Emko ESM-9944-N, ESM-9945-N User manual

ESM-9944-N / ESM-9945-N
COOKING CONTROLLERS
ESM-9944-N / ESM-9945-N Cookng Controllers
- 4 dgts dsplay
- J type Thermocouple Input or K type Thermocouple Input or R type Thermocouple Input or S type Thermocouple Input or 2 or 3 wre PT 100 Input
- Adjustable Process Offset Value
- Programmable ON/OFF, P, PI, PD ve PID control types
- Adaptaton of PID coeffcents to the system by Auto Tune/Self Tune
- Workng tme selecton n mnutes or seconds
- Voced warnng va nternal buzzer
- Cover swtch nput
- Steam output (ESM-9945-N)
ESM-9944-N / ESM-9945-N cookng controllers are manly used for Bakery applcatons, fermantaton cabnets, ceramcs and glass ovens, gran drer cabnet, ndustral fryer, ncubators. Accurate and advanced controllng s performed wth selectable ON-OFF, P, PI, PD ve PID, Self-Tune PID, Auto­Tune PID functons.
SPECIFICATIONS INPUT
Process Input: TC/RTD
Thermocouple (TC): J, K, R and S (IEC584.1)(ITS90) Thermoresstance (RTD): 2 or 3 wre Pt100 ( IEC 751) (ITS90) Measurement Range: Please refer to parameter n parameters secton. Accuracy: ± 0.25% of scale for thermocouple and thermoresstance. Cold Juncton Compensaton: Automatcally ±0.1°C/1°C Lne Compensaton: Maxmum 10 Ohm Sensor Break Protecton: Upscale Samplng Cycle: 0.1 second CONTROL Control Forms: ON/OFF, P, PI, PD veya PID (Control form can be
programmed by the user.)
OUTPUT Temperature Control Output : Relay (7A@250VV at resstve load) or optonal
SSR Drver Output (Maxmum 10mA, 17VZ ) Tme Output : Relay (5A@250VV at resstve load) or optonal SSR Drver Output (Maxmum 10mA, 17VZ ) Steam Output(ESM-9945) : Relay (5A@250VV at resstve load) or optonal SSR Drver Output (Maxmum 10mA, 17VZ ) Besdes these, there s an �nternal buzzerfor voced warnng.
SUPPLY VOLTAGE
230VV (±15%) 50/60Hz - 3VA 115VV (±15%) 50/60Hz - 3VA 24VV (±15%) 50/60Hz - 3VA (Must be determned n order.)
DISPLAY Temperature Dsplay: 16 mm Red 4 dgts LED Dsplay Led Indcators: O1 (Temperature Control Output Status LED), O2 (Tme Control
Output Status LED), Steam Output LED(ESM-9945-N), Tme Indcator, Temperature Indcator, P(Programmng Mode LED),ºC, ºF LEDs
ENVIRONMENTAL RATINGS and PHYSICAL SPECIFICATIONS Operatng Temperature: 0...50ºC Humdty : 0-90%RH (none condensng) Protecton Class: IP65 at front , IP20 at rear Weght: 370 gr. Dmenson: 96 x 96 mm, Depth: 100 mm Panel CutOut: 92 x 92 mm
Electrcal Wrngs
ESM-9944-N
7A@250VV 5A@250VV
NCCNO
CNO
5
6 7 8 9
4
Output-1
Output-2
L
N
1A T
Supply Voltage Swtch
Supply Voltage Swtch
Sgorta
1A T Sgorta
(Temperature Control
Output)
Supply Voltage
ESM-9945-N
7A@250VV 5A@250VV5A@250VV
Output-1
L
N
(Temperature Control
Output)
Supply Voltage
To reduce the effect of electrcal nose on devce, low voltage lne (especally sensor nput cables) wrng must be separately from hgh current and voltage lne. If possble, use shelded cable abd sheld must be connected to ground only one sde.
O1
4
O1
O2
(Tme End
Output)
NCCNO
5
6 7 8 9
Output-2
O2
(Tme End
Output)
CNO CNO
Output-3
O3
(Steam Output)
10
10
CAT II
11 121314
Dgtal Input
Temperature
Cover
Sensor Input
Swtch
CAT II
11 121314
Dgtal Input
Temperature
Cover
Sensor Input
Swtch
Dmensons
ESM-9945-N
O1
O2
°C
°F
P
Maxmum 15 mm / 0.59 nch
+ -
SET
96 mm / 3.78 nch
96 mm / 3.78 nch
11.5 1mm / 0.45 nch
84 mm / 3.31 nch
Panel Cut-out
129 mm / 5.08 nch(mn)
92 mm / 3.62 nch(mn)
92 mm / 3.62 nch(mn)
PT-100
PT-100
129 mm / 5.08 nch(mn)
Panel Mountng
1
4
5
15
TC
3
2
1- Before mountng the devce n your panel, make
sure that the cutouts s of the rght sze.
2- Check front panel gasket poston. 3- Insert the devce through the cutout. If the
mountng clamps are on the unt, put out them before nsertng the unt to the panel.
4- Insert the mountng clamps to the two of desgnated holes that located on four sdes of devce. 5- Drag the mountng clamps n drecton 5 untl the devce completely mmoble wthn the panel. 6- In order to remove devce push on the mountng clamp as shown wth arrow 6 and pull back.
Front Panel Defnton
Temperature Control Output Status
Tme End Output Status
Steam Output Status(ESM9945N)
Tme ndcator
O1
O2
ESM-9945-N
+ -
15
TC
Steam Start-Stop Button
(ESM9945N)
SET
Temperature Unt Indcator Temperature Unt Indcator
°C
Programmng Mode Indcator
°F
Temperature Indcator
Encoder Button
Tme Start-Stop Button
If cooking time is not active, starts
cooking time. If cooking time is
started, cooking time is cancelled
and buzzer is silenced.
Access and Change Set Value
Time Set Value
Man Screen
O1
O2
++
+
Press encoder button
to observe the set value.
°C
°F
P
SET
Temperature Set Value
O1
O2
++
+
Press encoder button
to observe the set value.
°C
°F
P
Note : If no operaton for 10 seconds, devce automatcally exts from Set Value Screen wthout savng the value.
Set Value Screen
O1
O2
++
+
SET
Turn left encoder button to decrease or turn right
to increase the set value.
Set Value Screen
O1
O2
++
+
Turn left encoder button to decrease or turn rght
to ncrease the set value.
Set Value Screen
°C
°F
P
°C
°F
P
O1
O2
++
+
Press encoder button
to save new set value
and return main screen.
Set Value Screen
O1
O2
++
+
Press encoder button to save new set value
and return man screen.
°C
°F
SET
°C
°F
P
P
Man Screen
O1
O2
++
+
Man ScreenMan Screen
O1
O2
++
+
°C
°F
P
SET
ESD-9950-N
°C
°F
P
SET
Access the Parameters
Man Screen
O1
O2
+
Press encoder
button durng 10 seconds.
Man Screen
O1
O2
+
Press encoder
button durng 10 seconds.
°C
°F
P
++
SET
°C
°F
P
++
SET
O1
O2
+
If no prvacy lock dentfcaton Parameters Screen wll be observed. If prvacy lock s dentfed, wll be observed. Press encoder button to access Password Screen.
°C
°F
P
++
SET
Password Screen
O1
O2
+
Enter the password using encoder button. Turn left encoder button to decrease or turn right to increase value. Approve password using encoder button.
°C
°F
P
++
Instructon Manual. ENG ESM-994X-N 01 V02 02/18
Parameters Screen
O1
O2
+
If Parameters Screen is active, "P" led blinks. To observe previous parameter, turn encoder button left. To observe next parameter, turn encoder button right. Press encoder button to observe parameter value.
°C
°F
P
++
Access, Change and Record the Parameter Values
Parameter Values Screen
O1
O2
++
+
SET
To increase parameter value, turn encoder button right. Press encoder button
to save.
Parameters Screen
O1
O2
++
+
Turn encoder button
left to observe
previous parameter or
turn right to observe
next parameter.
