Fisher & Paykel DD60STI9, DD60DI9, DD60SI9 Installation Guide

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DOUBLE DISHDRAWERTM DISHWASHER
DD60DI & DD60DHI models
INSTALLATION GUIDE
NZ AU GB IE
5918 A 08.17
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1
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1 SAFETY AND WARNINGS
! !
WARNING!
WARNING!
Electrical shock hazard Before installing the dishwasher, remove the house fuse or open the circuit breaker. This appliance must be earthed. In the event of a malfunction or breakdown, earthing will reduce the risk of electric shock by providing a path of least resistance for electric current. This appliance is equipped with a cord having an equipment-earthing conductor and an earthing plug. The plug must be plugged into an appropriate outlet that is installed and earthed in accordance with all local codes and ordinances.
WARNING- Improper connection of the equipment-earthing conductor can result in a risk of electric shock. Check with a qualified electrician or service representative if you are in doubt as to whether the appliance is properly earthed. Do not modify the power supply plug provided with the appliance - if it will not fit the outlet, have a proper outlet installed by a qualified electrician. Do not use an extension cord, adapter plug or multiple outlet box.
Failure to follow this advice may result in electrical shock or death.
Fitting integrated front panels requires access to electrical service areas. This work must be performed and certified by a qualified electrical service technician.
Electrical Shock Hazard WARNING: To reduce the risk of electrical shock, fire, or injury to persons, the installer must ensure that the dishwasher is completely enclosed at the time of installation. Before fitting the front panels and connecting the integrated badges (where present), the installer must ensure that the dishwasher is disconnected from the power supply. After installing the front panels, the installer must ensure that the following components are electrically earthed: the panel bracket, the integrated badge (where present) and any custom metal component (e.g. handle) that extends past the rubber seal. Failure to follow these warnings may result in electrical shock, injury or fire.
!
WARNING!
Cut Hazard Take care - panel edges are sharp. Failure to use caution could result in injury or cuts.
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1 SAFETY AND WARNINGS
IMPORTANT SAFETY INSTRUCTIONS
Installation of this dishwasher requires basic mechanical and electrical skills.
Be sure to leave these Instructions with the Customer.
Installation must comply with your local building and electricity regulations.
At the completion of the dishwasher installation, the Installer must perform the Final Checklist.
Remove all packaging materials supplied with the dishwasher.
This dishwasher is manufactured for indoor use only.
Ensure all water connections are turned OFF. It is the responsibility of the plumber and electrician to ensure that each installation complies with all Codes and Regulations.
The dishwasher MUST be installed to allow for future removal from the enclosure if service is required.
The switched power outlet must be outside the dishwasher cavity, so that it is accessible after installation.
Care should be taken when the appliance is installed or removed to reduce the likelihood of damage to the power supply cord and hoses.
If the dishwasher is to be relocated from one installation to another it must be kept upright to avoid damage from water spillage.
Make sure only new hoses are used for connection (supplied with the dishwasher). Old hoses should not be reused.
Failure to install the dishwasher correctly could invalidate any warranty or liability claims.
IMPORTANT SAFETY INSTRUCTIONS
Ensure the product is not plugged in when fitting custom panels.
Installation of custom panels requires basic mechanical and electrical skills.
Installation must comply with your local building and electricity regulations.
Failure to install the custom panels correctly could invalidate any warranty or liability claims.
IMPORTANT!
SAVE THESE INSTRUCTIONS
The models shown in this installation guide may not be available in all markets and are subject to change at any time. For current details about model and specification availability in your country, please go to our website www.fisherpaykel.com or contact your local Fisher & Paykel dealer.
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2 PARTS SUPPLIED
Drain hose support (1)
Phillips 16 mm screws (9)
Drain hose joiner (1)
for inlet hose (1)
(comes already fitted)
Wire clip (2)
(for securing Drain hose joiner)
Moisture protection tape (1)
(to prevent moisture damage to cabinetry)
Clamp (1)
(for securing Drain hose joiner)
Hexagonal socket for feet adjustment (2) (long & short)
Side mounting bracket kit (A and B) (2) OPTIONAL
Prefinished toekick (1) Rubber washer
Top mounting brackets (2) OPTIONAL
Panel bracket (2) & Knock-to-Pause Module (2)
(shipped fixed to product)
If the Drain hoses supplied are not long enough to reach your services, you must use a Drain Hose Extension Kit P/N 525798 which will extend the drain hoses by 3.6 m. The kit is available from the nearest Fisher & Paykel Authorised Service Centre or our website.
Panel mounting screws (12)
Toekick panel cutting template (1)
(To enable a custom toekick panel to be cut to fit the product profile dependant on the depth of the toekick )
Toekick mounting bracket (1)
(A custom toekick panel of any material with thickness 9 - 19mm can be screwed to the Toekick mounting bracket)
Toekick mounting screws (5)
4
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B
D
N
E
A
G
H
I
J
C
F
M
L
K
3 PRODUCT DIMENSIONS
PRODUCT DIMENSIONS MM
Overall height of product
A
Overall width of product
B
Overall depth of product
C
Depth of chassis (to back of front drawer panel)
D
Depth of drawer front panel
E
Height of chassis
F
Height of drawer front panels
G
Height of upper drawer front panel
H
Height of lower drawer front panel
I
Ventilation gap between drawer front panels
J
Height of toekick (customisable)
K
Depth from front of drawer panel to front of toekick (adjustable)
L
Height of leveling feet (adjustable)
M
Maximum extension of drawer
N
1
includes 2mm high bracket slots 2 depending on adjustment of leveling feet 3 assuming front panel thickness of 18mm
4
adjustable to match toekick recess on adjoining cabinetry
5
assuming custom toekick panel thickness of 18mm; if recess is between 50-84mm deep, the panel will need to be cut out
- see step ‘Custom panel calculations’
1, 2
3
1
3
PROFILEFRONT
2
4, 5
DD60DI
DD60DHI
820-880
599
571
553
16-20
811
min. 717
min. 398
311-360
58-118
40-100
9-69
545
8
5
PLAN
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Q
P
O
R
S
4 CABINETRY DIMENSIONS
Bracket slots
DD60DI
DD60DHI
CABINETRY DIMENSIONS MM
Inside height of cavity* min. 820
O
Inside width of cavity 600
P
Inside depth of cavity min. 560
Q
Recommended height of adjacent cabinet space 720
R
Height of toekick space* 100-160
S
* depending on adjustment of levelling feet
PROFILEPLAN
Minimum clearances from adjacent cabinetry
min. 13 mm clearance from a corner cupboard
min. 2 mm clearance to adjacent cupboard door
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5 CUSTOM DRAWER PANEL CALCULATIONS
FRONT PANEL MATERIAL SPECIFICATIONS
16 - 20mm panel thickness
Adequately sealed to withstand moisture (50OC @ 80% RH) Because of it being a hot and wet environment generally, the back and sides of the panel should be completely sealed with a waterproof vapour barrier (ie polyurethane) to prevent damage to the panel.
