Emerson FloBoss S600+ Instruction Manual

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Form Number A6115

Part Number D301150X412 March 2011

FloBoss™ S600+ Flow Computer Instruction Manual

Remote Automation Solutions

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S600+ Instruction Manual

Revision Tracking Sheet

March 2011

This manual may be revised periodically to incorporate new or updated information. The revision date of each page appears at the bottom of the page opposite the page number. A change in revision date to any page also changes the date of the manual that appears on the front cover. Listed below is the revision date of each page (if applicable):

Page Revision

All pages Mar-11 All pages Jan-11 All pages Jan-07 All pages Sep-04 Initial issue Aug-01

NOTICE

Remote Automation Solutions (“RAS”), division of Emerson Process Management shall not be liable for technical or editorial errors in this manual or omissions from this manual. RAS MAKES NO WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO THIS MANUAL AND, IN NO EVENT SHALL RAS BE LIABLE FOR ANY INCIDENTAL, PUNITIVE, SPECIAL OR CONSEQUENTIAL DAMAGES INCLUDING, BUT NOT LIMITED TO, LOSS OF PRODUCTION, LOSS OF PROFITS, LOSS OF REVENUE OR USE AND COSTS INCURRED INCLUDING WITHOUT LIMITATION FOR CAPITAL, FUEL AND POWER, AND CLAIMS OF THIRD PARTIES.

Bristol, Inc., Bristol Canada, BBI SA de CV and Emerson Process Management Ltd, Remote Automation Solutions division (UK), are wholly owned subsidiaries of Emerson Electric Co. doing business as Remote Automation Solutions (“RAS”), a division of Emerson Process Management. FloBoss, ROCLINK, Bristol, Bristol Babcock, ControlWave, TeleFlow and Helicoid are trademarks of RAS. AMS, PlantWeb and the PlantWeb logo are marks of Emerson Electric Co. The Emerson logo is a trademark and service mark of the Emerson Electric Co. All other trademarks are property of their respective owners.

The contents of this publication are presented for informational purposes only. While every effort has been made to ensure informational accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. RAS reserves the right to modify or improve the designs or specifications of such products at any time without notice. All sales are governed by RAS’ terms and conditions which are available upon request.

RAS does not assume responsibility for the selection, use or maintenance of any product. Responsibility for proper selection, use and maintenance of any RAS product remains solely with the purchaser and end-user.

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S600+ Instruction Manual

Contents

Chapter 1 – General Information 1-1

1.1 Scope of Manual..........................................................................................................................1-1

1.2 FloBoss S600+ Flow Computer...................................................................................................1-2

1.3 Config600

1.3.1 Config600 Lite................................................................................................................1-6

1.3.2 Config600 Lite+..............................................................................................................1-6

1.3.3 Config600 Pro................................................................................................................1-7

1.4 Additional Technical Information..................................................................................................1-8

1.4.1 Open Source Software...................................................................................................1-8

Chapter 2 – Installation 2-1

2.1 Preparing for Installation..............................................................................................................2-1

2.2 Environmental Considerations.....................................................................................................2-2

2.3 Required Tools for Installation.....................................................................................................2-2

2.4 Installing the S600+ .....................................................................................................................2-3

2.4.1 Unpacking the S600+ ....................................................................................................2-3

2.4.2 Removing the Front Panel.............................................................................................2-3

2.4.3 Installing the Panel-Mounted Unit..................................................................................2-6

2.4.4 Reinstalling the Front Panel...........................................................................................2-8

2.5 Installing and Removing Modules................................................................................................2-8

2.6 Installing EMC Protection...........................................................................................................2-10

™

Configuration Software.............................................................................................1-5

Chapter 3 – CPU Module 3-1

3.1 CPU Module (P152).....................................................................................................................3-1

3.2 Power Supply...............................................................................................................................3-4

3.2.1 Watchdog Relay.............................................................................................................3-4

3.2.2 On-Board Battery Backup..............................................................................................3-4

3.3 Communication Ports...................................................................................................................3-5

3.3.1 EIA-232 (RS-232) Serial Port ........................................................................................3-6

3.3.2 EIA-422 (RS-422)/EIA-485 (RS-485) Multi-drop Port....................................................3-7

3.3.3 Ethernet LAN Ports........................................................................................................3-7

3.3.4 Local Operator PC or Remote Display Port...................................................................3-7

3.4 CPU Connectors and Jumpers....................................................................................................3-8

3.5 USB Port ......................................................................................................................................3-9

3.6 Additional Technical Information..................................................................................................3-9

Chapter 4 – Input/Output (I/O) 4-1

4.1 I/O Module (P144)........................................................................................................................4-1

4.1.1 Analogue Inputs (ANIN).................................................................................................4-3

4.1.2 Analogue Outputs (DAC)...............................................................................................4-5

4.1.3 Digital Inputs (DIGIN).....................................................................................................4-6

4.1.4 Digital Outputs (DIGOUT)..............................................................................................4-8

4.1.5 Turbine Pulse Inputs......................................................................................................4-9

4.1.6 Pulse Outputs (PULSEOUT) .......................................................................................4-10

4.1.7 Raw Pulse Output (RAWOUT) ....................................................................................4-11

4.1.8 Frequency Inputs.........................................................................................................4-12

4.1.9 PRT/RTD Inputs...........................................................................................................4-13

4.1.10 Jumper Settings...........................................................................................................4-14

4.2 Prover Module (P154)................................................................................................................4-17

4.2.1 Digital Inputs (DIGIN)...................................................................................................4-19

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4.2.2 Digital Outputs (DIGOUT)............................................................................................4-21

4.2.3 Turbine Pulse Inputs....................................................................................................4-22

4.2.4 Pulse Outputs (PULSEOUT) .......................................................................................4-23

4.2.5 Frequency Inputs.........................................................................................................4-24

4.2.6 Jumper Settings...........................................................................................................4-26

4.3 HART Module (P188).................................................................................................................4-27

4.4 Mezzanine Module (P148).........................................................................................................4-29

Chapter 5 – Front Panel 5-1

5.1 Description................................................................................................................................5-1

5.2 Front Panel Port........................................................................................................................5-2

5.3 Keypad......................................................................................................................................5-2

5.3.1 Function Keys (F1 - F4).............................................................................................5-3

5.3.2 Direction and Menu Keys ..........................................................................................5-3

5.3.3 Numeric Keys............................................................................................................5-3

5.3.4 Operation Keys..........................................................................................................5-3

5.3.5 Alarm LED and Alarm Keys.......................................................................................5-4

5.4 LCD Display............................................................................................................................5-5

5.5 Navigating the Displays..........................................................................................................5-7

5.5.1 DISP Key...................................................................................................................5-9

5.5.2 Moving Through the Menus.......................................................................................5-9

5.5.3 Menu Hierarchy.........................................................................................................5-9

5.5.4 Security Codes..........................................................................................................5-9

5.6 Changing a Display Option.....................................................................................................5-10

5.7 Changing a Display Value ......................................................................................................5-11

5.8 Changing a Calculation Mode.................................................................................................5-12

5.9 Assigning a Default Page .......................................................................................................5-12

5.10 Assigning a Page to a Function (F) Key.................................................................................5-13

5.11 Using the Exponential (EXPT) Key.........................................................................................5-13

5.12 Using the Print Key.................................................................................................................5-13

5.13 Exporting Reports (USB)........................................................................................................5-15

5.14 Selecting a Configuration........................................................................................................5-16

5.15 Enabling Encryption................................................................................................................5-17

Chapter 6 – Webserver Access 6-1

6.1 Defining Webserver Access.........................................................................................................6-1

6.2 Accessing the S600+...................................................................................................................6-2

6.3 Navigating the Webserver Interface.............................................................................................6-4

Chapter 7 – Startup 7-1

7.1 Starting the S600+ .......................................................................................................................7-1

7.2 Warm Start...................................................................................................................................7-1

7.3 Cold Start.....................................................................................................................................7-2

7.3.1 Initiating a Cold Start......................................................................................................7-2

7.4 Startup Menu................................................................................................................................7-3

7.4.1 Network Setup ...............................................................................................................7-4

7.5 Messages.....................................................................................................................................7-7

Chapter 8 – Troubleshooting 8-1

8.1 Guidelines ....................................................................................................................................8-1

8.2 Checklists.....................................................................................................................................8-2

8.2.1 Power Issues .................................................................................................................8-2

8.2.2 Startup Menu .................................................................................................................8-2

8.2.3 Front Panel Lighting.......................................................................................................8-2

8.2.4 Front Panel LED ............................................................................................................8-2

8.2.5 I/O LED ..........................................................................................................................8-3

8.2.6 I/O Fail Messages..........................................................................................................8-3

8.2.7 Serial Communications..................................................................................................8-3

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8.3 Procedures...................................................................................................................................8-3

8.3.1 Reflash Firmware...........................................................................................................8-4

8.3.2 Send and Reflash the Config File..................................................................................8-4

8.3.3 Clear SRAM...................................................................................................................8-5

8.3.4 Changing the Fuse.........................................................................................................8-6

Appendix A – Glossary A-1

Appendix B – Front Panel Navigation B-1

B.1 Main Menu ...................................................................................................................................B-1

B.2 Flow Rates Menu.........................................................................................................................B-2

B.3 Totals Menu .................................................................................................................................B-2

B.4 Operator Menu.............................................................................................................................B-3

B.5 Plant I/O Menu.............................................................................................................................B-4

B.6 System Settings Menu.................................................................................................................B-5

B.7 Tech/Engineer Menu....................................................................................................................B-5

B.8 Calculations Menu........................................................................................................................B-6

Index I-1

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Chapter 1 – General Information

This manual covers the installation and startup procedures (including basic maintenance, operation, and troubleshooting) for the FloBoss™ S600+ flow computer (the “S600+”). For information about Config600™, the PC-based configuration software for the S600+, refer to the Config600 Pro Software User Manual (Form A6169).

