Endress+Hauser W 400 Operating Manual
BA01063D/06/EN/08.20
71453928
2020-01-01
Valid as of version
02.00.zz (Device firmware)
Products Solutions Services
Operating Instructions
Proline Promag W 400
HART
Electromagnetic flowmeter
Proline Promag W 400 HART
• Make sure the document is stored in a safe place such that it is always available when
working on or with the device.
• To avoid danger to individuals or the facility, read the "Basic safety instructions" section
carefully, as well as all other safety instructions in the document that are specific to
working procedures.
• The manufacturer reserves the right to modify technical data without prior notice. Your
Endress+Hauser Sales Center will supply you with current information and updates to
these instructions.
2 Endress+Hauser
Proline Promag W 400 HART Table of contents
Table of contents
1 About this document ................ 6
1.1 Document function ..................... 6
1.2 Symbols .............................. 6
1.2.1 Safety symbols .................. 6
1.2.2 Electrical symbols ................ 6
1.2.3 Communication symbols ........... 6
1.2.4 Tool symbols .................... 7
1.2.5 Symbols for
certain types of information ......... 7
1.2.6 Symbols in graphics ............... 7
1.3 Documentation ........................ 8
1.3.1 Standard documentation ........... 8
1.3.2 Supplementary device-dependent
documentation .................. 8
1.4 Registered trademarks ................... 8
2 Safety instructions .................. 9
2.1 Requirements for the personnel ............ 9
2.2 Designated use ........................ 9
2.3 Workplace safety ...................... 10
2.4 Operational safety ..................... 10
2.5 Product safety ........................ 10
2.6 IT security ........................... 11
2.7 Device-specific IT security ................ 11
2.7.1 Protecting access via hardware write
protection ..................... 11
2.7.2 Protecting access via a password .... 11
2.7.3 Access via Web server ............ 12
3 Product description ................ 13
3.1 Product design ........................ 13
4 Incoming acceptance and product
identification ..................... 14
4.1 Incoming acceptance ................... 14
4.2 Product identification ................... 14
4.2.1 Transmitter nameplate ........... 15
4.2.2 Sensor nameplate ............... 16
4.2.3 Symbols on measuring device ...... 17
5 Storage and transport ............. 18
5.1 Storage conditions ..................... 18
5.2 Transporting the product ................ 18
5.2.1 Measuring devices without lifting
lugs ......................... 18
5.2.2 Measuring devices with lifting lugs .. 19
5.2.3 Transporting with a fork lift ........ 19
5.3 Packaging disposal ..................... 19
6 Installation ....................... 20
6.1 Installation conditions .................. 20
6.1.1 Mounting position ............... 20
6.1.2 Environment and process
requirements .................. 22
6.1.3 Special mounting instructions ...... 25
6.2 Mounting the measuring device ........... 26
6.2.1 Required tools .................. 26
6.2.2 Preparing the measuring device ..... 26
6.2.3 Mounting the sensor ............. 26
6.2.4 Mounting the transmitter of the
remote version ................. 33
6.2.5 Turning the transmitter housing .... 35
6.2.6 Turning the display module ........ 37
6.3 Post-installation check .................. 38
7 Electrical connection .............. 39
7.1 Connection conditions .................. 39
7.1.1 Requirements for connecting cable ... 39
7.1.2 Required tools .................. 41
7.1.3 Terminal assignment ............. 41
7.1.4 Shielding and grounding .......... 42
7.1.5 Requirements for the supply unit .... 42
7.1.6 Preparing the measuring device ..... 42
7.1.7 Preparing the connecting cable for
the remote version .............. 43
7.2 Connecting the measuring device .......... 44
7.2.1 Connecting the remote version ..... 44
7.2.2 Connecting the transmitter ........ 46
7.2.3 Ensuring potential equalization ..... 47
7.3 Special connection instructions ............ 50
7.3.1 Connection examples ............. 50
7.4 Ensuring the degree of protection .......... 51
7.4.1 Degree of protection IP66/67, Type
4X enclosure ................... 51
7.4.2 Degree of protection IP68, Type 6P
enclosure, with "Cust-potted" option .. 52
7.5 Post-connection check .................. 52
8 Operation options ................. 53
8.1 Overview of operation options ............ 53
8.2 Structure and function of the operating
menu .............................. 54
8.2.1 Structure of the operating menu .... 54
8.2.2 Operating philosophy ............ 55
8.3 Access to the operating menu via the local
display ............................. 56
8.3.1 Operational display .............. 56
8.3.2 Navigation view ................ 58
8.3.3 Editing view ................... 60
8.3.4 Operating elements .............. 61
8.3.5 Opening the context menu ......... 62
8.3.6 Navigating and selecting from list ... 64
8.3.7 Calling the parameter directly ...... 64
Endress+Hauser 3
Table of contents Proline Promag W 400 HART
8.3.8 Calling up help text .............. 65
8.3.9 Changing the parameters ......... 66
8.3.10 User roles and related access
authorization .................. 67
8.3.11 Disabling write protection via access
code ......................... 67
8.3.12 Enabling and disabling the keypad
lock ......................... 68
8.4 Access to the operating menu via the Web
browser ............................. 68
8.4.1 Function range ................. 68
8.4.2 Prerequisites ................... 69
8.4.3 Establishing a connection ......... 70
8.4.4 Logging on .................... 72
8.4.5 User interface .................. 73
8.4.6 Disabling the Web server .......... 74
8.4.7 Logging out .................... 74
8.5 Access to the operating menu via the
operating tool ........................ 74
8.5.1 Connecting the operating tool ...... 75
8.5.2 Field Xpert SFX350, SFX370 ....... 77
8.5.3 FieldCare ..................... 77
8.5.4 DeviceCare .................... 79
8.5.5 AMS Device Manager ............ 79
8.5.6 SIMATIC PDM .................. 79
8.5.7 Field Communicator 475 .......... 79
10.5.6 Using parameters for device
administration ................ 108
10.6 Simulation .......................... 110
10.7 Protecting settings from unauthorized
access ............................. 112
10.7.1 Write protection via access code ... 112
10.7.2 Write protection via write protection
switch ....................... 113
11 Operation ....................... 115
