fagor 8055 Operating Manual
CNC
8055 ·T·
Operating manual
Ref. 1310
Soft: V01.4x
It is possible that CNC can execute more functions than those described in its
associated documentation; however, Fagor Automation does not guarantee the
validity of those applications. Therefore, except under the express permission
from Fagor Automation, any CNC application that is not described in the
documentation must be considered as "impossible". In any case, Fagor
Automation shall not be held responsible for any personal injuries or physical
All rights reserved. No part of this documentation may be transmitted,
transcribed, stored in a backup device or translated into another language
without Fagor Automation’s consent. Unauthorized copying or distributing of this
software is prohibited.
The information described in this manual may be subject to changes due to
technical modifications. Fagor Automation reserves the right to change the
contents of this manual without prior notice.
All the trade marks appearing in the manual belong to the corresponding owners.
The use of these marks by third parties for their own purpose could violate the
rights of the owners.
This product uses the following source code, subject to the terms of the GPL license. The applications busybox V0.60.2;
dosfstools V2.9; linux-ftpd V0.17; ppp V2.4.0; utelnet V0.1.1. The librarygrx V2.4.4. The linux kernel V2.4.4. The linux boot
ppcboot V1.1.3. If you would like to have a CD copy of this source code sent to you, send 10 Euros to Fagor Automation
for shipping and handling.
damage caused or suffered by the CNC if it is used in any way other than as
explained in the related documentation.
The content of this manual and its validity for the product described here has been
verified. Even so, involuntary errors are possible, hence no absolute match is
guaranteed. However, the contents of this document are regularly checked and
updated implementing the necessary corrections in a later edition. We appreciate
your suggestions for improvement.
The examples described in this manual are for learning purposes. Before using
them in industrial applications, they must be properly adapted making sure that
the safety regulations are fully met.
Operating manual
About the product ......................................................................................................................... 7
Declaration of conformity.............................................................................................................. 9
Version history............................................................................................................................ 11
Safety conditions ........................................................................................................................ 13
Warranty terms ........................................................................................................................... 17
Material returning terms.............................................................................................................. 19
Additional remarks ...................................................................................................................... 21
Fagor documentation.................................................................................................................. 23
CHAPTER 1 GENERAL CONCEPTS
1.1 Part programs ................................................................................................................26
1.2 Monitor information layout.............................................................................................. 28
1.3 Keyboard layout............................................................................................................. 30
1.3.1 The EDIT, SIMUL and EXEC keys............................................................................. 31
1.4 Layout of the operator panel .......................................................................................... 33
CHAPTER 2 OPERATING MODES
INDEX
2.1 Help systems .................................................................................................................36
2.2 Software update............................................................................................................. 38
2.3 KeyCF (KeyCompactFlash) ........................................................................................... 39
2.3.1 Directory structure...................................................................................................... 40
CHAPTER 3 OPERATIONS VIA ETHERNET
3.1 Remote hard disk........................................................................................................... 44
3.2 Connection to a PC through WinDNC............................................................................ 45
3.3 Access the CNC's hard disk from a PC ......................................................................... 46
CHAPTER 4 EXECUTE / SIMULATE
4.1 Block search. Switching from simulation to execution ................................................... 52
4.1.1 Operating modes........................................................................................................ 53
4.1.2 Automatic block search .............................................................................................. 55
4.1.3 Manual block search .................................................................................................. 56
4.1.4 Home searching restrictions....................................................................................... 58
4.1.5 Disabling the simulation and block search modes ..................................................... 58
4.2 Display ........................................................................................................................... 59
4.2.1 Standard display mode .............................................................................................. 60
4.2.2 Position display mode ................................................................................................ 61
4.2.3 Part-program display.................................................................................................. 61
4.2.4 Subroutine display mode............................................................................................ 62
4.2.5 Following error display mode ..................................................................................... 64
4.2.6 User display mode ..................................................................................................... 64
4.2.7 Execution time display mode ..................................................................................... 65
4.3 MDI ................................................................................................................................ 66
4.4 Tool inspection............................................................................................................... 67
4.5 Graphics......................................................................................................................... 70
4.5.1 Type of graphic .......................................................................................................... 71
4.5.2 Display area ...............................................................................................................73
4.5.3 Zoom.......................................................................................................................... 74