Note: This manual focuses on the S600+, the enhanced version of the

S600 with a new CPU module. Refer to technical specification FloBoss S600+ (S600) for technical information.

This chapter details the structure of this manual and provides an overview of the S600+ and its components.

In This Chapter

1.1 Scope of Manual.................................................................................1-1

1.2 FloBoss S600+ Flow Computer..........................................................1-2

1.3 Config600

1.3.1 Config600 Lite.........................................................................1-6

1.3.2 Config600 Lite+.......................................................................1-6

1.3.3 Config600 Pro .........................................................................1-7

1.4 Additional Technical Information ........................................................1-8

1.4.1 Open Source Software............................................................1-8

™

Configuration Software...................................................1-5

S600+ Instruction Manual

1.1 Scope of Manual

This manual contains the following chapters:

Chapter Contents

Chapter 1 General Information

Chapter 2 Installation

Chapter 3 CPU

Chapter 4 Input/Output (I/O)

Chapter 5 Front Panel

Provides an overview of the S600+ and its configuration software (Config600).

Provides instructions on installing the S600+ housing, as well as installation preparation and panel mounting procedures. This chapter also describes the installation and removal of the plug-in modules.

Describes the use of the communications and power connector blocks, field wiring configurations, and jumper settings for the CPU module.

Describes the use of the plug-in connector blocks, field wiring configurations, and bit link settings for the I/O modules.

Describes the front panel keypad, communications port, and display area. This chapter also shows how you access the S600+ through the front panel display, including keypad functions, screen displays, display navigation basics, data entry, and report printing.

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Chapter Contents

Chapter 6 Webserver Access

Chapter 7 Startup

Chapter 8 Troubleshooting

Appendix A Glossary

Appendix B Front Panel Display Navigation

Index

1.2 FloBoss S600+ Flow Computer

Provides instructions on accessing the S600+ through a webserver interface, including descriptions of screen displays and interface navigation basics.

Describes how to initiate a warm or cold system start.

Provides maintenance and troubleshooting procedures, including basic board-level test procedures.

Provides definitions for pertinent terms and acronyms.

Lists the front panel display screens; provides a navigation reference.

Provides an alphabetic listing of items and topics contained in this manual.

Figure 1-1. The FloBoss S600+ Flow Computer

The FloBoss S600+ Flow Computer is a panel-mount flow computer designed specifically to measure hydrocarbon liquid and gas where versatility and accuracy matter. The standard features of the S600+ make it ideal for fiscal measurement, custody transfer, batch loading, and meter proving applications. The S600+ allows you to configure multi-stream, multi-station applications, enabling you to simultaneously meter liquids and gasses.

The S600+ is designed for use either as a stand-alone flow computer or as a system component. The intelligent I/O modules fit both gas and liquid applications and typically support two dual-pulsed streams and a header. Adding I/O modules (up to a maximum of three) allows you to configure up to six dual-pulsed streams or up to 10 single-pulsed streams and two headers. The S600+ supports orifice, ultrasonic, turbine, positive displacement, Coriolis, Annubar, and V-Cone® flow

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S600+ Instruction Manual

meter types and master meter, small volume compact, and pipe (both bi-directional and uni-directional) proving methods.

The S600+ offers a variety of communication interfaces:  Two LAN ports (on the enhanced CPU module) for Ethernet

10Base-T or 100Base-T full-duplex connectivity (using either Modbus TCP or Modbus over Ethernet protocols).

Note: The Ethernet module (P190), which provided an additional

Ethernet port for previous versions of the S600, is not compatible with the S600+.

 HART® communication using up to two 12-channel HART

modules, each of which supports point-to-point and multi-drop architectures for up to 50 transmitters.

 An embedded webserver allows remote access to the flow

computer. Security is provided using user name and password protection with a detailed event log for audit purposes (supports Windows® Internet Explorer® Version 5 or greater).

 Two configurable EIA-232 (RS-232) serial ports.  Three EIA-422/485 (RS-422/RS-485) serial ports (supporting up to

57,600 bps baud) and up to four EIA-485 (RS-485) 2-wire serial ports (supporting up to 57,600 baud rate) for connection to intelligent meters, Modbus SCADA data networks, DCS supervisory systems, and so on.

 One dedicated configuration port (located on the bottom of front

display panel) for connection to the Config600 configuration software.

 Additional communications interfaces include:

• Serial Q.Sonic®

• Serial printer

• Serial or Modbus TCP Daniel chromatograph via Modbus

• Serial peer-to-peer

• Modbus EFM protocol, Modbus RTU, Modbus ASCII, Modbus

over Ethernet, and Modbus TCP

 Miscellaneous interfaces which can operate via serial or Modbus

TCP:

 Daniel liquid ultrasonic  Daniel gas ultrasonic  Sick ultrasonic  Daniel chromatograph

Note: All ports can connect to DCS systems, ultrasonic meters,

Coriolis meters, and so on.

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S600+ Instruction Manual

The S600+ uses distributed processing to achieve maximum performance. The CPU module incorporates a hardware floating point processor. Each additional module also has local processing to convert inputs and output from engineering units to field values and vice-versa, as well as running background tests and PID loops.

The firmware uses 64-bit (double) precision floating point numbers for the highest accuracy when performing all metering calculations. Cumulative totals are stored in three separate memory locations (Trireg format) for maximum integrity. The user language LogiCalc™ also allows you to perform logical control and double-precision mathematical functions on the database objects.

Figure 1-2. CPU Module

Figure 1-3. Intelligent I/O Module

Front Display

Panel

The S600+’s front panel interface enables you to manage an existing configuration or create a configuration using the PC-based Config600 configuration software.

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S600+ Instruction Manual

A communications port on the bottom of the panel provides a way to directly connect to a PC. The front panel interface consists of a backlit LCD display, a 29-button keypad, and an alarm status LED (see Figure

1-4).

Figure 1-4. Front Display Panel

1.3 Config600™ Configuration Software

Using Config600, you can both send (upload) new or modified configurations to the S600+ and receive (download) existing configurations from the S600+. You can also define the following functions:

 Stream and station totalisation.  Batch totalisation and correction.  Three-term PID control.  Flow balancing.  Flow scheduling.  Automatic proving sequence.  K-factor or meter factor linearisation.  Valve monitor/control.  Sampler control.  Station densitometer.  Station gas chromatograph.  Forward, reverse, and premium error totals.  Comprehensive maintenance mode.

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S600+ Instruction Manual

 Reporting.  Modbus.  Modify display matrix.

Config600 is a suite of software editors that enables you to monitor, configure, and calibrate the S600+. The software comes in three versions – Config600 Lite, Config600 Lite+, and Config600 Pro – with Config600 Pro being the most powerful version.

Note: The S600+ does not operate until you send a configuration to it

from the host PC.

IPL600

Remote Automation Solutions provides a separate utility program called “Interactive Program Loader 600” (or “IPL600”).

Using IPL600 and an IP or a dedicated serial port connection between a host PC and an S600+, you can transfer and receive configuration files (reports, Modbus configuations, customised displays, and LogiCalc programs). While included as the Config Transfer utility in Config600, IPL 600 has a standalone use for situations when you do not need the full functionality of Config600. Details on using Config Transfer/IPL600 are provided in the Config600 Software Configuration User Manual (A6169).

1.3.1 Config600 Lite

Use the Config600 Lite software editor suite to modify pre-developed configurations, transfer existing configurations, edit items on the front panel display, and customise reports.

Note: You typically use Config600 Lite to custom-configure a new

With Config600 Lite you can:

S600+ during installation.

 Edit process configuration data, including orifice size, analog input

scaling, alarm limits, and keypad values.

 Build and customise Modbus slave maps, Modbus master polling

sequences, front panel displays, and period report formats.

