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Reference Manual
00809-0100-4530, Rev BA
July 2009
Rosemount 5300 Series
Superior Performance Guided Wave Radar
www.rosemount.com
Reference Manual
00809-0100-4530, Rev BA
July 2009
Rosemount 5300 Series
Rosemount 5300 Series
Guided Wave Radar Level and
Interface Transmitters
NOTICE
Read this manual before working with the product. For personal and system safety, and for optimum product performance, make sure you thoroughly understand the contents before installing, using, or maintaining this product.
Within the United States, Emerson Process Management has two toll-free assistance numbers.
Customer Central: 1-800-999-9307(7:00 a.m. to 7:00 p.m. CST)
Technical support, quoting, and order-related questions.
North American Response Center:
Equipment service needs.
1-800-654-7768 (24 hours a day – Includes Canada)
For equipment service or support needs outside the United States, contact your local Emerson Process Management representative.
The products described in this document are NOT designed for nuclear-qualified applications.
Using non-nuclear qualified products in applications that require nuclear-qualified hardware or products may cause inaccurate readings.
For information on Rosemount nuclear-qualified products, contact your local Emerson Process Management Sales Representative.
This product is designed to meet FCC and R&TTE requirements for a non-intentional radiator. It does not require any licensing whatsoever and has no tank restrictions associated with telecommunications issues.
This device complies with part 15 of the FCC rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.
Cover Photo: 5300_coverphoto.tif
www.rosemount.com
Reference Manual
00809-0100-4530, Rev BA
July 2009
Rosemount 5300 Series
Table of Contents
SECTION 1
Introduction
SECTION 2
Transmitter Overview
SECTION 3
Mechanical Installation
Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Manual Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Service Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Product Recycling/Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Theory of Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Components of the Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
System Architecture. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Probe Selection Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Transition Zones. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
Process Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Coating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Bridging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Foam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Vapor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Boiling Hydrocarbons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Measuring Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
Vessel Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
Heating Coils, Agitators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
Tank Shape . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
Installation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15
Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 Mounting Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3 Process Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3 Installation of Single Lead Probes in Non-metallic Vessels . . . . . . 3-5 Installation in Concrete Silos . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6 Considerations for Solid Applications . . . . . . . . . . . . . . . . . . . . . . . 3-6 Mounting in Chamber/ Still Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7 Replacing a Displacer in an Existing Displacer Chamber . . . . . . 3-10 Free Space . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11 Recommended Mounting Position for Liquids . . . . . . . . . . . . . . . 3-12 Recommended Mounting for Solids . . . . . . . . . . . . . . . . . . . . . . . 3-13 Insulated Tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15 Flange Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15 Threaded Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16 Tri-Clamp Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17 Bracket Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18 Shortening the Probe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19 Anchoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22 Mounting a Centering Disc for Pipe Installations . . . . . . . . . . . . . 3-25
www.rosemount.com
Rosemount 5300 Series
Reference Manual
00809-0100-4530, Rev BA
July 2009
SECTION 4
Electrical Installation
SECTION 5
Configuration
Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 Cable/conduit entries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3 Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3 Cable Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3 Hazardous Areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3 HART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Power Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4 Maximum Loop Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4 Connecting the Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5 Non-Intrinsically Safe Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6 Intrinsically Safe Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
FOUNDATION Fieldbus. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8 Power Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8 Connecting the Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8 Non-Intrinsically Safe Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11 Intrinsically Safe Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
Optional Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13 Tri-Loop HART to analog converter . . . . . . . . . . . . . . . . . . . . . . . 4-13 751 Field Signal Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 Basic Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 Echo Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 LCD Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 Advanced Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 Configuration Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 Basic Configuration Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4 Measurement Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4 Tank and Probe Geometry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4 Tank Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6 Volume Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7 Analog Output (HART) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9 Basic Configuration Using a 375 Field Communicator . . . . . . . . . . . 5-11 Basic Configuration Using Rosemount Radar Master . . . . . . . . . . . . 5-13 System Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13 Help In RRM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13 Installing the RRM software for HART communication . . . . . . . . 5-14 Specifying the COM Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15 To set the COM port buffers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15 Installing the RRM Software for FOUNDATION Fieldbus . . . . . . 5-16 Specifying Measurement Units. . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17 Using the Setup Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18 Guided Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19 Device Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20 Probe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21 Geometry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22 Tank Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-23 Volume . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25 Analog Output (HART) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26 Finish Configuration Wizard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26
