Emerson Process Management MON2000, 3-9000-522 User Manual

M O N 2 0 0 0

S o f t w a r e f o r G a s C h r o m a t o g r a p h s

U s e r M a n u a l

Applies to Both:

Daniel Danalyzer On-Line Gas Chromatographs Rosemount Analytical Process Gas Chromatographs

Part Number 3-9000-522

Revision R

JULY 2010

MON2000 Software for Gas Chromatographs Manual

NOTICE

DANIEL MEASUREMENT AND CONTROL, INC. AND ROSEMOUNT ANALYTICAL (COLLECTIVELY, “SELLER”) SHALL NOT BE LIABLE FOR TECHNICAL OR EDITORIAL ERRORS IN THIS MANUAL OR OMISSIONS FROM THIS MANUAL. SELLER MAKES NO WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO THIS MANUAL AND, IN NO EVENT, SHALL SELLER BE LIABLE FOR ANY SPECIAL OR CONSEQUENTIAL DAMAGES INCLUDING, BUT NOT LIMITED TO, LOSS OF PRODUCTION, LOSS OF PROFITS, ETC.

PRODUCT NAMES USED HEREIN ARE FOR MANUFACTURER OR SUPPLIER IDENTIFICATION ONLY AND MAY BE TRADEMARKS/REGISTERED TRADEMARKS OF THESE COMPANIES.

THE CONTENTS OF THIS PUBLICATION ARE PRESENTED FOR INFORMATIONAL PURPOSES ONLY, AND WHILE EVERY EFFORT HAS BEEN MADE TO ENSURE THEIR ACCURACY, THEY ARE NOT TO BE CONSTRUED AS WARRANTIES OR GUARANTEES, EXPRESSED OR IMPLIED, REGARDING THE PRODUCTS OR SERVICES DESCRIBED HEREIN OR THEIR USE OR APPLICABILITY. WE RESERVE THE RIGHT TO MODIFY OR IMPROVE THE DESIGNS OR SPECIFICATIONS OF SUCH PRODUCTS AT ANY TIME.

SELLER DOES NOT ASSUME RESPONSIBILITY FOR THE SELECTION, USE OR MAINTENANCE OF ANY PRODUCT. RESPONSIBILITY FOR PROPER SELECTION, USE AND MAINTENANCE OF ANY SELLER PRODUCT REMAINS SOLELY WITH THE PURCHASER AND END-USER.

DANIEL AND THE DANIEL LOGO ARE REGISTERED TRADEMARKS OF DANIEL MEASUREMENT AND CONTROL, INC. ROSEMOUNT AND THE ROSEMOUNT ANALYTICAL LOGO ARE REGISTERED TRADEMARKS OF ROSEMOUNT ANALYTICAL. THE EMERSON LOGO IS A TRADEMARK AND SERVICE MARK OF EMERSON ELECTRIC CO.

COPYRIGHT © 2010 BY DANIEL MEASUREMENT AND CONTROL, INC., HOUSTON, TEXAS, U.S.A.

All rights reserved. No part of this work may be reproduced or copied in any form or by any means - graphic, electronic, or mechanical — without first receiving the written permission of Daniel Measurement and Control, Inc. Houston, Texas, U.S.A.