11.1 Reading the device locking status ......... 115
11.2 Adjusting the operating language ......... 115
11.3 Configuring the display ................ 115
11.4 Reading measured values ............... 115
11.4.1 Process variables ............... 116
11.4.2 "Totalizer" submenu ............. 117
11.4.3 Input values .................. 117
11.4.4 Output values ................. 118
11.5 Adapting the measuring device to the process
conditions .......................... 118
11.6 Performing a totalizer reset ............. 119
11.6.1 Function scope of the "Control
Totalizer" parameter ............ 119
11.6.2 Function scope of the "Reset all
totalizers" parameter ............ 120
11.7 Showing data logging ................. 120
9 System integration ................ 80
9.1 Overview of device description files ......... 80
9.1.1 Current version data for the device ... 80
9.1.2 Operating tools ................. 80
9.2 Measured variables via HART protocol ...... 80
9.3 Other settings ........................ 82
10 Commissioning .................... 84
10.1 Function check ....................... 84
10.2 Switching on the measuring device ......... 84
10.3 Setting the operating language ............ 84
10.4 Configuring the measuring device .......... 84
10.4.1 Defining the tag name ............ 85
10.4.2 Setting the system units .......... 86
10.4.3 Configuring the status input ....... 87
10.4.4 Configuring the current output ..... 89
10.4.5 Configuring the pulse/frequency/
switch output .................. 90
10.4.6 Configuring the local display ....... 95
10.4.7 Configuring the output
conditioning ................... 96
10.4.8 Configuring the low flow cut off ..... 98
10.4.9 Configuring empty pipe detection .. 100
10.5 Advanced settings .................... 101
10.5.1 Carrying out a sensor adjustment ... 102
10.5.2 Configuring the totalizer ......... 102
10.5.3 Carrying out additional display
configurations ................. 104
10.5.4 Performing electrode cleaning ..... 106
10.5.5 WLAN configuration ............ 107
12 Diagnostics and troubleshooting .. 123
12.1 General troubleshooting ................ 123
12.2 Diagnostic information via light emitting
diodes ............................. 125
12.2.1 Transmitter ................... 125
12.3 Diagnostic information on local display ..... 126
12.3.1 Diagnostic message ............. 126
12.3.2 Calling up remedial measures ..... 128
12.4 Diagnostic information in the Web browser . 128
12.4.1 Diagnostic options .............. 128
12.4.2 Calling up remedy information .... 129
12.5 Diagnostic information in FieldCare or
DeviceCare ......................... 130
12.5.1 Diagnostic options .............. 130
12.5.2 Calling up remedy information .... 131
12.6 Adapting the diagnostic information ...... 131
12.6.1 Adapting the diagnostic behavior ... 131
12.6.2 Adapting the status signal ........ 131
12.7 Overview of diagnostic information ....... 132
12.8 Pending diagnostic events .............. 135
12.9 Diagnostic list ....................... 136
12.10 Event logbook ....................... 136
12.10.1 Reading out the event logbook ..... 136
12.10.2 Filtering the event logbook ....... 137
12.10.3 Overview of information events .... 137
12.11 Resetting the measuring device .......... 139
12.11.1 Function scope of the "Device reset"
parameter .................... 139
12.12 Device information ................... 139
12.13 Firmware history ..................... 141
4 Endress+Hauser
Proline Promag W 400 HART Table of contents
13 Maintenance .................... 142
13.1 Maintenance tasks .................... 142
13.1.1 Exterior cleaning ............... 142
13.1.2 Interior cleaning ............... 142
13.1.3 Replacing seals ................ 142
13.2 Measuring and test equipment ........... 142
13.3 Endress+Hauser services ............... 142
14 Repair ........................... 143
14.1 General notes ....................... 143
14.1.1 Repair and conversion concept ..... 143
14.1.2 Notes for repair and conversion .... 143
14.2 Spare parts ......................... 143
14.3 Endress+Hauser services ............... 143
14.4 Return ............................. 143
14.5 Disposal ........................... 143
14.5.1 Removing the measuring device .... 143
14.5.2 Disposing of the measuring device .. 144
15 Accessories ...................... 145
15.1 Device-specific accessories .............. 145
15.1.1 For the transmitter ............. 145
15.1.2 For the sensor ................. 145
15.2 Communication-specific accessories ....... 145
15.3 Service-specific accessories .............. 146
15.4 System components ................... 147
16 Technical data ................... 148
16.1 Application ......................... 148
16.2 Function and system design ............. 148
16.3 Input .............................. 148
16.4 Output ............................ 153
16.5 Power supply ........................ 156
16.6 Performance characteristics ............. 157
16.7 Installation ......................... 159
16.8 Environment ........................ 159
16.9 Process ............................ 161
16.10 Mechanical construction ............... 163
16.11 Human interface ..................... 172
16.12 Certificates and approvals .............. 176
16.13 Application packages .................. 177
16.14 Accessories ......................... 178
16.15 Supplementary documentation ........... 178
Index ................................. 180
Endress+Hauser 5
About this document Proline Promag W 400 HART
DANGER
WARNING
CAUTION
NOTICE
1 About this document
1.1 Document function
These Operating Instructions contain all the information that is required in various phases
of the life cycle of the device: from product identification, incoming acceptance and
storage, to mounting, connection, operation and commissioning through to
troubleshooting, maintenance and disposal.
1.2 Symbols
1.2.1 Safety symbols
This symbol alerts you to a dangerous situation. Failure to avoid this situation will result in
serious or fatal injury.
This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in
serious or fatal injury.
This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in
minor or medium injury.
This symbol contains information on procedures and other facts which do not result in
personal injury.
1.2.2 Electrical symbols
Symbol Meaning
Direct current
Alternating current
Direct current and alternating current
Ground connection
A grounded terminal which, as far as the operator is concerned, is grounded via a
grounding system.
