Fetco CBS-2021eP Installation Manual

User’s Guide
www.fetco.com
CBS-2021eP
and Bowl Server
NOTICE TO INSTALLER: Please leave this book with the machine.
CBS-2021eP
and L3S-05
Table of Contents
Contact Information .............................................. 2
Description & Features ......................................... 2
Specifications........................................................ 2
Dimensions & Utility Connections......................... 3
Installation............................................................. 4
Operating Instructions .......................................... 6
Programming ........................................................ 7
FETCO®, LUXUS®, EXTRACTOR®, CASCADING SPRAY DOME™, and Driven To Pioneer Innovation™ are trademarks or trade names of Food Equipment Technologies Company.
© 2009 Food Equipment Technologies Company Part # P101 REV. 001
Error Codes ...........................................................9
Service and Support ............................................10
Cleaning & Maintenance .....................................10
Wiring Diagram....................................................11
Brewer Parts ........................................................12
Dispenser Parts ...................................................22
Models:
CBS-2021eP CBS-2021eG
CBS-2021eG
and L3D-05
FETCO®
Food Equipment Technologies Company 600 Rose Road Lake Zurich IL 60047-0429 USA
Internet: www.fetco.com
Contact Information
Phone: (800) 338-2699 (US & Canada)
(847) 719-3000
Fax: (847) 719-3001
Email: sales@fetco.com
techsupport@fetco.com
Description & Features
The CBS-2021eP brews directly into a 1.9L bowl server or our LUXUS® L3S-05 half-gallon thermal dispenser.
The CBS-2021eG brews directly into our LUXUS® L3D-05 half-gallon thermal dispenser.
The CBS-2021 series features our patented intermittent spray over technology, which works as follows.
The following variables are programmed for each batch size:
Brew volume Prewet percent
Brew time Prewet delay
Bypass percent Drip delay
Using these variables, the software calculates how much water to use for prewetting, bypass and brewing. The total brew time is divided into several 30-second cycles. Within these cycles, the software calculates how long to spray water over the coffee grounds, and how long to pause before the next cycle begins.
Features
Two fully programmable batch sizes Cascading Spray Dome Adjustable prewetting cycle Electronically controlled hot water service Adjustable bypass Dual coffee filter sizes Brew temperature protection
Specifications
Requirements
Water Requirements: Electrical: See electrical configuration chart.
Pressure: 20-75 psig Minimum Flow Rate: ½ gpm
Weights and Capacities
Brewer / Dispenser Model
Brewer Weight
(empty)
CBS-2021eP / 1.9L Bowl 17.2 lbs. 1.6 gal. 30.0 lbs. 6.2 lbs. 36.2 lbs. CBS-2021eP / L3S-05 16.5 lbs. 1.6 gal. 29.3 lbs. 7.4 lbs. 36.7 lbs. CBS-2021eG / L3D-05 19.6 lbs. 2.5 gal. 39.9 lbs. 8.4 lbs. 48.3 lbs.
Water tank
Capacity
Electrical Configuration
Electrical Heater Voltage Maximum Batches
Config. Code Configuration (AC) Phase Wires KW Amp draw per Hour *
E20036 1 X 1.7 KW 120 single 2 + ground 1.7 14.6 6.5 E20016 1 X 2.1 KW 120 single 2 + ground 2.1 17.9 8.0
* Based on standard factory settings: 4.0 minute brew time; 0% prewet, 0% bypass; 201 F water.
Coffee Filters: 11¼" X 3 ¾” Product # F007
or 9¾” X 4½” Product # F003
Brewer Weight
2
(filled)
Dispenser
Weight (filled)
Total Weight
Brewer & Dispenser(filled)
CBS-2021eP
Dimensions & Utility Connections
P- MAIN POWER SWITCH E- ELECTRIC INPUT D- DRAIN FITTING W- WATER CONNECTION
CBS-2021eG
P- MAIN POWER SWITCH E- ELECTRIC INPUT D- DRAIN FITTING W- WATER CONNECTION
3
Installation
(For Qualified Service Technicians Only)
Keys To A Successful Installation
If not installed correctly by qualified personnel, the brewer will not operate properly and damage or injury may result. Damages resulting from improper installation are not covered by the warranty. Here are the key points to consider before installation:
Electrical:
All FETCO brewers require NEUTRAL. Ground is not an acceptable substitute. Installation without neutral
may cause damage to the electronic components.
