Endress+Hauser OUSAF11 Operating Instructions Manual

BA00474C/07/EN/16.16 71330142
Products Solutions Services
Operating Instructions
OUSAF11
Optical sensor for the measurement of VIS/NIR absorption

Table of contents

1 Document information ......... 4
1.1 Warnings ........................... 4
1.2 Symbols ............................ 4
1.3 Symbols on the product ............... 5
Table of contents
9.3 Disposal ........................... 23
10 Accessories .................... 23
10.1 Assembly .......................... 24
2 Basic safety instructions ....... 6
2.1 Requirements for the personnel ........ 6
2.2 Designated use ...................... 6
2.3 Occupational safety .................. 6
2.4 Operational safety ................... 6
2.5 Product safety ....................... 7
3 Product description ............. 7
3.1 Sensor design ....................... 7
3.2 Measuring principle .................. 8
4 Incoming acceptance and
product identification .......... 9
4.1 Incoming acceptance ................. 9
4.2 Product identification ................. 9
4.3 Scope of delivery .................... 10
4.4 Certificates and approvals ............ 10
5 Installation .................... 11
5.1 Installation conditions ............... 11
5.2 Mounting the sensor ................ 14
5.3 Post-installation check ............... 15
6 Electrical connection .......... 15
6.1 Connecting the sensor ............... 15
6.2 Lamp voltage ....................... 16
6.3 Ensuring the degree of protection ..... 16
6.4 Post-connection check ............... 16
11 Technical data ................. 24
Index ................................. 27
7 Commissioning ................ 17
7.1 Function check ..................... 17
7.2 Calibrating/adjusting the sensor ...... 17
8 Maintenance .................. 17
8.1 Maintenance schedule ............... 17
8.2 Clean sensor ....................... 18
8.3 Replace lamp ....................... 18
8.4 Replacing the O-ring ................ 20
9 Repairs ......................... 23
9.1 Spare parts ........................ 23
9.2 Return ............................ 23
Document information OUSAF11

1 Document information

1.1 Warnings

Structure of information Meaning
DANGER
L
Causes (/consequences)
Consequences of non-compliance (if applicable)
Corrective action
WARNING
L
Causes (/consequences)
Consequences of non-compliance (if applicable)
Corrective action
CAUTION
L
Causes (/consequences)
Consequences of non-compliance (if applicable)
Corrective action
NOTICE
Cause/situation
Consequences of non-compliance (if applicable)
Action/note
This symbol alerts you to a dangerous situation. Failure to avoid the dangerous situation will result in a fatal or serious injury.
This symbol alerts you to a dangerous situation. Failure to avoid the dangerous situation can result in a fatal or serious injury.
This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in minor or more serious injuries.
This symbol alerts you to situations which may result in damage to property.

1.2 Symbols

Symbol Meaning
Additional information, tips
Permitted or recommended
Not permitted or not recommended
Reference to device documentation
Reference to page
Reference to graphic
Result of a step
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OUSAF11 Document information

1.3 Symbols on the product

Symbol Meaning
Reference to device documentation
Basic safety instructions OUSAF11

2 Basic safety instructions

2.1 Requirements for the personnel

• Installation, commissioning, operation and maintenance of the measuring system may be carried out only by specially trained technical personnel.
• The technical personnel must be authorized by the plant operator to carry out the specified activities.
• The electrical connection may be performed only by an electrical technician.
• The technical personnel must have read and understood these Operating Instructions and must follow the instructions contained therein.
• Measuring point faults may be repaired only by authorized and specially trained personnel.
Repairs not described in the Operating Instructions provided may only be carried out directly by the manufacturer or by the service organization.

2.2 Designated use

The OUSAF11 sensor measures the VIS/NIR absorption of liquids. The sensor is suitable for use in a wide range of applications , such as:
• Interphase detection
• Applications in the food and beverage industry – Milk detection in CIP solutions – Phase separation, e.g. milk/water – Product loss detection in outlet
• Measurement of solids in: – Primaries industry – Mining
Use of the device for any purpose other than that described, poses a threat to the safety of people and of the entire measuring system and is therefore not permitted.
The manufacturer is not liable for damage caused by improper or non-designated use.

2.3 Occupational safety

As the user, you are responsible for complying with the following safety conditions:
• Installation guidelines
• Local standards and regulations
Electromagnetic compatibility
• The product has been tested for electromagnetic compatibility in accordance with the applicable European standards for industrial applications.
• The electromagnetic compatibility indicated applies only to a product that has been connected in accordance with these Operating Instructions.

2.4 Operational safety

1. Before commissioning the entire measuring point, verify that all connections are correct. Ensure that electrical cables and hose connections are undamaged.
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OUSAF11 Product description
2
3
2. Do not operate damaged products, and safeguard them to ensure that they are not operated inadvertently. Label the damaged product as defective.
3. If faults cannot be rectified: Take the products out of operation and safeguard them to ensure that they are not
operated inadvertently.

2.5 Product safety

The product is designed to meet state-of-the-art safety requirements, has been tested, and left the factory in a condition in which it is safe to operate. The relevant regulations and European standards have been observed.

3 Product description

3.1 Sensor design

A0021712
 1 Design of OUSAF11
1 Process connection (e.g. external thread) 2 Sensor shaft 3 Sensor head
Product description OUSAF11
2
OPL
2
3
4
5

3.2 Measuring principle

Light absorption
The measuring principle is based on the Lambert-Beer law. There is a linear dependency between the absorption of light and the concentration of the
absorbing substance: A = -log(T) = ε . c . OPL T = I/I
0
T ... Transmission I ... Intensity of received light at detector I0 ... Intensity of transmitted light of light source A ... Absorption ε ... Extinction coefficient c ... Concentration OPL ... Optical path length
A light source emits radiation through the medium and the incident radiation is measured on the detector side. The intensity of the light is determined by a photodiode and converted to a photocurrent. The subsequent conversion to absorbance units (AU, OD) is performed in the associated transmitter.
 2 Absorption measurement
1 Light source 2 Optical windows of the sensor 3 Detector 4 Measurement filter (depends on sensor, not provided on all sensors) 5 Medium flow
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A0029401
OUSAF11 Incoming acceptance and product identification

4 Incoming acceptance and product identification

4.1 Incoming acceptance

1. Verify that the packaging is undamaged.  Notify your supplier of any damage to the packaging.
Keep the damaged packaging until the matter has been settled.
2. Verify that the contents are undamaged.  Notify your supplier of any damage to the delivery contents.
Keep the damaged products until the matter has been settled.
3. Check the delivery for completeness.  Check it against the delivery papers and your order.
4. Pack the product for storage and transportation in such a way that it is protected against impact and moisture.
 The original packaging offers the best protection.
The permitted ambient conditions must be observed (see "Technical data").
If you have any questions, please contact your supplier or your local sales center.

4.2 Product identification

4.2.1 Nameplate

The nameplate provides you with the following information on your device:
• Manufacturer identification
• Order code
• Extended order code
• Serial number
• Safety information and warnings
Compare the data on the nameplate with your order.

4.2.2 Product identification

Product page
www.endress.com/ousaf11
Interpreting the order code
The order code and serial number of your product can be found in the following locations:
• On the nameplate
• In the delivery papers
Obtaining information on the product
1. Go to the product page for your product on the Internet.
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