Fetco CBS-2031EE Installation Manual

www.fetco.com
CBS-2031ee
NOTICE TO INSTALLER: Please leave this book with the machine.
CBS-2032ee
User’s Guide
Models:
CBS-2031ee CBS-2032eeCBS-2041ee CBS-2042ee
CBS-2042ee
CBS-2041ee
Table of Contents
Contact Information ........................................................2
Description & Features ...................................................2
Specifications..................................................................2
Requirements..............................................................2
Weights and Capacities ..............................................2
Electrical Configuration and Brewing Efficiency .........3
Dimensions & Utility Connections...................................4
Installation.......................................................................6
Operating Instructions ....................................................8
FETCO®, LUXUS®, EXTRACTOR® and Driven To Pioneer Innovation™ are trademarks or trade names of Food Equipment Technologies Company.
© 2008 Food Equipment Technologies Company Part # P100 January 23, 2008
Programming ..................................................................9
Batch Settings.............................................................9
Temperature Settings ...............................................10
Advanced Settings and Diagnostics .........................10
Error Codes ..................................................................12
Service and Support .....................................................13
Cleaning & Maintenance ..............................................13
Parts .............................................................................14
Contact Information
FETCO
Food Equipment Technologies Company 600 Rose Road Lake Zurich IL 60047-0429 USA
Internet: www.fetco.com
®
Phone: (800) 338-2699 (US & Canada)
(847) 719-3000
Fax: (847) 719-3001
Email: sales@fetco.com
techsupport@fetco.com
Description & Features
The CBS-2030ee and CBS-2040ee series brewers feature our patented intermittent spray over technology, which works like this:
The following variables are programmed for each batch size:
Brew volume Prewet percent (Percentage of the brew volume)
Brew time Prewet delay (The time between prewetting and the brew cycle.)
Using these variables, the software calculates how much water to use for prewetting, and brewing. The total brew time is divided into several 30 second cycles. Within these cycles, the software calculates how long to spray water over the coffee grounds, and how long to pause before the next cycle begins.
Features
Two fully programmable batch sizes per side Cascading Spray Domes Adjustable prewetting cycle Water hardness detection Brew at temperature protection User selectable"ECO" power saver
Drip delay (The time that the brew light continues to flash after the brew cycle.)
Specifications
Requirements
Water Requirements: Electrical: See electrical configuration chart.
CBS-2031ee: 20-75 psig, ½ gpm CBS-2032ee: 20-75 psig, 1 gpm CBS-2041ee: 20-75 psig, 1 gpm CBS-2042ee: 20-75 psig, 1 ½ gpm
Weights and Capacities
Brewer Model
CBS-2031ee 32 lbs. 3.0 gal. 25 lbs. 57 lbs. 4.4 lbs. 11 lbs. 68 lbs. CBS-2032ee 44 lbs. 5.4 gal. 45 lbs. 89 lbs. 4.4 lbs. 11 lbs. 111 lbs. CBS-2041ee 40 lbs. 4.2 gal. 35 lbs. 75 lbs. 8 lbs. 16 lbs. 91 lbs. CBS-2042ee 53 lbs. 7.4 gal. 61 lbs. 114 lbs. 8 lbs. 16 lbs. 146 lbs.
Weight
(empty)
Water tank
Capacity & Weight.
Coffee Filters: 13” X 5 ” FETCO Product # F002
Weight
(filled)
2
Dispenser
Weight, ea.
Dispenser Filled, ea..
Total Weight Brewer
& Dispensers, Filled
Electrical Configuration and Brewing Efficiency
USA & Canada
CBS-2031ee 3.0 liters per batch
Electrical Heater Voltage Maximum Batches per Hour* (max 11) Config. Code Configuration (AC) Phase Wires KW Amp draw Cold Water Hot Water
E31015E 1 X 2.3 KW 120 single 2 + ground 2.4 19.7 7.4 11.0
CBS-2032ee 3.0 liters per batch
Electrical Heater Voltage Maximum Batches per Hour* (max 22) Config. Code Configuration (AC) Phase Wires KW Amp draw Cold Water Hot Water
E32015E 2 X 3 KW 120/208 single 3 + ground 4.6 22.4 14.6 22.0
120/220 5.1 23.7 16.3 22.0
120/240 6.1 25.8 19.4 22.0
CBS-2041ee 1.0 gallon per batch
Electrical Heater Voltage Maximum Batches per Hour* (max 11) Config. Code Configuration (AC) Phase Wires KW Amp draw Cold Water Hot Water
E41016E 1 X 2.3 KW 120 single 2 + ground 2.4 19.7 5.9 11.0
CBS-2042ee 1.0 gallon per batch
Electrical Heater Voltage Maximum Batches per Hour* (max 22) Config. Code Configuration (AC) Phase Wires KW Amp draw Cold Water Hot Water
E42016E 2 X 3 KW 120/208 single 3 + ground 4.6 22.4 11.5 22.0
120/220 5.1 23.7 12.9 22.0
120/240 6.1 25.8 15.4 22.0
* Based on standard factory settings: 4.0 minute brew time; 0% prewet; 200 F water.
3
CBS-2031ee
Dimensions & Utility Connections
CBS-2032ee
DWG 201141-000
DWG 201142-000
4
CBS-2041ee
CBS-2042ee
DWG 201143-000
DWG 201144-000
5
Installation
(For Qualified Service Technicians Only)
Keys To A Successful Installation
If not installed correctly by qualified personnel, the brewer will not operate properly and damage may result. Damages resulting from improper installation are not covered by the warranty. Here are the key points to consider before installation:
Electrical:
All FETCO brewers require NEUTRAL. Ground is not an acceptable substitute. Installation without neutral
may cause damage to the electronic components.
The electrical diagram is located on the inside of the lower cover. The installation must comply with applicable federal, state, and local codes having jurisdiction at your
location. Check with your local inspectors to determine what codes will apply.
Plumbing:
This equipment is to be installed to comply with the applicable federal, state, or local plumbing codes. The water line must be flushed thoroughly prior to connecting it to the brewer to prevent debris from
contaminating the machine.
