Operating Instructions
Proline Promag 53
Electromagnetic Flow Measuring System
6
BA047D/06/en/03.05
50097083
Valid as of version:
V 2.00.XX (Device software)
Brief operating instructions Proline Promag 53
Brief operating instructions
These brief operating instructions show you how to configure the measuring device quickly and
easily:
Safety instructions Page 7
▼
Installation Page 13
▼
Wiring Page 47
▼
Display and operating elements Page 61
▼
Commissioning with “QUICK SETUP” Page 83 ff.
You can commission the measuring device quickly and easily, using the special “Quick
Setup” menu. It enables to configure important basic functions using the local display, for
example display language, measured variables, units engineering, type of signal, etc.
The following adjustments can be made separately as necessary:
– Empty-pipe/full-pipe adjustment for empty pipe detection (EPD)
– Configuration of relay contacts (NC or NO contact)
– Configuration of current outputs (active/passive), etc.
▼
Application-specific QUICK SETUPs Page 84 ff.
In “Quick Setup” mode you have the option of launching other, application-specific Quick
Setups, for instance the menu for measuring pulsating
Customer-specific configuration Page 65 ff.
Complex measuring operations necessitate additional functions that you can configure as
necessary with the aid of the function matrix, and customize to suit the process parameters.
flow.
▼
!
All functions are described in detail, as is the function matrix itself, in the “Description of
Device Functions” manual, which is a separate part of this Operating Instruction.
▼
Data storage Page 92 ff.
The configuration of the transmitter can be stored on the integrated T-DAT data storage
device.
! Note!
For time-saving commissioning, the settings stored in the T-DAT can be transmitted:
– For equivalent measuring points (equivalent configuration)
– In the event of device/board replacement.
▼
More detailed configuration Page 97 ff.
The inputs and outputs can be modified on convertible boards by configuring the current
inputs and outputs and relay contacts. The F-CHIP module gives the user the added option
of using software packages for diagnosis, concentration measurement and viscosity.
Note!
Always start trouble-shooting with the checklist on Page 105, if faults occur after commissioning or
during operation. The routine takes you directly to the cause of the problem and the appropriate
remedial measures.
2 Endress+Hauser
Proline Promag 53 “QUICK SETUP” for commissioning
“QUICK SETUP” for commissioning
!
Note!
More detailed information on running Quick Setup menus, especially for devices without a local
display, can be found on Page 85 ff.
ENDRESS+HAUSER
+
E
ESC
HOME-POSITION
Selection
System units
Selection
Output type
➀
Configure another unit?
➁
➂
+
Quick Setup
+
E
Volume Mass Quit
0402
Unit
Volume Flow
3001
Unit
Totalizer
Current Output Freq.-/ Pulse Output
4000
Assign
Current
4001
Current
Span
4002
Value
0_4 mA
4003
Value
20 mA
Measuring
4004
Mode
4005
Time
Constant
4006
Failsafe
Mode
B
E
+
Language
1002
QS
Commission
2000
Defaults
0420
Unit
Density
0700
Value
Density
0400
Unit
Mass flow
3001
Unit
Totalizer
Operation
4200
Mode
Frequency Pulse
4201
Assign
Frequency
4203
End
Value Freq.
4204
Value
F low
Value
F high
Measuring
4205
4206
Measuring
Mode
Output
Mode
4207
Output
Signal
Time
4208
Failsafe
Constant
4209
Failsafe
Mode
NOYES
Assign
Pulse
Pulse
Value
Pulse
Width
Signal
Mode
Quit
4221
4222
4223
4225
4226
4227
➃
Inquiry: another
Quick Setup?
Configure another Output?
Autom. Configuration of Display?
Automatic parameterization
Pulsating Flow
Carrying out the
Quick Setup
Pulsating Flow
YES
of the display
Batching
Carrying out the
Quick Setup
Batching
➅
NOYES
NO
➄
NO
F06-53xxxxxx-19-xx-xx-en-000
Fig. 1: QUICK SETUP “Commissioning”
Endress+Hauser 3
“QUICK SETUP” for commissioning Proline Promag 53
!
Note!
• The display returns to the cell SETUP COMMISSIONING (1002) if you press the ESC key
combination during parameter interrogation. The stored parameters remain valid.
• The “Commissioning” Quick Setup must be carried out before one of the Quick Setups explained
below is run.
m Only units not yet configured in the current Setup are offered for selection in each cycle.
The unit for mass, volume and corrected volume is derived from the corresponding flow unit.
n The “YES” option remains visible until all the units have been configured.
“NO” is the only option displayed when no further units are available.
o Only the outputs not yet configured in the current Setup are offered for selection in
each cycle.
p The “YES” option remains visible until all the outputs have been parameterized.
“NO” is the only option displayed when no further outputs are available.
q The “automatic parameterization of the display” option contains the following
basic settings/factory settings:
YES: Main line = Mass flow; Additional line = Totalizer 1;
Information line = Operating/system conditions
NO: The existing (selected) settings remain.
r The QUICK SETUP BATCHING is only available when the optional software package
BATCHING is installed.
4 Endress+Hauser
Proline Promag 53 Contents
Contents
1 Safety instructions . . . . . . . . . . . . . . . . . . . 7
1.1 Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.2 Installation, commissioning and operation . . . . . . . . 7
1.3 Operational safety . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.4 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.5 Notes on safety conventions and icons . . . . . . . . . . . 8
2 Identification . . . . . . . . . . . . . . . . . . . . . . . . 9
2.1 Device designation . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.1.1 Nameplate of the transmitter . . . . . . . . . . . 9
2.1.2 Nameplate of the sensor . . . . . . . . . . . . . 10
2.1.3 Nameplate, connections . . . . . . . . . . . . . 11
2.2 CE mark, declaration of conformity . . . . . . . . . . . . 11
2.3 Registered trademarks . . . . . . . . . . . . . . . . . . . . . . 12
3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.1 Incoming acceptance, transport and storage . . . . . . 13
3.1.1 Incoming acceptance . . . . . . . . . . . . . . . . 13
3.1.2 Transport . . . . . . . . . . . . . . . . . . . . . . . . 13
3.1.3 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.2 Installation conditions . . . . . . . . . . . . . . . . . . . . . . 15
3.2.1 Dimensions . . . . . . . . . . . . . . . . . . . . . . . 15
3.2.2 Mounting location . . . . . . . . . . . . . . . . . . 15
3.2.3 Orientation . . . . . . . . . . . . . . . . . . . . . . . 17
3.2.4 Vibrations . . . . . . . . . . . . . . . . . . . . . . . . 18
3.2.5 Foundations, supports . . . . . . . . . . . . . . . 19
3.2.6 Adapters . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.2.7 Nominal diameter and flow rate . . . . . . . 20
3.2.8 Length of connecting cable . . . . . . . . . . . 25
3.3 Installation instruction . . . . . . . . . . . . . . . . . . . . . . 26
3.3.1 Installing the Promag W sensor . . . . . . . . 26
3.3.2 Installing the Promag P sensor . . . . . . . . . 33
3.3.3 Installing the Promag H sensor . . . . . . . . 39
3.3.4 Turning the transmitter housing . . . . . . . 42
3.3.5 Turning the local display . . . . . . . . . . . . . 43
3.3.6 Installing the wall-mount transmitter
housing . . . . . . . . . . . . . . . . . . . . . . . . . . 44
3.4 Installation check . . . . . . . . . . . . . . . . . . . . . . . . . 46
4Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
5 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . 61
5.1 Display and operating elements . . . . . . . . . . . . . . . 61
5.2 Brief operating instruction to the function matrix . . 65
5.2.1 General notes . . . . . . . . . . . . . . . . . . . . . 66
5.2.2 Enabling the programming mode . . . . . . . 66
5.2.3 Disabling the programming mode . . . . . . 66
5.3 Error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
5.4 Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
5.4.1 Operating options . . . . . . . . . . . . . . . . . . 69
5.4.2 Current device description files . . . . . . . . 70
5.4.3 Device and process variables . . . . . . . . . . 71
5.4.4 Universal / Common practice HART
commands . . . . . . . . . . . . . . . . . . . . . . . . 72
5.4.5 Device status / Error messages . . . . . . . . 77
5.4.6 Switching HART write protection on
and off . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
6 Commissioning . . . . . . . . . . . . . . . . . . . . . 83
6.1 Function check . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
6.1.1 Switching on the measuring device . . . . . 83
6.2 Application-specific commissioning . . . . . . . . . . . . 84
6.2.1 “Commissioning” Quick Setup menu . . . . 84
6.2.2 “Commissioning” Quick Setup menu . . . . 85
6.2.3 “Pulsating Flow” Quick Setup menu . . . . 86
6.2.4 “Batching” Quick Setup . . . . . . . . . . . . . . 89
6.2.5 Data back-up with
“T-DAT SAVE/LOAD” . . . . . . . . . . . . . . 92
6.2.6 Empty-pipe/full-pipe adjustment . . . . . . . 93
6.2.7 Current output: active/passive . . . . . . . . . 94
6.2.8 Current input: active/passive . . . . . . . . . . 96
6.2.9 Relay contacts:
Normally closed/normally open . . . . . . . . 97
6.3 Data storage device (HistoROM) . . . . . . . . . . . . . . 98
6.3.1 HistoROM/S-DAT (sensor-DAT) . . . . . . . 98
6.3.2 HistoROM/T-DAT (transmitter-DAT) . . . 98
6.3.3 F-CHIP (Function-Chip) . . . . . . . . . . . . . 98
7 Maintenance . . . . . . . . . . . . . . . . . . . . . . . 99
7.1 Exterior cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . 99
7.2 Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
4.1 Connecting the remote version . . . . . . . . . . . . . . . 47
4.1.1 Connecting Promag W / P / H . . . . . . . . 47
4.1.2 Cable specifications . . . . . . . . . . . . . . . . . 51
4.2 Connecting the measuring unit . . . . . . . . . . . . . . . 52
4.2.1 Transmitter . . . . . . . . . . . . . . . . . . . . . . . 52
4.2.2 Terminal assignment . . . . . . . . . . . . . . . . 54
4.2.3 HART connection . . . . . . . . . . . . . . . . . . 55
4.3 Potential equalisation . . . . . . . . . . . . . . . . . . . . . . . 56
4.3.1 Standard case . . . . . . . . . . . . . . . . . . . . . 56
4.3.2 Special cases . . . . . . . . . . . . . . . . . . . . . . 57
4.4 Degree of protection . . . . . . . . . . . . . . . . . . . . . . . 59
4.5 Electrical connection check . . . . . . . . . . . . . . . . . . 60
Endress+Hauser 5
8 Accessories . . . . . . . . . . . . . . . . . . . . . . . 101
8.1 Device-specific accessories . . . . . . . . . . . . . . . . . . 101
8.2 Measuring principle-specific accessories . . . . . . . . 102
8.3 Communication-specific accessories . . . . . . . . . . . 103
8.4 Communication-specific accessories . . . . . . . . . . . 103
9 Trouble-shooting . . . . . . . . . . . . . . . . . . 105
9.1 Trouble-shooting instructions . . . . . . . . . . . . . . . . 105
9.2 System error messages . . . . . . . . . . . . . . . . . . . . . 106
9.3 Process error messages . . . . . . . . . . . . . . . . . . . . . 110
9.4 Process errors without message . . . . . . . . . . . . . . 111
Contents Proline Promag 53
9.5 Response of outputs to errors . . . . . . . . . . . . . . . 112
9.6 Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
9.7 Removing and installing printed circuit boards . . 115
9.8 Replacing the device fuse . . . . . . . . . . . . . . . . . . 119
9.9 Replacing exchangeable measuring electrodes . . . 120
9.10 Software history . . . . . . . . . . . . . . . . . . . . . . . . . 122
10 Technical data . . . . . . . . . . . . . . . . . . . . 125
10.1 Technical data at a glance . . . . . . . . . . . . . . . . . . 125
10.1.1 Application . . . . . . . . . . . . . . . . . . . . . . 125
10.1.2 Function and system design . . . . . . . . . 125
10.1.3 Input . . . . . . . . . . . . . . . . . . . . . . . . . . 125
10.1.4 Output . . . . . . . . . . . . . . . . . . . . . . . . . 126
10.1.5 Power supply . . . . . . . . . . . . . . . . . . . . 127
10.1.6 Performance characteristics . . . . . . . . . 128
10.1.7 Operating conditions . . . . . . . . . . . . . . 129
10.1.8 Mechanical construction . . . . . . . . . . . 133
10.1.9 Human interface . . . . . . . . . . . . . . . . . 137
10.1.10 Certificates and approvals . . . . . . . . . . . 138
10.1.11 Ordering information . . . . . . . . . . . . . . 138
10.1.12 Accessories . . . . . . . . . . . . . . . . . . . . . . 138
10.1.13 Supplementary documentation . . . . . . . 139
11 Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
6 Endress+Hauser
Proline Promag 53 1 Safety instructions
1 Safety instructions
1.1 Designated use
The measuring device described in this Operating Manual is to be used only for measuring the flow
rate of conductive fluids in closed pipes. A minimum conductivity of 20 µS/cm is required for
measuring demineralized water. Most fluids can be metered, provided they have a minimum conductivity of 5 µS/cm, for example:
• acids, alkalis, pastes, mashes, pulps,
• drinking water, wastewater, sewage sludge,
• milk, beer, wine, mineral water, yogurt, molasses, etc.
Resulting from incorrect use or from use other than that designated the operational safety of the
measuring devices can be suspended. The manufacturer accepts no liability for damages being
produced from this.
1.2 Installation, commissioning and operation
Note the following points:
• Installation, connection to the electricity supply, commissioning and maintenance of the device
must be carried out by trained, qualified specialists authorized to perform such work by the facility's owner-operator. The specialist must have read and understood this Operating Manual and
must follow the instructions it contains.
• The device must be operated by persons authorized and trained by the facility's owner-operator.
Strict compliance with the instructions in the Operating Manual is mandatory.
• Endress+Hauser will be happy to assist in clarifying the chemical resistance properties of parts
wetted by special fluids, including fluids used for cleaning.
• If welding work is performed on the piping system, do not ground the welding appliance through
the Promag flowmeter.
• The installer must ensure that the measuring system is correctly wired in accordance with the
wiring diagrams. The transmitter must be grounded, unless the power supply is galvanically insulated.
• Invariably, local regulations governing the opening and repair of electrical devices apply.
1.3 Operational safety
Note the following points:
• Measuring systems for use in hazardous environments are accompanied by separate “Ex documentation”, which is an integral part of this Operating Manual. Strict compliance with the installation instructions and ratings as stated in this supplementary documentation is mandatory. The
symbol on the front of this supplementary Ex documentation indicates the approval and the
certification body ( 0 Europe, 2 USA, 1 Canada).
• The measuring device complies with the general safety requirements in accordance with
EN 61010, the EMC requirements of EN 61326/A1, and NAMUR recommendation NE 21.
• Depending on the application, the seals of the process connections of the Promag H sensor require
periodic replacement.
• The manufacturer reserves the right to modify technical data without prior notice.
Your Endress+Hauser distributor will supply you with current information and updates to this
Operating Manual.
Endress+Hauser 7
1 Safety instructions Proline Promag 53
1.4 Return
The following procedures must be carried out before a flowmeter requiring repair or calibration, for
example, is returned to Endress+Hauser:
• Always enclose a duly completed “Declaration of contamination” form. Only then can
Endress+Hauser transport, examine and repair a returned device.
• Enclose special handling instructions if necessary, for example a safety data sheet as per
EN 91/155/EEC.
• Remove all residues. Pay special attention to the grooves for seals and crevices which could contain residues. This is particularly important if the substance is hazardous to health, e.g. flammable,
toxic, caustic, carcinogenic, etc.
!
#
#
Note!
You will find a preprinted “Declaration of contamination” form at the back of this manual.
Warning!
• Do not return a measuring device if you are not absolutely certain that all traces of hazardous substances have been removed, e.g. substances which have penetrated crevices or diffused through
plastic.
• Costs incurred for waste disposal and injury (burns, etc.) due to inadequate cleaning will be
charged to the owner-operator.
1.5 Notes on safety conventions and icons
The devices are designed to meet state-of-the-art safety requirements, have been tested, and left the
factory in a condition in which they are safe to operate. The devices comply with the applicable
standards and regulations in accordance with EN 61010 “Protection Measures for Electrical Equipment for Measurement, Control, Regulation and Laboratory Procedures”. They can, however, be a
source of danger if used incorrectly or for other than the designated use.
Consequently, always pay particular attention to the safety instructions indicated in this Operating
Manual by the following icons:
Warning!
“Warning” indicates an action or procedure which, if not performed correctly, can result in injury
or a safety hazard. Comply strictly with the instructions and proceed with care.
Caution!
"
!
8 Endress+Hauser
“Caution” indicates an action or procedure which, if not performed correctly, can result in incorrect
operation or destruction of the device. Comply strictly with the instructions.
Note!
“Note” indicates an action or procedure which, if not performed correctly, can have an indirect
effect on operation or trigger an unexpected response on the part of the device.
Proline Promag 53 2 Identification
2 Identification
2.1 Device designation
The “Promag 53” flow measuring system consists of the following components:
• Promag 53 transmitter
• Promag W, Promag P or Promag H sensor
In the compact version, transmitter and sensor form a single mechanical unit; in the remote version
they are installed separately.
2.1.1 Nameplate of the transmitter
6
7
PROMAG 53
1
Ser.No.:
TAG No .:
2
3
4
53P1H-XXXXXXXXXXXX
12345678901
ABCDEFGHJKLMNPQRST
16-62VDC/20-55VAC
50-60Hz
EPD/MSU
I-OUT (HART), f-OUT
RELAY, STATUS-IN, I-IN
15VA/W
IP67 / NEMA/Type 4XOrder Code:
5
i
-20°C (-4°F) <Tamb<+60°C (+140°F)
Pat. UK EP 541 878 EP 618 680
Pat. UK 2 084 740 EP 219 725 EP 521 169
Pat. US 5,323,156 5,479,007
Pat. US 4,382,387 4,704,908 5,351,554
F06-53xxxxxx-18-06-xx-xx-000
Fig. 2: Nameplate specifications for the “Promag 53” transmitter (example)
1 Ordering code/serial number: See the specifications on the order confirmation for the meanings of the individual
letters and digits.
2 Power supply / frequency: 16…62 V DC / 20…55 V AC / 50…60 Hz
Power consumption: 15 VA / W
3 Additional functions and software:
– EPD/MSU: with Empty Pipe Detection
– ECC: with Electrode Cleaning Circuitry
4 Outputs / inputs:
I-OUT (HART): with current output (HART)
f-OUT: with pulse/frequency output
RELAY: with relay output
STATUS-IN: with status input (auxiliary input)
I-IN: with current input
5 Reserved for information on special products
6 Ambient temperature range
7 Degree of protection
Endress+Hauser 9
2 Identification Proline Promag 53
2.1.2 Nameplate of the sensor
PROMAG P
1
2
3
4
5
Order Code:
Ser.No.:
TAG N o.:
K-factor:
DN100 DIN EN PN16/
Materials:
TMmax.:
EPD/MSÜ, R/B
6
7
8
-20°C (-4°F)<Tamb<+60°C (+140°F) NEMA/Type4X
XXP1H-XXXXXXXXXXXX
12345678901
ABCDEFGHJKLMNPQRST
0.5328/ 5-
PFA / 1.4435
150°C/300°F
9
10
Pat. US 4,382,387 4,704,908 5,540,103
11
F06-xxxxxxxx-18-05-xx-xx-000
Fig. 3: Nameplate specifications for the “Promag” sensor (example)
1 Ordering code/serial number: See the specifications on the order confirmation for the meanings of the individual
letters and digits.