The back of the panel (including any integrated handle) should be completely flush so that the seal between the panel and the rubber trim is maintained.
Installation outside these specs may result in condensation on cabinetry surfaces.
Maximum weight of each panel: 9kg
The following calculations assume the top of the upper panel is aligned with the top of the adjacent cabinetry. The final panel/cabinetry alignment is achieved by adjusting the feet:
WIDTH OF ALL PANELS
Measure A (the width between adjacent door/drawer fronts) and write it in the first box below, then complete the equation.
Note: The ‘upper panel extension’ B allows for the top of the upper panel to extend above the chassis where required, however a min. 2mm gap to the benchtop must be maintained.
min. 2mm
B
Clearance to adjacent
A
cabinet front
WIDTH OF PANEL
- 2x =
(min. 2mm)
HEIGHT OF THE UPPER PANEL
minimum
height
398mm
Note: The ‘upper panel extension’ B allows for the top of the upper panel to extend above the chassis where required, however a min. 2mm gap to the benchtop must be maintained.
HEIGHT OF THE LOWER PANEL
Measure C (door/drawer height (or equivalent)) and write it in the first box below, then complete the equation.
C
Upper Panel extension
+
(0mm recommended)
Height of
Upper Panel
--
(min 717mm + B)
7
B
=
Ventilation Gap
=
(min. 8mm)
(596 - 615mm)
HEIGHT OF
UPPER PANEL
HEIGHT OF
LOWER PANEL
(min. 311mm)
min. 2mm
min. 2mm
C
A
UPPER PANEL
LOWER PANEL
TOEKICK PANEL
WIDTH OF ALL PANELS
min. 2mm
HEIGHT OF UPPER PANEL
Ventilation Gap (min. 8mm)
HEIGHT OF LOWER PANEL
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6 CUSTOM TOEKICK PANEL CALCULATIONS
TOEKICK PANEL MATERIAL SPECIFICATIONS
min. 9mm panel thickness if using supplied screws
Adequately sealed to withstand moisture (50OC @ 80% RH)
You may choose to affix your custom toekick panel either by screwing it or gluing it to the supplied mounting bracket.
HEIGHT OF THE TOEKICK PANEL
Measure D (height from the top of adjacent cabinet door fronts to the floor) and write it in the first box below, then complete the equation.
D
B
Upper Panel
extension
(0mm recommended)
height from top
of product to toekick panel
mounting point
750mm
Clearance to floor
(min. 12mm)
HEIGHT OF
TOEKICK PANEL
=-- -
(min. 58mm)
Toekick Depth
Depth is measured from FRONT of door panel (assuming thickness ~18mm) to front face of custom toekick panel
NO CUTOUT
CUSTOM TOEKICK PANEL
For a Toekick Depth 40mm
Height from top of product to toekick panel mounting point
750mm
Toekick panel cutting template:
PROFILE A
CUSTOM TOEKICK PANEL
40mm
D
For a Toekick Depth 40-88mm
Toekick panel cutting template:
PROFILE B
40-88mm
HEIGHT OF TOEKICK PANEL
Clearance to floor (min. 12mm)
CUSTOM TOEKICK PANEL
For a Toekick Depth 88-100mm
88-100mm
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7 CAVITY PREPARATION
These marks indicate formed bracket screw locations, if securing by drawer removal.
10 mm
BENCHTOP
Moisture protection tape must be applied.
IMPORTANT!
The power outlet must be located in a cabinet adjacent to the dishwasher cavity. 220-240 VAC min. 9.5 A
ø 60 mm
Water Connection
Recommended COLD (Maximum 60°C).
3/4“ BSP (GB20) to suit flat washer.
Water Pressure
Water softener models
Max. 1 MPa (145 psi) Min. 0.1 MPa (14.5 psi)
Models without water softener
Max. 1 MPa (145 psi) Min. 0.03 MPa (4.3 psi)
Kosher requirements
Drains will need to be separated to satisfy kosher requirements. We suggest you confirm acceptability with your local rabbi in respect to
Services can be located either side of dishwasher.
min. 200 mm
kosher installations.
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8 MAXIMUM DISTANCE OF HOSES & CORD FROM CHASSIS EDGE
LEFT HAND SIDE
Drain hoses - 2000mm Drain hoses - 1800mm
Inlet hose - 1650mm Inlet hose - 1250mm
Power cord (excl.plug) - 1650mm Power cord (excl.plug) - 1650mm
RIGHT HAND SIDE
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NOW CHOOSE WHICH INSTALLATION METHOD (A) OR (B)
IS MORE SUITABLE FOR YOUR CABINETRY...
9 RECOMMENDED METHOD (A) - SECURE WITHOUT DRAWER REMOVAL (FRAMELESS CABINETRY ONLY)
9-A ATTACH SIDE MOUNTING BRACKETS !0-A PULL THROUGH HOSES & PUSH INTO THE CAVITY
Clip all four side mounting brackets into their slots using a flat-bladed screwdriver. Ensure they’re securely fitted before sliding product into cavity.
AB
optionally attach the two top mounting brackets
(x2)
Initially level the product
When fitting brackets, ensure the ends are not pushed down into the chassis.
B
A
A
B
A
The mounting slots are in pairs, one on each side diagonally across the product. A bracket must match A slot and B bracket must match B slot.
When fitting brackets, ensure the ends are not pushed down into the chassis.
