FAAC J355HA M30-P1 User Manual

J355HA M30-P1

né altrimenti copiata, in qualsiasi formato e con qualsiasi mezzo, sia esso elettronico, meccanico o tramite fotocopia, senza il preventivo consenso scritto di FAAC S.p.A.

Tutti i nomi e i marchi citati sono di proprietà dei rispettivi fabbricanti. I clienti possono effettuare copie per esclusivo utilizzo proprio. Questo manuale è stato pubblicato nel 2015.

copied in any other way, in any format and with any means, be it electronic, mechanical or by photocopying, without prior written authorisation by FAAC S.p.A.

All names and trademarks mentioned are the property of their respective manufacturers.

Customers may make copies exclusively for their own use. This manual was published in 2015.

ni copiée, sous tout format et avec tout moyen, qu’il soit électronique, mécanique ou par photocopie, sans le consentement écrit préalable de FAAC S.p.A.

Tous les noms et les marques cités sont la propriété de leurs fabricants respectifs. Les clients peuvent faire des copies pour leur usage exclusif. Ce manuel a été publié en 2015.

FAAC S.p.A. Soc. Unipersonale Via Calari, 10 - 40069 Zola Predosa BOLOGNA - ITALY Tel. +39 051 61724 - Fax +39 051 758518 www.faac.it - www.faacgroup.com

oder sonst auf eine beliebige Art in einem beliebigen Format und mit beliebigen Mitteln kopiert werden, weder mit elektronischen, noch mechanischen oder durch Fotokopieren, ohne die Genehmigung von FAAC S.p.A.

Alle erwähnten Namen und Marken sind Eigentum der jeweiligen Hersteller. Die Kunden dürfen nur für den Eigengebrauch Kopien anfertigen. Dieses Handbuch wurde 2015 veröffentlicht.

ninguna parte de este manual, con medios mecánicos o mediante fotocopia, sin el permiso previo por escrito de FAAC S.p.A.

Todos los nombre y las marcas citadas son de propiedad de los respectivos fabricantes. Los clientes pueden realizar copias para su uso exclusivo. Este manual se ha publicado en 2015.

gemaakt of op andere wijze gekopieerd worden, in om het even welke vorm en met geen enkel middel, noch elektronisch, mechanisch of via fotokopiëren, zonder schrfitelijke toestemming vooraf van FAAC S.p.A.

Alle vermelde namen en merken zijn eigendom van de respectievelijke fabrikanten. De klanten mogen kopieën maken die enkel voor eigen gebruik bestemd zijn. Dez handleiding werd in 2015 gepubliceerd.

CE DECLARATION OF CONFORMITY FOR MACHINES

Manufacturer: FAAC S.p.A.

Address: Via Calari, 10 - 40069 Zola Predosa BOLOGNA - ITALY

Declares that: The operator mod. J355HA M30-P1

is built to be integrated into a machine or to be assembled with other machinery to create a machine under the provisions of

Directive 2006/42/EC

conforms to the essential safety requirements of the following EEC directives 2006/95/EC Low Voltage Directive 2004/108/EC Electromagnetic Compatibility Directive and also declares that it is prohibited to put into service the machinery until the machine in which it will be integrated or of which

it will become a component has been identi ed and declared as conforming to the conditions of Directive 2006/42/EEC and subsequent amendments.

(DIRECTIVE 2006/42/EC)

Bologna, 01

ENGLISH

CEO A. Marcellan

January 2015

WARNINGS FOR THE INSTALLER

1. ATTENTION! To ensure the safety of people, it is important that you read all the following instructions. Incorrect installation or incorrect use of the product could cause serious harm to people.

2. Carefully read the instructions before beginning to install the product.

3. Do not leave packing materials (plastic, polystyrene, etc.) within reach of children as such materials are potential sources of danger.

4. Store these instructions for future reference.

5. This product was designed and built strictly for the use indicated in this documentation. Any other use, not expressly indicated here, could compromise the good condition/operation of the product and/or be a source of danger.

6. FAAC declines all liability caused by improper use or use other than that for

Translation of the original instructions

which the automated system was intended.

7. Do not install the equipment in an explosive atmosphere: the presence of inflammable gas or fumes is a serious danger to safety.