 Customise the alarm system, including alarm groups, suppression,

and inhibits.

 Configure system security by setting user names and passwords,

and assigning access levels for each data object on the displays.

 Specify the engineering units and totalisation rollover value.  Reflash the CPU module firmware with software upgrades and

transfer configurations via the Config Transfer utility (IPL600).

1.3.2 Config600 Lite+

The Config600 Lite+ software editor suite provides all the functionality of the Config600 Lite suite, but adds the ability to create a configuration file.

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With Config600 Lite+ you can:  Create a new application from base templates for gas, liquid, and

prover applications.

 Edit process configuration data, including orifice size, analog input

scaling, alarm limits, and keypad values.

 Build and customise Modbus slave maps, Modbus master polling

sequences, front panel displays, and period report formats.

 Customise the alarm system, including alarm groups, suppression,

and inhibits.

 Configure system security by setting user names and passwords,

and assigning access levels for each data object on the displays.

 Specify the engineering units and totalisation rollover value.  Reflash the CPU module firmware with software upgrades and

transfer configurations via the Config Transfer utility (IPL600).

1.3.3 Config600 Pro

S600+ Instruction Manual

Use the Config600 Pro software editor suite to create new configurations, modify existing configurations, transfer existing configurations, edit items on the front panel display, and edit custom reports.

With Config600 Pro you can:  Create a new application from base templates for gas, liquid, and

prover applications.

 Edit process configuration data, including orifice size, analog input

scaling, alarm limits, and keypad values.

 Build and customise Modbus slave maps, Modbus master polling

sequences, front panel displays, and period report formats.

 Specify the engineering units and totalisation rollover value.  Customise the alarm system, including alarm groups, suppression,

text, and inhibits.

 Configure system security by setting user names and passwords,

and assigning access levels for each data object.

 Add and remove objects from the database.  Program special features using LogiCalc.  Reflash the CPU module firmware with software upgrades and

transfer configurations via the Config Transfer utility (IPL600).

Note: To obtain a Config600 Pro licence you must first attend and

successfully complete a training course.

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S600+ Instruction Manual

1.4 Additional Technical Information

Refer to the following technical documents (available at www.EmersonProcess.com/Remote) for additional and most-current information.

Table 1-1. Related Technical Information

Name Form Number Part Number

FloBoss™ S600+ Flow Computer S600 D301151X412 Config600™ Configuration Software Config600 D301164X012 Config600™ Configuration Software User Manual A6169 D301220X412

1.4.1 Open Source Software

The FloBoss S600+ contains open source software covered by the GPL, GPL2, GPL3, LGPL, OpenSSL, SSLeay, zlib, libzip2, and Apache open source software licenses. The specific software being used is U-Boot, the Linux kernel, glibc, Apache web server, mod_sll, mod_alias, mod_rewrite, OpenSSL, BusyBox, ntpclient, tar32, and JFFS2. These licenses are contained on the S600+ Open Source Software CD (part number S600SRCOPEN). Source code is available upon request. You may obtain a copy of this source code by contacting Remote Automation Solutions Technical Support via SupportNet. This product includes software developed by the OpenSSL Project for use in the OpenSSL Toolkit (http://www.openssl.org). This product includes cryptographic software written by Eric Young (eay@cryptsoft.com).

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Chapter 2 – Installation

This chapter provides instructions on installing the S600+, including installation preparation, procedures for panel-mounting, the installation and removal of plug-in modules, and electromagnetic compatibility (EMC) considerations.

In This Chapter

2.1 Preparing for Installation.......................................................................2-1

2.2 Environmental Considerations..............................................................2-2

2.3 Required Tools for Installation..............................................................2-2

2.4 Installing the S600+..............................................................................2-3

2.4.1 Unpacking the S600+.............................................................2-3

2.4.2 Removing the Front Panel.....................................................2-3

2.4.3 Installing the Panel-Mounted Unit..........................................2-6

2.4.4 Reinstalling the Front Panel...................................................2-8

2.5 Installing and Removing Modules.........................................................2-8

2.6 Installing EMC Protection...................................................................2-10

Caution

Failure to exercise proper electrostatic discharge precautions (such as wearing a grounded wrist strap) when accessing the back of the unit or when handling CPU or I/O modules may reset the processor or damage electronic components, resulting in interrupted operations.

S600+ Instruction Manual

2.1 Preparing for Installation

The S600+ installation must conform to all applicable local codes and regulations. All installation procedures should be in accordance with normal practices of good workmanship. Although the S600+ shipped to you may not include all of the hardware options described in this manual, the procedure for the basic installation of the unit remains the same.

Note: We strongly recommend you familiarize yourself with the

procedures described in this chapter before you begin to install the S600+.

The S600+ uses a modular design that provides maximum flexibility and ease of installation. The basic panel-mounted version consists of three major components:

 Fabricated metal case, complete with pre-installed PSU/backplane

and four card slots for the modules (a dedicated CPU slot and three I/O slots).

 Removable front panel comprising the LCD display and keypad

assembly.

 Plug-in modules. A CPU module and one I/O module are supplied

for a basic configuration; two blank plates are supplied to cover the unused slots.

Figure 2-1 shows the S600+ system components.

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S600+ Instruction Manual

Figure 2-1. FloBoss S600+ System Components

Note: User-supplied tools to assist in the installation process may

include a Phillips screwdriver, a regular screwdriver, a small adjustable spanner wrench, and a 2.5mm Allen key.

2.2 Environmental Considerations

The S600+ panel mounted flow computer is designed for use within the control room. Place it in a position that provides ease of use, comfort, and safety for operators and maintenance personnel. The optimum height for viewing and using the display and keypad is at operator eye level.

Caution

If you install one or more units in a confined space with other heatproducing equipment, give special attention to the combined heating effect. This combined heat could increase the environmental temperature beyond its acceptable threshold, thereby impacting performance.

2.3 Required Tools for Installation

Before you attempt to install the S600+, ensure that you have the following tools:

 Small flat-blade screwdriver suitable for the slot-headed captive

screws on the rear of the case that secure each plug-in board into the case.

 5.5 mm (5 BA) hex or small adjustable wrench for the front panel

bosses.

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 2.5 mm Allen key suitable for the hex cap screw on the front face

of the front panel that secures the front panel molding to the case.

2.4 Installing the S600+

Refer to the following procedures for installing the various S600+ components, including the front panel, panel-mounted unit, and modules.

2.4.1 Unpacking the S600+

Unpack the S600+ carefully and inspect parts for visual damage.

Note: Do not discard packaging material until after you have

2.4.2 Removing the Front Panel

S600+ Instruction Manual

identified all pieces of the shipment and you are confident that all parts are working correctly.

To begin the mounting process, remove the front panel from the S600+:

1. Ensure power has been removed from the S600+.

2. Using a 2.5 mm Allen key, remove the hex cap screw from the

bottom centre of the front panel (refer to Figure 2-2).

Figure 2-2. Removing the Front Panel

Note: A security cap may cover the hex cap screw.

3. Carefully slide the front panel up 4 mm (0.15 in) to allow it to clear

the retaining groove at the top of the case, and then allow the panel to come forward to clear the panel case completely (refer to Figure 2-3).

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S600+ Instruction Manual

Caution

Figure 2-3. Lifted Front Panel

4. Disconnect the ribbon cable from the back of the front panel at the

blue connector (refer to Figure 2-4). Observe the orientation of the connector with its mating keyway. You must correctly re-insert the ribbon cable at the end of the installation process.

Do not remove the ribbon cable from the S600+ housing. This might damage the S600+. Also, the ribbon cable may also have an EMC clamp. Be sure to leave it intact without damaging the ribbon cable.

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S600+ Instruction Manual

Disconnect Here

Figure 2-4. Remove Connector

5. Remove the top and bottom bosses from the unit housing, using a

5.5 mm (5 BA) hex wrench.

Table 2-1. Mounting Dimensions

Part Dimensions

Display Keypad Molding 85 mm (3.35") width x 269 mm (10.59") height x 28 mm (1.10") deep Case

Panel Cutout 66 mm (2.6") width x 150 mm (5.9") height Pitch Between Cases 110 mm (4.33") giving 25 mm (0.98") air gap Max Panel Thickness 10 mm (0.39") Access Allow 300 mm (11.81") clearance directly behind case for maintenance

84.5 mm (3.327") width x 270 mm (10.63") height x 303.8 mm (11.94") deep

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S600+ Instruction Manual

2.4.3 Installing the Panel-Mounted Unit

Figure 2-5. Panel Mount Dimensions

After removing the front panel, install the panel-mounted unit:

1. Keeping environmental considerations in mind, construct the

framework of the cubicle to support the operating panel.

Note: A standard 483 mm (19 in) rack that is 311 mm (12.25 in)

high can accommodate up to four S600+s provided you support the rear of the case.

