Reference, Installation, and Operations Manual
Part Number 3-9000-743 Revision S
June 2013
DanielTM Ultrasonic Gas Flow Meters with Mark III Electronics
Supporting Multipath SeniorSonicTM - Model 3400, Multipath SeniorSonicTM - Model 3422 Single Path JuniorSonicTM - Model 3410, Dual Path JuniorSonicTM - Model 3420
Location |
Telephone number |
Fax number |
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North America/Latin America |
+1.713.467.6000 |
+1.713.827.4805 |
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Daniel Customer Service |
+1.713.827.6413 |
+1.713.827.6312 |
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USA (toll free) |
+1.888.356.9001 |
+1.713.827.3380 |
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Asia Pacific (Republic of Singapore) |
+65.6777.8211 |
+65.6777.0947.0743 |
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Europe (Stirling Scotland, UK) |
+44 (0)1786.433400 |
+44 (0)1786.433401 |
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Middle East Africa (Dubai, UAE) |
+971 4 8118100 |
+971 4 8865465 |
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• |
Customer Service: |
tech.service@emersonprocess.com |
• |
Customer Support: |
daniel.cst.support@emerson.com |
• |
Asia-Pacific: |
danielap.support@emerson.com |
• |
Europe: |
DanielEMA.CST@EmersonProcess.com |
Return Material Authorization (RMA)
A Return Material Authorization (RMA) number must be obtained prior to returning any equipment for any reason. Download the RMA form from the Support Services web page by selecting the link below.
www2.emersonprocess.com/EN-US/BRANDS/DANIEL/SUPPORT-SERVICES/Pages/Support-Services.aspx?
Pay special attention to the following signal words, safety alert symbols and statements:
Safety alert symbol
This is a safety alert symbol. It is used to alert you to potential physical injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
Danger indicates a hazardous situation which, if not avoided, will result in death or serious injury.
Warning indicates a hazardous situation which, if not avoided, could result in death or serious injury.
Caution indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
Caution indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
Important
Important is a statement the user needs to know and consider.
Tip
Tip provides information or suggestions for improved efficiency or best results.
Note
Note is a “general by-the-way” content not essential to the main flow of information.
Daniel Measurement and Control, Inc. (Daniel) designs, manufactures and tests products to function within specific conditions. Because these products are sophisticated technical instruments, it is important that the owner and operation personnel strictly adhere both to the information printed on the product and to all instructions provided in this manual prior to installation, operation, and maintenance.
Daniel also urges you to integrate this manual into your training and safety program.
BE SURE ALL PERSONNEL READ AND FOLLOW THE INSTRUCTIONS IN THIS MANUAL AND ALL NOTICES AND PRODUCT WARNINGS.
Installing, operating or maintaining a Daniel product improperly could lead to serious injury or death from explosion or exposure to dangerous substances. To reduce this risk:
•Comply with all information on the product, in this manual, and in any local and national codes that apply to the product.
•Do not allow untrained personnel to work with this product.
•Use Daniel parts and work procedures specified in this manual.
Product owners (Purchasers):
•Use the correct product for the environment and pressures present. See technical data or product specifications for limitations. If you are unsure, discuss your needs with your Daniel representative.
•Inform and train all personnel in the proper installation, operation, and maintenance of this product.
•To ensure safe and proper performance, only informed and trained personnel should install, operate, repair and maintain this product.
•Verify that this is the correct instruction manual for your Daniel product. If this is not the correct documentation, contact Daniel at 1-713-827-6314. You may also download the correct manual from:
http://www.daniel.com
•Save this instruction manual for future reference.
•If you resell or transfer this product, it is your responsibility to forward this instruction manual along with the product to the new owner or transferee.
•ALWAYS READ AND FOLLOW THE INSTALLATION, OPERATIONS, MAINTENANCE AND TROUBLESHOOTING MANUALS AND ALL PRODUCT WARNINGS AND INSTRUCTIONS.
•Do not use this equipment for any purpose other than its intended service. This may result in property damage and/or serious personal injury or death.
Product Operation Personnel:
•To prevent personal injury, personnel must follow all instructions of this manual prior to and during operation of the product.
•Follow all warnings, cautions, and notices marked on, and supplied with, this product.
•Verify that this is the correct instruction manual for your Daniel product. If this is not the correct documentation, contact Daniel at 1-713-827-6314. You may also download the correct manual from:
http://www.daniel.com
•Read and understand all instructions and operating procedures for this product.
•If you do not understand an instruction, or do not feel comfortable following the instructions, contact your Daniel representative for clarification or assistance.
•Install this product as specified in the INSTALLATION section of this manual per applicable local and national codes.
•Follow all instructions during the installation, operation, and maintenance of this product.
•Connect the product to the appropriate pressure and electrical sources when and where applicable.
•Ensure that all connections to pressure and electrical sources are secure prior to and during equipment operation.
•Use only replacement parts specified by Daniel. Unauthorized parts and procedures can affect this product's performance, safety, and invalidate the warranty. “Look-a-like” substitutions may result in deadly fire, explosion, release of toxic substances or improper operation.
•Save this instruction manual for future reference.
THE CONTENTS OF THIS PUBLICATION ARE PRESENTED FOR INFORMATIONAL PURPOSES ONLY, AND WHILE EVERY EFFORT HAS BEEN MADE TO ENSURE THEIR ACCURACY, THEY ARE NOT TO BE CONSTRUED AS WARRANTIES OR GUARANTEES, EXPRESSED OR IMPLIED, REGARDING THE PRODUCTS OR SERVICES DESCRIBED HEREIN OR THEIR USE OR APPLICABILITY. ALL SALES ARE GOVERNED BY DANIEL'S TERMS AND CONDITIONS, WHICH ARE AVAILABLE UPON REQUEST. WE RESERVE THE RIGHT TO MODIFY OR IMPROVE THE DESIGNS OR SPECIFICATIONS OF SUCH PRODUCTS AT ANY TIME.
DANIEL DOES NOT ASSUME RESPONSIBILITY FOR THE SELECTION, USE OR MAINTENANCE OF ANY PRODUCT. RESPONSIBILITY FOR PROPER SELECTION, USE AND MAINTENANCE OF ANY DANIEL PRODUCT REMAINS SOLELY WITH THE PURCHASER AND END-USER.
TO THE BEST OF DANIEL'S KNOWLEDGE THE INFORMATION HEREIN IS COMPLETE AND ACCURATE. DANIEL MAKES NO WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO THIS MANUAL AND, IN NO EVENT, SHALL DANIEL BE LIABLE FOR ANY INCIDENTAL, PUNITIVE, SPECIAL OR CONSEQUENTIAL DAMAGES INCLUDING, BUT NOT LIMITED TO, LOSS OF PRODUCTION, LOSS OF PROFITS, LOSS OF REVENUE OR USE AND COSTS INCURRED INCLUDING WITHOUT LIMITATION FOR CAPITAL, FUEL AND POWER, AND CLAIMS OF THIRD PARTIES.