8. FAAC is not responsible for failure to observe Good Technique in the construction of the closing elements to be motorised, or for any deformation that may occur during use.

9. Installation must be performed in compliance with current Standards.

10. Before attempting any job on the system, cut out electrical power.

11. The mains power supply of the automated system must be fitted with an all-pole switch with contact opening distance of 3 mm or greater. Use of a 6A thermal breaker with all-pole circuit break is recommended.

12. Make sure that a differential switch with threshold of 0.03 A is fitted upstream of the system.

13. Make sure that the earthing system is perfectly constructed and connect metal parts of the closure to it.

GENERAL SAFETY OBLIGATIONS

14. The automated system is supplied with an intrinsic anti-crushing safety device consisting of a torque control. Nevertheless, its tripping threshold must be checked as specified in the Standards indicated at point 10.

15. The safety devices (EN 12978 standard) protect any danger areas against mechanical movement Risks, such as crushing, dragging, and shearing.

16. Use of at least one indicator-light (i.e. flashing lamp incorporated in the bollard head) is recommended for every system, as well as a warning sign adequately secured.

17. FAAC declines all liability as concerns safety and efficient operation of the automated system, if system components not produced by FAAC are used.

18. For maintenance, strictly use original parts by FAAC.

19. Do not in any way modify the components of the automated system.

20. The installer shall supply the user with the necessary information for the manual operation of the system in the event of emergency.

21. Do not allow children or adults to stay near the product while it is operating.

22. Keep remote controls or other pulse generators away from children, to prevent the automated system from being activated involuntarily.

23. Transit on the bollard is permitted only when the device is completely down.

24. The user must not attempt any kind of repair or direct action whatever and contact qualified personnel only.

25. Anything not expressly specified in these instructions is not permitted.

CONTENTS

1. J355HA M30-P1 BOLLARD .......................................4

1.1 General notes ..................................................... 4

1.2 Description and technical specifications ....................... 4

1.3 Dimensions ........................................................ 5

2. INSTALLATION ..................................................... 6

2.1 Facilities ............................................................ 6

2.2 Preparing the foundation cage ................................. 7

2.3 Securing the pit ................................................... 8

2.4 Electric wiring ....................................................10

2.7 EFO (optional) ....................................................12

2.8 Manual release (optional) ......................................12

2.9 Automatic operation ............................................12

2.10 Maintenance ....................................................12

3. JE275 CONTROL UNIT ........................................... 13

3.1 Electrical connections ...........................................13

3.2 Pre-setting selection ............................................13

3.3 Connection of several bollards (master/slave) ...............14

3.4 Troubleshooting .................................................15

2.5 Inserting the bollard in the pit .................................11

2.6 Fastening the top crown ........................................11

J355HA M30-P1 3 732768 - Rev.C

4. PERFORMING MAINTENANCE ON THE EFO SYSTEM ..... 15

























1. J355HA M30P1 BOLLARD

Please read with the utmost care this manual supplied with the product, since it contains important indications about safety, installation, use and



maintenance.

1.1 GENERAL NOTES

These instructions apply to model

J355HA M30-P1

This model refers to anti-terrorist automatic hydraulic traffic bollards. The cylinder is driven by a two-motor hydraulic unit fixed inside the structure.

1.2 DESCRIPTION AND TECHNICAL SPECIFICATIONS

















ENGLISH

Translation of the original instructions



1 LED Flashing lamp 2Crown 3 Cylinder 4 Magnetic contacts, up (N.C. polarity) 5 4 stop points, up 6 Oil filler plug with level rod 7 Two-motor hydraulic unit 8 Junction box 9 Magnetic contact, down (N.C. polarity) 10 4 stop points, down 11 Ø 100 mm hole for draining or pump connection 12 Cable routing hole 13 Foundation pit

J355HA M30-P1 4 732768 - Rev.C







1

1 Tab.A - Technical specifications



MODEL J355HA M30-P1

Power supply 230 V~ (+6% -10%) 50 (60) Hz Max. absorbed power (W) 2800 Max. force (N) 5000 Max. pump delivery (lpm) 6 Minimum lifting time (sec) 6 Minimum lifting time (using EFO) (sec) 1,5 Minimum lowering time (sec) 2 Operating ambient temperature (°C) -15 ÷ +55 Weight bollard and pit (kg) 490 (bollard)

250 (pit) Oil quantity (l) (1) 3 Protection class IP66 Overall dimensions See Fig.2 Capacitor (2) 2 x 20µF - 400V Burglar-proofing (J) (3) 656000

ENGLISH

1.3 DIMENSIONS

Dimensions in mm

(1) check the oil level using the rod attached to the



filler plug (Fig. 1 ref. retracted and pressurised EFO system.