2. Refer to Figure 2-6 and Table 2-1 for position details for two 7 mm

(0.276 in) holes and a cutout. The panel cutout should be rectangular for each S600+. Allow a tolerance of ± 3 mm (0.12 in) on each axis.

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S600+ Instruction Manual

Caution

Figure 2-6. Panel Cutout Dimensions

Note: The S600+ fits into existing S500 and 869 flow computer

panel cutouts.

3. Ensure a panel thickness of at least 3 mm (0.12 in) to prevent

distortion. If you use a thinner panel, support the rear of the case (refer to Figure 2-7).

Always use a rear support or anchor to prevent twisting and other distortion effects during installation and maintenance.

Figure 2-7. Panel Mount Support

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S600+ Instruction Manual

2.4.4 Reinstalling the Front Panel

Caution

4. Place the front of the case against the rear of the prepared cutout.

5. Re-install the top and bottom bosses and tighten with a 5.5 mm (5

BA) hex wrench.

6. Once you have fitted the rear support, use a self-tapping screw to

secure the case to the rear support. The maximum depth of the screw inside the case should be 3 mm (0.12 in).

Re-installing the front panel is the final stage of the installation process:

1. Connect the ribbon cable to the front panel.

Note how the connector fits into the keyway. You must insert the ribbon cable correctly. Do not force the connector into the keyway.

2. Place the top of the front panel over the retaining groove on the top

boss and slide the front panel downwards.

3. Secure the front panel by placing the hex cap screw into its recess

in the bottom centre of the front panel.

4. Using a 2.5 mm Allen key, tighten the screw finger-tight. Turn an

additional 180 degrees clockwise to complete the installation.

Note: Replace the security cap if one was originally fitted.

Caution

Do not over-tighten the screw. Over-tightening will damage the panel face.

2.5 Installing and Removing Modules

The S600+ ships with the CPU and I/O modules already installed. Follow this procedure if you need to remove the modules for maintenance or upgrade purposes.

The CPU module is located in the left-most rear slot of the case. You can insert I/O modules in the remaining slots or leave them empty. Cover any empty slots with the blank cover plates.

Caution

Removal

Take suitable electrostatic discharge precautions before you remove any of the modules.

The terminals on some modules may be wired to electrical potentials sufficiently high to cause electrical shock and injury. Turn off and discharge any power sources for connected devices before you perform any installation or repair work.

To remove a module:

1. Power down the S600+ before you attempt to extract a module.

2. Unscrew the retention screws before you attempt to remove a

module. This avoids damage to the ejectors (refer to Figure 2-8).

2-8 Installation Revised Mar-11

Page 23

Ejectors

S600+ Instruction Manual

Figure 2-8. Unscrewing the Retention Screws

3. Unlatch the ejectors for the appropriate module and pull the

module clear of the case. You may need to rock the module slightly to release it from its connectors (refer to Figures 2-9 and 2-10).

Figure 2-9. Using the Ejectors

Revised Mar-11 Installation 2-9

Page 24

S600+ Instruction Manual

Figure 2-10. Module Ready for Removal or Insertion

Installation

To install a module:

1. Carefully align the module with the guides (located at the top and

bottom of the case). Gently slide the module into the case until it seats fully with the appropriate connector on the backplane.

2. Press each of the two ejectors securely into place once the module

is fully inserted.

Caution

Inserting and seating a module along the guides does not require excessive force. Take care not to twist or otherwise distort the module during the installation.

3. Secure the module with the retention screws (two per board).

2.6 Installing EMC Protection

Your site may require you to install electromagnetic compatibility (EMC) shielding on the S600+ to minimize electromagnetic interference. The S600+ EMC protection kit (which came with your S600+) typically has the following components:

 1 security backplate (place over the installed modules)  1 25-way EMISTOP Inline T Filter Adaptor (attach to the 25-pin

socket A on the I/O module)

 1 37-way EMISTOP Inline T Filter Adaptor (attach to the 37-pin

socket B on the I/O module)

 3 large (for 13mm cable) ferrite clamps  3 medium (for 10mm cables) ferrite clamps  1 small (for 6.5mm cables) ferrite clamp

2-10 Installation Revised Mar-11

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S600+ Instruction Manual

 2 M3 x 6mm screws (which secure the EMC backplate to the sides

of the S600+ housing)

 5 TY523 Ty-Rap self-locking cable fasteners (use as necessary to

secure cables)

Note: These are standard components for a standard configuration. If

your S600+ has a different configuration (for example, additional modules), you may have more components.

Install the EMC kit after you install the S600+ but before you wire the modules.

To install the EMC components:

1. Unscrew and remove the small Phillips-head screws on the I/O

module (see Figure 2-11).

Remove screws

Figure 2-11. Screws on I/O Module

2. Place the security backplate over the modules already installed in

the S600+ and secure the backplate to the I/O module using the two screws you removed in step 1 (see Figure 2-12).

Revised Mar-11 Installation 2-11

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S600+ Instruction Manual

Figure 2-12. Security Backplate in Place

Note: In actual operation, the two right-most slots on the S600+

shown in Figure 2-12 would either contain modules or would be covered by blanking plates.

3. Secure the backplate to the sides of the S600+ housing using the 2

M3 x 6mm screws.

4. Place and secure the 25-way and 37-way EMISTOP adaptors (see

Figure 2-13) onto, respectively, sockets A and B on the I/O module (see Figure 2-14).

Figure 2-13. EMISTOP Connector

5. Wire the modules according to your site’s requirements.

6. Attach a small ferrite clamp onto the wiring to socket A on the I/O

module. Attach large ferrite clamps onto the cables to sockets B and C (see Figure 2-14).

2-12 Installation Revised Mar-11

Page 27

25-way EMISTOP

37-way EMISTOP

S600+ Instruction Manual

Medium ferrite clamp

Large ferrite clamps

Figure 2-14. Clamps on I/O Module Wiring

7. Attach a large ferrite clamp onto the wiring to the CPU’s power

connections and one medium clamp to the COM3 and COM 4 connections (see Figure 2-15).

Large ferrite clamp

Medium

ferrite

clamps

Figure 2-15. Clamps on CPU Module Power & COM Connections

Revised Mar-11 Installation 2-13

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S600+ Instruction Manual

8. Attach a medium ferrite clamp onto the wiring for COMs 5, 6, and

7 and a small ferrite clamp onto the Ethernet cable (see Figure 2-

16).

Small ferrite clamp

Medium ferrite clamp

Figure 2-16. Clamps on CPU Module COM and Ethernet Connections

This completes the installation process and provides the S600+ with EMC protection.

2-14 Installation Revised Mar-11

Page 29

Chapter 3 – CPU Module

This chapter provides information on the power and communication connections for the CPU module.

In This Chapter

3.1 CPU Module (P152)............................................................................3-1

3.2 Power Supply......................................................................................3-4

3.2.1 Watchdog Relay ....................................................................3-4

3.2.2 On-Board Battery Backup......................................................3-4

3.3 Communication Ports .........................................................................3-5

3.3.1 EIA-232 (RS-232) Serial Port................................................3-6

3.3.2 EIA-422 (RS-422)/EIA-485 (RS-485) Multi-drop Port............3-7

3.3.3 Ethernet LAN Ports................................................................3-7

3.3.4 Local Operator PC or Remote Display Port ..........................3-7

3.4 CPU Connectors and Jumpers...........................................................3-8

3.5 USB Port.............................................................................................3-9

3.6 Additional Technical Information ........................................................3-9

Caution

S600+ Instruction Manual

3.1 CPU Module (P152)

The CPU module contains the host processor and associated peripherals, which form the heart of the S600+ system. Various plug-in connections are provided on the rear backplate of the CPU module. Refer to Figure 3-1 for an illustration of the CPU module backplate and to Figure 3-2 for a schematic of the CPU power terminations. Figure 3-3 shows the wiring terminations. Additionally, the module uses connectors and jumpers, which are set at the factory prior to shipping. See Section 3.5, Jumpers for further information.

It is recommended that all wiring be made with stranded wire that is no larger than 1.5 mm of 1.75 mm Power wiring is recommended to be 1.5 mm2 (0.0023 in2). Observe all local wiring practices and regulations.

Caution

Do not use a Mega or similar instrument to check for isolation or continuity between signals on any of the S600+ connectors. These instruments produce voltages far in excess of design parameters and may damage the S600+ or its connectors.

to 1.65 mm2 (0.0027 in2 to 0.0025 in2) is recommended.

