Frymaster OCF30 Operation Manual

FEBRUARY 2011

OCF30 GAS & ELECTRIC FRYERS

3000 CONTROLLER

TRAINING MANUAL

818-0665

3000 CONTROLLER USER GUIDE

Contents

Quick Reference: Using the 3000 .............................................................................................................. 3

Menu Summary Tree ................................................................................................................................... 6

Main Menu: Programming your Fryer ....................................................................................................... 8

Main Menu: Navigation ............................................................................................................................. 8

Main Menu: Product Setup–Single Setpoint Cooking .............................................................................. 9

Main Menu: Product Setup–Multiple Setpoint (Segmented) Cooking .................................................... 11

Overview ............................................................................................................................................ 11

Multiple Setpoint (Segmented) Cooking Setup .................................................................................. 13

1. Set Up Product .......................................................................................................................... 13

2. Enter Total Cook Time and Starting (1st) Temp ........................................................................ 13

3. Enter 2nd Temp and Time Remaining ...................................................................................... 13

4. Enter 3rd Temp and Time Remaining ....................................................................................... 14

5. Enter 4th Temp and Time Remaining ....................................................................................... 14

6. End Temp Changes or Repeat Step 5 if needed ...................................................................... 14

7. Create 1st Shake Alarm ............................................................................................................. 15

8. Create 2nd Shake Alarm ........................................................................................................... 15

9. Create 3rd Shake Alarm ............................................................................................................ 15

10. Set Cool Temp, Setpoint, Filter Prompt, and Instant ON ...................................................... 16

11. Exit or Set Up Additional Products ........................................................................................ 16

Main Menu: Vat Setup ............................................................................................................................ 17

1. Enter Vat Setup ......................................................................................................................... 17

2. Vat Set Up: Vat System ............................................................................................................. 17

3. Vat Set Up: Time/Date .............................................................................................................. 19

4. DST Set Up (daylight savings time) .......................................................................................... 19

5. Vat Set Up: Filter ...................................................................................................................... 20

6. Vat Set Up: E-Log ...................................................................................................................... 21

7. Vat Set Up: Change Password .................................................................................................. 21

Main Menu: Tech Mode .......................................................................................................................... 22

Filter Menu ................................................................................................................................................. 23

Filter Menu: Controller ON ...................................................................................................................... 23

1. Enter Filter Menu – Controller ON ...................................................................................................... 23

2. Filter Menu: Filter –Controller ON ...................................................................................................... 23

3. Filter Menu: Clean and Filter – Controller ON .................................................................................... 24

4. Filter Menu: Dispose – Controller ON ................................................................................................ 25

Filter Menu: Controller OFF .................................................................................................................... 25

1. Enter Filter Menu – Controller OFF .................................................................................................... 25

2. Filter Menu: Dispose – Controller OFF ............................................................................................... 26

2. Boil Out – Controller OFF ................................................................................................................... 26

Polish Menu: Fryer ON ............................................................................................................................ 27

Enter Polish: Fryer ON ........................................................................................................................... 27

Polish: Fryer ON ..................................................................................................................................... 27

Info Mode: Viewing Operational Stats .................................................................................................... 28

1. Info Mode: Dispose Stats – Information since last dispose ................................................................ 28

2. Info Mode: Daily Stats – Information by day of the week over the past week .................................... 29

3. Info Mode: Selected Period Stats – Information for a specifically defined period of time .................. 30

4. Info Mode: Last Load Stats –Inform at ion about last c ook .................................................................. 31

Scan Mode: Viewing Daily Stats .............................................................................................................. 31

Appendix A: 3000 Controller Error Log Co d es ...................................................................................... 34

3000 CONTROLLER USER GUIDE

Use to scroll through menu, programming options.

Press together to launch POLISH.

Exits COOL mode. Heats oil back to setpoint.

Check actual, setpoint temps & software version.

Press to scroll through menu & programming options.

Press together to change to 2nd language.

Enter codes, respond to leftdisplay prompts.

Access FILTER prompts.