The installation must comply with applicable federal, state, and local codes having jurisdiction at your
location. Check with your local inspectors to determine what codes will apply.
Plumbing:
This equipment is to be installed to comply with the applicable federal, state, or local plumbing codes. The water line must be flushed thoroughly prior to connecting it to the brewer to prevent debris from
contaminating the machine.
Verify that the water line will provide at least ½ gallon per minute before connecting it to the brewer.
General:
Utilize only qualified beverage equipment service technicians for installation. A Service Company Directory
may be found on our web site, http://www.fetco.com.
Installation Instructions
Brewer Setup
1. Review the Dimensions for the unit you are installing. Verify that the brewer will fit in the space intended for it, and that the counter or table will support the total weight of the brewer and dispensers when filled.
2. Place the brewer on the counter or stand.
3. When the brewer is in position, use a bubble level to level the brewer front to back as well as side to side by adjusting the legs.
Water Connection
1. Water inlet is a ¼ inch female pipe fitting.
2. Install a water shut off valve near the brewer to facilitate service. If an in-line water filter is used, it should be installed after the water shut off valve and in a position to facilitate filter replacement.
3. Flush the water supply line and filter before connecting it to the brewer.
4. Verify that the water line will provide at least ½ gallon per minute, and that the water pressure is between 20 and 75 psig.
Electrical Connection
1. Verify that the actual voltage at the electrical outlet is compatible with the specifications on the brewer’s serial number label.
2. The temperature and water tank fill level are pre-set at the factory. There is no need to turn off the heaters during the installation process. The control board disables the heaters until the tank is full of water. The heating process will start automatically when the tank has filled.
Warning: Legs are to be adjusted for
leveling the br ewer only. Do not use f or hei ght adjustment or extend them higher than necessary.
Warning: To pr event
electrical shock, this u nit must be properly grounded.
4
Final Setup
1. Turn on the incoming water supply line and inspect both inside and outside of the brewer for leaks in all fittings and tubes
2. Plug the brewer into the appropriate electrical outlet.
3. Turn on the brewer’s main power switch (located on the back of the brewer). The ON/OFF switch will begin flashing, indicating it is in the OFF position. The display will read “PRESS KEY”.
4. Press the ON/OFF switch so it is in the ON position (lit, not flashing). (Note: The switch must be pressed and held momentarily.)
5. Within 6 seconds, the hot water tank will begin filling until the probe at the top
MAIN
POWER
SWITCH
of the tank senses the water. The display will read “FILL”. The control board will disable the heaters until the tank is full.
TANK
6. While the water is heating, the display will read “HEAT” and the actual water temperature will be displayed. After the water has reached the set temperature, the display will read “READY”.
7. Review the Operating Instructions. Brew one full batch (water only) to confirm proper fill levels. The brewer is factory set with water only (no coffee) to dispense the correct amount of water. If the actual volume is slightly different from the programmed volume, fine-tuning the brewer may be necessary. See the Advanced Settings & Diagnostics section.
8. Re- inspect for leaks.
Operator Training
Review the operating procedures on the next page with whoever will be using the brewer. Pay particular attention to the following areas:
1. Demonstrate the hot water faucet, paying particular attention to the safety warning and the correct cup position.
2. Always pre-heat the dispensers before the first use of each day by filling them half way with hot water, and letting them stand for at least 15 minutes.
3. Do not remove the brew basket until it has stopped dripping.
4. Make sure the dispenser is empty before brewing into it.
5. Show how to attach covers, close, and or secure the thermal
ON/OFF
Flashing = OFF Lit = ON Dark = Main Power Off
dispensers for transporting.
