Frymaster Heated Landing Zone HLZ 18, Heated Landing Zone HLZ 22, HLZ 18, HLZ 22 Service Manual

SERVICE MANUAL
HEATED LANDING ZONE (HLZ 18 AND HLZ 22)
This equipment chapter is to be inserted in the Equipment Manual.
MANUFACTURED BY FRYMASTER, L.L.C.
P.O. BOX 51000
SHREVEPORT, LOUISIANA 71135-1000
PHONE 1(318)865-1711
1 (800) 24 FRYER
TABLE OF CONTENTS
1. WARRANTY STATEMENT ............................................................................................................ 1
1.1 WARRANTY PROVISIONS - HEATED LANDING ZONE...................................................................................... 1
1.2 PARTS RETURN ...................................................................................................................................................1
1.3 WARRANTY EXCLUSIONS................................................................................................................................... 1
2. PARTS ORDERING AND SERVICE INFORMATION....................................................................2
3. HEATED LANDING ZONE ............................................................................................................. 3
4. INSTALLATION/SETUP................................................................................................................. 3
5. OPERATION................................................................................................................................... 3
6. HLZ MODEL/COMPONENT IDENTIFICATION .............................................................................4
7. HLZ COMPUTER OPERATION AND PROGRAMMING ............................................................... 5
7.1 PROGRAMMING TEMPERATURE .......................................................................................................................5
7.2 OPERATION.......................................................................................................................................................... 6
8. HLZ OPERATOR TROUBLESHOOTING ...................................................................................... 8
9. SERVICE INFORMATION .….…………..……………………………………………… ……..…..… 9
9.1 PARTS LIST…….……………………………………………………………………………………………………………....9
9.2 INTERIOR VIEW OF AN HLZ ….…………………….……………………………………………………………………….9
9.3 PROCEDURES..…………………………………………………………………………………………..…………..…....…11
10 DIAGNOSTIC TESTS…………………………………………..…………………………….…..…..…............................. 15
11 WIRING DIAGRAM………………………………………………………..……………….…………….............................. 18
Frymaster L.L.C., 8700 Line Avenue 71106, P.O. Box 51000, Shreveport, Louisiana 71135-1000
Printed in the United States Service Hotline
1-800-24-FRYER 819-5659 (02/07)
318-865-1711 FAX 318-862-2394
THIS SERVICE MANUAL SUPERCEDES
ALL PREVIOUS EDITIONS OF THE HLZ SERVICE MANUAL.
FOR YOUR SAFETY
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN
THE VICINITY OF THIS OR ANY OTHER APPLIANCE.
DO NOT OPERATE OR SERVICE THE HLZ SERIES WITHOUT FIRST READING THIS
DO NOT OPERATE THE HLZ SERIES UNLESS IT HAS BEEN PROPERLY INSTALLED
AND CHECKED.
MANUAL.
DO NOT OPERATE THE HLZ SERIES UNLESS ALL SERVICE AND ACCESS PANELS
ARE IN PLACE AND PROPERLY SECURED.
DO NOT ATTEMPT TO REPAIR OR REPLACE ANY COMPONENT OF THE HLZ SERIES
UNLESS ALL POWER TO THE UNIT HAS BEEN DISCONNECTED.
USE CAUTION WHEN SETTING UP, OPERATING, OR CLEANING THE HEATED
LANDING ZONE TO AVOID CONTACT WITH HEATED SURFACES.
HAZARD COMMUNICATION STANDARD, (HCS) - THE PROCEDURES IN THIS MANUAL
INCLUDE THE USE OF CHEMICAL PRODUCTS. THESE CHEMICAL PRODUCTS WILL
BE PRINTED IN BOLD FACE, FOLLOWED BY THE ABBREVIATION (HCS) IN THE TEXT
PORTION OF THE PROCEDURE. SEE THE HAZARD COMMUNICATION STANDARD,
(HCS) MANUAL FOR THE APPROPRIATE MATERIAL SAFETY DATA SHEET(S), (MSDS).
Frymaster L.L.C., 8700 Line Avenue 71106, P.O. Box 51000, Shreveport, Louisiana 71135-1000
Printed in the United States Service Hotline
1-800-24-FRYER
318-865-1711 FAX 318-862-2394
1. WARRANTY STATEMENT
The Frymaster Corporation makes the following limited warranties to the original purchaser only for this equipment and replacement parts:
WARRANTY PROVISIONS - HEATED LANDING ZONE
A. The Frymaster Corporation warrants all components against defects in material and workmanship for a period
of 1 year. B. All parts, with the exception of fuses, a re warranted for 1 year after installation date of cabinet. C. If any parts, except fuses, become de fective during the first year after installation date, Frymaster will also pay
straight-time labor costs to replace the part, plus up to 100 miles/160 km of travel (50 miles/80 km each way).
PARTS RETURN
A. All defective in-warranty parts must be returned to a Frymaster Authorized Factory Service Center within 60
days for credit. After 60 days, no credit will be allowed.
