Fiat Punto 2004 User Manual

This Supplement describes the main instructions for using the Speedgear automatic gearbox and the “Dualogic” mechanical gearbox with electronic control fitted on Fiat Punto.
Read this entire Supplement to make sure you know how to use the gearbox correctly. This will help you to perform the correct operations right from the start.
For all other information not contained herein, refer to the Owner Handbook this Supplement is attached to.
USING THE SPEEDGEAR AUTOMATIC GEARBOX
WARNING LIGHTS AND MESSAGES .......................... 10
TOWING THE CAR .......................................................... 12
TOWING A TRAILER ........................................................ 12
IF A FUSE BLOWS .............................................................. 12
MAINTENANCE SERVICE SCHEDULE ........................ 13
CHECKING OIL LEVEL ..................................................... 13
ENGINES CODE - BODYWORK VERSIONS ............. 14
TRANSMISSION .................................................................. 14
PERFORMANCE .................................................................. 15
WEIGHTS .............................................................................. 15
CAPACITIES ......................................................................... 16
FUEL CONSUMPTION ...................................................... 16
CO
2 EMISSIONS IN EXHAUST ...................................... 16
USING THE DUALOGIC GEARBOX ........ 17
WARNING LIGHTS AND MESSAGES .......................... 34
TOWING THE CAR .......................................................... 40
IF A FUSE BLOWS .............................................................. 40
MAINTENANCE SERVICE SCHEDULE ........................ 40
CHECKING OIL LEVEL ..................................................... 40
AIR CLEANER ...................................................................... 40
ENGINES CODES - BODYWORK VERSIONS ........... 41
TRANSMISSION .................................................................. 41
PERFORMANCE .................................................................. 41
WEIGHTS .............................................................................. 42
CAPACITIES ......................................................................... 43
FUEL CONSUMPTION ...................................................... 43
CO
2 EMISSION IN EXHAUST ......................................... 43
INDEX
USING THE DUALOGIC
GEARBOX
3
USING THE SPEEDGEAR AUTOMATIC
GEARBOX
USING THE SPEEDGEAR AUTOMATIC GEARBOX
GEAR STICK POSITIONS
P = Parking.
R = Reverse.
N = Neutral.
D = Drive, automatic forward gears.
L = Low, automatic forward gears with prevalent use of short ratios
+ = Shift up (sequential operation).
– = Shift down (sequential operation).
With the key at MAR, the selected gear will be shown on the reconfigurable multifunction display (see the figure).
Gear selected displayed on the reconfigurable multifunction display:
P = parking; 2 = second speed;
R = reverse; 3 = third speed;
N = neutral; 4 = fourth speed;
D = drive; 5 = fifth speed;
L = low; 6 = sixth speed
1 = first speed;
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GEARBOX
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STARTING THE ENGINE
Turn the ignition key to MAR and position the gear lever in (P) or (N).
STARTING OFF
With car at a standstill, idle the engine and press the brake pedal, select the required position and accelerate gradually: the car will start off and the gear ratios will be selected according to the selected gear lever position.
USING THE SPEEDGEAR AUTOMATIC
GEARBOX
The engine can only be started with the gear lever at either (P) or (N).
The following gear shifts (P-R; R-P; N-R) are protected from accidental engagement by means of a safety lock. Consequently, these positions can only be engaged as follows:
car at a standstill;
ignition key at MAR;
press the brake pedal;
press button (A) while you are shifting the lever.
USING THE DUALOGIC
GEARBOX
USING THE SPEEDGEAR AUTOMATIC
GEARBOX
5
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SEQUENTIAL OPERATION
From (D) shift the lever to the left:
shift the lever towards + to engage a higher gear;
shift the lever towards – to engage a lower gear.
Each gear shift and driving mode selected is shown on the display. The sequential gear shift is similar to that of a fixed ratio gearbox controlled in sequence: 6 ratios are provided.
The electronic control system intervenes by varying the ratios when the engine ratio exceeds or drops under a certain rpm threshold.
AUTOMATIC OPERATION
(D) from position (L) and from sequential operation can be selected in any conditions without pressing button (A).