2 Calibration factor: 0.5328; zero point:
3 Nominal diameter: DN 100
Pressure rating: EN (DIN) PN 16 bar
4 TMmax +150 °C (max. fluid temperature)
5 Materials:
– Lining: PFA
– Measuring electrodes: stainless steel 1.4435
6 Additional information (examples):
– EPD/MSU: with Empty Pipe Detection electrode
– R/B: with reference electrode
7 Reserved for information on special products
8 Ambient temperature range
9 Degree of protection
10 Reserved for additional information on device version (approvals, certificates)
11 Flow direction
−5
10 Endress+Hauser
Proline Promag 53 2 Identification
2.1.3 Nameplate, connections
A:
See operating manual
Betriebsanleitung beachten
Observer manuel d'instruction
1
4
Ser.No.:
Supply /
Versorgung /
Tension d'alimentation
I-OUT (HART)
f-OUT
5
STATUS-OUT
12345678912
Active: 0/4...20mA, RL max. = 700 Ohm
Passive: 4...20mA, max. 30VDC, Ri < 150 Ohm
(HART: RL.min. = 250 OHM)
fmax = 1kHz
Passive: 30VDC, 250mA
Passive: 30VDC, 250mA
active
P:
passive
NO:
normally open contact
NC:
normally closed contact
L1/L+
N/L-
PE
12
20(+) / 21(-)
X
22(+) / 23(-)
P
24(+) / 25(-)
A
26(+) / 27(-)
2
3
STATUS-IN
ex-works
6
7
8
Device SW:
Communication:
Revision:
9
Version info
XX.XX.XX
XXXXXXXXXX
XX.XX.XX
Date: DD.MMM.YYYY
3...30VDC, Ri = 5kOhm
Update 1 Update 2
319475-00XX
X
10
Fig. 4: Nameplate specifications for Proline transmitter (example)
1 Serial number
2 Possible configuration of current output
3 Possible configuration of relay contacts
4 Terminal assignment, cable for power supply: 85...260 V AC, 20...55 V AC, 16...62 V DC
Terminal No. 1: L1 for AC, L+ for DC
Terminal No. 2: N for AC, L- for DC
5 Signals present at inputs and outputs, possible configuration and terminal assignment (20...27),
see also “Electrical values of inputs/outputs”
6 Version of device software currently installed
7 Installed communication type, e.g.: HART, PROFIBUS PA, etc.
8 Information on current communication software (Device Revision and Device Description), e.g.:
Dev. 01 / DD 01 for HART
9 Date of installation
10 Current updates to data specified in points 6 to 9
A0000963
2.2 CE mark, declaration of conformity
The devices are designed to meet state-of-the-art safety requirements in accordance with sound
engineering practice. They have been tested and left the factory in a condition in which they are
safe to operate. The devices comply with the applicable standards and regulations in accordance
with EN 61010 “Protection Measures for Electrical Equipment for Measurement, Control, Regulation and Laboratory Procedures” and with the EMC reqiurements of EN 61326/A1.
The measuring system described in this Operating Manual is therefore in conformity with the statutory requirements of the EC Directives. Endress+Hauser confirms successful testing of the device
by affixing to it the CE mark.
Endress+Hauser 11
2 Identification Proline Promag 53
2.3 Registered trademarks
KALREZ ®, VITON
®
are registered trademarks of E.I. Du Pont de Nemours & Co., Wilmington, USA
TRI-CLAMP
®
is a registered trademark of Ladish & Co., Inc., Kenosha, USA
®
HART
is a registered trademark of HART Communication Foundation, Austin, USA
HistoROM™, S-DAT
Fieldcheck
®
, Applicator
®
, T-DAT®, F-CHIP®, ToF Tool - Fieldtool® Package,
®
are registered trademarks of Endress+Hauser Flowtec AG, Reinach, CH
12 Endress+Hauser
Proline Promag 53 3 Installation
3 Installation
3.1 Incoming acceptance, transport and storage
3.1.1 Incoming acceptance
• Check the packaging and the contents for damage.
• Check the shipment, make sure nothing is missing and that the scope of supply matches your
order.
3.1.2 Transport
The following instructions apply to unpacking and to transporting the device to its final location:
• Transport the devices in the containers in which they are delivered.
• Do not remove the protective plates or caps on the process connections until the device is ready
to install. This is particularly important in the case of sensors with PTFE linings.
Special notes on flanged devices
"
#
Caution!
• The wooden covers mounted on the flanges before the device leaves the factory protect the linings
on the flanges during storage and transportation. Do not remove these covers until immediately
before the device is installed in the pipe.
• Do not lift flanged devices by the transmitter housing, or the connection housing in the case of
the remote version.
Transporting flanged devices (DN ≤ 300):
Use webbing slings slung round the two process connections (Fig. 5). Do not use chains, as they
could damage the housing.
Warning!
Risk of injury if the measuring device slips. The center of gravity of the assembled measuring device
might be higher than the points around which the slings are slung.
At all times, therefore, make sure that the device does not unexpectedly turn around its axis or slip.
F06-xxxxxxxx-22-00-00-xx-000
Fig. 5: Transporting transmitters with DN ≤ 300
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3 Installation Proline Promag 53
Transporting flanged devices (DN ≥ 350):
Use only the metal eyes on the flanges for transporting the device, lifting it and positioning the
sensor in the piping.
Caution!
"
Do not attempt to lift the sensor with the tines of a fork-lift truck beneath the metal casing. This
would buckle the casing and damage the internal magnetic coils.
F06-5xFxxxxx-22-xx-xx-xx-001
Fig. 6: Transporting sensors with DN ≥ 350
3.1.3 Storage
Note the following points:
• Pack the measuring device in such a way as to protect it reliably against impact for storage (and
transportation). The original packaging provides optimum protection.
• The storage temperature corresponds to the operating temperature range of the measuring
transmitter and the appropriate measuring sensors.
• The measuring device must be protected against direct sunlight during storage in order to avoid
unacceptably high surface temperatures.
• Choose a storage location where moisture does not collect in the measuring device. This will help
prevent fungus and bacteria infestation which can damage the liner.
• Do not remove the protective plates or caps on the process connections until you are ready to
install the device. This is particularly important in the case of sensors with PTFE linings.
14 Endress+Hauser
Proline Promag 53 3 Installation
3.2 Installation conditions
3.2.1 Dimensions
All the dimensions and lengths of the sensor and transmitter are provided in the separate
documentation “Technical Information”
3.2.2 Mounting location
Correct measuring is possible only if the pipe is full. Avoid the following locations:
• Highest point of a pipeline. Risk of air accumulating
• Directly upstream a free pipe outlet in a vertical pipeline.
F06-5xxxxxxx-11-00-00-xx-000
Fig. 7: Location
Installation of pumps
Do not install the sensor on the intake side of a pump. This precaution is to avoid low pressure and
the consequent risk of damage to the lining of the measuring tube. Information on the lining's resistance to partial vacuum can be found on → Page 132.
It might be necessary to install pulse dampers in systems incorporating reciprocating, diaphragm or
peristaltic pumps. Information on the measuring system's resistance to vibration and shock can be
found on → Page 129.
F06-5xxxxxxx-11-00-00-xx-001
Fig. 8: Installation of pumps
Endress+Hauser 15
3 Installation Proline Promag 53
Partially filled pipes
Partially filled pipes with gradients necessitate a drain-type configuration. The Empty Pipe Detection
function (see Page 93) offers additional protection by detecting empty or partially filled pipes.
Caution!
"
Risk of solids accumulating. Do not install the sensor at the lowest point in the drain.
It is advisable to install a cleaning valve.
F06-5xxxxxxx-11-00-00-xx-002
Fig. 9: Installation in partially filled pipe
Down pipes
Install a siphon or a vent valve downstream of the sensor in down pipes longer than 5 meters. This
precaution is to avoid low pressure and the consequent risk of damage to the lining of the measuring
tube. These measures also prevent the system losing prime, which could cause air inclusions.
Information on the lining's resistance to partial vacuum can be found on Page 132.
F06-5xxxxxxx-11-00-00-xx-003
Fig. 10: Measures for installation in a down pipe (a = vent valve; b = siphon)
16 Endress+Hauser
Proline Promag 53 3 Installation
3.2.3 Orientation
An optimum orientation position helps avoid gas and air accumulations and deposits in the measuring tube. Promag, nevertheless, supplies a range of functions and accessories for correct measuring
of problematic fluids:
• Electrode Cleaning Circuit (ECC) for applications with accretive fluids, e.g. electrically conductive deposits → “Description of Device Functions” manual.
• Empty Pipe Detection (EPD) ensures the detection of partially filled measuring tubes, e.g. in the
case of degassing fluids or varying process pressures (see Page 93)
• Exchangeable Measuring Electrodes for abrasive fluids (see Page 120)
Vertical orientation
This is the ideal orientation for self-emptying piping systems and for use in conjunction with Empty
Pipe Detection.
"
F06-5xxxxxxx-11-00-00-Nxx-004
Fig. 11: Vertical orientation
Horizontal orientation
The measuring electrode plane should be horizontal. This prevents brief insulation of the two
electrodes by entrained air bubbles.
Caution!
Empty Pipe Detection functions correctly with the measuring device installed horizontally only
when the transmitter housing is facing upward (Fig. 12). Otherwise there is no guarantee that
Empty Pipe Detection will respond if the measuring tube is only partially filled or empty.
F06-5xxxxxxx-11-00-xx-xx-000
Fig. 12: Horizontal orientation
1 EPD electrode for the detection of empty pipes (not with Promag H, DN 2…4)
2 Measurement electrodes for the signal acquisition
3 Reference electrode for the potential equalisation (not with Promag H)
Endress+Hauser 17
3 Installation Proline Promag 53
Inlet and outlet runs
If possible, install the sensor well clear of fittings such as valves, T-pieces, elbows, etc. Compliance
with the following requirements for the inlet and outlet runs is necessary in order to ensure measuring accuracy.
• Inlet run ≥ 5 x DN
•Outlet run ≥ 2 x DN
"
F06-5xxxxxxx-11-00-00-xx-005
Fig. 13: Inlet and outlet runs
3.2.4 Vibrations
Secure the piping and the sensor if vibration is severe.
Caution!
It is advisable to install sensor and transmitter separately if vibration is excessively severe. Information on resistance to vibration and shock can be found on → Page 129.
> 10 m
F06-5xxxxxxx-11-00-00-xx-006
Fig. 14: Measures to prevent vibration of the measuring device
18 Endress+Hauser
Proline Promag 53 3 Installation
3.2.5 Foundations, supports
If the nominal diameter is DN ≥ 350, mount the transmitter on a foundation of adequate loadbearing strength.
Caution!
"
Risk of damage. Do not support the weight of the sensor on the metal casing: the casing would
buckle and damage the internal magnetic coils.
Fig. 15: Correct support for large nominal diameters (DN ≥ 350)
F06-5xFxxxxx-11-05-xx-xx-000
Endress+Hauser 19
3 Installation Proline Promag 53
3.2.6 Adapters
Suitable adapters to DIN EN 545 (double-flange reducers) can be used to install the sensor in largerdiameter pipes. The resultant increase in the rate of flow improves measuring accuracy with very
slow-moving fluids.
The nomogram shown here can be used to calculate the pressure loss caused by
cross-section reduction:
!
Note!
The nomogram applies to fluids of viscosity similar to water.
1. Calculate the ratio of the diameters d/D.
2. From the nomogram read off the pressure loss as a function of flow velocity (downstream from
the reduction) and the d/D ratio.
[mbar]
100
8 m/s
7 m/s
6 m/s
max. 8°
10
d
D
1
5 m/s
4 m/s
3 m/s
2 m/s
1 m/s
!
0.5
0.6 0.7 0.8 0.9
d / D
F06-5xxxxxxx-05-05-xx-xx-000
Fig. 16: Pressure loss due to adapters
3.2.7 Nominal diameter and flow rate
The diameter of the pipe and the flow rate determine the nominal diameter of the sensor. The optimum velocity of flow is 2…3 m/s. The velocity of flow (v), moreover, has to be matched to the
physical properties of the fluid:
• v < 2 m/s: for abrasive fluids such as potter's clay, lime milk, ore slurry, etc.
• v > 2 m/s: for fluids producing build-up such as wastewater sludge, etc.
Note!
Flow velocity can be increased, if necessary, by reducing the nominal diameter of the sensor
(see Section 3.2.6).
20 Endress+Hauser
Proline Promag 53 3 Installation
Promag W
Flow rate characteristic values - Promag W (SI units)
Nominal
diameter
Recommended
flow rate
min./max. full scale value
[mm] [inch]
(v ~ 0.3 or 10 m/s)
25 1" 9…300 dm
32 1 1/4" 15…500 dm
40 1 1/2" 25…700 dm
50 2" 35…1100 dm
65 2 1/2" 60…2000 dm
80 3" 90…3000 dm
100 4" 145…4700 dm
125 5" 220…7500 dm
150 6" 20…600 m
200 8" 35…1100 m
250 10" 55…1700 m
300 12" 80…2400 m
350 14" 110…3300 m
400 16" 140…4200 m
450 18" 180…5400 m
500 20" 220…6600 m
600 24" 310…9600 m
700 28" 420…13500 m
– 30" 480…15000 m
800 32" 550…18000 m
900 36" 690…22500 m
1000 40" 850…28000 m
− 42" 950…30000 m
1200 48" 1250…40000 m
– 54" 1550…50000 m
1400 – 1700…55000 m
− 60" 1950…60000 m
1600 – 2200…70000 m
− 66" 2500…80000 m
1800 72" 2800…90000 m
− 78" 3300…100000 m
2000 – 3400…110000 m
Factory settings
Full scale value
(v ~ 2.5 m/s)
3
/min 75 dm3/min 0.50 dm
3
/min 125 dm3/min 1.00 dm
3
/min 200 dm3/min 1.50 dm
3
/min 300 dm3/min 2.50 dm
3
/min 500 dm3/min 5.00 dm
3
/min 750 dm3/min 5.00 dm
3
/min 1200 dm3/min 10.00 dm
3
/min 1850 dm3/min 15.00 dm
3
/h 150 m3/h 0.025 m
3
/h 300 m3/h 0.05 m
3
/h 500 m3/h 0.05 m
3
/h 750 m3/h 0.10 m
3
/h 1000 m3/h 0.10 m
3
/h 1200 m3/h 0.15 m
3
/h 1500 m3/h 0.25 m
3
/h 2000 m3/h 0.25 m
3
/h 2500 m3/h 0.30 m
3
/h 3500 m3/h 0.50 m
3
/h 4000 m3/h 0.50 m
3
/h 4500 m3/h 0.75 m
3
/h 6000 m3/h 0.75 m
3
/h 7000 m3/h 1.00 m
3
/h 8000 m3/h 1.00 m
3
/h 10000 m3/h 1.50 m
3
/h 13000 m3/h 1.50 m
3
/h 14000 m3/h 2.00 m
3
/h 16000 m3/h 2.00 m
3
/h 18000 m3/h 2.50 m
3
/h 20500 m3/h 2.50 m
3
/h 23000 m3/h 3.00 m
3
/h 28500 m3/h 3.50 m
3
/h 28500 m3/h 3.50 m
Pulse value
(~ 2 pulse/s)
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
Low flow cutoff
(v ~ 0.04 m/s)
1dm3/min
2dm3/min
3dm3/min
5dm3/min
8dm3/min
12 dm3/min
20 dm3/min
30 dm3/min
2.5 m3/h
5.0 m3/h
7.5 m3/h
10 m3/h
15 m3/h
20 m3/h
25 m3/h
30 m3/h
40 m3/h
50 m3/h
60 m3/h
75 m3/h
100 m3/h
125 m3/h
125 m3/h
150 m3/h
200 m3/h
225 m3/h
250 m3/h
300 m3/h
325 m3/h
350 m3/h
450 m3/h
450 m3/h
Endress+Hauser 21
3 Installation Proline Promag 53
Flow rate characteristic values - Promag W (US units)
Nominal diameter Recommended
flow rate
min./max. full scale value
[inch] [mm]
1" 25 2.5…80 gal/min 18 gal/min 0.20 gal 0.25 gal/min
1 1/4" 32 4…130 gal/min 30 gal/min 0.20 gal 0.50 gal/min
1 1/2" 40 7…190 gal/min 50 gal/min 0.50 gal 0.75 gal/min
2" 50 10…300 gal/min 75 gal/min 0.50 gal 1.25 gal/min
2 1/2" 65 16…500 gal/min 130 gal/min 1 gal 2.0 gal/min
3" 80 24…800 gal/min 200 gal/min 2 gal 2.5 gal/min
4" 100 40…1250 gal/min 300 gal/min 2 gal 4.0 gal/min
5" 125 60…1950 gal/min 450 gal/min 5 gal 7.0 gal/min
6" 150 90…2650 gal/min 600 gal/min 5 gal 12 gal/min
8" 200 155…4850 gal/min 1200 gal/min 10 gal 15 gal/min
10" 250 250…7500 gal/min 1500 gal/min 15 gal 30 gal/min
12" 300 350…10600 gal/min 2400 gal/min 25 gal 45 gal/min
14" 350 500…15000 gal/min 3600 gal/min 30 gal 60 gal/min
16" 400 600…19000 gal/min 4800 gal/min 50 gal 60 gal/min
18" 450 800…24000 gal/min 6000 gal/min 50 gal 90 gal/min