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Reference Manual
00809-0100-4530, Rev BA
July 2009
Rosemount 5300 Series
SECTION 6
Operation
Device Specific Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-27 Restart the Transmitter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28 View Measured Values. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28 Backup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28 Basic Configuration Using AMS Suite (HART) . . . . . . . . . . . . . . . . . 5-30 Basic Configuration Using DeltaV . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-31 FOUNDATION Fieldbus Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-36 Assigning Device Tag and Node Address . . . . . . . . . . . . . . . . . . 5-36 Foundation Fieldbus Block Operation . . . . . . . . . . . . . . . . . . . . . 5-37 Configure the AI Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-39 Application Example 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-42 Application Example 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-43 Application Example 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-44 Tri-Loop HART to Analog Converter . . . . . . . . . . . . . . . . . . . . . . . . . 5-45 HART Multi-drop Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-47
Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Viewing Measurement Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Using the Display Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Specifying Display Panel Variables . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Viewing Measurement Data in RRM . . . . . . . . . . . . . . . . . . . . . . . 6-7
Viewing Measurement Data in AMS Suite . . . . . . . . . . . . . . . . . . . 6-8
Viewing Measurement Data in DeltaV . . . . . . . . . . . . . . . . . . . . . . 6-9
SECTION 7
Service and
Troubleshooting
Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 Analyzing the Measurement Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3 Surface Pulse Not Found. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5 Probe End Projection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6 Disturbance Echo Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7 Amplitude Threshold Curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7 Disturbances at the Top of the Tank . . . . . . . . . . . . . . . . . . . . . . . 7-7 Interface Pulse not Found . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8 Signal Quality Metrics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9 Using the Echo Curve Analyzer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10 Using the Rosemount Radar Master . . . . . . . . . . . . . . . . . . . . . . 7-10 The Configuration Mode Tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-11 The View/Record ModeTab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12 The File ModeTab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-13 Using the Echo Curve Analyzer with a 375 Field Communicator . 7-13 Interface Measurements with Fully Submerged Probes . . . . . . . . . . 7-15 Analog Output Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16 Level and Distance Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17 Logging Measurement Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-19 Backing up the Transmitter Configuration . . . . . . . . . . . . . . . . . . . . . 7-20 Configuration Report . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-21 Reset to Factory Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-22 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-23 Using the Simulation Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-25 Write Protecting a Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-26 Enter Service Mode in RRM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-26 Viewing Input and Holding Registers. . . . . . . . . . . . . . . . . . . . . . . . . 7-27 Removing the Transmitter Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-28
TOC-3
Rosemount 5300 Series
Reference Manual
00809-0100-4530, Rev BA
July 2009
SECTION 8
Safety Instrumented Systems (4-20 mA only)
APPENDIX A
Reference Data
Changing a Probe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-29
Probe and Firmware Compatibility . . . . . . . . . . . . . . . . . . . . . . . . 7-29
Check Firmware and Probe Version. . . . . . . . . . . . . . . . . . . . . . . 7-30
Changing the Probe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-31
Diagnostic Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-33
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-33
Device Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-35
Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-36
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-37
Measurement Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-38
Interface Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-40
Volume Calculation Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-40
Analog Output Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-41
LCD Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-42
LED Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-43
Foundation Fieldbus Error Messages . . . . . . . . . . . . . . . . . . . . . . . . 7-44
Resource Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-44
Transducer Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-45
Analog Input (AI) Function Block . . . . . . . . . . . . . . . . . . . . . . . . . 7-45
Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
Applicable Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
Skill Level of Personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
Functional Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
Damping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
Alarm and Saturation Levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
Write Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
Site Acceptance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
Operation and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7
Failure Rate Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7
Useful Lifetime . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7
Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7
Terms and Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7
Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Process Temperature and Pressure Rating . . . . . . . . . . . . . . . . . . A-4
Flange Connection Rating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-6
Flange Rating Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-6
Ambient Temperature. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-7
Remote Housing Measuring Range . . . . . . . . . . . . . . . . . . . . . . . . A-8
Dimensional Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-9
Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-21
Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-30
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APPENDIX B