The gearbox will select higher gears when the demand for engine power is low, thus ensuring lower consumption. The gearbox will hold the lower gears as the request for power is gradually increased to offer good pick-up and acceleration.
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The electronic control unit will cut out sequential operation activating automatic operation only if the gearbox oil temperature is excessively high. Sequential operation will be restored as soon as the regular working temperature is reached.
USING THE DUALOGIC
GEARBOX
6
Kick-down
For fast pick-up, press the accelerator beyond the hard point. This will operate the kick-down feature to obtain top performance (pick-up and acceleration).
IMPORTANT Avoid using the kick-down function on snow and ice.
Drive (D)
Use (D) on normal roads, in and out of cities.
ECO function
This function enhances driving comfort and curtails exhaust emissions.
To turn the ECO function on, press button (B) on the gear stick frame. Message (E) will appear on the reconfigurable multifunction display.
The ECO function is cut out in sequential operation. It will be automatically restored when switching back to automatic operation (D).
USING THE SPEEDGEAR AUTOMATIC
GEARBOX
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Only shift the stick from (P) to (D), from (N) to (D) and from (R) to (D) when the car is at a standstill, with the engine idling and the accelerator pedal fully released.
USING THE DUALOGIC
GEARBOX
Neutral (N)
This position corresponds to the neutral position of a normal mechanical gearbox.
The engine can be started with the lever at (N).
Reverse (R)
You cannot start the engine with the lever at (R).
A buzzer will sound to warn the driver that reverse is engaged and the reversing lights will come on when reverse is engaged and the ignition key is at MAR.
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USING THE SPEEDGEAR AUTOMATIC
GEARBOX
Low (L)
In (L) the gearbox mainly engages low forward gears to optimise the engine brake and to offer the possibility of sporty driving up or downhill.
(L) can be selected also when the car is moving. Consequently, it can be used to slow down from any speed. Top engine brake effectiveness is obtained at speeds lower than 90 km/h. Using the car at (L) and exploiting the sporty driving that this feature offers will increase fuel consumption.
To shift the lever from (N), remove your foot from the accelerator pedal and wait for the engine to stabilise at idle. Follow the instructions and important notes given in the "Starting off" paragraph above.
Only engage reverse when the car is stationary, the engine is idling and the pedal is fully released. Follow the instructions and important notes given in the "Starting off" paragraph above.
SPEEDGEAR
ITALIANO
USING THE DUALOGIC
GEARBOX
8
Parking (P)
In (P) the drive wheels are mechanically locked. Engage this position only when the car is stationary. Pull the handbrake as required. Follow the instructions and important notes given in the "Starting off" paragraph above.
In an emergency, you can shift the lever from (P) by manually disengaging the locking device.
Use the screwdriver provided to release the lock (see the figure) located near the ignition key under the steering column upholstery and remove the ignition key at the same time.
STOPPING THE CAR
Release the accelerator pedal and press the brake pedal. Keep the car still when on a slope and the engine is running with the brake pedal only. Do not press the accelerator pedal.
For longer stops, shift the lever to (P) and follow the instructions and important notes given in the "Starting off" paragraph above.
USING THE SPEEDGEAR AUTOMATIC
GEARBOX
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The ignition key can only be removed from the switch in STOP position with the gear stick at (P).
Put the lever in position (P) to change a wheel safely.
WARNING
USING THE DUALOGIC
GEARBOX
USING THE SPEEDGEAR AUTOMATIC
GEARBOX
PARKING
Pull the handbrake, select position (P) and follow the instructions and important notes given in the "Starting off" paragraph above. Leave the wheels steered. Block the wheels with a wedge or a stone if the car is parked on a steep slope.
BUZZER
A buzzer sounds in the following cases:
when the lever is shifted to (R);
when the ignition key is turned to STOP and the
lever is not at (P);
when the driver’s door is opened with the key at
MAR and the lever not at (P).
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WARNING
When stationary with the engine running and the gear stick at (D), (L), (R) and set for sequential operation, hold the brake pedal pressed to prevent the car from moving.
WARNING
Never remove the ignition key when the car is moving since the steering wheel will lock automatically at first steering.