20" 500 1000…30000 gal/min 7500 gal/min 75 gal 120 gal/min
24" 600 1400…44000 gal/min 10500 gal/min 100 gal 180 gal/min
28" 700 1900…60000 gal/min 13500 gal/min 125 gal 210 gal/min
30" – 2150…67000 gal/min 16500 gal/min 150 gal 270 gal/min
32" 800 2450…80000 gal/min 19500 gal/min 200 gal 300 gal/min
36" 900 3100…100000 gal/min 24000 gal/min 225 gal 360 gal/min
40" 1000 3800…125000 gal/min 30000 gal/min 250 gal 480 gal/min
42" − 4200…135000 gal/min 33000 gal/min 250 gal 600 gal/min
48" 1200 5500…175000 gal/min 42000 gal/min 400 gal 600 gal/min
54" – 9…300 Mgal/d 75 Mgal/d 0.0005 Mgal 1.3 Mgal/d
– 1400 10…340 Mgal/d 85 Mgal/d 0.0005 Mgal 1.3 Mgal/d
60" − 12…380 Mgal/d 95 Mgal/d 0.0005 Mgal 1.3 Mgal/d
– 1600 13…450 Mgal/d 110 Mgal/d 0.0008 Mgal 1.7 Mgal/d
66" − 14…500 Mgal/d 120 Mgal/d 0.0008 Mgal 2.2 Mgal/d
72" 1800 16…570 Mgal/d 140 Mgal/d 0.0008 Mgal 2.6 Mgal/d
78" − 18…650 Mgal/d 175 Mgal/d 0.001 Mgal 3.0 Mgal/d
– 2000 20…700 Mgal/d 175 Mgal/d 0.001 Mgal 3.0 Mgal/d
(v ~ 0.3 or 10 m/s)
Full scale value
(v ~ 2.5 m/s)
Factory settings
Pulse value
(~ 2 pulse/s)
Low flow cutoff
(v ~ 0.04 m/s)
22 Endress+Hauser
Proline Promag 53 3 Installation
Promag P
Flow rate characteristic values - Promag P (SI units)
Nominal
diameter
Recommended
flow rate
min./max. full scale value
[mm] [inch]
(v ~ 0.3 or 10 m/s)
15 1/2" 4…100 dm
25 1" 9…300 dm
32 1 1/4" 15…500 dm
40 1 1/2" 25…700 dm
50 2" 35…1100 dm
65 2 1/2" 60…2000 dm
80 3" 90…3000 dm
100 4" 145…4700 dm
125 5" 220…7500 dm
150 6" 20…600 m
200 8" 35…1100 m
250 10" 55…1700 m
300 12" 80…2400 m
350 14" 110…3300 m
400 16" 140…4200 m
450 18" 180…5400 m
500 20" 220…6600 m
600 24" 310…9600 m
Factory settings
Full scale value
(v ~ 2.5 m/s)
3
/min 25 dm3/min 0.20 dm
3
/min 75 dm3/min 0.50 dm
3
/min 125 dm3/min 1.00 dm
3
/min 200 dm3/min 1.50 dm
3
/min 300 dm3/min 2.50 dm
3
/min 500 dm3/min 5.00 dm
3
/min 750 dm3/min 5.00 dm
3
/min 1200 dm3/min 10.00 dm
3
/min 1850 dm3/min 15.00 dm
3
/h 150 m3/h 0.025 m
3
/h 300 m3/h 0.05 m
3
/h 500 m3/h 0.05 m
3
/h 750 m3/h 0.10 m
3
/h 1000 m3/h 0.10 m
3
/h 1200 m3/h 0.15 m
3
/h 1500 m3/h 0.25 m
3
/h 2000 m3/h 0.25 m
3
/h 2500 m3/h 0.30 m
Pulse value
(~ 2 pulse/s)
Low flow cutoff
(v ~ 0.04 m/s)
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
0.5 dm3/min
1dm3/min
2dm3/min
3dm3/min
5dm3/min
8dm3/min
12 dm3/min
20 dm3/min
30 dm3/min
2.5 m3/h
5.0 m3/h
7.5 m3/h
10 m3/h
15 m3/h
20 m3/h
25 m3/h
30 m3/h
40 m3/h
Endress+Hauser 23
3 Installation Proline Promag 53
Flow rate characteristic values - Promag P (US units)
Nominal diameter Recommended
Factory settings
flow rate
[inch] [mm]
min./max. full scale value
(v ~ 0.3 or ~ 10 m/s)
Full scale value
(v ~ 2.5 m/s)
Pulse value
(~ 2 pulse/s)
Low flow cutoff
(v ~ 0.04 m/s)
1/2" 15 1.0…27 gal/min 6 gal/min 0.05 gal 0.10 gal/min
1" 25 2.5…80 gal/min 18 gal/min 0.20 gal 0.25 gal/min
1 1/4" 32 4…130 gal/min 30 gal/min 0.20 gal 0.50 gal/min
1 1/2" 40 7…190 gal/min 50 gal/min 0.50 gal 0.75 gal/min
2" 50 10…300 gal/min 75 gal/min 0.50 gal 1.25 gal/min
2 1/2" 65 16…500 gal/min 130 gal/min 1 gal 2.0 gal/min
3" 80 24…800 gal/min 200 gal/min 2 gal 2.5 gal/min
4" 100 40…1250 gal/min 300 gal/min 2 gal 4.0 gal/min
5" 125 60…1950 gal/min 450 gal/min 5 gal 7.0 gal/min
6" 150 90…2650 gal/min 600 gal/min 5 gal 12 gal/min
8" 200 155…4850 gal/min 1200 gal/min 10 gal 15 gal/min
10" 250 250…7500 gal/min 1500 gal/min 15 gal 30 gal/min
12" 300 350…10600 gal/min 2400 gal/min 25 gal 45 gal/min
14" 350 500…15000 gal/min 3600 gal/min 30 gal 60 gal/min
16" 400 600…19000 gal/min 4800 gal/min 50 gal 60 gal/min
18" 450 800…24000 gal/min 6000 gal/min 50 gal 90 gal/min
20" 500 1000…30000 gal/min 7500 gal/min 75 gal 120 gal/min
24" 600 1400…44000 gal/min 10500 gal/min 100 gal 180 gal/min
Promag H
Flow rate characteristic values - Promag H (SI units)
Nominal
diameter
[mm] inch]
2 1/12" 0.06…1.8 dm
4 5/32" 0.25…7 dm
8 5/16" 1…30 dm
15 1/2" 4…100 dm
25 1" 9…300 dm
40 1 1/2" 25…700 dm
50 2" 35…1100 dm
65 2 1/2" 60…2000 dm
80 3" 90…3000 dm
100 4" 145…4700 dm
Recommended
flow rate
min./max. full scale value
(v ~ 0.3 or 10 m/s)
3
/min 0.5 dm3/min 0.005 dm
3
/min 2 dm3/min 0.025 dm
3
/min 8 dm3/min 0.10 dm
3
/min 25 dm3/min 0.20 dm
3
/min 75 dm3/min 0.50 dm
3
/min 200 dm3/min 1.50 dm
3
/min 300 dm3/min 2.50 dm
3
/min 500 dm3/min 5.00 dm
3
/min 750 dm3/min 5.00 dm
3
/min 1200 dm3/min 10.00 dm
Full scale value
(v ~ 2.5 m/s)
Factory settings
Pulse value
(~ 2 pulse/s)
3
3
3
3
3
3
3
3
3
3
Low flow cutoff
(v ~ 0.04 m/s)
0.01 dm3/min
0.05 dm3/min
0.1 dm3/min
0.5 dm3/min
1dm3/min
3dm3/min
5dm3/min
8dm3/min
12 dm3/min
20 dm3/min
24 Endress+Hauser
Proline Promag 53 3 Installation
Flow rate characteristic values - Promag H (US units)
Nominal diameter Recommended
flow rate
min./max. full scale value
[inch] [mm]
1/12" 2 0.015…0.5 gal/min 0.1 gal/min 0.001 gal 0.002 gal/min
5/32" 4 0.07…2 gal/min 0.5 gal/min 0.005 gal 0.008 gal/min
5/16" 8 0.25…8 gal/min 2 gal/min 0.02 gal 0.025 gal/min
1/2" 15 1.0…27 gal/min 6 gal/min 0.05 gal 0.10 gal/min
1" 22 2.5…65 gal/min 18 gal/min 0.20 gal 0.25 gal/min
1 1/2" 40 7…190 gal/min 50 gal/min 0.50 gal 0.75 gal/min
2" 50 10…300 gal/min 75 gal/min 0.50 gal 1.25 gal/min
2 1/2" 65 16…500 gal/min 130 gal/min 1 gal 2.0 gal/min
3" 80 24…800 gal/min 200 gal/min 2 gal 2.5 gal/min
4" 100 40…1250 gal/min 300 gal/min 2 gal 4.0 gal/min
(v ~ 0.3 or 10 m/s)
Full scale value
(v ~ 2.5 m/s)
Factory settings
Pulse value
(~ 2 pulse/s)
Low flow cutoff
(v ~ 0.04 m/s)
3.2.8 Length of connecting cable
In order to ensure measuring accuracy, comply with the following instructions when installing the
remote version:
• Secure the cable run or route the cable in a conduit. Movement of the cable can falsify the
measuring signal, particularly if the fluid conductivity is low.
• Route the cable well clear of electrical machines and switching elements.
• Ensure potential equalisation between sensor and transmitter, if necessary.
• The permissible cable length Lmax depends on the fluid conductivity (Fig. 17).
A minimum conductivity of 20 µS/cm is required for measuring demineralized water.
[ S/cm]µ
200
L
max
Fig. 17: Permissible cable length for the remote version
Gray shaded area = permissible range
Lmax = length of connecting cable in [m]
Medium conductivity in [
µ
S/cm]
100
5
10 100 200
L
max
[m]
F06-xxxxxxxx-05-xx-xx-xx-006
Endress+Hauser 25
3 Installation Proline Promag 53
3.3 Installation instruction
3.3.1 Installing the Promag W sensor
!
Note!
Bolts, nuts, seals, etc. are not included in the scope of supply and must be supplied by the customer.
The sensor is designed for installation between the two piping flanges:
• Observe in any case the necessary screw tightening torques on Page 28 ff.
• The mounting of additional ground disks is described on Page 27.
F06-5xFxxxxx-17-05-xx-xx-000
Fig. 18: Installing the Promag W sensor
Seals
Comply with the following instructions when installing seals:
• Hard rubber lining → additional seals are always necessary!
• Polyurethane lining → additional seals are recommended
• For DIN flanges, use only seals acc. to DIN EN 1514-1.
• Make sure that the seals do not protrude into the piping cross-section.
"
Caution!
Risk of short circuit! Do not use electrically conductive sealing compound such as graphite.
An electrically conductive layer could form on the inside of the measuring tube and short-circuit the
measuring signal.
Ground cable (DN 15…2000)
If necessary, the special ground cable for potential equalisation can be ordered as an accessory
(see Page 101). Detailled assembly instructions → Page 57 ff.
26 Endress+Hauser
Proline Promag 53 3 Installation
Assembly with ground disks (DN 25…300)
Depending on the application, e.g. with lined or ungrounded pipes (see Page 56 ff.), it may be
necessary to mount ground disks between the sensor and the pipe flange for potential equalisation.
Ground disks can be ordered separately as an accessory from Endress+Hauser (see Page 101).
Caution!
"
• In this case, when using ground disks (including seals) the total fitting length increases!
All the dimensions are provided in the separate documentation “Technical Information”.
• Hard rubber lining → install additional seals between the sensor and ground disk and between
the ground disk and pipe flange.
• Polyurethane lining → only install additional seals between the ground disk and pipe flange.
1. Place the ground disk and additional seal(s) between the instrument and the pipe flange
(Fig. 19).
2. Insert the bolts through the flange holes. Tighten the nuts so that they are still loose.
3. Now rotate the ground disk as shown in Fig. 19 until the handle strikes the bolts. This will
center the ground disk automatically.
4. Now tighten the bolts to the required torque (see Page 28 ff.)
5. Connect the ground disk to ground → Page 58.
Fig. 19: Assembly with ground disks (Promag W, DN 25…300)
F06-5xFxxxxx-17-05-xx-xx-001
Endress+Hauser 27
3 Installation Proline Promag 53
Screw tightening torques (Promag W)
Note the following points:
• The tightening torques listed below are for lubricated threads only.
• Always tighten threaded fasteners uniformly and in diagonally opposite sequence.
• Overtightening the fasteners will deform the sealing faces or damage the seals.
• The tightening torques listed below apply only to pipes not subjected to tensile stress.
Promag W
Nominal diameter
[mm] [bar] Hard rubber Polyurethane
25 PN 40 4 x M 12 − 15
32 PN 40 4 x M 16 − 24
40 PN 40 4 x M 16 − 31
50 PN 40 4 x M 16 − 40
65 * PN 16 8 x M 16 32 27
65 PN 40 8 x M 16 32 27
80 PN 16 8 x M 16 40 34
80 PN 40 8 x M 16 40 34
100 PN 16 8 x M 16 43 36
100 PN 40 8 x M 20 59 50
125 PN 16 8 x M 16 56 48
125 PN 40 8 x M 24 83 71
150 PN 16 8 x M 20 74 63
150 PN 40 8 x M 24 104 88
200 PN 10 8 x M 20 106 91
200 PN 16 12 x M 20 70 61
200 PN 25 12 x M 24 104 92
250 PN 10 12 x M 20 82 71
250 PN 16 12 x M 24 98 85
250 PN 25 12 x M 27 150 134
300 PN 10 12 x M 20 94 81
300 PN 16 12 x M 24 134 118
300 PN 25 16 x M 27 153 138
350 PN 10 16 x M 20 112 118
350 PN 16 16 x M 24 152 165
350 PN 25 16 x M 30 227 252
400 PN 10 16 x M 24 151 167
400 PN 16 16 x M 27 193 215
400 PN 25 16 x M 33 289 326
450 PN 10 20 x M 24 153 133
450 PN 16 20 x M 27 198 196
450 PN 25 20 x M 33 256 253
500 PN 10 20 x M 24 155 171
500 PN 16 20 x M 30 275 300
500 PN 25 20 x M 33 317 360
EN (DIN)
Pressure rating
Threaded fasteners Max. tightening torque [Nm]
28 Endress+Hauser
Proline Promag 53 3 Installation
Promag W
Nominal diameter
[mm] [bar] Hard rubber Polyurethane
600 PN 10 20 x M 27 206 219
600 * PN 16 20 x M 33 415 443
600 PN 25 20 x M 36 431 516
700 PN 10 24 x M 27 246 246
700 PN 16 24 x M 33 278 318
700 PN 25 24 x M 39 449 507
800 PN 10 24 x M 30 331 316
800 PN 16 24 x M 36 369 385
800 PN 25 24 x M 45 664 721
900 PN 10 28 x M 30 316 307
900 PN 16 28 x M 36 353 398
900 PN 25 28 x M 45 690 716
1000 PN 10 28 x M 33 402 405
1000 PN 16 28 x M 39 502 518
1000 PN 25 28 x M 52 970 971
1200 PN 6 32 x M 30 319 299
1200 PN 10 32 x M 36 564 568
1200 PN 16 32 x M 45 701 753
1400 PN 6 36 x M 33 430 398
1400 PN 10 36 x M 39 654 618
1400 PN 16 36 x M 45 729 762
1600 PN 6 40 x M 33 440 417
1600 PN 10 40 x M 45 946 893
1600 PN 16 40 x M 52 1007 1100
1800 PN 6 44 x M 36 547 521
1800 PN 10 44 x M 45 961 895
1800 PN 16 44 x M 52 1108 1003
2000 PN 6 48 x M 39 629 605
2000 PN 10 48 x M 45 1047 1092
2000 PN 16 48 x M 56 1324 1261
* Designed acc. to EN 1092-1 (not to DIN 2501)
EN (DIN)
Pressure rating
Threaded fasteners Max. tightening torque [Nm]
Endress+Hauser 29
3 Installation Proline Promag 53
Promag W
Nominal diameter
[mm] [inch] Hard rubber Polyurethane
700 28" Class D 28 x 1 1/4" 247 292
750 30" Class D 28 x 1 1/4 287 302
800 32" Class D 28 x 1 1/2" 394 422
900 36" Class D 32 x 1 1/2" 419 430
1000 40" Class D 36 x 1 1/2" 420 477
1050 42" Class D 36 x 1 1/2" 528 518
1200 48" Class D 44 x 1 1/2" 552 531
1350 54" Class D 44 x 1 3/4" 730 633
1500 60" Class D 52 x 1 3/4" 758 832
1650 66" Class D 52 x 1 3/4" 946 955
1800 72" Class D 60 x 1 3/4" 975 1087
2000 78" Class D 64 x 2" 853 786
Promag W
Nominal diameter
[mm] [inch] [lbs] Hard rubber Polyurethane
25 1" Class 150 4 x 1/2" − 7
25 1" Class 300 4 x 5/8" − 8
40 1 1/2" Class 150 4 x 1/2" − 10
40 1 1/2" Class 300 4 x 3/4" − 15
50 2" Class 150 4 x 5/8" − 22
50 2" Class 300 8 x 5/8" − 11
80 3" Class 150 4 x 5/8" 60 43
80 3" Class 300 8 x 3/4" 38 26
100 4" Class 150 8 x 5/8" 42 31
100 4" Class 300 8 x 3/4" 58 40
150 6" Class 150 8 x 3/4" 79 59
150 6" Class 300 12 x 3/4" 70 51
200 8" Class 150 8 x 3/4" 107 80
250 10" Class 150 12 x 7/8" 101 75
300 12" Class 150 12 x 7/8" 133 103
350 14" Class 150 12 x 1" 135 158
400 16" Class 150 16 x 1" 128 150
450 18" Class 150 16 x 1 1/8" 204 234
500 20" Class 150 20 x 1 1/8" 183 217
600 24" Class 150 20 x 1 1/4" 268 307
AWWA
Pressure rating
ANSI
Pressure rating
Threaded fasteners Max. tightening torque [Nm]
Threaded fasteners Max. tightening torque [Nm]
30 Endress+Hauser
Proline Promag 53 3 Installation
Promag W
Nominal diameter
[mm] Hard rubber Polyurethane
25 10K 4 x M 16 − 19
25 20K 4 x M 16 − 19
32 10K 4 x M 16 − 22
32 20K 4 x M 16 − 22
40 10K 4 x M 16 − 24
40 20K 4 x M 16 − 24
50 10K 4 x M 16 − 33
50 20K 8 x M 16 − 17
65 10K 4 x M 16 55 45
65 20K 8 x M 16 28 23
80 10K 8 x M 16 29 23
80 20K 8 x M 20 42 35
100 10K 8 x M 16 35 29
100 20K 8 x M 20 56 48
125 10K 8 x M 20 60 51
125 20K 8 x M 22 91 79
150 10K 8 x M 20 75 63
150 20K 12 x M 22 81 72
200 10K 12 x M 20 61 52
200 20K 12 x M 22 91 80
250 10K 12 x M 22 100 87
250 20K 12 x M 24 159 144
300 10K 16 x M 22 74 63
300 20K 16 x M 24 138 124
JIS
Pressure rating
Threaded fasteners Max. tightening torque [Nm]
Promag W
Nominal diameter
[mm] Hard rubber
80 Table E 4 x M 16 49
100 Table E 8 x M 16 38
150 Table E 8 x M 20 64
200 Table E 8 x M 20 96
250 Table E 12 x M 20 98
300 Table E 12 x M 24 123
350 Table E 12 x M 24 203
400 Table E 12 x M 24 226
500 Table E 16 x M 24 271
600 Table E 16 x M 30 439
AS 2129
Pressure rating
Threaded fasteners Max. tightening torque [Nm]
Endress+Hauser 31
3 Installation Proline Promag 53
Promag W
Nominal diameter
[mm] Hard rubber
80 Cl.14 4 x M 16 49
100* Cl.14 8 x M 16 38
150 Cl.14 8 x M 20 52
200 Cl.14 8 x M 20 77
250 Cl.14 8 x M 20 147
300 Cl.14 12 x M 24 103
350 Cl.14 12 x M 24 203
400 Cl.14 12 x M 24 226
500 Cl.14 16 x M 24 271
600 Cl.14 16 x M 30 393
* Designed acc. to AS 2129 (not to AS 4087)
AS 4087
Pressure rating
Threaded fasteners Max. tightening torque [Nm]
32 Endress+Hauser
Proline Promag 53 3 Installation
3.3.2 Installing the Promag P sensor
Caution!
"
• The protective covers mounted on the two sensor flanges guard the PTFE lining, which is turned
over the flanges. Consequently, do not remove these covers until immediately before the sensor
is installed in the pipe.
• The covers must remain in place while the device is in storage.
• Make sure that the lining is not damaged or removed from the flanges.
!
Note!
Bolts, nuts, seals, etc. are not included in the scope of supply and must be supplied by the customer.
The sensor is designed for installation between the two piping flanges:
• Observe in any case the necessary screw tightening torques on Page 36 ff.
• The mounting of additional ground disks is described on Page 34.
F06-5xFxxxxx-17-05-xx-xx-000
Fig. 20: Installing the Promag P sensor
Seals
Comply with the following instructions when installing seals:
• Measuring tube linings with PFA or PTFE → No seals are required.
• In case you use seals with DIN flanges, use only seals according to DIN EN 1514-1.