Product Button LED: Lit when button is active. All buttons with a common setpoint light simultaneously.

Menu strip slot (access behind bezel): insert customized product names

STRIP

On/Off

Turn controller(s) on/off; exi t fi lter/polish cycles.

Display screens.

Written information prompts.

mode, press to view product setup.

Product Button LEDs

Lights for products that cook at setpoint. Flash during cook cycle.

Left/Right Scroll

Navigate options in left display window. Press both simultaneously to launch polish cycle.

Up/Down Scroll

Navigate options in right display window. Press at end of cook to release cook. Press both simultaneously to change to a second language.

Exit Cool

Press and release to exit COOL mode. Heats oil back to setpoint. Press and hold to cancel melt cycle.

Thermometer

With controller on, shows setpoint in left display & vat temp on the right. and software version.

Checkmark

With controller off or on, press and release to get recovery time (Normal for

programming functions. See instructions for programming functions below.

10.

Filter

With controller off or on, press for cooks remaining in filter cycle. Press and press and hold to access dispose & boil out.

11.

Exit/Scan

Press to view product specs or to exit main menu programming functions. See instructions for produ ct sp ecs/ programming functions.

12.

Menu Strip

Remove from panel to access customizable menu strip.

Quick Reference: Using the 3000

Controller Button Navigation

Product buttons

Press to start, complete, or cancel (press & hold) a product cook. In scan

(Toggles for split pot.). When off, shows setpoint, date, time, type of fryer

Electric is 1:40 or less & Gas is 2:2 5 or less). With cont rol ler of f, pres s and hold for 5 seconds for info mode functions, or 10 seconds for main menu:

hold to access filter menus (filter, clean and filter, dispose). With frypot off,

Cooking

1. Press ON/OFF1: System information displays2 and oil heats to setpoint.

2. DROP: Oil is at set temperature. Press product button3 and drop product.

3. SHAKE: If shake is needed, alarm sounds.

4. DONE: Audible alarm sounds. Press blinking produ ct butt o n3 to cancel alarm and remove product. To cancel cook at any time: Press and hold blinking product button3.

3000 CONTROLLER USER GUIDE

Left Display

Right Display

Action

SETUP.

2. Press to program menu items and cooking parameters.

PRODUCT SETUP

ENTER CODE

3. Enter 1650.

SELECT

PRODUCT

select and advance to next product set up feature

or to move back one product set up feature.

SHORT NAME

ABBREVIATED

7. Enter abbreviated four-character product name with the text

COOKING MODE

SINGLE

nt (segmented) cooking is desired, press

(SEGMENTED) product setup and follow the instruc tions

1 TIME

0:00 OR

ENTERED TIME

10. Enter total cook time with numbered keys.

COOL MODE activation / deactivation

1. Press ON/OFF1: Oil heats to setpoint temperature.

2. COOL: After the programmed idle time, controller reverts to idle temperature and displays COOL. With full frypots only, press at any time to reduce frypot’s temperature to COOL mode. Default is 250°F (121°C)

3. Press Exit Cool to return oil to setpoint.

Polish (Fryer must be ON)

1. To polish, press and hold

2. Controller displays2 “POLISH NOW” alternating with “YES” and “NO”.

3. Select YES (button under YES display5) to launch polish cycle or NO to continue cooking.

4. Follow prompts.

5. Controller turns off when polish cycle is complete.

simultaneously.

Filter (Fryer must be ON to record filter events and to display filter feature prompts)

1. To filter, press and hold FILTER10. NOTE: Only one frypot can be filtered at one time; “WAIT TO

FILTER” may scroll until frypot is ready to filter.

2. Select desired filter function (filter, clean and filter, or dispose).

3. Controller displays2 “FILTER NOW” alternating with “YES” and “NO”.

4. Select YES (press button under YES display5) to launch filter cycle.

5. Select NO (press button under NO display5) to delay filter and cooking continues. Press NO two times

and filter count resets.

6. Follow prompts.

7. Controller turns off when filter cy cle is comple te.

Note: Controller must be OFF to access BOIL OUT filter function.