USING THE DUALOGIC
GEARBOX
USING THE SPEEDGEAR AUTOMATIC
GEARBOX
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WARNING LIGHTS AND MESSAGES
WARNING
If the Speedgear is failing, contact a Fiat Dealership as soon as possible to have the problem solved.
AUTOMATIC "SPEEDGEAR" GEARBOX FAILURE (red)
The warning light should come on when the ignition key is turned to MAR and should go out as soon as the engine is started.
The warning light on the dial comes on flashing (together with the message on the reconfigurable multifunction display) when a fault in the gearbox is found.
t
Warning light
on dial
Message on reconfigurable
multifunction display
USING THE DUALOGIC
GEARBOX
USING THE SPEEDGEAR AUTOMATIC
GEARBOX
11
t
Warning light
on dial
Message on reconfigurable
multifunction display
EXCESSIVE "SPEEDGEAR" GEARBOX OIL TEMPERATURE (red)
The warning light on the dial comes on with fixed light (together with the message on the reconfigurable multifunction display) when the gearbox oil reaches the maximum set temperature.
In this case, stop the car, leaving the engine on and slightly accelerated to further activate the circulation of the coolant fluid until the warning light turns off.
USING THE DUALOGIC
GEARBOX
12
TOWING THE CAR
Lift the car from the front for towing to avoid damaging the gearbox. Make sure the gearbox is in neutral (N) (checking that the car moves when pushed) and proceed as for towing a normal car with mechanical gearbox following the instructions given in the Owner Handbook.
Should it be impossible to set the gearbox to neutral, do not tow the car and contact a Fiat Dealership.
TOWING A TRAILER
Versions with Speedgear gearbox fit an electronic clutch control system to ensure a gradual pick-up even when towing a trailer.
IMPORTANT Take the lever to (L) when driving downhill instead of using the brake constantly.
USING THE SPEEDGEAR AUTOMATIC
GEARBOX
FUSE
F23
F35
F55
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AMPERE
10
10
7.5
20
IF A FUSE BLOWS
Speedgear automatic gearbox control unit
Speedgear automatic gearbox system (ignition switch powered)
Speedgear automatic gearbox system (battery powered)
Gearbox cooling fan supply (where provided)
For fuse location see the illustrations in the Owner Handbook, in chapter "If a fuse blows".
USING THE DUALOGIC
GEARBOX
13
MAINTENANCE SERVICE SCHEDULE
The Service Schedule envisages Speedgear automatic transmission oil level check every 20,000 km and oil change every 40,000 km (or every 3 years, without replacing the filter).
CHECKING OIL LEVEL
CHECKING THE SPEEDGEAR AUTOMATIC GEARBOX OIL LEVEL
Check the gearbox oil level with the specific dipstick in the engine compartment. The dipstick hole is the filler to be used for topping up, if required. Make sure that the oil level is always included between the two reference lines MIN and MAX (H and C), on the dipstick. Frequent top­ups possibly indicate a leak. Have the car checked by a Fiat Dealership.
Cold check
Before starting off, with the engine idling and the car on level ground, the oil level on the dipstick should reach the reference line next to the word C.
Hot check
Check the oil level on the dipstick after driving at least 10 km with the engine idling and the car on level ground. The level should reach the reference line with the word H.
USING THE SPEEDGEAR AUTOMATIC
GEARBOX
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WARNING
Check the oil level on the dipstick after driving at least 10 km with the engine idling and the car on level ground. The level should reach the reference line with the word H.
Before checking the automatic gearbox oil level, position the gear lever at (P).
USING THE DUALOGIC
GEARBOX
USING THE SPEEDGEAR AUTOMATIC
GEARBOX
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ENGINES CODE - BODYWORK VERSIONS
Versions
1.216V
TRANSMISSION
Gearbox
Clutch
Drive
5 doors
188BXB11 05H
Bodywork version code
3 doors
188AXB11 04P
Engine type code
188A5000
1.216V
Continuous electronically controlled automatic gearbox
with six forward gears and reverse
Electronically controlled electro-hydraulic device
Front
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