PRODUCT NAMES USED HEREIN ARE FOR MANUFACTURER OR SUPPLIER IDENTIFICATION ONLY AND MAY BE TRADEMARKS/REGISTERED TRADEMARKS OF THESE COMPANIES
1.LIMITED WARRANTY: Subject to the limitations contained in Section 2 herein, Daniel Measurement & Control, Inc. (“Daniel”) warrants that the licensed firmware embodied in the Goods will execute the programming instructions provided by Daniel, and that the Goods manufactured by Daniel will be free from defects in materials or workmanship under normal use and care and Services will be performed by trained personnel using proper equipment and instrumentation for the particular Service provided. The foregoing warranties will apply until the expiration of the applicable warranty period. Goods are warranted for twelve (12) months from the date of initial installation or eighteen (18) months from the date of shipment by Daniel, whichever period expires first. Consumables and Services are warranted for a period of 90 days from the date of shipment or completion of the Services. Products purchased by Daniel from a third party for resale to Buyer ("Resale Products”) shall carry only the warranty extended by the original manufacturer. Buyer agrees that Daniel has no liability for Resale Products beyond making a reasonable commercial effort to arrange for procurement and shipping of the Resale Products. If Buyer discovers any warranty defects and notifies Daniel thereof in writing during the applicable warranty period, Daniel shall, at its option, correct any errors that are found by Daniel in the firmware or Services or repair or replace F.O.B. point of manufacture that portion of the Goods or firmware found by Daniel to be defective, or refund the purchase price of the defective portion of the Goods/Services. All replacements or repairs necessitated by inadequate maintenance, normal wear and usage, unsuitable power sources or environmental conditions, accident, misuse, improper installation, modification, repair, use of unauthorized replacement parts, storage or handling, or any other cause not the fault of Daniel are not covered by this limited warranty, and shall be at Buyer's expense. Daniel shall not be obligated to pay any costs or charges incurred by Buyer or any other party except as may be agreed upon in writing in advance by Daniel. All costs of dismantling, reinstallation and freight and the time and expenses of Daniel's personnel and representatives for site travel and diagnosis under this warranty clause shall be borne by Buyer unless accepted in writing by Daniel. Goods repaired and parts replaced by Daniel during the warranty period shall be in warranty for the remainder of the original warranty period or ninety (90) days, whichever is longer. This limited warranty is the only warranty made by Daniel and can be amended only in a writing signed by Daniel. THE WARRANTIES AND REMEDIES SET FORTH ABOVE ARE EXCLUSIVE. THERE ARE NO REPRESENTATIONS OR WARRANTIES OF ANY KIND, EXPRESS OR IMPLIED, AS TO MERCHANTABILITY, FITNESS FOR PARTICULAR PURPOSE OR ANY OTHER MATTER WITH RESPECT TO ANY OF THE GOODS OR SERVICES. Buyer acknowledges and agrees that corrosion or erosion of materials is not covered by this warranty.
2.LIMITATION OF REMEDY AND LIABILITY: DANIEL SHALL NOT BE LIABLE FOR DAMAGES CAUSED BY DELAY IN PERFORMANCE. THE REMEDIES OF BUYER SET FORTH IN THIS AGREEMENT ARE EXCLUSIVE. IN NO EVENT, REGARDLESS OF THE FORM OF THE CLAIM OR CAUSE OF ACTION (WHETHER BASED IN CONTRACT, INFRINGEMENT, NEGLIGENCE, STRICT LIABILITY, OTHER TORT OR OTHERWISE), SHALL DANIEL'S LIABILITY TO BUYER AND/OR ITS CUSTOMERS EXCEED THE PRICE TO BUYER OF THE SPECIFIC GOODS MANUFACTURED OR SERVICES PROVIDED BY DANIEL GIVING RISE TO THE CLAIM OR CAUSE OF ACTION. BUYER AGREES THAT IN NO EVENT SHALL DANIEL'S LIABILITY TO BUYER AND/OR ITS CUSTOMERS EXTEND TO INCLUDE INCIDENTAL, CONSEQUENTIAL OR PUNITIVE DAMAGES. THE TERM “CONSEQUENTIAL DAMAGES” SHALL INCLUDE, BUT NOT BE LIMITED TO, LOSS OF ANTICIPATED PROFITS, REVENUE OR USE AND COSTS INCURRED INCLUDING WITHOUT LIMITATION FOR CAPITAL, FUEL AND POWER, AND CLAIMS OF BUYER'S CUSTOMERS.
Reference, Installation, and Operations Manual |
Table of Contents |
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3-9000-743 Rev S |
June 2013 |
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Preface
Daniel customer service
Signal words and symbols
Important safety instructions
Notice
Warranty and Limitations
Section 1: Introduction
1.1 |
Manual overview ............................................................................................. |
1 |
1.2 |
Definitions, acronyms, abbreviations................................................................ |
2 |
1.3 |
What’s new .................................................................................................... |
5 |
1.4 |
Daniel Ultrasonic Meter reference manuals ....................................................... |
6 |
1.5 |
References ..................................................................................................... |
7 |
Section 2: Product overview
2.1 |
Description .................................................................................................... |
9 |
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2.1.1 |
Advantages and Features ................................................................................... |
10 |
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2.1.2 |
Mechanical installation requirements................................................................. |
11 |
2.2 |
Component parts .......................................................................................... |
11 |
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2.2.1 Daniel Mark III Ultrasonic Gas Flow Meters assembly .......................................... |
12 |
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2.2.2 Model 3400 meter body..................................................................................... |
17 |
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2.2.3 Model 3422 meter body..................................................................................... |
18 |
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2.2.4 Model 3410 meter body..................................................................................... |
19 |
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2.2.5 Model 3420 meter body..................................................................................... |
20 |
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2.2.6 |
Transducers and cabling..................................................................................... |
21 |
2.3 |
General unit specifications ............................................................................ |
22 |
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2.3.1 |
The application .................................................................................................. |
22 |
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2.3.2 |
Available meter sizes .......................................................................................... |
22 |
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2.3.3 |
Pressure range ................................................................................................... |
22 |
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2.3.4 |
Flow range limits ................................................................................................ |
23 |
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2.3.5 |
Flange types ....................................................................................................... |
24 |
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2.3.6 |
Gas temperature range ...................................................................................... |
24 |
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2.3.7 |
Repeatability ...................................................................................................... |
24 |
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2.3.8 |
Accuracy limits ................................................................................................... |
24 |
Contents |
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2.4 |
Electronic specifications ................................................................................ |
25 |
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2.4.1 |
Power specifications ........................................................................................... |
25 |
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2.4.2 |
Temperature ...................................................................................................... |
25 |
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2.4.3 |
Inputs ................................................................................................................. |
25 |
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2.4.4 |
Outputs .............................................................................................................. |
25 |
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2.4.5 |
Communications ................................................................................................ |
25 |
2.5 |
Hardware features ......................................................................................... |
26 |
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2.5.1 |
Inputs ................................................................................................................. |
26 |
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2.5.2 |
Outputs .............................................................................................................. |
26 |
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2.5.3 |
Status Indicators................................................................................................. |
29 |
2.6 |
Communications ........................................................................................... |
35 |
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2.7 |
Safety |
.......................................................................................................... |
37 |
2.8 |
FCC Compliance ............................................................................................ |
38 |
Section 3: Installation
3.1 |
Installation instructions ................................................................................. |
39 |
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3.2 |
Daniel 3400 Series Ultrasonic Flow Meter lifting instructions and precautions.... |
41 |
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3.2.1 Use of appropriate safety engineered swivel hoist rings in meter end flanges ..... |
43 |
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3.2.2 Safety precautions using safety engineered swivel hoist rings............................. |
44 |
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3.2.3 How to obtain safety engineered swivel hoist rings............................................. |
47 |
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3.2.4 Using appropriately rated lifting slings on Daniel Ultrasonic Meters .................... |
48 |
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3.3 |
Mechanical installation .................................................................................. |
51 |
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3.3.1 |
Meter body installation....................................................................................... |
51 |
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3.3.2 Mounting requirements for heated or cooled pipelines ...................................... |
53 |
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3.3.3 Accessing the Daniel 3400 Series Ultrasonic Flow Meter components ................ |
53 |
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3.3.4 |
Transducer cables/appropriate transducer ......................................................... |
57 |
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3.3.5 For systems using explosion-proof conduit ......................................................... |
58 |
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3.3.6 For systems that use flame-proof cable............................................................... |
59 |
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3.4 |
Wiring and Connections ................................................................................ |