Protective Earth (PE)
A terminal which must be connected to ground prior to establishing any other
connections.
The ground terminals are situated inside and outside the device:
• Inner ground terminal: Connects the protectiv earth to the mains supply.
• Outer ground terminal: Connects the device to the plant grounding system.
1.2.3 Communication symbols
Symbol Meaning
Wireless Local Area Network (WLAN)
Communication via a wireless, local network.
Bluetooth
Wireless data transmission between devices over a short distance.
LED
Light emitting diode is off.
6 Endress+Hauser
Proline Promag W 400 HART About this document
A
1.
1.
-
Symbol Meaning
LED
Light emitting diode is on.
LED
Light emitting diode is flashing.
1.2.4 Tool symbols
Symbol Meaning
Torx screwdriver
Phillips head screwdriver
Open-ended wrench
1.2.5 Symbols for certain types of information
Symbol Meaning
Permitted
Procedures, processes or actions that are permitted.
Preferred
Procedures, processes or actions that are preferred.
Forbidden
Procedures, processes or actions that are forbidden.
Tip
Indicates additional information.
Reference to documentation.
Reference to page.
Reference to graphic.
Notice or individual step to be observed.
, 2., 3.… Series of steps.
Result of a step.
Help in the event of a problem.
Visual inspection.
1.2.6 Symbols in graphics
Symbol Meaning
1, 2, 3, ... Item numbers
, 2., 3., … Series of steps
A, B, C, ... Views
A-A, B-B, C-C, ... Sections
Hazardous area
Endress+Hauser 7
About this document Proline Promag W 400 HART
.
Symbol Meaning
Safe area (non-hazardous area)
Flow direction
1.3 Documentation
For an overview of the scope of the associated Technical Documentation, refer to the
following:
• W@M Device Viewer (www.endress.com/deviceviewer): Enter the serial number
from nameplate
• Endress+Hauser Operations App: Enter the serial number from the nameplate or
scan the 2D matrix code (QR code) on the nameplate
Detailed list of the individual documents along with the documentation code
→ 178
1.3.1 Standard documentation
Document type Purpose and content of the document
Technical Information Planning aid for your device
The document contains all the technical data on the device and provides
an overview of the accessories and other products that can be ordered for
the device.
Sensor Brief Operating Instructions Guides you quickly to the 1st measured value - Part 1
The Sensor Brief Operating Instructions are aimed at specialists with
responsibility for installing the measuring device.
• Incoming acceptance and product identification
• Storage and transport
• Installation
Transmitter Brief Operating
Instructions
Description of Device Parameters Reference for your parameters
Guides you quickly to the 1st measured value - Part 2
The Transmitter Brief Operating Instructions are aimed at specialists with
responsibility for commissioning, configuring and parameterizing the
measuring device (until the first measured value).
• Product description
• Installation
• Electrical connection
• Operation options
• System integration
• Commissioning
• Diagnostic information
The document provides a detailed explanation of each individual
parameter in the Expert operating menu. The description is aimed at
those who work with the device over the entire life cycle and perform
specific configurations.
1.3.2 Supplementary device-dependent documentation
Additional documents are supplied depending on the device version ordered: Always
comply strictly with the instructions in the supplementary documentation. The
supplementary documentation is an integral part of the device documentation.
1.4 Registered trademarks
HART®
Registered trademark of the FieldComm Group, Austin, Texas, USA
8 Endress+Hauser
Proline Promag W 400 HART Safety instructions
2 Safety instructions
2.1 Requirements for the personnel
The personnel for installation, commissioning, diagnostics and maintenance must fulfill
the following requirements:
Trained, qualified specialists must have a relevant qualification for this specific function
‣
and task.
Are authorized by the plant owner/operator.
‣
Are familiar with federal/national regulations.
‣
Before starting work, read and understand the instructions in the manual and
‣
supplementary documentation as well as the certificates (depending on the
application).
Follow instructions and comply with basic conditions.
‣
The operating personnel must fulfill the following requirements:
Are instructed and authorized according to the requirements of the task by the facility's
‣
owner-operator.
Follow the instructions in this manual.
‣
2.2 Designated use
Application and media
The measuring device described in these Brief Operating Instructions is intended only for
flow measurement of liquids with a minimum conductivity of 5 µS/cm.
Depending on the version ordered, the measuring device can also measure potentially
explosive, flammable, poisonous and oxidizing media.
Measuring devices for use in hazardous areas, in hygienic applications or where there is an
increased risk due to process pressure, are labeled accordingly on the nameplate.
To ensure that the measuring device remains in proper condition for the operation time:
Keep within the specified pressure and temperature range.
‣
Only use the measuring device in full compliance with the data on the nameplate and
‣
the general conditions listed in the Operating Instructions and supplementary
documentation.
Based on the nameplate, check whether the ordered device is permitted for the
‣
intended use in the hazardous area (e.g. explosion protection, pressure vessel safety).
Use the measuring device only for media to which the process-wetted materials are
‣
sufficiently resistant.
If the ambient temperature of the measuring device is outside the atmospheric
‣
temperature, it is absolutely essential to comply with the relevant basic conditions as
specified in the device documentation. → 8
Protect the measuring device permanently against corrosion from environmental
‣
influences.
The measuring device is optionally tested in accordance with OIML R49: 2006 and
has an EC type-examination certificate according to Measuring Instruments Directive
2004/22/EC (MID) for service subject to legal metrological control ("custody transfer")
for cold water (Annex MI‐001).
The permitted fluid temperature in these applications is 0 to +50 °C (+32 to +122 °F).
Incorrect use
Non-designated use can compromise safety. The manufacturer is not liable for damage
caused by improper or non-designated use.
Endress+Hauser 9
Safety instructions Proline Promag W 400 HART
WARNING
L
Danger of breakage due to corrosive or abrasive fluids and ambient conditions!