4.5.4 Graphic parameters ................................................................................................... 75
4.5.5 Clear screen...............................................................................................................77
4.5.6 Deactivate graphics.................................................................................................... 78
4.5.7 Measurement ............................................................................................................. 79
4.6 Single block.................................................................................................................... 80
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CHAPTER 5 EDIT
5.1 Edit................................................................................................................................. 82
5.1.1 Editing in CNC language............................................................................................ 83
5.1.2 TEACH-IN editing....................................................................................................... 84
5.1.3 Interactive editor.........................................................................................................85
5.1.4 Profile editor............................................................................................................... 86
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5.2 Modify ............................................................................................................................ 95
5.3 Find................................................................................................................................ 96
5.4 Replace.......................................................................................................................... 97
5.5 Delete block ................................................................................................................... 98
5.6 Move block..................................................................................................................... 99
5.7 Copy block ................................................................................................................... 100
5.8 Copy to program .......................................................................................................... 101
5.9 Import a program ......................................................................................................... 102
5.10 Editor parameters ........................................................................................................ 103
5.10.1 Autonumbering......................................................................................................... 103
5.10.2 Selection of the axes for TEACH-IN editing............................................................. 104
CHAPTER 6 JOG
6.1 Jog ............................................................................................................................... 110
6.1.1 Continuous Jog ........................................................................................................ 110
6.1.2 Incremental jog ........................................................................................................ 111
6.1.3 Path-jog mode.......................................................................................................... 112
6.2 Movement with an electronic handwheel..................................................................... 113
6.2.1 General or individual handwheel mode.................................................................... 114
6.2.2 Path handwheel ....................................................................................................... 115
6.2.3 Feed handwheel mode ............................................................................................ 116
6.2.4 "Additive handwheel" mode ..................................................................................... 117
6.3 Spindle movement ....................................................................................................... 119
CHAPTER 7 TABLES
Operating manual
7.1 Zero offset table........................................................................................................... 123
7.2 Tool magazine table .................................................................................................... 124
7.3 Tool table ..................................................................................................................... 125
7.4 Tool Offset table .......................................................................................................... 127
7.5 Tool geometry table. .................................................................................................... 131
7.5.1 How to edit the tool geometry table ......................................................................... 134
7.6 Global and local parameters tables ............................................................................. 135
7.7 How to edit tables ........................................................................................................ 136
CHAPTER 8 UTILITIES
8.1 Accessing the programs without using the explorer .................................................... 140
8.1.1 Directory................................................................................................................... 140
8.1.2 Copy......................................................................................................................... 143
8.1.3 Delete....................................................................................................................... 144
8.1.4 Rename ................................................................................................................... 145
8.1.5 Protections ............................................................................................................... 146
8.1.6 Change date ............................................................................................................ 148
8.2 Accessing the programs using the explorer................................................................. 149
CHAPTER 9 STATUS
9.1 CNC ............................................................................................................................. 154
9.1.1 Data safety backup. Backup - Restore ................................................................... 155
9.2 DNC ............................................................................................................................. 158
9.2.1 Phone call (telediagnosis)........................................................................................ 160
9.3 Sercos.......................................................................................................................... 161
9.4 CAN ............................................................................................................................. 162
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CHAPTER 10 PLC
10.1 Edit............................................................................................................................... 164
10.2 Compile........................................................................................................................ 168
10.3 Monitoring .................................................................................................................... 169
10.3.1 Monitoring with the PLC in operation and with the PLC stopped ............................. 174
10.3.2 PLC monitoring in ladder diagram language............................................................ 176
10.4 Active messages.......................................................................................................... 179
10.5 Active pages (screens) ................................................................................................ 179
10.6 Save program .............................................................................................................. 179
10.7 Restore program.......................................................................................................... 180
10.8 Resources in use ......................................................................................................... 180
10.9 Statistics ...................................................................................................................... 181
10.10 Logic analyzer.............................................................................................................. 183
10.10.1 Description of the work screen................................................................................. 183
10.10.2 Selection of variables and trigger conditions ........................................................... 185
10.10.3 Execute trace ........................................................................................................... 188
Operating manual
CHAPTER 11 SCREEN EDITOR
11.1 Utilities ......................................................................................................................... 195
11.2 Editing user screens (pages) and symbols .................................................................. 197
11.3 Graphic elements......................................................................................................... 200
11.4 Texts ............................................................................................................................ 204
11.5 Modifications ................................................................................................................ 206
CHAPTER 12 MACHINE PARAMETERS
12.1 Machine parameter table ............................................................................................. 210
12.2 Miscellaneous function tables "M" ............................................................................... 211
12.3 Leadscrew error compensation tables ......................................................................... 212
12.4 Cross compensation table ........................................................................................... 213
12.5 Operation with parameter tables.................................................................................. 214
CHAPTER 13 DIAGNOSIS
13.1 Configuration................................................................................................................ 218
13.2 Hardware test............................................................................................................... 219
13.3 Tests ............................................................................................................................ 220
13.4 Adjustments ................................................................................................................. 221
13.4.1 Circle geometry test ................................................................................................. 221
13.4.2 Oscilloscope............................................................................................................. 223
13.5 User ............................................................................................................................. 232
13.6 Hard disk...................................................................................................................... 232
13.7 Interesting notes .......................................................................................................... 233
CHAPTER 14 CNC - PC COMMUNICATION. TELEDIAGNOSIS
14.1 Direct connection through the serial line or Ethernet ................................................... 237
14.2 Telephone connection from a PC ................................................................................ 238
14.3 Normal phone call........................................................................................................ 239
14.4 Advanced phone call.................................................................................................... 240
14.4.1 Configuration of an incoming connection at the PC. ................................................ 242
14.5 Internet phone call ....................................................................................................... 244
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Operating manual
CNC 8055
CNC 8055i
·T· MODEL
SOFT: V01.4X
·6·
ABOUT THE PRODUCT
BASIC CHARACTERISTICS OF THE DIFFERENT MODELS.
8055 FL
8055i FL
8055i FL EN
Built-in 8055i FL
8055i FL EN
Enclosure 8055 FL 8055 Power
USB Standard Standard
Block processing time 3.5 ms 0.9 ms
RAM memory 1Mb 1 Mb
Software for 7 axes ----- Option
TCP transformation ----- Option
C axis (Lathe) ----- Option
Y axis (Lathe) ----- Option
Look-ahead 100 blocks 200 blocks
Flash Memory 512Mb / 2Gb Option
512Mb on the EN model
8055 Power
8055i Power
8055i Power
Option
HARDWARE OPTIONS OF THE 8055I CNC
Analog Digital Engraving
Ethernet Option Option Option
RS-232 serial line Standard Standard Standard
16 digital inputs and 8 outputs (I1 to I16 and O1 to O8) Standard Standard Standard
Another 40 digital inputs and 24 outputs (I65 to I104 and O33 to O56) Option Option Option
Probe inputs Standard Standard Standard
Spindle (feedback input and analog output) Standard Standard Standard
Electronic handwheels Standard Standard Standard
4 axes (feedback and velocity command) Option Option - - -
Remote CAN modules, for digital I/O expansion (RIO). Option Option - - -
Sercos servo drive system for Fagor servo drive connection. - - - Option - - -
CAN servo drive system for Fagor servo drive connection. - - - Option - - -
Before start-up, verify that the machine that integrates this CNC meets the 89/392/CEE Directive.
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·7·
About the product
SOFTWARE OPTIONS OF THE 8055 AND 8055I CNCS.
Model
GP M MC MCO EN T TC TCO
Number of axes with standard software 4 4 4 4 3 2 2 2
Number of axes with optional software 7 7 7 7 ----- 4 or 7 4 or 7 4 or 7
Electronic threading ----- Stand. Stand. Stand. Stand. Stand. Stand. Stand.
Tool magazine management: ----- Stand. Stand. Stand. ----- Stand. Stand. Stand.
Machining canned cycles ----- Stand. Stand. ----- Stand. Stand. Stand. -----
Multiple machining ----- Stand. Stand. ----- Stand. ----- ----- -----
Solid graphics ----- Stand. Stand. Stand. ----- Stand. Stand. Stand.
Rigid tapping ----- Stand. Stand. Stand. Stand. Stand. Stand. Stand.
Tool live monitoring ----- Opt. Opt. Opt. Stand. Opt. Opt. Opt.
Probing canned cycles ----- Opt. Opt. Opt. Stand. Opt. Opt. Opt.
DNC Stand. Stand. Stand. Stand. Stand. Stand. Stand. Stand.
COCOM version Opt. Opt. Opt. Opt. ----- Opt. Opt. Opt.
Profile editor Stand. Stand. Stand. Stand. ----- Stand. Stand. Stand.
Tool radius compensation Stand. Stand. Stand. Stand. Stand. Stand. Stand. Stand.
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CNC 8055i
Tangential control Opt. Opt. Opt. Opt. ----- Opt. Opt. Opt.
Retracing ----- Opt. Opt. Opt. Stand. Opt. Opt. Opt.
Setup assistance Stand. Stand. Stand. Stand. Stand. Stand. Stand. Stand.
Irregular pockets with islands ----- Stand. Stand. Stand. ----- ----- ----- -----
TCP transformation ----- Opt. Opt. Opt. ----- ----- ----- -----
C axis (on Lathe) ----- ----- ----- ----- ----- Opt. Opt. Opt.
Y axis (on Lathe) ----- ----- ----- ----- ----- Opt. Opt. Opt.
Telediagnosis Opt. Opt. Opt. Opt. Stand. Opt. Opt. Opt.
·8·
DECLARATION OF CONFORMITY
The manufacturer:
Fagor Automation S. Coop.
Barrio de San Andrés Nº 19, C.P. 20500, Mondragón -Guipúzcoa- (SPAIN).
Declares:
Under their responsibility that the product:
8055 / 8055i CNC
Consisting of the following modules and accessories:
MONITOR-8055, MONITOR-55-11-USB
OP-8055
KS 50/55, KB-40/55-ALFA, DVD AMPLI 8055
PSB-8055
CPU-KEY CF 8055 FL LARGE, CPU-KEY CF 8055 Power LARGE
AXES 8055 VPP
I/O 8055, COVER 8055, SERCOS 8055
Remote modules RIO
CNC 8055i FL, CNC 8055i Power
ANALOG 8055i-B, 40I/24O-8055i-B, ANALOG+40I/24O-B, COVER ANA+I/O-8055i-B
ETHERNET-CAN-SERCOS, ETHERNET-CAN-CAN AXES, ETHERNET-CAN AXES
Note.
Some additional characters may follow the references mentioned above. They all comply with the directives
listed. However, check that that's the case by checking the label of the unit itself.
Referred to by this declaration with following directives:
Low voltage regulations.
EN 60204-1: 2006 Electrical equipment on machines — Part 1. General requirements.
Regulation on electromagnetic compatibility.
EN 61131-2: 2007 PLC — Part 2. Requirements and equipment tests.
As instructed by the European Community Directives 2006/95/EEC on Low Voltage and
2004/108/EC on Electromagnetic Compatibility and its updates.
In Mondragón, July 27th, 2010.
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VERSION HISTORY
Here is a list of the features added in each software version and the manuals that describe them.
The version history uses the following abbreviations:
INST Installation manual
PRG Programming manual
OPT Operating manual
OPT-MC Operating manual for the MC option.
OPT-TC Operating manual for the TC option.
OPT-CO Manual of the CO manual
Software V01.00 October 2010
First version.
Software V01.20 April 2011
List of features Manual
Open communication. INST
Improvements to Look Ahead machining. INST
Blocks with helical interpolation in G51. PRG
G84. Tapping with relief. PRG
Software V01.08 August 2011
List of features Manual
S.m.p. OPLDECTI (P86). INST
Software V01.30 September 2011
List of features Manual
Gear ratio management on Sercos spindles INST
Improved feedrate limit management (FLIMIT). INST
New type of penetration in lathe type threading cycles. PRG
Improved lathe type thread repair. Partial repair. PRG
MC option: Rigid tapping with relief. OPT-MC
TC option: New type of penetration in threading cycles. OPT-TC
TC option: Improved thread repair. Partial and multi-entry (start) thread repair. OPT-TC
TC option: Zig-zag entry to the groove at the starting point of the groove. OPT-TC
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Version history
Software V01.31 October 2011
List of features Manual
CNC 8055 FL Engraving model INST / OPT/ PRG
Software V01.40 January 2012
List of features Manual
Execution of M3, M4 and M5 using PLC marks INST / PRG
Values 12 and 43 of variable OPMODE in conversational work mode. INST
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·12·
SAFETY CONDITIONS
Read the following safety measures in order to prevent harming people or damage to this product and those
products connected to it.
This unit may only be repaired by authorized personnel at Fagor Automation.
Fagor Automation shall not be held responsible of any physical damage or defective unit resulting from not
complying with these basic safety regulations.
PRECAUTIONS AGAINST PERSONAL DAMAGE
• Interconnection of modules.
Use the connection cables provided with the unit.
• Use proper Mains AC power cables
To avoid risks, use only the Mains AC cables recommended for this unit.
• Avoid electrical overloads.
In order to avoid electrical discharges and fire hazards, do not apply electrical voltage outside the range
selected on the rear panel of the central unit.
• Ground connection.
In order to avoid electrical discharges, connect the ground terminals of all the modules to the main
ground terminal. Before connecting the inputs and outputs of this unit, make sure that all the grounding
connections are properly made.
• Before powering the unit up, make sure that it is connected to ground.
In order to avoid electrical discharges, make sure that all the grounding connections are properly made.
• Do not work in humid environments.
In order to avoid electrical discharges, always work under 90% of relative humidity (non-condensing)
and 45 ºC (113º F).
• Do not work in explosive environments.
In order to avoid risks or damages, do no work in explosive environments.
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• Working environment.
This unit is ready to be used in industrial environments complying with the directives and regulations
effective in the European Community.
Fagor Automation shall not be held responsible for any damage suffered or caused when installed in
other environments (residential or homes).
• Install this unit in the proper place.
It is recommended, whenever possible, to install the CNC away from coolants, chemical product, blows,
etc. that could damage it.
This unit complies with the European directives on electromagnetic compatibility. Nevertheless, it is
recommended to keep it away from sources of electromagnetic disturbance such as:
Powerful loads connected to the same AC power line as this equipment.
Safety conditions
Nearby portable transmitters (Radio-telephones, Ham radio transmitters).
Nearby radio/TV transmitters.
Nearby arc welding machines.
Nearby High Voltage power lines.
Etc.
•Enclosures.
The manufacturer is responsible of assuring that the enclosure involving the equipment meets all the
currently effective directives of the European Community.
• Avoid disturbances coming from the machine tool.
The machine-tool must have all the interference generating elements (relay coils, contactors, motors,
etc.) uncoupled.
DC relay coils. Diode type 1N4000.
AC relay coils. RC connected as close to the coils as possible with approximate values of R=220
AC motors. RC connected between phases, with values of R=300 / 6 W y C=0,47 µF / 600 V.
• Use the proper power supply.
Use an external regulated 24 Vdc power supply for the inputs and outputs.
• Grounding of the power supply.
The zero volt point of the external power supply must be connected to the main ground point of the
machine.
• Analog inputs and outputs connection.
It is recommended to connect them using shielded cables and connecting their shields (mesh) to the
corresponding pin.
• Ambient conditions.
The working temperature must be between +5 ºC and +40 ºC (41ºF and 104º F)
The storage temperature must be between -25 ºC and +70 ºC. (-13 ºF and 158 ºF)
• Monitor enclosure (CNC 8055) or central unit ( CNC 8055i)
Guarantee the required gaps between the monitor or the central unit and each wall of the enclosure.
Use a DC fan to improve enclosure ventilation.
• Power switch.
This power switch must be mounted in such a way that it is easily accessed and at a distance between
0.7 meters (27.5 inches) and 1.7 meters (5.5ft) off the floor.
PRECAUTIONS AGAINST PRODUCT DAMAGE
1 W y C=0,2 µF / 600 V.
·14·
PROTECTIONS OF THE UNIT ITSELF (8055)
OUT
IN
X7
X1
X8
X9
X2
X10
X3
X11X4X12
X5
X13
X6
+24V
0V
FUSIBLE
FUSE
• "Axes" and "Inputs-Outputs" modules.
All the digital inputs and outputs have galvanic isolation via optocouplers between the CNC circuitry
and the outside.
They are protected by an external fast fuse (F) of 3.15 A 250V against overvoltage of the external power
supply (over 33 Vdc) and against reverse connection of the power supply.
• Monitor.
The type of protection fuse depends on the type of monitor. See identification label of the unit itself.
PROTECTIONS OF THE UNIT ITSELF (8055I)
• Central Unit.
It has a 4 A 250V external fast fuse (F).
• Inputs-Outputs.
All the digital inputs and outputs have galvanic isolation via optocouplers between the CNC circuitry
and the outside.
Safety conditions
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PRECAUTIONS DURING REPAIR
i
Do not get into the inside of the unit. Only personnel authorized by Fagor Automation may manipulate
the inside of this unit.
Do not handle the connectors with the unit connected to main AC power. Before manipulating the
connectors (inputs/outputs, feedback, etc.) make sure that the unit is not connected to AC power.
SAFETY SYMBOLS
Safety conditions
• Symbols which may appear on the manual.
Symbol for danger or prohibition.
It indicates actions or operations that may cause damage to people or to units.
Warning symbol.
It indicates situations that may be caused by certain operations and the actions to be taken to prevent
them.
Obligation symbol.
It indicates actions and operations that must be carried out.
Information symbol.
It indicates notes, warnings and advises.
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WARRANTY TERMS
INITIAL WARRANTY
All products manufactured or marketed by FAGOR carry a 12-month warranty for the end user which could
be controlled by the our service network by means of the warranty control system established by FAGOR
for this purpose.
In order to prevent the possibility of having the time period from the time a product leaves our warehouse
until the end user actually receives it run against this 12-month warranty, FAGOR has set up a warranty
control system based on having the manufacturer or agent inform FAGOR of the destination, identification
and on-machine installation date, by filling out the document accompanying each FAGOR product in the
warranty envelope. This system, besides assuring a full year of warranty to the end user, enables our service
network to know about FAGOR equipment coming from other countries into their area of responsibility.
The warranty starting date will be the one appearing as the installation date on the above mentioned
document. FAGOR offers the manufacturer or agent 12 months to sell and install the product. This means
that the warranty starting date may be up to one year after the product has left our warehouse so long as
the warranty control sheet has been sent back to us. This translates into the extension of warranty period
to two years since the product left our warehouse. If this sheet has not been sent to us, the warranty period
ends 15 months from when the product left our warehouse.
This warranty covers all costs of material and labour involved in repairs at FAGOR carried out to correct
malfunctions in the equipment. FAGOR under takes to repair or replace their products within the period from
the moment manufacture begins until 8 years after the date on which it disappears from the catalog.
FAGOR has exclusive competence in deciding whether the repair enters within the term defined as the
warranty period.
EXCLUDING CLAUSES
Repairs will be carried out on our premises. Therefore, all expenses incurred as a result of trips made by
technical personnel to carry out equipment repairs, despite these being within the above-mentioned period
of warranty, are not covered by the warranty.
Said warranty will be applied whenever the equipment has been installed in accordance with instructions,
has not be mistreated, has not been damaged by accident or by negligence and has not been tampered
with by personnel not authorized by FAGOR. If, once servicing or repairs have been made, the cause of
the malfunction cannot be attributed to said elements, the customer is obliged to cover the expenses
incurred, in accordance with the tariffs in force.
Other warranties, implicit or explicit, are not covered and FAGOR AUTOMATION cannot be held responsible
for other damages which may occur.
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WARRANTY ON REPAIRS
In a similar way to the initial warranty, FAGOR offers a warranty on standard repairs according to the
following conditions:
PERIOD
CONCEPT
EXCLUDING CLAUSES
When the customer does not choose the standard repair and just the faulty material has been replaced,
Warranty terms
the warranty will cover just the replaced parts or components within 12 months.
For sold parts the warranty is 12 moths length.
The SERVICE CONTRACT is available for the distributor or manufacturer who buys and installs our CNC
systems.
12 months.
Covers parts and labor for repairs (or replacements) at the network's own
facilities.
The same as those applied regarding the chapter on initial warranty.
If the repair is carried out within the warranty period, the warranty extension
has no effect.
MAINTENANCE CONTRACTS
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MATERIAL RETURNING TERMS
When sending the central nit or the remote modules, pack them in its original package and packaging
material. If the original packaging material is not available, pack it as follows:
1. Get a cardboard box whose three inside dimensions are at least 15 cm (6 inches) larger than those
of the unit. The cardboard being used to make the box must have a resistance of 170 kg. (375 pounds).
2. Attach a label indicating the owner of the unit, person to contact, type of unit and serial number.
3. In case of failure, also indicate the symptom and a short description.
4. Wrap the unit in a polyethylene roll or similar material to protect it.
5. When sending the central unit, protect especially the screen.
6. Pad the unit inside the cardboard box with polyurethane foam on all sides.
7. Seal the cardboard box with packing tape or industrial staples.
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Material returning terms
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ADDITIONAL REMARKS
FAGOR
I/O
X1
X2
X3
AXES
X1 X2
X3 X4
X5 X6
X7 X8
X9
X10
CPU
X1 X2
CMPCT
FLASH
ETH
COM1
X3
C
D
E
F
0
B
A
9
8
1
7
2
6
3
5
4
IN
OUT
NODE
USB
(A)
(B)
X1
W1
Mount the CNC away from coolants, chemical products, blows, etc. which could damage it. Before turning
the unit on, verify that the ground connections have been properly made.
To prevent electrical shock at the central unit of the 8055 CNC, use the proper mains AC connector at the
power supply module. Use 3-wire power cables (one for ground connection).
To prevent electrical shock at the monitor of the 8055 CNC, use the proper mains AC connector (A) with
3-wire power cables (one of them for ground connection).
Before turning on the monitor of the 8055 CNC and verifying that the external AC line (B) fuse of each unit
is the right one. See identification label of the unit itself.
In case of a malfunction or failure, disconnect it and call the technical service. Do not get into the inside
of the unit.
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·21·
Additional remarks
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·22·
FAGOR DOCUMENTATION
OEM manual
It is directed to the machine builder or person in charge of installing and starting-up the CNC.
USER-M manual
Directed to the end user.
It describes how to operate and program in M mode.
USER-T manual
Directed to the end user.
It describes how to operate and program in T mode.
MC Manual
Directed to the end user.
It describes how to operate and program in MC mode.
It contains a self-teaching manual.
TC Manual
Directed to the end user.
It describes how to operate and program in TC mode.
It contains a self-teaching manual.
MCO/TCO model
Directed to the end user.
It describes how to operate and program in MCO and TCO mode.
Examples-M manual
Directed to the end user.
It contains programming examples for the M mode.
Examples-T manual
Directed to the end user.
It contains programming examples for the T mode.
WINDNC Manual
It is directed to people using the optional DNC communications software.
It is supplied in a floppy disk with the application.
WINDRAW55 Manual
Directed to people who use the WINDRAW55 to create screens.
It is supplied in a floppy disk with the application.
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Fagor documentation
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GENERAL CONCEPTS
1
This manual describes how to operate with the CNC with the monitor-keyboard and the operator
panel.
The Monitor-Keyboard unit consists of:
• The Monitor or CRT screen, which is used to show the required system information.
• The keyboard is used to communicate with the CNC; the operator may request information on
commands or change the CNC status using new instructions.
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1.
Part programs
GENERAL CONCEPTS
Operating manual
1.1 Part programs
Editing
To create a part-program, access the Edit mode.
The new part-program edited can be stored in the CNC's RAM memory, in the hard disk (KeyCF)
or in a remote disk. It is also possible to save a copy of the part-programs in a PC connected through
the serial line. See UTILITIES mode.
When using a PC through serial line, proceed as follows:
• Execute the WINDNC application program at the PC.
• Activate DNC communications at the CNC.
• Select the work directory.
Option: Utilities\ Directory\ Serial L.\ Change directory.
In the edit mode, it is possible to modify the part-programs located in the CNC's RAM memory, in
a hard disk (KeyCF) or in a remote disk.
Execution
Part-programs stored anywhere may be executed or simulated.
The user customizing programs must be in RAM memory so the CNC can execute them.
The GOTO and RPT instructions cannot be used in programs that are executed from a PC connected
through the serial line.
Only subroutines stored in the CNC's RAM memory can be executed. Therefore, to execute a
subroutine stored in a PC or in the hard disk, it must be copied into the CNC's RAM memory.
From a program in execution, it is possible to execute another program located in RAM memory,
in a PC or in the hard disk using the EXEC instruction.
Utilities
The utilities mode, lets display the part-program directory of all the devices, make copies, delete,
rename and even set the protections for any of them.
Ethernet
When having the Ethernet option and the CNC has been configured as a node within the computer
network, the following is possible from any PC of the network:
• Access the part-program directory of the hard disk (KeyCF).
• Edit, modify, delete, rename, etc., the programs stored on the hard disk (KeyCF).
• Copy programs from the hard disk to the PC and vice versa.
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Operations that may be carried out with part-programs:
Operating manual
See the program directory of ...
See the subroutine directory of ...
Create the work directory from ...
Change the work directory from ...
Edit a program from ...
Modify a program from ...
Delete a program from ...
Copy from/to RAM memory to/from ...
Copy from/to hard disk to/from ...
Copy from/to DNC to/from ...
Rename a program from ...
Change the comment of a program from ...
Change the protections of a program from ...
Execute a part-program from ...
Execute a user program from ...
Execute a PLC program from ...
Execute programs with GOTO or RPT instructions from ...
Execute subroutines residing in ...
Execute programs with the EXEC instruction, in RAM from ...
Execute programs with the EXEC instruction, in hard disk from ...
Execute programs with the EXEC instruction, in DNC from ...
Open programs with the OPEN instruction, in RAM from ...
Open programs with the OPEN instruction, in hard disk from ...
Open programs with the OPEN instruction, in DNC from ...
Via Ethernet:
See from a PC the program directory of ...
See from a PC the subroutine directory of ...
See from a PC, a directory in ...
RAM Hard
disk
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1.
Part programs
GENERAL CONCEPTS
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1.
GENERAL CONCEPTS
Monitor information layout
Operating manual
1.2 Monitor information layout
The monitor is divided into the following areas or display windows:
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1. This window indicates the selected operating mode, as well as the program number and the
number of the active block. The program status is also indicated (in execution or interrupted)
and if the DNC is active.
2. This window indicates the time in the " hours : minutes : seconds".
3. This window displays the messages sent to the operator from the part program or via DNC.
The last message received will be shown regardless of where it has come from.
4. This window will display messages from the PLC.
If the PLC activates two or more messages, the CNC will always display the one with the highest
priority, which is the message with the smallest number. In this way, MSG1 will have the highest
priority and MSG255 will have the lowest.
In this case the CNC will display the character + (plus sign), indicating that there are more
messages activated by the PLC, it being possible to display them if the ACTIVE MESSAGE
option is accessed in the PLC mode.
In this window the CNC will also display the character * (asterisk), to indicate that at least one
of the 256 user-defined screens is active.
The screens which are active will be displayed, one by one, if the ACTIVE PAGES option is
accessed in the PLC mode.
5. Main window.
Depending on the operating mode, the CNC will show in this window all the information
necessary.
When a CNC or PLC error is produced the system displays this in a superimposed horizontal
window.
The CNC will always display the most important error. The CNC will show the [] key to indicate
that another less important error has also occurred and to press this key to view its message.
The CNC will show the [] key to indicate that another more important error has also occurred
and to press this key to view its message.
6. Editing window.
In some operating modes the last four lines of the main window are used as editing area.
7. CNC reports window. (errors detected in edition, nonexistent program, etc.).
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Operating manual
8. This window shows the following information:
SHF Indicates that the [SHIFT] key has been pressed to activate the second function
CAP This indicates capital letters ([CAPS] key). The CNC will understand that capital
INS/REP Indicates if it is insert mode (INS) or substitution (REP) mode. It is selected by
MM/INCH Indicates the unit system (millimeters or inches) selected for display.
9. Shows the different options which can be selected with soft-keys F1 thru F7.
of the keys.
For example, if the [9] key is pressed after the [SHIFT] key, the CNC will
understand that the "$" character is required.
letters are required whenever this is active.
means of the [INS] key.
1.
GENERAL CONCEPTS
Monitor information layout
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Operating manual
1.3 Keyboard layout
Depending on the utility of the different keys, the CNC keyboard may be considered to be laid out
as follows:
Alphanumeric keyboard for the data entry in memory, selection of axes, tool offset, etc.
Keys which allow the information shown on screen to be moved forward or
backward, page to page or line to line, as well as moving the cursor all over the
screen.
1.
Keyboard layout
GENERAL CONCEPTS
[CL][CLEAR] To delete the character over which the cursor is positioned or the last one entered
if the cursor is at the end of the line.
[INS] To select the insert or overwrite mode.
[ENTER] To validate the CNC and PLC commands generated in the editing window.
[HELP] To access to the help system in any operating mode.
[RESET] To initialize the history of the program in execution, by assigning it the values
defined by machine parameters. It is necessary for the program to be stopped for
the CNC to accept this key.
[ESC] To go back to the previous operating option shown on the monitor.
[MAIN MENU]To access the CNC's main menu directly.
[RECALL] In conversational modes, it assigns the value of a coordinate to the selected field.
[PPROG] In the conversational modes, it accesses the list of part-programs stored.
[F1] to [F7] Softkeys or functions keys for selecting the different operating options shown on
the monitor.
Specific keys to select canned cycles in the MC and TC work modes.
There are also the following special keystroke sequences:
[SHIFT]+[RESET]
The result of this keystroke sequence is the same as turning the CNC off and back on. This option
must be used after modifying the CNC's machine parameters so they're assumed by the CNC.
[SHIFT]+[CL]
This keystroke sequence clears (blanks out) the CRT screen. Press any key to restore its normal
state.
If an error occurs or a PLC/CNC message is received while the screen is blank, the screen
restores its normal state.
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[SHIFT]+[next page]
To display on the right hand side of the screen the position of the axes and the status of the
program in progress.
It may be used in any operating mode.
Press the same keystroke sequence to restore the previous display.
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