• Make sure that the seals do not protrude into the piping cross-section.
Caution!
"
Endress+Hauser 33
Risk of short circuit. Do not use electrically conductive sealing compound such as graphite.
An electrically conductive layer could form on the inside of the measuring tube and short-circuit the
measuring signal.
Ground cable (DN 15…600)
If necessary, a special ground cable for potential equalisation can be ordered as an accessory
(see Page 101). Detailled assembly instructions → Page 57 ff.
3 Installation Proline Promag 53
Assembly with ground disks (DN 15…300)
Depending on the application, e.g. with lined or ungrounded pipes (see Page 56 ff.), it may be necessary to mount ground disks between the sensor and the pipe flange for the potential equalisation.
Ground disks can be ordered separately as an accessory from Endress+Hauser (see Page 101).
Caution!
"
• In this case, when using ground disks (including seals) the total fitting length increases!
All the dimensions are provided in the separate documentation “Technical Information”.
• PTFE and PFA lining → only install additional seals between the ground disk and pipe flange.
1. Place the ground disk and the additional seal between the instrument and the pipe flange
(Fig. 21).
2. Insert the bolts through the flange holes. Tighten the nuts so that they are still loose.
3. Now rotate the ground disk as shown in Fig. 21 until the handle strikes the bolts. This will
center the ground disk automatically.
4. Now tighten the bolts to the required torque (see Page 36 ff.)
5. Connect the ground disk to ground → Page 58.
Fig. 21: Assembly with ground disks (Promag P, DN 15…300)
F06-5xFxxxxx-17-05-xx-xx-001
34 Endress+Hauser
Proline Promag 53 3 Installation
Installing the high-temperature version (with PFA lining)
The high-temperature version has a housing support for the thermal separation of sensor and
transmitter. The high-temperature version is always used for applications in which high ambient
temperatures are encountered in conjunction with high fluid temperatures. The high-temperature
version is obligatory if the fluid temperature exceeds +150 °C.
!
"
Note!
You will find information on permissible temperature ranges on → Page 130
Insulation
Pipes generally have to be insulated if they carry very hot fluids, in order to avoid energy losses and
to prevent accidental contact with pipes at temperatures that could cause injury. Guidelines regulating the insulation of pipes have to be taken into account.
Caution!
Risk of measuring electronics overheating. The housing support dissipates heat and its entire surface
area must remain uncovered. Make sure that the sensor insulation does not extend past the top of
the two sensor shells (Fig. 22).
F06-5xPxxxxx-17-05-00-xx-000
Fig. 22: Promag P (high-temperature version): Insulating the pipe
Endress+Hauser 35
3 Installation Proline Promag 53
Tightening torques for threaded fasteners (Promag P)
Note the following points:
• The tightening torques listed below are for lubricated threads only.
• Always tighten threaded fasteners uniformly and in diagonally opposite sequence.
• Overtightening the fasteners will deform the sealing faces or damage the seals.
• The tightening torques listed below apply only to pipes not subjected to tensile stress.
Promag P
Nominal diameter
[mm] [bar] PTFE PFA
15 PN 40 4 x M 12 11 −
25 PN 40 4 x M 12 26 20
32 PN 40 4 x M 16 41 35
40 PN 40 4 x M 16 52 47
50 PN 40 4 x M 16 65 59
65 * PN 16 8 x M 16 43 40
65 PN 40 8 x M 16 43 40
80 PN 16 8 x M 16 53 48
80 PN 40 8 x M 16 53 48
100 PN 16 8 x M 16 57 51
100 PN 40 8 x M 20 78 70
125 PN 16 8 x M 16 75 67
125 PN 40 8 x M 24 111 99
150 PN 16 8 x M 20 99 85
150 PN 40 8 x M 24 136 120
200 PN 10 8 x M 20 141 101
200 PN 16 12 x M 20 94 67
200 PN 25 12 x M 24 138 105
250 PN 10 12 x M 20 110 −
250 PN 16 12 x M 24 131 −
250 PN 25 12 x M 27 200 −
300 PN 10 12 x M 20 125 −
300 PN 16 12 x M 24 179 −
300 PN 25 16 x M 27 204 −
350 PN 10 16 x M 20 188 −
350 PN 16 16 x M 24 254 −
350 PN 25 16 x M 30 380 −
400 PN 10 16 x M 24 260 −
400 PN 16 16 x M 27 330 −
400 PN 25 16 x M 33 488 −
450 PN 10 20 x M 24 235 −
450 PN 16 20 x M 27 300 −
450 PN 25 20 x M 33 385 −
500 PN 10 20 x M 24 265 −
500 PN 16 20 x M 30 448 −
EN (DIN)
Pressure rating
Threaded fasteners Max. tightening torque [Nm]
36 Endress+Hauser
Proline Promag 53 3 Installation
Promag P
Nominal diameter
[mm] [bar] PTFE PFA
500 PN 25 20 x M 33 533 −
600 PN 10 20 x M 27 345 −
600 * PN 16 20 x M 33 658 −
600 PN 25 20 x M 36 731 −
* Designed acc. to EN 1092-1 (not to DIN 2501)
Promag P
Nominal diameter
[mm] [inch] [lbs] PTFE PFA
15 1/2" Class 150 4 x 1/2" 6 −
15 1/2" Class 300 4 x 1/2" 6 −
25 1" Class 150 4 x 1/2" 11 10
25 1" Class 300 4 x 5/8" 14 12
40 1 1/2" Class 150 4 x 1/2" 24 21
40 1 1/2" Class 300 4 x 3/4" 34 31
50 2" Class 150 4 x 5/8" 47 44
50 2" Class 300 8 x 5/8" 23 22
80 3" Class 150 4 x 5/8" 79 67
80 3" Class 300 8 x 3/4" 47 42
100 4" Class 150 8 x 5/8" 56 50
100 4" Class 300 8 x 3/4" 67 59
150 6" Class 150 8 x 3/4" 106 86
150 6" Class 300 12 x 3/4" 73 67
200 8" Class 150 8 x 3/4" 143 109
250 10" Class 150 12 x 7/8" 135 −
300 12" Class 150 12 x 7/8" 178 −
350 14" Class 150 12 x 1" 260 −
400 16" Class 150 16 x 1" 246 −
450 18" Class 150 16 x 1 1/8" 371 −
500 20" Class 150 20 x 1 1/8" 341 −
600 24" Class 150 20 x 1 1/4" 477 −
EN (DIN)
Pressure rating
ANSI
Pressure rating
Threaded fasteners Max. tightening torque [Nm]
Threaded fasteners Max. tightening torque [Nm]
Endress+Hauser 37
3 Installation Proline Promag 53
Promag P
Nominal diameter
[mm] PTFE PFA
15 10K 4 x M 12 16 –
15 20K 4 x M 12 16 −
25 10K 4 x M 16 32 −
25 20K 4 x M 16 32 −
32 10K 4 x M 16 38 −
32 20K 4 x M 16 38 −
40 10K 4 x M 16 41 −
40 20K 4 x M 16 41 −
50 10K 4 x M 16 54 −
50 20K 8 x M 16 27 −
65 10K 4 x M 16 74 −
65 20K 8 x M 16 37 −
80 10K 8 x M 16 38 −
80 20K 8 x M 20 57 −
100 10K 8 x M 16 47 −
100 20K 8 x M 20 75 −
125 10K 8 x M 20 80 −
125 20K 8 x M 22 121 −
150 10K 8 x M 20 99 −
150 20K 12 x M 22 108 −
200 10K 12 x M 20 82 −
200 20K 12 x M 22 121 −
250 10K 12 x M 22 133 −
250 20K 12 x M 24 212 −
300 10K 16 x M 22 99 −
300 20K 16 x M 24 183 −
JIS
Pressure rating
Threaded fasteners Max. tightening torque [Nm]
Promag P
Nominal diameter
[mm] PTFE
25 Table E 4 x M 12 21
50 Table E 4 x M 16 42
Promag P
Nominal diameter
[mm] PTFE
50 Cl.14 4 x M 16 42
AS 2129
Pressure rating
AS 4087
Pressure rating
Threaded fasteners Max. tightening torque [Nm]
Threaded fasteners Max. tightening torque [Nm]
38 Endress+Hauser
Proline Promag 53 3 Installation
3.3.3 Installing the Promag H sensor
The Promag H is supplied to order, with or without pre-installed process connections. Pre-installed
process connections are secured to the sensor with hex-head threaded fasteners.
Caution!
"
• The sensor might require support or additional attachments, depending on the application and the
length of the piping run. When plastic process connections are used, the sensor must be additionally supported mechanically. A wall-mounting kit can be ordered separately from Endress+Hauser
as an accessory (see Page 102).
DN 2...25
A
B
Fig. 23: Promag H process connections (DN 2…25, DN 40…100)
A: DN 2…25 / process connections with O-rings:
Welding flanges (DIN EN ISO 1127, ODT / SMS), flange (EN (DIN), ANSI, JIS), flange PVDF (EN (DIN), ANSI, JIS),
external and internal pipe threads, hose connection, PVC adhesive fitting
B: DN 2…25 / process connections with aseptic gasket seals:
Weld nipples (DIN 11850, ODT / SMS), Clamp (ISO 2852, DIN 32676, L14 AM7),
coupling (DIN 11851, DIN 11864-1, SMS 1145), flange DIN 11864-2
DN 40...100
C
F06-xxHxxxxx-17-05-xx-xx-000
"
C: DN 40…100 / process connections with aseptic gasket seals:
Weld nipples (DIN 11850, ODT / SMS), Clamp (ISO 2852, DIN 32676), L14 AM7),
coupling (DIN 11851, DIN 11864-1, ISO 2853, SMS 1145), flange DIN 11864-2
Seals
When installing the process connections, make sure that the seals are clean and correctly centered.
Caution!
• With metallic process connections, you must fully tighten the screws. The process connection
forms a metallic connection with the sensor, which ensures a defined compression of the seal.
• With plastic process connections, note the max. torques for lubricated threads (7 Nm).
With plastic flanges, always use seals between connection and counter flange.
• The seals must be replaced periodically, depending on the application, particularly in the case of
gasket seals (aseptic version)! The period between changes depends on the frequency of cleaning
cycles, the cleaning temperature and the fluid temperature.
Replacement seals can be ordered as accessories → Page 101.
Endress+Hauser 39
3 Installation Proline Promag 53
Usage and assembly of ground rings (DN 2…25)
In case the process connections are made of plastic (e.g. flanges or adhesive fittings), the potential
between the sensor and the fluid must be equalised using additional ground rings.
If the ground rings are not installed this can affect the accuracy of the measurements or cause the
destruction of the sensor through the electrochemical erosion of the electrodes.
Caution!
"
• Depending on the option ordered, plastic disks may be installed at the process connections instead
of ground rings. These plastic disks serve only as spacers and have no potential equalization function. In addition, they provide a sealing function at the interface between the sensor and process
connection. For this reason, with process connections without ground rings, these plastic
disks/seals must not be removed, or must always be installed.
• Ground rings can be ordered separately from Endress+Hauser as accessories (see Page 101).
When placing the order, make certain that the ground ring is compatible with the material used
for the electrodes. Otherwise, there is a risk that the electrodes may be destroyed by electrochemical corrosion! Information about the materials can be found on Page 136.
• Ground rings, including the seals, are mounted within the process connections. Therefore, the
fitting length is not affected.
1. Loosen the four hexagonal headed bolts (1) and remove the process connection from the
sensor (5).
2. Remove the plastic disk (3), including the two O-ring seals (2, 4).
3. Place one seal (2) in the groove of the process connection.
4. Place the metal ground ring (3) on the process connection.
5. Now place the second seal (4) in the groove of the ground ring.
6. Finally, mount the process connection on the sensor again. With plastic process connections,
note the max. torques for lubricated threads (7 Nm).
1
3
2
Fig. 24: Installing ground rings with a Promag H (DN 2…25)
1 = Hexagonal headed bolts (process connection)
2 = O-ring seals
3 = Ground ring or plastic disk (placeholder)
4 = Sensor Promag H
2
4
A0002651
40 Endress+Hauser
Proline Promag 53 3 Installation
Welding the sensor into the piping (weld nipples)
Caution!
"
Risk of destroying the measuring electronics. Make sure that the welding machine is not grounded
via the sensor or the transmitter.
1. Tack-weld the Promag H sensor into the pipe. A suitable welding jig can be ordered separately
from Endress+Hauser as an accessory (see Page 102).
2. Remove the threaded fasteners from the process-connection flange. Remove the sensor
complete with seal from the pipe.
3. Weld the process connection to the pipe.
4. Reinstall the sensor in the pipe. Make sure that everything is clean and that the seal is correctly
seated.
!
Note!
• If thin-walled foodstuffs pipes are not welded correctly, the heat could damage the installed seal.
It is therefore advisable to remove the sensor and the seal prior to
welding.
• The pipe has to be spread approximately 8 mm to permit disassembly.
Cleaning with pigs
If pigs are used for cleaning, it is essential to take the inside diameters of measuring tube and process
connection into account.
Endress+Hauser 41
3 Installation Proline Promag 53
3.3.4 Turning the transmitter housing
Turning the aluminum field housing
#
Warning!
The turning mechanism in devices with EEx d/de or FM/CSA Cl. I Div. 1 classification is not the
same as that described here. The procedure for turning these housings is described in the Ex-specific
documentation.
1. Loosen the two securing screws.
2. Turn the bayonet catch as far as it will go.
3. Carefully lift the transmitter housing as far as it will go.
4. Turn the transmitter housing to the desired position (max. 2 x 90° in either direction).
5. Lower the housing into position and re-engage the bayonet catch.
6. Retighten the two securing screws.
2
1
3
4
5
6
F06-xxxxxxxx-17-06-xx-xx-000
Fig. 25: Turning the transmitter housing (aluminum field housing)
Turning the stainless-steel field housing
1. Loosen the two securing screws.
2. Carefully lift the transmitter housing as far as it will go.
3. Turn the transmitter housing to the desired position (max. 2 x 90° in either direction).
4. Lower the housing into position.
5. Retighten the two securing screws.
3
4
1
2
5
F06-xxxxxxxx-17-06-xx-xx-001
Fig. 26: Turning the transmitter housing (stainless-steel field housing)
42 Endress+Hauser
Proline Promag 53 3 Installation
3.3.5 Turning the local display
1. Remove the cover of the electronics compartment.
2. Press the side latches on the display module and remove it from the electronics compartment
cover plate.
3. Rotate the display to the desired position (max. 4 x 45° in each direction), and place it back
into the electronics compartment cover plate.
4. Screw the cover of the electronics compartment firmly onto the transmitter housing.
Fig. 27: Turning the local display (field housing)
F06-xxxxxxxx-07-xx-06-xx-000
Endress+Hauser 43
3 Installation Proline Promag 53
3.3.6 Installing the wall-mount transmitter housing
There are various ways of installing the wall-mount transmitter housing:
• Mounted directly on the wall
• Installation in control panel (with separate mounting kit, accessories → Page 101)
• Pipe mounting (with separate mounting kit, accessories → Page 101)
Caution!
"
• Make sure that ambient temperature does not exceed the permissible range
(–20…+60 °C), (optional −40...+60 °C). Install the device at a shady location.
Avoid direct sunlight.
• Always install the wall-mount housing in such a way that the cable entries are pointing down.
Direct wall mounting
1. Drill the holes as illustrated in Fig. 28.
2. Remove the cover of the connection compartment (a).
3. Push the two securing screws (b) through the appropriate bores (c) in the housing.
– Securing screws (M6): max. Ø 6.5 mm
– Screw head: max. Ø 10.5 mm
4. Secure the transmitter housing to the wall as indicated.
5. Screw the cover of the connection compartment (a) firmly onto the housing.
b
35
90
Fig. 28: Mounted directly on the wall
c
a
192
c
81.5
A0001130
44 Endress+Hauser
Proline Promag 53 3 Installation
Panel installation
1. Prepare the opening in the panel (Fig. 29).
2. Slide the housing into the opening in the panel from the front.
3. Screw the fasteners onto the wall-mount housing.
4. Place the threaded rods in the fasteners and screw them down until the housing is seated
tightly against the panel. Afterwards, tighten the locking nuts. Additional support is not
necessary.
+0.5
210
–0.5
+0.5
– 0.5
245
"
~110
A0001131
Fig. 29: Panel Installation (wall-mount housing)
Pipe mounting
The assembly should be performed by following the instructions in Fig. 30.
Caution!
If the device is mounted to a warm pipe, make certain that the housing temperature does not exceed
+60 °C, which is the maximum permissible temperature.
Ø 20...70
~155
A0001132
Fig. 30: Pipe mounting (wall-mount housing)
Endress+Hauser 45
3 Installation Proline Promag 53
3.4 Installation check
Perform the following checks after installing the measuring device in the pipe:
Device condition and specifications Notes
Is the device damaged (visual inspection)? −
Does the device correspond to specifications at the measuring point, including
process temperature and pressure, ambient temperature, minimum fluid conductivity, measuring range, etc.?
Installation Notes
Does the arrow on the sensor nameplate match the direction of flow through the
pipe?
Is the plane of the measuring-electrode axis correct? Horizontal
Is the position of the Empty Pipe Detection (EPD) electrode correct? see Page 17
Were all threaded fasteners tightened to the specified torques when the sensor
was installed?
Were the correct seals installed (type, material, installation)? Promag W
Are the measuring-point number and labeling correct (visual inspection)? −
Process environment / process conditions Notes
Are the inlet and outlet runs respected? Inlet run
Is the measuring device protected against moisture and direct
sunlight?
see Page 125 ff.
−
see Section 3.3
Promag P
Promag H
Outlet run
−
→ Page 26
→ Page 33
→ Page 39
≥ 5 x DN
≥ 2 x DN
Is the sensor adequately protected against vibration (attachment,
support)?
Acceleration up to 2 g by analogy
with IEC 600 68-2-6
(see Page 129)
46 Endress+Hauser
Proline Promag 53 4 Wiring
4 Wiring
#
#
Warning!
• When connecting Ex-certified devices, see the notes and diagrams in the Ex-specific supplement
to this Operating Manual. Please do not hesitate to contact your Endress+Hauser representative
if you have any questions.
• If you use remote versions, connect each sensor only to the transmitter having the same serial
number. Measuring errors can occur if the devices are not connected in this way.
4.1 Connecting the remote version
4.1.1 Connecting Promag W / P / H
Warning!
• Risk of electric shock. Switch off the power supply before opening the device. Do not install or
wire the device while it is connected to the power supply. Failure to comply with this precaution
can result in irreparable damage to the electronics.
• Risk of electric shock. Connect the protective conductor to the ground terminal on the housing
before the power supply is applied.
Procedure (Fig. 31, Fig. 32):
1. Transmitter: Loosen the screws and remove cover (a) from the connection compartment.
2. Sensor: Remove cover (b) from the connection housing.
3. Feed signal cable (c) and coil current cable (d) through the appropriate cable entries.
" Caution!
– Make sure the connecting cables are secured (see Page 25).
– Risk of damaging the coil driver. Always switch off the power supply before connecting or
disconnecting the coil cable.
4. Preterminate signal cable and coil current cable:
Promag W, P → Refer to the information on Page 49
Promag H → Refer to the information on Page 50
5. Establish the connections between sensor and transmitter in accordance with the wiring
diagram:
→ Fig. 31, Fig. 32
→ wiring diagram inside the cover
" Caution!
Insulate the shields of cables that are not connected to eliminate the risk of short-circuits with
neighboring cable shields inside the sensor connection housing.