Before connecting it to the brewer, verify that the water line pressure is 20 – 75 psig and the flow rate
meets the following minimum requirements:
CBS-2031ee: ½ gpm CBS-2041ee: 1 gpm CBS-2032ee: 1 gpm CBS-2042ee: 1 ½ gpm
General:
Utilize only qualified beverage equipment service technicians for installation. A Service Company Directory
may be found on our web site, http://www.fetco.com.
Installation Instructions
Brewer Setup
1. Review the Dimensions for the unit you are installing. Verify that the brewer will fit in the space intended for it, and that the counter or table will support the total weight of the brewer and dispensers when filled.
2. The brewer’s legs are shipped inside the brew baskets. Remove the brew basket(s) and the coffee dispenser(s). Place the brewer on its back and screw in the legs.
3. Place the brewer on the counter or stand.
4. When the brewer is in position, level it front to back as well as side to side by adjusting the legs.
5. Remove the lower cover to access the water and electrical connections. Knock-outs are provided in the back and base of the brewer body for the connections.
Water Connection
1. Water inlet is a 3/8 inch male flare fitting.
2. The brewer can be connected to a cold or hot water line. Cold water is preferred for best coffee flavor, but hot water will allow for faster recovery times.
3. Install a water shut off valve near the brewer to facilitate service. If an in-line water filter is used, it should be installed after the water shut off valve and in a position to facilitate filter replacement.
4. Flush the water supply line and filter before connecting it to the brewer.
5. Verify that the water line meets the pressure and flow requirements listed above.
Electrical Connection – US & Canada
1. Verify that the actual voltage at the electrical service connection is compatible with the specifications on the brewer’s serial number label. Make sure the electrical service includes neutral.
2. The temperature and water tank fill level are pre-set at the factory. There is no need to turn off the heaters during the installation process. The heaters are disabled by the control board until the tank is full of water. The heating process will start automatically when the tank has filled.
3. The CBS-2031ee and CBS-2041ee models are factory equipped with a 120 V cord and plug. The CBS­2032ee and 2042ee have only a terminal block for connecting the incoming power wires. Consult local codes to determine if a cord and plug can be installed, or if the unit must be hard wired.
6
Warning: Legs are to be adjusted for
level ing the br ewer only . Do not use f or hei ght adjustment or extend them higher than necessary.
4. A fused disconnect switch or circuit breaker on the incoming power line must be conveniently located near the brewer, and its location and markings known to the operators.
5. The body of the brewer must be grounded to a suitable building ground. A ground lug is provided in the brewer next to the power terminal block. Use only 10 gauge copper wire for grounding.
6. Electrical connections must be secured in-place within the unit to meet
Warning : To prevent
electrical shock, t his unit must be properly grounded.
national and local standards.
7. Finally, plug the brewer in to the appropriate outlet (120 VAC models), or connect the incoming power wires to the terminal block as shown in accordance with applicable codes (120/208-240 VAC models only).
GROUND LUG
L1
N
L2
120V 120V
GROUND
WIRE
N
208-240V
Final Setup
1. Turn on the incoming water supply line and inspect both inside and outside of the brewer for leaks in all fittings and tubes
2. Turn on the incoming power.
3. Press the brewer’s power switch, which is near the top of the control panel.
4. Within 6 seconds, the hot water tank will begin filling until the water is sensed by the probe at the top of the tank. The display will read “FIL”. The heaters will be disabled by the control board until the tank is full.
5. While the water is heating, the display will read “LO” and the actual water temperature will be displayed. After the water has reached the set temperature, the display will be blank. There is no “ready” light.
6. Review the Operating Instructions. Brew one full batch (water only) on each side to confirm proper fill levels. The brewer is factory set with water only (no coffee) to dispense the correct amount of water. If the actual volume is slightly different from the programmed volume, fine­tuning the brewer may be necessary. See #60 – 61 in the Advanced Settings & Diagnostics section.
7. Re-attach the covers after one final inspection for leaks. Look closely in the top of the brewer at the dispense fittings during this inspection.
Operator Training
Review the operating procedures with whoever will be using the brewer. Pay particular attention to the following areas:
1. Always pre-heat the dispensers before the first use of each day by filling them half way with hot water, and letting them stand for at least 15 minutes.
2. Don't remove the brew basket until it has stopped dripping.
3. Make sure the dispenser is empty before brewing into it.
4. Show how to attach covers, close, and or secure the thermal dispensers for transporting.
5. Show how to remove and clean the Cascading Spray Domes.
6. Show the location and operation of the water shut off valve as well as the circuit breaker for the brewer.
7. Steam from the tank will form condensation in the vent tubes. This condensation will drip into and then out of the brew baskets. 1/4 cup discharging overnight is possible. Place an appropriate container under each brew basket when not in use.
8. We recommend leaving the power to the brewer on overnight. The water tank is well insulated and will use very little electricity to keep the tank hot. Leaving the brewer in the on position will also avoid delays at the beginning of shifts for the brewer to reach operating temperature.
7
Operating Instructions
Control Panel Functions
Only switches that are active are illuminated. Switches that are inactive or disabled are invisible.
X Power Switch
Turns brewer on and off. To turn on, press and hold briefly
until display reads S t b.
Y Display
”FILL” = Water tank is filling. ”LO XXX” = Unit is heating, not
ready to brew. (XXX = actual temperature.)
Blank = Ready to brew. Also displays error messages.
Z Stop Switches
Stops brew cycle Lit = Brew cycle in progress Invisible = Not brewing, or dripping
in progress
[ Brew Switches
Starts brew cycle Must be held in for 1 second Flashing = Brew cycle in progress Lit = Ready to brew Invisible – Not ready to brew, or
batch disabled (See Programming Section)
\ Power Indicator Lamp
The lamp is lit whenever the unit is
connected to a power source.
Brewing
1. Turn the power switch on.
2. Prepare a brew basket with the correct size filter and appropriate amount of coffee.
3. Slide the brew basket completely into the rails.
4. Place a clean, empty, preheated dispenser under the brew basket.
5. Select a batch from the available choices, and hold the corresponding BREW button in for 1 second to start the brew cycle.