6. Demonstrate the daily and weekly cleaning procedures on page 10.
7. Show the location and operation of the water shut off valve as well as the circuit breaker for the brewer.
8. Steam from the tank will form condensation in the vent tube. This condensation will drip into and then out of the brew basket. 1/4 cup discharging overnight is possible. Place an appropriate container under the brew basket when not in use.
9. We recommend leaving the power to the brewer on overnight. The water tank is well insulated and will use very little electricity to keep the tank hot. Leaving the brewer in the on position will also avoid delays at the beginning of shifts for the brewer to reach operating temperature.
Tank Drain
The water tank must be drained before certain maintenance procedures, and whenever the unit is to be relocated or shipped.
1. Disconnect power to the brewer.
2. Move the brewer near a sink or obtain an appropriate container to hold the water from the tank. (CBS-2021eP: 1.6 gal. / CBS-2021eG: 2.5 gal.)
3. Remove the tank cover and allow the tank to cool to a safe temperature.
4. The tank drain is located on the back of the brewer. Turn the drain plug one-quarter turn in either direction.
5. Pull the plug out far enough to expose the silicone tube.
6. Using pliers, loosen the hose clamp and move it back over the tube.
7. Crimp the tube an inch or two away from the drain plug to prevent water from flowing.
8. Use the other hand to pull the drain plug out of the tube.
9. Release the crimped tube and allow the water to flow into the sink or container.
5
Operating Instructions
Control Panel Functions
Only switches that are active are illuminated. Switches that are inactive or disabled are invisible.
X Main Power Switch
Controls all power to brewer.
Y Control Panel On/Off Switch
Affects only control panel. Does not
disconnect main power.
Flashing = OFF Lit = On
Z Brew Switches
Starts brew cycle Must be held in for 1 second Flashing = Brew cycle in progress Lit = Ready to brew Invisible – Not ready to brew, or batch
disabled (See Programming Section)
[ Stop Switch
Stops brew cycle Lit = Brew cycle in progress
Invisible = Not brewing, or dripping in progress
\ Brew Status
Shows progress of brew cycle.
] Display
Displays the following messages:
PRESS KEY – Control panel is off. FILL – Water tank is filling. HEAT –Water is heating. READY – Machine is ready to brew. ERROR – Incorrect setup or settings-
machine will not function.
PREWET – Prewet or prewet delay cycle
in progress.
BREW X:XX – Brewing in progress.
Countdown timer shows brew time remaining.
DRIP X:XX – Drip delay cycle in
progress. Countdown timer shows drip time remaining.
WARNING! Hot water is dispensed at a forward angle. Hold cup slightly forward as shown.
^ Hot Water Switch
Dispenses hot water from faucet. Press and hold in to dispense. See faucet WARNING at right.
Brewing
1. Turn the main power switch and control panel switch on.
2. Prepare a brew basket with the correct size filter and appropriate amount of coffee.
3. Slide the brew basket completely into the rails. A magnet will hold the brew basket in place.
4. Place a clean, empty, preheated dispenser under the brew basket.
5. Select a batch from the two choices, and hold the corresponding BREW button in for 1 second to start the brew cycle.
6. The STOP button will illuminate, and the selected BREW button will flash, indicating that brewing is in progress. The other BREW button will extinguish.
7. When the brew cycle is finished, the BREW button will continue flashing and the display will read “DRIP”, indicating that coffee may still be dripping from the bottom of the brew basket.
8. CAUTION! Before removing the brew basket or dispenser, visually verify that dripping has stopped.
6
^
Programming
Programming Mode
 To enter Programming mode, first turn the main power switch OFF.  Press and hold the STOP button while turning the main power switch ON.  Release the STOP button when the software version is displayed. Example:
The STOP button is used to advance from one setting to the next. It is green when in Programming mode. The BREW buttons are used to change each setting up or down. To exit Programming, press and hold the HOT WATER button for approximately 2 seconds. The ON/OFF switch may be used to exit programming without saving new settings.
VER 32.A
Batch Settings
Batches are numbered 1 (top switch)
and 2 (bottom switch)
Press STOP to continue Display
Next, the first batch parameter is displayed – batch 1, brew volume
BATCH #
1.1 64
Example: Batch 1 – Volume 64 oz.
PARAMETER
SETTING
1.1 64
Use the UP and DOWN buttons to adjust the setting. Press the STOP button to go to the next parameter – brew time. 1.2 04:00
Continue this way until all parameters are programmed for batch #1.
(See the chart below for an explanation of each parameter.)
Next, batch #2 programming begins. Batch 2 may be disabled by leaving it set to “OFF”. 2.0 OFF
Change to “ON” to enable. Batch 1 cannot be disabled.
After both batches are programmed, the temperature settings are next.
Batch Parameters
7 200
X=Batch Number (1 - 2)
Parameter Name Range Increment
X.0 Batch Enabled or
On/Off -------- ON
Disabled
X.1 Brew Volume:
ounces
liters
32 – 80 oz.
0.92 – 2.32 L
1
0.01
Default Settings
Batch 1 Batch 2
64 oz
1.85 L
32oz
0.92 L
Comment
This option is for batch 2 only. To change from ounces to liters, see Advanced Setting 59.
X.2 Brew Time (Min:Sec) 01:30-09:30 0:15 04:00 03:00 X.3 Bypass Percent Off – 30% 1% Off Off Percentage of total
brew volume.
X.4 Prewet Percent Off – 25% 1% Off Off Percentage of total
brew volume.
X.5 Prewet Delay
(Min:Sec)
00:00 – 03:00 00:05 00:00 00:00 The time between
prewetting and start of brew cycle.
X.6 Drip Delay (Min:Sec) 01:00 – 03:00 00:15 01:30 01:30 The time to allow for
dripping after the brew cycle.
7
Temperature Settings
Parameter Name Range Default Setting Comment
7
Water Temp. (°F) 176°F - 204°F 201°F
Inside tank. Will be slightly lower at spray head. To display in ° Celsius, see # 58 in Advanced Settings.
8 Hot Water Service Auto / On / Off On Auto= Faucet will dispense only when
not brewing. On=Faucet always enabled. Off=Faucet always disabled.
9 Brew Temperature
Protection.
On / Off On ON=Will brew only at set temperature.
OFF=Will brew at any temperature. Note: Changes will not take effect until
Parameter Name Range Default Setting Comment
10 Enter Advanced
On / Off Off OFF = Skip Advanced Settings & Settings & Diagnostics
the next brew cycle is completed.
Diagnostics. Loop back to start of batch programming cycle. ON = Enter Advanced Settings & Diagnostics. Press STOP to continue
Important! After programming, you must press and hold the HOT WATER button to save the settings and exit programming mode, or changes will be lost.
Advanced Settings and Diagnostics
Address Description Range Default Comment
50 Water Resistance
(K)
51 Water Level
Sensitivity
55 Tank Temperature 57 Reload Defaults 0 - 1 0 Changes all settings to default factory settings.
58 Temperature Scale F or C F F = Fahrenheit C = Celsius 59 Water Volume
Scale
60 Brew Valve
Flow Rate (oz or liters per minute)
62 Bypass Valve
Flow Rate (oz or liters per minute)
0 - 200 Displays the electrical resistance of the water in
kilohms as measured between the water level probe and the tank. If greater than 200, or if the tank is not full, the display will read – – – .
LO - HI LO
LO – 50 K +/- 5K HI – 130 K +/- 5K If water resistance (address 50) is greater than 25 K, set on HI to prevent unwanted filling of tank.
XXX°X
Displays current tank temperature in °F or °C.
0 = Do not reload defaults 1 = Reload all default settings If 1 is selected, you must advance to the next address for this change to take effect.
oz - LTR oz oz = Displays volume in ounces.
LTR = Displays volume in liters.
17 – 51
If #59 is oz.
0.50 – 1.50
If #59 is LTR.
17 – 51
If #59 is oz.
0.50 – 1.50
If #59 is LTR.
36
1.05
44
1.30
Use this to compensate for minor discrepancies in actual volume versus programmed volume. Set lower to increase volume, higher to decrease volume.
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