(0.0023 in2) For the communication ports, wiring

Revised Mar-11 CPU Module 3-1

Page 30

S600+ Instruction Manual

TB-1 Powe

First Ethernet port

Four additional RS-485

ports (COM 9 through

COM 4

COM 5

COM 6

COM 7

COM 12)

Second Ethernet port

COM 3

Note: You can configure the A (–) terminal of COM 12 as a digital input

Ejector latches

USB port

Figure 3-1. CPU Module Backplate

Backup battery

Figure 3-2. CPU Module

3-2 CPU Module Revised Mar-11

Page 31

CPU MODULE (P152)

S600+ Instruction Manual

SERVICE

1 2

4 5 6

ETHERNET

N/C

SERVICE

1 2

5 6

1 2

5 6

ETHERNET

RS232

RS422/485

RS232

RS422/485

RS485

USB

RS485

N/C

SERVICE

Figure 3-3. CPU Module Terminations

SERVICE

RESERVED FOR FRONT PANEL

AND CONFIG 600 COMMS

Figure 3-4. Front Panel Terminations

COMM - 1

RJ-12

RTS

GND

CTS

P153 FRONT PANEL

1 2 3 4 5 6

PC SETUP

Revised Mar-11 CPU Module 3-3

Page 32

S600+ Instruction Manual

3.2 Power Supply

The power connection is a plug-in, standard 5 mm pitch screw terminal block on the CPU module. The power supply connector is labeled TB-

1. Refer to Table 3-1 for the TB-1 pin connections. Power the S600+ using a nominal 30 Volts dc power source capable of

supplying 2 Amps. The S600+ operates between 20 and 32 Volt dc. The startup in-rush current may draw 6 amps for approximately 100

milliseconds. This in-rush becomes significant when multiple flow computers are connected to the same power supply.

An on-board anti-surge fuse (2.5 Amp rating) protects the supply line should a fault occur within the unit.

Fully regulated 15 and 24 Volts dc supplies are also available for applications such as powering loops or pre-amplifiers. Resettable thermal fuses protect these outputs.

Table 3-1. TB-1 Pin Connections (Power)

Pin Function

1 +24 V dc INPUT 2 0 V (Return) INPUT 3 +24 V dc OUTPUT (500 mA) 4 +15 V dc OUTPUT (100 mA) 5 0 V (Return) OUTPUT

3.2.1 Watchdog Relay

A single pole, double-throw relay with Normally Open or Normally Closed terminals provides the watchdog status from pins 6, 7, and 8 of TB-1. Table 3-2 shows the TB-1 pin connections. Connection is through plug-in, standard 5 mm pitch screw terminals.

The relay is energized during normal operation. A CPU failure causes the relay to de-energize.

Note: Contact is rated at 1 Amp, 30 Volts dc and 30 Volts ac, and is a

Form “C” contact.

Table 3-2. TB-1 Pin Connections (Watchdog Relay)

Pin Function

6 Normally Closed 7 Common 8 Normally Open

3.2.2 On-Board Battery Backup

The backup battery (see Figure 3-2) retains the contents of the SRAM on the CPU module, the PC-compatible BIOS CMOS memory area, and the calendar clock. The battery, a Lithium 3.0 volt 1500 mAmp/hour unit, is user-replaceable. For further battery specifications, see the technical specification (S600). To ensure that the battery is

3-4 CPU Module Revised Mar-11

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S600+ Instruction Manual

fully functional, the S600+ software routinely performs a regular load test on the unit.

Replacing the

Battery

To replace the backup battery on the CPU module:

Note: Before beginning this process, ensure that any critical processes

the S600+ controls are otherwise managed.

1. Power down the S600+.

2. Disconnect wiring from the CPU module.

Note: Remove the security backplate, if one is installed on the

S600+.

3. Unscrew the retention screws.

4. Unlatch the ejectors (see Figure 3-2) and pull the board clear of the

case.

5. Place the CPU module on a flat anti-static surface so that the

battery faces up (as shown in Figure 3-2).

6. Use a small screwdriver to carefully prise the battery out of its

holder.

Note: The CPU module is designed to hold sufficient charge to

7. Replace the battery with an exact duplicate (Lithium 3V 1500

mAh, part number S600+BATTERY).

8. Slide the CPU module back into the S600+ case, ensuring that it

seats firmly into its connectors.

9. Secure the retention screws.

Note: If appropriate, replace the EMC backplate.

10. Reconnect wiring and apply power to the S600+.

3.3 Communication Ports

The CPU has 12 standard communication ports: nine serial and two Ethernet (see Figure 3-1). Table 3-3 details the communications ports.

COM 1-7

Comm ports 1 through 7 are essentially unchanged from previous versions of the S600.

Comm ports 1 and 7 contain internal connections to other boards in the S600+ which are not available for external host or local operator communications. You can use Comm Port 3 or 4 to route Remote Display connections. Comm 1 (located at the base of the faceplate) is reserved for Config Transfer functions.

provide time (3-5 minutes) for you to replace the battery.

COM 9-12

Revised Mar-11 CPU Module 3-5

The S600+ adds four new RS-485 serial ports (COM 9 through COM

Page 34

S600+ Instruction Manual

12), located in the lower half of the CPU module (see Figure 3-1).

Table 3-3. Communication Ports

Communications Port Backplate Descriptor Description

Network 1 NTWK1 Ethernet Network 2 NTWK2 Ethernet

Comm 4 COM4 EIA-232 (RS-232) Comm 3 COM3 EIA-232 (RS-232)

Comm 5, 6 & 7 TB2, TB3, TB4 EIA-422 (RS-422) or EIA-485 (RS-485)

Comm 9 TB6 Comm 10 TB6 Comm 11 TB6 Comm 12 TB6

USB

For information on the communications port on the front panel which can also act as Comm 2, refer to Chapter 5, Front Panel.

3.3.1 EIA-232 (RS-232) Serial Port

The CPU module’s backplate provides two EIA-232 (RS-232D) communications ports labeled COM3 and COM4. The ports use FCC68 RJ-45 connectors. The COM3 and COM4 pin connections are shown in Table 3-4. Figure 3-5 shows a sample pin connection.

Converters are commercially available to configure either 9-way D type or 25-way D type connection. The ports support baud rates from 2400 to 57600 bps.

Table 3-4. COM3 and COM4 Pin Connections

Pin Function

1 GND 2 DTR 3 RTS 4 TX 5 RX 6 CTS 7 DSR 8 DCD

Figure 3-5. Pin Connections

3-6 CPU Module Revised Mar-11

Page 35

S600+ Instruction Manual

The maximum cable length is a function of the baud rate and quality of cable used. For example, a maximum length of 15 m (50 ft) should be used at 19200 bps when using unscreened cable.

Connect ports to the peripheral devices using multi-conductor, shielded cable not longer than 8 meters (approx. 25 feet). We recommended (especially in noisy environments) that you connect the cable screen to protective earth to keep the signal ground separate.

3.3.2 EIA-422 (RS-422)/EIA-485 (RS-485) Multi-drop Port

The CPU module provides three EIA-422 (RS-422) or EIA-485 (RS-

485) ports, labeled COM5, COM6, and COM7. These provide high speed/long distance links of up to 57600 bps and 1200 m (4000 ft). The ports use the connector labeled TB-2. Table 3-5 shows the COM5, COM6, and COM7 pin connections.

Note: Jumpers on the enhanced CPU module now provide RS-485

linking, so that wire linking is no longer necessary. If the cable is already linked (as in an upgrade), you do not need to remove the linked pairs.

Table 3-5. COM5, COM6, and COM7 Pin Connections

Channel Pin Function

COM5

COM6

COM7

3.3.3 Ethernet LAN Ports

The CPU module provides two Ethernet ports – NTWK1 and NTWK2 – for high-speed communications using an Ethernet Local Area Network (LAN) architecture. The speed of data transfer is 100Mb full duplex when using 100BASE-T twisted pair cable.

1 B 2 A 3 Z 4 Y 5 B 6 A 7 Z 8 Y

9 B 10 A 11 Z 12 Y

These ports use a FCC-68 RJ-45 connector. No hardware configuration or wiring is required for these communications ports.

3.3.4 Local Operator PC or Remote Display Port

You can configure COM3 or COM4 to connect the S600+ to a remote display or the host PC (COM2).

Use only shielded, multi-conductor cable to connect to the COM3-4 port. It is recommended—particularly in noisy environments—that you

Revised Mar-11 CPU Module 3-7

Page 36

S600+ Instruction Manual

connect the cable shield to earth ground to keep the signal ground separate.

Connecting to

the S600+

You need a special serial cable to connect the host PC to the S600+. A ready-made link cable (part number 3080017) is available for a PC with a 9-pin serial port.

Alternatively, you may fabricate your own link cable using the wiring details in Figure 3-65.

Note: Due to the high baud rate used for the communications between

the host PC and the S600+, restrict the maximum cable length to 5 m (15 ft).

Figure 3-6. Link Cable

3.4 CPU Connectors and Jumpers

Table 3-6 shows the connectors and jumpers on the CPU module. This information is for identification purposes only. Do not modify these settings, unless told to do so by the factory.

Note: The position values shown in boldface are the default

configuration settings, which may not apply to your specific configuration.