Verify the compatibility of the process fluid with the sensor material.
‣
Ensure the resistance of all fluid-wetted materials in the process.
‣
Keep within the specified pressure and temperature range.
‣
NOTICE
Verification for borderline cases:
For special fluids and fluids for cleaning, Endress+Hauser is glad to provide assistance
‣
in verifying the corrosion resistance of fluid-wetted materials, but does not accept any
warranty or liability as minute changes in the temperature, concentration or level of
contamination in the process can alter the corrosion resistance properties.
Residual risks
WARNING
L
The electronics and the medium may cause the surfaces to heat up. This presents a
burn hazard!
For elevated fluid temperatures, ensure protection against contact to prevent burns.
‣
2.3 Workplace safety
For work on and with the device:
Wear the required personal protective equipment according to federal/national
‣
regulations.
For welding work on the piping:
Do not ground the welding unit via the measuring device.
‣
If working on and with the device with wet hands:
Due to the increased risk of electric shock, gloves must be worn.
‣
2.4 Operational safety
Risk of injury.
Operate the device in proper technical condition and fail-safe condition only.
‣
The operator is responsible for interference-free operation of the device.
‣
Conversions to the device
Unauthorized modifications to the device are not permitted and can lead to unforeseeable
dangers.
If, despite this, modifications are required, consult with Endress+Hauser.
‣
Repair
To ensure continued operational safety and reliability,
Carry out repairs on the device only if they are expressly permitted.
‣
Observe federal/national regulations pertaining to repair of an electrical device.
‣
Use original spare parts and accessories from Endress+Hauser only.
‣
2.5 Product safety
This measuring device is designed in accordance with good engineering practice to meet
state-of-the-art safety requirements, has been tested, and left the factory in a condition in
which it is safe to operate.
10 Endress+Hauser
Proline Promag W 400 HART Safety instructions
It meets general safety standards and legal requirements. It also complies with the EU
directives listed in the device-specific EU Declaration of Conformity. Endress+Hauser
confirms this by affixing the CE mark to the device.
2.6 IT security
Our warranty is valid only if the device is installed and used as described in the Operating
Instructions. The device is equipped with security mechanisms to protect it against any
inadvertent changes to the settings.
IT security measures, which provide additional protection for the device and associated
data transfer, must be implemented by the operators themselves in line with their security
standards.
2.7 Device-specific IT security
The device offers a range of specific functions to support protective measures on the
operator's side. These functions can be configured by the user and guarantee greater inoperation safety if used correctly. An overview of the most important functions is provided
in the following section.
2.7.1 Protecting access via hardware write protection
Write access to the device parameters via the local display or operating tool (e.g. FieldCare,
DeviceCare) can be disabled via a write protection switch (DIP switch on the motherboard).
When hardware write protection is enabled, only read access to the parameters is possible.
2.7.2 Protecting access via a password
Different passwords are available to protect write access to the device parameters or access
to the device via the WLAN interface.
• User-specific access code
Protect write access to the device parameters via the local display, Web browser or
operating tool (e.g. FieldCare, DeviceCare). Access authorization is clearly regulated
through the use of a user-specific access code.
• WLAN passphrase
The network key protects a connection between an operating unit (e.g. notebook or
tablet) and the device via the WLAN interface which can be ordered as an option.
• Infrastructure mode
When the device is operated in infrastructure mode, the WLAN passphrase corresponds
to the WLAN passphrase configured on the operator side.
User-specific access code
Write access to the device parameters via the local display or operating tool (e.g. FieldCare,
DeviceCare) can be protected by the modifiable, user-specific access code (→ 112).
When the device is delivered, the device does not have an access code and is equivalent to
0000 (open).
WLAN passphrase: Operation as WLAN access point
A connection between an operating unit (e.g. notebook or tablet) and the device via the
WLAN interface (→ 75), which can be ordered as an optional extra, is protected by
the network key. The WLAN authentication of the network key complies with the
IEEE 802.11 standard.
Endress+Hauser 11
Safety instructions Proline Promag W 400 HART
When the device is delivered, the network key is pre-defined depending on the device. It
can be changed via the WLAN settings submenu in the WLAN passphrase parameter
(→ 108).
Infrastructure mode
A connection between the device and WLAN access point is protected by means of an SSID
and passphrase on the system side. Please contact the relevant system administrator for
access.
General notes on the use of passwords
• The access code and network key supplied with the device should be changed during
commissioning.
• Follow the general rules for generating a secure password when defining and managing
the access code or network key.
• The user is responsible for the management and careful handling of the access code and
network key.
• For information on configuring the access code or on what to do if you lose the
password, see the "Write protection via access code" section → 112
2.7.3 Access via Web server
The device can be operated and configured via a Web browser with the integrated Web
server (→ 68). The connection is via the service interface (CDI-RJ45) or the WLAN
interface.
The Web server is enabled when the device is delivered. The Web server can be disabled if
necessary (e.g. after commissioning) via the Web server functionality parameter.
The device and status information can be hidden on the login page. This prevents
unauthorized access to the information.
For detailed information on device parameters, see:
The "Description of Device Parameters" document → 178.
12 Endress+Hauser
Proline Promag W 400 HART Product description
1
2
3
5
6
8
7
4
3 Product description
The device consists of a transmitter and a sensor.
Two device versions are available:
• Compact version – transmitter and sensor form a mechanical unit.
• Remote version - transmitter and sensor are mounted in separate locations.
3.1 Product design
1 Important components of the compact version
1 Display module
2 Smart sensor electronics module
3 HistoROM DAT (plug-in memory)
4 Main electronics module
5 Terminals (screw terminals, some available as plug-in terminals) or fieldbus connectors
6 Transmitter housing, compact version
7 Cable glands
8 Sensor, compact version
A0017218
Endress+Hauser 13
Incoming acceptance and product identification Proline Promag W 400 HART
1
2
1
2
Order code:
Ser. no.:
Ext. ord. cd.:
i
i
Date:
4 Incoming acceptance and product
identification
4.1 Incoming acceptance
Are the order codes on the
delivery note (1) and the
product sticker (2) identical?
