FAAC 422 User Manual
Contents
EC DECLARATION OF CONFORMITY FOR MACHINES .................................................................................... p. 11
WARNINGS FOR THE INSTALLER ....................................................................................................................... p. 11
1. DESCRIPTION AND TECHNICAL SPECIFICATIONS .................................................................................... p. 12
1.1. DIMENSIONS ................................................................................................................................ p. 12
2. ELECTRIC DEVICES (standard system) .................................................................................................... p. 12
3. INSTALLING THE AUTOMATED SYSTEM ...................................................................................................... p. 13
3.1. PRELIMINARY CHECKS ................................................................................................................ p. 13
3.2. INSTALLATION DIMENSIONS ........................................................................................................ p. 13
3.2.1. GENERAL RULES FOR DETERMINING THE INSTALLATION DIMENSIONS ............................ p. 13
3.3. INSTALLATION OF THE OPERATORS ............................................................................................. p. 13
4. START-UP .................................................................................................................................................... p. 15
4.1. ADJUSTING THE ANTI-CRUSHING SYSTEM .................................................................................. p. 15
5. FINAL OPERATIONS ................................................................................................................................... p. 16
6. AUTOMATED SYSTEM TEST ......................................................................................................................... p. 16
7. MANUAL OPERATION ............................................................................................................................... p. 16
8. RESTORING NORMAL OPERATION MODE ................................................................................................ p. 17
9. SPECIAL APPLICATIONS FOR SWING LEAF GATES ................................................................................... p. 17
9.1. OPENING TOWARD THE OUTSIDE, WITH OPERATOR INSTALLED INSIDE ..................................... p. 17
10. MAINTENANCE .......................................................................................................................................... p. 17
11. REPAIRS ..................................................................................................................................................... p. 17
12. TROUBLE SHOOTING ................................................................................................................................. p. 18
Read this instruction manual to the letter before you begin to install the product.
Symbol highlights notes that are important for people’s safety and for the good condition of the automated system.
Symbol draws your attention to the notes about the product’s characteristics or operation.
FAAC S.p.A.
Via Benini, 1
40069 Zola Predosa (BO) - ITALIA
Tel.: 051/61724 - Fax: 051/758518
www.faac.it
10
732870 Rev. A
EC DECLARATION OF CONFORMITY FOR MACHINES
(DIRECTIVE 98/37/EC)
Manufacturer: FAAC S.p.A.
Address: Via Benini, 1 - 40069 Zola Predosa BOLOGNA - ITALY
Declares that: 422 mod. operator,
• is built to be integrated into a machine or to be assembled with other machinery to create a machine under
the provisions of Directive 98/37/EC;
• conforms to the essential safety requirements of the following EEC directives:
73/23/EEC and subsequent amendment 93/68/EEC.
89/336/EEC and subsequent amendment 92/31/EEC and 93/68/EEC
and also declares that it is prohibited to put into service the machinery until the machine in which it will be
integrated or of which it will become a component has been identified and declared as conforming to the
conditions of Directive 98/37/EC.
Bologna, 01 January 2005
The Managing Director
A. Bassi
WARNINGS FOR THE INSTALLER
GENERAL SAFETY OBLIGATIONS
1) ATTENTION! To ensure the safety of people, it is important that you read
all the following instructions. Incorrect installation or incorrect use of
the product could cause serious harm to people.
2)
Carefully read the instructions before beginning to install the product.
3) Do not leave packing materials (plastic, polystyrene, etc.) within reach
of children as such materials are potential sources of danger.
4) Store these instructions for future reference.
5) This product was designed and built strictly for the use indicated in this
documentation. Any other use, not expressly indicated here, could
compromise the good condition/operation of the product and/or be a
source of danger.
6) FAAC declines all liability caused by improper use or use other than that
for which the automated system was intended.
7) Do not install the equipment in an explosive atmosphere: the presence
of inflammable gas or fumes is a serious danger to safety.
8) The mechanical parts must conform to the provisions of Standards EN
12604 and EN 12605.
For non-EU countries, to obtain an adequate level of safety, the Standards
mentioned above must be observed, in addition to national legal
regulations.