60 |
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3.5 |
Hardware Switch Settings .............................................................................. |
66 |
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3.5.1 |
Communication settings .................................................................................... |
73 |
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3.5.2 Frequency and Digital Output switch settings..................................................... |
79 |
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3.5.3 Option Board analog inputs switch settings ........................................................ |
80 |
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3.5.4 Series 100 Option Board analog output switch settings ...................................... |
83 |
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3.5.5 Series 100 Plus Option Board Analog Input switch settings ................................. |
84 |
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3.5.6 Series 100 Plus Option Board Analog Output switch settings .............................. |
86 |
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3.5.7 DHCP server switch settings ............................................................................... |
88 |
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3.5.8 Configuration protection switch settings............................................................ |
88 |
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3.6 |
Security seal installation ................................................................................ |
88 |
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3.6.1 End cap security seal installation......................................................................... |
89 |
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3.6.2 Upper electronics housing to base unit security seal ........................................... |
90 |
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3.6.3 Transducer assembly security seal installation .................................................... |
91 |
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Reference, Installation, and Operations Manual |
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Section 4: Optional features
4.1 |
Overview ..................................................................................................... |
93 |
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4.1.1 Managing optional feature keys ......................................................................... |
93 |
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4.1.2 |
Obtaining optional keys ..................................................................................... |
94 |
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4.1.3 |
Optional Ethernet key ........................................................................................ |
94 |
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4.1.4 Optional data log access key .............................................................................. |
94 |
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4.1.5 Optional GC interface key................................................................................... |
94 |
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4.1.6 Optional Aga10 key (sound velocity calculation) ................................................ |
95 |
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4.1.7 |
Key status........................................................................................................... |
95 |
4.2 |
Key expiration warnings (firmware v1.6X and below) ....................................... |
95 |
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4.3 |
Grandfathered features (firmware v1.6X and below) ........................................ |
95 |
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4.4 |
Trial period (firmware v1.6X and below) ......................................................... |
95 |
Section 5: Startup and meter configuration
5.1 |
Communications .......................................................................................... |
97 |
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5.2 |
Communications setup ............................................................................... |
100 |
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5.3 |
Communications setup wizard ..................................................................... |
102 |
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5.3.1 Advantages of Ethernet communication .......................................................... |
102 |
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5.3.2 Initial Ethernet communications connection .................................................... |
103 |
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5.3.3 |
Ethernet communications connection ............................................................ |
103 |
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5.3.4 Ethernet initial connection steps ...................................................................... |
104 |
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5.4 |
Ethernet PC, HUB, or LAN connections .......................................................... |
108 |
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5.4.1 Direct connection from a Mark III to a PC.......................................................... |
108 |
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5.4.2 Connect a Mark III to a PC via an Ethernet hub .................................................. |
108 |
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5.4.3 Connect a Mark III Meter to a LAN via an Ethernet Hub ..................................... |
109 |
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5.5 |
Serial port connections using RS-232 serial cable .......................................... |
109 |
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5.5.1 RS-232 serial connection setup ........................................................................ |
111 |
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5.5.2 RS-485 serial connection setup ........................................................................ |
113 |
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5.5.3 Writing changes while connected to the meter ................................................ |
118 |
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5.6 |
Meter configuration setup wizard ................................................................. |
119 |
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5.6.1 Daniel MeterLink meter configuration overview ............................................... |
120 |
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5.6.2 |
Configuration protection ................................................................................. |
122 |
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5.6.3 Configuration checksum value and date........................................................... |
123 |
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5.6.4 Meter configuration using Daniel MeterLink..................................................... |
123 |
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5.6.5 |
Startup page .................................................................................................... |
132 |
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5.6.6 |
General Page.................................................................................................... |
137 |
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5.6.7 |
Frequency Outputs Page .................................................................................. |
138 |
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5.6.8 |
Current Outputs Page ...................................................................................... |
140 |
Contents |
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5.6.9 |
HART® Output Page......................................................................................... |
144 |
5.6.10 |
Meter Digital outputs ....................................................................................... |
146 |
5.6.11 |
Meter Corrections page .................................................................................... |
147 |
5.6.12 |
Temperature and Pressure page ....................................................................... |
149 |
5.6.13 |
Gas Chromatograph Setup page....................................................................... |
154 |
5.6.14 |
AGA 8 Setup page............................................................................................. |
155 |
5.6.15 |
Continuous Flow Analysis page......................................................................... |
157 |
5.6.16 |
Set Baseline Wizard .......................................................................................... |
159 |
5.7 Process parameters and calibration configuration .......................................... |
160 |
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5.7.1 |
Update Time Wizard ......................................................................................... |
160 |
5.7.2 |
Calculated results ............................................................................................. |
162 |
5.7.3 |
Set calibration parameters................................................................................ |
163 |
5.8 Saving the meter configuration .................................................................... |
170 |
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5.9 Maintenance logs and reports (Logs/Reports Menu) ....................................... |
171 |
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5.9.1 |
Log Format ....................................................................................................... |
175 |
5.10 Trend maintenance logs (Logs/reports Menu) .............................................. |
178 |
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5.10.1 |
Meter Archive Logs (Logs/Reports Menu) ......................................................... |
179 |
5.10.2 |
Compare Excel Meter Configurations (Logs/Reports Menu) .............................. |
180 |
Section 6: Meter operation |
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6.1 Measurement .............................................................................................. |
181 |
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6.1.1 |
Terminology ..................................................................................................... |
183 |
6.1.2 |
Signal processing.............................................................................................. |
184 |
6.1.3 |
Batch cycle processing...................................................................................... |
185 |
6.1.4 |
Acquisition mode ............................................................................................. |
186 |
6.1.5 |
Chord gas and sound velocity measurements................................................... |
187 |
6.1.6 |
Average weighted sound velocity ..................................................................... |
188 |
6.1.7 |
Average weighted gas flow velocity .................................................................. |
190 |
6.1.8 |
Calibration........................................................................................................ |
193 |
6.1.9 |
Volumetric flow rate ......................................................................................... |
196 |
6.1.10 |
Volume............................................................................................................. |
201 |
6.1.11 |
Triggered Delta Volumes .................................................................................. |
202 |
6.1.12 |
Energy rate and totals....................................................................................... |
203 |
6.1.13 Mass rate and totals ......................................................................................... |
204 |
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6.1.14 |
Seniorsonic flow characterizations.................................................................... |
205 |
6.1.15 |
Flow-condition pressure and temperature ........................................................ |
206 |
6.1.16 |