Are the goods undamaged?
Do the nameplate data
match the ordering
information on the delivery
note?
Is the document folder
present with accompanying
documents?
Is the optional CD-ROM with
the Technical
Documentation present?
• If one of the conditions is not satisfied, contact your Endress+Hauser Sales Center.
• Depending on the device version, the CD-ROM might not be part of the delivery!
The Technical Documentation is available via the Internet or via the Endress+Hauser
Operations App, see the "Product identification" section → 15.
4.2 Product identification
The following options are available for identification of the device:
• Nameplate specifications
• Order code with breakdown of the device features on the delivery note
• Enter serial numbers from nameplates in the W@M Device Viewer
(www.endress.com/deviceviewer): All information about the device is displayed.
• Enter the serial number from nameplates in the Endress+Hauser Operations App or scan
the 2-D matrix code (QR code) on the nameplate using the Endress+Hauser Operations
App: All information about the device is displayed.
14 Endress+Hauser
Proline Promag W 400 HART Incoming acceptance and product identification
Order code:
i
Ext. ord. cd.:
Ser. no.:
Patents
i
Date:
1
2
3 4 5 6 7
8
9
10
111213
For an overview of the scope of the associated Technical Documentation, refer to the
following:
• The "Additional standard documentation on the device"→ 8 and "Supplementary
device-dependent documentation"→ 8 sections
• The W@M Device Viewer: enter the serial number from the nameplate
(www.endress.com/deviceviewer)
• The Endress+Hauser Operations App: Enter the serial number from the nameplate or
scan the 2-D matrix code (QR code) on the nameplate.
4.2.1 Transmitter nameplate
2 Example of a transmitter nameplate
1 Manufacturing location
2 Name of the transmitter
3 Order code
4 Serial number (ser. no.)
5 Extended order code (Ext. ord. cd.)
6 Permitted ambient temperature (Ta)
7 Firmware version (FW) and device revision (Dev.Rev.) from the factory
8 Degree of protection
9 Permitted temperature range for cable
10 2-D matrix code
11 Manufacturing date: year-month
12 CE mark, C-Tick
13 Electrical connection data, e.g. available inputs and outputs, supply voltage
A0017346
Endress+Hauser 15
Incoming acceptance and product identification Proline Promag W 400 HART
i
Patents
i
Material:
Tm:
Ext. ord. cd.:
Order Code:
Ser.No.:
Date:
21
3
4
5
6 7
8
9
10
11
13
12
14
15
4.2.2 Sensor nameplate
3 Example of sensor nameplate
1 Name of the sensor
2 Manufacturing location
3 Order code
4 Serial number (ser. no.)
5 Extended order code (Ext. ord. cd.)
6 Nominal diameter of sensor
7 Test pressure of the sensor
8 Medium temperature range
9 Material of lining and electrodes
10 Degree of protection: e.g. IP, NEMA
11 Permitted ambient temperature (Ta)
12 2-D matrix code
13 CE mark, C-Tick
14 Flow direction
15 Manufacturing date: year-month
Order code
The measuring device is reordered using the order code.
Extended order code
• The device type (product root) and basic specifications (mandatory features) are
always listed.
• Of the optional specifications (optional features), only the safety and approvalrelated specifications are listed (e.g. LA). If other optional specifications are also
ordered, these are indicated collectively using the # placeholder symbol (e.g. #LA#).
• If the ordered optional specifications do not include any safety and approval-related
specifications, they are indicated by the + placeholder symbol (e.g. XXXXXX-ABCDE
+).
A0032085
16 Endress+Hauser
Proline Promag W 400 HART Incoming acceptance and product identification
4.2.3 Symbols on measuring device
Symbol Meaning
WARNING!
This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in serious
or fatal injury.
Reference to documentation
Refers to the corresponding device documentation.
Protective ground connection
A terminal which must be connected to ground prior to establishing any other connections.
Endress+Hauser 17
Storage and transport Proline Promag W 400 HART
5 Storage and transport
5.1 Storage conditions
Observe the following notes for storage:
Store in the original packaging to ensure protection from shock.
‣
Do not remove protective covers or protective caps installed on process connections.
‣
They prevent mechanical damage to the sealing surfaces and contamination in the
measuring tube.
Protect from direct sunlight to avoid unacceptably high surface temperatures.
‣
Select a storage location where moisture cannot collect in the measuring device as
‣
fungus and bacteria infestation can damage the lining.
Store in a dry and dust-free place.
‣
Do not store outdoors.
‣
Storage temperature→ 159
5.2 Transporting the product
Transport the measuring device to the measuring point in the original packaging.
A0029252
Do not remove protective covers or caps installed on process connections. They
prevent mechanical damage to the sealing surfaces and contamination in the
measuring tube.
5.2.1 Measuring devices without lifting lugs
WARNING
L
Center of gravity of the measuring device is higher than the suspension points of the
webbing slings.
Risk of injury if the measuring device slips.
Secure the measuring device against slipping or turning.
‣
Observe the weight specified on the packaging (stick-on label).
‣
A0029214
18 Endress+Hauser
Proline Promag W 400 HART Storage and transport
5.2.2 Measuring devices with lifting lugs
CAUTION
L
Special transportation instructions for devices with lifting lugs
Only use the lifting lugs fitted on the device or flanges to transport the device.
‣
The device must always be secured at two lifting lugs at least.
‣
5.2.3 Transporting with a fork lift
If transporting in wood crates, the floor structure enables the crates to be lifted lengthwise
or at both sides using a forklift.
CAUTION
L
Risk of damaging the magnetic coil
If transporting by forklift, do not lift the sensor by the metal casing.
‣
This would buckle the casing and damage the internal magnetic coils.
