-16

2.5.8.2 Contactor Box Wiring Assemblies 12-Pin Full Vat ............................................ 2-16

2.5.8.3 Contactor Box Wiring Assemblies 6-Pin Left Element ...................................... 2-17

2.5.8.4 Contactor Box Wiring Assemblies 9-Pin Right Element .................................... 2-17

2.5.8.5 Main Wiring Harnesses ....................................................................................... 2-18

2.5.8.6 Component Box, Filter Pump and Basket Lift Wiring Harnesses ...................... 2-19

2.5.8.7 Component Box to Filter Pump Harness ............................................................ 2-19

2.5.8.8 Basket Lift Harness ............................................................................................. 2-20

2.5.8.9 Interface Board to Controller Wiring Harness 15-Pin ........................................ 2-20

2.5.8.10 3000 and ATO Wiring Harnesses ....................................................................... 2-20

2.6 Filtration System Components ............................................................................................................. 2-21

2.7 Filter Pump, Motor and Associated Components ................................................................................ 2-22

2.8 Frypot Assemblies and Associated Parts ............................................................................................. 2-23

2.9 Oil Return System Components ........................................................................................................... 2-24

2.10 Auto Top-Off Components .................................................................................................................. 2-25

2.10.1 Automatic Top-Off Board Assembly .................................................................................... 2-25

2.10.2 JIB Cradle, JIB Cap and Pick-up Assembly ......................................................................... 2-25

2.10.3 ATO Pump Assembly ............................................................................................................ 2-26

2.10.4 ATO Top-Off Manifolds ........................................................................................................ 2-27

2.10.5 Shortening Melting Unit ........................................................................................................ 2-28

2.10.6 Bulk Oil Relay Box and Switch ............................................................................................. 2-29

2.10.7 Bulk Oil Plumbing ................................................................................................................. 2-30

2.10.8 Bulk Oil Dispose Waste Valve .............................................................................................. 2-31

2.11 Wiring Connectors, Pin Terminals and Power Cords .......................................................................... 2-32

2.12 Fasteners… ......................................................................................................................................... 2-33

OCF30™ SERIES ELECTRIC FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.1 General

Before performing any maintenance on your Frymaster fryer, disconnect the fryer from the electrical power supply.

To ensure the safe and efficient operation of the fryer and hood, the electrical plug must be fully engaged and locked in its pin and sleeve socket.

When electrical wires are disconnected, it is recommended that they be marked in such a way as to facilitate re-assembly.

1.2 Replacing the Controller

1. Disconnect the fryer from the electrical power supply.

2. Open the control panel by removing the screws on the bottom of the bezel. Carefully lower the

bezel.

3. Remove the two screws from the upper corners of the controller. The controller is hinged at the

bottom and will swing open from the top.

4. Unplug the wiring harnesses from the connectors on the back of the controller, marking their

position for reassembly, and disconnect the grounding wires from the terminals. Remove the controller by lifting it from the hinged slots in the control panel frame.

WARNING

Ground Wire Terminal

Communication Wires

Ground Wire Terminal

20-Pin Connecto

Locator Wire

5. Install the replacement controller. Reverse steps 1 thru 4.

6. Setup the controller following the instructions on page 4-3 in the Installation and Operation

manual. Setup MUST be performed after replacement.

7. Once setup is complete on all replaced controllers, reset all control power following the

instructions in section 1.11.7 on page 1-19 to readdress the new 3000 controller. Check software version and if necessary update the software. If a software update was necessary, follow the instructions to update the software in section 1.13 on page 1-26.

1.3 Replacing Component Box Components

1. Disconnect the fryer from the electrical power supply.

1-1

2. Open the control panel by removing the screws on the bottom of the bezel. Carefully lower the

bezel.

3. Remove the two screws from the upper corners of the control panel and allow the control panel to

swing down.

4. Unplug the wiring harnesses and disconnect the grounding wires from the terminals on the back of

the controller. Remove the control panel assembly by lifting it from the hinge slots in the control panel frame.

5. Disconnect the wiring from the component to be replaced, being sure to make a note of where each

wire was connected.

6. Dismount the component to be replaced and install the new component, being sure that any

required spacers, insulation, washers, etc. are in place.

NOTE: If more room to work is required, the control panel frame assembly may be removed by

removing the hex-head screws, which secure it to the fryer cabinet (see illustration below). If this option is chosen, all control panel assemblies must be removed per steps 1 and 2 above. The cover plate, on the lower front of the component box, may also be removed to allow additional access if

desired. Removing the component box itself from the fryer is not recommended due to the difficulty

involved in disconnecting and reconnecting the oil-return valve rods, which pass through openings in the component box.

Remove these three screws at each end.

Remove these two screws from the center supports.

Removing the Control Panel Frame and Top Cap Assembly

7. Reconnect the wiring disconnected in step 5, referring to your notes and the wiring diagrams on

the fryer door to ensure that the connections are properly made. Also, verify that no other wiring was disconnected accidentally during the replacement process.

8. Reverse steps 1 through 4 to complete the replacement and return the fryer to service.

1-2

1.4 Replacing a High-Limit Thermostat

1. Drain the frypots into a Shortening Disposal Unit (SDU) or other appropriate METAL container. DANGER

DO NOT drain more than one full frypot into the SDU at one time.

2. Disconnect the fryer from the electrical power supply and reposition it to gain access to the rear of

the fryer.

3. Remove the screws from the bottom of the lower back panel attaching the contactor plug guards.

4. Remove each of the guards.

5. Remove the four screws from both the left and right sides of the lower back panel.

6. Locate the high-limit that is being replaced and follow the two-black wires to the 12-pin connector

C-6. Note where the leads are connected prior to removing them from the connector. Unplug the 12-pin connector C-6 and using a pin-pusher push the pins of the high-limit out of the connector.

7. Carefully unscrew the high-limit thermostat to be replaced.

8. Apply Loctite™ PST 567 or equivalent sealant to the threads of the replacement and screw it

securely into the frypot.

9. Insert the leads into the 12-pin connector C-6 (see illustration below). For full-vat units or the

right half of a dual-vat unit the leads go into positions 1 and 2 of the connector. For the left half of a dual-vat unit, the leads go into positions 7 and 8. In either case, polarity does not matter.

10. Reconnect the 12-pin connecting plug C-6. Use wire ties to secure any loose wires.

11. Reinstall the back panels, contactor plug guards, reposition the fryer under the exhaust hood, and

reconnect it to the electrical power supply to return the fryer to service.

1.5 Replacing a Temperature Probe

1. Disconnect the fryer from the electrical power supply and reposition it to gain access to the rear of

the fryer.

2. Remove each of the guards.

3. Remove the four screws from both sides of the lower back panel. Then remove the two screws on

both the left and right sides of the back of the tilt housing. Lift the tilt housing straight up to remove from the fryer.

1-3

4. Locate the red and white wires of the temperature probe to be replaced. Note where the leads are

connected prior to removing them from the connector. Unplug the 12-pin connector C-6 and using a pin-pusher push the pins of the temperature probe out of the connector.

5. Raise the element and remove the securing probe bracket and metal tie wraps that secure the probe

to the element (see illustration below). Remove the ground clip on the probe shield.

6. Gently pull on the temperature probe and grommet, pulling the wires up the rear of the fryer and

through the element tube assembly.

7. Insert the replacement temperature probe (wires first) into the tube assembly ensuring that the

grommet is in place. Secure the probe to the elements using the bracket which was removed in Step 5 and the metal tie wraps which were included in the replacement kit.

8. Route the probe wires out of the tube assembly following the element wires down the back of the

fryer through the Heyco bushings to the 12-pin connector C-6. Secure the wires to the sheathing with wire ties. Attach the ground clip.

9. Insert the temperature probe leads into the 12-pin connector C-6 (see illustration below). For full-

vat units or the right half of a dual-vat unit the red (or yellow) lead goes into position 3 and the white lead into position 4 of the connector. For the left half of a dual-vat unit, the red (or yellow)

lead goes into position 9 and the white lead into position 10. NOTE: Right and left refer to the

fryer as viewed from the front.

10. Secure any loose wires with wire ties, making sure there is no interference with the movement of

the springs. Rotate the elements up and down, making sure movement is not restricted and that the wires are not pinched.

11. Reinstall the tilt housing, back panels and contactor plug guards. Reposition the fryer under the

exhaust hood, and reconnect it to the electrical power supply to return the fryer to service.

1-4

1.6 Replacing a Heating Element

1. Perform steps 1-5 of section 1.5, Replacing a Temperature Probe.

2. Disconnect the wire harness containing the probe wiring. Using a pin pusher, disconnect the probe

wires from the 12-pin connector C-6.

3. In the rear of the fryer, disconnect the 6-pin connector for the left element (as viewed from the

front of the fryer) or the 9-pin connector for the right element from the contactor box. Press in on the tabs on each side of the connector while pulling outward on the free end to extend the connector and release the element leads (see photo below). Pull the leads out of the connector and out of the wire sleeving.

4. Raise the element to the full up position and support the elements.

5. Remove the hex head screws and nuts that secure the element to the tube assembly and pull the

element out of the frypot. NOTE: The nuts inside the tube can be held and removed using the RE

element tube nut spanner, PN# 2304028. Full-vat elements consist of two dual-vat elements clamped together. For full-vat units, remove the element clamps before removing the nuts and screws that secure the element to the tube assembly.

6. If applicable, recover the probe bracket and probe from the element being replaced and install

them on the replacement element. Install the replacement element in the frypot, securing it with the nuts and screws removed in Step 5 to the tube assembly. Ensure the gasket is between the tube and element assembly.

7. Route the element leads through the element tube assembly and into the wire sleeving to prevent

chafing. Ensure that the wire sleeving is routed back through the Heyco bushings, keeping it clear from the lift springs. Also ensure that the wire sleeving extends into the tube assembly, protecting the wires. Press the pins into the connector in accordance with the diagram on the following page,

and then close the connector to lock the leads in place. NOTE: It is critical that the wires be

routed through the sleeving to prevent chafing.

1-5

Index Marker marks Position 1

14253

5L 4L6L 1L2L3L

789

8. Reconnect the element connector ensuring that the latches lock.

9. Insert the temperature probe leads into the 12-pin wiring harness connector (see illustration

below). For full-vat units or the right half of a dual-vat unit, the red lead goes into position 3 and the white into position 4. For the left half of a dual-vat unit, the red lead goes into position 9 and

the white into position 10. NOTE: Right and left refer to the fryer as viewed from the front.

10. Reconnect the 12-pin connector C-6 of the wiring harness disconnected in Step 2.

11. Lower the element onto the basket rack.

12. Reinstall the tilt housing, back panels and contactor plug guard. Reposition the fryer under the

exhaust hood, and reconnect it to the electrical power supply.

1.7 Replacing Contactor Box Components

1. If replacing a contactor box component, remove the filter pan and lid from the unit.

2. Disconnect the fryer from the electrical power supply.

3. Remove the two screws securing the cover of the contactor box. The contactor boxes above the

filter pan are accessed by sliding under the fryer. They are located to the left and right above the guide rails (see photo below). The contactor boxes for frypots not over the filter pan are accessed by opening the fryer door directly under the affected frypot (see photo on following page).

1-6

Remove two screws to access contactor box components above the filter

pan

4. The contactors and relays are held on by threaded pin studs so that only removal of the nut is

required to replace the component.

5. After performing necessary service, reverse steps 1-4 to return the fryer to operation.

Left and right views of mechanical contactor box components.

1.8 Replacing a Frypot

1. Drain the frypot into the filter pan or, if replacing a frypot over the filter system, into a Shortening

Disposal Unit (SDU) or other appropriate METAL container. If replacing a frypot over the filter system, remove the filter pan and lid from the unit.

DANGER

DO NOT drain more than one full frypot into the SDU at one time.

2. Disconnect the fryer from the electrical power supply and reposition it to gain access to both the

front and rear.