WARRANTY

1. LIMITED WARRANTY: Subject to the limitations contained in Section 2 herein and except as otherwise expressly provided herein, Daniel Measurement and Control, Inc. and Rosemount Analytical, (collectively“Seller”) warrants that the firmware will execute the programming instructions provided by Seller, and that the Goods manufactured or Services provided by Seller will be free from defects in materials or workmanship under normal use and care until the expiration of the applicable warranty period. Goods are warranted for twelve (12) months from the date of initial installation or eighteen (18) months from the date of shipment by Seller, whichever period expires first. Consumables and Services are warranted for a period of 90 days from the date of shipment or completion of the Services. Products purchased by Seller from a third party for resale to Buyer ("Resale Products") shall carry only the warranty extended by the original manufacturer. Buyer agrees that Seller has no liability for Resale Products beyond making a reasonable commercial effort to arrange for procurement and shipping of the Resale Products. If Buyer discovers any warranty defects and notifies Seller thereof in writing during the applicable warranty period, Seller shall, at its option, promptly correct any errors that are found by Seller in the firmware or Services, or repair or replace F.O.B. point of manufacture that portion of the Goods or firmware found by Seller to be defective, or refund the purchase price of the defective portion of the Goods/Services. All replacements or repairs necessitated by inadequate maintenance, normal wear and usage, unsuitable power sources, unsuitable environmental conditions, accident, misuse, improper installation, modification, repair, storage or handling, or any other cause not the fault of Seller are not covered by this limited warranty, and shall be at Buyer's expense. Seller shall not be obligated to pay any costs or charges incurred by Buyer or any other party except as may be agreed upon in writing in advance by an authorized Seller representative. All costs of dismantling, reinstallation and freight and the time and expenses of Seller's personnel for site travel and diagnosis under this warranty clause shall be borne by Buyer unless accepted in writing by Seller. Goods repaired and parts replaced during the warranty period shall be in warranty for the remainder of the original warranty period or ninety (90) days, whichever is longer. This limited warranty is the only warranty made by Seller and can be amended only in a writing signed by an authorized representative of Seller. Except as otherwise expressly provided in the Agreement, THERE ARE NO REPRESENTATIONS OR WARRANTIES OF ANY KIND, EXPRESSED OR IMPLIED, AS TO MERCHANTABILITY, FITNESS FOR PARTICULAR PURPOSE, OR ANY OTHER MATTER WITH RESPECT TO ANY OF THE GOODS OR SERVICES. It is understood that corrosion or erosion of materials is not covered by our guarantee.

2. LIMITATION OF REMEDY AND LIABILITY: SELLER SHALL NOT BE LIABLE FOR DAMAGES CAUSED BY DELAY IN PERFORMANCE. THE SOLE AND EXCLUSIVE REMEDY FOR BREACH OF WARRANTY HEREUNDER SHALL BE LIMITED TO REPAIR, CORRECTION, REPLACEMENT OR REFUND OF PURCHASE PRICE UNDER THE LIMITED WARRANTY CLAUSE IN SECTION 1 HEREIN. IN NO EVENT, REGARDLESS OF THE FORM OF THE CLAIM OR CAUSE OF ACTION (WHETHER BASED IN CONTRACT, INFRINGEMENT, NEGLIGENCE, STRICT LIABILITY, OTHER TORT OR OTHERWISE), SHALL SELLER'S LIABILITY TO BUYER AND/OR ITS CUSTOMERS EXCEED THE PRICE TO BUYER OF THE SPECIFIC GOODS MANUFACTURED OR SERVICES PROVIDED BY SELLER GIVING RISE TO THE CLAIM OR CAUSE OF ACTION. BUYER AGREES THAT IN NO EVENT SHALL SELLER'S LIABILITY TO BUYER AND/OR ITS CUSTOMERS EXTEND TO INCLUDE INCIDENTAL, CONSEQUENTIAL OR PUNITIVE DAMAGES. THE TERM "CONSEQUENTIAL DAMAGES" SHALL INCLUDE, BUT NOT BE LIMITED TO, LOSS OF ANTICIPATED PROFITS, LOSS OF USE, LOSS OF REVENUE AND COST OF CAPITAL.

IMPORTANT INSTRUCTIONS

•Read all instructions prior to installing, operating, and servicing this product.

•Follow all warnings, cautions, and instructions marked on and supplied with this product.

•Inspect the equipment packing case and if damage exists, notify your local carrier for liability.

•Open the packing list and carefully remove equipment and spare or replacement parts from the case. Inspect all equipment for damage and missing parts.

•If items are damaged or missing, contact the manufacturer at 1 [phone] for instructions about receiving replacement parts.

•Install equipment as specified per the installation instructions and per applicable local and national codes. All connections shall be made to proper electrical and pressure sources.

•Ensure that all equipment doors are closed and protective covers are in place, except when maintenance is being performed by qualified persons, to prevent personal injury.

•Use of this product for any purpose other than its intended purpose may result in property damage and/or serious injury or death.

•Before opening the flameproof enclosure in a flammable atmosphere, the electrical circuits must be interrupted.

•Repairs must be performed using only authorized replacement parts as specified by the manufacturer. Use of unauthorized parts can affect the product's performance and place the safe operation of the product at risk.

•When installing or servicing ATEX-certified units, the ATEX approval applies only to equipment without cable glands. When mounting the flameproof enclosures in a hazardous area, only flameproof cable glands certified to IEC 60079-1 must be used.

•Technical assistance is available 24 hours a day, 7 days a week by calling 1 (713) 8276314.