Note1: PID control parameters ( , , , , , ) are not seen when output control type parameter ( ) s set as . Note2: ON/OFF control parameters ( , ) are not seen when output control type parameter ( ) s set as . Note3: parameter s not seen when parameter set as . parameter can be seen after parameter. Note4: parameter s not seen n ESM9944N devce. parameter can be seen after parameter. Note5: If s dfferent from and user enters on password screen, parameter values except are observed but can not be changed. Note6: If no operaton for 20 seconds on Parameters Screen, devce automatcally returns Man Screen .
°C
°F
P
SET
Parameter Values Screen
O1
°C
°F
O2
P
++
+
To decrease parameter
value, turn encoder button
left. Press encoder button
to save.
°C
°F
P
SET
Parameters Screen
O1
O2
++
+
SET
Turn encoder button
left to observe
previous parameter or
turn right to observe
next parameter.
°C
°F
P
Parameters Descrptons
: Process nput type selecton parameter. (Default: )
J type (Fe,Cu,N) Thermocouple; -200ºC,900ºC ; -328ºF,1652ºF J type (Fe,Cu,N) Thermocouple; -199.9ºC,900.0ºC ; -199.9ºF,999.9ºF K type (N,Cr,N) Thermocouple; -200ºC,1300ºC ; -328ºF,2372ºF K type (N,Cr,N) Thermocouple; -199.9ºC,999.9ºC ; -199.9ºF,999.9ºF R type (Pt13%RhPt) Thermocouple; 0ºC,1700ºC ; 32ºF,3092ºF R tp (Pt13%RhPt) Thermocouple; 0.0ºC,999.9ºC ; 32.0ºF,999.9ºF S tp (Pt10%RhPt) Thermocouple; 0ºC,1700ºC ; 32ºF,3092ºF S tp (Pt10%RhPt) Thermocouple; 0.0ºC,999.9ºC ; 32.0ºF,999.9ºF
PT100 Thermoresstance; -200ºC,650ºC ; -328ºF,1202ºF PT100 Thermoresstance; -199.9ºC,650.0ºC ; -199.9ºF,999.9ºF
: Unt selecton parameter. or can be chosen. (Default: )
: Operaton scale mnmum(Low Lmt) value. It changes accordng to the process nput type and scale. (Default: -200) : Operaton scale maxmum(Hgh Lmt) value. It changes accordng to the process nput type and scale. (Default: 900)
: Process set value low lmt parameter. It can be adjusted between Operaton Scale Mnmum( ) and Process Set Value Hgh Lmt( ). (Default:-200)
: Process set value hgh lmt parameter. It can be adjusted between Process Set Value Low Lmt( ) and Operaton Scale Maxmum( ) and (Default: 900) : Process offset value. It can be adjusted as a degree( or ), from
-10% of scale to 10% of scale.It s added to the process value. (Default: 0) : Output control type parameter. It can be selected or . (Default: ) : Hysteress value. It can be adjusted from 1º(pont representaton:
0.1º) to 20º. (Default: 3) : Mnmum ON/OFF control output tme parameter. It can be adjusted from 0 to 60 seconds. (SSR Default: 0 ; Relay Default: 5) : Proportonal band (P). It can be adjusted from %1.0 to %100.0. (Default: 10.0) : Output Control Perod. If control output s SSR, It can be adjusted from 0.5 to 150.0 seconds. If control output s Relay, It can be adjusted 60.0 to 150.0 seconds. (SSR Default: 10.0 ; Relay Default: 60.0) : Proportonal Offset value. Ths parameter s used for shftng the proportonal band. It can be adjusted from (-Operaton Scale Maxmum /2) to (Operaton Scale Maxmum /2). (Default: 0) : Integral Tme. It can be adjusted from 0 to 3600 seconds. (Default: 100) : Dervatve Tme. It can be adjusted from 0.0 to 999.9 seconds. (Default: 25.0)
: If tune parameter s set to or , devce starts to calculate PID parameters automatcally. (Default: ) : Devce does not calculate PID parameters. : Step Response Tunng operaton. : Lmt Cycle Tunng operaton. :Temperature - Tme dsplay form. If parameter value set as ,only Temperature or Tme value s dsplayed accordng to selected page. If parameter value set as dfferent from , Temperature and Tme value s dsplayed alternately durng parameter value. It can be adjusted from 0 to 99 seconds. (Default: ) : Tmer dsplayed form. If parameter value set as , tmer form s Mnute-Second. If parameter value set as , tmer form s