3. Open the control panel by removing the two screws on the bottom of the bezel. Carefully lower the

bezel.

4. Remove the two screws from the upper corners of the control panels and allow them to swing

down (see photo on page 1-1).

1-7

5. Unplug the wiring harnesses and ground wires from the backs of the controllers. Remove the

controllers by lifting them from the hinge slots in the control panel frame.

6. Remove the screws from the bottom of the lower back panel attaching the contactor plug guards.

7. Remove each of the guards

8. Remove the tilt housing and back panels from the fryer. The tilt housing must be removed first in

order to remove the upper back panel.

9. To remove the tilt housing, remove the hex head screws from the rear edge of the housing. The

housing can be lifted straight up and off the fryer.

10. Remove the control panel by removing the screws on both sides.

11. Loosen the component boxes by removing the screws, which secure them in the cabinet.

12. Remove the top cap by removing the nuts at each end that secure it to the cabinetry.

13. Remove the hex head screw that secures the front of the frypot to the cabinet cross brace.

14. Remove the top-connecting strip that covers the joint with the adjacent frypot.

15. Unscrew the nut located on the front of each section of drain tube, and remove the tube assembly

from the fryer.

16. Remove the covers from the drain safety switch(es) and disconnect the wiring at the switch(es).

17. Disconnect any auto top-off sensors if equipped and wiring.

18. At the rear of the fryer, unplug the 12-pin connector C-6 and, using a pin pusher, disconnect the

high-limit thermostat leads.

19. Disconnect the oil return and top off flexline(s).

20. Raise the elements to the “up” position and disconnect the element springs.

21. Remove the machine screws and nuts that secure the element tube assembly to the frypot.

Carefully lift the element assembly from the frypot and secure it to the cross brace on the rear of the fryer with wire ties or tape.

22. Carefully lift the frypot from the fryer and place it upside down on a stable work surface.

23. Recover the drain valve(s), oil return flexline connection fitting(s), auto top-off sensors if equipped

and high-limit thermostat(s) from the frypot. Clean the threads and apply Loctite

™

PST 567 or

equivalent sealant to the threads of the recovered parts and install them in the replacement frypot.

24. Carefully lower the replacement frypot into the fryer. Reinstall the hex head screw removed in step 9 to attach the frypot to the fryer.

25. Position the element tube assembly in the frypot and reinstall the machine screws and nuts removed in step 21.

1-8

26. Reconnect the oil return and auto top off flexlines to the frypot, and replace aluminum tape, if necessary, to secure heater strips to the flexlines.

27. Insert the high-limit thermostat leads disconnected in step 18 (see illustration on page 1-3 for pin positions).

28. Reconnect the auto top-off sensors.

29. Reconnect the drain safety switch wiring to the switch(es) in accordance with the diagram below then reinstall the switch covers.

30. Reinstall the drain tube assembly.

31. Reinstall the top connecting strips, top cap, tilt housing, back panels and contactor plug guards.

32. Reinstall controllers in the control panel frame and reconnect the wiring harnesses and ground wires.

33. Reposition the fryer under the exhaust hood and reconnect it to the electrical power supply.

1.9 Built-in Filtration System Service Procedures

1.9.1 Filtration System Problem Resolution

One of the most common causes of filtration problems is placing the filter paper on the bottom of the filter pan rather than over the filter screen.

CAUTION Ensure that filter screen is in place prior to filter paper placement and filter pump operation. Improper screen placement is the primary cause of filtration system malfunction.

Whenever the complaint is “the pump is running, but no oil is being filtered,” check the installation of the filter paper, and ensure that the correct size is being used. While you are checking the filter paper, verify that the O-rings on the pick-up tube of the filter pan are in good condition. A missing or worn O-ring allows the pump to take in air and decrease its efficiency.

If the pump motor overheats, the thermal overload will trip and the motor will not start until it is reset. If the pump motor does not start, press the red reset switch (button) located on the rear of the motor.

If the pump starts after resetting the thermal overload switch, then something is causing the motor to overheat. A major cause of overheating is when several frypots are filtered sequentially, overheating the pump and motor. Allow the pump motor to cool at least 30 minutes before resuming operation. Pump overheating can be caused by:

1-9

 Solidified shortening in the pan or filter

Sediment Particle

lines, or

 Attempting to filter unheated oil or

shortening (cold oil and shortening are

Oil Flow

more viscous, overloading the pump motor and causing it to overheat).

If the motor runs but the pump does not return oil, there is a blockage in the pump. Incorrectly sized or installed paper will allow food particles and sediment to pass through the filter pan and

Sediment Particle

Up for reverse

into the pump. When sediment enters the pump, the gears bind, causing the motor to overload, again tripping the thermal overload. Shortening that has solidified in the pump will also cause it to seize, with the same result.

Down for forward

A pump seized by debris or hard shortening can usually be freed by manually moving the gears with a screwdriver or other instrument.

Disconnect power to the filter system, remove the input plumbing from the pump, and use a screwdriver to manually turn the gears.

● Turning the pump gears in reverse will release a hard particle.

● Turning the pump gears forward will push softer objects and solid shortening through the pump

and allow free movement of the gears.

Incorrectly sized or installed paper/pads will also allow food particles and sediment to pass through and clog the suction tube on the bottom of the filter pan. Particles large enough to block the suction tube may indicate that the crumb tray is not being used. Pan blockage can also occur if shortening is left in the pan and allowed to solidify. Blockage removal can be accomplished by forcing the item out with an auger or drain snake. Compressed air or other pressurized gases should not be used to force out the blockage.

1.9.2 Replacing the Filter Motor, Filter Pump, and Related Components

1. Remove the filter pan and lid from the unit. Drain the frypots into a Shortening Disposal Unit

(SDU) or other appropriate metal container.

DANGER

DO NOT drain more than one full frypot into the SDU at one time.

2. Disconnect the fryer from the electrical power supply and reposition it to gain access to both the

front and rear.

1-10

3. Disconnect the flexline running to the oil-return manifold at the rear of the fryer as well as the

pump suction flexline at the end of the filter pan connection (see photo below). On some models a third flexline may need to be disconnected.

Disconnect flexlines indicated by the arrows.

4. Loosen the nut and bolt that secures the bridge to the oil-return manifold.

5. Remove the cover plate from the front of the motor and disconnect the motor wires.

6. Unplug the pump motor assembly 6-pin connector C-2.

7. Remove the two nuts and bolts which secure the front of the bridge to the cross brace and carefully

slide the bridge rearward off the cross brace until its front end can be lowered to the floor. Undo the single nut holding it in place in back. Be careful not to let the rear of the bridge slip off the manifold at this point.

8. Get a good grip on the bridge, carefully pull it forward off the oil-return manifold, and lower the

entire assembly to the floor. Once on the floor, pull the assembly out the front of the fryer.

9. When required service has been completed, reverse steps 3-8 to reinstall the bridge. NOTE: The

black motor wires go on the top terminal, the white on the bottom. The red/black heater tape wires go into position 3 and the violet/white wires go into position 6 (see illustration below).

10. Reconnect the unit to the electrical power supply, and verify that the pump is functioning correctly

(i.e., when a filter handle is placed in the ON position, the motor should start and there should be strong suction at the intake fitting and outflow at the rear flush port.)

1-11

11. When proper operation has been verified, reinstall the back panels and the filter pan and lid.

12. Reposition the fryer under the exhaust hood and reconnect it to the electrical power supply, if

necessary to return the fryer to service.

1.9.3 Replacing the Transformer or Filter Relay

Disconnect the fryer from the electrical power supply. Remove the left controller from the fryer to expose the interior of the left component box. The transformer and relay on the left are located as

shown in the illustration below. NOTE: The right component box is identical to the left except that

the transformer and relay on the left side are not present. Once replaced, reconnect the power.

When replacing a filter relay in the left component box, ensure the 24VAC relay (8070670) is used on 208-240V units and 8070012 is used on 120V units. This relay is the same relay used in the RE fryers.

1.10 Basket Lift Service Procedures

OCF30™ Series electric fryers may be equipped with automatic basket lifts. Basket lifts always come in pairs, although each operates independently.

A modular basket lift (illustrated on the following page) is a self-contained sub-assembly consisting

of a pair of toothed rods, which support removable basket lift arms, a pair of reversible-drive gear motors, and four microswitches. The gear motors engage the teeth of the rods, moving them up or down depending upon the motors’ direction of rotation. The microswitches at the upper and lower limits of movement stop the motors when the basket is in the full up or full down position. Timing circuitry in the controller initiates and stops basket lift operation depending upon the variables programmed by the operator. When the product button is pressed, the timing circuitry activates a coil in the basket lift relay to supply power to the lower microswitch. The microswitches stop the motor at the lift’s upper and lower travel limits and reverse the direction of current flow thus reversing the motor direction.

When the product button is pushed on the controller, current flows through a coil in the basket lift relay, causing the lower circuit to be activated. The basket lift lowers, closing the normally open upper-micro-switch. When the downward-moving rod opens the lower normally closed microswitch, the power to the motor ceases to flow. When the controller times out, the current to the relay coil is

1-12

cut, allowing the upper circuit to be activated. The basket lift rises and re-closes the lower microswitch. When the basket lift rod clears the upper microswitch, the microswitch reopens, power to the circuit is cut, and the motor stops. Pushing the product button restarts the cycle.

Problems with the basket lift can be grouped into three categories:

● Binding/jamming problems

● Motor and gear problems

● Electronic problems

100-120V Configuration

208-250V Configuration

Binding and Jamming Issues

Noisy, jerky or erratic movement of the lifts is usually due to lack of lubrication of the rods and their bushings. Apply a light coat of Lubriplate® or similar lightweight white grease to the rod and bushings to correct the problem.

With the modular basket lift, another possible cause of binding is improper positioning of the motor, which prevents the gear from correctly engaging the teeth in the rod. To correct the problem, loosen the screws that hold the motor in place and move it forward or backward until the rod has just enough slack to be rotated slightly.

Motor and Gear Issues

With the modular basket lift, the most likely problem to be encountered in this category is erratic motion of the lift due to a worn drive gear. Failure to keep the lift rod and bushings properly lubricated will cause unnecessary wear of the gear. The problem is corrected by replacing the worn gear.

If the lift cycles correctly but fails to remain in the up position (i.e., goes up, but then slowly settles back down into the frypot), the problem is a failed motor brake. A failed motor brake cannot be repaired and requires replacement of the motor itself.

If power is reaching the motor but the motor fails to run, the motor is burned out and must be replaced.

1-13

Electronic Issues

Within this category are problems associated with the relays, microswitches, capacitors, resistors, interface board, wiring, and controls. The most common problem in this category is a lift that continuously travels up and down. This is usually caused by a microswitch that is out of adjustment. Troubleshooting the electronics of a modular basket lift is simply a process of verifying current flow through the individual components up to and including the motor. Using a multimeter set to the 250 VAC range, check the connections on both sides of the component for the presence of the applied line voltage. The schematic below and the wiring diagram on page 1-27 and 1-28 can identify the components and wiring connection points.

1.11 ATO (Automatic Top-off) Service Procedures

The automatic top-off system is activated when the oil level falls below a sensor in the rear of the frypot. The signal is sent to the ATO board to engage the solenoid to the frypot and turn on the ATO pump. The pump draws oil from the JIB (Jug In Box) to a port in the rear of the frypot. Once the oil level has satisfied the sensor, the pump and solenoid turn off.

The ATO board is located inside the box, behind the JIB (see Figure 1). The power for the ATO board is supplied from the right hand component box. The power passes through the transformer inside the ATO box to the board.

Figure 1

1-14

1.11.1 ATO (Automatic Top-off) Troubleshooting

Problem Probable Causes Corrective Action

A. JIB out of oil B. Supply line from JIB is clogged. C. Probe temperature lower than setpoint. D. E. Temperature in supply line or JIB is too

low.

Frypots won’t top off.

F. ATO board power loss G. Failed solenoid. H. ATO pump failed or over tightened. I. Failed transformer/harness. J. Failed ATO board. K. Top-off manifold solenoid failed closed. L. Jumper missing in ATO board 4 and 5

battery units

Controller displays

TOPOFF OIL

EMPTY / CONFIRM

Frypot tops off cold.

Top off system out of oil.

Incorrect setpoint

A. J5 connection unplugged

No power to ATO board

B. Fuse blown C. Transformer malfunction

A. Filter error exists.

One vat doesn’t top off.

B. Pump, loose connection, RTD or ATO

issue.

A. Ensure the JIB is not out of oil and

supply line is in the JIB. Replace JIB and press the  button when prompted to reset top off system.

B. Remove supply line from pump and

blow air through line towards JIB.

C. Check to see that fryer is heating.

Fryer temperature must be at least 300°F (149°C). Check probe resistance. If probe is bad, replace the probe.

D. E. Ensure oil is above 70°F (21°C). F. Power to the ATO bo ard has been cut

off. Restore power to the board and switch all controllers off and on again to readdress system.

G. Check solenoid to see if functioning

properly.

H. If the solenoid is working, ensure that

the screws on the bottom of the pump are not too tight. Loosen the screws. If loosening the screws doesn’t fix the problem, replace the pump.

I. Ensure transformer in ATO box is

functioning properly. Check power from transformer to ATO board. Ensure all harnesses are plugged securely into place.

J. Check for proper voltages using the

pin position chart found on page 1-17. If ATO found defective, replace ATO board.

K. A pressure switch opens in the pump

with excessive pressure in the top-off manifold, shutting down the pump. Clear or replace solenoid.

L. Jumper in J4/J5 missing on ATO #2

board in pins 7 & 8.

Fill top off system with oil and press the  (CONFIRM) button.

Ensure setpoint is correct.

A. Check to ensure J5 on front of ATO

board is fully locked into connector.

B. Ensure fuse below right control box is

not blown and fuse on the right side of ATO box is not blown.

C. Check that proper voltage is present

at transformer.

A. Clear filter error properly. B. Ch eck ATO pump, wire connections,

RTD and ATO board.

1-15

Problem Probable Causes Corrective Action

A. Check power to the pump. If the

pump is hot, the solenoid has probably failed.

B. Ensure all wiring harnesses are

securely connected to ATO board and solenoids.

A. Ensure wires are wired correctly. B. Switch flexlines to correct vat.

One vat tops off but

other vats fail to top off.

Incorrect vat tops off.

A. Failed solenoid B. Loose wire connection.

A. Wired incorrectly. B. Flexlines connected to wrong vat.

A. Ensure fuse on right side of ATO box

is secure and good. If the controller above the ATO box is missing power check the fuse below the component box.

B. With the controller OFF, press TEMP

3000 displays

SERVICE

REQUIRED – ATO

BOARD

A. Loose or bad fuse B. Bad Connection C. ATO Board power loss

button and ensure the ATO software version appears. If not, the connection between the ATO and the controller may be bad. Ensure the 6pin CAN connectors are tight between controller (J6 and J7) and ATO (J9 or J10) boards.

C. Power to the ATO board has been cut

off. Ensure there is correct voltage to the ATO transformer. Restore power to the board and clear any service required errors.

1.11.2 Testing ATO RTD probes.

The controller features a quick way to compare the temperature of the ATO RTD to the vat temperature. This is useful for diagnosing ATO issues.

With the controller OFF, press and hold the TEMP button. The controller will display AIF and ----followed by ATO and current resistance temperature. Ignore the AIF display. Compare the resistance of the ATO probe against the controller reading. If the values differ greatly a harness issue may exist.

1-16

1.11.3 ATO (Automatic Top-Off) Board Pin Positions and Harnesses

Connector From/To Harness #

8075161

Solenoids

(4 or 5 battery)

Top Off Pump Relay

J4 (Rear) /

J5 (Front)

J3 - Vat 5&6 J2 - Vat 3&4 J1 - Vat 1&2

J10

J9 3000 J7 8074646

JIB Reset Switch

Solenoids

(4 or 5 battery)

Top Off Pump Relay

JIB Reset Switch

Transformer 8074553

ATO 4 and 5 Battery Jumper

ATO RTD

Network Resistor

(pins 2 & 3)

or to next ATO Board (4

& 5 vat units)

8075162-

8075161

8075162-

8075163

1080501 (FV) 1080502 (DV)

8074552

# Function Voltage

1 Output DV - Vat #1 2 Output FV - Vat #1 3 Output DV - Vat #2 4 Output FV - Vat #2 5 Output DV - Vat #3 6 Output FV - Vat #3 7 Top Off Pump 8 JIB Reset

9 24VAC DV - Vat #1 10 24VAC FV - Vat #1 11 24VAC DV - Vat #2 12 24VAC FV - Vat #2 13 24VAC DV - Vat #3 14 24VAC FV - Vat #3 15 Ground 16 Ground

1 24VAC Ret

2 24VAC Blue

5 12VAC Ret

6 12VAC Brown

7 Jumper

8 Jumper

1 DV - Probe Ground

2 DV - Probe Red

3 FV - Probe Ground White

4 FV - Probe Red

1 Ground Black

2 CAN Lo Red

3 CAN Hi White

4 5VDC+ 5VDC Black

5 24VDC 24VDC Red

6 Ground White

1 Ground Black

2 CAN Lo Red

3 CAN Hi White

4 5VDC+ 5VDC Black

5 24VDC 24VDC Red

6 Ground White

Ground

12VDC 16VDC

24VAC

12VDC 16VDC

24VAC

12VAC

Ohm

Wire

Color

Green

Red

Green

Red

Green

Red

Red Red

White

Black

White

Black

White

Black

Black Black

Orange

Red

Black Black

White

1-17

1.11.4 Replacing the ATO Board, ATO Pump Relay or Transformer

Disconnect the fryer from the electrical power supply. Locate the ATO box (see Figure 1 on page 14), behind the JIB (Jug In Box). Remove the cover to expose the transformer and ATO board (see Figure 2). Mark and unplug any wires or harnesses. Replace the defective component and reattach all wires or harnesses. Replace the cover. Once replaced, reconnect the

power. CYCLE POWER TO ENTIRE FRYER SYSTEM. See section 1.11.7 on page 1-19 to reset control power. Check software

version and if necessary update the software. If

Figure 2

a software update is necessary, follow the instructions to update the software in section 1.13. Remove and restore power to ALL controllers after power has been restored to the ATO board. Press the TEMP button on one of the M3000 controllers, with the controller in the OFF position, to verify software version of the ATO. If the version is not visible, the ATO may not be connected properly.

1.11.5 Replacing the ATO Pump

Disconnect the fryer from the electrical power supply. Locate the ATO pump (see Figure 3), behind the ATO box. Mark and unplug any wires or harnesses. Press up from the bottom on the quick disconnects to release the plumbing (see Figure 4). The plumbing can be pulled from the pump. Loosen the four nuts attaching the pump to the pump tray. Replace the defective component and reverse above steps. Once replaced, reconnect the power.

Figure 3 Figure 4

1.11.6 Replacing the ATO Solenoids

Disconnect the fryer from the electrical power supply. Locate the top off manifold in the rear of the fryer. The top off manifold is the smaller of the two manifolds. The solenoids are attached to the manifold (see Figure 5). Mark and unplug any wires. Replace the defective component and reattach

all wires or harnesses. Once replaced, reconnect the power.

Top off manifold

Figure 5

Solenoid

1-18

1.11.7 Control Power Reset Switch

The control power reset switch is a momentary rocker switch located behind the control box, (see Figures 6 and 7) above the JIB, which resets all power to all the controllers and boards in the fryer. It is necessary to reset all power after replacing any controller or board. Press and hold the switch for at least ten seconds when resetting the control power to ensure power has sufficiently drained from boards.

Figure 6 Figure 7 (Rear view of Control Box)

1.12 3000 Controller Service Procedures

1.12.1 3000 Controller Troubleshooting Problem Probable Causes Corrective Action

A. Controller not turned on. B. No power to the fryer. C. Power switch turned off.

No Display on

Controller.

D. Loose fuse holder. E. Controller has failed. F. Damaged controller wiring harness. G. Power supply component or interface

board has failed.

3000 display shows

filter busy.

A. Another filtration cycle is still in

process.

A. Press the ON/OFF switch to turn

the controller on.

B. Verify controller power cord is

plugged in and that circuit breaker is not tripped.

C. Some fryers have a rocker power

switch inside the cabinet below the controller. Ensure the switch is turned on.

D. Ensure fuse holder is screwed in

properly.

E. Swap the controller with a

controller known to be good. If controller functions, replace the controller.

F. Swap with a harness known to be

good. If controller functions, replace the harness.

G. If any component in the power

supply system (including the transformer and interface board) fail, power will not be supplied to the controller and it will not function.

A. Wait until the previous filtration

cycle ends to start another filtration cycle. This may take up to one minute. If filter busy is still displayed with no activity, remove

and restore ALL power to the fryer.

3000 display shows

RECOVERY

FAULT.

Recovery time exceeded maximum time limit for two or more cycles.

1-19

Silence the alarm by pressing the  button. Check that fryer is heating properly. Maximum recovery for an electric fryer is 1:40.

Problem Probable Causes Corrective Action

Fryers using the 3000 controller can toggle between F° to C° by pressing the

 button until Main Menu changing to Product setup is displayed. Press  to

3000 display is in

wrong temperature

scale (Fahrenheit or

Celsius).

3000 displays

SERVICE

REQUIRED followed

by the error.

Controller displays

CHANGE FILTER

PAPER?

3000 display shows

hot-hi-1.

3000 display shows

HI-LIMIT.

3000 display shows

temperature

alternating with

MLT-CYCL.

3000 display shows

low temp

alternating with

temperature.

Controller displays

lo or LOw temp.

3000 display shows

low temp,

heating

indicator cycles on and

off normally but fryer

does not heat.

Incorrect display option programmed.

An error has occurred.

Daily filter paper change prompt has occurred.

Frypot temperature is more than 410ºF (210ºC) or, in CE countries, 395ºF (202ºC).

Controller in high-limit test mode.

Frypot temperature is below 180°F (82°C).

Frypot temperature is between 180°F (82°C) and 315°F (157°C).

Frypot temperature has dropped more than 21ºF (12ºC) for CM3.5 or 40°F (17°C) for 3000 controllers below setpoint in idle mode or 45°F (25°C) in cook mode.

A. Failed controller.

B. Damaged controller wiring harness.

scroll to Tech Mode and press . Enter

1658. Press the scan button. The controller displays OFF. Turn the controller on to check temperature. If the desired scale is not displayed, repeat. Fryers using the CM3.5 should refer to the separate Fryer Controllers User’s Manual. Press YES to silence alarm. The error is displayed three times. See list of issues in section 1.12.4. Fix issue. The controller displays SYSTEM ERROR FIXED? YES/NO.

Press YES. Pressing NO will allow the fryer to cook but the error will be redisplayed every 15 minutes.

Press  (YES), follow prompts and change the filter paper.

This in an indication of a malfunction in the temperature control circuitry, including a failure of the high-limit thermostat. This is displayed only during a test of the high-limit circuit and indicates that the high-limit has opened properly.

This display is normal when the fryer is first turned on while in the melt cycle mode. To bypass the melt cycle press and hold the EXIT COOL button for three seconds. EXIT MELT

alternating with YES/NO is displayed. Press the YES button. This display is normal when the fryer is

heating and out of melt cycle until the temperature reaches ±2° of setpoint.

This display is normal for a short while if a large batch of frozen product is added to the frypot or if the fryer is not heating properly.

A. Replace controller.

B. Replace controller wiring harness.

1-20

Problem Probable Causes Corrective Action

3000 display shows

TEMP PROBE

FAILURE.

3000 display shows

PROBE FAILURE

with alarm sounding.

Controller will not go

into program mode or

some buttons do not

actuate.

3000 display shows HI

2 BAD.

3000 display shows

HEATING

FAILURE with

alarm sounding.

Heating indicator is

on, but fryer is not

heating.

3000 display shows

HEATING

FAILURE and alarm

sounds, but fryer

operates normally

(false alarm).

3000 display shows

CLOSE DRAIN

VALVE.

3000 display shows

software for only 3000

or ATO board.

3000 display shows

ERROR RM

SDCRD

3000 display shows

CALL TECH

Problem with the temperature measuring circuitry including the probe.

Damaged controller wiring harness or connector.

Failed controller. Replace controller

This indicates a problem within the temperature probe circuitry. Check resistance of probe, if faulty replace probe.

Swap the controller wiring harness with one known to be good. If problem is corrected replace harness.

This is displayed only during a test of

Controller in high-limit test mode.

Failed controller, failed interface board or open high limit thermostat.

the high-limit circuit and indicates that the high-limit has failed.

Check high limit thermostat, interface board and controller.

Failed controller.

Replace controller.

Drain valve is open or switch is out of adjustment or failed.

Loose or damaged harness

Defective SD Card Replace card with another card.

Typically shown during software update. Also may be that parameter data has been corrupted or lost.

Ensure all drain valves are completely closed and that microswitches are adjusted and working.

Check that all harnesses between 3000’s and ATO are secure and no pins are pushed out or broken.

Press the FILTER button to bypass and

continue.

1-21

1.12.2 3000 Controller Useful Codes

To enter any of the following codes: Press and hold the  button until Main Menu changing to Product setup is displayed. Press  to scroll to Tech Mode and press . TECH MODE ENTER CODE is displayed. Enter a code number below:

 Change Fryer Type, CE/Non-CE, Fresh Oil Setup, Waste Oil Setup and Energy

Type – Enter 7628.

 Clear E-Log, Clear Passwords, Change Lane Count, Adjust Max Cook Temp and

Perform High Limit Test, – Enter 3000.

 Reset Factory Menu - Enter 3322. The controller display flashes and quickly counts

from 1-40 and switches to off. (NOTE: This will delete any hand-entered menu items).

 Reset BADCRC Message - Disconnect board locator plug (J3). Reinsert plug. Enter

9988. Controller display switches to off. Remove and then restore power to the

controller using the 20-pin plug.

 Change from F° to C° - Enter 1658. The controller displays off. Turn the controller

on and check temperature to see the temperature scale. If the desired scale is not displayed, repeat.

 Reset RECOVERY FAULT CALL SERVICE – Enter 0042.

PASSWORDS Product Setup Mode: Press and hold the  button until Main Menu changing to Product

setup is displayed. Press the  button. ENTER CODE is displayed. Enter 1650.

Vat Setup Mode: Press and hold the  button. Main Menu changing to Product setup

is displayed. Press  to scroll to Vat Setup and press . ENTER CODE is displayed. Enter

1656.

Tech Mode: Press and hold the  button until Main Menu changing to Product setup

is displayed. Press  to scroll to Tech Mode and press . TECH MODE is displayed. Press the  button. ENTER CODE is displayed. Enter 3000 or a code from above.

1.12.3 Service Required Errors

A SERVICE REQUIRED error alternating with YES displays on the controller. After YES is pressed the alarm is silenced. The controller displays an error message from the list below three times with the location of the error. Then the controller displays SYSTEM ERROR FIXED? YES/NO. Press YES if error is fixed. If NO is chosen the system returns to cook mode for 15 minutes then redisplays error until issue is fixed.

1-22

1.12.4 Error Log Codes

Code ERROR MESSAGE

E03 ERROR TEMP PROBE FAILURE TEMP Probe reading out of range E04 HI 2 BAD High limit reading is out of range. E05 HOT HI 1 High limit temperature is past more than 410°F

(210°C), or in CE countries, 395°F (202°C)

E06 HEATING FAILURE A component has failed in the high limit circuit

such as controller, interface board, contactor or

open-high limit. E08 ERROR ATO BOARD ATO board connection lost; ATO board failure E17 ERROR ATO PROBE ATO RTD reading out of range E20 INVALID CODE LOCATION SD card removed during update E21 FILTER PAPER PROCEDURE ERROR

(Change Filter Paper)

E22 OIL IN PAN ERROR E25 RECOVERY FAULT Recovery time exceeded maximum time limit.

E27 LOW TEMP ALARM Oil temperature has dropped 30°F (17°C) lower

25-hour or customer-set timer has expired.

Oil may be present in the filter pan.

Recovery time should not exceed 1:40 for

electric.

than setpoint in idle mode or 45°F (25°C) in cook

mode. (This message may appear if a product is

dropped and the start cook button is not pressed

immediately or if too large of cook loads are

dropped.)

EXPLANATION

1-23

1.12.5 3000 Menu Summary Tree

Reflected below are the major programming sections in the 3000 and the order in which submenu headings will be found under the sections in the 3000 Operation Manual (819-6985).

Adding New Product Menu Items See section 1.6-1.8

Filter Menu

Info Mode

Main Menu and Tech Modes

[With computer OFF, press and hold (check) button 10 seconds, displays Main Menu - Product Setup]

...……………….....………………………………………………………………………………….. 1.9

[With computer ON, press and hold FILTER button]

Filter Clean and Filter Dispose Fill Vat From Bulk (Bulk option only) Boil Out

[With computer OFF, press and hold FILTER button]

………………...………………………...………………………………………..……………………….. 1.5

[Press and hold (check) button]

Last Dispose Stats Daily Stats Selected Period Stats Last Load Stats

Product Setup

Vat Setup

Tech Mode

….………...…………….....………………………………………………………….. 1.6-1.8

[Enter 1650 ]

Select Product

Long Name Short Name

Cooking Mode

1 Time 1 Tempr 1 Sensitivity 1 Alarm Time (Shake) 1 Alarm Name (Shake) 1 Alarm Mode (Shake) 1 Alarm Tone (Shake) 2 Alarm Time (Shake)

Filter Prompt Instant On

Hold Time

Load Standard (Load Default Product Menu)

..……….….………...…………….....………………………………………………………….. 1.4

[Enter 1656 ]

System

….………………...…...…….....………………………………………………………….. 1.4

Language

Language Locale (CE or Non-CE) Energy (Gas or Elec) Type (Vat) System Volume (Sound Level) Tempr Format (F or C) Exit Melt Tempr Cool Mode Tempr

Cool Mode Default

Fresh Oil Waste Drain Switch Recovery Alarm Basket Lift Hold Time

Time/Date

E-Log

Change Password

[Enter 3000 ]

………...…..……...…….....………………………………………………………….. 1.4

DST(Daylight Savings Time) Setup

Filter

…………………....………...…….....………………………………………………………….. 1.4

Cooks til Filter EOD Filter Timer EOD Filter Time Flushing Timer Boil Out Timer 1 Polish Timer 1 Polish Prompt Time 1 Polish Duration 1 Polish Start Tempr

List of last 10 error codes

Clear E-Log Clear Passwords Lane Count Hold Mode Max Cook Tempr Hi-Limit Test Enable Filters Enable Cooks

Time entered here, produces a 3rdalarm time.

…………………………………………….. 1.4

…….………………………………...……….. 1.4

…...………………....………………………………………………….. 1.4

NOTE: Items in gray are associated with the optional COOKS and FILTERS modes of the computer. If these modes aredisabled,thesteps shownin gray will not appear in the programmingsteps.

NOTE: Three alarm times are programmable. The steps for programming the 2nd alarm are just like the first. A third alarm prompt follows completion of the2nd.

1-24

1.12.6 3000 Controller Pin Positions and Harnesses

Connector From/To Harness PN

Interface

J4 Drain Switch

Board to

Controller

Locator Harness Interface

Board Ground

to Controller

Previous 3000 J7 or Network

Resistor

ATO J1 or

Next 3000 J6

8074199

SMT Controller to

Interface Board

Harness

1080485 1080486 1080487 1080488 1080489

8075159 (FV) 8075160 (DV)

8074546

Controller

Communication

Harness

8074646

Controller

Communication

Harness

# Function Voltage Wire Color

1 12VAC In 12VAC 2 Ground 3 12VAC In 12VAC 4 FV Heat Demand 5 V Relay 12VDC 6 DV Heat Demand 7 R/H B/L 12VDC 8 Analog Ground

9 L/H B/L 12VDC 10 ALARM 11 Sound Device 5VDC 12 ALARM 13 FV Probe 14 Common Probes 15 DV Probe 16 17 18 19 20

1 Vat #1 2 Vat #2 3 Vat #3 4 Vat #4 5 Vat #5 6

1 FV Drain Black

2 FV Drain Red

3 DV Drain Black

4 DV Drain Red

1 Ground Black

2CAN Lo Red

3CAN Hi White

1 Ground Black

2CAN Lo Red

3CAN Hi White

Black

1-25

1.13 Loading and Updating Software Procedures

Updating the software takes approximately 30 minutes. The software only needs to be loaded in ONE controller and it will update all the controllers and boards in the system. Press the TEMP button to check current 3000/ATO software version.

Remove the bezel by removing the screws under the bottom of the bezel. Remove the two screws securing the controller

allow it to swing down. Remove the two screws on the left side cover plate of the far left 3000 controller.

To update the software, follow these steps carefully:

Left Display Right Display Action

OFF OFF

UPGRADE IN

WAIT

PROGRESS

UPDATING

UPGRADE IN

PERCENTAGE

COMPLETE

WAIT

PROGRESS

CALL TECH

IF_COOK

HEX, IF_aTO

PERCENTAGE

COMPLETE

HEX

REMOVE SD

100

CARD

CYCLE

BLANK Cycle the control power using the reset switch behind the far right control box.

POWER.

off boot

LOCALE NON-CE

OFF OFF

With the controller folded down, insert the SD card, with the contacts facing down and the notch on the bottom right (see Figure 8 and 9), into the slot on the

left side of the 3000 controller. ENSURE THE CARD IS FULLY

INSERTED INTO THE SD CARD SLOT.

None required.

If this message is displayed, press the FILTER button and the software load will continue.

None required.

Remove the SD card using the fingernail slot on the top of the SD card.

ENSURE THE SWITCH IS HELD FOR 10 SECONDS. WAIT ANOTHER 20 SECONDS AFTER THE RESET BEFORE CONTINUING.

The left controller displays OFF. The remaining controllers display a flashing BOOT while the program is transferred.

Setup the locale, type of fryer, etc. Exit when finished. (Note it may be necessary to enter 7628 in Tech Mode to change fryer type from Legacy to OCF30. Ensure if a JIB is present that Fresh Oil is set for JIB. Cycle the control power using the hidden reset switch under the left control box

again. ENSURE THE SWITCH IS HELD FOR 10 SECONDS WAIT

ANOTHER 20 SECONDS AFTER THE RESET BEFORE CONTINUING. With the controller displaying OFF, VERIFY software update by pressing

the TEMP button to check updated 3000/ATO version on each controller. IF ANY BOARDS DID NOT UPDATE, REPEAT THE PROCESS BY INSERTING THE SD CARD AGAIN.

Once the software has been updated and the versions are correct, replace the cover and screws covering the SD card slot. Replace the screws attaching the

controller and replace the bezel and screws.

Figure 8 Figure 9

1-26

1.14 Interface Board Diagnostic Chart

The following diagram and charts provide ten quick system checks that can be performed using only a multimeter.

Diagnostic LED Legend

CMP indicates power from 12V transformer 24 indicates power from 24V transformer HI (RH) indicates output (closed) from right latch

relay HI (LH) indicates output (closed) from left latch relay HT (RH) indicates output from right heat relay HT (LH) indicates output from left heat relay AL (RH) indicates output (open) from right latch relay

AL (LH) indicates output (open) from left latch relay

PN 826-2260 (106-6664)

NOTE – Pin 1 is located in the bottom right corner of

Both J1 and J2. These test points are ONLY for the OCF30™ Series boards with J1 and J2 plugs on the front of the board.