Product Certifications
Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1 EU Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2 European ATEX Directive Information. . . . . . . . . . . . . . . . . . . . . . . . . B-3 Intrinsic Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-3 Flameproof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-6
National Supervision and Inspection Center for Explosion Protection and Safety of Instrumentation (NEPSI) Approvals. . . . . . . . . . . . . . . . B-8 Factory Mutual (FM) Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-11
Intrinsic Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-11 Explosion Proof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-13 Canadian Standards Association (CSA) Approval. . . . . . . . . . . . . . . B-14 Intrinsic Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-14 Explosion Proof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-16 IECEx Approval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-17 Intrinsic Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-17 Flameproof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-20 Combination Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-22 Approval Drawings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-22
APPENDIX C
Advanced Configuration
Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-1 User Defined Upper Reference Point . . . . . . . . . . . . . . . . . . . . . . . . .C-3 Handling of Disturbances from Nozzle . . . . . . . . . . . . . . . . . . . . . . . .C-4 Trim Near Zone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-4 Changing the Upper Null Zone . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-7 Threshold Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-8 Probe End Projection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-10 Echo Tracking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-12 Dielectric Constant Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-14 Static Vapor Compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-14 Lower Product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-14 Dynamic Vapor Compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-15 Installation Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-18 Signal Quality Metrics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-20 Viewing Signal Quality Metrics in RRM . . . . . . . . . . . . . . . . . . . .C-21
APPENDIX D
Remote Mounting
APPENDIX E
Performing Proof Test
Remote Housing, New Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-1
Remote Connection, Field Retrofit. . . . . . . . . . . . . . . . . . . . . . . . . . . .D-3
Remote Housing Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-4
Performing Proof Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-1
375 Field Communicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-1
Rosemount Radar Master (RRM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-3
AMS Suite . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-5
APPENDIX F
Level Transducer Block
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-1
Definition. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-1
Channel Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-2
Parameters and Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-2
Supported Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-8
Unit Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-8
Diagnostics Device Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-9
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APPENDIX G
Register Transducer
Block
APPENDIX H
Advanced Configuration
Transducer Block
APPENDIX I
Resource Transducer
Block
APPENDIX J
Analog-Input Block
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .G-1
Register Access Transducer Block Parameters . . . . . . . . . . . . . . .G-1
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .H-1
Advanced Configuration Transducer Block Parameters. . . . . . . . .H-1
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-1
Parameters and Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-1 PlantWeb™ Alerts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-5
Alarm Priority . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-7 Process Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-7 Recommended Actions for PlantWeb Alerts . . . . . . . . . . . . . . . . . I-7
Simulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J-3
Damping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J-4
Signal Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J-5
Block Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J-6
Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J-6
Alarm Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J-7
Status Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J-8
Advanced Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J-8
Configure the AI Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J-9
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Rosemount 5300 Series
Section 1 |
Introduction |
SAFETY MESSAGES
Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-1 Manual Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-2 Service Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-3 Product Recycling/Disposal . . . . . . . . . . . . . . . . . . . . . . . page 1-4
Procedures and instructions in this manual may require special precautions to ensure the safety of the personnel performing the operations. Information that raises potential safety issues is indicated by a warning symbol (
). Refer to the safety messages listed at the beginning of each section before performing an operation preceded by this symbol.
Failure to follow these installation guidelines could result in death or serious injury.
•Make sure only qualified personnel perform the installation.
•Use the equipment only as specified in this manual. Failure to do so may impair the protection provided by the equipment.
Explosions could result in death or serious injury.
•Verify that the operating environment of the transmitter is consistent with the appropriate hazardous locations certifications.
•Before connecting a HART®-based communicator in an explosive atmosphere, make sure the instruments in the loop are installed in accordance with intrinsically safe or non-incendive field wiring practices.
Electrical shock could cause death or serious injury.
•Use extreme caution when making contact with the leads and terminals.
Any substitution of non-authorized parts or repair, other than exchanging the complete transmitter head or probe assembly, may jeopardize safety and is prohibited.
Unauthorized changes to the product are strictly prohibited as they may unintentionally and unpredictably alter performance and jeopardize safety. Unauthorized changes that interfere with the integrity of the welds or flanges, such as making additional perforations, compromise product integrity and safety. Equipment ratings and certifications are no longer valid on any products that have been damaged or modified without the prior written permission of Emerson Process Management. Any continued use of product that has been damaged or modified without prior written authorization is at the customer's sole risk and expense.
www.rosemount.com
Rosemount 5300 Series
Reference Manual
00809-0100-4530, Rev BA
July 2009
MANUAL OVERVIEW
This manual provides installation, configuration and maintenance information for the Rosemount 5300 Series Radar Transmitter.
Section 2: Transmitter Overview
•Theory of operation
•Description of the transmitter
•Process and vessel characteristics
Section 3: Mechanical Installation
•Mounting considerations
•Mounting
Section 4: Electrical Installation
•Grounding
•Cable selection
•Power requirements
•Wiring
•Optional devices
Section 5: Configuration
•Basic configuration
•Configuration using the 375 Field Communicator
•Configuration using the RRM software
•Configuration using AMS Suite
•Configuration using DeltaV
•Foundation™ Fieldbus
Section 6: Operation
•Viewing measurement data
•Display functionality
Section 7: Service and Troubleshooting
•Service functions
•Diagnostic messages
•Error messages
Section 8: Safety Instrumented Systems (4-20 mA only)
•Functional specifications
•Installation
•Configuration
•Operation and maintenance
•Spare parts
Appendix A: Reference Data
•Specifications
•Dimensional drawings
•Ordering information
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Rosemount 5300 Series
Appendix B: Product Certifications
•Labels
•European ATEX Directive information
•NEPSI approvals
•FM approvals
•CSA approvals
•IECEx approvals
•Combination approvals
•Approval drawings
Appendix C: Advanced Configuration
•Advanced Tank Geometry
•Advanced Transmitter Configuration
•Dynamic Vapor Compensation
•Signal Quality Metrics
Appendix D: Remote Housing
•Remote Housing, New Units
•Remote Housing, Field Retrofit
•Remote Housing Configuration
Appendix E: Performing Proof Test
•Describes the process of performing proof test.
SERVICE SUPPORT
Appendix F: Level Transducer Block
Describes the operation and parameters of the Level transducer block.
Appendix G: Register Transducer Block
Describes the operation and parameters of the Register transducer block.
Appendix H: Advanced Configuration Transducer Block
Describes the operation and parameters of the Advanced Configuration transducer block.
Appendix I: Resource Transducer Block
Describes the operation and parameters of the Resource transducer block.
Appendix J: Analog-Input Transducer Block
Describes the operation and parameters of the Analog Input transducer block.
To expedite the return process outside of the United States, contact the nearest Emerson Process Management representative.
Within the United States, call the Emerson Process Management Instrument and Valves Response Center using the 1-800-654-RSMT (7768) toll-free number. This center, available 24 hours a day, will assist you with any needed information or materials.
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The center will ask for product model and serial numbers, and will provide a |
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Return Material Authorization (RMA) number. The center will also ask for the |
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process material to which the product was last exposed. |
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Emerson Process Management Instrument and Valves Response Center |
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representatives will explain the additional information and procedures |
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necessary to return goods exposed to hazardous substance can avoid injury if |
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they are informed of and understand the hazard. If the product being returned |
|
was exposed to a hazardous substance as defined by OSHA, a copy of the |
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required Material Safety Data Sheet (MSDS) for each hazardous substance |
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identified must be included with the returned goods. |
PRODUCT |
Recycling of equipment and packaging should be taken into consideration |
RECYCLING/DISPOSAL |
and disposed of in accordance with local and national legislation/regulations. |
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Rosemount 5300 Series
Section 2 Transmitter Overview
Theory of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-1
Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-2
Components of the Transmitter . . . . . . . . . . . . . . . . . . . . page 2-5
System Architecture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-7
Probe Selection Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-9
Process Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-11
Vessel Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-14
Installation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-15
THEORY OF OPERATION The Rosemount 5300 Series Radar Transmitter is a smart, two-wire continuous level transmitter based on Time Domain Reflectometry (TDR) principles. Low power nano-second-pulses are guided along an immersed probe. When a pulse reaches the surface, part of the energy is reflected back to the transmitter, and the time difference between the generated and reflected pulse is converted into a distance, which calculates the total level or interface level (see below).
The reflectivity of the product is a key parameter for measurement performance. Media with a high dielectric constant gives better reflection and a longer measuring range.
Figure 2-1. Measurement
Principle.