(2) The two thrust capacitors (20yF - 400v) can be preloaded inside the junction box (see Fig. 13).

(3) certified under ASTM F2656-07 CLASS M30-P1

) with the piston rod completely

Translation of the original instructions

735

355

900

1665

590

670

2

J355HA M30-P1 5 732768 - Rev.C

2. INSTALLATION

2.1 FACILITIES

For draining, use a Ø 100 flexible tube. Dig up to a depth of about 1.8 m



IMPACT DIRECTION

UNPROTECTED AREA

610

1800

PROTECTED AREA

800

3200

ENGLISH

Translation of the original instructions

1600

Dimensions in mm

GroundExcavation

900

3

J355HA M30-P1 6 732768 - Rev.C

2.2 PREPARING THE FOUNDATION CAGE

Prepare the foundation cage (not supplied by us) as shown in the figure below using Ø 12 mm iron rods CLASS B450C

ENGLISH

REBARS

Dimensions in mm

Translation of the original instructions

REBARS

NET WELDED

REBARS

4

J355HA M30-P1 7 732768 - Rev.C



2.3 SECURING THE PIT

Once the foundation cage is completed, secure the counter-frame to the pit plate using the M10x25 screws, as shown in Fig. 5.

Then, place the pit in the cage as shown in Fig. 6, and carefully weld the 4 rods 760mm - Ø 16mm (ref. 

in Fig. 6) to the cage

5

Weld the rods (760mm - Ø16mm) to the cage



ENGLISH

Translation of the original instructions

6

Place the thus composed metal cage in the dug-out area, and ensure that it is plumb.The upper level of



the counter-frame must be approximately 10 mm higher than the tread, as shown to the right (to limit entry of rainwater in the pit).

After installation of the pit, lay a flexible sheath, internal diameter 45mm, from the connection in the metallic pit to the drive control station (see Fig. 7).

Pour class C25/30 concrete all around the cage to secure it properly, up to approximately 10 cm from the tread area. Wait at least 7 days for the concrete to set correctly and finish the road surface using the same type of material.

Lay the pipelines, that are necessary for the connection between the control unit and any additional device, if any. Prepare the electrical connection and the earthing.

To connect the bollard to the control board, use a cable, type FG7OR-0,6/1kV-16G1,5, having a max.

length of 50 m.

N.B.: every pipe must be laid in compliance with the current rules.

J355HA M30-P1 8 732768 - Rev.C

IMPACT DIRECTION

UNPROTECTED AREA PROTECTED AREA

3200

800

600 600

Dimensions in mm

Road surface

ENGLISH

Translation of the original instructions

1800

600

Ground

100

900

Flexible sheath Ø 45mm

Concrete

600600

1600

The foundation concrete can be poured directly into the dug-out area.



Concrete specifications: A. Class C25/30. B. Concrete with 10-30 aggregate according to UNI EN 12620 standard C. The bollard must be installed after at least 7 days of concrete setting. The compacting index of the surrounding ground must be at least 90% of the “Proctor” optimum curve, according to UNI EN 13286-2:2005 standard. The steel framework must comply with class B450C (ASTM A615 Grade 60). During the concrete maturation phase, insert one or more contrast supports inside the pit to prevent inwards deformation of the walls due to pushing

by the fresh concrete.

7

J355HA M30-P1 9 732768 - Rev.C



2.4 ELECTRIC WIRING

For the connection of the bollard to the control unit, use a multi-pole cable, type FG7OR-0,6/ kV- 16G 1.5 (16 cables of 1.5mm2) with max. length of 50 m. This cable must be laid inside a sheath ø 45mm, secured to the cable clamp in the bottom part of the frame (fig. 8 ref. ) and must

come out of the pit by 2.5 m. Perform the electric wiring in the junction box on the bollard side, as shown in Fig. 13.