Meter Setting Test Pin Pin Results

12 VAC Power 50 VAC Scale 3 of J2 1 of J2 12-16 VAC 24 VAC Power 50 VAC Scale 2 of J2 Chassis 24-30 VAC *Probe Resistance (RH) R X 1000 OHMS 11 of J2 10 of J2 See Chart *Probe Resistance (LH) R X 1000 OHMS 1 of J1 2 of J1 See Chart High-Limit Continuity (RH) R X 1 OHMS 9 of J2 6 of J2 0 - OHMS High-Limit Continuity (LH) R X 1 OHMS 6 of J1 9 of J1 0 - OHMS Latch Contactor Coil (RH) R X 1 OHMS 8 of J2 Chassis 3-10 OHMS Latch Contactor Coil (LH) R X 1 OHMS 5 of J1 Chassis 3-10 OHMS Heat Contactor Coil (RH) R X 1 OHMS 7 of J2 Chassis 11-15 OHMS Heat Contactor Coil (LH) R X 1 OHMS 4 of J1 Chassis 11-15 OHMS

* Disconnect 15-Pin harness from the controller/controller before testing the probe circuit.

1-27

1.15 Probe Resistance Chart

Probe Resistance Chart

For use with fryers manufactured with Minco Thermistor probes only.

F OHMS C F OHMS C F OHMS C F OHMS C F OHMS C

60 1059 16 130 1204 54 200 1350 93 270 1493 132 340 1634 171 65 1070 18 135 1216 57 205 1361 96 275 1503 135 345 1644 174 70 1080 21 140 1226 60 210 1371 99 280 1514 138 350 1654 177 75 1091 24 145 1237 63 215 1381 102 285 1524 141 355 1664 179 80 1101 27 150 1247 66 220 1391 104 290 1534 143 360 1674 182 85 1112 29 155 1258 68 225 1402 107 295 1544 146 365 1684 185 90 1122 32 160 1268 71 230 1412 110 300 1554 149 370 1694 188

95 1133 35 165 1278 74 235 1422 113 305 1564 152 375 1704 191 100 1143 38 170 1289 77 240 1432 116 310 1574 154 380 1714 193 105 1154 41 175 1299 79 245 1442 118 315 1584 157 385 1724 196 110 1164 43 180 1309 82 250 1453 121 320 1594 160 390 1734 199 115 1174 46 185 1320 85 255 1463 124 325 1604 163 395 1744 202 120 1185 49 190 1330 88 260 1473 127 330 1614 166 400 1754 204 125 1195 52 195 1340 91 265 1483 129 335 1624 168 405 1764 207

1.16 Wiring Diagrams See 8197224 OCFE30 for complete OCF Electric wiring diagrams.

1.16.1 FPEL30 Series Data Network Flowchart

Left 3000

120 Ω Pins 2 & 3

NOTE: Pins 2 & 3 can

be tested on any plug throughout the system and should read 120Ω.

The data network plugs on the boards can be swapped. (ie. J6 and J7 on the 3000)

120 Ω Pins 2 & 3

Middle

Right 3000

J10

3-wire harness

3000

3-wire harness

ATO

3-wire harness

Turn each computer to OFF. Press the TEMP button on each computer and verify ALL software versions are present (3000 and ATO). A missing version may indicate an open connection.

1-28

2.1 Accessories

OCF™ SERIES ELECTRIC FRYERS

CHAPTER 2: PARTS LIST

ITEM PART # COMPONENT

1 230-8165 Hanger, Basket Single

230-7495 Hanger, Basket Two Station 230-7497 Hanger, Basket Three Station

230-7495 (2) Hanger, Basket Four Station 2 803-0197 Cleanout Rod, 27-inch 3 803-0429 Brush, Frypot 4 823-7263 Connecting Strip, Frypot prior to 07/2014

108-6157 Connecting Strip, Frypot after 06/2014

* 823-8344 Connecting Strip, Spreader LH Side (823-8345 Spreader RH Side) prior to 07/2014

108-6166 Connecting Strip, Spreader LH Side (108-6167 Spreader RH Side) after 06/2014

5 106-8325 Cover, Full-Vat Frypot

106-8329 Cover, Dual-Vat Frypot 6 803-0099 Basket, Full Size 7 803-0271 Basket, Twin Size 8 803-0113 Sediment Tray, Full Vat

803-0122 Sediment Tray, Left Dual Vat

803-0123 Sediment Tray, Right Dual Vat 9 803-0132 Rack, Full-Vat Basket Support

803-0136 Rack, Dual-Vat Basket Support * 824-1664 Spreader Pan * 824-1720 Cover, Spreader Pan * 803-0002 Powder, Filter (80- 1-Cup Applications) * 803-0170 Pack, 100-Sheet Filter Paper 19.5” x 27.5” * 823-8065 Plate, Fish * 823-8224 Shield, Splash Frypot

*Not illustrated.

2-1

2.2 Basket Lift Assembly and Associated Parts

2-2

2.2 Basket Lift Assembly and Associated Parts cont.

ITEM PART # COMPONENT

106-1808SP Basket Lift Assembly, 100-120VAC w/Relay (Items 1-20) shown 106-1805SP Basket Lift Assembly, 200-220VAC w/Relay (Items 1-20) shown

* 106-1806SP Basket Lift Assembly, 230-250VAC w/Relay (Items 1-20) not shown

1 810-1012 Rod, Basket Lift 2 813-0035 Bushing, Bronze 3 807-2513 Capacitor, 12.5 μFd 330VAC 4 901-8499 Chassis, Left Basket Lift 5 902-8499 Chassis, Right Basket Lift 6 807-0159 Connector, 12-Pin Female 7 900-5529 Gusset, Basket Lift Motor 8 812-0442 Insulation, Microswitch

9 807-2572 Microswitch 10 806-5964SP Motor Assembly, 208-240VAC Modular Basket Lift 11 200-2942 Mount, Modular Basket Lift 12 807-1683 Relay, 12VDC 13 Resistor Assembly

806-8530SP 106-2770SP 208-220VAC Modular Basket Lift

* 106-2771SP 230-250VAC Modular Basket Lift 14 809-0082 Ring, Bushing Retainer

15 910-4776 Cover, Modular Basket Lift Rear S/S (Use 900-4776 for Mild Steel)

16 809-0127 Screw, ¼-20 X ½-inch Slotted Round Head 17 823-7986 Arm, Left Basket Lift 18 823-7987 Arm, Right Basket Lift 19 810-0179 Button, Plug 20 108-2743SP Roller Assembly, Basket Lift 21 108-2860 Mount, Basket Lift Roller 22 810-0194 Roller, Basket Lift 23 810-0374 Spacer, Basket Lift Roller 24 809-0508 Bolt, ¼-20 X 1¼ -Inch 25 823-7980 Guide, Basket lift Left 26 823-8023 Guide, Basket lift Right 27 809-0990 Nut, ¼-20 Cap

* 824-1477 Tray, Drip Right

* 824-1476 Tray, Drip Left

* WIR-0166SP Wire Bundle, 200-250VAC Basket Lift w/Relay

* 106-5962 Wiring Harness, RE Series Electric Basket Lift (Plugs into Item 6)

* 106-6640 Wiring Harness, RE Series Electric Basket Lift SSR (Plugs into Item 6)

* Not illustrated.

Basket Lift Assemblies (see Note 1 in illustration)

100-120V Modular Basket Lift (see Note 2 in illustration)

Wire Assemblies

2-3

2.3 Doors, Sides, Tilt Housings, Top Caps and Casters

ITEM PART # COMPONENT

1 231-0323 Side, Standard Cabinet Left SS (use 221-0323 for Enameled Steel) 2 232-0323 Side, Standard Cabinet Right SS (use 222-0323 for Enameled Steel) 3 810-1105 Magnet, Door (vertical) (use 810-2346 for horizontal over filter pan) 4 106-4397 Door, Left or Right (Left shown – move handle to bottom for right) 5 230-4960 Handle, Door 6 106-4067 Pin Assembly, Door * 810-0275 Spring, Door Pin * 809-0970 Retaining Ring * 230-7192 Hinge, Door Lower * 210-8288 Panel, Universal Door * 220-6097 Holder, Manual 7 810-0327 Caster adjustable 4” without Brake 8 810-0944 Caster adjustable 3” with Brake 9 823-7934 Tilt Housing Single (Housing for four station fryer shown)

823-7891 Two Station, S/S prior to 08/2012

823-8540 823-7892 823-8541 823-7893 823-8542

Two Station, S/S after 07/2012 Three Station, S/S prior to 08/2012 Three Station, S/S after 07/2012 Four Station, S/S prior to 08/2012 Four Station, S/S after 07/2012

10 108-2551 Top Cap Single prior to 07/20 14

108-6169 Top Cap Single after 06/2014 106-7835 Two Station (Also requires four 809-0078 10-32 Nutserts) prior to 07/2014

108-6162 106-5979 108-6163 106-7576 108-6164

Two Station (Also requires four 809-0078 10-32 Nutserts) after 06/2014 Three Station (Also requires six 809-0078 10-32 Nutserts) prior to 07/2014 Three Station (Also requires six 809-0078 10-32 Nutserts) after 06/2014 Four Station (Also requires eight 809-0078 10-32 Nutserts) prior to 07/2014 Four Station (Also requires eight 809-0078 10-32 Nutserts) after 06/2014

* Not illustrated.

2-4

2.4 Drain System Components

2.4.1 Drain Tube Sections and Associated Parts

See Section 2.4.2 for Drain Valves

2-5

2.4.1 Drain Tube Sections and Associated Parts cont.

ITEM PART# COMPONENT

1 823-8141 Drain Tube, Dump Full-Vat Left Closed/Right End Open 2 823-8142 Drain Tube, Dump Dual-Vat Left Closed/Right End Open 3 823-8143 Drain Tube, Dump Full-Vat Left Closed Both Ends

823-7939 Drain Tube, Dump Single Full-Vat Left Closed Both Ends

4 823-8144 Drain Tube, Dump Dual-Vat Left Closed Both Ends

823-7936 Drain Tube, Dump Single Dual-Vat Left Closed Both Ends 5 823-8145 Drain Tube, Dump Full-Vat Left Closed Both Ends * 823-8128 Drain Tube, Dump Full-Vat Left Closed/Right End Open 6 823-8146 Drain Tube, Dump Dual-Vat Left Closed Both Ends * 823-8129 Drain Tube, Dump Dual-Vat Left Closed/Right End Open 7 823-4643 Drain Tube, Full-Vat, Short, Open Both Ends 8 823-7905 Drain Tube, Dual-Vat, Short, Open Both Ends 9 810-3550 Drain Tube, Short, Open Both Ends

10 810-3551 Drain Tube, Long, Open Both Ends 11 823-4625 Drain Tube, Short Full-Vat Left Open/Right End Closed 12 823-7906 Drain Tube, Short Dual-Vat Left Open/Right End Closed 13 823-4639 Drain Tube, Long Full-Vat Left Open/Right End Closed 14 823-7908 Drain Tube, Long Dual-Vat Left Open/Right End Closed 15 823-4641 Drain Tube, Long Full-Vat Open Both Ends 16 823-7907 Drain Tube, Long Dual-Vat Open Both Ends 17 816-0772 Sleeve 18 809-0969 Clamp

* 816-0630 Vinyl Cap

* 811-1071

Tubing, ¼-inch OD Teflon Vent (sold by the foot)

19 823-7915 Guard, Filter Lid Splash

* Not illustrated.