Signal Amplitude
Reference Pulse 
Level
Interface Level
Time
www.rosemount.com
Rosemount 5300 Series
Reference Manual
00809-0100-4530, Rev BA
July 2009
APPLICATIONS |
The Rosemount 5300 Series Radar Transmitter series is suited for aggregate |
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(total) level measurements on most liquids, semi-liquids, solids, and |
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liquid/liquid interfaces. |
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Guided microwave technology offers the highest reliability and precision to |
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ensure measurements are virtually unaffected by temperature, pressure, |
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vapor gas mixtures, density, turbulence, bubbling/boiling, low level, varying |
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dielectric media, pH, and viscosity. |
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Guided wave radar technology in combination with advanced signal |
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processing makes the Rosemount 5300 transmitters suitable for a wide range |
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of applications: |
Figure 2-2. Application |
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examples |
The Rosemount 5300 transmitter |
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works well in boiling conditions with |
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vapor and turbulence. If there are |
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disturbing objects in the vicinity of the |
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transmitter, the coaxial probe is |
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particularly suitable. |
The Rosemount 5300 Series is well suited for chamber applications, such as distillation columns.
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Rosemount 5300 Series
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The Rosemount 5302 measures both |
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level and interface level in a separator |
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tank. |
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Oil |
Oil |
Water |
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The Rosemount 5300 Series is a |
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good choice for underground tanks. It |
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the radar pulse concentrated near the |
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probe. It can be equipped with probes |
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that are unaffected by high and |
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narrow openings or nearby objects. |
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Guided wave radar technology |
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provides reliable measurements in |
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ammonia, LNG and LPG tanks. |
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5303 |
Model 5303, with a flexible single lead |
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probe, is the solution for solids, |
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powders and granules. |
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It measures independently of dust, |
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angled surfaces etc. |
The Rosemount 5300 with Dynamic Vapor Compensation will automatically compensate for dielectric changes in high pressure steam applications and maintain the level accuracy.
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Rosemount 5300 Series
COMPONENTS OF THE TRANSMITTER
The Rosemount 5300 Series Radar Transmitter has an aluminum or stainless steel (SST) transmitter housing containing advanced electronics and software for signal processing. SST housing is preferred for harsh environment applications, such as off-shore platforms or other locations where the housing can be exposed to corrodents, such as salt solutions and caustics.
The radar electronics produces an electromagnetic pulse that is guided by the probe. It comes with flange, threaded or Tri-Clamp process connection.
There are different probe types available for various applications: Rigid Twin Lead, Flexible Twin Lead, Rigid Single Lead, Flexible Single Lead, and Coaxial.
Figure 2-3. Transmitter components.
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2-5
Rosemount 5300 Series
Reference Manual
00809-0100-4530, Rev BA
July 2009
Figure 2-4. Remote Housing |
Remote Housing allows for the transmitter head to be mounted separately |
components. |
from the probe. |
Dual Compartment
Housing
U-bolt |
Bracket |
Clamping Brackets |
M50 nut
Cable Remote Connection
2-6
Reference Manual
00809-0100-4530, Rev BA
July 2009
Rosemount 5300 Series
SYSTEM ARCHITECTURE
Figure 2-5. HART system architecture
The Rosemount 5300 Series Radar Transmitter is loop-powered, and it uses the same two wires for both power supply and output signal. The output is a 4-20 mA analog signal superimposed with a digital HART® or FOUNDATION™ Fieldbus signal.
By using the optional Rosemount 333 HART Tri-loop, the HART signal can convert up to three additional 4-20 mA analog signals.
With the HART protocol multidrop configuration is possible. In this case, communication is restricted to digital, since current is fixed to the 4 mA minimum value.
The transmitter can be connected to a Rosemount 751 Field Signal Indicator, or it can be equipped with an integral display.
The transmitter can easily be configured using a Rosemount 375 Field Communicator or a PC with the Rosemount Radar Master software. Rosemount 5300 Series transmitters can also be configured with the AMS® Suite and DeltaV™ software, and other tools supporting Electronic Device Description Language (EDDL) functionality.
For HART communication a minimum load resistance of 250 within the loop is required.