Product Setup

OFF OFF

1. Press/hold about 10 seconds until PRODUCT SETUP is displayed. MAIN MENU will flash before displaying PRODUCT

PRODUCT SETUP [BLANK]

[BLANK] 4. Press desired product button.

LONG NAME PRODUCT NAME

OR BUTTON

NUMBER

PRODUCT NAME

OR BUTTON

NUMBER

SETPOINT

PREVIOUSLY

5. Enter product name with text keys. Move cursor from letter to letter with

name will alternate in the display window with the cook time during a cook (full frypot).

6. Press

keys. This name will alternate in the display window with the cook time during a cook (split frypot).

8. Press to select and advance.

9. Press to select and advance. (Default is SINGLE SETPOINT

NOTE: If multiple setpoi

MULTIPLE. Then go to MULTIPLE SETPOINT

11. Press to select and advance.

forward one letter or back one letter. This

3000 CONTROLLER USER GUIDE

Left Display

Right Display

Action

1 TEMPR

TEMP

12. Enter cooking temperature.

13. Press .

15. Press to select and advance.

1 ALARM TIME

0:00 OR

16. Enter time in cook cycle for audible alarm for shaking or stirring.

17. Press to select and advance.

1 ALARM NAME

SHAKE

19. Press to select and advance.

1 ALARM MODE

AUTO

22. Press to select and advance.

24. Press to select and advance.

2 ALARM TIME

0:00

25. Enter time in cook cycle for second alarm for shaking or stirring.

26. Press to select and advance.

NUMBER.

INSTANT ON

0 OR

PREVIOUSLY SET

product button is pressed, before the controller adjusts the heat in response to the temperature.

32. Press to select and advance.

EXIT

button to lock in programming choices and continue

with additional product programming (#4 above).

SELECT

[BLANK]

Press 2 times to return to OFF.

1 SENSITIVITY NUMBER 14. Enter the level of sensitivity, 0-9, for the product.

(SHAKE time)

1 ALARM TONE SHORT

FILTER PROMPT 0 OR

PREVIOUSLY

ENTERED TIME

PREVIOUSLY

ENTERED

(e.g. 30 second SHAKE into a 3 minute COOK would be entered :30)

18. Press to scroll to choice of alarm names. (Default is SHAKE).

20. Press . Default is AUTO (cancels alarm automatically after a few seconds).

21. If MANUAL is desired press (requires user to turn off alarm).

23. Press to scroll to choice of shake alar m tones. (Default is SHORT).

Leave at 0:00 if second alarm is not needed.

27. Enter number of cook cycles before a filter prompt. Enter “0” to bypass filter prompt.

28. Press

to select and advance.

to scroll to MANUAL

HOLD TIME 0:00 OR

PRODUCT

SEE MANUAL FOR MORE DETAILS ON CONTROLLER OPERATION.

NUMBER

PREVIOUSLY

ENTERED TIME .

29. Enter value. Press to select and advance. (Default is 30 seconds).

30. This is the time, in seconds, the fryer heats at 100%, after the

31. Enter time to hold product before discarding (Default is 0 seconds).

33. Press

Menu Summary Tree

3000 Controller Menu Summary Tree

MAIN MENU AND TECH MODESINFO MODE FILTER

FILTER

CLEAN AND FILTER

BOIL OUT

DISPOSE

LAST LOAD STATS

LAST DISPOSE

STATS

DAILY STATS

SELECTED PERIOD

STATS

SHORT NAME

COOKING MODE

LONG NAME

1 TIME

1 ALARM TIME

1 TEMP

1 SENSITIVITY

1 ALARM NAME

RECOVERY ALARM

1 ALARM MODE

DRAIN SWITCH

WASTE

1 ALARM TONE

2nd LANGUAGE

ENERGY

(GAS OR ELEC)

LANGUAGE

LOCALE

(CE OR NON-CE)

EOD FILTER TIME

FLUSHING TIMER

BOIL OUT TIMER

COOKS TILL FILTER

FRESH OIL

COOL MODE

DEFAULT

SYSTEM TEMPR

FORMAT

SYSTEM VOLUME

EXIT MELT TEMP

TYPE (VAT)

COOL MODE TEMP

1 POLISH

1 POLISH PROMPT

TIME

PRODUCT SETUP

SELECT PRODUCT

FILTER PROMPT

VAT SETUP

SYSTEM

FILTER

E-LOG

TIME/DATE

1 POLISH START

TEMP

TECH MODE

INSTANT ON

HOLD TIME

NOTE: Numbered items

(such as 1 TIME) may

have multiple entries.