Hour-Mnute. (Default: ) : Tmer counts drecton parameter. If the parameter set as , tmer counts downt-to-up. If the parameter set as , tmer counts up-to-down. (Default: ) : Tmer countng method parameter. If the parameter set as , tmer counts actve tme. If the parameter set as , tmer counts set tme. If parameter set as , ths parameter s not seen. (Default: ) : Tmer Relay Poston Parameter. If the parameter s , Tmer relay becomes actve poston wth the tme start and becomes passve at the end of the tme. If the parameter s , then tme relay becomes actve at the end of the tme. (Default: ) : Relay actve tme parameter. If parameter value set as then Tme End Output wll be actve contnously. If value set as a dfferent value(from 1 to 9999 seconds), Tme End Output wll be actve durng the entered tme. (Default: ) : Buzzer actve tme parameter. If parameter value set as , Buzzer wll be actve contnously. If parameter value set as a dfferent value (from 1 to 9999 seconds), Buzzer wll be actve durng the entered tme. (Default: ) : Dgtal nput crcut parameter. If the parameter set as , crcut s Normally Open (NO). If the parameter set as , crcut s Normally Closed (NC). (Default: ) : Type of command when dgtal nput actvated. If the parameter set as , tmer stops countng and resets tme. If the parameter set as , tmer pauses countng. (Default: ) : Steam duraton parameter (ESM9945N). If the Steam Duraton Parameter s selected as then the steam output wl be on durng the Steam button s pressed. If the parameter value set as a dfferent value (from 1 to 9999 seconds), after pressng the steam button, output wll be on durng the Steam Duraton Parameter value. If Steam button s pressed when steam output s on, steam output wll be off. (Default: )
: Password for accessng to the parameters secton. It can be adjusted from 0 to 9999. If parameter value s , password screen s not seen. If parameter value s dfferent from and ;
-If user enters dfferent value from saved value, devce wll return to man screen automatcally.
-If user enters , all parameters can be observed except . But devce does not allow to do any changes n parameters. (Default: )
Tune Operaton
Startng the Tune operaton 1- Enter the parameter and select or . Observe that blnks. (If s selected and start condtons are not okay for Tune operaton, blnks durng 10 seconds.) 2- Devce calculates PID control coeffcents and sets the process value to wanted value.
Cancellng tune operaton: 1- If sensor breaks; 2-If tune operaton can not be completed n 8 hours; 3-Whle tune operaton s runnng, f process value becomes greater than process set value; 4-Whle tune operaton s runnng, f user changes the process set value; 5-Whle tune operaton s runnng, f user changes the parameter n menu; Then tune operaton s canceled and devce contnues to run wth former PID parameters wthout changng PID parameters.
Adjustment of Hysteress Value for ON/OFF Control
In ON/OFF control algorthm, temperature value s tred to keep equal to set value by openng or closng com pletely last control element. ON/OFF controlled system, temperature value oscllates contnuously. Temperature value’s oscllaton perod or ampltude around set value changes accordng to controlled system. For reducng oscllaton perod of temperature value, a threshold zone s formed below or around set val ue and ths zone s named hysteress. Acton of control output s descrbed wth fgures below.
Temperature
Temperature
Set Value
Hysteresis
Temperature
Control Output
Temperature
Control Output
Temperature
Set Value
ON/OFF
Conrol Form
with
Hysteresis
Temperature
Time
Time
Error Messages
ESM-9945-N
O1
O2
+ -
Tune falure. If s selected n PID Tune Parameter( ) and start condtons are not okay for Tune operaton, the temperature value s dsplayed alternately wth message on dsplay durng 10 seconds.