6. Transmitter: Secure cover (a) on the connection compartment.
7. Sensor: Secure cover (b) on the connection housing.
Endress+Hauser 47
4 Wiring Proline Promag 53
Electrode circuit
Meas.signal
S1
E1 E2
5
6
7
Pipe
S2 GND
8
4
EPD
S
E
373736
Coil circuit
424241
a
c
d
brn
wht
grn
yel
2
b
n.c. n.c.n.c.
5
4
7
E
GND
E1 E2
F06-5xFxxxxx-04-xx-xx-en-000
Fig. 31: Connecting the remote version of Promag W/P
a = cover of the connection compartment, b = cover of the sensor connection housing, c = signal cable,
d = coil current cable, n.c. = not connected, insulated cable shields
1
41
Electrode circuit
Meas. signal
S1
E1 E2
S2 GND
5
6
7
8
Pipe
4
EPD
E
373736
S
Coil circuit
a
brn
c
d
wht
yel
grn
b
n.c. n.c.n.c.
5
4
7
E
GND
E1 E2
DN 40...100 DN 2...25
F06-5xHxxxxx-04-xx-xx-en-000
Fig. 32: Connecting the remote version of Promag H
a = cover of the connection compartment, b = cover of the sensor connection housing, c = signal cable,
d = coil current cable, n.c. = not connected, insulated cable shields
424241
2
41
1
48 Endress+Hauser
Proline Promag 53 4 Wiring
Cable termination for the remote version
Promag W / Promag P
Terminate the signal and coil current cables as shown in the figure below (Detail A).
Fit the fine-wire cores with cable end sleeves (Detail B).
" Caution!
When fitting the connectors, pay attention to the following points:
• Signal cable
Minimum distance = 1 mm (exception “GND” = green cable).
• Coil current cable
→ Make sure that the cable end sleeves do not touch the wire shield on the sensor side.
→ Insulate one core of the three-core wire at the level of the core reinforcement; you only require two cores for the connection.
TRANSMITTER
Signal cable Coil current cable
100*
80
17
50
8
90*
70
50
8
10
20*
A
A
m
m
n
m
m
70
m
m
B
A0002644
n
m
GND
n
B
n
Signal cable Coil current cable
170*
80
50
17
8
A0002643
SENSOR
20*
160*
50
10
8
A
m
A
GND
B
➀ = Red cable sleeves ∅ 1.0 mm
➁ = White cable sleeves ∅ 0.5 mm
* = Stripping for armoured cables only
m
n
³1
n
n
B
A0002646
m
m
m
A0002645
Endress+Hauser 49
4 Wiring Proline Promag 53
Cable termination for the remote version
Promag H
Terminate the signal and coil current cables as shown in the figure below (Detail A).
Fit the fine-wire cores with cable end sleeves (Detail B).
" Caution!
When fitting the connectors, pay attention to the following points:
• Signal cable
Minimum distance = 1 mm (exception “GND” = green cable).
• Coil current cable
• On the sensor side, reverse both cable shields approx. 15 mm over the outer jacket. The strain relief ensures an electrical connection with the connection
housing.
→ Make sure that the cable end sleeves do not touch the wire shield on the sensor side.
→ Insulate one core of the three-core wire at the level of the core reinforcement; you only require two cores for the connection.
TRANSMITTER
Signal cable Coil current cable
80
17
50
8
70
8
50
10
A
A
m
m
n
m
m
m
m
B
A0002684
15
n
m
GND
n
B
n
Signal cable Coil current cable
80
17
8
A0002686
SENSOR
15
70
40
8
A
A
³1
GND
n
B
➀ = Red cable sleeves ∅ 1.0 mm
➁ = White cable sleeves ∅ 0.5 mm
m
n
n
B
A0002647
m
m
A0002648
50 Endress+Hauser
Proline Promag 53 4 Wiring
4.1.2 Cable specifications
Coil cable
• 2 x 0.75 mm
2
PVC cable with common, braided copper shield (Ø approx. 7 mm)
• Conductor resistance: ≤ 37 Ω/km
• Capacitance: core/core, shield grounded: ≤ 120 pF/m
• Permanent operating temperature: –20…+80 °C
• Cable cross-section: max. 2.5 mm
Signal cable:
• 3 x 0.38 mm
2
PVC cable with common, braided copper shield (Ø approx. 7 mm) and individually
shielded cores
• With Empty Pipe Detection (EPD): 4 x 0.38 mm
2
2
PVC cable with common, braided copper shield
(Ø approx. 7 mm) and individually shielded cores
• Conductor resistance: ≤ 50 Ω/km
• Capacitance: core/shield: ≤ 420 pF/m
• Permanent operating temperature: –20…+80 °C
• Cable cross-section: max. 2.5 mm
2
1
2
3
4
5
6
7
ab
"
F06-5xWxxxxx-04-11-08-xx-003
Fig. 33: Cable cross-section (a = Signal cable, b = Coil current cable)
1 = Core, 2 = Core insulation, 3 = Core shield, 4 = Core jacket, 5 = Core reinforcement, 6 = Cable shield, 7 = Outer jacket
As an option, Endress+Hauser can also deliver reinforced connecting cables with an additional,
reinforcing metal braid. We recommend such cables for the following cases:
• Directly buried cable
• Cables endangered by rodents
• Device operation which should comply with the IP 68 standard of protection
Operation in zones of severe electrical interference:
The measuring device complies with the general safety requirements in accordance with EN 61010,
the EMC requirements of EN 61326/A1, and NAMUR recommendation NE 21.
Caution!
Grounding is by means of the ground terminals provided for the purpose inside the connection
housing. Keep the stripped and twisted lengths of cable shield to the terminals as short as possible.
Endress+Hauser 51
4 Wiring Proline Promag 53
4.2 Connecting the measuring unit
4.2.1 Transmitter
#
Warning!
• Risk of electric shock. Switch off the power supply before opening the device.
Do not install or wire the device while it is connected to the power supply. Failure to comply with
this precaution can result in irreparable damage to the electronics.
• Risk of electric shock. Connect the protective conductor to the ground terminal on the housing
before the power supply is applied (not necessary if the power supply is galvanically isolated).
• Compare the specifications on the nameplate with the local voltage supply and frequency. The
national regulations governing the installation of electrical equipment also apply.
1. Remove the cover of the connection compartment (f) from the transmitter housing.
2. Feed the power supply cable (a) and signal cables (b) through the appropriate cable entries.
3. Connect the cables in accordance with the wiring diagram:
– Wiring diagram (aluminium housing) → Fig. 34
– Wiring diagram (stainless steel housing) → Fig. 35
– Wiring diagram (wall-mount housing) → Fig. 36
– Terminal assignment → Page 54
4. Screw the cover of the connection compartment (f) firmly onto the transmitter housing.
f
b
a
g
e
N (L-)
L1 (L+)
–27
+26
–25
+24
–23
+22
–21
+20
b
d
2
1
c
a
F06-xxxxxxxx-04-06-xx-xx-005
Fig. 34: Connecting the transmitter (aluminium field housing). Cable cross-section: max. 2.5 mm
a Cable for power supply: 85…260 V AC, 20…55 V AC, 16…62 V DC
Terminal No. 1: L1 for AC, L+ for DC
Terminal No. 2: N for AC, L
b Signal cable: Terminals Nos. 20–27
c Ground terminal for protective conductor
d Ground terminal for signal cable shield
e Service adapter for connecting service interface FXA 193 (Fieldcheck, ToF Tool - Fieldtool Package)
f Cover of the connection compartment
g Securing clamp
− for DC
→ Page 54
2
52 Endress+Hauser
Proline Promag 53 4 Wiring
– 27
+ 26
– 25
e
b
a
+ 24
– 23
+ 22
– 21
+ 20
b
d
N (L-)
f
L1 (L+)
2
1
F06-xxxxxxxx-04-06-xx-xx-006
Fig. 35: Connecting the transmitter (stainless-steel field housing). Cable cross-section: max. 2.5 mm
a Cable for power supply: 85…260 V AC, 20…55 V AC, 16…62 V DC
Terminal No. 1: L1 for AC, L+ for DC
Terminal No. 2: N for AC, L
b Signal cable: Terminals Nos. 20–27
− for DC
→ Page 54
c Ground terminal for protective conductor
d Ground terminal for signal cable shield
e Service adapter for connecting service interface FXA 193 (Fieldcheck, ToF Tool - Fieldtool Package)
f Cover of the connection compartment
N (L-)
L1 (L+)
–
–
–
+
+
20
22
23
2
1
21
–
+
+
25
26
24
27
c
a
2
e
f
cd
abb
Fig. 36: Connecting the transmitter (wall-mount housing). Cable cross-section: max. 2.5 mm
a
A0001135
2
a Cable for power supply: 85…260 V AC, 20…55 V AC, 16…62 V DC
Terminal No. 1: L1 for AC, L+ for DC
Terminal No. 2: N for AC, L
b Signal cable: Terminals Nos. 20–27
− for DC
→ Page 54
c Ground terminal for protective conductor
d Ground terminal for signal cable shield
e Service adapter for connecting service interface FXA 193 (Fieldcheck, ToF Tool - Fieldtool Package)
f Cover of the connection compartment
Endress+Hauser 53
4 Wiring Proline Promag 53
4.2.2 Terminal assignment
Terminal No. (inputs / outputs)
Order variant 20 (+) / 21 (–) 22 (+) / 23 (–) 24 (+) / 25 (–) 26 (+) / 27 (–)
Fixed communication boards (fixed assignment)
53***-***********A −−Frequency output
53***-***********B Relay output Relay output Frequency output
53***-***********S −−
53***-***********T −−
Flexible communication boards
53***-***********C Relay output Relay output Frequency output
53***-***********D Status input Relay output Frequency output
53***-***********L Status input Relay output Relay output
53***-***********M Status input Frequency output Frequency output
53***-***********2 Relay output Current output Frequency output
Frequency output
Ex i
Frequency output
Ex i
Current output
HART
Current output
HART
Current output Exi
active, HART
Current output Exi
passive, HART
Current output
HART
Current output
HART
Current output
HART
Current output
HART
Current output
HART
53***-***********4 Current input Relay output Frequency output
53***-***********5 Status input Current input Frequency output
Status input (Auxiliary input)
galvanically isolated, 3…30 V DC, R
Current input (active/passive)
galvanically isolated, full scale value selectable
active: 0/4…20 mA, R
passive: 4…20 mA, max. 30 V DC, R
Relay output
max. 60 V DC / 0.1 A; max. 30 V AC / 0.5 A; freely configurable
Frequency output (active/passive)
galvanically isolated, limit frequency 2…10000 Hz (f
active: 24 V DC, 25 mA (max. 250 mA/20 ms); passive: 30 V DC, 250 mA, Open Collector
Current output (active/passive)
galvanically isolated, active: 0/4…20 mA, R
passive: 4…20 mA, supply voltage V
Ground connection, power supply
≤ 150 Ω, max. 24 V DC, short-circuit proof
i
= 5 kΩ
i
< 150 Ω
i
= 12500 Hz)
max
< 700 Ω (HART: RL ≥ 250 Ω)
L
:18...30 V DC, Ri ≥ 150 Ω
s
→ Page 52 ff.
Current output
HART
Current output
HART
54 Endress+Hauser
Proline Promag 53 4 Wiring
4.2.3 HART connection
Users have the following connection options at their disposal:
• Direct connection to transmitter by means of terminals 26(+) / 27(–)
• Connection by means of the 4…20 mA circuit
!
Note!
• The measuring loop's minimum load must be at least 250 Ω.
• After commissioning, make the following settings:
–CURRENT SPAN function→ “4–20 mA HART” or “4–20 mA (25 mA) HART”
– Switching HART write protection on or off (see Page 82)
• See also the documentation issued by the HART Communication Foundation, and in particular
HCF LIT 20: “HART, a technical summary”.
Connection of the HART handheld communicator
³W250
4
3
Page
Up
DeleteBksp
Page
On
# % &
A B C
D E F
2
1
3
Copy
Paste
Hot Key
G H I
J K L
M N O
4
5
6
Insert
+ Hot Key
P Q R S
T UV
W XY Z
8
7
9
, ( )‘
_ < >
+ * /
.
0
375
FIELD COMMUNICATOR
-
1
-27
+26
2
F06-xxxxxxxx-04-xx-xx-xx-007
Fig. 37: Electrical connection of the HART handheld communicator:
1 = HART communicator, 2 = power supply, 3 = shield, 4 = other evaluation devices or PLC with passive input
Connection of a PC with an operating software
In order to connect a PC with an operating software (e.g. “ToF Tool - Fieldtool Package”),
a HART modem (e.g. “Commubox FXA 191”) is needed.
³W250
4
3
1
RS 232
5
Fig. 38: Electrical connection of a PC with an operating software:
1 = PC with an operating software, 2 = power supply, 3 = shield, 4 = other evaluation devices or PLC with passive input,
5 = HART modem, e.g. Commubox FXA 191
-27
+26
2
F06-xxxxxxxx-04-xx-xx-xx-008
Endress+Hauser 55
4 Wiring Proline Promag 53
4.3 Potential equalisation
4.3.1 Standard case
Perfect measurement is only ensured when the medium and the sensor have the same electrical
potential. Most Promag sensors have a standard installed reference electrode which guarantees the
required connection. This usually means that additional potential matching measures are unnecessary.
Promag W:
Reference electrode is standard
Promag P:
• Reference electrode is standard for electrode materials 1.4435, Alloy C-22 and tantalum.
• Reference electrode is optional for electrode material Pt/Rh.
Promag H:
• No reference electrode. The metallic process connection provides a permanent
electrical connection to the fluid.
• If the process connections are made of a synthetic material, ground rings have to be used to ensure
that potential is equalised (see Page 40). Ground rings can be ordered with the main product
structure or as accessories → Page 101.
!
"
Note!
For installation in metal pipes, it is advisable to connect the ground terminal of the transmitter
housing to the piping. Also, observe company-internal grounding guidelines.
F06-5xxxxxxx-04-xx-xx-xx-002
Fig. 39: Potential equalisation by means of the transmitter's ground terminal
Caution!
For sensors without reference electrodes or without metal process terminals, carry out potential
equalisation as per the instructions for special cases described below. These special measures are
particularly important when standard grounding practice cannot be ensured or extremely strong
matching currents are expected.
56 Endress+Hauser
Proline Promag 53 4 Wiring
4.3.2 Special cases
Metal, ungrounded piping
In order to prevent outside influences on measurement, it is advisable to use ground cables to
connect each sensor flange to its corresponding pipe flange and ground the flanges. Connect the
transmitter or sensor connection housing, as applicable, to ground potential by means of the ground
terminal provided for the purpose (Fig. 40).
Caution!
"
Also, observe company-internal grounding guidelines.
!
Note!
The ground cable for flange-to-flange connections can be ordered separately as an accessory from
Endress+Hauser (see Page 101):
•DN ≤ 300: The ground cable is in direct connection with the conductive flange coating and is
secured by the flange screws.
•DN ≥ 350: The ground cable connects directly to the metal transport bracket.
6 mm² Cu
DN 300≤
Fig. 40: Potential equalisation with equalising currents in metallic, non-grounded piping systems
Endress+Hauser 57
DN 350≥
F06-5xxxxxxx-04-xx-xx-xx-003
4 Wiring Proline Promag 53
Plastic pipes and isolating lined pipes
Normally, potential is matched using the reference electrodes in the measuring tube. However, in
exceptional cases it is possible that, due to the grounding plan of a system, large matching currents
flow over the reference electrodes. This can lead to destruction of the sensor, e.g. through electrochemical decomposition of the electrodes. In such cases, e.g. for fibre-glass or PVC piping, it is
recommended that you use additional ground disks for potential matching (Fig. 41).
Mounting of ground disks → Page 27, 34
Caution!
"
• Risk of damage by electrochemical corrosion. Note the electrochemical insulation rating, if the
ground disks and measuring electrodes are made of different materials.
• Also, observe company-internal grounding guidelines.
F06-5xxxxxxx-04-xx-xx-xx-004
Fig. 41: Potential equalisation/ground disks with plastic pipes or lined pipes
Lined pipes (cathodic protection)
In such cases, install the measuring instrument without potential in the piping:
• When installing the measuring device, make sure that there is an electrical connection between
the two piping runs (copper wire, 6 mm
2
).
• Make sure that the installation materials do not establish a conductive connection to the measuring device and that the installation materials withstand the tightening torques applied when the
threaded fasteners are tightened.
• Also comply with the regulations applicable to potential-free installation.
F06-5xxxxxxx-04-xx-xx-xx-005
Fig. 42: Potential equalisation and cathode protection
1 = isolating transformer power supply, 2 = electrically insulated
58 Endress+Hauser
Proline Promag 53 4 Wiring
4.4 Degree of protection
The devices fulfill all the requirements for IP 67. Compliance with the following points is mandatory
following installation in the field or servicing, in order to ensure that IP 67 protection is maintained:
• The housing seals must be clean and undamaged when inserted into their grooves. The seals must
be dried, cleaned or replaced if necessary.
• All threaded fasteners and screw covers must be firmly tightened.
• The cables used for connection must be of the specified outside diameter (see Page 127).
• Firmly tighten the cable entries (Fig. 43).
• The cables must loop down before they enter the cable entries (“water trap”, Fig. 43). This
arrangement prevents moisture penetrating the entry. Always install the measuring device in such
a way that the cable entries do not point up.
• Remove all unused cable entries and insert plugs instead.
• Do not remove the grommet from the cable entry.
"
!
F06-5xxxxxxx-04-xx-xx-xx-005
Fig. 43: Installation instructions, cable entries
Caution!
Do not loosen the threaded fasteners of the Promag sensor housing, as otherwise the degree of
protection guaranteed by Endress+Hauser no longer applies.
Note!
The Promag W and Promag P sensors can be supplied with IP 68 rating (permanent immersion in
water to a depth of 3 meters). In this case the transmitter must be installed remote from the sensor.
Endress+Hauser 59
4 Wiring Proline Promag 53
4.5 Electrical connection check
Perform the following checks after completing electrical installation of the measuring device:
Device condition and specifications Notes
Are cables or the device damaged (visual inspection)? −
Electrical connection Notes
Does the supply voltage match the specifications on the nameplate? 85…260 V AC (45…65 Hz)
20…55 V AC (45…65 Hz)
16…62 V DC
Do the cables comply with the specifications? see Page 51, 127
Do the cables have adequate strain relief? −
Cables correctly segregated by type?
Without loops and crossovers?
Are the power-supply and signal cables correctly connected? See the wiring diagram inside the
Are all screw terminals firmly tightened? −
Have the measures for grounding/potential equalisation been correctly implemented?
Are all cable entries installed, firmly tightened and correctly sealed? Cables looped
as “water traps”?
Are all housing covers installed and firmly tightened? −
−
cover of the
terminal compartment
see Page 56 ff.
seePage59
60 Endress+Hauser
Proline Promag 53 5 Operation
+24.502
+1863.97
x
y
–50
+50
%
v
v
3
S
x
y
5Operation
5.1 Display and operating elements
The local display enables you to read all important parameters directly at the measuring point and
configure the device using the “Quick Setup” or the function matrix.
The display area consists of two lines; this is where measured values are displayed, and/or status
variables (direction of flow, partially filled pipe, bar graph, etc.). You can change the assignment of
display lines to variables at will in order to customize the display to suit your needs and preferences
(→ see the “Description of Device Functions” manual).