‣
5.3 Packaging disposal
All packaging materials are environmentally friendly and 100 % recyclable:
• Outer packaging of device
Polymer stretch wrap that complies with EU Directive 2002/95/EC (RoHS)
• Packaging
• Wooden crate treated in accordance with ISPM 15 standard, confirmed by IPPC logo
• Cardboard box in accordance with European packaging guideline 94/62EC,
recyclability confirmed by Resy symbol
• Carrying and securing materials
• Disposable plastic pallet
• Plastic straps
• Plastic adhesive strips
• Filler material
Paper pads
A0029319
Endress+Hauser 19
Installation Proline Promag W 400 HART
h
1 1
h
2
1
6 Installation
6.1 Installation conditions
6.1.1 Mounting position
Mounting location
A0029343
Preferably install the sensor in an ascending pipe, and ensure a sufficient distance to the
next pipe elbow: h ≥ 2 × DN.
Distance h ≥ 2 × DN not necessary with order code for "Design", option C, H, I.
A0033017
4 Installation of the sensor after a control valve is not recommended
1 Control valve
Installation in down pipes
Install a siphon with a vent valve downstream of the sensor in down pipes whose length h
≥ 5 m (16.4 ft). This precaution is to avoid low pressure and the consequent risk of
damage to the measuring tube. This measure also prevents the system losing prime.
A0028981
5 Installation in a down pipe
1 Vent valve
2 Pipe siphon
h Length of down pipe
20 Endress+Hauser
Proline Promag W 400 HART Installation
2 x DN³
5 x DN³
Installation in partially filled pipes
A partially filled pipe with a gradient necessitates a drain-type configuration.
No inlet runs necessary with order code for "Design", option C, H, I
A0029257
For heavy sensors DN ≥ 350 (14")
Orientation
The direction of the arrow on the sensor nameplate helps you to install the sensor
according to the flow direction (direction of medium flow through the piping).
Orientation Recommendation
A Vertical orientation
A0015591
B Horizontal orientation, transmitter at
top
A0015589
C Horizontal orientation, transmitter at
bottom
A0015590
D Horizontal orientation, transmitter at
side
A0015592
A0016276
1)
2) 3)
4)
1) Applications with low process temperatures may decrease the ambient temperature. To maintain the
minimum ambient temperature for the transmitter, this orientation is recommended.
2) Applications with high process temperatures may increase the ambient temperature. To maintain the
maximum ambient temperature for the transmitter, this orientation is recommended.
3) To prevent the electronics module from overheating in the case of a sharp rise in temperature (e.g. CIP or
SIP processes), install the device with the transmitter component pointing downwards.
4) With the empty pipe detection function switched on: empty pipe detection only works if the transmitter
housing is pointing upwards.
Endress+Hauser 21
Installation Proline Promag W 400 HART
1
2
3
2
≥ 5 × DN
≥ 2 × DN
Horizontal
• Ideally, the measuring electrode plane should be horizontal. This prevents brief
insulation of the measuring electrodes by entrained air bubbles.
• Empty pipe detection only works if the transmitter housing is pointing upwards as
otherwise there is no guarantee that the empty pipe detection function will actually
respond to a partially filled or empty measuring tube.
A0029344
1 EPD electrode for empty pipe detection
2 Measuring electrodes for signal detection
3 Reference electrode for potential equalization
Inlet and outlet runs
If possible, install the sensor upstream from fittings such as valves, T-pieces or elbows.
Observe the following inlet and outlet runs to comply with accuracy specifications:
A0028997
For sensors with the order code for "Design", option C , H, I , no inlet or outlet runs need to
be taken into account.
To keep within the in-service maximum permissible errors for custody transfer no
additional requirements apply with regard to the graphic illustrated above.
Installation dimensions
For the dimensions and installation lengths of the device, see the "Technical
Information" document, "Mechanical construction" section.
6.1.2 Environment and process requirements
Ambient temperature range
Transmitter –40 to +60 °C (–40 to +140 °F)
Local display –20 to +60 °C (–4 to +140 °F), the readability of the display may be
impaired at temperatures outside the temperature range.
Sensor • Process connection material, carbon steel:
–10 to +60 °C (+14 to +140 °F)
• Process connection material, stainless steel:
–40 to +60 °C (–40 to +140 °F)
Liner Do not exceed or fall below the permitted temperature range of the liner .
22 Endress+Hauser
Proline Promag W 400 HART Installation
L > 10 m (33 ft)
If operating outdoors:
• Install the measuring device in a shady location.
• Avoid direct sunlight, particularly in warm climatic regions.
• Avoid direct exposure to weather conditions.
• If the compact version of the device is insulated at low temperatures, the insulation must
also include the device neck.
• Protect the display against impact.
• Protect the display from abrasion by sand in desert areas.
Display guard available as an accessory → 145.
Temperature tables
Observe the interdependencies between the permitted ambient and fluid
temperatures when operating the device in hazardous areas.
For detailed information on the temperature tables, see the separate document
entitled "Safety Instructions" (XA) for the device.
System pressure
A0028777
Never install the sensor on the pump suction side in order to avoid the risk of low pressure,
and thus damage to the liner.
Furthermore, install pulse dampers if reciprocating, diaphragm or peristaltic pumps
are used.
• Information on the liner's resistance to partial vacuum → 161
• Information on the shock resistance of the measuring system
• Information on the vibration resistance of the measuring system
Vibrations
A0029004
6 Measures to prevent vibration of the device
In the event of very strong vibrations, the pipe and sensor must be supported and fixed.
It is also advisable to mount the sensor and transmitter separately.
• Information on the shock resistance of the measuring system
• Information on the vibration resistance of the measuring system
Endress+Hauser 23
Installation Proline Promag W 400 HART
100
10
0.5
d / D
[mbar]
0.6 0.7 0.8 0.9
1 m/s
2 m/s
3 m/s
4 m/s
5 m/s
6 m/s
7 m/s
8 m/s
1
D
d
max. 8°
Adapters
Suitable adapters to DIN EN 545 (double-flange reducers) can be used to install the sensor
in larger-diameter pipes. The resultant increase in the rate of flow improves measuring
accuracy with very slow-moving fluids. The nomogram shown here can be used to
calculate the pressure loss caused by reducers and expanders.