°C
°F
P
Sensor falure n analog nput. If there s no sensor connecton or the value that s read from the analog nput goes out of the devce scale, warnng s observed.
SET
O1
O2
ESD-9950-N
+ -
SET
Installaton
Before begnnng nstallaton of ths product, please read the nstructon manual and warnngs below carefully.
In package,
-One piece unit
-Two pieces mounting clamp
-One piece instruciton manual A visual inspection of this product for possible damage occured during shipment is recommended before installation. It is your responsibility to ensure that qualied mechanical and electrical technicians install this product. If there is danger of serious accident resulting from a failure or defect in this unit, power o the system and the electric al connection of the device from the system. The unit is normally supplied without a power switch or a fuse. Use power switch and fuse as required. Be sure to use the rated power supply voltage to protect the unit against damage and to prevent failure. Keep the power o until all of the wiring is completed so that electric shock and trouble with the unit can be prevented. Never attempt to disassemble, modify or repair this unit. Tampering with the unit may results in malfunction, electric shock or re. Do not use the unit in combustible or explosive gaseous atmospheres. During the equipment is put in hole on the metal panel while mechanical installation some metal burrs can cause injury on hands, you must be careful. Montage of the product on a system must be done with it's mounting clamp. Do not do the montage of the device with inappropriate mounting clamp. Be sure that device will not fall while doing the montage. It is your responsibility if this equipment is used in a manner not specied in this instruction manual.
Warranty
EMKO Elektronik warrants that the equipment delivered is free from defects in material and workmanship. This warranty is provided for a period of two years. The warranty period starts from the delivery date. This warranty is in force if duty and responsibilities which are determined in warranty document and instruct on manual performs by the customer completely.
Mantenance
Repairs should only be performed by trained and specialized personnel. Cut power to the device before accessing internal parts. Do not clean the case with hydrocarbon-based solvents (Petrol, Trichlorethylene etc.). Use of these solvents can reduce the mechanical reliability of the device. Use a cloth dampened in ethyl alcohol or water to clean the external plastic case.
Other Informatons
Manufacturer Informaton:
a
Emko Elektronk Sanay ve Tcaret A.Ş. Demrtaş Organze Sanay Bölges Karanfl Sk. No:6 16369 BURSA/TURKEY
a
Phone : +90 224 261 1900 Fax : +90 224 261 1912
a
Repar and Mantenance Servce Informaton:
a
Emko Elektronk Sanay ve Tcaret A.Ş. Demrtaş Organze Sanay Bölges Karanfl Sk. No:6 16369
Bakım
BURSA/TURKEY
a
Phone : +90 224 261 1900 Fax : +90 224 261 1912
Orderng Informatons
ESM-9944-N(96x96 DIN 1/4)
°C
°F
P
S
ESM-9945-N(96x96 DIN 1/4)
Supply Voltage
A
24VV (±%15) 50/60Hz
3
115VV (±%15) 50/60Hz
4
230VV (±%15) 50/60Hz
5 9
Customer
Input Type
BC
Confgurable20
Output-1 (Temperature Control Output)
E
Relay Output (7A@250VV at Resstve Load) (NO,NC,C)
1
SSR Drver Output (Max. 10mA, 17VZ)
2
Output-2 (Tme Output)
FG
Relay Output (5A@250VV at Resstve Load) (NO,C)
01
SSR Drver Output (Max. 10mA, 17VZ)
02
Output-3 (Steam Output) (ESM-9945-N)
HI
Relay Output (5A@250VV at Resstve Load) (NO,C)
01
SSR Drver Output (Max. 10mA, 17VZ)
02
Before commssonng the devce, parameters must be set n accordance wth desred use. Incomplete or ncorrect confguraton can cause dangerous stuatons.
Because of lmted mechancal lfe of relay output contact, SSR output s recommended whch the devce use PID control algortm. The devce wth ON/OFF control algortm, hysteress parameter must be set a sutable value for your system, to avod too much relay swtchng.
V Vac, Z Vdc, W Vdc or Vac can be appled.
20
20
Scale
See Parameters ( )
00
0
0
1
1
Loading...