Table 3-6. CPU Jumpers

Jumper/Connector Description

P1 Back plane connector P2 Cold start forced on power up P3 Security jumper (Off – Level 1 security enabled) P4 Debug console (factory use only) P5 Processor programming header (factory use only) P6 CPLD programming header (factory use only) P7 Termination resistors for COM5 (1-2 side for ON)

3-8 CPU Module Revised Mar-11

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S600+ Instruction Manual

Jumper/Connector Description

P8 Termination resistors for COM6 (1-2 side for ON) P9 Termination resistors for COM7 (1-2 side for ON)

P10

P11

P12

P13 Termination resistors for COM10 (1-2 ON) P14 Termination resistors for COM9 (1-2 ON) P15 Termination resistors for COM12 (1-2 ON) P16 P17

P18 Termination resistors for COM11 (1-2 ON) P20 Watchdog Jumper on 2-3 must be selected P26 Flash write protect P27 Flash boot selection (NAND/NOR)

RS-422/RS-485 selector for COM5.

1-2, 4-5, 7-8, 10-11 side for RS-422 Jumper 14-15 must always be fitted

RS-422/RS-485 selector for COM6.

1-2, 4-5, 7-8, 10-11 side for RS-422 Jumper 14-15 must always be fitted

RS-422/RS-485 selector for COM7.

1-2, 4-5, 7-8, 10-11 side for RS-422 Jumper 14-15 must always be fitted

TB6 serial port or digital input mode selector

1-2 and 3-4 for serial port 2-3 and 5-6 for digital input

3.5 USB Port

Use the 2.0 USB port on the CPU module to export alarm history, event history, and report history information to a USB flash drive.

You access the export facility either through the S600+ front panel or the webserver. Select Tech/Engineer > USB.

Note: For detailed instructions, see Chapter 5, Front Panel.

3.6 Additional Technical Information

Refer to the following technical documentation (available at www.EmersonProcess.com/Remote) for additional and most-current information.

Table 3-7. I/O Module Technical Specifications

Name Form Number Part Number

FloBoss™ S600+ Flow Computer S600 D301151X412

Revised Mar-11 CPU Module 3-9

Page 38

S600+ Instruction Manual

[This page is intentionally left blank.]

3-10 CPU Module Revised Mar-11

Page 39

Chapter 4 – Input/Output (I/O)

This chapter provides information on plug-in connector blocks and field wiring (ANIN and PRT signals) for the I/O, Prover, and HART modules. This chapter also discussed the optional pulse-counting mezzanine module (P148) which fits as a daughterboard on either the I/O or Prover module.

Caution

In This Chapter

Caution

4.1 I/O Module (P144) ..............................................................................4-1

4.1.1 Analogue Inputs (ANIN)......................................................... 4-3

4.1.2 Analogue Outputs (DAC)....................................................... 4-5

4.1.3 Digital Inputs (DIGIN)............................................................. 4-6

4.1.4 Digital Outputs (DIGOUT)......................................................4-8

4.1.5 Turbine Pulse Inputs.............................................................. 4-9

4.1.6 Pulse Outputs (PULSEOUT) ...............................................4-10

4.1.7 Raw Pulse Output (RAWOUT) ............................................4-11

4.1.8 Frequency Inputs................................................................. 4-12

4.1.9 PRT/RTD Inputs ..................................................................4-13

4.1.10 Jumper Settings................................................................... 4-14

4.2 Prover Module (P154).......................................................................4-16

4.2.1 Digital Inputs (DIGIN)........................................................... 4-18

4.2.2 Digital Outputs (DIGOUT)....................................................4-20

4.2.3 Turbine Pulse Inputs............................................................ 4-21

4.2.4 Pulse Outputs (PULSEOUT) ...............................................4-22

4.2.5 Frequency Inputs................................................................. 4-22

4.2.6 Jumper Settings................................................................... 4-24

4.3 HART Module (P188) .......................................................................4-25

4.4 Mezzanine Module (P148)................................................................ 4-27

Perform all wiring with stranded wire no larger than 1.75mm all local wiring practices and regulations.

S600+ Instruction Manual

. Observe

4.1 I/O Module (P144)

The I/O module (P144) measures process signals the CPU uses while running the flow computer functions. The module provides 12 analogue inputs (AI), 4 analogue outputs (AO), 16 digital inputs (DI) , 12 digital outputs (DO), 4 pulse inputs (PI), 5 pulse outputs (PO), 3 frequency (density) inputs, and 3 PRT/RTD inputs. Refer to Figure 4-2 for the I/O module terminations.

Revised Mar-11 I/O 4-1

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S600+ Instruction Manual

For field wiring, the module provides three low-density D-type connectors: SKT-A, SKT-B, and SKT-C (refer to Figure 4-1).

SKT-A ANIN 1-10 ANOUT 1-4

SKT-B ANIN 11-12 DIGIN 1-6 DIGOUT 1-2 Freq Inputs Pulse Outputs

Figure 4-1. I/O Module (P144)

SKT-C DIGIN 7-16 DIGOUT 3-12 Turbine Inputs

Mezzanine module (P148)

4-2 I/O Revised Mar-11

Page 41

S600+ Instruction Manual

Figure 4-2. Example I/O Module (with Mezzanine Module)

I/O MODULE (P144)

SERVICE

1mA

22 25

1mA

26 13

17 16

14 13

8 7

LK 29

LK 30

+15V

+12V

0-1 V

+12V

0-1 V

+12V

0-1 V

1 - 5 V

4 - 20 mA

10 K

HITHIT

24 12

30 31

35 34

33 32

29 28

27 26

SERVICE

Figure 4-3. I/O Module Terminations

4.1.1 Analogue Inputs (ANIN)

Each I/O module has measuring five single-ended analogue input (ANIN) channels. channel (ANIN 1-10) is configurable within a 0 to 5.25 volt or 0 to 22

Revised Mar-11 I/O 4-3

two fully floating A/D converters, each

Each

Page 42

S600+ Instruction Manual

Caution

mA input range. The module also provides two current-only inputs (ANIN 11 and 12), for a total of 12 analogue inputs.

The primary measurement for ANIN 1-10 is voltage, which is compared to a stable reference source. The channels are configu

rable to current using a bit link (jumper) on the module to place a high accuracy calibrated shunt resistor in parallel with the input. Refer

Figures 4-4 and 4-5.

Set the channels for each A/D converter to the same value to guarantee accuracy. Set all channels ANIN 1-5 on the first A/D converter for either voltage or current. Set all channels ANIN 6-10 on the second A/D converter for either voltage or current. Refer to Table 4-13 for jum settings on the I/O module.

per

Figure 4-4. Analogue Input Schematic (with IS Barrier and using Internal Resistor)

Figure 4-5. Analogue Input Schematic (without IS Barrier and using External Resistor)

The ANIN channels use the connectors labeled SKT-A and SKT-B,

to CH10 are located on connector SKT-A. Channels CH11 and CH12 are located on connector SKT-B. Refer to Tables 4-1 and 4-2 for the ANIN pin connectors.

which are located on the backplate of the I/O module. Channels CH1

4-4 I/O Revised Mar-11

Page 43

Table 4-1. ANIN Pin Connections for SKT-A

Pin Function

8 ANIN-CH1

21 ANIN-CH2

9 ANIN-CH3 22 ANIN-CH4 10 ANIN-CH5 20 RETURN CH1-5 11 ANIN-CH6 24 ANIN-CH7 12 ANIN-CH8 25 ANIN-CH9 13 ANIN-CH10 23 RETURN CH6-10

Table 4-2. ANIN Pin Connections for SKT-B

Pin Function

8 ANIN-CH11 (current)

7 ANIN-CH12 (current) 20 GND

S600+ Instruction Manual

4.1.2 Analogue Outputs (DAC)

The S600+ supports four analogue outputs (D/A Converter). Each D/A Converter channel is fully floating and provides its own floating supply. Loads of up to a 650-ohm loop impedance can be connected directly. The unit can be used in either source or sink configuration. Refer to Figures 4-6, 4-7, and 4-8.

The D/A Converter output channels use the connector labeled SKT-A, which is located on the backplate of the I/O module. Refer to Table 4-3 for the D/A Converter output pin connections on the back of the I/O module.

Figure 4-6. Analogue Output Schematic (S600+-Powered)

Revised Mar-11 I/O 4-5

Page 44

S600+ Instruction Manual

Figure 4-7. Analogue Output Schematic (Externally Powered Device)

Figure 4-8. Analogue Output Schematic (Externally Powered through S600+)

Table 4-3. D/A Converter Output Pin Connections for SKT-A

Pin Function

1 DAC-CH1 +15 V SOURCE

14 DAC-CH1 SINK

2 DAC-CH1 0 VDC

15 DAC-CH2 +15 V SOURCE

3 DAC-CH2 SINK

16 DAC-CH2 0 VDC

4 DAC-CH3 +15 V SOURCE

17 DAC-CH3 SINK

5 DAC-CH3 0 VDC

18 DAC-CH4 +15 V SOURCE

6 DAC-CH4 SINK

19 DAC-CH4 0 VDC

4.1.3 Digital Inputs (DIGIN)

Each plug-in module provides 16 optically isolated digital inputs (DIGIN). The digital inputs have been grouped into four banks of 4-off single-ended inputs with one common feed. Refer to Figures 4-9 and 4-10.