6. The STOP button will illuminate, and the selected BREW button will flash, indicating that brewing is in progress. All other BREW buttons will extinguish.
7. When the brew cycle is finished, the STOP button will extinguish and the BREW button will continue to flash for the amount of time programmed into the drip delay setting. This indicates that coffee may still be dripping from the bottom of the brew basket.
8. Before removing the brew basket or dispenser, visually verify that dripping has stopped.
Notes:
Preheat dispenser by filling at least ½ full with
water at brewing temperature. Allow it to sit for at least 15 minutes before draining.
8
Batch Settings
Turn the brewer off by pressing the power switch.
Press and hold the power switch until the display reads P r G. P r G
The left side STOP button will illuminate.
Quickly press the STOP button.
The display will show the software version. Example:
Press STOP to continue.
Batches are numbered 1 – 2 (single side) or 1 – 4 (dual side)
Programming
Display
0.0 03.L
PARAMETER
BATCH #
1.1 1.00
Example: Left Side – Large Batch – Volume 1.0 Gal.
Next, the first batch parameter is displayed – batch 1, brew volume
Use the SCROLL UP and SCROLL DOWN buttons to adjust. Press the STOP button to go to the next parameter – brew time. 1.2 4.00
Continue this way until all parameters are programmed for batch #1.
(See the chart below for an explanation of each parameter.)
Next, batch #2 programming begins.
Batches 2 and 4 may be disabled by leaving them set to “OFF”. Change to “ON” to enable. Batches 1 and 3 cannot be disabled.
After all batches are programmed, go to temperature settings.
SETTING
(See next page)
1.1 1.00
2.0 OFF
7 200
Important! After programming, you must press and hold the STOP button until the display reads STO to save the
settings and exit programming mode, or changes will be lost. You may exit programming at any time.
Batch Parameters X=Batch Number (1 - 4)
Parameter Name Range Increment Default Setting Comment
X.0 Batch Enabled or
Disabled
X.1 Brew Volume:
CBS-2031ee/2032ee 0.94 – 4.72 0.01 2.49 liters CBS-2041ee/2042ee 0.25 – 1.25 0.01 1.0 gallons
On/Off Batch 1 & 3 = ON
Batch 2 & 4 = OFF
Batch 1 & 3 cannot be disabled. To change setting to liters or gallons, see # 59 in Advanced
Settings section. X.2 Brew Time (Min:Sec) 2:00 – 9:30 0:30 4:00 minutes X.4 Prewet Percent 0.00 – 15.0% 1% 0 % Percentage of total
brew volume X.5 Prewet Delay
(Min:Sec)
0:10 – 5:00 0:10 1:00 minute The time between
prewetting and start
of brew cycle. X.6 Drip Delay (Min:Sec)
CBS-2031ee/2032ee 0:30 – 6:00 0:10 1:00 minute
CBS-2041ee/2042ee 0:30 – 6:00 0:10 1:30 minute
The time between
end of brew cycle
and unlocking of
brew basket.
9
Temperature Settings
Parameter Name Range Default Setting Comment
7
Water Temp. (°F) 188°F - 206°F 200°F
7.1 ECO Mode OFF/ON OFF ON= After 1 hour passes without
9 Brew at Set
0 - 1 1 0=Will brew at any temperature.
Temperature
Parameter Name Range Default Setting Comment
10 Enter Advanced
0 - 1 0 0 = Skip Advanced Settings & Settings & Diagnostics
Important! To save your changes, press and hold STOP until the display reads STO to exit programming mode and return to operating mode.
Inside tank. Will be slightly lower at spray head. To display in ° Celsius, see # 58 in Advanced Settings.
brewing, the temperature setting will automatically be lowered by 30°F, and the display will read ECO. Press STOP to resume normal heating. The hot water faucet may be used without affecting the ECO cycle, however the temperature of the dispensed water may be lower than desired.
1=Will brew only at set temperature. Note: Changes will not take effect until the next brew cycle is completed.
Diagnostics. Loop back to start of batch programming cycle. 1 = Enter Advanced Settings & Diagnostics. Press STOP to continue
Advanced Settings and Diagnostics
Address Description Range Default Comment
50 Water Level
in Tank
51 Water Resistance
(K)
53 Power Relay State 0 – 1 To check the function of the power relay, press the
54 Water Level
Sensitivity
55 Tank Temperature 56 Brewer Model
Number
57 Reload Defaults 0 - 1 0 Changes all settings to default factory settings.
58 Temperature Scale F or C F F = Fahrenheit C = Celsius 59 Water Volume Scale
CBS-2031ee/2032ee CBS-2041ee/2042ee
0 - 1 Tests if water is touching probe.
0 = Tank is less than full 1 = Tank is full
0 – 200 Displays the electrical resistance of the water in
kilohms as measured between the water level probe and the tank. If greater than 200, or if the tank is not full, the display will read – – – .
power button repeatedly. The display should toggle between 0 and 1.
LO - HI LO
LO – 0 to 50 K HI – 50 to 130 K If water resistance (address 51) is greater than 25
K, set on HI to prevent unwanted filling of tank. 180°F - 208°F 31 – 41
or 32 - 42
Displays current tank temperature. Must be set for the correct model number of the
brewer: 31 for CBS-2031ee, 32 for CBS-2032ee,
41 for CBS-2041ee, 42 for CBS-2042ee.
0 = Do not reload defaults
1 = Reload all default settings
If 1 is selected, you must advance to the next
address for this change to take effect.
Does not change address 56 – model number.
GAL or LTR LTR GAL or LTR GAL
GAL = Displays volume in gallons
LTR = Displays volume in liters
10
Address Description Range Default Comment
60
and
61
Left Brew Valve Flow Rate Right Brew Valve Flow Rate
CBS-2031ee/2032ee
CBS-2041ee/2042ee
0.35 – 2.24
If #59 is LTR
or
0.09 – 0.59
If #59 is GAL
0.09 – 0.59
If #59 is GAL
or
0.35 – 2.24
If #59 is LTR
1.48
0.39
0.40
1.51
Use this to compensate for minor discrepancies in actual volume versus programmed volume. Set lower to increase volume, higher to decrease volume. The following formula can be used to determine the correct setting:
ACTUAL VOLUME PROGRAMMED VOLUME
X
CURRENT SETTING
=
NEW SETTING
64 Keypad Test 0 - 1 0 Tests function of control panel switches.
Starting at the batch buttons, press each button that is lit. The display will show the name of the switch being pressed and the switch light will go out. Brew switches are named S1, S2, S3, etc. The left STOP switch must be pressed last, as this will exit the test.