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B
You can raise or lower the product by twisting the feet. Then take care when pushing the product into the cavity that you do not bend the feet.
As you push product in, pull through hoses and cord, ensuring they don’t get kinked or twisted.
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!1-A SECURE TO THE CABINETRY ON THE SIDES
!2-A OPTIONALLY SECURE TO THE CABINETRY ABOVE
Using a small
Philips screwdriver,
screw through the
trim moulding,
securing the side
mounting bracket
to the cabinetry.
Do not damage
the rubber
trimseal.
Open the
drawer halfway.
Using a flat
bladed
screwdriver,
prise the grey
rubber plug out
of the trim
moulding.
2
Repeat for all four brackets.
1
Replace the grey rubber plug back into the trim moulding and ensure the trim seal is facing forward.
The top mounting brackets will only
(x2)
bend upwards a maximum of 10mm.
3
!3-A AFTER SECURING, REFER TO ‘FIT THE SUPPLIED TOEKICK PANEL’ STEP
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9 ALTERNATIVE METHOD (B) - SECURE BY DRAWER REMOVAL
9-B PULL THROUGH HOSES & PUSH INTO THE CAVITY !0-B REMOVE THE LOWER DRAWER
optionally attach the two top mounting brackets
(x2)
Initially level the product
You can raise or lower the product by twisting the feet. Then take care when pushing the product into the cavity that you do not bend the feet.
13
When fitting brackets, ensure the ends are not pushed down into the chassis.
As you push product in, pull through hoses and cord, ensuring they don’t get kinked or twisted.
1
2
100 mm
Press the release tabs in on either side and push back to release drawer from runners. Lift drawer off runners.
To prevent kinked hoses
Either sit the drawer down on the left hand side (recommended) or rotate the drawer clockwise, resting it on its side after removal.
3
4
Push drawer runners back in
Sit the drawer down
on either side.
3
4
Push drawer
Rotate the drawer clockwise (max. 90 and rest on side.
o
)
runners back in on either side.
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!1-B SECURE TO THE CABINETRY ON THE SIDES !2-B OPTIONALLY SECURE TO THE CABINETRY ABOVE
For further adjustment, using the most appropriate length Hexagonal socket supplied, fully extend levelling feet up to required distance by hand.
Secure using two pairs of formed brackets. Repeat on the other side of the chassis.
(x2)
The top mounting brackets will only bend upwards a maximum of 10 mm.
x4
Before refitting the drawer, ensure the hoses are not twisted and the latches at the rear of each drawer runner are facing forward.
Hexagonal socket
2
Ensure product is level and aligning with cabinetry.
1
!3-B REFIT THE DRAWER ONTO THE RUNNERS
Lift or rotate anti-clockwise the drawer back onto the drawer runners on either side.
3
Release tab
4
100 mm
Pull the release tabs forward on both sides 100 mm. Ensure the tabs are fully pulled forward and click into place.
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!4 INSTALLING CUSTOM FRONT DRAWER PANELS
1
1
!4-A REMOVE BOTH PANEL BRACKETS FROM PRODUCT
WARNING!
Side Pin
1
Remove side pins and gently pull off the panel bracket slightly.
Electrical Shock Hazard
Before continuing, ensure that the product is disconnected from the power supply. Failure to follow this warning may result in electrical shock, injury or fire.
2
1
!4-B REMOVE THE KNOCK-TO-PAUSE MODULE
Knock-to-Pause module
Repeat for the other drawer.
1 Disconnect the Earth Wire
from the bracket
2 Unplug the Knock-to-Pause module
from the controller.
Repeat for the other drawer.
15
Remove the Knock-to-Pause module from the back of the bracket.
Repeat for the other bracket.
3
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!4 INSTALLING CUSTOM FRONT DRAWER PANELS
2
3
2
16mm (x6)
4
1
1
2
16mm (x3)
!4-C ATTACH CUSTOM PANELS TO PANEL BRACKETS
There must be at least 3 screws used each side.
!4-D ATTACH KNOCK-TO-PAUSE MODULES
TO CUSTOM PANELS
IMPORTANT!
Break off and discard the tab at the top of the Lower Panel Bracket.
Align bottom of each custom panel with the bottom of each bracket.
IMPORTANT!
Ensure the Knock-To-Pause module is orientated correctly before attaching.
Ensure the module is centralized in the holes and not in contact with the bracket.
Attach the Knock-To-Pause module to the back of the custom panel through the 3 holes cut into the panel bracket as shown.
Use all 3 screws provided.
Repeat for the other module.
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!4 INSTALLING CUSTOM FRONT DRAWER PANELS
!4-E CONNECT THE KNOCK-TO-PAUSE MODULE
TO THE CONTROLLER
Controller
Ensure the Knock-To-Pause Module Cable is connected to the UI1 Port.
Repeat for the other drawer.
!4-F RECONNECT THE EARTH WIRE TO THE
PANEL BRACKET
Electrical Shock Hazard
To earth the panel bracket, connect the earth wire from the product to one of the tabs. Any custom metal component (e.g. handle) that extends past the rubber seal must be earthed too. Failure to follow these warnings may result in electrical shock, injury or fire.
WARNING!
Reconnect the Earth Wire to the Panel bracket.
Repeat for the other drawer.
17
!4-G ATTACH CUSTOM PANELS TO PRODUCT
Push the Custom Panel on to the drawer and reinsert the side pins on each side.
2
1
Repeat for the other drawer.
Side Pin
2
!4-H ADJUST CUSTOM PANEL HEIGHT TO
ALIGN CABINETRY GAPS
With the front panels fitted, insert an appropriately sized Philips screwdriver into the hole above the side pin and rotate the panels up or down to align the gaps in your cabinetry.
Repeat on the other side if necessary.
Each panel has a maximum travel of 2mm up or down.
IMPORTANT!
Ensure that you maintain a minimum of 8mm ventilation gap between the upper and lower panels.