Gas properties .................................................................................................. |
210 |
6.1.17 |
AGA8 compressibility calculations .................................................................... |
215 |
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6.2 |
Frequency, digital, and analog outputs ......................................................... |
215 |
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6.2.1 |
Frequency outputs ........................................................................................... |
215 |
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6.2.2 |
Digital outputs ................................................................................................. |
219 |
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6.2.3 |
Analog (Current) output................................................................................... |
221 |
6.3 |
Digital Input ............................................................................................... |
226 |
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6.4 |
Modbus communication .............................................................................. |
227 |
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6.4.1 Mapping data points to Modbus Registers........................................................ |
227 |
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6.4.2 |
Log record access ............................................................................................. |
228 |
6.5 |
Optional gas chromatograph interface ......................................................... |
228 |
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6.5.1 |
Hardware configuration ................................................................................... |
228 |
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6.5.2 |
Software configuration..................................................................................... |
229 |
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6.5.3 |
Gas property data............................................................................................. |
229 |
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6.5.4 |
Data polling...................................................................................................... |
230 |
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6.5.5 |
GC data validity ................................................................................................ |
231 |
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6.5.6 |
GC alarm handling............................................................................................ |
231 |
6.6 |
Archive logs ............................................................................................... |
232 |
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6.6.1 |
Daily log ........................................................................................................... |
232 |
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6.6.2 |
Hourly log ........................................................................................................ |
238 |
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6.6.3 |
Audit log .......................................................................................................... |
241 |
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6.6.4 |
Alarm log ......................................................................................................... |
252 |
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6.6.5 |
System log ....................................................................................................... |
254 |
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6.6.6 |
Reading log records.......................................................................................... |
254 |
6.7 |
Viewing transducer waveforms .................................................................... |
256 |
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6.8 |
Upgrading the meter program ..................................................................... |
256 |
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6.8.1 Power disruption during firmware upgrade ...................................................... |
257 |
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6.9 |
Self-tests and data reliability ....................................................................... |
259 |
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6.9.1 |
RAM integrity ................................................................................................... |
259 |
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6.9.2 |
Program integrity............................................................................................. |
259 |
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6.9.3 |
Stored data integrity ........................................................................................ |
259 |
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6.9.4 |
Hardware watchdog......................................................................................... |
259 |
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6.9.5 |
Program execution integrity............................................................................. |
260 |
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6.9.6 |
Log transfer integrity........................................................................................ |
260 |
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6.9.7 Data value limit checks..................................................................................... |
260 |
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6.9.8 |
Configuration dependency checks ................................................................... |
260 |
Contents |
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Section 7: Maintenance and troubleshooting
7.1 |
Field hydrostatic pressure testing procedures ................................................ |
261 |
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7.2 |
T-Slot Transducer Removal and Installation Procedures .................................. |
262 |
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7.2.1 Removal with Extractor Tool ............................................................................. |
262 |
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7.2.2 Removal without Extractor Tool........................................................................ |
265 |
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7.2.3 |
Installing the transducers.................................................................................. |
267 |
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7.2.4 |
Replace the transformers.................................................................................. |
270 |
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7.2.5 Modifying the Calibration Parameters............................................................... |
271 |
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7.3 |
Replacing the Mark III Electronics ................................................................. |
272 |
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7.4 |
Troubleshooting Communications ................................................................ |
273 |
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7.4.1 Unable to Connect Direct Serial or External Serial Modem ................................ |
273 |
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7.4.2 Unable to Connect to Meter.............................................................................. |
273 |
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7.4.3 Maintenance log files and trend files................................................................. |
274 |
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7.4.4 Daniel MeterLink fails to connect or crashes using Windows® 2000 ................. |
276 |
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7.4.5 Windows® Hotfixes — Obtaining Hotfixes for Microsoft® Windows®............... |
277 |
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7.4.6 Windows® 2000 SP-4 or a Windows® XP with security update ........................ |
277 |
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7.5 |
Troubleshooting Meter Status ...................................................................... |
278 |
|
|
7.5.1 |
Meter Status Alarms ......................................................................................... |
278 |
|
7.5.2 |
System Alarm ................................................................................................... |
279 |
|
7.5.3 Chord A to Chord D........................................................................................... |
280 |
|
|
7.5.4 |
Field I/O Alarm.................................................................................................. |
280 |
|
7.5.5 |
Validity Alarm ................................................................................................... |
280 |
|
7.5.6 |
Comms Alarm................................................................................................... |
280 |
|
7.5.7 |
Check Status..................................................................................................... |
280 |
7.6 |
Maintenance logs and reports ...................................................................... |
281 |
|
|
7.6.1 Collecting logs and viewing Excel reports.......................................................... |
282 |
vi |
Contents |
Reference, Installation, and Operations Manual |
Table of Contents |
|
3-9000-743 Rev S |
June 2013 |
|
|
|
|
Appendix A Conversion factors |
|
||
A.1 Conversion factors per unit of measurement .................................................................. |
293 |
||
Appendix B Miscellaneous equations |
|
||
B.1 |
Miscellaneous conversion factors.................................................................................... |
295 |
|
B.2 Chord “L” dimension calculation ..................................................................................... |
297 |
||
Appendix C Upgrading a Mark II to a Mark III |
|
||
C.1 |
Meter electronics upgrade.............................................................................................. |
299 |
|
C.2 What’s new In Mark III..................................................................................................... |
299 |
||
C.3 |
Modbus Communication ................................................................................................ |
302 |
|
|
C.3.1 |
Protocols .......................................................................................................... |
302 |
|
C.3.2 |
Registers........................................................................................................... |
302 |
|
C.3.3 |
Log Access ........................................................................................................ |
302 |
C.4 |
Configuration conversion ............................................................................................... |
303 |
|
|
C.4.1 Metrology - meter body and transducer calibration values................................ |
303 |
|
|
C.4.2 |
Metrology - calibration equation parameters .................................................... |
304 |
|
C.4.3 |
Gain .................................................................................................................. |
307 |
|
C.4.4 Batch update period and stack size ................................................................... |
307 |
|
|
C.4.5 Emission rate, stacked emission rate, and firing sequence ................................ |
308 |
|
|
C.4.6 |
Chord failure threshold ..................................................................................... |
308 |
|
C.4.7 Flow velocity estimation when a chord is failed ................................................. |
308 |
|
|
C.4.8 |
Inactive chords.................................................................................................. |
309 |
|
C.4.9 |
AlarmDef .......................................................................................................... |
309 |
|
C.4.10 |
Frequency output configuration ..................................................................... |
310 |
|
C.4.11 Flow pressure and temperature ...................................................................... |