3 x 4-20 mA
Integral
Display
5300 SERIES |
Rosemount 751 |
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Field Signal Indicator |
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RADAR |
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TRANSMITTER |
Rosemount |
DCS |
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333 HART |
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Tri-Loop |
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4-20 mA/HART
HART modem
Rosemount 375
Field
Communicator
Note! For HART communication, a |
Rosemount Radar Master |
minimum load resistance of |
or |
250 within the loop is required. |
AMS Suite |
2-7
Rosemount 5300 Series
Reference Manual
00809-0100-4530, Rev BA
July 2009
Figure 2-6. FOUNDATION
Fieldbus system architecture
Maintenance
Host/DCS system (e.g. DeltaV®)
375 Field |
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Communicator |
Display |
Rosemount 5400
Rosemount 5300 |
Rosemount 5600 |
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H2 - High Speed Field Bus
H1 - Low Speed Field Bus
Fieldbus modem
6234 ft (1900 m) maximum (depending on cable characteristics)
Note: Intrinsically safe installations may
allow fewer devices per I.S. barrier due to current limitations.
PC with Rosemount Radar Master
2-8
Reference Manual
00809-0100-4530, Rev BA
July 2009
Rosemount 5300 Series
PROBE SELECTION GUIDE
The following guidelines should be used to choose the appropriate probe for the Rosemount 5300 transmitter:
Table 2-1. Probe selection guide.
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Rigid Single |
Flexible Single |
Coaxial |
Rigid Twin Lead |
Flexible Twin |
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representative) |
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Measurements |
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Level |
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Changing density |
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Foam (mechanical avoidance) |
NR |
NR |
AD |
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Foam (top of foam measurement) |
AD |
AD |
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AD |
AD |
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Foam (foam and liquid |
AD |
AD |
NR |
AD |
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measurement) |
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G(2) |
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AD |
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Tank |
Environment Considerations |
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Probe is close (<12 in./30 cm) to |
AD |
AD |
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(1)For overall level applications, a changing dielectric has no effect on the measurement. For interface measurements, a changing dielectric for the top fluid will degrade the accuracy of the interface measurement.
(2)Limited measuring range.
2-9
Rosemount 5300 Series
Reference Manual
00809-0100-4530, Rev BA
July 2009
Transition Zones
Figure 2-7. Transition Zones
The measuring range depends on probe type and product properties, and is limited by the Upper and Lower Transition Zones. In these zones, measurement accuracy may be reduced. The Upper Transition Zone is the minimum measurement distance between the upper reference point and the product surface. At the end of the probe, the measuring accuracy is reduced in the Lower Transition Zone. The Transition Zones vary depending on probe type and product.
Figure 2-7 illustrates how the measuring range is related to the Transition Zones:
Upper Reference Point
Upper Transition Zone
20mA
% |
Maximum |
-100 |
Recommended |
Measuring Range |
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Range 0 |
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4mA |
Lower Transition Zone |
Table 2-2. Transition Zones for different probe types and dielectric constants
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Dielectric |
Rigid Single Lead |
Flexible Single Lead |
Coaxial |
Rigid Twin Lead |
Flexible Twin Lead |
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Constant |
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Upper(1) |
80 |
4.3 in. (11 cm) |
4.3 in. (11 cm) |
4.3 in. (11 cm) |
4.3 in. (11 cm) |
4.7 in. (12 cm) |
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6.3 in. (16 cm) |
7.1 in. (18 cm) |
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Lower(2) |
80 |
2 in. (5 cm) |
0 in. (0 cm)(4)(3) |
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1.2 in. (3 cm) |
2 in. (5 cm)(4) |
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Transition |
2 |
2.8 in. (7 cm)(5) |
2 in. (5 cm) - long weight(4) |
2 in. (5 cm) |
4 in. (10 cm) |
5.5 in. (14 cm)(4) |
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3.2 in. (8 cm) - short weight(4) |
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(1)The distance from the upper reference point where measurements have reduced accuracy, see picture above.
(2)The distance from the lower reference point where measurements have reduced accuracy, see picture above.
(3)The measuring range for the PTFE covered Flexible Single Lead probe includes the weight. For low dielectric media, special configuration may be required.
(4)Note that the weight length adds to non-measurable area and is not included in the table. See “Dimensional Drawings” on page A-9.
(5)If using a metal centering disc, the lower transition zone is up to 8 in. (20 cm). If using a PTFE centering disc, the lower transition zone is not affected.
NOTE!
Measurements in the Transition Zones may be non-linear, or have reduced accuracy. It is recommended the 4-20 mA points be set between the Transition Zones.