The nomogram only applies to liquids with a viscosity similar to that of water.
1. Calculate the ratio of the diameters d/D.
2. From the nomogram read off the pressure loss as a function of flow velocity
(downstream from the reduction) and the d/D ratio.
Length of connecting cable
To obtain correct measurement results, observe the permitted connecting cable length of
L
. This length is determined by the conductivity of the fluid. If measuring liquids in
max
general: 5 µS/cm
A0029002
24 Endress+Hauser
Proline Promag W 400 HART Installation
200
100
5
10 100 200
[m]
[ S/cm]µ
L
max
[ ]ft
200 6000 400
L
max
≤ ≤
3 ( 10)
A0016539
7 Permitted length of connecting cable
Colored area = permitted range
L
=
length of connecting cable in [m] ([ft])
max
[µS/cm] = fluid conductivity
6.1.3 Special mounting instructions
Display guard
To ensure that the optional display guard can be easily opened, maintain the following
‣
minimum head clearance: 350 mm (13.8 in)
Permanent immersion in water
A fully welded remote version with IP68 protection is optionally available for permanent
immersion in water ≤ 3 m (10 ft) or in exceptional cases for use for up to 48 hours at ≤
10 m (30 ft). The measuring device meets the requirements of corrosion categories C5-M
and Im1/Im2/Im3. The fully welded design along with the connection compartment
sealing system ensure that moisture cannot enter the measuring device.
A0029320
8 Engineering unit in m(ft)
Replacement of cable gland on connection housing
Buried applications
A remote version with IP68 protection is optionally available for buried applications. The
measuring device satisfies the certified corrosion protection Im1/Im2/Im3 in accordance
with EN ISO 12944. It can be used directly underground without the need for additional
Endress+Hauser 25
Installation Proline Promag W 400 HART
protective measures. The device is mounted in accordance with the usual regional
installation regulations (e.g. EN DIN 1610).
A0029321
6.2 Mounting the measuring device
6.2.1 Required tools
For transmitter
• Torque wrench
• For wall mounting:
Open-ended wrench for hexagonal screw max. M5
• For pipe mounting:
• Open-ended wrench AF 8
• Phillips head screwdriver PH 2
• For turning the transmitter housing (compact version):
• Phillips head screwdriver PH 2
• Torx screwdriver TX 20
• Open-ended wrench AF 7
For sensor
For flanges and other process connections: Corresponding mounting tools
6.2.2 Preparing the measuring device
1. Remove all remaining transport packaging.
2. Remove any protective covers or protective caps present from the sensor.
3. Remove stick-on label on the electronics compartment cover.
6.2.3 Mounting the sensor
WARNING
L
Danger due to improper process sealing!
Ensure that the inside diameters of the gaskets are greater than or equal to that of the
‣
process connections and piping.
Ensure that the gaskets are clean and undamaged.
‣
Install the gaskets correctly.
‣
1. Ensure that the direction of the arrow on the sensor matches the flow direction of
the medium.
2. To ensure compliance with device specifications, install the measuring device
between the pipe flanges in a way that it is centered in the measurement section.
26 Endress+Hauser
Proline Promag W 400 HART Installation
3. If using ground disks, comply with the Installation Instructions provided.
4. Observe required screw tightening torques → 27.
5. Install the measuring device or turn the transmitter housing so that the cable entries
do not point upwards.
A0029263
Mounting the seals
CAUTION
L
An electrically conductive layer could form on the inside of the measuring tube!
Risk of measuring signal short circuit.
Do not use electrically conductive sealing compounds such as graphite.
‣
Comply with the following instructions when installing seals:
1. Make sure that the seals do not protrude into the piping cross-section.
2. For DIN flanges: only use seals according to DIN EN 1514-1.
3. For "hard rubber" liner: additional seals are always required.
4. For "polyurethane" liner: generally additional seals are not required.
Mounting the ground cable/ground disks
Comply with the information on potential equalization and detailed mounting instructions
for the use of ground cables/ground disks → 47.
Screw tightening torques
Please note the following:
• The screw tightening torques listed below apply only to lubricated threads and to pipes
not subjected to tensile stress.
• Tighten the screws uniformly and in diagonally opposite sequence.
• Overtightening the screws will deform the sealing faces or damage the seals.