311 |
|
|
C.4.12 |
AGA8 method................................................................................................. |
311 |
|
C.4.13 |
Minimum hold time ........................................................................................ |
311 |
|
C.4.14 |
Log Format parameters................................................................................... |
311 |
Appendix D Troubleshooting comm., mech., and elec.
D.1 |
Communications troubleshooting.................................................................................. |
313 |
D.2 |
MARK III mechanical/electrical troubleshooting ............................................................. |
315 |
Appendix E Meter setup and configuration worksheet |
|
|
E.1 |
Meter setup and configuration worksheet....................................................................... |
317 |
E.2 |
Meter to Flow Computer Communication Worksheet ..................................................... |
322 |
Contents |
vii |
Table of Contents |
Reference, Installation, and Operations Manual |
|
June 2013 |
3-9000-743 Rev S |
|
|
|
|
Appendix F Flow rate summary charts |
|
|
F.1 Flow Rate Summary Charts .............................................................................................. |
331 |
|
Appendix G Write-protected configuration parameters |
|
|
G.1 Write-protected configuration........................................................................................ |
335 |
|
Appendix H Open source licenses |
|
|
H.1 Open source licenses ...................................................................................................... |
345 |
|
H.1.1 GNU General Public License .............................................................................. |
346 |
|
H.1.2 BSD Open Source License.................................................................................. |
359 |
|
H.1.3 |
M.I.T. License .................................................................................................... |
360 |
H.1.4 |
Mird License...................................................................................................... |
361 |
Appendix I Engineering drawings |
|
|
I.1 Ultrasonic Meter Drawings ............................................................................................... |
363 |
|
Appendix J Index |
|
|
J.1 Manual Index.................................................................................................................... |
365 |
viii |
Contents |
Reference, Installation, and Operations Manual |
List of Tables |
|
3-9000-743 Rev S |
June 2013 |
|
|
|
|
List of Tables |
|
|
Table 1-1 |
Gas Ultrasonic Meter acronyms, abbreviations and definitions ............................................. |
2 |
Table 1-2 |
Daniel reference manuals ..................................................................................................... |
6 |
Table 2-1 |
Transducer connection ports and number of transducers ................................................... |
21 |
Table 2-2 |
Temperature ranges for transducers, mounts and holders.................................................. |
24 |
Table 2-3 |
Voltage level and drive capability per logic level (TTL)......................................................... |
27 |
Table 2-4 |
Configurations for open collector frequency outputs.......................................................... |
28 |
Table 2-5 |
CPU Board General Status Indicators................................................................................... |
31 |
Table 2-6 |
CPU Board Communication Status Indicators ..................................................................... |
32 |
Table 2-7 |
Option Board General Status Indicators .............................................................................. |
32 |
Table 2-8 |
Series 100 Plus Option Board General Status Indicators ...................................................... |
33 |
Table 2-9 |
Option Board Communication Status Indicators ................................................................. |
33 |
Table 2-10 |
Series 100 Plus Option Board Communication Status Indicators ......................................... |
34 |
Table 2-11 |
Supported Modbus Protocols ............................................................................................. |
35 |
Table 3-1 |
Daniel hoist ring part numbers............................................................................................ |
47 |
Table 3-2 |
Hoist Ring lookup table for Daniel Gas SeniorSonic Meters* ............................................... |
47 |
Table 3-3 |
Hoist ring lookup table for Daniel Gas JuniorSonic Meters ................................................... |
48 |
Table 3-4 |
Piping recommendations uni-directional flow .................................................................... |
51 |
Table 3-5 |
Piping recommendations bi-directional flow ...................................................................... |
52 |
Table 3-6 |
Acquisition board wiring ..................................................................................................... |
57 |
Table 3-7 |
J7 Port B Wiring................................................................................................................... |
60 |
Table 3-8 |
J2 Power ............................................................................................................................. |
61 |
Table 3-9 |
J3 Chassis Ground ............................................................................................................... |
62 |
Table 3-10 |
J18 Digital Input.................................................................................................................. |
62 |
Table 3-11 |
J11 Analog Output (AO1).................................................................................................... |
62 |
Table 3-12 |
J12 Analog Input (AI1)......................................................................................................... |
62 |
Table 3-13 |
J12 Analog Input 2 (AI2)...................................................................................................... |
63 |
Table 3-14 |
J10 Analog Output Series 100 Plus Option Board (AO2) ...................................................... |
63 |
Table 3-15 |
J11 Analog Output Series 100 Plus Option Board (AO1) ...................................................... |
63 |
Table 3-16 |
J12 Analog Input Series 100 Plus Option Board (AI1) ........................................................... |
63 |
Table 3-17 |
J12 Analog Input Series 100 Plus Option Board (AI2) ........................................................... |
64 |
Table 3-18 |
J6 Port A.............................................................................................................................. |
64 |
Table 3-19 |
J7 Port B .............................................................................................................................. |
64 |
List of Tables |
ix |
List of Tables |
Reference, Installation, and Operations Manual |
|
June 2013 |
3-9000-743 Rev S |
|
|
|
|
Table 3-20 |
J16 Port C ............................................................................................................................ |
65 |
Table 3-21 |
J8 Ethernet Port................................................................................................................... |
65 |
Table 3-22 |
DC Power Jumper Settings .................................................................................................. |
65 |
Table 3-23 |
Case Ground Jumper Settings.............................................................................................. |
66 |
Table 3-24 |
Digital Input Connector....................................................................................................... |
66 |
Table 3-25 |
Port A driver settings........................................................................................................... |
74 |
Table 3-26 |
Port A RS-485 full duplex settings........................................................................................ |
75 |
Table 3-27 |
Port A RS-485 half duplex settings....................................................................................... |
75 |
Table 3-28 |
Port B RS-232 driver settings ............................................................................................... |
76 |
Table 3-29 |
Port B RS-485 full duplex ..................................................................................................... |
77 |
Table 3-30 |
Port B RS-485 half duplex .................................................................................................... |
77 |
Table 3-31 |
Port C RS-232 settings......................................................................................................... |
78 |
Table 3-32 |
Port C RS-485 half duplex .................................................................................................... |
78 |
Table 3-33 |
Option Board Analog In 1 temperature sin k settings........................................................... |
81 |
Table 3-34 |
Option Board Analog In 1 temperature source settings ....................................................... |
81 |
Table 3-35 |
Option Board Analog In 2 pressure sink settings.................................................................. |
82 |
Table 3-36 |
Option Board Analog In 2 pressure source settings.............................................................. |
82 |
Table 3-37 |
Series 100 Option board Analog Out sink setting ................................................................ |
83 |
Table 3-38 |
Series 100 Option board Analog Out source setting ............................................................ |
83 |
Table 3-39 |
Series 100 Plus Option board Analog In 1 temperature sink setting..................................... |
84 |
Table 3-40 |
Series 100 Plus Option board Analog In 1 temperature source setting................................. |
85 |
Table 3-41 |
Series 100 Plus Option board Analog In 2 pressure sink setting ........................................... |
85 |
Table 3-42 |
Series 100 Plus Option board Analog In 2 pressure source setting ....................................... |
86 |
Table 3-43 |
Series 100 Plus Option Board Analog Out 1 sink settings ..................................................... |
86 |
Table 3-44 |
Series 100 Plus Option Board Analog Out 1 source settings................................................. |
87 |
Table 3-45 |
Series 100 Plus Option Board Analog Out 2 sink settings ..................................................... |
87 |
Table 3-46 |
Series 100 Plus Option Board Analog Out 2 source settings................................................. |
87 |
Table 3-47 |
DHCP server settings........................................................................................................... |
88 |
Table 3-48 |
CPU configuration protection switch................................................................................... |
88 |
Table 5-1 |
Daniel MeterLink setup wizards........................................................................................... |
98 |
Table 5-2 |
Supported Modbus Protocols............................................................................................ |
101 |
Table 5-3 |
Data Points for Ethernet Port Configuration ...................................................................... |
103 |
Table 5-4 |
Data Points for serial ports configuration .......................................................................... |
110 |
Table 5-5 |
Serial Port B RS-232 Configuration Switch Settings ........................................................... |
112 |
x |
List of Tables |
Reference, Installation, and Operations Manual |
List of Tables |
|
3-9000-743 Rev S |
June 2013 |
|
|
|
|
Table 5-6 |
Serial Port A RS-485 Full duplex configuration switch settings........................................... |
114 |
Table 5-7 |
Serial Port A RS-485 half duplex configuration switch settings .......................................... |
115 |
Table 5-8 |
Serial Port B RS-485 full duplex configuration switch settings ........................................... |
116 |
Table 5-9 |
Serial Port B RS-485 half duplex configuration switch settings .......................................... |
116 |
Table 5-10 |
Register reference help file ............................................................................................... |
121 |
Table 5-11 |