9) FAAC is not responsible for failure to observe Good Technique in the
construction of the closing elements to be motorised, or for any
deformation that may occur during use.
10) The installation must conform to Standards EN 12453 and EN 12445.
For non-EU countries, to obtain an adequate level of safety, the Standards
mentioned above must be observed, in addition to national legal
regulations.
11) Before attempting any job on the system, cut out electrical power .
12) The mains power supply of the automated system must be fitted with an
all-pole switch with contact opening distance of 3mm or greater. Use of
a 6A thermal breaker with all-pole circuit break is recommended.
13) Make sure that a differential switch with threshold of 0.03 A is fitted
upstream of the system.
14) Make sure that the earthing system is perfectly constructed, and
connect metal parts of the means of the closure to it.
15) The safety devices (EN 12978 standard) protect any danger areas
against mechanical movement Risks, such as crushing, dragging,
and shearing.
16) Use of at least one indicator-light (e.g. FAACLIGHT ) is recommended
for every system, as well as a warning sign adequately secured to the
frame structure, in addition to the devices mentioned at point “15”.
17) FAAC declines all liability as concerns safety and efficient operation
of the automated system, if system components not produced by
FAAC are used.
18) For maintenance, strictly use original parts by FAAC.
19) Do not in any way modify the components of the automated system.
20) The installer shall supply all information concerning manual operation
of the system in case of an emergency, and shall hand over to the user
the warnings handbook supplied with the product.
21) Do not allow children or adults to stay near the product while it is
operating.
22) Keep remote controls or other pulse generators away from children,
to prevent the automated system from being activated involuntarily.
23) Transit through the leaves is allowed only when the gate is fully open.
24) The user must not attempt any kind of repair or direct action whatever
and contact qualified personnel only.
25) Maintenance: check at least every 6 months the efficiency of the
system, particularly the efficiency of the safety devices (including,
where foreseen, the operator thrust force) and of the release devices.
26) Anything not expressly specified in these instructions is not permitted.
11
422 AUTOMATION SYSTEM
These instructions apply to the following models:
422 CBCS - 422 CBACS - 422 SBS - 422 CBC - 422 CBAC 422 SB - 422 CBC PED. - 422 SB PED.
1.1. DIMENSIONS
The FAAC 422 automated system for swing leaf gates consists of
an enbloc composed of an electric pump and a hydraulic piston
which transmits drive to the leaf.
The models with a hydraulic locking do not require installation of
electric locks, as they guarantee mechanical locking of the leaf
when the motor is not operating.
The models without a hydraulic locking, require the installation of
electric locks to ensure the leaf is mechanically locked.
The 422 automated systems were designed and built to automate
swing leaf gates. Do not use for any other purpose.
1. DESCRIPTION AND TECHNICAL SPECIFICATIONS
Fig. 2
A
B
C
LLAREVO
SNOISNEMID
NEEWTEBECNATSID
STNEMHCATTA
EKORTSEVITCEFFE.mm042.mm061
2. ELECTRIC DEVICES (standard system)
EPYTROTAREPO
DRADNATSNAIRTSEDEP
.mm789.mm728
.mm396.mm316
Electric motor
Release lock
Hydraulic piston
Cylinder
By-pass valves
Gerotor pump
Electrical cable bend
guard
Front attachment
Housing
Emergency release
Rear attachment
Fig. 1
Tab. 1: Technical specifications of “422 Operator”
LEDOMSCBCSCABCSBSCBCCABCBS
ecroftsurht/noitcarT
)Nad(xam
gnikcolciluardyH
)gK(thgiewrotarepO
ylppusrewoP
)W(rewopdebrosbA
)A(tnerrucdebrosbA
)mpr(rotomcirtcelE
noitcetorplamrehT
gnidniwno
roticapactsurhT
tneibmagnitarepO
erutarepmet
ssalcnoitcetorP
096096096005005005083083
042042042042042042061061
)mm(ekortsevitceffedoR
1113,13,13,122
)s/mc(deepsraenildoR
5555555555550707
)ruoh/selcyc(ycneuqerfesU
57,057,057,01115,15,1
)nim/l(etar-wolfpmuP
)1()2(/)1()2(/)1(/
08,108,1308,108,13)3()3(
)m(htgnelmumixamfaeL
7
022
1
selop4-0041
C°021
.V004/Fu8
C°55+C°04-
55PI
CBC
.zH05/)%01-%6+(caV032
Fig. 3
.DEP
.DEP
BS
Operators mod. 400
(provide a connector block for each operator)
Photocells
Electronic control unit
Key operated push-button T 10
Radio receiver
Flashing light
Electric lock (if necessary)
1) To lay the electrical cables, use adequate rigid
and/or flexible pipes.