+ or - 2mm
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!5 FITTING A CUSTOM TOEKICK PANEL
9
Toekick Depth
NO CUTOUT
CUSTOM TOEKICK PANEL
For a Toekick Depth 40mm
Toekick panel cutting template:
Toekick panel cutting template:
For a Toekick Depth 88-100mm
PROFILE A
CUSTOM TOEKICK PANEL
For a Toekick Depth 40-88mm
PROFILE B
CUSTOM TOEKICK PANEL
Custom Toekick Panel
40mm
mm
40-88
88-100mm
If you require a cutout in your custom
1
toekick panel, choose the most appropriate cutout profile (A or B) depending on the final depth of your toekick panel.
Toekick panel cutting template
1
PROFILE B
PROFILE A
5
Toekick mounting bracket
3
Custom toekick panel
Place the Toekick panel cutting template onto your toekick panel. Ensure they are centered and the template rests on the top surface of the panel.
Secure template to panel either by clamping or using the supplied mounting screws.
Toekick mounting bracket cutting template
2
3
Depth is measured from FRONT of door panel (assuming thickness ~18mm) to front face of custom toekick panel
4
After marking the panel, carefully cut or
4
router out the desired profile. Use the template as a cutting guide.
IMPORTANT!
Ensure all bare edges are sealed appropriately.
6
Place the Toekick mounting bracket onto your
5
toekick panel. Ensure they are centered and the horizontal ribs at the top of the template aligns with the top surface of the panel.
Secure template to panel using the supplied
6
toekick mounting screws.
Align panel with the ribs
7
Slide the toekick onto the mounting rails
7
either side and screw the toekick onto the bottom of tub on either side.
IMPORTANT!
Do not overtighten screw.
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Prefinished Toekick Panel
!6 FIT THE SUPPLIED PREFINISHED TOEKICK PANEL (IF PREFERRED)
2
2
Mark this point on the toekick with a pencil
Where the toekick meets the bottom of the tub is the cut-off point
1
1
3
3
5
5
7
7
19
Lay the toekick face down on a chopping board or similiar
4
4
Turn the toekick over and score along the same line
6
6
Smooth the edge with a file. Be careful of sharp edges.
8
8
19
Score along with a knife Gently snap off the excess Snap off the two end tabs
19
Slide the toekick onto the mounting rails either side and screw the toekick onto the bottom of tub on either side.
IMPORTANT!
Do not overtighten screw.
9
9
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!7 THERE ARE TWO DIFFERENT PLUMBING AND DRAINAGE OPTIONS. CHOOSE WHICH IS MORE SUITABLE.
Dishwasher and Ø 38 mm Standpipe
If space is limited
for fixing, push
hose through drain
hose support
to required height
2
120mm
max.
1
750-882.5 mm
38mm
step 16
Dishwasher using drain hose joiner onto sink trap/waste tee
If space is limited
for fixing, push
hose through drain
hose support
to required height
Supplied drain hose joiner to suit 19 mm waste tee
max.
2
120mm
750-882.5 mm
3
1
step 16
min. 500 mm
min. radius 200 mm
750 - 882.5 mm
Ensure drain hose is routed straight to joiner. Remove excess drain hose material if necessary.
Do not shorten the inlet hose.
750 - 882.5 mm
min. radius 200 mm
min. 500 mm
IMPORTANT!
Do not connect the drain hoses to a Waste Disposal Unit, as this type of connection may lead to a blockage in the drain hoses.
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!6 CONNECT INLET HOSE TO COLD WATER !7 PLUG PRODUCT IN
min. 10mm
3/4” BSP connector
180
o
No leaks!
Ensure the supplied rubber washer is fitted inside the
Tighten coupling with spanner.
coupling.
1
2
!8 TROUBLESHOOTING
Excessive water remaining above the filter plate, after the rinse cycle. (This is displayed as an A3 fault. See user guide ‘How to attend to a fault’)
Check for a kinked drain hose, blocked or incorrectly drilled out waste connection, highloop not properly installed, drain hose not routed correctly or spray arms not in place.
No water supply. (This is displayed as an A1 fault. See user guide ‘How to attend to a fault’)
Check water is connected and turned on.
The dishwasher is beeping continuously
There is a fault. See section ‘How to attend to a fault’ in the User guide for further information and instructions.
No program indicator lights up when the drawer is opened
Ensure power is connected and is switched on. If it is and still no indicator lights up, see the ‘Preference options’ section of the ‘Quick start guide’. An option called ‘Open drawer auto power-on’ may need to be turned on.
Water around water supply and drainage connections Check connections, existing plumbing and hoses for leaks. Check rubber washer and hose clamp are correctly fitted.
If product is tipping
Ensure the product is secured to the cabinetry.
If front panels are misaligned
Check and relevel product. Unscrew the product from the cabinetry. Adjust the feet to level the product, then re-secure to the cabinetry. Check the cabinetry is square.
Drawer doesn’t close properly
Ensure nothing is obstructing the drawer from closing properly eg hoses or drawer latches.
If a problem occurs, consult the ‘Troubleshooting’ section of the User guide.
If after checking these points you still need assistance, please refer to the Service & Warranty book for warranty details and your nearest Authorised Service Centre, or contact us through our website, listed below.
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TO BE COMPLETED BY THE INSTALLER
!9 FINAL CHECKLIST
Check all parts are installed.
Ensure that all panels and parts thereof are secure and final electrical tests have been conducted in accordance with local electrical regulations.
Ensure product is level, securely fastened to the cabinetry and opens and closes freely. The drawers must be free to fully close with no resistance from the cabinetry.
Ensure inlet hose to water supply has supplied rubber washer fitted, and that it’s tightened a further half turn after seal contact.
Ensure any knockouts or plugs in drain connection have been drilled out and drain connection has been made.
The drain hose joiner must not support the weight of excess hose material. Keep drain hose as fully extended as possible to prevent sagging. Any excess length of drain hose should be kept on the dishwasher side of the highloop.
If connecting the drain hose to the sink trap, ensure the Highloop is a minimum 150mm higher than the drain hose joiner.
Ensure any packaging or tape securing the racks is removed from the drawers.
Water softener models only: adjust the water softener setting from the default setting to suit the water hardness of the area. See the Quick start guide and section ‘Water softener’ in the User guide.
Turn on the power and water supplies, then open the drawers. You should hear a beep and see a program indicator light up on the control panel.
Check the spray arms are in place, mounted correctly and free to rotate, by physically rotating by hand.