Daniel MeterLink Field Setup Wizard................................................................................. |
124 |
Table 5-12 |
Enabling Meter Corrections .............................................................................................. |
135 |
Table 5-13 |
Enable Temperature/Pressure Meter Corrections Data Points, Source .............................. |
136 |
Table 5-14 |
Data Points for Meter Real-Time Clock.............................................................................. |
137 |
Table 5-15 |
Data Points for Analog (Current) Output Configuration .................................................... |
141 |
Table 5-16 |
Live Temperature Inputs ................................................................................................... |
150 |
Table 5-17 |
Fixed Temperature Inputs................................................................................................. |
151 |
Table 5-18 |
Live Pressure Inputs .......................................................................................................... |
152 |
Table 5-19 |
Fixed Pressure Inputs ........................................................................................................ |
153 |
Table 5-20 |
Field Setup Wizard - AGA 8 Setup...................................................................................... |
156 |
Table 5-21 |
Data Points for Batch Cycle Processing, or Update Time Control ....................................... |
161 |
Table 5-22 |
Data Points for Dry Calibration.......................................................................................... |
165 |
Table 5-23 |
Data Point for wet calibration method .............................................................................. |
167 |
Table 5-24 |
Data Points for Piece-Wise linearization calibration........................................................... |
168 |
Table 5-25 |
Data Points for Polynomial Wet Calibration ...................................................................... |
169 |
Table 5-26 |
Ultrasonic Meter Archive Log Types .................................................................................. |
180 |
Table 6-1 |
Actual meter update period.............................................................................................. |
185 |
Table 6-2 |
AGA10 calculation status.................................................................................................. |
189 |
Table 6-3 |
Volume Accumulation Data Points ................................................................................... |
201 |
Table 6-4 |
Energy total data points.................................................................................................... |
204 |
Table 6-5 |
Mass Total Data Points...................................................................................................... |
205 |
Table 6-6 |
Flow-condition pressure and temperature data source ..................................................... |
207 |
Table 6-7 |
Fixed gas composition data points.................................................................................... |
211 |
Table 6-8 |
GC-reported gas composition data points ........................................................................ |
212 |
Table 6-9 |
“In-Use” gas composition data points ............................................................................... |
213 |
Table 6-10 |
C6+ breakdown to standard components by component ID............................................. |
214 |
Table 6-11 |
FreqXB phase options ....................................................................................................... |
216 |
Table 6-12 |
Data points for frequency outputs test ............................................................................. |
218 |
Table 6-13 |
Data points for digital outputs test ................................................................................... |
220 |
Table 6-14 |
Data points for output test mode ..................................................................................... |
225 |
List of Tables |
xi |
List of Tables |
Reference, Installation, and Operations Manual |
|
June 2013 |
3-9000-743 Rev S |
|
|
|
|
Table 6-15 |
Gas Chromatograph Sim 2251 Registers ........................................................................... |
228 |
Table 6-16 |
GC Communication status list ........................................................................................... |
230 |
Table 6-17 |
GC-read gas property invalid conditions............................................................................ |
231 |
Table 6-18 |
Daily log content............................................................................................................... |
233 |
Table 6-19 |
Hourly log content ............................................................................................................ |
238 |
Table 6-20 |
Audit log content .............................................................................................................. |
242 |
Table 6-21 |
Alarm log non-boolean data points monitored.................................................................. |
252 |
Table 6-22 |
Alarm log boolean data points monitored ......................................................................... |
253 |
Table 7-1 |
Tools and supplies for disassembly and assembly.............................................................. |
265 |
Table 7-2 |
Electronics serial numbers................................................................................................. |
272 |
Table 7-3 |
Chord alarms..................................................................................................................... |
280 |
Table 7-4 |
Maintenance log collection ............................................................................................... |
281 |
Table A-1 |
Conversion Factors per unit of measurement ........................................ |
293 |
Table C-1 Mark II chord inactive conversion to Mark III data points ........................ |
309 |
|
Table C-2 |
FreqXContent Conversion Mapping...................................................... |
310 |
Table D-1 |
Mark III Mechanical/Electrical Troubleshooting ...................................... |
315 |
Table E-1 Daniel 3400 Series Gas Ultrasonic Flow Meter setup |
|
|
|
and configuration reference sheet ...................................................... |
317 |
Table E-2 |
Meter to Flow Computer Communication Worksheet ............................. |
322 |
Table H-1 |
Open source licenses......................................................................... |
345 |
xii
Reference, Installation, and Operations Manual |
List of Figures |
|
3-9000-743 Rev S |
June 2013 |
|
|
|
|
List of Figures
Figure 1-2 |
Baseline viewer ............................................................................................................... |
1-5 |
Figure 2-2 |
Daniel Ultrasonic Gas Flow Meter Mark III Electronics .................................................. |
2-12 |
Figure 2-3 |
CPU Board (switch-side view) ....................................................................................... |
2-13 |
Figure 2-4 |
CPU Board with I.S. Interface Board Mounted ( |
|
|
I.S. Barrier-side view) ................................................................................................... |
2-14 |
Figure 2-5 |
Series 100 Option board ............................................................................................... |
2-14 |
Figure 2-6 |
Series 100 Plus Option Board ........................................................................................ |
2-15 |
Figure 2-7 |
Daniel Mark III Ultrasonic Gas Flow Meter Field Connection board ................................ |
2-15 |
Figure 2-8 |
Mark III Acquisition Module........................................................................................... |
2-16 |
Figure 2-9 |
SeniorSonic Model 3400 meter body ......................................................................... |
2-17 |
Figure 2-10 |
SeniorSonic Model 3422 meter body ............................................................................ |
2-18 |
Figure 2-11 |
JuniorSonic Model 3410 meter body ............................................................................ |
2-19 |
Figure 2-12 |
JuniorSonic Model 3420 meter body ............................................................................ |
2-20 |
Figure 2-13 |
T-11 (left) Transducer and T-12 Transducer (right). ...................................................... |
2-21 |
Figure 2-14 |
T-21 (left) and T-22 Transducer (right) ........................................................................ |
2-21 |
Figure 2-15 |
Mark III CPU Board General Status LED Indicators.......................................................... |
2-30 |
Figure 2-16 |
Mark III CPU Board General Status LED Indicators |
|
|
(I.S. Interface-Side View) .............................................................................................. |
2-30 |
Figure 2-17 |
Mark III CPU Board Communication Status Indicators |
|
|
(I.S. Interface-Side View) .............................................................................................. |
2-31 |
Figure 2-18 |
Mark III Option Board General Status LED Indicators ..................................................... |
2-32 |
Figure 2-19 |
Series 100 Plus Option Board General Status LED Indicators......................................... |
2-33 |
Figure 2-20 |
Mark III Option Board Communication Status LED Indicators ....................................... |
2-33 |
Figure 2-21 |
Series 100 Plus Option Board Communication |
|
|
Status LED Indicators ................................................................................................... |
2-34 |
Figure 2-22 |
Mark III Ultrasonic flow transmitter U.L. and IECEx certification tag .............................. |
2-37 |
Figure 3-1 |
Meter end flange with tapped flat-counterbore hole for hoist ring ............................... |
3-43 |
Figure 3-2 |
Safety approved hoist ring and non-compliant eye bolt ............................................... |
3-44 |
Figure 3-3 |
Ninety degree angle between slings ............................................................................. |
3-45 |
Figure 3-4 |
Incorrect sling attachment ........................................................................................... |
3-46 |
Figure 3-5 |
Correct sling attachment ........................................................................................... |
3-49 |
Figure 3-6 |
Incorrect sling attachment ........................................................................................... |
3-50 |
Figure 3-7 |
Daniel Ultrasonic Gas meter body ................................................................................ |
3-51 |
Figure 3-8 |
Daniel Mark III Ultrasonic Gas Flow Meter ..................................................................... |
3-53 |
List of Figures |
xiii |
List of Figures |
Reference, Installation, and Operations Manual |
|
June 2013 |
3-9000-743 Rev S |
|
|
|
|
Figure 3-9 |
Upper electronics enclosure security seals .................................................................... |
3-54 |
Figure 3-10 |
Upper enclosure wiring card ......................................................................................... |
3-55 |
Figure 3-11 |
Ground lug upper electronics enclosure ....................................................................... |
3-55 |
Figure 3-12 |
Mark III base unit electronics ........................................................................................ |
3-56 |
Figure 3-13 |
Transducer Ports and Cables Base Unit ........................................................................ |
3-57 |
Figure 3-14 |
Field Connection Board Ethernet Connector Wiring ..................................................... |
3-61 |
Figure 3-15 |
Port B Switch S1 Ethernet Settings ................................................................................ |
3-61 |
Figure 3-16 |
Daniel 3400 Series Gas Ultrasonic Flow Meter |
|
|
Wiring Switch Settings ................................................................................................ |
3-66 |
Figure 3-17 |
Daniel 3400 Series Gas Ultrasonic Flow Meter |
|
|
Wiring Connectors/Switches/LEDs................................................................................ |
3-67 |
Figure 3-18 |
Option Board Wiring Connectors/Switches/LEDs .......................................................... |
3-68 |
Figure 3-19 |
Series 100 Plus Option Board Wiring Connectors/Switches/LEDs .................................. |