+50
x
y
y
x
%
v
+24.502
1
3
S
+1863.97
v
–50
Esc
-
2
34
Fig. 44: Display and operating elements
Liquid-crystal display (1)
The backlit, four-line liquid-crystal display shows measured values, dialog texts and both system and process
error messages. The display as it appears when normal measuring is in progress is known as the HOME position
(operating mode).
Optical sensors for Touch Control (2)
Plus / Minus keys (3)
–HOME position
– Enter numerical values, select parameters
– Select different blocks, groups or function groups within the function matrix
Press the
– Exit the function matrix step by step
– Press and hold down +/– keys for longer than 3 seconds
– Cancel data entry
Enter key (4)
–HOME position
– Save the numerical values you input or settings you change
+/−
→ Direct access to totalizer values and actual values of inputs/outputs
keys simultaneously to trigger the following functions:
→ HOME position
→ Return directly to the HOME position
→ Entry into the function matrix
+
E
A0001172
Endress+Hauser 61
5 Operation Proline Promag 53
Display (operation mode)
The display area consists of three lines in all; this is where measured values are displayed, and/or
status variables (direction of flow, partially filled pipe, bargraph, etc.). You can change the assignment of display lines to variables at will in order to customize the display to suit your needs and
preferences (→ see the “Description of Device Functions” manual).
Multiplex mode:
A maximum of two different display variables can be assigned to each line.
Variables multiplexed in this way alternate every 10 seconds on the display.
Error messages:
The display modes for system and process error messages are described in detail on Page 67 ff.
45
v
+24.502
3
S
+1863.97
v
Fig. 45: Typical display for normal operating mode (HOME position)
1 Main line shows primary measured values, e.g. volume flow in [l/s].
2 Supplementary line shows supplementary measured variables, e.g. totalizer No. 3 in [m
3 Information line shows additional information on the measured variables, e.g. bar graph of the limit value reached
by the volume flow.
4 “Info icons” field: Icons representing additional information on the measured values are shown in this field.
See Page 63 for a full list of the icons and their meanings.
5 “Measured values” field: The current measured values appear in this field.
6 “Unit of measure” field: The units of measure and time defined for the current measured values appear in this field.
Additional display functions
Depending on the order options, the local display has different display functions:
–50
+50
x
6
x
1
y
y
%
2
3
A0001173
3
]
Device without batching software:
From HOME position, use the +/- keys to open an “Info Menu” containing the following information:
• Totalizers (including overflow)
• Actual values or states of the configured inputs/outputs
• Device TAG number (user-definable)
OS → Scan of individual values within the Info Menu
X (Esc key) → Back to HOME position
Device with batching software:
On measuring instruments with installed batching software (F-CHIP, see Page 101) and a suitably
configured display line, you can carry out filling processes directly using the local display. You will
find a detailed description on → Page 64.
62 Endress+Hauser
Proline Promag 53 5 Operation
Icons
The icons which appear in the field on the left make it easier to read and recognize measured
variables, device status, and error messages.
Symbol Meaning Symbol Meaning
S System error P Process error
$
Fault message
(with effect on outputs)
I 1...n Current output 1…n,
!
P 1...n Pulse output 1…n
Notice message
(without effect on outputs)
Current input
F 1...n Frequency output 1…n S 1...n Status-/relay output 1...n
(or status input)
Σ 1...n Totalizer 1…n
Measuring mode:
PULSATING FLOW
a0001181
Measuring mode:
STANDARD
a0001183
Counting mode totalizer:
forward
a0001185
Signal input
(current or status input)
a0001187
Volume flow
a0001188
Fluid temperature
a0001207
Measuring mode:
SYMMETRY (bidirectional)
a0001182
Counting mode totalizer:
BALANCE (forward and reverse flow)
a0001184
Counting mode totalizer:
reverse
a0001186
Mass flow
a0001195
Fluid density
a0001200
Batching quantity upwards
a0001201
Batching quantity
a0001203
Batch counter (x times)
a0001205
Batching quantity downwards
a0001202
Total batching quantity
a0001204
Remote configuration
Active device operation via:
• HART, e.g. ToF Tool - Fieldtool
a0001206
Package, DXR 375
• FOUNDATION Fieldbus
• PROFIBUS, e.g. Commuwin II
Endress+Hauser 63
5 Operation Proline Promag 53
+2.5 l
0.0 l
0.0 l
Controlling the batching processes using the local display
With measuring instruments with suitable software, you can carry out batching processes directly
using the local display. Therefore, the Promag 53 can be fully deployed in the field as a “batch
controller”.
Procedure:
1. Configure all the required batching functions and assign the lower display info line
(= BATCHING KEYS) using the “Batch” Quick Setup menu or use the function matrix. The
following “softkeys” then appear on the bottom line of the local display (Fig. 46):
– START = left display key (–)
– PRESET = middle display key (+)
– MATRIX = right display key (E)
2. Press the “PRESET (+)” key. Various batching process functions requiring configuration will
now appear on the display:
“PRESET” → Initial settings for the batching process
No. Function Settings
7200 BATCH SELECTOR
7203 BATCH QUANTITY If the “ACCESS CUSTOMER” option was selected for the “PRESET
7265 RESET TOTAL
BATCH SUM/COUNTER
3. After exiting the PRESET menu, you can now start the batching process by pressing “START
(–)”. New softkeys (STOP / HOLD or GO ON) now appear on the display. You can use these
to interrupt, continue or stop the batching process at any time (Fig. 46):
STOP (–) → Stop batching process
HOLD (+) → Interrupts batching process (softkey changes to “GO ON”)
GO ON (+) → Continues batching process (softkey changes to “HOLD”)
After the batch quantity is reached, the “START” or “PRESET” softkeys reappear on the dis-
play.
OS → Selection of the batching liquid
(BATCH #1...6)
batch quantity” prompt in the “Batching” Quick Setup, the batching quantity can be altered via the local display.
If the “LOCKED” option was selected, the batching quantity can
only be read and cannot be altered until the private code has been
entered.
Resets the batching quantity counter or the total batching quantity
to “0”.
+2.5 l
0.0 l
START
Fig. 46: Controlling batching processes using the local display (softkeys)
PRESET MATRIX
-
+
E
STOP HOLD MATRIX
+2.5 l
0.0 l
STOP GO ON MATRIX
F06-x3xxxxxx-07-xx-xx-xx-005
64 Endress+Hauser
Proline Promag 53 5 Operation
5.2 Brief operating instruction to the function matrix
!
Note!
• See the general notes on Page 66.
• Function descriptions → see the “Description of Device Functions” manual
1. HOME position → F → Enter the function matrix
2. Select a block (e.g. OUTPUTS)
3. Select a group (e.g. CURRENT OUTPUT 1)
4. Select a function group (e.g. CONFIGURATION)
5. Select a function (e.g. TIME CONSTANT)
Change parameter / enter numerical values:
OS → select or enter enable code, parameters, numerical values
F → save your entries
6. Exit the function matrix:
– Press and hold down Esc key (X) for longer than 3 seconds → HOME position
– Repeatedly press Esc key (X) → return step by step to HOME position
Esc
+
-
E
➅
Esc
+
–
Esc
–
>3s
+
➀
E
➂➃
E E E E E E E
+
–
+
–
➁
+
–
E
E
E
E
+
–
–
➄
+
–
A0001210
Fig. 47: Selecting functions and configuring parameters (function matrix)
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5 Operation Proline Promag 53
5.2.1 General notes
The Quick Setup menu (see Page 85) is adequate for commissioning in most instances. Complex
measuring operations on the other hand necessitate additional functions that you can configure as
necessary and customize to suit your process parameters. The function matrix, therefore, comprises
a multiplicity of additional functions which, for the sake of clarity, are arranged on a number of
menu levels (blocks, groups, and function groups).
Comply with the following instructions when configuring functions:
• You select functions as described on Page 65. Each cell in the function matrix is dentified by a
numerical or letter code on the display.
• You can switch off certain functions (OFF). If you do so, related functions in other function groups
will no longer be displayed.
• Certain functions prompt you to confirm your data entries. Press OS to select “SURE [ YES ]” and
press F again to confirm. This saves your setting or starts a function, as applicable.
• Return to the HOME position is automatic if no key is pressed for 5 minutes.
!
"
"
Note!
• The transmitter continues to measure while data entry is in progress, i.e. the current measured
values are output via the signal outputs in the normal way.
• If the power supply fails, all preset and parameterized values remain safely stored in the EEPROM.
Caution!
All functions are described in detail, including the function matrix itself, in the “Description of
Device Functions” manual, which is a separate part of this Operating Instruction.
5.2.2 Enabling the programming mode
The function matrix can be disabled. Disabling the function matrix rules out the possibility of inadvertent changes to device functions, numerical values or factory settings. A numerical code (factory
setting = 53) has to be entered before settings can be changed.
If you use a code number of your choice, you exclude the possibility of unauthorized persons accessing data (→ see the “Description of Device Functions” manual).
Comply with the following instructions when entering codes:
• If programming is disabled and the OS keys are pressed in any function, a prompt for the code
automatically appears on the display.
• If “0” is entered as the customer's code, programming is always enabled.
• The Endress+Hauser service organisation can be of assistance if you mislay your personal code.
Caution!
Changing certain parameters such as all sensor characteristics, for example, influences numerous
functions of the entire measuring system, particularly measuring accuracy. There is no need to
change these parameters under normal circumstances and consequently, they are protected by a
special code known only to the Endress+Hauser service organization. Please contact
Endress+Hauser if you have any questions.
5.2.3 Disabling the programming mode
Programming mode is disabled if you do not press a key within 60 seconds following automatic
return to the HOME position.
You can also disable programming in the “ACCESS CODE” function by entering any number (other
than the customer's code).
66 Endress+Hauser
Proline Promag 53 5 Operation
5.3 Error messages
Type of error
Errors which occur during commissioning or measuring operation are displayed immediately. If two
or more system or process errors occur, the error with the highest priority is the one shown on the
display.
!
The measuring system distinguishes between two types of error:
• System errors: This group comprises all device errors, e.g. communication errors, hardware
errors, etc. → see Page 106.
• Process errors: This group comprises all application errors, e.g. empty pipe,
etc. → see Page 110.
+24.502
+24.502
1
XXXXXXXXXX
P
#000 00:00:05
2 453
Fig. 48: Error messages on the display (example)
1 Error type: P = process error, S = system error
2 Error message type:
3 Error designation: e.g. EMPTY PIPE = measuring tube is only partly filled or completely empty
4 Error number: e.g. #401
5 Duration of most recent error occurrence (in hours, minutes and seconds)
$ = fault message; ! = notice message
A0001211
!
Error message type
Users have the option of weighting certain errors differently, in other words having them classed as
“Fault messages” or “Notice messages”. You can define messages in this way with the aid of the
function matrix (see the “Description of Device Functions” manual).
Serious system errors, e.g. module defects, are always identified and classed as “fault messages” by
the measuring device.
Notice message (!)
• Displayed as → Exclamation mark (!), error type (S: system error, P: process error).
• The error in question has no effect on the outputs of the measuring device.
Fault message ( $)
• Displayed as → Lightning flash ( $), error type (S: system error, P: process error).
• The error in question has a direct effect on the outputs.
The response of the outputs (failsafe mode) can be defined by means of functions in the function
matrix (see Page 112).
Note!
For security reasons, error messages should be output via the relay outputs.
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5 Operation Proline Promag 53
Confirming error messages
For the sake of plant and process safety, the measuring device can be configured in such a way that
fault messages ( $) always have to be rectified and acknowledged locally by pressing F . Only then
do the error messages disappear from the display.
This option can be switched on or off by means of the “ACKNOWLEDGE FAULT
MESSAGES” function (see the “Description of Device Functions” manual).
!
Note!
• Fault messages ( $) can also be reset and confirmed via the status input.
• Notice messages (!) do not require acknowledgment. Note, however, that they remain visible
until the cause of the error has been rectified.
5.4 Communication
In addition to local operation, the measuring device can be configured and measured values can be
obtained by means of the HART protocol. Digital communication takes place using the 4–20 mA
current output HART (see Page 55).
The HART protocol allows the transfer of measuring and device data between the HART master and
the field devices for configuration and diagnostics purposes. The HART master, e.g. a handheld
terminal or PC-based operating programs (such as ToF Tool - Fieldtool Package), require device
description (DD) files which are used to access all the information in a HART device.
Information is exclusively transferred using so-called “commands”. There are three different
command groups:
Universal commands:
All HART device support and use universal commands. The following functionalities are linked to
them:
• Identify HART devices
• Reading digital measured values (volume flow, totalizer, etc.)
!
Common practice commands:
Common practice commands offer functions which are supported and can be executed by most but
not all field devices.
Device-specific commands:
These commands allow access to device-specific functions which are not HART standard. Such
commands access individual field device information, amongst other things, such as emptypipe/full-pipe adjustment values, low flow cutoff settings, etc.
Note!
Promag 53 has access to all three command classes. On Page 72, you will find a list with all the
supported “Universal Commands” and “Common Practice Commands”.
68 Endress+Hauser
Proline Promag 53 5 Operation
5.4.1 Operating options
For the complete operation of the measuring device, including device-specific commands, there are
DD files available to the user to provide the following operating aids and programs:
!
Note!
• In the CURRENT RANGE function (current output 1), the HART protocol demands the setting
“4...20 mA HART” or “4-20 mA (25 mA) HART”.
• HART write protection can be disabled or enabled by means of a jumper on the I/O board →
Page 82.
HART handheld terminal DXR 375
Selecting device functions with a HART Communicator is a process involving a number of menu
levels and a special HART function matrix.
The HART manual in the carrying case of the HART Communicator contains more detailed
information on the device.
Operating program “ToF Tool - Fieldtool Package”
Modular software package consisting of the service program “ToF Tool” for configuration and diagnosis of ToF level measuring devices (time-of-flight measurement) and evolution of pressure
measuring instruments as well as the “Fieldtool” service program for the configuration and diagnosis
of Proline flow measuring devices. The Proline flow measuring devices are accessed via a service
interface or via the service interface FXA 193 or the HART protocol.
Contents of the “ToF Tool - Fieldtool Package”:
• Commissioning, maintenance analysis
• Configuring flowmeters
• Service functions
• Visualisation of process data
• Trouble-shooting
• Controlling the “Fieldcheck” tester/simulator
Fieldcare
Fieldcare is Endress+Hauser’s FDT-based plant Asset Management Tool and allows the configuration and diagnosis of intelligent field devices. By using status information, you also have a simple
but effective tool for monitoring devices. The Proline flow measuring devices are accessed via a
service interface or via the service interface FXA 193.
Operating program “SIMATIC PDM” (Siemens)
SIMATIC PDM is a standardised, manufacturer-independent tool for the operation, configuration,
maintenance and diagnosis of intelligent field devices.
Operating program “AMS” (Emerson Process Management)
AMS (Asset Management Solutions): program for operating and configuring devices
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5 Operation Proline Promag 53
5.4.2 Current device description files
The following table illustrates the suitable device description file for the operating tool in question
and then indicates where these can be obtained.
HART protocol:
Valid for software: 2.00.XX → Function "Device software"
Device data HART
Manufacturer ID:
Device ID:
HART version data: Device Revison 6/ DD Revision 1
Software release: 03.2005
Operating program: Sources for obtaining device descriptions:
Handheld terminal DXR 375 • Use update function of handheld terminal
ToF Tool - Fieldtool Package • www.tof-fieldtool.endress.com (→ Download → Software → Device driver)
Fieldcare / DTM • www.endress.com (→ Download → Software → Device driver)
AMS • www.endress.com (→ Download → Software → Device driver)
SIMATIC PDM • www.endress.com (→ Download → Software → Device driver)
11
(ENDRESS+HAUSER)
hex
42
hex
• CD-ROM (Endress+Hauser order number 50097200)
• CD-ROM (Endress+Hauser order number 50097200)
• CD-ROM (Endress+Hauser order number 50097200)
• CD-ROM (Endress+Hauser order number 50097200)
→ Function "Manufacturer ID"
→ Function "Device ID"
Operation via the service protocol
Valid for device software: 2.00.XX → Function "Device software"
Software release: 03.2005
Operating program: Sources for obtaining device descriptions:
ToF Tool - Fieldtool Package • www.tof-fieldtool.endress.com (→ Download → Software → Device driver)
Tester/simulator: Sources for obtaining device descriptions:
Fieldcheck • Update by means of ToF Tool - Fieldtool Package via Fieldflash module
• CD-ROM (Endress+Hauser order number 50097200)
70 Endress+Hauser
Proline Promag 53 5 Operation
5.4.3 Device and process variables
Device variables:
The following device variables are available using the HART protocol:
Code (decimal) Device variable
0 OFF (not assigned)
1 Volume flow
2 Mass flow
52 Batch upwards
53 Batch downwards
250 Totalizer 1
251 Totalizer 2
252 Totalizer 3
Process variables:
At the factory, the process variables are assigned to the following device variables:
!
• Primary process variable (PV) → Volume flow
• Second process variable (SV) → Totalizer 1
• Third process variable (TV) → Mass flow
• Fourth process variable (FV) → not assigned
Note!
You can set or change the assignment of device variables to process variables using Command 51
(see Page 76).
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5.4.4 Universal / Common practice HART commands
The following table contains all the universal and common practice commands supported by
Promag 53.
Command No.
HART command / Access type
Universal Commands
0 Read unique device identifier
Access type = read
1 Read primary process
variable
Access type = read
2 Read the primary process variable
as current in mA and percentage
of the set measuring range
Command data
(numeric data in decimal form)
none Device identification delivers information on the
none – Byte 0: HART unit code of the primary process
Response data
(numeric data in decimal form)
device and the manufacturer. It cannot be changed.
The response consists of a 12 byte device ID:
– Byte 0: fixed value 254
– Byte 1: Manufacturer ID, 17 = E+H
– Byte 2: Device type ID, 66 = Promag 53
– Byte 3: Number of preambles
– Byte 4: Universal commands rev. no.
– Byte 5: Device-specific commands rev. no.
– Byte 6: Software revision
– Byte 7: Hardware revision
– Byte 8: Additional device information
– Bytes 9-11: Device identification
variable
– Bytes 1-4: Primary process variable
Factory setting:
Primary process variable = Volume flow
! Note!
• You can set the assignment of device variables to
process variables using Command 51.
• Manufacturer-specific units are represented using
the HART unit code “240”.
none – Bytes 0-3: actual current of the primary process
variable in mA
– Bytes 4-7: Percentage of the set measuring range
Access type = read
Factory setting:
Primary process variable = Volume flow
! Note!
You can set the assignment of device variables to
process variables using Command 51.
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Command No.
HART command / Access type
3 Read the primary process variable
as current in mA and four (preset
using Command 51) dynamic
process variables
Access type = read
6 Set HART shortform address
Command data
(numeric data in decimal form)
none 24 bytes are sent as a response:
Response data
(numeric data in decimal form)
– Bytes 0-3: primary process variable current in mA
– Byte 4: HART unit code of the primary process
variable
– Bytes 5-8: Primary process variable
– Byte 9: HART unit code of the second process
variable
– Bytes 10-13: Second process variable
– Byte 14: HART unit code of the third process
variable
– Bytes 15-18: Third process variable
– Byte 19: HART unit code of the fourth process
variable
– Bytes 20-23: Fourth process variable
Factory setting:
• Primary process variable = Volume flow
• Second process variable = Totalizer 1
• Third process variable = Mass flow
• Fourth process variable = OFF (not assigned)
! Note!
• You can set the assignment of device variables to
process variables using Command 51.
• Manufacturer-specific units are represented using
the HART unit code “240”.