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TABLE OF CONTENTS

INTRODUCTION	1.1	Description of Manual ....................................	1-1
		Section 1 – Introduction ................................	1-1
		Section 2 – Installation and Startup.................	1-2
		Section 3 – Getting Started............................	1-2
		Section 4 – Control Functions.........................	1-2
		Section 5 – Application Functions ...................	1-3
		Section 6 – Chromatogram Viewer..................	1-3
		Section 7 – Reports.......................................	1-3
		Section 8 – Logs...........................................	1-3
		Section 9 – Data Collection ............................	1-4
		Section 10 – Modbus Test .............................	1-4
		Appendix A, PC Config Report ........................	1-5
		Appendix B, Component Data Table ................	1-5
		Appendix C, Data Computations .....................	1-5
		Appendix D, Analog Output
		Cal. 2350A GC .............................................	1-5
		Appendix E, Upgrade 2350A GC
		S/W and 2350 EPROMS.................................	1-5
		Appendix F, Modbus Reg. List for 2350A GC ...	1-5
	1.2	Description of Online Help ..............................	1-6
	1.3	Description of MON2000 ...............................	1-6
INSTALLATION AND	2.1	System Requirements ....................................	2-1
SETUP
	2.2	Installing MON2000 ......................................	2-3

2.3Installing the CrypKey License Service for

	MON2000 PLUS ...........................................	2-4
2.4	Copying MON2000 to Disks ...........................	2-4
2.5	Transferring a MON2000 PLUS License ...........	2-6
2.6	Uninstalling MON2000.................................	2-15
2.7	Starting MON2000......................................	2-17
2.8	Performing Your First Logon .........................	2-18

ii TABLE OF CONTENTS

		MON2000
2.8.1	The Initial Logon .........................................	2-18
2.8.2	Registering MON2000 .................................	2-19
2.8.3	Update MON2000.......................................	2-21
2.9	Checklist for Setting Up MON2000 ...............	2-22
2.10	Communications .........................................	2-22
2.10.1	Connect to the GC Unit ...............................	2-22
2.10.2	Disconnect from GC Unit .............................	2-23
2.11	Customizing MON2000................................	2-24
2.11.1	Configure Users ..........................................	2-24
2.11.2	Set Up GC Directory....................................	2-27
2.11.3	Dial-up Connection ......................................	2-30
2.11.4	Modem Initialization Strings/Setup.................	2-36
	Black Box - Modem 325...............................	2-37
	U.S. Robotics Sportster ...............................	2-38
	GVC/MaxTech 28.8 Kbps Modem .................	2-40
2.12	2350 to 2350A Retrofit Instructions .............	2-41
2.13	Conversion Process .....................................	2-43
2.14	BASIC 2350A CONFIGURATION...................	2-49
2.15	2350A Options...........................................	2-52
2.15.1	The COM4A Board ......................................	2-52
2.15.2	2350A Modem Installation ...........................	2-55
2.15.3	2350A Ethernet Installation..........................	2-58
2.15.4	Ethernet TCP/IP Settings..............................	2-62
2.15.5	MON2000 TCP/IP Settings...........................	2-64
2.16	CONNECT VIA GC EXTERNAL MODEM .........	2-66
2.16.1	Hardware Setup..........................................	2-66
2.16.2	Select Program Settings...............................	2-68
2.16.3	Generate PC Config Report...........................	2-70

Installation and Setup

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TABLE OF CONTENTS iii

MON2000

	2.17	Downloading an Application .........................	2-72
	2.18	Upgrading Flash ..........................................	2-75
	2.19	Offline Edit of GC Application .......................	2-76
	2.19.1	File Selection ..............................................	2-77
	2.19.2	Upload Application ......................................	2-78
	2.19.3	Upload BOS................................................	2-81
GETTING STARTED	3.1	Logging On...................................................	3-1
	3.2	Logging Off ..................................................	3-3
	3.3	MON2000 User Interface ...............................	3-3
	3.3.1	Main Window ...............................................	3-4
	3.3.2	GC Status Bar...............................................	3-5
	3.3.3	View Menu...................................................	3-8
	3.3.4	ToolTips.......................................................	3-8
	3.3.5	Data Entry and Function Features....................	3-8
	3.3.6	Shortcut to Save or Print Data ........................	3-9
	3.4	Keyboard Shortcuts.......................................	3-9
	3.5	Procedures Guide ........................................	3-11
	3.6	Keylock Switch Control................................	3-15
	3.7	Configuring Your Printer...............................	3-16
	3.8	Using Online Help........................................	3-18
	3.9	Operating Modes for Model 700....................	3-19
	3.10	About MON2000 ........................................	3-19
CONTROL FUNCTIONS	4.1	Auto Sequence .............................................	4-1
	4.2	Single Stream ...............................................	4-2
	4.3	Halt.............................................................	4-3

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Getting Started

iv TABLE OF CONTENTS

			MON2000
	4.4	Calibration....................................................	4-4
	4.5	Baseline Run.................................................	4-5
	4.6	Auto BTU Start Up and Valve Timing...............	4-7
	4.6.1	Initiating an Auto BTU Start Up Run ................	4-7
	4.6.2	Starting a Valve Timing Run .........................	4-12
	4.7	GC Time ....................................................	4-13
	4.7.1	View GC Time ............................................	4-13
	4.7.2	Set GC Time...............................................	4-14
	4.8	Stop Now ..................................................	4-15
APPLICATION	5.1	System ........................................................	5-1
FUNCTIONS
	5.2	Component Data...........................................	5-6
	5.2.1	Select Standard Component(s)......................	5-10
	5.2.2	Select Standard Values ................................	5-11
	5.2.3	Update Standard Component(s) ....................	5-11
	5.2.4	View Raw Data...........................................	5-12
	5.2.5	Sort Retention Time ....................................	5-14
	5.3	Timed Events .............................................	5-14
		Timed Events Description.............................	5-14
		Valve Events ..............................................	5-15
		Integration Events .......................................	5-15
		Spectrum Gain Events .................................	5-16
	5.4	User Defined ..............................................	5-19
	5.4.1	Numeric.....................................................	5-19
	5.4.2	Selection....................................................	5-20
	5.4.3	Text Strings ...............................................	5-20
	5.5	Calculations ...............................................	5-21
	5.5.1	Control ......................................................	5-21
	5.5.2	Averages ...................................................	5-23

Application Functions

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TABLE OF CONTENTS v

MON2000

5.5.3	User Defined ..............................................	5-25
5.6	Limit Alarms ...............................................	5-27
	Limit Alarms Description ..............................	5-30
5.7	Discrete Alarms ..........................................	5-31
5.7.1	Delayed Discrete Alarms ..............................	5-33
5.8	Streams .....................................................	5-38
5.9	Analog Inputs .............................................	5-44
5.10	Analog Outputs...........................................	5-48
5.10.1	Analog Output Dialog Description..................	5-48
5.10.2	Changing a Variable.....................................	5-52
5.10.3	Changing the Bargraph.................................	5-52
5.10.4	Performing a Manual Calibration....................	5-53
5.10.5	Performing an Automated Calibration.............	5-54
5.11	Discrete Inputs ...........................................	5-56
5.12	Discrete Outputs .........................................	5-57
5.13	Valves .......................................................	5-58
5.14	Temperature Control....................................	5-61
5.15	FID Configuration ........................................	5-62
5.16	LOI Status Variables ....................................	5-66
5.17	Serial Ports.................................................	5-68
5.17.1	Serial Ports Configuration .............................	5-71
5.18	GC Serial Port and Cable Configurations.........	5-74
5.18.1	GC DB-9 Serial to External Modem DB-25 ......	5-76
5.18.2	GC Phoenix Plug to External Modem DB-25 ....	5-77
5.18.3	Com ID ......................................................	5-78
5.18.4	Registers....................................................	5-80

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Application Functions

vi TABLE OF CONTENTS

			MON2000
	5.18.5	Setting Optional Base Pressures....................		5-86
	5.18.6	Setting Optional Base Results .......................		5-90
	5.19	TCP/IP, Subnet, and Gateway Menu..............		5-94
CHROMATOGRAM	6.1	Chromatogram Viewer Function ......................		6-1
VIEWER
	6.2	Viewing a Live Chromatogram ........................		6-2
	6.2.1	From Online GC ............................................		6-2
	6.2.2	From GC Archive ..........................................		6-3
	6.2.3	From File on Disk ..........................................		6-4
	6.3	Removing a Chromatogram from View.............		6-8
	6.4	Saving a Chromatogram to Disk......................		6-8
	6.5	Graph Functions............................................		6-9
	6.5.1	Editing the Chromatogram Graph ....................		6-9
	6.5.2	Changing Cursor Size ..................................		6-10
	6.5.3	Printing the Chromatogram...........................		6-11
	6.6	Chromatogram Functions .............................		6-11
	6.6.1	Editing the Chromatogram............................		6-12
	6.6.2	Editing TEVs from CGM Viewer ....................		6-13
	6.6.3	Editing Retention Times from CGM Viewer .....		6-15
	6.6.4	Editing TEVs from Cursor .............................		6-15
	6.6.5	Viewing the Chromatogram Results...............		6-16
	6.6.6	Entering a Description..................................		6-18
	6.6.7	Forcing a Calibration....................................		6-19
	6.6.8	Toggling TEVs and CGM Components ...........		6-19
	6.7	Viewing Baseline Data .................................		6-20
	6.8	Viewing RAW Data .....................................		6-21
	6.9	Display Options ..........................................		6-21

Chromatogram Viewer

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TABLE OF CONTENTS vii

MON2000

REPORTS 7.1	Report Display ..............................................	7-1
7.1.1	View Report from Live Data............................	7-1
7.1.2	View Report from File ....................................	7-4
7.1.3	Print Report ..................................................	7-6
7.1.4	Save Report to Disk.......................................	7-6
7.1.5	Report Contents............................................	7-8
	Analysis Report.............................................	7-9
	Raw Data Report.........................................	7-11
	Calibration Report .......................................	7-12
	Final Calibration Report ................................	7-13
	Average Reports .........................................	7-14
	Sample 24-Hour Average Report ...................	7-14
7.2	GC Report Request......................................	7-15
7.3	GC Printer Control .......................................	7-16
7.4	MON2000 Printer Control.............................	7-18
7.5	Archive Data ..............................................	7-20
7.5.1	View Data Model 500/Model 700..................	7-21
7.5.2	Archive Export Data ....................................	7-24
7.5.3	Reset.........................................................	7-27
7.6	Trend Data .................................................	7-28
7.6.1	Trend Data Model 700/2350A GCs ..............	7-28
7.6.2	View Live Trend Online Model 700/2350A .....	7-29
7.6.3	View Trend from File on Disk........................	7-32
7.6.4	Edit Graph Display.......................................	7-34
7.6.5	Changing Cursor Size...................................	7-34
7.6.6	Describe Trend ...........................................	7-35
7.6.7	Print Trend .................................................	7-35
7.6.8	Save Trend.................................................	7-36
7.6.9	Read Trend Archive .....................................	7-36
7.6.10	Display Options...........................................	7-37

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Reports

viii TABLE OF CONTENTS

			MON2000
LOGS	8.1	Maintenance Log...........................................	8-1
	8.2	Parameter List ..............................................	8-3
	8.3	Alarm Log ....................................................	8-6
	8.4	Clear or Acknowledge Active Alarms ...............	8-9
	8.5	Event Log ....................................................	8-9
MON2000 PLUS DATA	9.1	Overview .....................................................	9-1
COLLECTION/AUTO-
POLLING	9.2	Data Collection Configuration .........................	9-3
	9.2.1	Create a New Polling Control File ....................	9-6
	9.2.2	Open an Existing Polling Control File................	9-7
	9.2.3	Await Command ...........................................	9-9
	9.2.4	Connect/Logon Command ............................	9-10
	9.2.5	Connect/No Logon Command .......................	9-11
	9.2.6	Delay (Seconds) Command...........................	9-11
	9.2.7	Delay (Hours) Command ..............................	9-12
	9.2.8	Disconnect Command..................................	9-13
	9.2.9	End Command ............................................	9-13
	9.2.10	Poll Command: Alarms.................................	9-14
	9.2.11	Poll Command: Averages .............................	9-16
	9.2.12	Poll Command: CGM Archive........................	9-19
	9.2.13	Poll Command: CGM on Alarm......................	9-21
	9.2.14	Poll Command: Condition Start .....................	9-21
	9.2.15	Poll Command: Condition End.......................	9-23
	9.2.16	Poll Command: Event Log ............................	9-24
	9.2.17	Poll Command: Maintenance Log ..................	9-26
	9.2.18	Poll Command: Registers..............................	9-28
	9.2.19	Poll Command: Reports................................	9-32
	9.2.20	Repeat Command........................................	9-34
	9.2.21	Run Command............................................	9-35

Logs

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TABLE OF CONTENTS ix

MON2000

	9.3	Data Collection ...........................................	9-35
	9.3.1	Start Auto-Sequencing.................................	9-36
	9.3.2	Transaction Log ..........................................	9-38
	9.3.3	Auto-Sequencing Status...............................	9-38
	9.3.4	Status Log .................................................	9-39
MODBUS TEST	10.1	Starting WinMB ..........................................	10-1
	10.2	Establishing Communications........................	10-2
	10.2.1	Comparison of Modbus Protocols ..................	10-3
	10.2.2	Set GC Com Parameters via MON2000..........	10-4
	10.2.3	Set Up Port via WinMB ................................	10-5
	10.3	Getting Modbus Data...................................	10-7
	10.3.1	Use Single Data Type ..................................	10-9
	10.3.2	Use Template (Mixed Data Types) ...............	10-10
	10.4	Using Modbus Data ...................................	10-13
	10.4.1	Set Log Parameters ...................................	10-14
	10.4.2	Save Modbus Data ....................................	10-16
	10.4.3	Assign Scale Ranges for User_Modbus.........	10-17
	10.4.4	Print Modbus Data ....................................	10-17
	10.5	Troubleshooting Communication Errors ........	10-18
	10.6	Using Modbus Test Online Help ..................	10-19
	10.6.1	How to Access .........................................	10-19
	10.6.2	How to Navigate .......................................	10-20
APPENDIX A, PC CONFIG	A.1	How to Print................................................	A-1
REPORT
	A.2	Example Report............................................	A-2
APPENDIX B:
COMPONENT DATA
TABLE
APPENDIX C, DATA	C.1	Data Acquisition ...........................................	C-1
COMPUTATIONS

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Modbus Test

x TABLE OF CONTENTS

MON2000

APPENDIX D, ANALOG OUTPUT CAL. FOR 2350A

APPENDIX E, UPGRADE 2350A GC S/W AND 2350 EPROMS

C.2	Peak Detection .............................................	C-2
C.3	Analysis Computations ..................................	C-5
C.3.1	Conc. Analysis with Response Factor ..............	C-5
	Calibration....................................................	C-5
	Calc. in Mole Percent w/o Normalization ..........	C-7
C.4	Post Analysis Computations ...........................	C-9
C.4.1	Liquid Equivalent Computations ......................	C-9
C.4.2	Heating Value Calculations .............................	C-9
C.4.3	Multi-Level Calibration .................................	C-17
C.4.4	Indirect Calibration .....................................	C-18
D.1	Calibrating by Volts .......................................	D-1
D.2	Calibrating by Percentages .............................	D-5
E.1	Connect to GC and Halt Analysis ....................	E-1
E.2	Offline Edit to Upload App. & Rename .............	E-1
E.3	Upgrade User-Defined Applications..................	E-3
E.4	Upgrade from Disk ........................................	E-3
E.4.1	Upgrade from GC Controller ...........................	E-6
E.4.2	Configure GC Connection...............................	E-9
E.5	Disconnect Power and Disassemble...............	E-10
E.6	Replace EPROMS/Reset CPU ........................	E-12
E.7	Reassembly Procedures ...............................	E-13
E.8	Set-Up and Programming .............................	E-14
E.8.1	Procedure ..................................................	E-14
E.8.2	Reprogramming the DiskOnChip....................	E-16
E.8.3	GC Reassembly...........................................	E-17

Appendix D, Analog Output Cal. For 2350A

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TABLE OF CONTENTS xi

MON2000

APPENDIX F, MODBUS REG. LIST FOR 2350A GC

E.9	Connect to GC for Upgraded App..................	E-18
E.10	Guide to Standard Application Files ...............	E-19
E.10.1	Importance of Standard Application Files........	E-19
E.10.2	Standard Applications v1.50 and Later ..........	E-20
E.10.3	Standard Applications Prior to v1.50 .............	E-22
F.1	Introduction – SIM_2251 & User_Modbus ........	F-1
F.1.1	Notes on User_Modbus ..................................	F-1
F.1.2	Notes on SIM_2251 Modbus ..........................	F-2
F.2	User_Modbus Register List .............................	F-3
F.2.1	SIM_2251 Modbus Register List......................	F-6

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Appendix F, Modbus Reg. List for 2350A GC

xii TABLE OF CONTENTS

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Appendix F, Modbus Reg. List for 2350A GC

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INTRODUCTION 1-1

MON2000

INTRODUCTION

Welcome to the MON2000 User Manual (P/N 3-9000-522), a user guide that

accompanies the MON2000 software produced by Daniel Measurement and Control, Inc., a Division of Emerson Process Management.

Use this manual for installing the MON2000 and Modbus Test (WinMB) software programs, getting started, checking various gas chromatograph (GC) application settings, and configuring and monitoring your GC system.

1.1DESCRIPTION OF MANUAL

See the following section summaries or the Table of Contents for more information.

Section 1 – Introduction

This section includes:

•summary listing of the manual sections

•description of the MON2000 User Guide online help file

•description of the MON2000 software program

_________________________________________________________________________________________

JULY 2010

Description of Manual

1-2 INTRODUCTION

MON2000

Section 2 – Installation and Startup

This section includes:

•short description of the MON2000 software

•minimum system requirements for

installing MON2000 on a 32-bit Microsoft® Windows® platform

•installation and Startup instructions

•establishing communications and Logon procedures

•instructions for customizing MON2000 and setting up security

•instructions for downloading an application and using the Offline Edit function to change an application’s configuration

Section 3 – Getting Started

This section includes:

•instructions on how to log on and log off

•navigation instructions for MON2000

•listing of available procedures and keyboard shortcuts

•access and navigation instructions for the MON2000 User Guide online help file

Section 4 – Control Functions

This section includes:

•description of available Control functions and detailed step procedures

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MON2000

Section 5 – Application Functions

This section includes:

•description of available GC Application functions and detailed step procedures

Section 6 – Chromatogram Viewer

This section includes:

•description of available Chromatogram Viewer functions and detailed step procedures to view, save, and print chromatograms

Section 7 – Reports

This section includes:

•descriptions of available reports and sample outputs

•instructions on how to generate and print a given report

Section 8 – Logs

This section includes:

•description of Maintenance, Alarm, and Event logs

•description of the Parameter List

•step procedures for viewing, editing, and clearing logs

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Section 9 – Data Collection

This section includes:

•descriptions of Data Collection and AutoSequencing

•instructions on how to configure, generate and run the Data Collection and AutoSequencing function using MON2000 PLUS

Section 10 – Modbus Test

This section includes:

•short description of the WinMB software

•minimum system requirements for

installing WinMB on a 32-bit Microsoft® Windows® platform

•installation and start up instructions

•description of available Modbus Test functions and detailed step procedures

•description of the WinMB online help file and navigation instructions

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MON2000

Appendix A, PC Config Report

This appendix provides a sample PC Config

Report for reference only.

Appendix B, Component Data Table

This appendix provides two sample Component

Data Tables for reference only.

Appendix C, Data Computations

This appendix discusses the various equations and computations involved with acquisition and analysis tasks.

Appendix D, Analog Output

Cal. 2350A GC

This appendix demonstrates how to calibrate an analog output for a 2350A GC Controller, using the MON2000 software.

Appendix E, Upgrade 2350A GC

S/W and 2350 EPROMS

This appendix describes how to upgrade the GC software and the 2350 GC Controller EPROMS, the 2350A WinSystems CPU,

P/C104 Bus, and DiskOnChip.

Appendix F, Modbus Reg. List for 2350A GC

This appendix explains the differences between SIM_2251 and User_Modbus protocols, and lists the corresponding Modbus registers used by the 2350A GC Controller.

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1.2DESCRIPTION OF ONLINE HELP

Use the User Guide online help file to quickly access information regarding any MON2000 function. See Section 3.8 for more detailed information.

1.3DESCRIPTION OF MON2000

MON2000 is a menu-driven, Windows-based software program designed to operate the gas chromatograph (GCs). MON2000 runs on an IBM-compatible personal computer (PC) and serves as an interface between you and the GC

unit. MON2000 can run on a Windows® 95, Windows® 98, Windows® 2000, Windows® XP or Windows® NT operating system.

MON2000, combined with the GC application(s), offers a complete software package for operating and monitoring one or more GC systems from a single PC. MON2000 includes security features to help prevent unauthorized access to GC data or control. MON2000 also includes, for trouble-shooting purposes, an auxiliary program (WinMB) to selectively poll the GC Modbus registers (see Section 10 for more information).

GC functions that can be initiated or controlled by MON2000 include:

•alarm parameters

•alarm and event processing

•analog scale adjustments

•analyses

•baseline runs

•calculation assignments and configurations

•calibrations

•component assignments and configurations

When configured for RS-485 multi-drop networking, MON2000 can interface with up to 32 GC units, either in a stand-alone configuration or via a network.