The sample period is less than 1 second. The DIGIN channels use the connectors labeled SKT-B and SKT-C,

which are located on the backplate of the I/O module. Refer to Tables 4-4 and 4-5 for the DIGIN pin connections.

4-6 I/O Revised Mar-11

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S600+ Instruction Manual

Note: B) to a You must connect the feed lines (such as pin 17 on SKT-

24 Volts dc source. The DIGIN lines (such as pin 13 on SKTB) expect typical “open collector” (referenced to GND) connections.

Figure 4-9. Digital Input Schematic (Open Collector Device)

Figure 4-10. Digital Input Schematic (Relay)

Table 4-4. DIGIN Pin Connections for SKT-B

Pin Function

13 DIGIN-CH1 14 DIGIN-CH2 15 DIGIN-CH3 16 DIGIN-CH4 17 RETURN CH1-4 18 DIGIN-CH5 19 DIGIN-CH6

Revised Mar-11 I/O 4-7

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S600+ Instruction Manual

4.1.4 Digital Outputs (DIGOUT)

Table 4-5. DIGIN Pin Connections for SKT-C

Pin Function

19 DIGIN-CH7 18 DIGIN-CH8 17 RETURN CH5-8 16 DIGIN-CH9 15 DIGIN-CH10 14 DIGIN-CH11 13 DIGIN-CH12 12 RETURN CH9-12 11 DIGIN-CH13 10 DIGIN-CH14

9 DIGIN-CH15 8 DIGIN-CH16 7 RETURN CH13-16

The S600+ supports 12 digital output (DIGOUT) channels, which are open collector type outputs. The maximum cu mAmps at 24 Volts dc. Output frequencies up

rrent rating is 100 to 0.5 Hz are possible.

Carefully check the DC polarity using an external DC supply in series with the load. When using inductive loads (such as relay coils), place a diode across the load. Refer to Figures 4-11 and 4-12.

The DIGOUT channels use the connectors labeled SKT-B and SKT-C, which are located on the backplate of the I/O module. Refer to Tables

4-6 and 4-7 for the DIGOUT pin connections.

Figure 4-11. Digital Output Schematic (Relay)

Figure 4-12. Digital Output Schematic (24 V Switched Indicator)

4-8 I/O Revised Mar-11

Page 47

Table 4-6. DIGOUT Pin Connections for SKT-B

Pin Function

36 DIGOUT-CH1 37 DIGOUT-CH2

Table 4-7. DIGOUT Pin Connections for SKT-C

Pin Function

37 DIGOUT-CH3 36 DIGOUT-CH4 35 RETURN CH1-4 34 DIGOUT-CH5 33 DIGOUT-CH6 32 DIGOUT-CH7 31 DIGOUT-CH8 30 RETURN CH5-8 29 DIGOUT-CH9 28 DIGOUT-CH10 27 DIGOUT-CH11 26 DIGOUT-CH12 25 RETURN CH9-12

S600+ Instruction Manual

4.1.5 Turbine P

ulse Inputs

With the optional mezzanine module (P148) for pulse inputs installed the I/O module supports four pulse inputs either independently

or as two pairs (“dual pulse mode”). Generally, the pulse inputs perform dual pulse measurement, such as in turbine applications. In dual pul mode, you can enable level A or B pulse checking.

Each input has an input range of 1 Hz to 10 kHz. Each channel has liv integrity checking. If cabling faults develop or if the pre-amp p

ower

fails, the software activates a configurable circuit fail alarm. The electrical connection for these inputs depends on which DPR

mezzanine module is fitted to the I/O module. The dual mezzanine module accepts pulse inputs from 3.5 Vo wired as shown in Figures 4-13 and 4-14. The module c NAMUR or current mode preamps without external dev

lts dc to 24 Volts dc, when

annot accept ices.

The mezzanine module can interface to a variety of preamps, including the Mercury (formerly Spectra-Tek) F 106 and ST106, Instromet MK15, Faure Herman FH71 2-wire, Faure Herman FH71 3-wire, ITT Barton 818U, and Daniel 1838 Preamp.

Table 4-8 shows the dual pulse input pin connections.

Revised Mar-11 I/O 4-9

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S600+ Instruction Manual

Figure 4-13. Pulse Input Schematic (with 12 V P148 Mezzanine Module)

Figure 4-14. Pulse I t Mezzanine Module) npu Schematic (with 24 V P148

Table 4-8. Dual Pulse Input Pin C

Pin Functi

4 SINGLE/DUAL PULSE-CH1+

23 SINGLE/DUAL PULSE-CH1-

3 SINGLE/DUAL PULSE-CH2+

22 SINGLE/DUAL PULSE-CH2-

2 SINGLE/DUAL PULSE-CH3+

21 SINGLE/DUAL PULSE-CH3-

1 SINGLE/DUAL PULSE-CH4+

20 SINGLE/DUAL PULSE-CH4-

4.1.6 Pulse Outputs (PULSEOUT)

The system supports five programmable pulse output channels (PULSEOUT), which are typically used for electronic counters or sa

mpler control. Refer to Figure 4-15.

Table 4-9 shows the PULSEOUT pin connections.

onnections for SKT-C

Figure 4-15. Pulse Output Schematic

4-10 I/O Revised Mar-11

Page 49

Table 4-9. PULSEOUT Pin Connections for SKT-B

Pin Function

30 PULSEOUT-CH1 31 PULSEOUT-CH2 32 PULSEOUT-CH3 33 PULSEOUT-CH4 35 RETURN CH1-4 34 PULSEOUT-CH5 12 RETURN CH5

4.1.7 Raw Pulse Output (RAWOUT)

The S600+ supports a single raw pulse output, typically used in prover applications to mimic the turbine signals and send them to the prover mezzanine card. Refer to Figure 4-16. A 1K ohm resistor is required if the pulse rate on the prover bus exceeds 1 KHz, if there are more than three S600+s, or if more than 20 m of cable is required.

Table 4-10 shows the RAWOUT pin connections.

S600+ Instruction Manual

Figure 4-16. Raw Pulse Output Schematic

Revised Mar-11 I/O 4-11

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S600+ Instruction Manual

Table 4-10. Raw Pulse Output Pin Connections for SKT-C

4.1.8 Frequency Inputs

Pin Function

24 Raw Output

5 Return

The S600+ typically uses the three supported frequency inputs for density transducer signals. Each input has an input range of 0 to 10 KHz. Jumpers on the module enable you to set the inputs to be AC- or DC-coupled. Refer to Figures 4-17 and 4-18.

The frequency input channels use the SKT-B connector, which is located on the backplate of the I/O module. Table 4-11 shows the frequency input pin connections.

Figure 4-17. Frequency Input Schematic (with IS Barrier and AC-Coupled)

Figure 4-18. Frequency Input Schematic (without IS Barrier and with DC-Coupled)

Note: The Micro Motion (previously Solartron) devices may still

have their previous manufacturer’s labels.

4-12 I/O Revised Mar-11

Page 51

Table 4-11. Frequency Input Pin Connections for SKT-B

Pin Function

27 FREQUENCY-CH110 FREQUENCY-CH2+ 28 FREQUENCY-CH211 FREQUENCY-CH3+ 29 FREQUENCY-CH3-

4.1.9 PRT/RTD Inputs

The S600+ supports three Platinum Resistance Thermometer (PRT)/Resistance Temperature Detector (RTD) inputs. These inputs are suitable for Class A, 4-wire PRT devices that conform to the BS EN 60751:1996 standard. The temperature measurement range is –100 to +200°C (–148 to +392°F). The S600+ supports three styles of PRT/RTD probes:

 DIN (coefficient of 0.00385 ohm/ohms degrees Celsius).  American Standard (coefficient of 0.003926 ohm/ohms degrees

Centigrade).

S600+ Instruction Manual

9 FREQUENCY-CH1+

 Calendar Van Dusen equations (used to support newer curves

based on the user A, B, C, and R0 coefficients).

The DIN 43760 selection is typical in Europe and common in the United States, while the American Standard selection coefficient (alpha) is still common for circumstances where a slightly purer platinum is used to effect a higher absolute accuracy. You use the Config600 software to configure the style of PRT/RTD input.

Refer to Figure 4-19 for a wiring schematic. Table 4-12 shows the PRT/RTD input pin connections.