65 Relay Test 0 Tests the individual relays that control various
components. 0 - Skip relay test. To start Relay Test, press top batch button – display will read OFF. Press power switch – display will read ON.
Press STOP to continue. Use the batch buttons to turn each component ON and OFF.
Warning: During these
tests, hot water may be d is pensed from t he va lve being tested.
Address Description
90 Left or Single Brew Valve 91 Right Brew Valve 95 Fill Valve 96 Heater (To protect the heaters, this test will work only if the tank is full.)
Press STOP to go back to address 65. Press the lower batch button to exit the Relay Test.
67 Factory Use Only – Do not use.
Important! To save your changes, press and hold STOP until the display reads STO to exit programming mode and return to operating mode.
11
Error Codes
Code Description Possible Cause Corrective Action
001 Internal Error
System had to reload default settings.
Control board failure. Clear error.
Re-program the brewer to the desired specifications. If error occurs again, replace control board.
002 Power Failure Power relay feedback
loop does not match the state.
Clear error. If error occurs again, call Technical Support for assistance.
050 Shorted temperature probe. Probe failure. Replace probe. Press and hold the
051 Open temperature probe. Bad probe connection,
or probe failure.
100 Initial Fill Error
Initial fill time was more
Water supply flow rate is too low.
than 15 minutes.
Check all connections. Replace probe if necessary.
Watch for short potting during brew cycle. Investigate cause of low flow rate. (Clogged water filter, etc.)
101 Error on refill
Tank did not refill within 3 minutes.
Water supply flow rate is too low.
Watch for short potting during brew cycle. Investigate cause of low flow rate. (Clogged water filter, etc.)
102 Unwanted Fill
When brewer is idle, the fill valve was activated for more than 30 seconds during a 1 hour period.
200 Flat Line Temperature
(Water is boiling) System is calling for heat, but the temperature does not rise at least 2°F within
Possible leak in tank, fitting, or valve.
Water supply flow rate is too low.
Triac is stuck closed, bad output on control board, or temperature is set too high for altitude.
Check inside of machine for leaks.
Investigate cause of low flow rate. (Clogged water filter, etc.) Check triacs, check control board output, or adjust temperature for altitude.
10 minutes.
201 Heater Open
System is calling for heat,
Heating element failure.
Check and replace heating
elements if necessary. but the temperature does not rise at least 2°F within 10 minutes. This error is disabled during brewing and while using the hot water faucet.
202 Heater Short
System is not calling for heat, but temperature rises
Possible triac stuck closed, or bad output on control board.
Check triac and control
board.
more than 5°F.
255 Keypad Error
A switch was pressed for more than 45 seconds.
Switch was held in too long, or switch is stuck closed.
Clear error and try again. If
error occurs without switch
being pressed, replace
control board.
How to Clear Error
Codes
Press and hold the Power switch for 3 seconds.
Press and hold the Power switch for 3 seconds.
Power switch for 3 seconds. Press and hold the Power switch for 3 seconds. Press and hold the Power switch for 3 seconds.
Press and hold the Power switch for 3 seconds.
Press and hold the Power switch for 3 seconds.
Press and hold the Power switch for 3 seconds.
Press and hold the Power switch for 3 seconds.
Press and hold the Power switch for 3 seconds.
Press and hold the Power switch for 3 seconds.
12
Service and Support
For service and support information, contact the Technical Support department. Our hours are 7:00 AM to 6:00 PM Central Time, Monday through Friday.
Phone: (800) 338-2699 or (847) 719-3000
Email: techsupport@fetco.com
Utilize only qualified beverage equipment service technicians for service. A Service Company Directory may be found on our web site, http://www.fetco.com.
Cleaning & Maintenance
Daily: Wipe the area above the brew baskets to remove coffee residue.
Daily or Weekly: Clean the Cascading Spray Domes with a soft brush and detergent. They may also be cleaned in
a dishwasher – top rack only.
Quarterly:
Check water temperature, adjust if necessary.
Check brew levels, adjust if necessary.
Inspect all fittings and hoses for leaks.
Inspect inside of tank for lime deposits. De-lime tank and probes if necessary. This procedure should be
done by a qualified service technician.