2-6

2.4.2 Drain Valve Assembly

ITEM PART # COMPONENT

108-2451 Valve, Assembly Drain FV OCF with Filter 108-2452 Valve, Assembly Drain DV OCF with Filter 108-2593 Valve, Assembly Drain FV OCF Single with Filter 108-2450 Valve, Assembly Drain DV Right OCF Single with Filter

108-2449 Valve, Assembly Drain DV Left OCF Single with Filter 1 809-0540 Nut, ½-13 2-Way Hex Lock 2 900-2936 Retainer, Nut Drain Valve 3 824-2188 Handle, Drain Valve FV, FV Single and DV Single Left with Filter

824-2189 Handle, Drain Valve DV and DV Single Right With Filter 4 816-0639 Cap, Vinyl Red 5 901-2348 Cover, Safety Switch 6 807-4936 Switch, Micro Gold Plated 7 816-0220 Insulation, RF Switch 8 200-6496 Support, Drain Tube

220-8162 Bracket, Single 1¼-inch Drain Valve (used on FV Single with Filter) 9 108-2453 Bracket Assy, Drain Switch

10 816-0135 O-Ring, Round Drain Seal 11 810-1018 Valve, 1¼-inch Drain with Filter 12 810-1569 Valve, 1¼-inch Drain Non-Filter

13 812-1226 Drain Extension 1¼-inch (use with 810-1569)

* 807-5159 Harness, Drain FV (connects from drain switch to rear of controller) * 807-5160 Harness, Drain DV(connects from drain switch to rear of controller)

2-7

2.5 Electronics and Wiring Components

2.5.1 Component Boxes

2-8

2.5.1 Component Boxes cont.

ITEM PART # COMPONENT

1 106-5592 Box Assembly, Component 2 200-3300 Bracket, Component Box Strain Relief

√ 3 807-0012 Relay, Filter 18A, 1/3HP 24VAC √ 4 807-0670 Relay, Filter DPDT 20A 24VAC √ 5 807-4770 Relay, 240V DPDT 20A √ 807-4346 Relay, 120V DPDT 20A (used in Canadian models only)

6 807-0037 Terminal, ¼-inch Push-on 7 807-0121 Bushing, Heyco Plastic AB-625-500 8 807-0922 Holder, Buss Fuse HPS Screw Type

√ 9 807-2278 Fuse, 20 Amp

10 810-2446 Plug, Button .50 Heyco Double “D”

√ 11 807-4036 Switch, Power

807-3575 Plug, Carling Switch Hole (used on some models without a switch)

12 807-1947 Plug, Button .875 Dome

13 807-1321 Holder, AGC Panel Mount ¼” Fuse (Some models use item 10 here.)

14 807-1597 Fuse, 3 AMP Slow-Blow 15 106-5750 Harness Assembly, RE FV Control 16 106-5751 Harness Assembly, RE DV Control

√ 17 807-0855 Transformer, 100-120V 12V 20VA √ 18 807-0800 Transformer, 100-120V 24V 50VA Filter √ 19 807-0680 Transformer, 208-240V 24V 20VA Filter √ 20 807-2191 Transformer, 208-240V 12V 30VA √ 21 807-0979 Transformer, 208-240V 12V 43VA √ 22 807-2180 Transformer, 100-120V 50VA Filter √ 23 812-2126 Transformer, 208-250V 24V 75VA w/o Fuse (Used in DV component boxes) √ 24 807-4967 Transformer, 100-120V 24V 75VA (Used in DV component boxes) √ 25 807-4968 Transformer, 208-250V 24V 75VA (Used in DV component boxes) √ 26 826-2260 Interface Board Standard Full or Dual Vat (includes sound harness)

* 106-6501 Fallback Controller Assembly

* 807-4403 Speaker, 4-Watt SMT 27 809-0349 Spacer, 4mm X 6mm Aluminum 28 816-0217 Paper, Insulating Terminal Block 29 810-0045 Bushing, .875 Diameter 11/16” 30 806-9495SP Terminal Block

√ 31 807-4346 Relay, DPDT 20A 120V (used for control power reset in right hand boxes only

in domestic and Canadian units)

√ 807-4770 Relay, DPDT 20A 240V (used for control power reset in right hand boxes only

in international units; some international units have one located in each control box)

32 807-2659 Switch, Momentary (used to reset control power; located in box over JIB only.)

33 230-5038 Guard, Switch

√ 34 807-1174 Fuse, 250V 3 AMP Slow-Blow

35 810-2445 Plug, Button .625 Heyco Double “D”

36 220-8467 Guard Finger OCF with JIB (use 220-5038 for OCF without JIB)

√ 37 807-4678 Switch, Momentary JIB Reset

* 826-2249 RE Hood/Ansul Interlock Kit (includes terminal block, wires and connectors)

* Not illustrated. √ Recommended parts.

2-9

2.5.2 Contactor Boxes

14/17kW

LEFT AND RIGHT

MECHANICAL

CONFIGURATIONS

13 11 12

1 3

9 3

SOLID STATE RELAY

LEFT AND RIGHT

CONFIGURATIONS

120/440/480v

LEFT AND RIGHT

STANDARD AND

MECHANICAL

CONFIGURATIONS

NOTES: The configurations illustrated show all possible components, but a particular

configuration may not have all the components shown.

ITEM PART # COMPONENT

1 807-2278 Fuse, 20 Amp 2 807-0922 Holder, Bus Fuse 3 807-0064 Transformer, 480V/120V 150VA 4 106-6204 Filter Assembly, EPRI (Used on some CE WYE configurations) 5 810-2554 Plug, Cord Cutout 1.125 Button 6 807-1947 Plug, .875 Diameter Dome

7 810-1202 Contactor, 24V 40 Amp Mechanical (Latch)

8 807-0070 Terminal, Ground Lug

9 807-2284 Contactor, 24V 50 Amp Mechanical (only in 14kW & 17kW units) (Heat)

10 807-0037 Terminal, ¼-inch Push-on

11** 806-8673 Heatsink Assembly, FV Solid State Relay (See components below)

Components of Items 12 and 13 12 826-1562 Kit Relay, Solid State 40 Amp 280V with Heatsink 13 807-2749 Heatsink, Solid State

* 221-0482 Cover, Left Contactor Box * 222-0482 Cover, Right Contactor Box * 807-0012 Relay, Tilt Switch 18 Amp 1/3 HP 24 V Coil

* Not illustrated. ** Full Vat has three relays 826-1562, Dual-Vat has six relays.

2-10

2.5.3 Fuse Boxes

Left Fuse Box Assembly

106-5505/106-6678

Right Fuse Box Assembly

106-5506/106-6679

ITEM PART # COMPONENT

1 810-0519 Hinge 2 807-3970 Block, 3 Pole 600V 175A Terminal 3 807-0501 Fuse Block, Buss #2968 3-Pole 4 807-2240 Fuse, 60 AMP 300VAC 5 807-0070 Terminal, Ground Lug 6 807-0128 Bushing, Insulating Heyco

2-11

2.5.4 Terminal Blocks

ITEM PART # COMPONENT

1 823-5631 Box, LH Rear Terminal Block 2 823-5632 Box, RH Rear Terminal Block 3 220-0801 Cover, Rear Terminal Block Box 4 807-3970 Block, 3 Pole 600V 175A 5 807-0070 Terminal, Ground Lug 6 807-0128 Bushing, Insulating Heyco

2-12

2.5.5 Heating Element Assemblies and Hardware

NOTE: These elements apply only to FPEL series fryers.

2-13

2.5.5 Element Assemblies and Hardware cont.

ITEM PART # COMPONENT

1 Element Kits – includes gaskets, grommets, tie wraps, screws and nuts.

826-2198

826-2201 200V 18.5 kW 826-2192 208V 17.0 kW 826-2197 208V 18.5 kW

826-2200

826-2193 230V 17.0 kW

826-2199

826-2194 240V 17.0 kW 826-2204 400V 8.5kW 826-2195 440V 17.0 kW 826-2202 440V 18.5 kW 826-2196 480V 17.0 kW 826-2203 480V 18.5 kW

√ 2 826-2212 Probe, Temperature RE – includes tie wraps and grommet.

807-4324 Probe, Temperature Fast Ready 3 816-0681 Grommet, Probe 4 816-0480 Plug, .375-inch Dome 5 816-0688 Gasket, Element 6 809-1003 Screw, 10-32 X ⅜-inch Hex Head SS * 809-0766 Nut, 10-32 Keps Hex Head SS * 230-4028 Wrench, Element Tube Nut Spanner 7 230-3714 Bracket, Temperature Probe 7.0 kW

230-0784 Bracket, Temperature Probe 8.5 8 809-0518 Screw, 8-32 X ⅜-inch Slotted Hex Head 9 910-2042 Clamp, Element (Short)

10 230-0781 Clamp, Element (Long) 11 230-0780 Support, Full-Vat Element Rear 12 823-5621 Support, Full-Vat Element Front 13 809-0567 Tie-Wrap, Metal 14 810-1212 Pin, .125 X .5-inch Split

15 230-4903 Support, Dual-Vat Element Rear Dual Vat

16 823-8085 Support, Dual-Vat Element Front Dual Vat 14kW

823-8086 Support, Dual-Vat Element Front Dual Vat 17kW

17 810-3030 Spring, Element Lift Left

810-3131 Spring, Element Lift Right

18 220-1190 Bracket, Lower Spring Single Foot Print

220-0464 Bracket, Lower Spring

19 220-0733 Bracket, Lower Spring Mating 20 810-1233 Handle, Element Lift

* Not illustrated.

√ Recommended parts.

200V 17.0 kW (220V 8.5kW used in some export 3-phase 4-wire WYE units)

220V 17.0 kW (220V 8.5kW used in some export 3-phase 4-wire WYE units)

230V/400V 7.0 kW/8.5 kW(220V 8.5kW used in some export 3-phase 4-wire WYE units)

2-14

2.5.6 Element Tube Assemblies

ITEM PART # COMPONENT

1 108-0297SP Tube Assembly, Full-Vat 14kW

108-0293 Tube Assembly, Full-Vat 17

2 108-0298SP Tube Assembly Dual-Vat 14kW

108-0295 Tube Assembly Dual-Vat 17 3 810-3246 Bushing and Tube Assembly, Dual-Vat 4 108-0315 Bracket Assembly, LH Element Tube Support 5 108-0316 Bracket Assembly, RH Element Tube Support 6 220-0122 Plate, Element Tube Support Inner 7 220-0123 Plate, Element Tube Support Outer

8 106-7651 Bracket Assembly, LH Upper Spring (use 106-6569 for 17kW) 9 106-7652 Bracket Assembly, RH Upper Spring (use 106-6570 for 17kW)

10 810-2992 Tube, Full Vat Element Mounting 11 810-2993 Bushing, Tube End Teflon

* 826-2598 Kit, Tilt Switch * 807-4742 Switch, Long Lever High Temp

* Not illustrated.

2.5.7 Controllers

NOTE: See Page 2-20 for Interface Board to Controller Wiring Harness

ITEM PART # COMPONENT

√ 1 108-2399SP Replacement 3000 Controller √ 2 Replacement CM 3.5 Controller

826-2395 Non-CE CM3.5 (For use in US, Canada, Mexico and all other non-CE countries) 826-2332 CE CM3.5 (For use in European CE countries)

810-3141 Sound Device, Universal SMT

√ Recommended parts.