Nominal screw tightening torques → 32
Maximum screw tightening torques
Maximum screw tightening torques for EN 1092-1 (DIN 2501)
Nominal diameter Pressure
rating
[mm] [in] [bar] [mm] [mm] HG PUR PTFE
25 1 PN 40 4 × M12 18 – 15 26
32 – PN 40 4 × M16 18 – 24 41
40 1 ½ PN 40 4 × M16 18 – 31 52
50 2 PN 40 4 × M16 20 48 40 65
1)
65
65 – PN 40 8 × M16 22 32 27 44
– PN 16 8 × M16 18 32 27 44
Screws Flange
thickness
Max. screw tightening torque [Nm]
Endress+Hauser 27
Installation Proline Promag W 400 HART
Nominal diameter Pressure
rating
[mm] [in] [bar] [mm] [mm] HG PUR PTFE
80 3 PN 16 8 × M16 20 40 34 53
PN 40 8 × M16 24 40 34 53
100 4 PN 16 8 × M16 20 43 36 57
PN 40 8 × M20 24 59 50 79
125 – PN 16 8 × M16 22 56 48 75
PN 40 8 × M24 26 83 71 112
150 6 PN 16 8 × M20 22 74 63 99
PN 40 8 × M24 28 104 88 137
200 8 PN 10 8 × M20 24 106 91 141
PN 16 12 × M20 24 70 61 94
PN 25 12 × M24 30 104 92 139
250 10 PN 10 12 × M20 26 82 71 110
PN 16 12 × M24 26 98 85 132
PN 25 12 × M27 32 150 134 201
300 12 PN 10 12 × M20 26 94 81 126
PN 16 12 × M24 28 134 118 179
PN 25 16 × M27 34 153 138 204
350 14 PN 6 12 × M20 22 111 120 –
PN 10 16 × M20 26 112 118 –
PN 16 16 × M24 30 152 165 –
PN 25 16 × M30 38 227 252 –
400 16 PN 6 16 × M20 22 90 98 –
PN 10 16 × M24 26 151 167 –
PN 16 16 × M27 32 193 215 –
PN 25 16 × M33 40 289 326 –
450 18 PN 6 16 × M20 22 112 126 –
PN 10 20 × M24 28 153 133 –
PN 16 20 × M27 40 198 196 –
PN 25 20 × M33 46 256 253 –
500 20 PN 6 20 × M20 24 119 123 –
PN 10 20 × M24 28 155 171 –
PN 16 20 × M30 34 275 300 –
PN 25 20 × M33 48 317 360 –
600 24 PN 6 20 × M24 30 139 147 –
PN 10 20 × M27 28 206 219 –
600 24 PN 16 20 × M33 36 415 443 –
600 24 PN 25 20 × M36 58 431 516 –
700 28 PN 6 24 × M24 24 148 139 –
PN 10 24 × M27 30 246 246 –
PN 16 24 × M33 36 278 318 –
PN 25 24 × M39 46 449 507 –
Screws Flange
thickness
Max. screw tightening torque [Nm]
28 Endress+Hauser
Proline Promag W 400 HART Installation
Nominal diameter Pressure
rating
[mm] [in] [bar] [mm] [mm] HG PUR PTFE
800 32 PN 6 24 × M27 24 206 182 –
PN 10 24 × M30 32 331 316 –
PN 16 24 × M36 38 369 385 –
PN 25 24 × M45 50 664 721 –
900 36 PN 6 24 × M27 26 230 637 –
PN 10 28 × M30 34 316 307 –
PN 16 28 × M36 40 353 398 –
PN 25 28 × M45 54 690 716 –
1000 40 PN 6 28 × M27 26 218 208 –
PN 10 28 × M33 34 402 405 –
PN 16 28 × M39 42 502 518 –
PN 25 28 × M52 58 970 971 –
1200 48 PN 6 32 × M30 28 319 299 –
PN 10 32 × M36 38 564 568 –
PN 16 32 × M45 48 701 753 –
1400 – PN 6 36 × M33 32 430 – –
PN 10 36 × M39 42 654 – –
PN 16 36 × M45 52 729 – –
1600 – PN 6 40 × M33 34 440 – –
PN 10 40 × M45 46 946 – –
PN 16 40 × M52 58 1007 – –
1800 72 PN 6 44 × M36 36 547 – –
PN 10 44 × M45 50 961 – –
PN 16 44 × M52 62 1108 – –
2000 – PN 6 48 × M39 38 629 – –
PN 10 48 × M45 54 1047 – –
PN 16 48 × M56 66 1324 – –
2200 – PN 6 52 × M39 42 698 – –
PN 10 52 × M52 58 1217 – –
2400 – PN 6 56 × M39 44 768 – –
PN 10 56 × M52 62 1229 – –
Screws Flange
thickness
Max. screw tightening torque [Nm]
1) Sizing as per EN 1092-1 (not DIN 2501)
Maximum screw tightening torques for ASME B16.5
Nominal
diameter
[mm] [in] [psi] [in]
25 1 Class 150 4 × ½ – – 7 5
25 1 Class 300 4 × 5/8 – – 8 6
40 1 ½ Class 150 4 × ½ – – 10 7
Pressure
rating
Screws Max. screw tightening torque
HG PUR
[Nm] [lbf · ft] [Nm] [lbf · ft]
Endress+Hauser 29
Installation Proline Promag W 400 HART
Nominal
diameter
[mm] [in] [psi] [in]
40 1 ½ Class 300 4 × ¾ – – 15 11
50 2 Class 150 4 × 5/8 35 26 22 16
50 2 Class 300 8 × 5/8 18 13 11 8
80 3 Class 150 4 × 5/8 60 44 43 32
80 3 Class 300 8 × ¾ 38 28 26 19
100 4 Class 150 8 × 5/8 42 31 31 23
100 4 Class 300 8 × ¾ 58 43 40 30
150 6 Class 150 8 × ¾ 79 58 59 44
150 6 Class 300 12 × ¾ 70 52 51 38
200 8 Class 150 8 × ¾ 107 79 80 59
250 10 Class 150 12 × 7/8 101 74 75 55
300 12 Class 150 12 × 7/8 133 98 103 76
350 14 Class 150 12 × 1 135 100 158 117
400 16 Class 150 16 × 1 128 94 150 111
450 18 Class 150 16 × 1 1/8 204 150 234 173
500 20 Class 150 20 × 1 1/8 183 135 217 160
600 24 Class 150 20 × 1 ¼ 268 198 307 226
Pressure
rating
Screws Max. screw tightening torque
HG PUR
[Nm] [lbf · ft] [Nm] [lbf · ft]
Maximum screw tightening torques for JIS B2220
Nominal diameter Pressure rating Screws Max. screw tightening torque [Nm]
[mm] [bar] [mm] HG PUR
25 10K 4 × M16 – 19
25 20K 4 × M16 – 19
32 10K 4 × M16 – 22
32 20K 4 × M16 – 22
40 10K 4 × M16 – 24
40 20K 4 × M16 – 24
50 10K 4 × M16 40 33
50 20K 8 × M16 20 17
65 10K 4 × M16 55 45
65 20K 8 × M16 28 23
80 10K 8 × M16 29 23
80 20K 8 × M20 42 35
100 10K 8 × M16 35 29
100 20K 8 × M20 56 48
125 10K 8 × M20 60 51
125 20K 8 × M22 91 79
150 10K 8 × M20 75 63
150 20K 12 × M22 81 72
200 10K 12 × M20 61 52
30 Endress+Hauser
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