Spray arm
Add three cups of water into the drawer. Press
until the indicator of the ‘Rinse’ program lights up. Close the drawer and press to start the program. Repeat for the other drawer.
When the test cycle is in process check the knock sensor is working by knocking twice on the door to pause the wash program.
After the Rinse program has finished, ensure the dishwasher has run and drained correctly.
Check the water supply has correctly shut off and drainage connection for leakage.
Complete and keep for safe reference:
Model
Serial No.
Purchase Date
Purchaser
Dealer Address
Installer’s Name
Installer’s Signature
Installation Company
Installation Date
FISHERPAYKEL.COM
Copyright © Fisher & Paykel Appliances 2017. All rights reserved. The product specifications in this booklet apply to the specific products and models described at the date of issue. Under our policy of continuous product improvement, these specifications may change at any time. You should therefore check with your Dealer to ensure this booklet correctly
describes the product currently available.
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SINGLE DISHDRAWERTM DISHWASHER
DD60SI, DD60STI, DD60SLI, DD60SHI
& DD60SHTI models
INSTALLATION GUIDE
NZ AU GB IE
5918 A 08.17
Page 25
1
Page 26
1 SAFETY AND WARNINGS
! !
WARNING!
WARNING!
Electrical shock hazard Before installing the dishwasher, remove the house fuse or open the circuit breaker. This appliance must be earthed. In the event of a malfunction or breakdown, earthing will reduce the risk of electric shock by providing a path of least resistance for electric current. This appliance is equipped with a cord having an equipment-earthing conductor and an earthing plug. The plug must be plugged into an appropriate outlet that is installed and earthed in accordance with all local codes and ordinances.
WARNING- Improper connection of the equipment-earthing conductor can result in a risk of electric shock. Check with a qualified electrician or service representative if you are in doubt as to whether the appliance is properly earthed. Do not modify the power supply plug provided with the appliance - if it will not fit the outlet, have a proper outlet installed by a qualified electrician. Do not use an extension cord, adapter plug or multiple outlet box.
Failure to follow this advice may result in electrical shock or death.
Fitting integrated front panels requires access to electrical service areas. This work must be performed and certified by a qualified electrical service technician.
Electrical Shock Hazard WARNING: To reduce the risk of electrical shock, fire, or injury to persons, the installer must ensure that the dishwasher is completely enclosed at the time of installation. Before fitting the front panels and connecting the integrated badges (where present), the installer must ensure that the dishwasher is disconnected from the power supply. After installing the front panels, the installer must ensure that the following components are electrically earthed: the panel bracket, the integrated badge (where present) and any custom metal component (e.g. handle) that extends past the rubber seal. Failure to follow these warnings may result in electrical shock, injury or fire.
!
WARNING!
Cut Hazard Take care - panel edges are sharp. Failure to use caution could result in injury or cuts.
Page 27
1 SAFETY AND WARNINGS
IMPORTANT SAFETY INSTRUCTIONS
Installation of this dishwasher requires basic mechanical and electrical skills.
Be sure to leave these Instructions with the Customer.
Installation must comply with your local building and electricity regulations.
At the completion of the dishwasher installation, the Installer must perform the Final Checklist.
Remove all packaging materials supplied with the dishwasher.
This dishwasher is manufactured for indoor use only.
Ensure all water connections are turned OFF. It is the responsibility of the plumber and electrician to ensure that each installation complies with all Codes and Regulations.
The dishwasher MUST be installed to allow for future removal from the enclosure if service is required.
The switched power outlet must be outside the dishwasher cavity, so that it is accessible after installation.
Care should be taken when the appliance is installed or removed to reduce the likelihood of damage to the power supply cord and hoses.
If the dishwasher is to be relocated from one installation to another it must be kept upright to avoid damage from water spillage.
Make sure only new hoses are used for connection (supplied with the dishwasher). Old hoses should not be reused.
Failure to install the dishwasher correctly could invalidate any warranty or liability claims.
IMPORTANT SAFETY INSTRUCTIONS
Ensure the product is not plugged in when fitting custom panels.
Installation of custom panels requires basic mechanical and electrical skills.
Installation must comply with your local building and electricity regulations.
Failure to install the custom panels correctly could invalidate any warranty or liability claims.
IMPORTANT!
SAVE THESE INSTRUCTIONS
The models shown in this installation guide may not be available in all markets and are subject to change at any time. For current details about model and specification availability in your country, please go to our website www.fisherpaykel.com or contact your local Fisher & Paykel dealer.
3
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2 PARTS SUPPLIED
Drain hose support (1)
Phillips 16 mm screws (7)
Drain hose joiner (1)
38 mm bottom fixing screws & metal washers (2)
Rubber washer for inlet hose (1)
(comes already fitted)
Wire clip (1)
(for securing Drain hose joiner)
Clamp (1)
(for securing Drain hose joiner)
Moisture protection tape (1)
(to prevent moisture damage to cabinetry)
Side mounting bracket kit (A and B) (2) OPTIONAL
Cavity Bracket Kit (1)
(supplied with Tall Height Models only)
Top mounting brackets (2) OPTIONAL
Panel bracket (1) & Knock-to-Pause Module (1)
(shipped fixed to product)
If the Drain hose supplied is not long enough to reach your services, you must use a Drain Hose Extension Kit P/N 525798 which will extend the drain hose by 3.6 m. The kit is available from the nearest Fisher & Paykel Authorised Service Centre or our local website listed at the end of this document.
Panel mounting screws (6)
External Venting kit (1)
(Excludes DD60SLI9 models)
4
Page 29
3 PRODUCT DIMENSIONS
C
B
H
FG
A
D
I
E
PROFILEFRONT
5
PLAN
STANDARD
HEIGHT
DD60SLI
STANDARD
HEIGHT
DD60SI
DD60SHI
TALL
HEIGHT
(Installed in a
18” (456mm)
high cavity)
DD60STI
DD60SHTI
18 7/8” (480mm)
TALL
HEIGHT
(Installed in a
high cavity)
DD60STI
DD60SHTI
PRODUCT DIMENSIONS MM MM MM MM
Overall height of product
A
Overall width of product 599 599 599 599
B
Overall depth of product
C
Depth of chassis (to back of front drawer panel) 553 553 553 553
D
Depth of drawer front panel 16-20 16-20 16-20 16-20
E
Height of drawer front panel min. 408 min. 398 4min. 452
F
Height of chassis
G
Ventilation gap below drawer front panel min. 8 min. 2 min. 2 min. 2
H
Maximum extension of drawer
I
1
includes 2mm high bracket slots 2 includes fitted cavity bracket
3
assuming a front panel thickness of 18mm 4 recommended for a 2mm ventilation gap below panel, if cavity height is 412mm
5
recommended for a 2mm ventilation gap below panel
1
1
3
410 410 454 478
571 571 571 571
5
min. 476
410 410 454 454
3
545 545 545 545
2
5
Page 30
4 CABINETRY DIMENSIONS
()
Q
P
K
L
Bracket slots
PLAN
TALL
HEIGHT
(Installed in a
STANDARD
HEIGHT
456mm high
cavity)
DD60SI
DD60SHI
DD60SLI
DD60STI
DD60SHTI
CABINETRY DIMENSIONS MM MM MM
Inside height of cavity min. 412 456 480
J
Inside width of cavity 600 600 600
K
Inside depth of cavity min. 560 min. 560 min. 560
L
TALL
HEIGHT
(Installed in a
480mm high
cavity)
DD60STI
DD60SHTI
Cavity Bracket (480mm cavity height) Custom Filler Panel (other heights)
J
TALL HEIGHT MODELS ONLY If your cavity height leaves a visible gap under your countertop when you open the drawer:
Fit the supplied cavity bracket (or a custom cavity filler panel) before installation in order to conceal any gap at the top of the cavity left after installation.
PROFILE
Minimum clearances from adjacent cabinetry
Cavity height options allow you to match dishwasher with your cabinetry or companion products
DD60SI, DD60SLI, DD60SHI
STANDARD HEIGHT INTEGRATED MODEL
J
min.
412mm
Dishwasher Dishwasher
J
456mm
DD60STI, DD60SHTI
TALL HEIGHT INTEGRATED MODEL
(Installed in a 456mm high cavity)
Compact
Oven
D60STI, DD60SHTI
TALL HEIGHT INTEGRATED MODEL
(Installed in a 480mm high cavity)
J
480mm
Dishwasher
Full Size
Oven
min. 13 mm clearance from a corner cupboard
min. 2 mm clearance to adjacent cupboard door
6
Page 31
5 CUSTOM DRAWER PANEL CALCULATIONS
FRONT PANEL MATERIAL SPECIFICATIONS
16 - 20mm panel thickness
Adequately sealed to withstand moisture (50OC @ 80% RH) Because of it being a hot and wet environment generally, the back and sides of the panel should be completely sealed with a waterproof vapour barrier (ie polyurethane) to prevent damage to the panel.
The back of the panel (including any integrated handle) should be completely flush so that the seal between the panel and the rubber trim is maintained.
Installation outside these specs may result in condensation on cabinetry surfaces.
Maximum weight of panel: 9kg
The following calculations assume the top of the upper panel is aligned with the top of the adjacent cabinetry.
WIDTH OF THE PANEL
Measure A (the width between adjacent door/drawer fronts) and write it in the first box below, then complete the equation.
Clearance to adjacent
A
cabinet front
WIDTH OF PANEL
- 2x =
(min. 2mm)
HEIGHT OF THE PANEL
(596 - 615mm)
Note: when the top of the dishwasher has to be lower than the adjacent cabinetry, the top of the panel can extend above the chassis where required, however a min. 2mm gap to the benchtop must be maintained.
A
min. 2mm
min. 2mm
B
PANEL
WIDTH OF PANEL
min. 2mm
min. 2mm
HEIGHT OF PANEL
Ventilation Gap (min. 2mm) with External Venting Kit installed
B
Ventilation Gap
HEIGHT OF PANEL
=-
(min. 2mm)
DD*SLI9 models only:
This model is installed conventionally without an External Venting Kit. Therefore, the Ventilation Gap below the product in all calculations is min. 8mm.
7
Ventilation Gap (min. 2mm) with External Venting Kit installed
Page 32
These marks indicate formed bracket screw locations, if securing by drawer removal.
10 mm
BENCHTOP
Moisture protection tape must be applied.
6 CAVITY PREPARATION
Services can be located either side of dishwasher.
IMPORTANT!
The power outlet must be located in a cabinet adjacent to the dishwasher cavity. 220-240 VAC min. 4.8 A
ø 60 mm
Water Connection
Recommended COLD (Maximum 60°C).
3/4“ BSP (GB20) to suit flat washer.
Water Pressure
Water softener models
Max. 1 MPa (145 psi) Min. 0.1 MPa (14.5 psi)
Models without water softener
Max. 1 MPa (145 psi) Min. 0.03 MPa (4.3 psi)
IMPORTANT!
Adjacent cabinetry must not extend above cavity base.
min. 200 mm
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External Venting Kit
(Excludes DD60SLI9 models)
7 PREPARATION FOR EXTERNAL VENTING THROUGH SAME CABINET
Shelf cutouts
Services can be located either side of dishwasher
IMPORTANT!
To prevent pooling of condensation from the vent hose, a toekick height of no less than 100mm is required.
VENT HOSE
ø 60mm
SERVICES
min. 100mm
7 PREPARATION FOR EXTERNAL VENTING THROUGH ADJACENT CABINET
The ø 60mm services hole should be enlarged to accomodate the
ø60mm
extra venting hose by cutting out some material from the bottom corner.
Shelf cutouts
max. 5mm
ø 60mm
220mm
100mm
IMPORTANT!
To prevent pooling of condensation from the vent hose, a toekick height of no less than 100mm is required.
9
min. 100mm
max. 5mm
VENT HOSE & SERVICES
ø 60mm
220mm
100mm
Page 34
8 MAXIMUM DISTANCE OF HOSES & CORD FROM CHASSIS EDGE
LEFT HAND SIDE
Drain hose - 2000mm
Inlet hose - 1650mm
Power cord (excl.plug) - 1650mm
Venting hose - 1525mm Venting hose - 1925mm
9 TALL HEIGHT INTEGRATED MODELS FOR 480 MM CAVITY ONLY - ATTACH CAVITY BRACKET
IMPORTANT!
The enclosed cavity bracket is fitted before installation in order to conceal the gap at the top of the cavity left after installation.
1 2
RIGHT HAND SIDE
Drain hose - 1800mm
Inlet hose - 1250 mm
Power cord (excl.plug) - 1650mm
Firmly push the bracket so that the prongs engage with the top tabs and it clicks into place.
IMPORTANT!
Ensure the prongs have not been driven down into the chassis as this will damage the lid below.
Ensure the cavity panel bracket is positioned so that the “F” arrow is pointing towards the front of the chassis.
Ensure the top trim seal is facing forward after attaching the bracket.
10
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NOW CHOOSE WHICH INSTALLATION METHOD (A) OR (B)
IS MORE SUITABLE FOR YOUR CABINETRY...
!0 RECOMMENDED METHOD (A) - SECURE WITHOUT DRAWER REMOVAL (FRAMELESS CABINETRY ONLY)
!0-A ATTACH SIDE MOUNTING BRACKETS !1-A ATTACH VENTING HOSE
Clip all four side mounting brackets into their slots using a flat-bladed screwdriver. Ensure they’re securely fitted before sliding product into cavity.
B
A
AB
Check that the fitted elbow is rotated left or right (depending on the direction of the routing), then ensure the venting hose is securely attached to it.
A
B
A
The mounting slots are in pairs, one on each side diagonally across the product. A bracket must match A slot and B bracket must match B slot.
When fitting brackets, ensure the ends are not pushed down into the chassis.
11
B
Fitted Elbow
Page 36
Vent hose either through same cabinet or adjacent cabinet as per Step 7b or 7c
As you push product in, pull through hoses and cord, ensuring they don’t get kinked or twisted.
IMPORTANT!
If product cannot be pushed in far enough, pull out again and rearrange hoses and cord. Do not use excessive force, as doing so may squash the hoses and lead to incorrect operation.
!3-A SECURE TO THE CABINETRY ON THE SIDES!2-A PULL THROUGH HOSES & MOVE INTO THE CAVITY
Using a small
Philips screwdriver,
screw through the
trim moulding,
securing the side
mounting bracket
to the cabinetry.
Do not damage
the rubber
trimseal.
Open the
drawer halfway.
Using a flat
bladed
screwdriver,
prise the grey
rubber plug out
of the trim
moulding.
2
1
Replace the grey rubber plug back into the trim moulding and ensure the trim seal is facing forward.
3
Repeat for all four brackets.
!4-A SECURE THE EXTERNAL VENT
1
After routing the vent hose through and out the hole cutout, attach and secure the vent by tightening the four screws provided.
2
Airflow
12
Page 37
!0 ALTERNATIVE METHOD (B) - SECURE BY DRAWER REMOVAL
13
!0-A ATTACH VENTING HOSE
Check that the fitted elbow is rotated left or right (depending on the direction of the routing), then ensure the venting hose is securely attached to it.
Fitted Elbow
!1-A PULL THROUGH HOSES & MOVE INTO THE CAVITY
Vent hose either through same cabinet or adjacent cabinet as per Step 7b or 7c
As you push product in, pull through hoses and cord, ensuring they don’t get kinked or twisted.
IMPORTANT!
If product cannot be pushed in far enough, pull out again and rearrange hoses and cord. Do not use excessive force, as doing so may squash the hoses and lead to incorrect operation.
Page 38
!2-B REMOVE THE DRAWER !3-B SECURE TO THE CABINETRY ON THE SIDES
1
2
3
Press the release tabs in on either side and push back to release drawer from runners. Lift drawer off runners.
100 mm
To prevent kinked hoses
Either sit the drawer down on the left hand side (recommended) or rotate the drawer clockwise, resting it on its side after removal.
4
Push drawer runners back in on either
Sit the drawer down
side.
4
Push drawer runners back in on either side.
Rotate the drawer clockwise (max. 90 and rest on side.
o
)
The product has three pairs of fixing points:
Ensure the sound insulation is repositioned correctly.
1
two pairs of formed brackets on either side of the chassis (use 16 mm screws)
2
a pair of fixing holes either side on the bottom (use 38 mm fixing screws & washers)
14
Page 39
2
!4-B REFIT THE DRAWER ONTO THE RUNNERS
Lift or rotate anti-clockwise the drawer back onto the drawer runners on either side.
4
100 mm
Before refitting the drawer, ensure the hoses are not twisted and the latches at the rear of each drawer runner are facing forward.
3
1
Release tab
Pull the release tabs forward on both sides 100 mm. Ensure the tabs are fully pulled forward and click into place.
!5-B SECURE THE EXTERNAL VENT
15
1
After routing the vent hose through and out the hole cutout, attach and secure the vent by tightening the four screws provided.
2
Airflow
Page 40
!6 INSTALLING A CUSTOM FRONT DRAWER PANEL
1
1
!6-A REMOVE PANEL BRACKET FROM PRODUCT
WARNING!
Side Pin
1
2
Remove side pins and gently pull off the panel bracket slightly.
Electrical Shock Hazard
Before continuing, ensure that the product is disconnected from the power supply. Failure to follow this warning may result in electrical shock, injury or fire.
1
!6-B REMOVE THE KNOCK-TO-PAUSE MODULE
Knock-to-Pause module
Remove the Knock-to-Pause module from the back of the bracket.
1 Disconnect the Earth Wire
from the bracket
2 Unplug the Knock-to-Pause module
from the controller.
3
16
Page 41
2
3
16mm (x6)
!6 INSTALLING CUSTOM FRONT DRAWER PANELS
1
2
16mm (x3)
!6-C ATTACH CUSTOM PANELS TO PANEL BRACKETS
There must be at least 3 screws used each side.
Align bottom of each custom panel with the bottom of each bracket.
!6-D ATTACH KNOCK-TO-PAUSE MODULE
TO CUSTOM PANEL
17
IMPORTANT!
Ensure the Knock-To-Pause module is orientated correctly before attaching.
Ensure the module is centralized in the holes and not in contact with the bracket.
Attach the Knock-To-Pause module to the back of the custom panel through the 3 holes cut into the panel bracket as shown.
Use all 3 screws provided.