2-10
Reference Manual
00809-0100-4530, Rev BA
July 2009
Rosemount 5300 Series
PROCESS |
The Rosemount 5300 Series has high sensitivity because of its advanced |
CHARACTERISTICS |
signal processing and high signal to noise ratio. This makes it able to handle |
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various disturbances, however, the following circumstances should be |
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considered before mounting the transmitter. |
Coating |
Heavy coating of the probe should be avoided since it may decrease the |
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sensitivity of the transmitter and lead to measurement errors. In viscous or |
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sticky applications, periodic cleaning may be required. |
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For viscous or sticky applications, it is important to choose a suitable probe: |
Table 2-3. Probe type guide for different product viscosity
Coaxial |
Twin Lead |
Single Lead |
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Maximum viscosity |
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500 cP |
1500 cP |
8000 cP(1)(2) |
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Thin coating allowed, but no |
Coating allowed |
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(1)Consult your local Emerson Process Management representatvie for agitation/turbulence and high viscous products.
(2)Be precautious in HTHP viscous or crystallizing media applications where temperature at instrument connection is significantly lower than process temperature with risk of coating in the upper part of probe that may reduce the measurement signal. Consider using HP or STD probes in such applications.
Bridging
Foam
Vapor
Boiling Hydrocarbons
Maximum measurement error due to coating is 1-10% depending on probe type, dielectric constant, coating thickness and coating height above product surface.
Signal Quality Metrics (SQM) diagnostic option can give an indication of how good the surface signal is compared to the noise, and when to clean the probe.
Heavy product coating results in bridging between the two probes in a twin lead version, or between the pipe and inner rod for coaxial probes, and may cause erroneous level readings, so it must be prevented. A single lead probe is recommended in these situations.
The Rosemount 5300 Series Radar Transmitter measurement in foamy applications depends on the foam properties; light and airy or dense and heavy, high or low dielectrics, etc. If the foam is conductive and creamy, the transmitter may measure the surface of the foam. If the foam is less conductive the microwaves may penetrate the foam and measure the liquid surface.
In some applications, such as high pressure boiling water, there is a heavy vapor above the product surface that could influence the level measurement. The Rosemount 5300 Series Radar Transmitter can be configured to compensate for the influence of vapor.
For products with very low dielectric constants, such as boiling hydrocarbons and solids, the threshold may need to be lowered, and/or the Probe End Projection (PEP) function activated.
2-11
Rosemount 5300 Series
Reference Manual
00809-0100-4530, Rev BA
July 2009
Measuring Range
The measuring range differs depending on probe type and characteristics of the application. Table 2-4 can be used as a guideline for clean liquids.
See Appendix A: Reference Data for the measuring range when using Remote Housing.
Table 2-4. Measuring Range
Rigid Single Lead |
Flexible Single Lead(1) |
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Coaxial |
Rigid Twin Lead |
Flexible Twin Lead |
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Maximum |
Measuring Range |
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9 ft 10 in. (3 m) - for 8 mm probes |
164 ft (50 m) |
19 ft 8 in. (6 m) |
9 ft 10 in. (3 m) |
164 ft (50 m) |
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14 ft 9 in. (4.5 m) - for 13 mm probes |
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Minimum Dielectric Constant at Maximum Measuring Range |
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1.4 (1.25 if installed in a metallic |
1.4, up to 49 ft (15 m)(1) |
1.2 |
(Standard) |
1.4 |
1.4, up to 82 ft (25 m)(1) |
bypass or stilling well)(1)(2) |
1.8, up to 82 ft (25 m)(1) |
1.4 |
(HP/C) |
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2.0, up to 115 ft (35 m)(1) |
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2.0, up to 115 ft (35 m)(1) |
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2.5, up to 131 ft (40 m)(1) |
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3, up to 138 ft (42 m) |
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3.5, up to 148 ft (45 m) |
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4, up to 151 ft (46 m) |
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6, up to 164 ft (50 m) |
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6, up to 164 ft (50 m) |
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(1)The probe end projection software function will improve the minimum dielectric constant. Consult you local Emerson Process Management representative for details.
(2)Measuring range may be lower depending on installation.