BASKET LIFT

1 POLISH

DURATION

For technicians’ use only

3000 CONTROLLER USER GUIDE

3000 Controller Menu Summary Tree

SCAN MODE

1 TEMPR

COOKS SINCE

LAST DISPOSE

COOKS TODAY

1 TIME

1 SENSITIVITY

1 ALARM TIME

EXIT

1 ALARM MODE

SHORT NAME

COOKS REMAINING

LONG NAME

1 ALARM TONE

HOLD TIME

1 ALARM NAME

INSTANT ON

FILTER PROMPT

NOTE: Numbered items

(such as 1 TIME) may

have multiple entries.

3000 CONTROLLER USER GUIDE

Main Menu: Programming your Fryer

The main menu is used to access the setup opt ions to program the 3000 controll er for your fryer.

Main Menu: Navigation

Turn the controller off and follow the steps below to scroll to the menu you wish to enter: PRODUCT SETUP, VAT SETUP, or TECH MODE.

NOTE: Press to return to main menu at any time during the set up process. Press twice

to return to OFF.

Left Display Right Display

Action

OFF OFF

MAIN MENU [BLANK]

PRODUCT

SETUP

[BLANK]

TECH MODE [BLANK]

EXIT EXIT

[BLANK]

1. Press about 10 seconds until controller displays MAIN MENU. Press EXIT/SCAN to return to OFF.

2. Main Menu will flash, then go to PRODUCT SETUP.

3. Press to enter PRODUCT SETUP to program menu items and cooking parameters.

Press

4. Press to enter VAT SETUP.

Press

5. Press to e nter TECH MODE to program technical features.

Press

6. Press to return the controller to OFF.

to scroll to VAT SETUP.

to scroll to TECH MODE.

to scroll to EXIT.

3000 CONTROLLER USER GUIDE

keys. Move cursor from letter to

Main Menu: Product Setup–Single Setpoint Cooking

To program food items, make sure the controller is OFF and follow the steps below.

NOTE: Exit from a programming step at any time by pressing until the display returns to its pre-programming status. A press is needed in order to lock in the

programming choice.

Left Display Right Display

Action

OFF OFF

PRODUCT

SETUP

PRODUCT

SETUP

SELECT

PRODUCT

LONG NAME PRODUCT NAME

SHORT NAME ABBREVIATED

[BLANK]

ENTER CODE

[BLANK]

OR BUTTON

NUMBER

PRODUCT NAME

OR BUTTON

NUMBER

34. Press/hold about 10 seconds until PRODUCT SETUP is

displayed. MAIN MENU will flash bef ore displaying PRODUCT SETUP.

35. Press to program menu items and cooking parameters.

36. Enter 1650.

37. Press desired product button.

38. Enter product name with text

letter with forward one letter or back one letter. This name will alternate in the display window with the cook time duri ng a cook (full frypot).

39. Press

feature or

to select and advance to next product set up

to move back one product set up feature.

40. Enter abbreviated four-character product name with the text

keys. This name will alternate in the display window with the cook time during a cook (split frypot).

41. Press

to select and advance.

COOKING

MODE

1 TIME 0:00 OR

1 TEMPR TEMP

SINGLE

SETPOINT

PREVIOUSLY

ENTERED TIME

42. Press to select and advance. (Default is SINGLE SET-

POINT

NOTE: If multiple setpoint (segmented) cooking is desired, press

MULTIPLE. Then go to MULTIPLE SETPOINT (SEGMENTED)

product setup and follow the instructions

43. Enter total cook time with numbered keys.

44. Press

to select and advance.