Any additional accessory (i.e. photocells, opening/closing push-buttons, etc.), that have to be connected to the control unit, must compulsorily have



double insulation.



ENGLISH

Translation of the original instructions



8

J355HA M30-P1 10 732768 - Rev.C

2.5 INSERTING THE BOLLARD IN THE PIT

To place the bollard in the previously prepared pit (wait at least 7 days for the cement to set), you must screw two eyebolts M20 on the top part, as shown in the figure below, using them as hooking points for the lifting operation with belts or chains.

Before inserting the bollard in the pit, wire as described in the



previous chapter and check its correct operation, also checking the correct intervention of the safety devices (see "JE275 ELECTRONIC EQUIPMENT" on page 11).

Lift and insert completely the bollard in the pit.

During this phase ensure the cable is positioned correctly to prevent



it from being crushed between the pit and the bollard frame.

ENGLISH

After completely inserting the bollard and resting it on the pit counter-frame, remove the two eyebolts and secure the bollard to the pit using the 15 provided cylindrical head screws with hexagon socket M20x45.

IMPORTANT:



TIGHTEN THE 15 SCREWS USING 200Nm TORQUE

Translation of the original instructions

10

2.6 FASTENING THE TOP CROWN

After having secured the bollard, complete the installation positioning and securing the top crown with 8 cylindrical head screws with hexagon socket M8x30 INOX supplied standard

Cable length out of

pit: 2.5m

11

9

J355HA M30-P1 11 732768 - Rev.C









2.7 EFO OPTIONAL

The J355HA M30-P1 bollard can be equipped with an Emergency Fast Operation "EFO" that can be activated at any time to command immediate rising of the automation. The EFO system consists of a tank, a pressure switch and a control solenoid valve powered at 230 V ~

For connection of the solenoid valve (different depending on the N.O. / N.C. option used), refer to Fig. 13, terminals 4 and 5. The N.O. solenoid valve allows activation of the EFO if commanded by the operator or in the event of a power failure, whilst the N.C. version

only allows voluntary activation of the device.

2.8 MANUAL RELEASE OPTIONAL

To manually lower the bollard, use the release device following the instructions below.

1. Loosen and remove the 8 cylindrical head screws with hexagon socket M8x30 securing the upper crown (Fig. 12 ref. ).

2. Remove the upper crown (Fig. 12 ref. )

3. Insert the key supplied in the hole and rotate it one turn anticlockwise to lower the bollard (Fig. 12 ref. ).

2.9 AUTOMATIC OPERATION

To restore the automatic operation:

1. Insert the key in the hole and rotate clockwise all the way down.

2. Refit the upper crown.

3. Tighten the 8 cylindrical head screws with hexagon socket M8x30 securing the upper crown.

ENGLISH









Translation of the original instructions

12

2.10 MAINTENANCE

The standard routine maintenance sequence is as follows:

1. Clean the pit using vacuum for deposited materials

2. Clean the drained water at the bottom of the pit

3. Check (and, if necessary, replace) the lower stop gaskets

4. Check and, if necessary, repair any oil leaks affecting the drive piston

5. Check that all the bollard screws are correctly tightened

6. Clean the drive cylinder and, if necessary, touch up the paintwork

7. Check the hydraulic unit; top up the oil, if necessary

8. Verify that the EFO system works correctly

J355HA M30-P1 12 732768 - Rev.C

OOO

3. JE275 CONTROL UNIT

Always cut the power supply before performing any intervention on the control unit (connections, maintenance).

Install a differential thermal-magnetic switch with suitable threshold (0.03A) upstream of the system. Connect the earth cable to the relevant terminal on the connector J9 of the unit (see figure below). Ensure that the grid disconnect switch has a lock key, unless it is installed in view of the operator/maintenance technician.

The equipment must be laid at a height ranging between 0.4 m and 2.0 m.