13
Figure 1 – CBS-2031ee Main Assembly
Parts
14
DWG 101269-B
ITEM # QTY PART # DESCRIPTION
1 1 001088 WELDMENT CBS-2031ee 2 1 51089 BOARD,SWITCHING / CONTROL, 100-120VAC (SINGLE) 3 8 29007 NUT, #4-40 KNURLED THUMB 4 1 57006 VALVE, S-53 120VAC 5 1 24012 GASKET, S-53 FILL VALVE 6 1 31078 FITTING, S-53 FILL VALVE INLET 7 1 03074 BRACKET, S-53 8 4 82020 SCREW, S-53 FILL VALVE
9 1 31031 FITTING, 90° MALE ELBOW, 3/8 TUBE OD X 3/8 MPT 10 1 86040 CONNECTOR, CABLE CLAMP, 3/4" 11 1 52090 TERMINAL BLOCK, 3 POLE, W/ MARKING STRIP 12 1 65002 CONNECTOR, COPPER LUG 13 5 83026 WASHER, INTERNAL TOOTH LOCK, #8 SCREW SIZE 14 9 84002 NUT, HEX, #8-32 MACHINE SCREW 15 1 24101 O'RING, 3.739" ID X 0.070" CS, 70 DURO, BUNA "N", FDA 16 1 102357 ASSEMBLY, HOUSING SPRAY W/VALVE 120 VAC, CSD Ø 3.6" (SEE FIG. 10) 17 1 102363 ASSEMBLY, CASCADE SPRAY DOME, "EE" 18 1 71021 FAUCET, COMPLETE, HOT WATER, RED SAFETY HANDLE 18 71023 FAUCET UPPER ASSY., HOT WATER, RED SAFTEY HANDLE 18 71003 FAUCET SEAT CUP, HOT WATER 19 1 31075 FITTING, 3/8'ID x 1/4" FPT 20 3 86007 CLAMP, HOSE, .593"-.656" DIA RANGE 21 4 83076 WASHER,#8 SCREW SIZE, CUSHION AND SEALING 22 4 73029 LEG, THERMOPLASTIC, 2.50"(63mm) 23 1 104094 ASSEMBLY, TANK CBS-2031ee, O-RING FITTINGS (SEE FIG. 2) 24 1 22125 INSULATION TANK FRONT CBS-2031ee 25 1 22063 INSULATION TANK BACK CBS-2031e 26 1 45097 OVERLAY, CBS-2031ee 27 1 41016 LABEL, EXTRACTOR 28 1 K028 WATER LEVEL PROBE REPLACEMENT, CBS-2030'S 29 1 54026 PROBE, TEMPERATURE 5" LONG, 50k 30 1 25137 TUBE, 5/16"OD X 3/16"ID X 11"LG VENT 31 1 44004 LABEL GROUND 32 1 402094 HARNESS, LOW AMP, CBS-2031ee/41ee 33 1 402095 HARNESS, HIGH AMP, CBS-2031ee/41ee 34 1 63019 CORD, 120 VAC, 12/3 AWG ,20 AMP , W/5-20P NEMA PLUG 35 1 24102 MANIFOLD TEE, REDUCING, WATER DISTRIBUTION, SILICONE 36 1 86038 CLAMP, HOSE, .670"-.780" DIA RANGE 38 1 86016 WORM DRIVE CLAMP 7/16" - 25/32" 39 10 84050 NUT, CLIP ON (J-NUT), #6-32, 22 - 20 GA., BLACK-PHOSPHATE FINISH 40 1 01506 COVER TOP CBS-2031 & 41 41 1 01507 COVER BASE UPPER CBS-2031 42 1 401347 WIRING DIAGRAM, CBS-2031ee/2041ee 43 1 25139 TUBE, 5/8"OD X 3/8"ID X 15"LG DRAIN/FILL 44 1 86030 CLAMP, 3/4" MAX TUBE OD FLOW CONTROL 45 1 44048 WARNING LABEL 46 1 102358 ASSEMBLY, RIGHT COVER CBS-2030's ee 47 10 82053 SCREW, # 6-32 X 1/2" TRUSS HD PH 48 1 101266 ASSEMBLY, BREW BASKET, 13 X 5, DIA HOLE 0.218", 0.25" FLG (SEE FIG. 9) 49 1 44050 LABEL, WARNING, "HOT WATER FAUCET"
15
Figure 2 – CBS-2031ee Tank Assembly, Part # 104094
ITEM # QTY PART # DESCRIPTION
1 1 004088 WELDMENT TANK CBS-2031ee, O-RING FITTINGS 2 1 03297 SINK, HEAT FOR 40A TRIAC 3 1 59008 TRIAC 40A, 600V 4 1 13139 FITTING 3/8" HOSE ID WATER INLET/DRAIN 5 1 24099 O-RING, 1/2 X 11/16, 3/32 WIDTH 6 1 13134 NUT FOR 3/8 HOSE ID FITTING 7 1 13137 FITTING 1/2" HOSE ID 8 1 24098 O-RING 9/16 X 3/4, 3/32 WIDTH
9 1 13135 NUT FOR 1/2 HOSE ID FITTING 10 3 83084 WASHER .875"OD X .536"ID, FLA, 22 GA 11 2 25098 FITTING, COMPRESSION MALE CONNECTOR 12 1 25128 FITTING, 90 DEG. ELBOW, 1/4 NPT X 5/16 BARB, KYNAR 13 3 23249 LOCKNUT 1/4"-18 NPT MODIFIED THREAD 14 1 03332 BRACKET 2, ONE SHOT THERMOSTAT 15 1 53071 THERMOSTAT, SINGLE SHOT, 25A 16 1 24002 O-RING, TANK COVER 17 1 102013 ASSEMBLY, TANK COVER 18 1 107020 ASSEMBLY, IMMERSION HEATER, 2300W, 120VAC 19 4 83011 WASHER, #6 SCREW SIZE, INTERNAL 20 4 84045 NUT, HEX 6-32, UNDERSIZED
DWG 104094-A
16
Figure 3 – CBS-2032ee Main Assembly
17
DWG 101270-B
ITEM # QTY PART # DESCRIPTION
1 1 001086 WELDMENT, CBS-2032ee
2 1 104095 ASSEMBLY, TANK CBS-2032ee, O-RING FITTINGS (SEE FIG. 4)
3 1 22126 INSULATION TANK FRONT CBS-2032ee
4 1 22042 INSULATION TANK BACK CBS-2032e
5 2 24101 O'RING, 3.739" ID X 0.070" CS, 70 DURO, BUNA "N", FDA
6 2 102357 ASSEMBLY, HOUSING SPRAY W/VALVE 120 VAC, CSD Ø 3.6" (SEE FIG. 10)
7 2 102363 ASSEMBLY, CASCADE SPRAY DOME, "EE"
8 8 83076 WASHER,#8 SCREW SIZE, CUSHION AND SEALING
9 1 52090 TERMINAL BLOCK, 3 POLE, W/ MARKING STRIP 10 1 65002 CONNECTOR, COPPER LUG 11 1 402096 HARNESS, LOW AMP, CBS-2032ee/42ee 12 1 402097 HARNESS, HIGH AMP, CBS-2032ee/42ee 13 5 83026 WASHER, INTERNAL TOOTH LOCK, #8 SCREW SIZE 14 13 84002 NUT, HEX, #8-32 MACHINE SCREW 15 1 51090 BOARD,SWITCHING/CONTROL, 100-120VAC (DUAL) 16 8 29007 NUT, #4-40 KNURLED THUMB 17 1 45098 OVERLAY CBS-2032ee, ECONOMIC 18 3 73029 LEG, THERMOPLASTIC, 2.50"(63mm) 19 1 57006 VALVE, S-53 120VAC 20 1 24012 GASKET, S-53 FILL VALVE 21 1 31078 FITTING, S-53 FILL VALVE INLET 22 1 03074 BRACKET, S-53 23 4 82020 SCREW, S-53 FILL VALVE 24 1 31031 FITTING, 90 MALE ELBOW, 3/8 TUBE OD X 3/8 MPT 25 1 86040 CONNECTOR, CABLE CLAMP, 3/4" 26 1 54026 PROBE, TEMPERATURE 5" LONG, 50k 27 1 K028 WATER LEVEL PROBE REPLACEMENT, CBS-2030'S 28 2 102195 ASSEMBLY, BUMPER, 2030e 29 1 25140 TUBE, 5/8"OD X 3/8"ID X 4.25"LG BREW 30 1 24102 MANIFOLD TEE, REDUCING, WATER DISTRIBUTION, SILICONE 31 5 86007 CLAMP, HOSE, .593"-.656" DIA RANGE 32 1 86038 CLAMP, HOSE, .670"-.780" DIA RANGE 33 1 86016 WORM DRIVE CLAMP 7/16" - 25/32" 34 1 71021 FAUCET, COMPLETE, HOT WATER, RED SAFETY HANDLE 34 1 71023 FAUCET UPPER ASSY., HOT WATER, RED SAFTEY HANDLE 34 1 71003 FAUCET SEAT CUP, HOT WATER 35 1 31075 FITTING, 3/8'ID x 1/4" FPT 36 1 25139 TUBE, 5/8"OD X 3/8"ID X 15"LG DRAIN/FILL 37 1 86030 CLAMP, 3/4" MAX TUBE OD FLOW CONTROL 38 2 25137 TUBE, 5/16"OD X 3/16"ID X 11"LG VENT 39 1 44004 LABEL GROUND 40 2 44024 LABEL, WARNING-HIGH VOLTAGE 41 1 401348 WIRING DIAGRAM, CBS-2032ee/42ee 42 10 84050 NUT, CLIP ON (J-NUT), #6-32, 22 - 20 GA., BLACK-PHOSPHATE FINISH 43 1 01479 COVER, TOP CBS-2032 & 42 44 1 01463 COVER, UPPER BASE CBS-2032e 45 1 44048 WARNING LABEL 46 1 102358 ASSEMBLY, RIGHT COVER CBS-2030's ee 47 10 82053 SCREW, # 6-32 X 1/2" TRUSS HD PH 48 1 46027 LABEL, SPRAY HOUSING 49 1 41016 LABEL, EXTRACTOR 51 2 101266 ASSEMBLY, BREW BASKET, 13 X 5, DIA HOLE 0.218", 0.25" FLG (SEE FIG. 9) 52 1 44050 LABEL, WARNING, "HOT WATER FAUCET"
18
Figure 4 – CBS-2032ee Tank Assembly, Part # 104095
ITEM # QTY PART # DESCRIPTION
1 1 004089 WELDMENT TANK CBS-2032ee, O-RING FITTINGS 2 2 03297 SINK, HEAT FOR 40A TRIAC 3 2 59008 TRIAC 40A, 600V 4 1 13139 FITTING 3/8" HOSE ID WATER INLET/DRAIN 5 2 24099 O-RING, 1/2 X 11/16, 3/32 WIDTH 6 2 13134 NUT FOR 3/8 HOSE ID FITTING 7 1 13138 FITTING 3/8" HOSE ID 8 1 13137 FITTING 1/2" HOSE ID
9 1 24098 O-RING 9/16 X 3/4, 3/32 WIDTH 10 1 13135 NUT FOR 1/2 HOSE ID FITTING 11 4 83084 WASHER .875"OD X .536"ID, FLA, 22 GA 12 2 25098 FITTING, COMPRESSION MALE CONNECTOR 13 2 25128 FITTING, 90 DEG. ELBOW, 1/4 NPT X 5/16 BARB, KYNAR 14 4 23249 LOCKNUT 1/4"-18 NPT MODIFIED THREAD 15 1 03332 BRACKET 2, ONE SHOT THERMOSTAT 16 1 53088 THERMOSTAT, SINGLE SHOT, 240V/40A 17 2 107021 ASSEMBLY IMMERSION HEATER 3000W/240VAC 18 1 24002 O-RING, TANK COVER 19 1 102013 ASSEMBLY, TANK COVER 20 6 83011 WASHER, #6 SCREW SIZE, INTERNAL 21 6 84045 NUT, HEX 6-32, UNDERSIZED
19
DWG 104095-A
Figure 5 – CBS-2041ee Main Assembly
20
DWG 101272-B
ITEM # QTY PART # DESCRIPTION
1 1 001087 WELDMENT CBS-2041ee
2 1 104097 ASSEMBLY TANK CBS-2041ee, O-RING FITTINGS (SEE FIG. 6)
3 1 22128 INSULATION TANK FRONT CBS-2041ee
4 1 22065 INSULATION TANK BACK CBS-2041e
5 1 24101 O'RING, 3.739" ID X 0.070" CS, 70 DURO, BUNA "N", FDA
6 1 102357 ASSEMBLY, HOUSING SPRAY W/VALVE 120 VAC, CSD Ø 3.6" (SEE FIG. 10)
7 1 102363 ASSEMBLY, CASCADE SPRAY DOME, "EE"
8 1 71021 FAUCET, COMPLETE, HOT WATER, RED SAFETY HANDLE
8 1 71023 FAUCET UPPER ASSY., HOT WATER, RED SAFTEY HANDLE
8 1 71003 FAUCET SEAT CUP, HOT WATER
9 1 31075 FITTING, 3/8'ID x 1/4" FPT 10 4 83076 WASHER,#8 SCREW SIZE, CUSHION AND SEALING 11 1 52090 TERMINAL BLOCK, 3 POLE, W/ MARKING STRIP 12 1 65002 CONNECTOR, COPPER LUG 13 1 45099 OVERLAY, CBS-2041EE 14 1 402094 HARNESS, LOW AMP, CBS-2031ee/41ee 15 1 402095 HARNESS, HIGH AMP, CBS-2031ee/41ee 16 1 54022 PROBE, TEMPERATURE 8" LONG, 50k 17 1 K029 WATER LEVEL PROBE REPLACEMENT, CBS-2040'S/50'S 18 5 83026 WASHER, INTERNAL TOOTH LOCK, #8 SCREW SIZE 19 9 84002 NUT, HEX, #8-32 MACHINE SCREW 20 1 57006 VALVE, S-53 120VAC 21 1 24012 GASKET, S-53 FILL VALVE 22 1 31078 FITTING, S-53 FILL VALVE INLET 23 1 03074 BRACKET, S-53 24 4 82020 SCREW, S-53 FILL VALVE 25 1 31031 FITTING, 90 MALE ELBOW, 3/8 TUBE OD X 3/8 MPT 26 1 86040 CONNECTOR, CABLE CLAMP, 3/4" 27 1 51089 0BOARD,SWITCHING / CONTROL, 100-120VAC (SINGLE) 28 8 29007 NUT, #4-40 KNURLED THUMB 29 4 73002 LEG, FLANGE FOOT, 4" HIGH 30 1 24102 MANIFOLD TEE, REDUCING, WATER DISTRIBUTION, SILICONE 31 1 86038 CLAMP, HOSE, .670"-.780" DIA RANGE 32 3 86007 CLAMP, HOSE, .593"-.656" DIA RANGE 33 1 41016 LABEL, EXTRACTOR 35 2 44024 LABEL, WARNING-HIGH VOLTAGE 36 1 01527 COVER BASE UPPER CBS-2041 37 1 01506 COVER TOP CBS-2031 & 41 38 1 401347 WIRING DIAGRAM, CBS-2031ee/2041ee 39 1 25137 TUBE, 5/16"OD X 3/16"ID X 11"LG VENT 40 1 25139 TUBE, 5/8"OD X 3/8"ID X 15"LG DRAIN/FILL 41 1 86016 WORM DRIVE CLAMP 7/16" - 25/32" 42 1 44004 LABEL GROUND 43 1 86030 CLAMP, 3/4" MAX TUBE OD FLOW CONTROL 44 1 44048 WARNING LABEL 45 11 84050 NUT, CLIP ON (J-NUT), #6-32, 22 - 20 GA., BLACK-PHOSPHATE FINISH 46 1 002159 WELDMENT COVER RIGHT CBS-2040e'S 47 1 46027 LABEL, SPRAY HOUSING 48 11 82053 SCREW, # 6-32 X 1/2" TRUSS HD PH 49 1 101266 ASSEMBLY, BREW BASKET, 13 X 5, DIA HOLE 0.218", 0.25" FLG (SEE FIG. 9) 50 1 63019 CORD, 120 VAC, 12/3 AWG ,20 AMP , W/5-20P NEMA PLUG 51 1 44050 LABEL, WARNING, "HOT WATER FAUCET" 52 1 46068 LABEL, CONTROL PANEL, CBS2030/40ee
21
Figure 6 – CBS-2041ee Tank Assembly, Part # 104097
ITEM # QTY PART # DESCRIPTION
1 1 004091 WELDMENT TANK CBS-2041ee, O-RING FITTINGS 2 1 03297 SINK, HEAT FOR 40A TRIAC 3 1 59008 TRIAC 40A, 600V 4 1 13139 FITTING 3/8" HOSE ID WATER INLET/DRAIN 5 1 24099 O-RING, 1/2 X 11/16, 3/32 WIDTH 6 1 13134 NUT FOR 3/8 HOSE ID FITTING 7 1 13137 FITTING 1/2" HOSE ID 8 1 24098 O-RING 9/16 X 3/4, 3/32 WIDTH
9 1 13135 NUT FOR 1/2 HOSE ID FITTING 10 3 83084 WASHER .875"OD X .536"ID, FLA, 22 GA 11 2 25098 FITTING, COMPRESSION MALE CONNECTOR 12 1 25128 FITTING, 90 DEG. ELBOW, 1/4 NPT X 5/16 BARB, KYNAR 13 3 23249 LOCKNUT 1/4"-18 NPT MODIFIED THREAD 14 1 03332 BRACKET 2, ONE SHOT THERMOSTAT 15 1 53071 THERMOSTAT, SINGLE SHOT, 25A 16 1 107024 ASSEMBLY,IMMERSION HEATER,2300W, 120VAC 17 1 24002 O-RING, TANK COVER 18 1 102013 ASSEMBLY, TANK COVER 19 4 83011 WASHER, #6 SCREW SIZE, INTERNAL 20 4 84045 NUT, HEX 6-32, UNDERSIZED
22
DWG 104097-A
Figure 7 – CBS-2042ee Main Assembly
23
DWG 101271-B
ITEM # QTY PART # DESCRIPTION
1 1 001085 WELDMENT CBS-2042ee
2 1 104096 ASSEMBLY TANK, CBS-2042ee (SEE FIG. 8)
3 5 83026 WASHER, INTERNAL TOOTH LOCK, #8 SCREW SIZE
4 13 84002 NUT, HEX, #8-32 MACHINE SCREW
5 1 22127 INSULATION, TANK FRONT, CBS-2042ee,
6 1 22067 INSULATION, TANK BACK CBS-2042e
7 2 24101 O'RING, 3.739" ID X 0.070" CS, 70 DURO, BUNA "N", FDA
8 2 102357 ASSEMBLY, HOUSING SPRAY W/VALVE 120 VAC, CSD Ø 3.6" (SEE FIG. 10)