Byte 0: desired address (0...15)
Byte 0: active address
Access type = write
11 Read unique device identification
using the TAG (measuring point
designation)
Access type = read
12 Read user message
Access type = read
13 Read TAG, descriptor and date
Access type = read
Factory setting:
0
! Note!
With an address >0 (multidrop mode), the current
output of the primary process variable is set to 4 mA.
Bytes 0-5: TAG Device identification delivers information on the
device and the manufacturer. It cannot be changed.
The response consists of a 12 byte device ID if the
given TAG agrees with the one saved in the device:
– Byte 0: fixed value 254
– Byte 1: Manufacturer ID, 17 = E+H
– Byte 2: Device type ID, 66 = Promag 53
– Byte 3: Number of preambles
– Byte 4: Universal commands rev. no.
– Byte 5: Device-specific commands rev. no.
– Byte 6: Software revision
– Byte 7: Hardware revision
– Byte 8: Additional device information
– Bytes 9-11: Device identification
none Bytes 0-24: User message
! Note!
You can write the user message using Command 17.
none – Bytes 0-5: TAG
– Bytes 6-17: descriptor
– Bytes 18-20: Date
! Note!
You can write the TAG, descriptor and date using
Command 18.
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Command No.
HART command / Access type
14 Read sensor information on pri-
mary process variable
15 Read output information of
primary process variable
Access type = read
Command data
(numeric data in decimal form)
none – Bytes 0-2: Sensor serial number
Response data
(numeric data in decimal form)
– Byte 3: HART unit code of sensor limits and
measuring range of the primary process variable
– Bytes 4-7: Upper sensor limit
– Bytes 8-11: Lower sensor limit
– Bytes 12-15: Minimum span
! Note!
• The data relate to the primary process variable
(= volume flow).
• Manufacturer-specific units are represented using
the HART unit code “240”.
none – Byte 0: Alarm selection ID
– Byte 1: Transfer function ID
– Byte 2: HART unit code for the set measuring range
of the primary process variable
– Bytes 3-6: End of measuring range, value for 20 mA
– Bytes 7-10: Start of measuring range, value for
4mA
– Bytes 11-14: Attenuation constant in [s]
– Byte 15: Write protection ID
– Byte 16: OEM dealer ID, 17 = E+H
Factory setting:
Primary process variable = Volume flow
16 Read the device production
number
Access type = read
17 Write user message
Access = write
18 Write TAG, descriptor and date
Access = write
! Note!
• You can set the assignment of device variables to
process variables using Command 51.
• Manufacturer-specific units are represented using
the HART unit code “240”.
none Bytes 0-2: Production number
You can save any 32-character long text in the device
under this parameter:
Bytes 0-23: Desired user message
With this parameter, you can store an 8 character
TAG, a 16 character descriptor and a date:
–Bytes 0-5: TAG
– Bytes 6-17: descriptor
– Bytes 18-20: Date
Displays the current user message in the device:
Bytes 0-23: Current user message in the device
Displays the current information in the device:
– Bytes 0-5: TAG
– Bytes 6-17: descriptor
– Bytes 18-20: Date
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Command No.
HART command / Access type
Common Practice Commands
34 Write damping value for primary
process variable
Access = write
35 Write measuring range of primary
process variable
Access = write
38 Device status reset
(Configuration changed)
Access = write
40 Simulate output current of
primary process variable
Access = write
Command data
(numeric data in decimal form)
Bytes 0-3: Damping value of the primary process
variable in seconds
Factory setting:
Primary process variable = Volume flow
Write the desired measuring range:
– Byte 0: HART unit code of the primary process
variable
– Bytes 1-4: upper range, value for 20 mA
– Bytes 5-8: lower range, value for 4 mA
Factory setting:
Primary process variable = Volume flow
Response data
(numeric data in decimal form)
Displays the current damping value in the device:
Bytes 0-3: Damping value in seconds
The currently set measuring range is displayed as a
response:
– Byte 0: HART unit code for the set measuring range
– Bytes 1-4: upper range, value for 20 mA
– Bytes 5-8: lower range, value for 4 mA
! Note!
! Note!
• You can set the assignment of device variables to
process variables using Command 51.
• If the HART unit code is not the correct one for the
process variable, the device will continue with the
last valid unit.
none none
Simulation of the desired output current of the primary
process variable. An entry value of 0 exits the simulation mode:
Bytes 0-3: Output current in mA
Manufacturer-specific units are represented using the
HART unit code “240”.
The momentary output current of the primary process
variable is displayed as a response:
Bytes 0-3: Output current in mA
of the primary process variable
42 Perform master reset
Access = write
44 Write unit of primary process var-
iable
Access = write
48 Read additional device status
Access = read
Factory setting:
Primary process variable = Volume flow
! Note!
You can set the assignment of device variables to
process variables using Command 51.
none none
Set unit of primary process variable. Only unit which
are suitable for the process variable are transferred to
the device:
Byte 0: HART unit code
Factory setting:
Primary process variable = Volume flow
The current unit code of the primary process variable is
displayed as a response:
Byte 0: HART unit code
! Note!
Manufacturer-specific units are represented using the
HART unit code “240”.
! Note!
• If the written HART unit code is not the correct one
for the process variable, the device will continue
with the last valid unit.
• If you change the unit of the primary process
variable, this has no impact on the system units.
none The device status is displayed in extended form as the
response:
Coding: see table on Page 77
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5 Operation Proline Promag 53
Command No.
HART command / Access type
50 Read assignment of the device
variables to the four process
variables
Access = read
51 Write assignments of the device
variables to the four process
variables
Access = write
Command data
(numeric data in decimal form)
none Display of the current variable assignment of the
Response data
(numeric data in decimal form)
process variables:
– Byte 0: Device variable code to the primary process
variable
– Byte 1: Device variable code to the second process
variable
– Byte 2: Device variable code to the third process
variable
– Byte 3: Device variable code to the fourth process
variable
Factory setting:
• Primary process variable: Code 1 for volume flow
• Second process variable: Code 250 for totalizer 1
• Third process variable: Code 2 for mass flow
• Fourth process variable: Code 0 for OFF (not
assigned)
! Note!
You can set or change the assignment of device variables to process variables using Command 51.
Setting of the device variables to the four process
variables:
– Byte 0: Device variable code to the primary process
variable
– Byte 1: Device variable code to the second process
variable
– Byte 2: Device variable code to the third process
variable
– Byte 3: Device variable code to the fourth process
variable
The variable assignment of the process variables is
displayed as a response:
– Byte 0: Device variable code to the primary process
variable
– Byte 1: Device variable code to the second process
variable
– Byte 2: Device variable code to the third process
variable
– Byte 3: Device variable code to the fourth process
variable
53 Write device variable unit
Access = write
59 Write number of preambles in
response message
Access = write
Code of the supported device variables:
See data on Page 71
Factory setting:
• Primary process variable = Volume flow
• Second process variable = Totalizer 1
• Third process variable = Mass flow
• Fourth process variable = OFF (not assigned)
This command set the unit of the given device
variables. Only those units which suit the device
variable are transferred:
– Byte 0: Device variable code
–Byte 1: HART unit code
Code of the supported device variables:
See data on Page 71
! Note!
• If the written unit is not the correct one for the
device variable, the device will continue with the
last valid unit.
• If you change the unit of the device variable, this
has no impact on the system units.
This parameter sets the number of preambles which
are inserted in the response messages:
Byte 0: Number of preambles (2...20)
The current unit of the device variables is displayed in
the device as a response:
– Byte 0: Device variable code
– Byte 1: HART unit code
! Note!
Manufacturer-specific units are represented using the
HART unit code “240”.
As a response, the current number of the preambles is
displayed in the response message:
Byte 0: Number of preambles
76 Endress+Hauser
Proline Promag 53 5 Operation
5.4.5 Device status / Error messages
You can read the extended device status, in this case, current error messages, via Command “48”.
The command delivers information which are partly coded in bits (see table below).
!
Note!
You can find a detailed explanation of the device status and error messages and their elimination on
Page 106 ff.
Byte-Bit Error No. Short error description ( → Page 106 ff. )
0-0 001 Serious device error
0-1 011 Measuring amplifier has faulty EEPROM
0-2 012 Error when accessing data of the measuring amplifier EEPROM
0-3 not assigned –
0-4 not assigned –
0-5 not assigned –
0-6 not assigned –
0-7 not assigned –
1-0 not assigned –
1-1 031 S-DAT: defective or missing
1-2 032 S-DAT: Error accessing saved values
1-3 041 T-DAT: defective or missing
1-4 042 T-DAT: Error accessing saved values
1-5 051 I/O board and the amplifier board are not compatible.
1-6 not assigned –
1-7 not assigned –
2-0 not assigned –
2-1 not assigned –
2-2 not assigned –
2-3 not assigned –
2-4 not assigned –
2-5 not assigned –
2-6 not assigned –
2-7 not assigned –
3-0 not assigned –
3-1 not assigned –
3-2 not assigned –
3-3 111 Totalizer checksum error
3-4 121 I/O board and the amplifier board are not compatible.
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Byte-Bit Error No. Short error description ( → Page 106 ff. )
3-5 not assigned –
3-6 205 T-DAT: Data download unsuccessful
3-7 206 T-DAT: Data upload unsuccessful
4-0 not assigned –
4-1 not assigned –
4-2 not assigned –
4-3 251 Internal communication fault on the measuring amplifier
4-4 261 No data reception between amplifier and I/O board
4-5 not assigned –
4-6 not assigned –
4-7 not assigned –
5-0 321 Coil current of the sensor is outside the tolerance.
5-1 not assigned –
5-2 not assigned –
5-3 not assigned –
5-4 not assigned –
5-5 not assigned –
5-6 not assigned –
5-7 339
6-0 340
6-1 341
6-2 342
6-3 343
6-4 344
6-5 345
6-6 346
6-7 347
Flow buffer:
The temporarily buffered flow portions (measuring mode for pulsating flow) could
not be cleared or output within 60 seconds.
Frequency buffer:
The temporarily buffered flow portions (measuring mode for pulsating flow) could
not be cleared or output within 60 seconds.
7-0 348
7-1 349
7-2 350
7-3 351
7-4 352
7-5 353
7-6 354
Pulse buffer:
The temporarily buffered flow portions (measuring mode for pulsating flow) could
not be cleared or output within 60 seconds.
Current output: flow is out of range.
78 Endress+Hauser
Proline Promag 53 5 Operation
Byte-Bit Error No. Short error description ( → Page 106 ff. )
7-7 355
8-0 356
8-1 357
8-2 358
8-3 359
8-4 360
8-5 361
8-6 362
8-7 not assigned –
9-0 not assigned –
9-1 not assigned –
9-2 not assigned –
Frequency output: flow is out of range.
Pulse output: the pulse output frequency is out of range.
9-3 not assigned –
9-4 not assigned –
9-5 not assigned –
9-6 not assigned –
9-7 not assigned –
10-0 not assigned –
10-1 not assigned –
10-2 not assigned –
10-3 not assigned –
10-4 not assigned –
10-5 not assigned –
10-6 not assigned –
10-7 401 Measuring tube partially filled or empty
11-0 not assigned –
11-1 not assigned –
11-2 461 EPD adjustment not possible because the fluid's conductivity is either too low or
too high.
11-3 not assigned –
11-4 463 The EPD adjustment values for empty pipe and full pipe are identical, therefore
incorrect.
11-5 not assigned –
11-6 471 Max. permitted batching time has been exceeded.
11-7 472 Underbatching: the minimum quantity was not reached.
Overbatching: the maximum permitted batching quantity was exceeded.
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Byte-Bit Error No. Short error description ( → Page 106 ff. )
12-0 473 The predefined batch quantity point was exceeded.
12-1 481 Actual relaxation time has exceeded the limit value.
12-2 482 Electrical potential of electrode 1 has exceeded the limit value.
12-3 483 Electrical potential of electrode 2 has exceeded the limit value.
12-4 not assigned –
12-5 not assigned –
12-6 not assigned –
12-7 501 New amplifier software version is loaded.
13-0 not assigned –
13-1 not assigned –
13-2 571 Batching process in progress (valves are open)
13-3 572 Batching process has been stopped (valves are closed)
13-4 not assigned –
13-5 not assigned –
End of filling process approaching.
Currently no other commands are possible.
13-6 not assigned –
13-7 not assigned –
14-0 not assigned –
14-1 not assigned –
14-2 not assigned –
14-3 601 Positive zero return active
14-4 not assigned –
14-5 not assigned –
14-6 not assigned –
14-7 611
15-0 612
Simulation current output active
15-1 613
15-2 614
15-3 621
15-4 622
15-5 623
Simulation frequency output active
15-6 624
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Byte-Bit Error No. Short error description ( → Page 106 ff. )
15-7 631
16-0 632
16-1 633
16-2 634
16-3 641
16-4 642
16-5 643
16-6 644
16-7 651
Simulation pulse output active
Simulation status output active
17-0 652
17-1 653
17-2 654
17-3 661 Simulation current input active
17-4 not assigned –
17-5 not assigned –
17-6 not assigned –
17-7 671 Simulation status input active
18-0 672 Simulation status input active
18-1 673 Simulation status input active
18-2 674 Simulation status input active
18-3 691 Simulation of response to error (outputs) active
18-4 692 Simulation of volume flow active
18-5 not assigned –
18-6 not assigned –
Simulation relay output active
18-7 not assigned –
24-0 363 Current input: The actual value for the current lies outside the set limits.
Endress+Hauser 81
5 Operation Proline Promag 53
5.4.6 Switching HART write protection on and off
A jumper on the I/O board provides the means of activating or deactivating HART write protection.
#
Warning!
Risk of electric shock. Exposed components carry dangerous voltages. Make sure that the power
supply is switched off before you remove the cover of the electronics compartment.
1. Switch off power supply.
2. Remove the I/O board → Page 115, 117
3. Switch HART write protection on or off, as applicable, by means of the jumper (Fig. 49).
4. Installation of the I/O board is the reverse of the removal procedure.
1
INPUT/OUTPUT 2
INPUT/OUTPUT 3
INPUT/OUTPUT 4
2
Fig. 49: Switching HART write protection on and off
1 HART write protection OFF (default), that is: HART protocol unlocked.
2 HART write protection ON , that is: HART protocol locked.
A0001212
82 Endress+Hauser
Proline Promag 53 6Commissioning
6 Commissioning
6.1 Function check
Make sure that all final checks have been completed before you start up your measuring point:
• Checklist for “Installation check” → Page 46
• Checklist for “Electrical connection check” → Page 60
6.1.1 Switching on the measuring device
Once the connection checks (see Page 60) have been successfully completed, it is time to switch on
the power supply. The device is now operational.
The measuring device performs a number of post switch-on self-tests. As this procedure progresses
the following sequence of messages appears on the local display:
PROMAG 53
START-UP
RUNNING
Start-up message
!
▼
PROMAG 53
DEVICE SOFTWARE
V XX.XX.XX
▼
CURRENT OUTPUT
FREQUENCY OUTPUT
RELAY
STATUS INPUT
▼
SYSTEM OK
Current software version
List of installed input/output modules
Beginning of normal measuring mode
→ OPERATION
▼
Normal measuring mode commences as soon as start-up completes. Various
measured-value and/or status variables (HOME position) appear on the display.
Note!
If start-up fails, an error message indicating the cause is displayed.
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6Commissioning Proline Promag 53
6.2 Application-specific commissioning
In the case of measuring devices without a local display, the individual parameters and functions
must be configured via the configuration program, e.g. ToF Tool - Fieldtool Package. If the measuring device is equipped with a local display, all the important device parameters for standard operation can be configured quickly and easily by means of the “Commissioning” Quick Setup menu.
• Quick Setup “Commissioning”, → Page 4 ff.
• Quick Setup “Pulsating flow”, → Page 86 ff.
• Quick Setup “Batching”, → Page 89 ff.
6.2.1 “Commissioning” Quick Setup menu
!
Note!
• The display returns to the cell SETUP COMMISSIONING (1002) if you press the ESC key
combination during parameter interrogation. The stored parameters remain valid.
• The “Commissioning” Quick Setup must be carried out before one of the Quick Setups explained
below is run.
m Only units not yet configured in the current Setup are offered for selection in each cycle.
The unit for mass, volume and corrected volume is derived from the corresponding flow unit.
n The “YES” option remains visible until all the units have been configured.
“NO” is the only option displayed when no further units are available.
o Only the outputs not yet configured in the current Setup are offered for selection in
each cycle.
p The “YES” option remains visible until all the outputs have been parameterized.
“NO” is the only option displayed when no further outputs are available.
q The “automatic parameterization of the display” option contains the following
basic settings/factory settings:
YES: Main line = Mass flow; Additional line = Totalizer 1;
Information line = Operating/system conditions
NO: The existing (selected) settings remain.
r The QUICK SETUP BATCHING is only available when the optional software package
BATCHING is installed.
84 Endress+Hauser
Proline Promag 53 6Commissioning
6.2.2 “Commissioning” Quick Setup menu
This Quick Setup menu guides you systematically through the setup procedure for all the major
device functions that have to be configured for standard measuring operation.
ENDRESS+HAUSER
+
E
ESC
HOME-POSITION
Selection
System units
Selection
Output type
➀
Configure another unit?
➁
➂
+
Quick Setup
+
E
B
E
+
Commission
Language
Volume Mass Quit
Volume Flow
Unit
Totalizer
3001
Density
Density
0402
Unit
Mass flow
Totalizer
Current Output Freq.-/ Pulse Output
Operation
Mode
Frequency Pulse
Assign
Current
Current
Span
Value
0_4 mA
Value
20 mA
Measuring
Mode
Time
Constant
Failsafe
Mode
4000
4001
4002
4003
4004
4005
4006
Value Freq.
Measuring
Assign
Frequency
End
Value
F low
Value
F high
Mode
Output
Signal
Time
Constant
Failsafe
4201
4203
4204
4205
4206
4207
4208
4209
Mode
QS
Defaults
Unit
Value
Unit
Unit
1002
2000
0420
0700
0400
3001
NOYES
4200
Assign
Pulse
Pulse
Value
Pulse
Width
Measuring
Mode
Output
Signal
Failsafe
Mode
Quit
4221
4222
4223
4225
4226
4227
➃
Inquiry: another
Quick Setup?
Configure another Output?
Autom. Configuration of Display?
Automatic parameterization
Pulsating Flow
Carrying out the
Quick Setup
Pulsating Flow
YES
of the display
Batching
Carrying out the
Quick Setup
Batching
➅
NOYES
NO
➄
NO
F06-53xxxxxx-19-xx-xx-en-000
Fig. 50: Setup menu for straigthforward configuration of the major device functions
Endress+Hauser 85
6Commissioning Proline Promag 53
6.2.3 “Pulsating Flow” Quick Setup menu
Certain types of pump such as reciprocating, peristaltic and cam-type pumps, for example, create a
flow characterised by severe periodic fluctuations (Fig. 51). Negative flows can occur with pumps
of these types on account of the closing volume of the valves or valve leaks.
!
Note!
Before carrying out the Quick Setup “Pulsating Flow” the Quick Setup “Commissioning”
(see Page 86) has to be executed.
AB
Q
1
Q
3
Fig. 51: Flow characteristics of various types of pump
A = With severely pulsating flow
B = With slightly pulsating flow
t
t
Q
25
Q
4
t
t
Q
t
A0001213
1 1-cylinder cam pump
2 2-cylinder cam pump
3 Magnetic pump
4 Peristaltic pump, flexible connecting hose
5 Multi-cylinder reciprocating pump
86 Endress+Hauser
Proline Promag 53 6Commissioning
Severely pulsating flow
Once several device functions have been configured in the “Pulsating Flow” Quick Setup menu,
flow fluctuations can be compensated over the entire flow range and pulsating fluid flows measured
correctly.