2-15

2.5.8 Wiring

2.5.8.1 Contactor Box Wiring Assemblies – 12-Pin Dual-Vat C-1

ITEM PART # COMPONENT

106-5980SP Contactor Box Harness Assembly Dual Vat

1 Standard (See wiring diagrams on pages 1-35 thru 1-36.)

2.5.8.2 Contactor Box Wiring Assemblies – 12-Pin Full-Vat C-1

ITEM PART # COMPONENT

106-6031SP Contactor Box Harness Assembly Full Vat

1 Standard (See wiring diagrams on pages 1-35 thru 1-36.)

2-16

2.5.8.3 Contactor Box Wiring Assembly – 6-Pin (Left Element)

ITEM PART # COMPONENT

1 106-8744SP 14/17 kW Mechanical Contactor

106-7851SP High Amp Mechanical Contactor

2.5.8.4 Contactor Box Wiring Assembly – 9-Pin (Right Element)

ITEM PART # COMPONENT

1 106-8745SP 14/17 kW Mechanical Contactor

106-7852SP High Amp Mechanical Contactor

2-17

2.5.8.5 Main Wiring Harnesses

12-Pin Female Connector

807-0159 (Rear of Fryer)

12-Pin Male Connector

807-0160 (Contactor Box)

C1C6

15-Pin Male Connector

807-0804 (Rear of Component Box)

USED ONLY ON

DUAL VAT

HARNESSES

FULL VAT HARNESS

807-4194

DUAL VAT HARNESS

807-4195

J4C1C6

2-18

2.5.8.6 Component Box, Filter Pump and Basket Lift Wiring Harnesses

ITEM PART # COMPONENT

1 106-5750SP Full Vat Control Harness J4 to J2 (Standard) 2 106-5751SP Dual Vat Control Harness J4 to J1 and J2 (Standard)

3 108-0490SP Filter Pump C2 to Component Box Wiring Harness

4 106-5962SP Basket Lift Harness Assembly (Standard)

2.5.8.7 Component Box to Filter Pump Harness

2-19

2.5.8.8 Basket Lift Harness

2.5.8.9 Interface Board to Controller Wiring Harness – 15-Pin

PN 807-4199

SMT Controller to Interface

Board Wiring Harness

2.5.8.10 3000 and ATO Wiring Harnesses

ITEM PART # COMPONENT

* 807-4546 Controller Communication (used from Controller to Controller) * 807-4655 Harness ATO RTD Extension (used from ATO RTD to ATO Board)

* 826-2569 ATO FV/DV RTD Probe Kit

* 807-4553 Harness, ATO Power (used from Transformer to ATO Board)

* 807-5161

* 807-5162

* 807-4573

* 807-4552

807-4657 Jumper (used on 4 and 5 battery ATO board plug J5 pin 7 and 8)

* 106-9256SP Long Top-off Power (used between Component Box to ATO Box)

* 807-4646

√ * 807-4660PK SMT Pin Service Repair Kit √ * 230-2345 SMT Pin Extractor

* Not illustrated. √ Recommended parts. See page 1-17 and 1-25 for Pin Positions.

Harness, ATO Solenoid, Pump Relay (used from ATO Board to Top-off Pump

Relay, Solenoids, and JIB Reset Switch) Harness, ATO Solenoid, Pump Relay Secondary (used in second ATO box on 4 battery fryers from ATO Board to Top-off Pump Relay and Solenoids) Controller Locator Wire (used from Controller to Interface Board) See wiring diagram 805-1856 on page 1-31 for locator pin positions. Communications Terminator (used on Controller pin J6 and ATO board pin J10 to terminate network)

Harness, Communication Long (used from Far Right Controller to ATO board)

2-20

2.6 Filtration System Components

ITEM PART # COMPONENT

1 823-7910 Lid, Half Size Filter Pan 2 810-3288 Crumb Tray, Half Size Filter Pan 3 810-2910 Hold-Down Ring 11.20 x 19.10, Half Size Filter Pan 4 812-2024 SanaGrid Filter Screen, Half Size Filter Pan 5 108-3872SP Pan, Filter with casters

108-6977SP Pan, Filter with casters (Only for use with Filter Leaf 810-4492)

106-8211SP Pan, Filter without casters 108-2610 Pan, Filter Single Fryer

5a 813-0568 Plug, ⅛-inch Socket Head Pipe (used with Item 5)

√ 5b 826-1392 O-Ring (Pkg. of 5; used with Item 5; two required)

6 823-6458 Suction Tube Assembly

823-5591 Suction Tube Assembly (Single Fryer Only)

7 810-1055 Flexline, 11.50-inch Oil Return 8 230-6616 Rail, Upper Filter Pan Left/Right

9 230-6619 Rail, Lower Filter Pan Left/Right 10 220-3275 Support, Left Filter Pan 11 220-3710 Support, Right Filter Pan 12 810-2807 Caster, 2”

13 810-4492 Leaf Assy, Filter (Only for use with Filter Pan 108-6977SP)

* Not illustrated. √ Recommended parts.

2-21

2.7 Filter Pump, Motor and Associated Components

ITEM PART # COMPONENT

1 Motor and Gasket Kit

826-1785 100V 50/60 Hz

√ 826-1712 115V 50/60 Hz √ 826-1756 208V 50/60 Hz

826-1270 220-240V 50/60 Hz 826-1755 250V 50/60 Hz

2 826-3191 Pump and Gasket Kit, Viking 4 GPM (includes gasket and cap screws below)

816-0093 Gasket, Pump/Motor

3 809-1062 Cap Screw, 5/16-inch-18 4.00” NC Hex (Connects pump to motor.)(use 8090194

washer)

* 108-0649 Heater Strip Assembly, 100-120V 25W 18” * 106-5912 Heater Strip Assembly, 208-250V 25W 18” 4 807-2484 Valve, Solenoid ¼-inch” NPT 5 810-1055 Flexline, 11.50-inch Oil Return 6 810-1057 Flexline, 13-inch Oil Return 7 810-1067 Flexline, 8.5-inch Oil Return 8 810-1668 Adapter, ⅝-inch to ½-inch NPT Male 9 810-1669 Adaptor, Female ⅞-inch OD x ½-inch

10 810-2493 Fitting, ¼-inch x 90° Quick Connect Tube

* 811-1071 Tubing, ¼-inch OD Teflon Vent (sold by the foot) 11 813-0022 Nipple, ½-inch x Close NPT BM 12 813-0165 Elbow, ST ½-inch x ½-inch NPT 90° BM 13 813-0304 Bushing, ½-inch x ¼-inch BM Flush 14 813-0530 Tee, Reducing ½-inch x ¼-inch x½-inch 15 813-0537 Nipple, ¼-inch x 2-inch NPT BM 16 813-0543 Elbow, Street ¼-inch NPT BM 17 813-0807 Bushing, ¼-inch NPT x ⅛-inch NPT SS 18 813-0838 Nipple, ¼-inch NPT BM Close

* Not illustrated. √ Recommended parts.

2-22

2.8 Frypot Assemblies and Associated Parts

See Page 2-7 for Drain Valve Assembly.

ITEM PART # COMPONENT

1 823-7889 Frypot, Full-Vat OCF with top off prior to 07/2014

823-8950 Frypot, Full-Vat OCF with top off after 06/2014 823-7886 Frypot, Full-Vat OCF no top off prior to 07/2014 823-8951 Frypot, Full-Vat OCF no top off after 06/2014 823-8017 Frypot, Full-Vat OCF no top off and no filtration prior to 07/2014 823-8949 Frypot, Full-Vat OCF no top off and no filtration after 06/2014

2 823-8060 Frypot, Dual-Vat OCF with top off prior to 07/2014

823-8954 Frypot, Dual-Vat OCF with top off after 06/2014 823-8059 Frypot, Dual-Vat OCF no top off prior to 07/2014 823-8956 Frypot, Dual-Vat OCF no top off after 06/2014 823-8061 Frypot, Dual-Vat OCF no top off and no filtration prior to 07/2014 823-8953 Frypot, Dual-Vat OCF no top off and no filtration after 06/2014

824-2210 Riser, DV Frypot`

3 Thermostat Assembly, High-Limit Standard

826-2454 Non-CE Full Vat 425°F (218°C) (14 and 17kW FV) (Color Coded Black 806-7543) 826-2456 Non-CE Full Vat 435°F (224°C) (17kW and 14kW DV ) (Color Coded Red 806-8035)

826-2455 CE Full Vat 415°F (213°C) (14kW and 17kW CE) (Color-Coded Yellow 806-8132) 4 826-2569 Probe, Temperature ATO RTD Kit 5 200-5438 Handle, Valve Rear Flush * 900-2935 Retainer, Nut Oil Return Valve 6 810-0278 Valve, Return ½” Ball 7 810-0667 Valve, Check ½” 1 PSI 8 810-1067 Flexline, ⅝” OD x 8.50” Long Return Oil 9 810-1668 Adaptor, Male ⅝” OD x ½”

10 810-3591 Flexline, ½” OD x 8.00” Long Top Off 11 810-3738 Adaptor, Check Valve Close NPL 12 813-0022 Nipple, ½” Close NPT BM 13 813-0062 Elbow, ½” BM x 90° 14 813-0298 Nipple, ½” x 2.00” NPT BM Pipe 15 813-0331 Elbow, V-Side Outlet ½” NPT 16 813-0555 Reducer, Bell ½” to ¼” NPT BM

17 813-0908 Adapter, ½” NPT 90° (also used in DV non-Top Off manifolds in place of item 19) 18 813-0940 Elbow, ¼” NPT x ⅜” Flare

19 813-0165 Elbow, St ½” x ½” NPT 90° BM

* Not illustrated. √ Recommended parts.

2-23

2.9 Oil Return System Components

ITEM PART # COMPONENT

1 108-2433 Handle Assembly, Full-Vat and Right Dual-Vat Rear Flush Complete 2 108-2432 Handle Assembly, Left Dual-Vat Rear Flush Complete 3 106-5595 Bracket Assembly, Microswitch 4 200-5401 Bracket, Handle Retainer 5 807-2103 Microswitch, Straight Lever 6 809-0601 Clip, Clevis 7 810-3887 Handle, Oil Return Left Dual Vat Rod 8 810-3886 Handle, Oil Return Right Dual Vat and Full Vat Rod

9 816-0220 Insulation, Oil Return Microswitch 10 816-0643 Grip, Oil Return Valve Handle 11 813-0907 Cap, 15/16-inch Valve Safety 12 Manifolds

* 810-3015 Manifold, Two-Station Fryer (use 810-2543 for non-filter units)

* 810-3016 Manifold, Three-Station Fryer (use 810-2544 for non-filter units)

* 810-3017 Manifold, Four-Station Fryer (use 810-2545 for non-filter units)

* Not illustrated.

2-24

2.10 Auto Top-Off Components

2.10.1 Automatic Top-Off Board Assembly

108-2557SP 120V Assy

ITEM PART # COMPONENT

1 108-2556 Box, Assembly Auto Top Off Board 2 220-5679 Cover, Top Off Board Box

√ 3 108-2805 PCB Board, Automatic Top Off OCF √ 4 807-2181 Transformer, 100-120V/24V 62VA √ 5 807-0855 Transformer, 120V 50/60-12V 20VA √ 6 807-2180 Transformer, 208-240V/24V 50VA √ 7 807-2191 Transformer, 208/230/240 -12V 30VA

8 807-1321 Holder, Fuse AGC Panel Mount ¼”

√ * 807-1597 Fuse, 3A Slow-Blow √ 9 807-1683 Relay, 12VDC (Top off pump)

* Not illustrated. √ Recommended parts.

NOTE: Top off boxes for vats 4 and 5 have either item 4 or item 6, both have item 3.

2.10.2 JIB Cradle, JIB Cap and Pick Up Assembly

108-2558SP 208-240V Assy

ITEM PART # COMPONENT

1 260-0197 Cradle, JIB, Stainless Steel (Uses 809-0402 Thumb Screw ¼-20 x ½” ) 2 824-2298 Box, JIB

3 108-1049SP Cap, JIB Assembly (use 106-9495SP for Intl. BIB) 4 823-7575 Cap, JIB (use 823-6812 for Intl. BIB)

5 810-3664 Bushing, Heyco 6 810-3663 Hose, JIB 7 810-3300 Inlet, Oil Reservoir Tube 8 108-6895 Box Assembly, JIB w/ Handle

9 810-0180 Handle 10 823-9145 Box, W/A JIB w/ handle 11 812-2337 Caster, 2”

2-25

2.10.3 ATO Pump Assembly

Liquid Shortening

Semi/Solid Shortening

JIB hose connects here.