Page 42
!6 INSTALLING CUSTOM FRONT DRAWER PANELS
!6-E CONNECT THE KNOCK-TO-PAUSE MODULE
TO THE CONTROLLER
Controller
Ensure the Knock-To-Pause Module Cable is connected to the UI1 Port.
!6-F RECONNECT THE EARTH WIRE TO THE
PANEL BRACKET
Electrical Shock Hazard
To earth the panel bracket, connect the earth wire from the product to one of the tabs. Any custom metal component (e.g. handle) that extends past the rubber seal must be earthed too. Failure to follow these warnings may result in electrical shock, injury or fire.
WARNING!
Reconnect the Earth Wire to the Panel bracket.
!6-G ATTACH CUSTOM PANEL TO PRODUCT
IMPORTANT!
Ensure the rubber seal between the drawer and panel is kept in place.
Push the Custom Panel on to
2
1
the drawer and reinsert the side pins on each side.
Side Pin
2
!6-H ADJUST CUSTOM PANEL HEIGHT TO
ALIGN CABINETRY GAPS
With the front panels fitted, insert an appropriately sized Philips screwdriver into the hole above the side pin and rotate the panels up or down to align the gaps in your cabinetry.
Repeat on the other side if necessary.
Each panel has a maximum travel of 2mm up or down.
IMPORTANT!
Ensure that you maintain a minimum of 2mm ventilation gap below the panel.
+ or - 2mm
18
Page 43
!7 THERE ARE TWO DIFFERENT PLUMBING AND DRAINAGE OPTIONS. CHOOSE WHICH IS MORE SUITABLE.
Dishwasher and Ø 38 mm Standpipe
If space is limited
for fixing, push
hose through drain
hose support
to required height
2
max.
120mm
1
750-882.5 mm
38mm
step 18
Dishwasher using drain hose joiner onto sink trap/waste tee
If space is limited
for fixing, push
hose through drain
hose support
to required height
2
750-882.5 mm
1
step 18
Supplied drain hose joiner to suit 19 mm waste tee
3
19
min. radius 200 mm
750 - 882.5 mm
min. 500 mm
Ensure drain hose is routed straight to joiner. Remove excess drain hose material if necessary.
Do not shorten the inlet hose.
750 - 882.5 mm
min. 500 mm
min. radius 200 mm
IMPORTANT!
Do not connect the drain hoses to a Waste Disposal Unit, as this type of connection may lead to a blockage in the drain hoses.
Page 44
!8 CONNECT INLET HOSE TO COLD WATER !9 PLUG PRODUCT IN
min. 10mm
3/4” BSP connector
Ensure the supplied rubber washer is fitted inside the coupling.
o
180
1
Tighten coupling with spanner.
2
No leaks!
20
Page 45
@0 TROUBLESHOOTING
Excessive water remaining above the filter plate, after the rinse cycle. (This is displayed as an A3 fault. See user guide ‘How to attend to a fault’)
Check for a kinked drain hose, blocked or incorrectly drilled out waste connection, highloop not properly installed, drain hose not routed correctly or spray arm not in place.
No water supply. (This is displayed as an A1 fault. See user guide ‘How to attend to a fault’)
Check water is connected and turned on.
The dishwasher is beeping continuously
There is a fault. See section ‘How to attend to a fault’in the User guide for further information and instructions.
No program indicator lights up when the drawer is opened
Ensure power is connected and is switched on. If it is and still no indicator lights up, see the ‘Preference options’ section of the ‘Quick start guide’. An option called ‘Open drawer auto power-on’ may need to be turned on.
Water around water supply and drainage connections Check connections, existing plumbing and hoses for leaks. Check rubber washer and hose clamp are correctly fitted.
If product is tipping
Ensure the product is secured to the cabinetry.
Drawer doesn’t close properly
Ensure nothing is obstructing the drawer from closing properly eg hoses or drawer latches.
If a problem occurs, consult the ‘Troubleshooting’ section of the User guide.
If after checking these points you still need assistance, please refer to the Service & Warranty book for warranty details and your nearest Authorised Service Centre, or contact us through our website, listed below.
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TO BE COMPLETED BY THE INSTALLER
@1 FINAL CHECKLIST
Check all parts are installed.
Ensure that all panels and parts thereof are secure and final electrical tests have been conducted in accordance with local electrical regulations.
Ensure product is level, securely fastened to the cabinetry and opens and closes freely. The drawers must be free to fully close with no resistance from the cabinetry.
Ensure inlet hose to water supply has supplied rubber washer fitted, and that it’s tightened a further half turn after seal contact.
Ensure any knockouts or plugs in drain connection have been drilled out and drain connection has been made.
The drain hose joiner must not support the weight of excess hose material. Keep drain hose as fully extended as possible to prevent sagging. Any excess length of drain hose should be kept on the dishwasher side of the highloop.
If connecting the drain hose to the sink trap, ensure the Highloop is a minimum 150 mm higher than the drain hose joiner.
Ensure any packaging or tape securing the racks is removed from the drawers.
Water softener models only: adjust the water softener setting from the default setting to suit the water hardness of the area. See the Quick start guide and section ‘Water softener’ in the User guide.
Turn on the power and water supplies, then open the drawer. You should hear a beep and see a program indicator light up on the control panel.
Check the spray arms are in place, mounted correctly and free to rotate, by physically rotating by hand.
Spray arm
Add three cups of water into the drawer. Press
until the indicator of the ‘Rinse’
program lights up. Close the drawer and press to start the program.
When the test cycle is in process check the knock sensor is working by knocking twice on the door to pause the wash program.
After the Rinse program has finished, ensure the dishwasher has run and drained correctly.
Check the water supply has correctly shut off and drainage connection for leakage.
Complete and keep for safe reference:
Model
Serial No.
Purchase Date
Purchaser
Dealer Address
Installer’s Name
Installer’s Signature
Installation Company
Installation Date
FISHERPAYKEL.COM
Copyright © Fisher & Paykel Appliances 2017. All rights reserved. The product specifications in this booklet apply to the specific products and models described at the date of issue. Under our policy of continuous product improvement, these specifications may change at any time. You should therefore check with your Dealer to ensure this booklet correctly
describes the product currently available.
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