3-69 |
Figure 3-20 |
CPU Board Switches ...................................................................................................... |
3-70 |
Figure 3-21 |
Series 100 Option Board Switches................................................................................. |
3-71 |
Figure 3-22 |
Series 100 Plus Option Board Switches.......................................................................... |
3-72 |
Figure 3-23 |
Field Connection board switches .................................................................................. |
3-73 |
Figure 3-24 |
Field Connection and CPU Board communication |
|
|
configuration switch banks .......................................................................................... |
3-73 |
Figure 3-25 |
CPU Board Frequency and Digital Output |
|
|
configuration switch banks ......................................................................................... |
3-79 |
Figure 3-26 |
CPU Board Switch Banks S8 and S9 ............................................................................... |
3-80 |
Figure 3-27 |
Upper electronics end cap security seals ....................................................................... |
3-89 |
Figure 3-28 |
Upper electronics housing to base unit security seal ..................................................... |
3-90 |
Figure 3-29 |
Transducer housing, cable nut and security seal ........................................................... |
3-91 |
Figure 5-1 |
Program directory ..................................................................................................... |
5-105 |
Figure 5-2 |
Ethernet connections parameters ............................................................................... |
5-105 |
Figure 5-3 |
Meter connect ............................................................................................................ |
5-106 |
Figure 5-4 |
Communications settings Ethernet port ..................................................................... |
5-107 |
Figure 5-5 |
Writing Ethernet port communications settings ......................................................... |
5-118 |
Figure 5-6 |
Write protected registers ........................................................................................... |
5-123 |
Figure 5-7 |
Field Setup Wizard - Startup Page (Series 100 Option Board) ...................................... |
5-132 |
Figure 5-8 |
Field Setup Wizard - Startup Page (Series 100 Plus Option Board ............................. |
5-133 |
Figure 5-9 |
Field Setup Wizard - General Page............................................................................... |
5-137 |
Figure 5-10 |
Field Setup Wizard - Meter Frequency Outputs Page .................................................. |
5-138 |
xiv |
List of Figures |
Reference, Installation, and Operations Manual |
List of Figures |
|
3-9000-743 Rev S |
June 2013 |
|
|
|
|
Figure 5-11 |
Field Setup Wizard - Meter Current Outputs Page ....................................................... |
5-140 |
Figure 5-12 |
Field Setup Wizard - HART Output Page |
|
|
(Series 100 Plus Option Board) .................................................................................. |
5-144 |
Figure 5-13 |
Field Setup Wizard - Digital Outputs Page .................................................................. |
5-146 |
Figure 5-14 |
Field Setup Wizard - Meter Corrections page .............................................................. |
5-147 |
Figure 5-15 |
Daniel MeterLink Field Setup Wizard - |
|
|
Temperature and Pressure Page ................................................................................ |
5-149 |
Figure 5-16 |
Field Setup Wizard - Gas Chromatograph Setup page ................................................. |
5-154 |
Figure 5-17 |
Field Setup Wizard - AGA8 Setup page........................................................................ |
5-155 |
Figure 5-18 |
Field Setup Wizard - Continuous Flow Analysis ........................................................... |
5-157 |
Figure 5-19 |
Meter Monitor - Baseline Viewer ................................................................................ |
5-159 |
Figure 5-20 |
Daniel MeterLink Update Time Wizard ...................................................................... |
5-160 |
Figure 5-21 |
Calibration - Meter Factors Page ................................................................................ |
5-163 |
Figure 5-22 |
Maintenance logs and reports ................................................................................... |
5-171 |
Figure 5-23 |
Log file pathname ..................................................................................................... |
5-172 |
Figure 5-24 |
Maintenance Logs and Reports - Data Collection ........................................................ |
5-173 |
Figure 6-1 |
SeniorSonic measurement principle ........................................................................... |
6-181 |
Figure 6-2 |
Juniorsonic Measurement principle ............................................................................ |
6-182 |
Figure 6-4 |
Update time, stack size, emission rate and filter ......................................................... |
6-183 |
Figure 6-5 |
Meter Outputs Test Page with Option Board ............................................................. |
6-223 |
Figure 6-6 |
Meter Outputs Test page with Expansion Board with HART® ..................................... |
6-224 |
Figure 6-7 |
Program settings dialog FTP-only connection ............................................................ |
6-257 |
Figure 6-8 |
Port A and B direct connection settings ...................................................................... |
6-258 |
Figure 7-1 |
J-Mount Transducer Assembly .................................................................................... |
7-262 |
Figure 7-2 |
J-Mount Transducer Disassembly................................................................................ |
7-263 |
Figure 7-3 |
M-Mount Transducer Disassembly.............................................................................. |
7-263 |
Figure 7-4 |
M-Mount Transducer Disassembly ............................................................................. |
7-264 |
Figure 7-5 |
T-21 and T-22 transducer assembly ........................................................................... |
7-266 |
Figure 7-6 |
Transducer holder, stalk and transducer assembly...................................................... |
7-267 |
Figure 7-1 |
Transducer holder, stalk and transducer assembly...................................................... |
7-267 |
Figure 7-7 |
M-mount cover and chordset with “V” arrowhead mark ............................................ |
7-268 |
Figure 7-8 |
T-22 transducer assembly, holder, transformer, retainer, cable nut and chordset ...... |
7-269 |
Figure 7-9 |
Daniel MeterLink Transducer Swap-out Wizard........................................................... |
7-271 |
Figure 7-10 |
Excel® Tools Menu .................................................................................................... |
7-275 |
Figure 7-11 |
Excel® Trusted Access Setting ................................................................................... |
7-276 |
List of Figures |
xv |
List of Figures |
Reference, Installation, and Operations Manual |
|
June 2013 |
3-9000-743 Rev S |
|
|
|
|
Figure 7-12 Meter Monitor Status Alarms ..................................................................................... |
7-278 |
|
Figure 7-13 Meter Monitor Status Summary ................................................................................. |
7-279 |
|
Figure 7-14 Maintenance Logs and Reports Dialog ........................................................................ |
7-282 |
|
Figure 7-15 Log collection parameters ........................................................................................ |
7-283 |
|
Figure 7-16 Excel custom view settings ........................................................................................ |
7-283 |
|
Figure 7-17 Maintenance logs and reports start dialog ................................................................. |
7-284 |
|
Figure 7-18 Speed of Sound dialog .............................................................................................. |
7-285 |
|
Figure 7-19 Log complete dialog .................................................................................................. |
7-285 |
|
Figure 7-20 Microsoft® Excel report view toolbar ......................................................................... |
7-286 |
|
Figure 7-21 Microsoft® Excel charts view ...................................................................................... |
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Figure 7-22 |
Microsoft® Excel inspection report view .................................................................... |
7-288 |
Figure 7-23 |
Microsoft® Excel Speed of Sound View ...................................................................... |
7-289 |
Figure 7-24 |
Microsoft® Excel Meter Config View .......................................................................... |
7-289 |
Figure 7-25 |
Microsoft® Excel Raw Data View ................................................................................ |
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List of Figures |
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Reference, Installation, and Operations Manual |
Section 1: Introduction |
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Section 1: Introduction
1.1Manual overview
The Daniel Ultrasonic Gas Flow Meter Daniel Mark III Ultrasonic Gas Flow Meter Electronics Reference, Installation, and Operations Manual (P/N 3-9000-743) provides descriptions and
explanations of the Daniel Multipath SeniorSonicTM Model 3400 and Model 3422, Single Path JuniorSonicTM, Model 3410 and the Dual Path JuniorSonicTM Model 3420.
The Daniel 3400 Series Gas Ultrasonic Flow Meter was originally developed and tested by British Gas. The unit was further developed by Daniel and features hardware and electronics designed for easy use and minimum maintenance. All parts and assemblies have been tested prior to shipment. Daniel holds an exclusive license from British Gas, obtained in 1986, to manufacture and sell this product.
This manual consists of the following sections and appendices:
Sections:
Section 1- Introduction
Section 2 - Product Overview
Section 3 - Installation
Section 4 - Optional Features
Section 5 - Communications and Meter Configuration
Section 6 - Meter Operation
Section 7 - Maintenance
Appendices
Appendix A - Conversion Factors
Appendix B - Miscellaneous Equations
Appendix C - Upgrading from a Mark II to a Mark III
Appendix D - Communications, Mechanical, Electrical, Troubleshooting
Appendix E - Meter Setup and Configuration Worksheet
Appendix F - Flow Rate Summary
Appendix G - Write-Protected Configuration Parameters
Appendix H - Open Source Licenses
Appendix I - Engineering Drawings
Appendix J - Daniel Ultrasonic Gas Flow Meter Index
Manual overview |
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Section 1: Introduction |
Reference, Installation, and Operations Manual |
June 2013 |
3-9000-743 Rev S |
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1.2Definitions, acronyms, abbreviations
The following terms, acronyms, and abbreviations are used in this document:
Table 1-1 Gas Ultrasonic Meter acronyms, abbreviations and definitions
Acronym or abbreviation |
Definition |
|
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° |
degree (angle) |
|
|
oC |
degrees celsius (temperature unit) |
oF |
degrees fahrenheit (temperature unit) |
ADC |
analog-to-digital converter |
|
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AGA |
American Gas Association |
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AI |
analog input |
|
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AMS™ Suite |
Asset Management Software |
|
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AO |
analog output |
|
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ASCII MODBUS |
A Modbus protocol message framing format in which ASCII characters are used to |
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delineate the beginning and end of the frame. ASCII stands for American Standard |
|
Code for Information Interchange. |
|
|
boolean |
a type of data point that can only take on values of TRUE or FALSE (generally TRUE is |
|
represented by a value of 1, FALSE is represented by a value of 0) |
|
|
bps |