The maximum measuring range differs based on application according to:
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• Media with higher dielectric constant ( r) has better reflection and a |
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longer measuring range |
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• Disturbing EMC environment in tank |
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Interface |
Rosemount 5302 is the ideal choice for measuring the level of oil, and the |
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interface of oil and water, or other liquids with significant dielectric differences. |
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Rosemount 5301 can also be used for interface measurement in applications |
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where the probe is fully submerged in the liquid. |
Figure 2-8. Interface measurement with a Rosemount 5302 and a Rosemount 5301 (fully submerged probe).
5302 |
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Level = Interface Level
Level
Interface Level
2-12
Reference Manual
00809-0100-4530, Rev BA
July 2009
Rosemount 5300 Series
Figure 2-9. Maximum Upper Product thickness for the Flexible Single Lead probe.
For measuring interface level, the transmitter uses the residual wave of the first reflection. Part of the wave, not reflected at the upper product surface, continues until it is reflected at the lower product surface. The speed of this wave depends fully on the dielectric constant of the upper product.
To measure interface, the following criteria have to be fulfilled:
•The dielectric constant of the upper product must be known and should be constant. The Rosemount Radar Master software has a built-in dielectric constant calculator to assist in determining the dielectric constant of the upper product. (see “Dielectric Constant/Dielectric Range” on page 5-23)
•The upper product must have a lower dielectric constant than the lower product to have a distinct reflection
•The difference between the dielectric constants for the two products must be greater than 6
•The maximum dielectric constant for the upper product: 10 for the coaxial probe, 7 for the twin lead, and 8 for the single lead probes
•The upper product thickness must be greater than 5.1 in. (0.13 m) for all probes, except the HTHP coaxial probe, which requires 8 in. (0.2 m), to distinguish the echoes of the two liquids
The maximum allowable upper product thickness/measuring range is primarily determined by the dielectric constants of the two liquids.
Target applications include interfaces between oil / oil-like and water / water-like liquids with a low (<3) dielectric constant for the upper product and a high (>20) dielectric constant for the lower product.
For such applications, the maximum measuring range is limited by the length of the coaxial, rigid twin, and rigid single lead probes.
For flexible probes, the maximum measuring range is reduced by the maximum upper product thickness, according to the diagram below. However, characteristics may vary between the different applications.
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115 |
(35) |
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7 |
9 |
11 |
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Upper product dielectric constant
2-13
Rosemount 5300 Series
Reference Manual
00809-0100-4530, Rev BA
July 2009
Figure 2-10. Maximum Upper Product thickness for the Flexible Twin Lead probe.
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Flexible Twin Lead |
Product |
Lower product |
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Maximum Upper Thickness, ft (m) |
dielectric constant |
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Upper product dielectric constant |
VESSEL CHARACTERISTICS
Heating Coils, Agitators
Tank Shape
NOTE!
Maximum distance to the interface = 164 ft.(50 m) - Maximum Upper Product Thickness.
Emulsion Layers
Sometimes an emulsion layer (mix of the products) forms between the two products and can affect interface measurements. For assistance with emulsion applications, consult your local Emerson Process Management representative.
Because the radar signal is transmitted along a probe, the Rosemount 5300 Radar transmitter is generally not affected by objects in the tank. Avoid physical contact with metallic objects when Twin Lead or Single Lead probes are used.
Avoid physical contact between probes and agitators, as well as applications with strong fluid movement, unless the probe is anchored. If the probe is able to move 1 ft. (30 cm) from any object, such as an agitator, during operation, the probe tie-down is recommended.
To stabilize the probe for side forces, a weight may be hung at the probe end (flexible probes only) or fix/guide the probe to the tank bottom.
The guided wave radar transmitter is insensitive to tank shape. Since the radar signal travels along a probe, the shape of the tank bottom has virtually no effect on the measurement performance. The transmitter can handle flat or dish-bottom tanks.
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Reference Manual
00809-0100-4530, Rev BA
July 2009
Rosemount 5300 Series
INSTALLATION |
Follow these steps for proper installation: |
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PROCEDURE |
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Review Mounting |
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Considerations |
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Mount the transmitter (see page 3-15)
Wire the transmitter (see Section 4:
Electrical Installation)
Make sure covers and cable/conduit connections are tight
Power up the transmitter
Configure the
transmitter
(see Section 5:
Configuration)
Verify measurements
Set the Write
Protection
2-15
Rosemount 5300 Series
Reference Manual
00809-0100-4530, Rev BA
July 2009
2-16
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