INSTALL O-RINGS

HERE

ITEM PART # COMPONENT

√ 1 108-0639 Pump, Shurflo 24VAC

2 810-3375 Flexline, ½” OD x 17-inch (Out to top off manifold) 3 811-1139 Hose, Silicone Braided (sold by the foot) 4 810-3578 Fitting, Shurflow Pump OCF 5 816-0782 O-Ring, Viton #111 6 813-0940 Elbow, ¼” NPT x ⅜ Flare 7 816-0710 Fitting, ¼” NPT x ½”Barb 8 816-0708 Fitting, ¼” NPT Male Barb 9 823-7411 Bracket, JIB Elbow

10 813-0304 Bushing, ½” x ¼” BM Flush

√ Recommended parts.

See page 2-28 for inlet plumbing

2-26

2.10.4 ATO Top-Off Manifolds

Connects to item #10 on page 2-23

Connects to item #2 on the preceding page

ITEM PART # COMPONENT

1 810-3896 Manifold, Top-Off Two Station Fryer

810-3897 Manifold, Top-Off Three Station Fryer 810-3898 Manifold, Top-Off Four Station Fryer

√ 2 108-2555 Solenoid Top-Off

3 810-0838 Nipple, ¼” NPT BM Close

4 810-3270 Fitting, ⅜” Flare x ¼” NPT

5 813-0640 Plug, ¼” Square Head

√ Recommended parts.

2-27

2.10.5 Shortening Melting Unit

ITEM PART # COMPONENT

108-3406 Assembly, Heated Shortening 1 108-2983 Box Assembly, Heated Shortening 2 108-3001 Assembly, Heated Shortening Lid 3 810-3957 Pan, Heated Shortening 4 108-3372 Cover, Shortening Box Front 5 810-0180 Handle

√ 6 826-1392 O-Ring (Pkg. of 5)

7 813-0568 Plug, ⅛-inch Socket Head Pipe 8 823-8079 Bracket W/A, Shortening Suction 3 battery 823-8147 Bracket W/A, Shortening Suction 4 battery 9 810-1669 10 810-1055 Flexline, ⅝” OD x 11.5-inch 11 807-1321 Holder, Fuse * 807-1555 Fuse 5 Amp 240V (use 807-2799 for 10Amp fuse 120V) 12 813-0908 Adaptor, ½” NPT 90° 13 810-3820 Fitting, Quick Connect Shurflo Pump 14 816-0782 O-Ring, Viton #111 15 807-5268 Strips, Hot Box Heater with controller 240V (use 807-5321 for 120V) 16 807-4036 Switch

* 807-1098 Heater Strip Assembly, 240V, 25W 18” (use 807-1105 for 120V) * 807-1419 Heater Strip Assembly, 240V, 45W 36” (use 807-1420 for 120V) * 807-1473 Heater Strip Assembly, 240V, 70W 56” (use 807-1472 for 40W 120V)

* Not illustrated. √ Recommended parts.

Adaptor, Female ⅞” OD x ½”

2-28

2.10.6 Bulk Oil Relay Box and Switch

ITEM PART # COMPONENT

1 108-3409 Harness, Bulk Oil Power 2 108-3410 Harness, Bulk Oil Control 3 108-3412 Harness, Bulk Oil Switches 4 108-3413 Harness, Bulk Oil Communication 5 220-8665 Box, Bulk Oil Relay 6 220-8666 Cover, Bulk Oil Relay Box 7 807-1068 Connector, 2-pin

√ 8 807-5303 Relay, 24VAC 3PDT √ 9 807-5304 Relay, 24VAC DPDT √ 10 807-5310 Relay, 2 Second Time Delay

11 220-8706 Bracket, OCF Bulk Oil Control 12 807-5309 Light, Amber, 24VAC

√ 13 807-4678 Switch, Momentary √ 14 807-5308 Switch, 3 Position

√ Recommended parts.

2-29

2.10.7 Bulk Oil Plumbing

To Oil Return Manifold

To Topoff Pump Intake Elbow

To Drain

ITEM PART # COMPONENT

√ 1 106-6830 Solenoid Assy

2 108-3368 Valve, Assy Waste Dispose (see next page for valve assembly) 3 807-5318 Cable, Bulk Oil Communication 4 810-1057 Flexline, ⅝” OD x 13.00” 5 810-1067 Flexline, ⅝” OD x 8.50” 6 810-1069 Flexline, ⅝” OD x 29.50” 3, 4 and 5 battery (use 810-1057 for two battery) 7 810-0555 Reduce, Bell ½” to ¼” NPT 8 813-0838 Nipple, ¼” NPT 9 810-1668 Adaptor, Male ⅝” OD x ½”

√ 10 810-3531 Valve, Check 20 PSI (Bypass) √ 11 810-3583 Valve, Check 4 PSI (Manifold)

12 810-3596 Manifold 13 800-3738 Adapter, Check Valve 14 813-0463 Plug, Counter Sink 15 813-0003 Tee, ½” x ½” x ½” 16 813-0022 Nipple, ½” x Close NPT 17 813-0062 Elbow, ½” 90° 18 813-0093 Nipple, ½” x 4.00” 19 813-0281 Nipple, ½” x 5.00” 20 813-0304 Bushing, ½” x ¼” 21 813-0345 Elbow, ½” 45° 22 220-5656 Brace, Handle 23 220-5657 Cover, Handle 24 823-7142 Handle, Waste Pull 25 810-3587 Lock and Key, Waste Handle 26 809-0601 Clip, Clevis Left Rod End

√ 27 810-0667 Valve, Check 1 PSI (Pump Motor)

28 810-1669 Adapter, Female ⅞” OD x ½”

* Not illustrated. √ Recommended parts.

2-30

2.10.8 Bulk Oil Dispose Waste Valve

ITEM PART # COMPONENT

108-3368 Valve, Dispose Waste Assembly 1 108-0445 Bracket, Waste Valve 2 220-5615 Handle, Waste Valve

√ 3 807-2103 Microswitch

4 810-0278 Valve, ½” Ball 5 900-2935 Retainer, Nut Return Valve 6 901-2348 Cover, DV Safety Switch 7 902-2348 Cover, DV Safety Switch

√ Recommended parts.

2-31

2.11 Wiring Connectors, Pin Terminals, and Power Cords

ITEM PART # COMPONENT

Power Cords

* 807-0154 100/120V–15A 3-wire, w/grounded plug * 807-1685 100/208/240V–18A 3-wire, w/o plug * 807-3817 208-250V/74A 3-Phase 4-wire w/plug 96” 8 awg * 807-4668 208-250V/84A 3-Phase 4-wire w/plug 96” 6 awg * 807-3834 208-250V/84A 3-Phase 4-wire w/plug 96” 6 awg * 807-3428 220V/15A 3-wire, w/o plug Export 96” 8 awg * 807-3836 240V/32A 3-Phase 5-wire w/plug Export 86.5” * 807-3835 220-250V 3-Phase 4-wire w/o plug Export 92” * 807-3867 220-250V/50A 3-Phase 5-wire w/plug Export 109”

Connectors

1 807-1068 2-Pin Female 2 807-0158 6-Pin Female 3 807-0156 9-Pin Female 5 807-0159 12-Pin Female 5 807-0875 15-Pin Female 6 807-1067 2-Pin Male 7 807-0157 6-Pin Male 8 807-0155 9-Pin Male

9 807-0160 12-Pin Male 10 807-0804 15-Pin Male 11 826-1341 Terminal, Female Split Pin (Pkg of 25) 12 826-1342 Terminal, Male Split Pin (Pkg of 25) 13 807-2518 Plug, Mate-N-Lock (Dummy Pin) 14 807-0928 Extract Tool Pin Pusher 15 806-4855 Pin Pusher Screwdriver Assembly 16 230-2345 SMT Pin Extractor

* 807-4660PK SMT Pin Service Repair Kit

* Not illustrated.

2-32

2.12 Fasteners

ITEM PART # COMPONENT

* 809-0429 Bolt, ¼-inch – 20 x 2.00-inch Hex Head ZP Tap * 809-0131 Bolt, ¼-inch -20 x ¾-inch Hex

* 809-1020 Cap Screw, 5/16-inch-18 5.50” NC Hex (Connects pump to motor.)

* 809-0448 Clip, Tinnerman * 826-1366 Nut, 4-40 Keps Hex (Pkg. of 25) (809-0237) * 826-1358 Nut, 6-32 Keps Hex (Pkg. of 25) (809-0049) * 809-0247 Nut, 8-32 Keps Hex * 826-1376 Nut, 10-32 Keps Hex (Pkg. of 10) (809-0256) * 809-0766 Nut, 10-32 Keps Hex SS * 809-0581 Nut, ½ NPT Locking * 809-0020 Nut Cap 10-24 NP * 826-1372 Nut Grip ¼-inch ¼-20 Hex NP (Pkg. of 10) (809-0059) * 809-0417 Nut Flange ¼-inch ¼-20 Serr * 809-0535 Nut, "T" ¼-inch-20 x 7/16 SS * 809-0495 Nut, ¼-inch – 20 Press * 809-0540 Nut, Lock ½-inch-13 Hex 2-Way ZP * 826-1359 Screw, 4-40 x ¾-inch Slotted Round Head (Pkg. of 25) (809-0354) * 826-1365 Screw, 6-32 x ⅜-inch Slot Head (Pkg. of 25) (809-0095) * 809-0357 Screw, 6 x ⅜-inch Phillips Head NP * 809-0359 Screw, 8 x ¼-inch Hex Washer Head * 809-0360 Screw, 8 x ⅜-inch Hex Washer Slot Head * 826-1371 Screw, 8 x ½-inch Hex Head ZP (Pkg. of 25) (809-0361) * 809-0364 Screw, 8 x ⅝-inch Hex Washer Head ZP * 809-0518 Screw, 8-32 x ⅜-inch Hex Washer Slotted Head SS * 809-0104 Screw, 8-32 x ½-inch Slotted Head ZP * 826-1363 Screw, 8-32 x ½-inch NP (Pkg. of 25) (809-0103) * 826-1360 Screw, 10-24 x 5/16-inch Round Slot Head ZP (Pkg. of 25) (809-0024) * 826-1330 Screw, 10-32 x ⅜-inch Slot Head SS (Pkg. of 25) (809-0117) * 809-1003 Screw, 10-32 x ⅜-inch Hex Trim Head SS * 809-0270 Screw, 10-32 x ½-inch Phillips Head ZP * 826-1375 Screw, 10-32 x ¾-inch Hex Trim Head SS (Pkg. of 5) (809-0401) * 809-1000 Screw, 10-32 x 1¼-inch Hex Sck C/S * 826-1374 Screw, 10 x ½-inch Hex Head (Pkg. of 25) (809-0412) * 809-0266 Screw, 10 x ½-inch Phillips Head ZP * 809-0434 Screw, 10 x ⅜-inch Hex Washer Head NP * 809-0123 Screw, 10 x ¾-inch Slot Head * 826-1389 Screw, 1/4-20 x ¾-inch Hex Head ZP (Pkg. of 10) (809-0131) * 809-0582 Washer ½ NPT Locking * 809-0184 Washer, #10 LK ZP * 809-0190 Washer, .625 X .275 X 40 Flat SS * 809-0191 Washer, Lock ¼ Spring ZP * 809-0193 Washer, Flat ¼ Nylon * 809-0194 Washer, Flat 5/16 ZP

2-33

THIS PAGE INTENTIONALLY LEFT BLANK

Frymaster, L.L.C., 8700 Line Avenue, Shreveport, Louisiana 71106

TEL 1-318-865-1711 FAX (Tech Support) 1-318-219-7135

PRINTED IN THE UNITED STATES

SERVICE HOTLINE

1-800-551-8633

8196686

06/2016

Frymaster OCF30 Operators Manual

Specifications and Main Features

Frequently Asked Questions

User Manual