9 2 102363 ASSEMBLY, CASCADE SPRAY DOME, "EE" 10 1 71021 FAUCET, COMPLETE, HOT WATER, RED SAFETY HANDLE 10 1 71023 FAUCET UPPER ASSY., HOT WATER, RED SAFTEY HANDLE 10 1 71003 FAUCET SEAT CUP, HOT WATER 11 1 31075 FITTING, 3/8'ID x 1/4" FPT 12 8 83076 WASHER,#8 SCREW SIZE, CUSHION AND SEALING 13 1 52090 TERMINAL BLOCK, 3 POLE, W/ MARKING STRIP 14 1 65002 CONNECTOR, COPPER LUG 15 1 57006 VALVE, S-53 120VAC 16 1 24012 GASKET, S-53 FILL VALVE 17 1 31078 FITTING, S-53 FILL VALVE INLET 18 1 03074 BRACKET, S-53 19 4 82020 SCREW, S-53 FILL VALVE 20 1 31031 FITTING, 90 MALE ELBOW, 3/8 TUBE OD X 3/8 MPT 21 1 86040 CONNECTOR, CABLE CLAMP, 3/4" 22 1 51090 BOARD,SWITCHING/CONTROL, 100-120VAC (DUAL) 23 8 29007 NUT, #4-40 KNURLED THUMB 24 3 73002 LEG, FLANGE FOOT, 4" HIGH 25 1 45100 OVERLAY CBS-2042ee 26 1 44004 LABEL GROUND 27 1 K029 WATER LEVEL PROBE REPLACEMENT, CBS-2040'S/50'S 28 1 54022 PROBE, TEMPERATURE 8" LONG, 50k 29 1 86038 CLAMP, HOSE, .670"-.780" DIA RANGE 30 5 86007 CLAMP, HOSE, .593"-.656" DIA RANGE 31 2 25137 TUBE, 5/16"OD X 3/16"ID X 11"LG VENT 32 1 86016 WORM DRIVE CLAMP 7/16" - 25/32" 33 1 24102 MANIFOLD TEE, REDUCING, WATER DISTRIBUTION, SILICONE 34 1 25140 TUBE, 5/8"OD X 3/8"ID X 4.25"LG BREW 35 1 402096 HARNESS, LOW AMP, CBS-2032ee/42ee 36 1 402097 HARNESS, HIGH AMP, CBS-2032ee/42ee 38 1 41016 LABEL, EXTRACTOR 39 2 44024 LABEL, WARNING-HIGH VOLTAGE 40 1 401348 WIRING DIAGRAM, CBS-2032ee/42ee 41 1 25139 TUBE, 5/8"OD X 3/8"ID X 15"LG DRAIN/FILL 42 1 86030 CLAMP, 3/4" MAX TUBE OD FLOW CONTROL 43 1 44048 WARNING LABEL 44 11 84050 NUT, CLIP ON (J-NUT), #6-32, 22 - 20 GA., BLACK-PHOSPHATE FINISH 45 1 02159 WELDMENT COVER RIGHT CBS-2040e'S 46 2 46027 LABEL, SPRAY HOUSING 47 1 01479 COVER, TOP CBS-2032 & 42 48 1 01522 COVER, UPPER BASE CBS-2042 49 11 82053 SCREW, # 6-32 X 1/2" TRUSS HD PH 50 2 101266 ASSEMBLY, BREW BASKET, 13 X 5, DIA HOLE 0.218", 0.25" FLG (SEE FIG. 9) 51 1 44050 LABEL, WARNING, "HOT WATER FAUCET" 52 1 46068 LABEL, CONTROL PANEL, CBS2030/40ee
24
Figure 8 – CBS-2042ee Tank Assembly, Part # 104096
ITEM # QTY PART # DESCRIPTION
1 1 004090 WELDMENT TANK CBS-2042ee, O-RING FITTINGS 2 2 03297 SINK, HEAT FOR 40A TRIAC 3 2 59008 TRIAC 40A, 600V 4 1 13139 FITTING 3/8" HOSE ID WATER INLET/DRAIN 5 2 24099 O-RING, 1/2 X 11/16, 3/32 WIDTH 6 2 13134 NUT FOR 3/8 HOSE ID FITTING 7 1 13137 FITTING 1/2" HOSE ID 8 1 13138 FITTING 3/8" HOSE ID
9 1 24098 O-RING 9/16 X 3/4, 3/32 WIDTH 10 1 13135 NUT FOR 1/2 HOSE ID FITTING 11 4 83084 WASHER .875"OD X .536"ID, FLA, 22 GA 12 2 25098 FITTING, COMPRESSION MALE CONNECTOR 13 2 25128 FITTING, 90 DEG. ELBOW, 1/4 NPT X 5/16 BARB, KYNAR 14 4 23249 LOCKNUT 1/4"-18 NPT MODIFIED THREAD 15 1 03332 BRACKET 2, ONE SHOT THERMOSTAT 16 1 53088 THERMOSTAT, SINGLE SHOT, 240V/40A 17 2 107002 ASSEMBLY, IMMERSION HEATER, 3000W, 240VAC 18 1 24002 O-RING, TANK COVER 19 1 102013 ASSEMBLY, TANK COVER 20 6 83011 WASHER, #6 SCREW SIZE, INTERNAL 21 6 84045 NUT, HEX 6-32, UNDERSIZED
25
DWG 104096-A
Figure 9 – Brew Basket Assembly, 13” X 5”, Part # 101266
ITEM QTY PART # DESCRIPTION
1 1 09021 WIRE INSERT, 13 X 5
2 2 82118 HANDLE SCREW
3 1 23074 BREW BASKET HANDLE, BLACK
4 1 46011 WARNING LABEL
NOT
SHOWN
F002 PAPER FILTERS, 13” X 5”
500 PER CASE
COLOR BREW BASKET HANDLES
PART # DESCRIPTION
23169 BREW BASKET HANDLE, RED
23171 BREW BASKET HANDLE, GREEN
26
Figure 10 – ASSEMBLY, HOUSING SPRAY W/VALVE 120 VAC, CSD Ø 3.6", Part # 102357
ITEM QTY PART # DESCRIPTION
1 1 102378 ASSEMBLY, HOUSING SPRAY, W/MAGNETS, CSD, DIA 3.6”
2 1 24075 O RING, .801 ID X 1/16 CROSS SEC
3 1 102214 ASSEMBLY, DISPENSE VALVE, RPE, 120V/60Hz
4 2 82104 SCREW, PAN HD #7 x 3/4 LG, SHEET METAL
27
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