2) Always separate the connection cables of the
low voltage accessories from the 230 V power
cables. Use separate sheaths to avoid any type
of interference.
(1) Closing - (2) Opening and closing
(3) Max. 1,20 m. - Min. 0,80 m.
12
3. INSTALLING THE AUTOMATED SYSTEM
pedestrian operators
3.1. PRELIMINARY CHECKS
To ensure a correctly operating automated system, the structure
of the existing gate or gate to be built must satisfy the following
requirements:
• Max length of leaves according to the dimensions of Table 1.
• A strong and rigid leaf structure.
• Smooth, uniform leaves movement, without any irregular friction
during the entire travel;
• Existing hinges in good condition.
• Travel limit mechanical stops must be provided.
We advise you to carry out the metalwork jobs before installing
the automated system.
The condition of the structure directly influences the reliability and
safety of the automated system.
3.2. INSTALLATION DIMENSIONS
3.2.1. GENERAL RULES FOR DETERMINING THE
INSTALLATION DIMENSIONS
If the dimensions indicated in table A or B cannot be executed,
the following must be considered in order to determine different
measurements:
- to obtain 90° opening of the leaf: a + b = c.
- to obtain over 90° opening of the leaf: a + b < c.
- lower a and b dimensions will result in higher speeds. We advise
you to observe the current legal regulations;
- limit the difference of the a and b dimensions to within 40 mm:
higher differences will considerably vary speed during the
opening and closing motion;
- for reasons of operator dimensions, the minimum Z dimension
is 50 mm (Fig. 4);
- if the pilaster dimensions or the position of the hinge (dimension
d) do not make it possible to contain dimension a to the
required size, a niche must be made in the pilaster as shown
in Fig. 5;
Fig. 4
dimensions in mm
Lo
Standard=933 mm. - pedestrian=773 mm.
Table A: Recommended dimensions for standard operators
gninepO
elgna
°09
°011
(*) Rod effective stroke (**) maximum dimension
Table B: Recommended dimensions for long operators
gninepO
elgna
°09
(*) Rod effective stroke (**) maximum dimension
c = The effective rod stroke is shorter than the maximum stroke,
in order to prevent the rod from reaching its stop point
internally, during the opening and closing stages.
a
)mm(
b
)mm(
02102104207
00100104205
a
)mm(
b
)mm(
080806103
)*(c
)mm(
)*(c
)mm(
y=65mm.
S < 0
S = 0
S > 0
)**(d
)mm(
)**(d
)mm(
- dimension a must always be larger than dimension E.
For installations opening toward the outside, refer to paragraph
9.1.
(1) Length of dimension “a” - 50 mm.
(2) Length of dimension “b” + 50 mm.
Fig. 5
3.3. INSTALLATION OF THE OPERATORS
1) Fasten the rear attachment on the pilaster, following the
indications in Tables A/B. Modify, if necessary, the length of
the supplied attachment.
Attention: To avoid compromising good operator
functionality, we recommend you to respect the indicated
dimensions.
• For iron pilasters, accurately weld the rear attachment
(ref., Fig. 6) directly on the pilaster.
• For masonry pilasters, select one of the following solutions:
A) appropriately lay a walling-in plate and then
accurately weld the rear attachment.
B) secure, with screws and expansion plugs, the rear
attachment plate (ref. a, Fig.6) to the pilaster and
then accurately weld the rear attachment to the
plate as shown in Fig. 6.
13
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