3.1 ELECTRICAL CONNECTIONS

BOLLARD SIDEJE275 BOARD SIDE

ENGLISH

Motor 1 Motor 2

Translation of the original instructions

Lights

+24V

MOT2

{

MOT1

LAMP

OUT 4

OUT 3

OUT 2

OUT 1

EMERGENC Y

CLO SE

OPEN A

LOOP 2

LOOP 1

COM

FAN

COM

GND

+24 V

GND

STOP

FSW

NLPE

252321 26242220

16 17

151412 131189674523 101

230V~ 50Hz

Limit switch

DOWN

C1/C2 20μF 400V

EFO pressure

switch

Limit switch UP

Solenoid valve

Heater

(optional)

Motor - Brown

Motor - Blue

Motor - Black

Refer to the diagram below

230 V ~ 230 V ~

+24V Lights Limit switch UP Limit switch DOWN Limit switch common

EFO N.O. connection

Solenoid valve

230V ~

EFO N.C. connection (only voluntary activation)

Solenoid valve

230V ~

13

3.2 PRESETTING SELECTION

After having connected the board and after having supplied it with power according to the previous paragraph, you must select the work pre-setting for the bollard J355 M30-P1 following the operations below:

1. Enter the 1 the display

2. Release the F key and select 06 with the key +

3. Simultaneously press keys F and - to exit programming and save the changes performed.

J355HA M30-P1 13 732768 - Rev.C

level programming, holding down key F on the board. The initials dF will appear on

For any further information on the unit programming, please refer to the relevant instructions.



5 A

3.3 CONNECTION OF SEVERAL BOLLARDS MASTER/SLAVE

Several bollards can be commanded simultaneously by connecting them together with the corresponding JE275 equipment in MASTERSLAVE configuration. Follow the indications below for correct wiring and operation.

MOT2

COM

MOT1

FAN

COM

1. Default 06

2. Log=C

3. 3° liv. par 03=y

4. log=Cu

JE275 SLAVE

UP 2

Limit switch

5. 2° liv. o3=15 p3=no

EMERGENCY

DOWN 2

OP EN A

LOOP 2

L OOP 1

LAMP

GND

OUT 4

OUT 3

OUT 2

OUT 1

+24 V

GND

STOP

FSW

NLPE

220-115 V~/ 50-60Hz

252321 262422

13 12

10896421

711

M1 - 2

Lights 2

M2 - 2

E27

ENGLISH

Translation of the original instructions

J9 J1 J2

NLPE

MOT2

COM

MOT1

FAN

COM

EMERGENCY

DOWN 1

OP EN A

LOOP 2

L OOP 1

LAMP

GND

OUT 4

OUT 3

OUT 2

OUT 1

+24 V

GND

STOP

FSW

20 252321 262422

191816 17151412 1310 11 191816 171514

8974231

1. Default 06

2. o1=11 p1=no

3. o2=12 p2=no

JE275 MASTER

UP 1

Limit switch

M1 - 1

M2 - 1

JE275

SLAVE

220 -115 V~/ 50-60 Hz

Lights 1

12 n

JE275

MASTER

14

J355HA M30-P1 14 732768 - Rev.C



3.4 TROUBLESHOOTING



The indications below will help you locate and solve particular conditions.

CONDITION ADVICE

The bollard does not rise, it remains down. Make sure you have selected the default no. 6 on the JE275 board

Check if the wiring of the solenoid valve was performed correctly, see par. 9 Check the electrical wiring of the motor

The bollard remains up in closed position. Make sure nothing between the cylinder and the sliding bush prevents the bollard movement

Check the electrical wiring of the motor

The LED flashing lamp does not operate Make sure you have selected the default no. 6 on the JE275 board

Check if the power connector under the head was fitted correctly.

4. PERFORMING MAINTENANCE ON THE EFO SYSTEM

ENGLISH

The EFO system tank is always under pressure. Before carrying out any maintenance operation, to avoid potentially dangerous situations, the circuit

must be discharged before any other operation. The bollard is rapidly closed when the EFO is activated. Clear the relative area from objects and people in order to prevent dangerous situations

To discharge the EFO, activate the system by opening the contact between terminals 7 and 8 of the terminal board (EFO N.O.) or supplying voltage to the solenoid valve via the same terminals (EFO N.C.), then slowly unscrew the screws in figure 15, ref.



Translation of the original instructions



15

J355HA M30-P1 15 732768 - Rev.C

FAAC S.p.A. Soc. Unipersonale Via Calari, 10 - 40069 Zola Predosa BOLOGNA - ITALY Tel. +39 051 61724 - Fax +39 051 758518 www.faac.it - www.faacgroup.com

J355HA M30-P1 16 732768 - Rev.C

FAAC J355HA M30-P1 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual