Emerson Liebert DSE 80-150kW White Paper

A Product Brief from the Experts in Business-Critical Continuity
Liebert® DSE™ with EconoPhase™:
Highest Efciency DX Cooling with pumped refrigerant economizer
Introducing the Liebert® DSE from Emerson Network Power
In today’s data center, minimizing annual energy usage while maintaining reliability is increasingly important. While chilled-water loops operating at elevated temperatures supported by water-side economizers have helped to decrease energy usage, new innovations are changing how the data center industry thinks about direct expansion (DX)
cooling infrastructures with respect to efciency, scalability
and reliability.
One such next generation DX system, the Liebert DSE from Emerson Network Power, provides the following
key benets:
Industry-leading energy efciency among
DX systems
Hassle-free economization with Liebert EconoPhase™
Precise control and enhanced efciency through
intelligent controls
This product brief will provide a thorough overview of the Liebert DSE system and compare its unique design to comparable DX and chilled-water cooling solutions you may be considering for your data center. It also provides a detailed explanation of the Liebert EconoPhase pumped
refrigerant economizer solution and share specic examples for how cooling efciency can be maximized intelligently in
accordance with your data center’s ambient climate.
The Liebert DSE direct expansion cooling system comprises
four primary components: the Liebert DSE indoor computer
room air conditioning (CRAC) unit, the Liebert MC™ micro-channel outdoor condenser, the Liebert EconoPhase pumped refrigerant economizer, and Liebert iCOM™ thermal system controls. The components operate in
harmony to provide the industry’s most energy efcient
operation for a room-based cooling system.
It is important to note that the Liebert DSE is a complete, integrated system— not a collection of disparate components.
Uncompromising reliability and 24/7 support
Liebert iCOM Thermal System Controls
Liebert EconoPhase: First ever
pumped refrigerant economizer
Liebert MC: Intelligent, high efficiency condensers
Liebert DSE Indoor Unit: Next generation data center cooling system
The Liebert DSE direct expansion cooling system comprises four primary components: the Liebert DSE indoor computer room air
conditioning (CRAC) unit, the Liebert MC micro-channel outdoor condenser, the Liebert EconoPhase pumped refrigerant economizer and Liebert iCOM control with thermal system manager.
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Indoor CRAC Unit Designed with State-of-the-art Technologies
The Liebert® DSE™ indoor unit (DA080, DA085, DA125 or DA150) is equipped with several high-technology components that are designed and controlled to work
together to provide a highly efcient and reliable DX system.
Key technologies serve the following functions to enhance
energy efciency and performance:
Digital scroll compressors match cooling to
IT load
Staged evaporator coil reduces compressor power and
optimizes economizer performance
Electronic expansion valve enables part-load and low
ambient efciency
Electronically commutated (EC) plug fans match
airow to server needs
To maximize efciency and control at full and partial
loads, the Liebert DSE is equipped with variable capacity digital scroll compressor technology and direct-drive,
variable-speed EC fans, which are modulated to respond to and match changes in room load. Varying the capacity
of the compressors enables them to run at a more efcient
operating point than at full capacity. A staged evaporator coil inside of the unit enables each refrigerant circuit to
operate over large coil surface area, increasing system
efciency. Alternative coil lacing designs that circulate refrigerant through only one coil slab can result in air passing through dormant coils, resulting in lower circuit efciency and uneven air distribution across the coils.
The CRAC’s variable-speed, direct-drive EC fans enable air volume to be precisely adjusted to match the needs of the server load. The Liebert DSE’s indoor unit also is equipped with electronic expansion valves, which enable compressors to modulate to a lower head pressure than traditional mechanical expansion valves (TXVs), resulting in lower operating costs during mild temperatures.
a.
b.
Digital scroll compressors (a) and EC plug fans (b) optimize
the energy efciency of the Liebert DSE by matching cooling and airow to the demands of the environment.
Highly efficient Micro-Channel Condenser Design
The Liebert® MC™ condenser integrated into the Liebert
DSE system enables the system to achieve higher efciency,
reduced sound levels, reduced refrigerant charge and an overall decreased footprint. As shown in Figure 1, micro­channel condensers such as those found in the Liebert DSE system are smaller, lighter (up to 40 percent) and
can require signicantly less refrigerant charge (nearly 73 percent) than a traditional n/tube design. This results in a
greener design, using less refrigerant and providing a more favorable LEED calculation for refrigerant use.
Because the Liebert MC condenser is equipped with a coil that is only about one 1 inch thick, the condenser is able to achieve lower pressure drop on the air side, resulting in reduced fan power. Micro-channel condenser coils allow for the same heat transfer within a smaller footprint,
providing efciency gains as much as 52 percent compared to traditional n/tube condensers. Even higher efciency
levels can be realized during low load or lower ambient temperatures, when the fan speed can be reduced, utilizing the condensers’ variable speed fans controlled by Liebert iCOM™ controls.
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The Liebert® MC™ condenser offers other benets beyond
the intrinsic efciency gains.The micro-channel coil design
eliminates the need for copper/aluminum junctions, improving the condenser’s resistance to corrosion and extending the life of key internal components. And the
condenser’s optimized fan blade design signicantly
reduces fan noise at full load - lower operating speeds can result in even lower sound levels.
Hassle-free Economization with Liebert EconoPhasePumped Refrigerant Economizer
In addition to the aforementioned components, the integrated Liebert EconoPhase pumped refrigerant
economizer – the industry’s rst – is a key component to maximizing the Liebert DSE™ system’s efciency during
lower outdoor ambient conditions. The Liebert EconoPhase economizer is unique from other systems particularly because it is designed to operate without consuming water, eliminating the need for expensive water treatment systems and removing the risk of water leaks by not introducing water into the data center environment. The Liebert EconoPhase also eliminates the risk of outside air contamination and does not require maintenance associated with air-economizers such as damper and louver maintenance.
Changeover between compressor mode and refrigerant economizer mode is almost instantaneous, whereas traditional economizer systems typically operate in economizer mode only when the economizer season is stable—not changing back-and-forth during the night, for example. The Liebert EconoPhase solution is equipped with variable speed pumps controlled to run at the most
efcient levels according to heat loads and ambient
outdoor temperatures, providing maximum economization with minimum pump power consumption.
The Liebert EconoPhase is also unique in that it is designed with reliability in mind. The Liebert iCOM™ control monitors pump operation to ensure that the pumps do not cavitate - improving system reliability and service life. If free-cooling mode is temporarily disrupted, reliability is maintained by switching to DX operation without interruption. If a Liebert EconoPhase pump needs to be serviced, it can be isolated from the system and replaced without loss of mechanical cooling.
Fin/Tube Liebert MC +/-
Efficiency (COP) 31 47 +52%
Sound Power (dBA) 77.3 73 -4.3 dBA
Refrigerant Charge (lb) 22 6 -73%
Footprint (ft2) 39.8 33.6 -15%
Weight (lb) 670 400 -40%
Figure 1: Breakdown of typical benets offered by the Liebert MC’s micro-channel condenser design, compared to a traditional
n/tube design found in most DX cooling systems.
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