bits per second (baud rate) |
|
|
Btu |
British thermal unit (heat unit) |
|
|
cfh |
cubic feet per hour |
|
|
cPoise |
centipoise (viscosity unit) |
|
|
CPU |
central processing unit |
|
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CTS |
Clear-to-Send; the RS-232C handshaking signal input to a transmitter indicating that |
|
it is okay to transmit data – i.e., the corresponding receiver is ready to receive data. |
|
Generally, the Request-to-Send (RTS) output from a receiver is input to the Clear-to- |
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Send (CTS) input of a transmitter. |
|
|
DAC |
Digital-to-Analog Converter |
|
|
Daniel CUI |
Daniel Customer Ultrasonic Interface |
|
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Daniel MeterLink |
Daniel software application for ultrasonic flow meters |
|
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DI |
digital input |
|
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DO |
digital output |
|
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Daniel MeterLink |
Daniel Customer User Interface |
|
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DHCP |
Dynamic Host Configuration Protocol |
|
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dm |
decimeter (10-1 meters, length unit) |
ECC |
Error Correction Code |
|
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EEPROM |
Electrically-Erasable, Programmable Read-Only Memory |
|
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Flash |
non-volatile, programmable read-only memory |
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2 |
Definitions, acronyms, abbreviations |
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Reference, Installation, and Operations Manual |
Section 1: Introduction |
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June 2013 |
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Table 1-1 Gas Ultrasonic Meter acronyms, abbreviations and definitions
Acronym or abbreviation |
Definition |
|
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ft |
feet (length unit) |
|
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ft3/d |
cubic feet per day (volumetric flow rate) |
ft3/h |
cubic feet per hour (volumetric flow rate) |
ft3/s |
cubic feet per second (volumetric flow rate) |
GC |
gas chromatograph |
|
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g-mol |
gram mole |
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HART® |
Highway Addressable Remote Transducer |
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hr |
hour (time unit) |
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Hz |
hertz (cycles per second, frequency unit) |
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I/O |
Input/Output |
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IS |
Intrinsically Safe |
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K |
kelvin (temperature unit) |
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kcal/m3 |
kilocalories per cubic meter (heating value) |
kg |
kilogram (mass unit) |
|
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kg-mol |
kilogram mole |
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kg/d |
kilograms per day (mass rate) |
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kg/h |
kilograms per hour (mass rate) |
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kg/s |
kilograms per second (mass rate) |
|
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kHz |
kilohertz (103 cycles per second, frequency unit) |
kJ |
kilojoule (103 joules, energy) |
kJ/m3 |
kilojoules per cubic meter (heating value) |
kwh/m3 |
kilowatt-hours per cubic meter (heating value) |
LAN |
Local Area Network |
|
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lbm |
pound mass |
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lbm-mol |
pound mass mole |
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lbm/d |
pounds (mass) per day (mass rate) |
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lbm/h |
pounds (mass) per hour (mass rate) |
|
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lbm/s |
pound (mass) per second (mass rate) |
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LED |
light-emitting diode |
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m |
meter (length unit) |
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m3/d |
cubic meters per day (volumetric flow rate) |
Definitions, acronyms, abbreviations |
3 |
Section 1: Introduction |
Reference, Installation, and Operations Manual |
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June 2013 |
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Table 1-1 Gas Ultrasonic Meter acronyms, abbreviations and definitions |
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Acronym or abbreviation |
Definition |
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m3/h |
cubic meters per hour (volumetric flow rate) |
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m3/s |
cubic meters per second (volumetric flow rate) |
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mA |
milliamp (current unit) |
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microinch (μinch) |
microinch (10-6 in) |
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micron |
micrometer (10-6 m) |
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MJ |
megajoule (energy) |
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MJ/d |
megajoules per day (energy rate) |
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MJ/m3 |
megajoules per cubic meter (heating value) |
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|
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MJ/h |
megajoules per hour (energy rate) |
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MJ/s |
megajoules per second (energy rate) |
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MMBtu |
million British Thermal Units (energy) |
|
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MMBtu/d |
million Btu per day (energy rate) |
|
|
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MMBtu/h |
million Btu per hour (energy rate) |
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MMBtu/s |
million Btu per second (energy rate) |
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MMU |
Memory Management Unit |
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MPa |
megapascal (equivalent to 106 Pascal) (pressure unit) |
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N/A |
not applicable |
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Nm3/h |
normal cubic meters per hour |
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NOVRAM |
non-volatile random access memory |
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Pa |
Pascal, equivalent to 1 newton per square meter (pressure unit) |
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Pa s |
Pascal Second (viscosity unit) |
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PC |
Personal Computer |
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PFC |
peripheral field connection (board) |
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P/N |
part number |
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ppm |
parts per million |
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PS |
power supply (board) |
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psi |
pounds per square inch (pressure unit) |
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psia |
pounds per square inch absolute (pressure unit) |
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psig |
pounds per square inch gage (pressure unit) |
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PWL |
Piece-Wise Linearization |
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rad |
radian (angle) |
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RAM |
Random Access Memory |
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4 |
Definitions, acronyms, abbreviations |
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Reference, Installation, and Operations Manual |
Section 1: Introduction |
3-9000-743 Rev S |
June 2013 |
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Table 1-1 Gas Ultrasonic Meter acronyms, abbreviations and definitions
Acronym or abbreviation |
Definition |
|
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RTS |
Request-to-Send; the RS-232C handshaking signal output by a receiver when it is |
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ready to receive data |
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RTU MODBUS |
A Modbus protocol framing format in which elapsed time between received charac- |
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ters is used to separate messages. RTU stands for Remote Terminal Unit. |
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s |
second (time unit, metric) |
|
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Scfh |
seconds per cubic feet per hour |
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sec |
second (time unit, u.s. customary) |
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time_t |
seconds since Epoch (00:00:00 UTC Jan. 1, 1970) (time unit) |
|
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U.L. |
Underwriters Laboratories, Inc. - product safety testing and certification organization |
|
|
USM |
Ultrasonic Gas Flow Meter |
|
|
V |
volts (electric potential unit) |
|
|
W |
watts (power unit) |
|
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1.3What’s new
Daniel MeterLink
This version of Daniel MeterLink has robust features for monitoring the health status of Daniel Ultrasonic Gas Flow Meters. Daniel MeterLink setup wizards guide you through the process of configuring Continuous Flow Analysis parameters and setting Baselines. The Baseline Viewer provides a graphical display of the meter’s flow characteristics.
Figure 1-2 Baseline viewer
What’s new |
5 |
Section 1: Introduction |
Reference, Installation, and Operations Manual |
June 2013 |
3-9000-743 Rev S |
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Daniel CUI version 4.21 is the final version that supports Daniel Mark II Gas Ultrasonic meters. If you are communicating with a Daniel Ultrasonic Mark II Gas Flow Meter, you do not need to uninstall version 4.21 or earlier versions of Daniel CUI before installing MeterLink. Version 4.21 and earlier versions of Daniel CUI should not be run simultaneously with MeterLink.
Continuous Flow Analysis
Continuous Flow Analysis provides operators and technicians with critical ultrasonic meter diagnostic capabilities with meter status alerts when problems occur with:
•Abnormal profile
•Blockage
•Internal bore buildup
•Liquids present in the gas meter
•Reverse Flow
•Speed of Sound comparison error
1.4Daniel Ultrasonic Meter reference manuals
Table 1-2 Daniel reference manuals
Part Number |
Title |
|
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P/N 3-9000-729 |
Ultrasonic Extractor Tool Operation Manual (Older “M” and “N”mounts) |
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P/N 3-9000-740 |
Daniel Ultrasonic Gas Flow Meter Reference, Installation and Operations Manual (Applies to |
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Mark II meter) |
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P/N 3-9000-763 |
Daniel MeterLink Ultrasonic Meter Software Quick Start Manual |
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P/N 3-9000-743 |
Daniel Ultrasonic Gas Flow Meter Mark III Electronics Reference, Installation and Operations |
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Manual (This manual.) |
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P/N 3-9000-744 |
Ultrasonic Split Clamp Extractor Tool Operation Manual (Newer “J” &“K” Mounts) |
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P/N 3-9000-746 |
Daniel Ultrasonic Mark III Electronic Upgrade Kit Instructions |
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P/N 3-9000-749 |
Daniel Ultrasonic Mark III Option Board “A” Field Installation Procedure (Series 100 Options |
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Boards) |
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P/N 3-9000-751 |
Daniel Transducer Installation and Upgrade Procedure |
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P/N 3-9000-754 |
HART Field Device Specification Guide: Daniel Gas Ultrasonic Meters |
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All technical manuals are available for download in Adobe® PDF format from the Daniel website: http://www2.emersonprocess.com/EN-US/BRANDS/DANIEL/FLOW/Pages/Flow.aspx
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Daniel Ultrasonic Meter reference manuals |