You will find detailed instructions on how to use this Quick Setup menu on Page 87.
!
Note!
It is always advisable to work through the “Pulsating Flow” Quick Setup menu if there is any
uncertainty about the exact flow characteristic.
Slightly pulsating flow
If flow fluctuations are no more than minor, as is the case, for example with gear-type, three-cylinder or multi-cylinder pumps, it is not absolutely necessary to work through the “Pulsating Flow”
menu.
In cases of this nature, however, it is advisable to adapt the functions listed below in the function
matrix (see “Description of Device Functions” manual) to suit local process conditions in order to
ensure a stable, unvarying output signal. This applies particularly to the current output:
• Measuring system damping: FLOW DAMPING function → increase the value
• Current output damping: TIME CONSTANT function → increase the value
Performing the “Pulsating Flow” Quick Setup
This Quick Setup menu guides you systematically through the setup procedure for all the device
functions that have to be configured for measuring pulsating flows. Note that this has no effect on
the original signal values such as measuring range, current range or limit value!
ENDRESS+HAUSER
+
E
ESC
HOME-POSITION
Selection
➀
Totalizer
+
Quick Setup
+
E
Totalizer 3 Totalizer 2 Totalizer 1
3002
Totalizer
(DAC)
Mode
Totalizer
Mode
B
3002
(DAB)
1003
QS
E
+
Puls. Flow
2002
Display
Damping
Quit
3002
Totalizer
(DAA)
Mode
Mode
Time
YES
Configure another
Totalizer?
4004
4005
Configure another
Frequency Pulse
Measuring
Mode
Time
Constant
Output?
Selection
Output
YES NO
➁
Current Output Freq.-/ Pulse Output
➂
Measuring
Constant
➃
Fig. 52: Quick Setup for measuring severely pulsating flows
Recommended settings
→ see next page
Operation
Mode
4206
4208
4200
4225
Measuring
Mode
NO
8005
Alarm
Delay
6400
Assign
LF-Cutoff
6402
On-value
LF-Cutoff
6403
Off-value
LF-Cutoff
6404
Pressure
pulse suppr.
Quit Quick Setup
Quit
F06-53xxxxxx-19-xx-xx-en-001
Endress+Hauser 87
6Commissioning Proline Promag 53
“Pulsating flow” Quick Setup menu
HOME position → F → MEASURED VARIABLE (A)
MEASURED VARIABLE
QUICK SETUP
→ O → QUICK SETUP (B)
→ N → QS PULSATING FLOW (1003)
Function No. Function name Setting to select ( OS )
1003 QS PULSATING FLOW YES
▼
▼
Basic configuration
2002 DISPLAY DAMPING 3 s
3002 TOTALIZER MODE (DAA) BALANCE (Totalizer 1)
3002 TOTALIZER MODE (DAB) BALANCE (Totalizer 2)
3002 TOTALIZER MODE (DAC) BALANCE (Totalizer 3)
Signal type for “CURRENT OUTPUT 1...n”
4004 MEASURING MODE PULSATING FLOW
4005 TIME CONSTANT 3 s
Signal type for “PULSE/FREQ. OUTPUT 1...n” (for FREQUENCY operating mode)
(Go to next function: press F )
After
F is pressed by way of confirmation,
the Quick Setup menu calls up all the subsequent functions in succession.
4206 MEASURING MODE PULSATING FLOW
4208 TIME CONSTANT 0 s
Signal type for “PULSE/FREQ. OUTPUT 1...n” (for PULSE operating mode)
4225 MEASURING MODE PULSATING FLOW
Other settings
8005 ALARM DELAY 0 s
6400 ASSIGN LOW FLOW CUTOFF VOLUME FLOW
6402 ON-VALUE LOW FLOW CUT OFF Recommended setting:
max. full scale (per DN) *
On-value
*) Full scale values → Page 21 ff.
6403 OFF-VALUE LOW FLOW CUTOFF 50%
6404 PRESSURE SHOCK SUPPRESSION 0 s
▼
Back to the HOME position
-------------------------------------------------------------
≈
→ Press and hold down Esc key (X) for longer than three seconds.
→ Repeatedly press and release Esc key (X) → exit the function matrix step by step
1000
88 Endress+Hauser
Proline Promag 53 6Commissioning
6.2.4 “Batching” Quick Setup
This Quick Setup menu guides you systematically through the setup procedure for all the device
functions that have to be parameterized and configured for batching operation. These basic settings
allow simple (one step) batching processes.
Additional settings, e.g. for the calculation of after runs or for multi-stage batching procedures, must
be made via the function matrix itself (see the “Description of Device Functions” manual).
!
"
Note!
• The “Commissioning” Quick Setup (see Page 85) must be run prior to running the “Batching”
Quick Setup.
• This function is only available when the additional “Batching” software is installed in the measuring device (order option). You can order this software from Endress+Hauser as an accessory at
a later date (see Page 101).
• You can find detailed information on the batching functions in the separate “Description of Device
Functions” manual.
• You can also directly control filling process using the local display. During Quick Setup, an appropriate dialog appears concerning the automatic display configuration. Exit this by clicking “YES”.
This assigns special batching functions (START, PRESET, MATRIX) to the bottom line of the display. These can be directly executed on-site using the three operating keys (-/+/E). Therefore,
Promag 53 can be fully deployed in the field as a “batch controller” → Page 64.
Caution!
The “Batching” Quick Setup sets certain device parameters for discontinuous measurement
operation. If the measuring instrument is used for continuous flow measurement at a later time, we
recommend that you rerun the “Commissioning” and/or “Pulsating Flow” Quick Setup .
Endress+Hauser 89
6Commissioning Proline Promag 53
XXX.XXX.XX
Esc
E
+
-
HOME-POSITION
+
E
Relay 1 Relay 2
Quick Setup
E
+
QS
Batching/Dosing
ON-Value
Low flow cut off
Flow
damping
Pressure shock
suppression
Batch
Selector
Batch
Name
Batch
Quantity
Fix
Compensation Quantity
Select
Output?
Assign
Relay
Terminal No.
B
1005
6402
6603
6404
7200
7201
7203
7204
4700
4780
YES NO
Max. Batch
Time
7240
YES NO
Locked Access Customer
PRESET
Batch quantity
Batch
Supervision?
Autom. Configuration
Display?
Automatic parameterization
of the display
Quit Quick Setup
Fig. 53: “Batching” Quick Setup for configuration of batching functions
A0002611-EN
90 Endress+Hauser
Proline Promag 53 6Commissioning
“Batching” Quick Setup menu
HOME position → F → MEASURED VARIABLE (A)
MEASURED VARIABLE
QUICK SETUP
→ O → QUICK SETUP (B)
→ N → QUICK SETUP BATCHING / DOSING (1005)
Function No.
1005 QUICK SETUP BATCHING / DOSING YES
▼
Function name Setting to select ( OS )
(Go to next function: press F )
After F is pressed by way of confirma-tion, the
Quick Setup menu calls up all the subsequent
functions in succession.
! Warning!
Some of the functions listed below (with a grey background) are configured automatically, i.e. by the measuring system.
6400 ASSIGN LOW FLOW CUTOFF VOLUME FLOW
6402 ON-VALUE LOW FLOW CUTOFF Recommended settings can be found on Page 88
6403 OFF-VALUE LOW FLOW CUTOFF 50%
6603 FLOW DAMPING 9
6404 PRESSURE SHOCK SUPPRESSION 0 seconds
7200 BATCH SELECTOR BATCH #1
7201 BATCH NAME BATCH #1
7202 ASSIGN BATCH VARIABLE VOLUME FLOW
7203 BATCH QUANTITY 0 [unit]
7204 FIX COMPENSATION QUANTITY 0 [unit]
in Function No. 6402.
7208 BATCH STAGES 1
7209 INPUT FORMAT Value input
4700 ASSIGN RELAY BATCH VALVE 1
4780 TERMINAL NUMBER Output (display only)
7220 OPEN VALVE 1 0% or 0 [unit]
7240 MAXIMUM BATCH TIME 0 seconds (= switched off)
7241 MINIMUM BATCH TIME 0 seconds (= switched off)
7242 MAXIMUM BATCH QUANTITY 0 seconds (= switched off)
2200 ASSIGN (main line) BATCH NAME
2220 ASSIGN (multiplex main line) OFF
2400 ASSIGN (addition line) BATCH DOWNWARDS
2420 ASSIGN (multiplex addition line) OFF
2600 ASSIGN (information line) BATCHING KEYS
2620 ASSIGN (multiplex information line) OFF
▼
Back to the HOME position
→ Press and hold down Esc key (X) for longer than three seconds.
→ Repeatedly press and release Esc key (X) → exit the function matrix step by step
Endress+Hauser 91
6Commissioning Proline Promag 53
6.2.5 Data back-up with “T-DAT SAVE/LOAD”
The "T-DAT SAVE/LOAD" function can be used to store all the settings and parameters of the
device to the T-Dat data storage device.
XXX.XXX.XX
Esc
E
+
-
HOME-POSITION
LOAD CANCEL
YES
Restart
of the
measuring device
Fig. 54: Data back-up with “T-DAT SAVE/LOAD” function
+
+
E
NOto save?
YES
Input
is saved
QUICK SETUP
E
+
T-DAT
SAVE/LOAD
LOAD
B
1009
NOto save?
A0001221-EN
Options
LOAD
Data on the T-DAT data storage device are copied to the device memory (EEPROM). This overwrites any settings and parameters of the device.
!
SAVE
Settings and parameters are copied from the device memory (EEPROM) to the T-DAT.
CANCEL
Cancels the option selection and returns you to the higher selection level.
Application examples
• After commissioning, the current measuring point parameters can be saved to the T-DAT as a
backup.
• If the transmitter is replaced for some reason, the data from the T-DAT can be loaded into the
new transmitter -(EEPROM).
Note!
• If the target device has an older software version, the message "TRANSM. SW-DAT" is displayed
during start-up. Then only the "SAVE" function is available.
•LOAD
• This function is only possible if the target device has the same software version as, or a more
recent software version than, the source device.
•SAVE
• This function is always available.
92 Endress+Hauser
Proline Promag 53 6Commissioning
6.2.6 Empty-pipe/full-pipe adjustment
Flow cannot be measured correctly unless the measuring tube is completely full. This status can be
permanently monitored using the Empty Pipe Detection:
• EPD = Empty Pipe Detection (with the help of an EPD electrode)
• OED = Open Electrode Detection (Empty Pipe Detection with the help of the measuring electrodes, if the sensor is not equipped with an EPD electrode or the orientation is not suitable for
using EPD).
Caution!
"
A detailed description and other helpful hints for the empty-pipe/full-pipe adjustment procedure
can be found in the separate “Description of Device Functions” Manual:
• EPD ADJUSTMENT (6481) → Carrying out the adjustment.
• EPD (6420) → Switching on and off EPD/OED.
• EPD RESPONSE TIME (6425) → Input of the response time for EPD/OED.
!
Note!
• The EPD function is not available unless the sensor is fitted with an EPD electrode.
• The devices are already calibrated at the factory with water (approx. 500 µS/cm).
If the fluid conductivity differs from this reference, empty-pipe/full-pipe adjustment has to be
performed again on site.
• The default setting for EPD/OED when the devices are delivered is OFF; the function has to be
activated if required.
• The EPD/OED process error can be output by means of the configurable relay outputs.
Performing empty-pipe and full-pipe adjustment (EPD/OED)
1. Select the appropriate function in the function matrix:
HOME → F → R → BASIC FUNCTIONS → F → R → PROCESSPARAMETER
→ F → R → ADJUSTMENT → F → EPD/OED ADJUSTMENT
2. Empty the piping. In case of an EPD adjustment, the wall of the measuring tube should be wet-
ted with fluid for the adjustment procedure but this is not the case with an OED adjustment!
3. Start empty-pipe adjustment: Select “EMPTY PIPE ADJUST” or “OED EMPTY ADJUST” and
press F to confirm.
4. After empty-pipe adjustment, fill the piping with fluid.
5. Start full-pipe adjustment: Select “FULL PIPE ADJUST” or “OED FULL ADJUST” and press F
to confirm.
6. Having completed the adjustment, select the setting “OFF” and exit the function by pressing
F .
7. Now select the “EPD” function (6420). Switch on Empty Pipe Detection by selecting the
following settings:
–EPD → Select ON STANDARD or ON SPECIAL and press F to confirm.
–OED → Select OED and confirm with F .
" Caution!
The adjustment coefficients must be valid before you can activate the EPD/OED function. If
adjustment is incorrect the following messages might appear on the display:
– FULL = EMPTY
The adjustment values for empty pipe and full pipe are identical. In cases of this nature you
must repeat empty-pipe or full-pipe adjustment!
– ADJUSTMENT NOT OK
Adjustment is not possible because the fluid’s conductivity is out of range.
Endress+Hauser 93
6Commissioning Proline Promag 53
6.2.7 Current output: active/passive
The current outputs can be configured as “active” or “passive” by means of various jumpers on the
I/O board or the current submodule.
#
Warning!
Risk of electric shock. Exposed components carry dangerous voltages. Make sure that the power
supply is switched off before you remove the cover of the electronics compartment.
1. Switch off power supply.
2. Remove the I/O board → Page 115, 117
3. Set the jumpers in accordance with Fig. 55.
" Caution!
– Risk of destroying the measuring device. Set the jumpers exactly as shown in Fig. 55. Incor-
rectly set jumpers can cause overcurrents that would destroy either the measuring device or
external devices connected to it.
– Note that the position of the current submodule on the I/O board can vary, depending on
the version ordered, and that the terminal assignment in the connection compartment of the
transmitter varies accordingly → Page 54.
4. Installation of the I/O board is the reverse of the removal procedure.
1.1
1
1.2
INPUT/OUTPUT 2
INPUT/OUTPUT 3
INPUT/OUTPUT 4
2.1
2
2.2
Fig. 55: Configuring the current output for the flexible module board
1 Current output 1 with HART
1.1 Active current output (factory setting)
1.2 Passive current output
2 Current output 2 (optional, plug-in module)
2.1 Active current output (factory setting)
2.2 Passive current output
+
+
A0001214
94 Endress+Hauser
Proline Promag 53 6Commissioning
1
2
Fig. 56: Configuring the current output for the fixed module board
1 Active current output (factory setting)
2 Passive current output
A0001044
Endress+Hauser 95
6Commissioning Proline Promag 53
6.2.8 Current input: active/passive
The current input can be configured as “active” or “passive” by means of various jumpers on the
current input submodule.
#
Warning!
Risk of electric shock. Exposed components carry dangerous voltages. Make sure that the power
supply is switched off before you remove the cover of the electronics compartment.
1. Switch off power supply.
2. Remove the I/O board → Page 115, 117
3. Set the jumpers in accordance with Fig. 57.
" Caution!
– Risk of destroying the measuring device. Set the jumpers exactly as shown in Fig. 57. Incor-
rectly set jumpers can cause overcurrents that would destroy either the measuring device or
external devices connected to it.
– Note that the position of the current input submodule on the I/O board can vary, depending
on the version ordered, and that the terminal assignment in the connection compartment of
the transmitter varies accordingly → Page 54.
4. Installation of the I/O board is the reverse of the removal procedure.
INPUT/OUTPUT 2
INPUT/OUTPUT 3
INPUT/OUTPUT 4
1
2
Fig. 57: Configuring the current input with the aid of jumpers (I/O board)
1 Active current input (factory setting)
2 Passive current input
+
+
F06-x3xxxxxx-16-xx-06-xx-004
96 Endress+Hauser
Proline Promag 53 6Commissioning
6.2.9 Relay contacts: Normally closed/normally open
The relay contact can be configured as normally open (NO or make) or normally closed (NC or
break) contacts by means of two jumpers on the I/O board or on the relay submodule respectively.
This configuration can be called up at any time with the “ACTUAL STATUS RELAY” function
(No. 4740).
#
Warning!
Risk of electric shock. Exposed components carry dangerous voltages. Make sure that the power
supply is switched off before you remove the cover of the electronics compartment.
1. Switch off power supply.
2. Remove the I/O board → Page 115, 117
3. Set the jumpers in accordance with Fig. 58 and Fig. 59.
" Caution!
– If you change the setting you must always change the positions of both jumpers. Set the
jumpers exactly as shown in Fig. 58 and Fig. 59.
– Note that the position of the relay submodule on the I/O board can vary, depending on the
version ordered, and that the terminal assignment in the connection compartment of the
transmitter varies accordingly → Page 54.
4. Installation of the I/O board is the reverse of the removal procedure.
INPUT/OUTPUT 2
INPUT/OUTPUT 3
INPUT/OUTPUT 4
Fig. 58: Configuring relay contacts (NC / NO) for the flexible module board.
1 Configured as NO contact (factory setting, relay 1)
2 Configured as NC contact (factory setting, relay 2, if installed)
1
+
1
2
A
2
Fig. 59: Configuring relay contacts (NC / NO) for the fixed module board.
A = relay 1, B = relay 2
1 Configured as NO contact (factory setting, relay 1)
2 Configured as NC contact (factory setting, relay 2)
+
1
2
+
+
A0001215
+
B
+
A0001216
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6Commissioning Proline Promag 53
6.3 Data storage device (HistoROM)
At Endress+Hauser, the term HistoROM refers to various types of data storage modules on which
process and measuring device data are stored. By plugging and unplugging such modules, device
configurations can be duplicated onto other measuring devices to cite just one example.
6.3.1 HistoROM/S-DAT (sensor-DAT)
The S-DAT is an exchangeable data storage device in which all sensor relevant parameters are
stored, i.e., diameter, serial number, calibration factor, zero point.
6.3.2 HistoROM/T-DAT (transmitter-DAT)
The T-DAT is an exchangeable data storage device in which all transmitter parameters and settings
are stored.
Storing of specific parameter settings from the EEPROM to the T-DAT and vice versa has to be
carried out by the user (= manual save function). Detailed instructions regarding this can be found
in the handbook “Description of Device Functions” (function “T-DAT SAVE/LOAD”, No. 1009).
6.3.3 F-CHIP (Function-Chip)
"
The F-CHIP is a microprocessor chip that contains additional software packages that extend the
functionality and application possibilities of the transmitter.
In the case of a later upgrade, the F-CHIP can be ordered as an accessory and can simply be plugged
on to the I/O board . After start up, the software is immediately made available to the transmitter.
• Accessories → Page 101
• Plugging on to the I/IO board → Page 114
Caution!
To ensure an unambiguous assignment, the F-CHIP is coded with the transmitter serial number
once it is plugged in. Thus, it can not be reused with other measuring devices.
98 Endress+Hauser
Proline Promag 53 7 Maintenance
7 Maintenance
The Promag 53 flow measuring system requires no special maintenance.
7.1 Exterior cleaning
When cleaning the exterior of measuring devices, always use cleaning agents that do not attack the
surface of the housing and the seals.
7.2 Seals
The seals of the Promag H sensor must be replaced periodically, particularly in the case of gasket
seals (aseptic version). The period between changes depends on the frequency of cleaning cycles,
the cleaning temperature and the fluid temperature.
Replacement seals (accessories) → seePage101.
Endress+Hauser 99
7 Maintenance Proline Promag 53
100 Endress+Hauser
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