When configured for

Ethernet networking MON2000 can interface with a number of GC Units limited only by the number of available TCP/IP addresses.

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•diagnostics

•event sequences

•halt operations

•stream assignments and sequences

•valve activations

•timing adjustments

Reports that can be generated by MON2000 per the GC application:

•24-Hour Averages

•Analysis

•Calibration

•Final Calibration

•Hourly Averages

•Monthly Averages

•PC Configuration

•Raw Data

•Variable Averages

•Weekly Averages

Logs that are maintained by MON2000:

•Alarm Log

•Event Log

•Parameter List

•Maintenance Log

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INSTALLATION AND SETUP

This section lists the system requirements to run MON2000 and provides installation procedures as well as initial logon instructions, communications setup, and software configuration.

2.1SYSTEM REQUIREMENTS

To achieve maximum performance when running the MON2000 software, ensure your PC system contains the following hardware.

•PC with a 486/90MHz or higher processor (Pentium/100MHz or higher recommended) running either

Windows® 95 (service pack 1 or better) or later equipment and Microsoft® Windows® operating system.

Microsoft Internet Explorer 5.0 (or later) is required to view spreadsheets or reports saved in HTML format.

If running Windows® 95 with the 2350A optional Ethernet

card, the user must download Socket 2 from www.microsoft.com/windows95/downloads to utilize MON2000’s ethernet feature.

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-Windows® 98 version 1 or later

-Windows® 2000 version 1 or later

-Windows® XP version 1 or later (see note for system requirements)

-Windows® NT Server version 4 (service pack 3 or later)

Use the Settings>Control Panel>System/>General Page menu to check the system version number.

For Windows® 95, the version number should be 4.00.950A/B or later.

For Windows® 98 or Windows® 2000, the version number should be 1 or later. To use Windows® XP you need:

•Computer/Processor PC with 300 MHz or higher processor clock speed recommended;

•233 MHz minimum required (single or dual processor system)

•*Intel® Pentium®/CeleronTM family, or AMD-K6®/AMD AthlonTM/AMD DuronTM family, or compatible processor recommended.

•Memory: 128 MB of RAM or higher recommended (64 MB minimum supported; may limit performance and some features).

•Hard Disk Minimum: 1.5 GB of available hard disk space.

For Windows® NT4, the version number should be 4.00.1381 or later.

•16 megabytes (MB) of RAM (32 MB or higher recommended)

•5 MB of free hard disk space

•Super VGA monitor with 800x600 resolution

•free serial port for remote/local connection to gas chromatograph (for online operations)

•free parallel port for connection to printer

•Windows® -compatible modem (for remote connection only)

•Ethernet connection (when using Ethernet networking)

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2.2INSTALLING MON2000

To install MON2000, do the following:

If you are upgrading MON2000, you must install the new software with same directory as the current version.

1.Either place the MON2000 CD in your CD-ROM drive or insert Installation Disk 1 into your floppy drive.

2. Launch Windows® Explorer® by either:

•Clicking the button (see the taskbar) to access the Programs menu option.

•Double-clicking the Windows® Explorer® icon on your desktop.

3.Access either your CD-ROM drive or floppy drive.

4.Double-click the file “setup.exe”.

5.The Installation Wizard begins. Follow the instructions provided on each screen.

Upon successful installation, Windows® automatically creates a MON2000 icon on your desktop.

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MON2000

2.3INSTALLING THE CRYPKEY LICENSE SERVICE FOR MON2000 PLUS

The CrypKey License Service must be installed on all NT-based systems. If you try to run MON2000 PLUS before installing the CrypKey License Service, an error will result.

To install the CrypKey License Service, do the following:

1.After installing MON2000 PLUS, the program folder should display

automatically; if it doesn’t, open Windows® Explorer® and access the MON2000 PLUS program folder.

2.Double-click the SETUPEX.EXE file.

MON2000 PLUS can now be started. You have 30 days to evaluate the application. Once the trial period expires, you must obtain a license to continue to use MON2000 PLUS.

for more information, refer to the MON2000 PLUS Quick Start Guide (3-9000-743).

2.4COPYING MON2000 TO DISKS

Use this procedure to copy the MON2000 installation files to 3 floppy disks for future installation.

Installing the CrypKey License Service for MON2000 PLUS

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