45. Enter cooking temperature.

46. Press

3000 CONTROLLER USER GUIDE

ute COOK would

Left Display Right Display

1 SENSITIVITY

1 ALARM TIME

(SHAKE time)

1 AL AR M

NAME

1 AL ARM

MODE

1 AL AR M

TONE

NUMBER

0:00 OR

PREVIOUSLY

ENTERED TIME

SHAKE

AUTO

SHORT

Action

47. Enter the level of sensitivity, 0-9, for the product.

48. Press

49. Enter time in cook cycle for audible alarm for shaking or

stirring. (e.g. 30 second SHAKE into a 3 min be entered :30)

50. Press to select and advance.

51. Press to scroll to choice of alarm names. (Default is

SHAKE).

52. Press

53. Press . Default is AUTO (cancels alarm automatically

after a few seconds).

54. If MANUAL is desired press

(requires user to turn off alarm).

55. Press

56. Press to scroll to choice of shake alarm tones.

(Default is SHORT).

to select and advance.

to scroll to MANUAL

to select and advance.

2 ALARM TIME

FILTER

PROMPT

INSTANT ON 0 OR

PREVIOUSLY SET

HOLD TIME 0:00 OR

EXIT EXIT

0:00

0 OR

PREVIOUSLY

ENTERED NUMBER.

NUMBER

PREVIOUSLY

ENTERED TIME.

57. Press

to select and advance.

58. Enter time in cook cycle for second alarm for shaking or

stirring. Leave at 0:00 if second alarm is not needed.

59. Press

to select and advance.

60. Enter number of cook cycles before a filter prompt. Enter “0”

to bypass filter prompt.

61. Press

to select and advance.

62. Enter value. Press to select and advance. (Default is 30

seconds).

63. This is the time, in seconds, the fryer heats at 100%, after

the product button is pressed, before the controller adjusts the heat in response to the temperature.

64. Enter ti m e to hold product before discarding (Default is 0

seconds).

65. Press

to select and advance.

66. Press button to lock in programming choices and

continue with additional product programming (#4 above).

SELECT

PRODUCT

[BLANK]

Press 2 times to return to OF F.

3000 CONTROLLER USER GUIDE

Cook for how long?

Then change to what

Time remaining in Cook cycle

total time remaining]

initial

total

2 minutes

320

11 minutes [13 – 2]

3 minutes

330

4 minutes [7-3]

4 minutes

No entry–product continues to cook at 330 until DONE

No entry–product finishes cooking at last setting

Main Menu: Product Setup–Multiple Setpoint (Segmented) Cooking

Overview

The 3000 controller is capable of multiple setpoint (segmented) cooking, a feature that allows a cooking cycle to be broken into a number of smaller cook cycles, each with its own cooking temperature and time.

An abbreviated version of the programming for a 13-minute cook cycle with four cooking temperatures is shown below.

Step 1

Step 2

Step 3

Step 4

EXAMPLE: Total cook time of 13 minutes, with 3 temperature changes.

Set total cook time and initial setpoint. Set the time of the first cooking segment, (2 minutes) and the setpoint of the first

temperature change. Set the duration of the second cooking segment (4 minutes) and the setpoint of the

second temperature change. Set the duration of the third cooking segment (3 minutes) and the setpoint of the third

temperature change. The four remaining minutes in the cook time elapse at the final temperature. No entry is

required to use the final minutes

1. Start with total cook time of 13. Cook for 2 minutes at 340 until timer is at 11.

2. Cook for 4 minutes at 320 until timer is at 7

3. Cook for 3 minutes at 330 until timer is at 4.

4. Cook last 4 minutes at 330.

Step 1 Step 2 Step 3 Step 4

Temp?

Enter this number for temp

change

4 minutes 310 7 minutes [11-4].

setpoint of 340

Enter this number for point in

cycle to change temp

[subtract desired cook time from

cook time of 13 minutes

+ 23 hidden pages