WARRANTY EXCLUSIONS
This warranty does not cover equipment which has been damaged due to misuse, abuse, alteration, or accident such as:
improper or unauthorized repair;
failure to follow proper installation instructions and/or scheduled maintenance procedures as prescribed in
your MRC cards;
improper maintenance;
damage in shipment;
abnormal use;
removal, alteration, or obliteration of the rating plate;
This warranty also does not cover:
transportation or travel over 100 miles/160 km (50 miles/80 km each way), or travel time over two (2) hours;
overtime or holiday charges;
consequential damages (the cost of repairing or replacing other property which is damaged), loss of time,
profits, use or any other incidental damages of any kind. There are no implied warranties or merchantability or fitness for any particular use or purpose. For international warranty, the above procedures apply, except that the customer is responsible for freight and
duty charges.
2. PARTS ORDERING AND SERVICE INFORMATION
Parts orders may be placed directly with your local Frymaster Factory Authorized Service Center (FASC)/Distributor. A list of Frymaster FASC/ Distributors was included with the unit when shipped from the factory. If you do not have access to this list, please contact the Frymaster Service Department at 1-800-24­FRYER or 1-318-865-1711.
To speed up your order, the following information is required:
Model Number______________________ Serial Number ______________________ Voltage ___________________________ Item Part Number ___________________
Frymaster L.L.C., 8700 Line Avenue 71106, P.O. Box 51000, Shreveport, Louisiana 71135-1000
Printed in the United States Service Hotline
1-800-24-FRYER
318-865-1711 FAX 318-862-2394
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1
Quantity Needed____________________
Service may be obtained by contacting your local Frymaster Authorized Service Center/Distributor. Service information may be obtained by calling the Frymaster Service Department. The following information will be needed in order to assist you quickly and efficiently:
Model Number _________________________ Serial Number _________________________ Nature of the Problem ___________________
_____________________________________ _____________________________________ _____________________________________
Also any other information which may be helpful in solving your service problem.
RETAIN AND STORE THIS MANUAL IN THE EQUIPMENT MANUAL FOR FUTURE USE.
Frymaster L.L.C., 8700 Line Avenue 71106, P.O. Box 51000, Shreveport, Louisiana 71135-1000
Printed in the United States Service Hotline
1-800-24-FRYER
318-865-1711 FAX 318-862-2394
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3. HEATED LANDING ZONE
The Heated Landing Zone or HLZ is designed to hold assembled sandwiches. By circulating heated air evenly across the open staging area, the Heated Landing Zone keeps sandwiches hot without drying or cooking. The Heated Landing Zone meets all McDonald’s standards for safety, efficiency, food safety, and cleanliness.
4. INSTALLATION/SETUP
Upon arrival, inspect the HLZ for concealed damage. Immediately report any damage to the delivering freight company. Claims must be filed within 15 days after receipt of the unit.
Make sure that the unit is placed on an even surface and that the area surrounding the HLZ is free of clutter that would interfere with air flow.
INSTALL OPTIONAL BURGER BUMPER (Units built before 10/98)
The burger bumper may be placed on either side of the HLZ to prevent pass through of product. Burger bumpers are provided by the KES. See figure 1.
INSTALL FILTER SCREEN (Units built after 10/98)
The filter screen is design to prevent debris from entering the Computer Cowl Assembly and clogging the blower assembly. Simply fit the part on to the vent opening of the computer cowl assembly. The filter screen will snap into position. If equipped with an optional holding screw, tighten screw to pull the filter screen snug into position.
POWER REQUIREMENTS:
Voltage – Two models are available: 208 VAC and 240 VAC*
Frequency - 60 Hz
Single Phase
20 amp Service
Installed (unit built before 10/98)
Optional Burger Bumper
Computer
Cowl
Figure 1
The filter screen snaps into place on rear of the air-intake tower.
* If the 240 VAC model is operated on 208 VAC, the unit will heat slowly and may not reach maximum temperature. If the 208 VAC model is operated on 240 VAC, component damage is probable. To ensure proper operation, the power source should match the voltage on the rating plate on the bottom of the HLZ.
5. OPERATION
1. Plug the unit into the power source.*
2. See “HLZ COMPUTER OPERATION AND
PROGRAMMING, Section 7” for proper setup and operation of the computer.
3. Place product in the HLZ in accordance with the
restaurant’s established procedures.
4. CLOSING - When closing the store, remove all product from the HLZ and perform daily preventive
maintenance in accordance with the MRC. Turn the computer OFF.
Frymaster L.L.C., 8700 Line Avenue 71106, P.O. Box 51000, Shreveport, Louisiana 71135-1000
Printed in the United States Service Hotline
1-800-24-FRYER
THIS APPLIANCE IS EQUIPPED WITH A GROUNDING PLUG FOR YOUR PROTECTION AGAINST SHOCK HAZARD AND MUST BE PLUGGED INTO A PROPERLY GROUNDED RECEPTACLE. DO NOT CUT OR REMOVE THE GROUNDING PRONG FROM THIS PLUG.
318-865-1711 FAX 318-862-2394
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6. HLZ MODEL/COMPONENT IDENTIFICATION
Heated air flows from the air heater/blower and heat rises from the heater plate.
Heater Plate
Calibration Socket
Air Heater
Calibration Socket
Power Cord
HLZ Computer
Heater Plate/Landing Zone
Blower Assembly
Frymaster L.L.C., 8700 Line Avenue 71106, P.O. Box 51000, Shreveport, Louisiana 71135-1000
Printed in the United States Service Hotline
1-800-24-FRYER
A look at the flow of
heated air around the HLZ
Heater plate
Heater Plate
Air Heater
318-865-1711 FAX 318-862-2394
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