Figure 4-19. PRT/RTD Input Schematic

Revised Mar-11 I/O 4-13

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S600+ Instruction Manual

Table 4-12. PRT/PRD Input Pin Connections for SKT-B

4.1.10 Jumper Settings

Pin Function

4 PRT-CH1 I+

1 PRT-CH1 V+ 21 PRT-CH1 V24 PRT-CH1 I-

5 PRT-CH2 I+

2 PRT-CH2 V+ 22 PRT-CH2 V25 PRT-CH2 I-

6 PRT-CH3 I+

3 PRT-CH3 V+ 23 PRT-CH3 V26 PRT-CH3 I-

The boldface entries in the Position column on Table 4-13 are the default configuration settings. These may not apply to your specific configuration. Do not change the jumpers settings unless told to do so by the factory.

Note: Point-to-point communications for the I/O module require

jumper 2 to be ON. Multiplex (MUX) communications require jumper 2 to be OFF.

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S600+ Instruction Manual

Table 4-13. I/O Module Jumper Settings

Jumper Position Descriptions

Flash

LK1 ON Flash Write Enable

Node Address (see Table 4-14)

LK2 ON Point to Point mode enabled

LK3 – LK10 Multiplex (MUX) Addresses – see Table 4-14 LK11 ON/OFF Communications Mode – Off is only supported option

LK12 ON/OFF Oscilloscope Earth LK13, LK14, LK15

A/D Converter Shunts

LK161 ON ADC CH1 – Current Mode OFF ADC CH1 – Voltage Mode LK171 ON ADC CH2 – Current Mode OFF ADC CH2 – Voltage Mode LK181 ON ADC CH3 – Current Mode OFF ADC CH3 – Voltage Mode LK191 ON ADC CH4 – Current Mode OFF ADC CH4 – Voltage Mode LK201 ON ADC CH5 – Current Mode OFF ADC CH5 – Voltage Mode LK211 ON ADC CH6 – Current Mode OFF ADC CH6 – Voltage Mode LK221 ON ADC CH7 – Current Mode OFF ADC CH7 – Voltage Mode LK231 ON ADC CH8 – Current Mode OFF ADC CH8 – Voltage Mode LK241 ON ADC CH9 – Current Mode OFF ADC CH9 – Voltage Mode LK251 ON ADC CH10 – Current Mode OFF ADC CH10 – Voltage Mode LK26, LK27, LK28

LK29, LK30 1-2/2-3 Open Collector Mode (2-3). 2-3 is only supported option. Frequency Output Modes

LK31 ON FRQ 01 – DC Coupled OFF FRQ 01 – AC Coupled LK32 ON FRQ 02 – DC Coupled OFF FRQ 02 – AC Coupled LK33 ON FRQ 03 – DC Coupled OFF FRQ 03 – AC Coupled

A/D Converter Shunts are configured in groups of five and must be used together as current or voltage. Fit

LK16 through LK19 as a set. Fit LK21 through LK25 as a set.

OFF

Flash Write Protected

Point to Point mode disabled

Not Used

Cannot be changed.

Revised Mar-11 I/O 4-15

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S600+ Instruction Manual

Table 4-14. Multiplex Mode Addressing

Address LK3 LK4 LK5 LK6 LK7 LK8 LK9 LK10 Comment

0 N/A N/A N/A N/A N/A N/A N/A 1-2 Not a valid address

1 OFF OFF OFF OFF OFF OFF

2 OFF OFF OFF OFF OFF

3 OFF OFF OFF OFF

4 OFF OFF OFF

5 OFF OFF

6 OFF

8 N/A N/A N/A N/A N/A N/A N/A 2-3 Not a valid address

9 OFF OFF OFF OFF OFF OFF

10 OFF OFF OFF OFF OFF

11 OFF OFF OFF OFF

12 OFF OFF OFF

13 OFF OFF

14 OFF

OFF OFF OFF OFF OFF OFF 1-2

OFF OFF OFF OFF OFF OFF 2-3

OFF OFF OFF OFF OFF 1-2

OFF OFF OFF OFF OFF 2-3

OFF OFF OFF OFF 1-2

OFF OFF OFF OFF 2-3

OFF OFF OFF 1-2

OFF OFF OFF 2-3

OFF OFF 1-2

OFF OFF 2-3

OFF 1-2 Second board

OFF 2-3

1-2 First or only board

2-3

4.2 Prover Module (P154)

The dedicated Prover interface module (P154) has been designed to work with compact or small-volume provers; unidirectional provers; bi-directional provers; and Master Meter provers having one, two, or four detector switches. The Prover module contains high-resolution timing circuits, which enable you to use dual chronometry methods. These increase the apparent resolution for instances when insufficient meter pulses are present for the prover volume. You can use the S600+ for automatic prover sequences, since it provides 32 digital inputs, 12 digital outputs, 2 frequency (density) inputs, and 4 hardware-assisted pulse outputs. Refer to Figure 4-22 for the Prover module terminations.

Note: The Prover module has no analog functions.

For field wiring, the module has three low density D-type connectors: SKT-D, SKT-E, and SKT-F. Refer to Figure 4-20.

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S600+ Instruction Manual

Figure 4-20. Prover Module (P154)

Figure 4-21. Prover Module

Revised Mar-11 I/O 4-17

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S600+ Instruction Manual

+24V

PULSE OUT 2+

RAW PULSE +

INPUT 1 -

RAW PULSE +

INPUT 2 -

RAW PULSE +

INPUT 3 -

PIM LOOP +

INPUT -

DENSITY 1

DENSITY 2

DIG IN 25 -

DIG IN 26 -

DIG IN 27 -

DIG IN 28 -

COMMON + VE

DIG IN 29 -

DIG IN 30 -

DIG IN 31 -

DIG IN 32 -

COMMON + VE

PULSE OUT 1+

PULSE OUT 2+

PULSE OUT 3+

PULSE OUT 4+

COMMON GND

DIG OUT 1+

DIG OUT 2+

DIG OUT 3+

DIG OUT 4+

COMMON GND

DIG OUT 5+

DIG OUT 6+

DIG OUT 7+

DIG OUT 8+

COMMON GND

DIG OUT 9+

DIG OUT 10+

DIG OUT 11+

DIG OUT 12+

COMMON GND

SKT D

3K3

SKT E

LINKS

20 21 22 23 24 25 26 27 28 29

31 32 33 34 35

36 37

SKT F

37 36 35 34 33 32 31 30 29 28 27 26 25 24

HITHIT

SKT D

6 4

23 12 13 19 24 25

SKT E

1 2 3 4 5 6 7 8 9

13 14 15 16 17 18 19

SKT F

19 18 17 16 15 14 13 12 11 10

9 8 7 4

SWITCH 1 -

SWITCH 2 -

SWITCH 3 -

SWITCH 4 -

COMMON + VE

-OUTPUT

GND

DIG IN 17 -

DIG IN 18 -

DIG IN 19 -

DIG IN 20 -

COMMON + VE

DIG IN 21 -

DIG IN 22 -

DIG IN 23 -

DIG IN 24 -

COMMON + VE

DIG IN 1 -

DIG IN 2 -

DIG IN 3 -

DIG IN 4 -

COMMON + VE

DIG IN 5 -

DIG IN 6 -

DIG IN 7 -

DIG IN 8 -

COMMON + VE

DIG IN 9 -

DIG IN 10 -

DIG IN 11 -

DIG IN 12 -

COMMON + VE

DIG IN 13 -

DIG IN 14 -

DIG IN 15 -

DIG IN 16 -

COMMON + VE

+ DUAL PULSE

- CHANNEL 1

+ DUAL PULSE

- CHANNEL 2

+ DUAL PULSE

- CHANNEL 3

+ DUAL PULSE

- CHANNEL 4

+24V

Figure 4-22. Prover Module Terminations

4.2.1 Digital Inputs (DIGIN)

Each plug-in module has 32 optically-isolated digital inputs (DIGIN). The digital inputs have been grouped into four banks of 4-off singleended inputs with one common feed.

The sample period is less than 1 second. The DIGIN channels use the SKT-E and SKT-F connectors located on

the backplate of the Prover module. Refer to Tables 4-15 and 4-16 for the DIGIN pin connections.

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S600+ Instruction Manual

Note: You must connect the return lines (such as pin 17 on SKT-E) to

a 24 Volts dc source. The DIGIN lines (such as pin 13 on SKTE) expect typical “open collector” (referenced to GND) connections.

Refer to Figures 4-23 and 4-24 for field wiring schematics.

Figure 4-23. Digital Input Schematic (Open Collector Device)

Figure 4-24. Digital Input Schematic (Relay)

Table 4-15. DIGIN Pin Connections for SKT-E

Pin Function

13 DIGIN-CH1 14 DIGIN-CH2 15 DIGIN-CH3 16 DIGIN-CH4 17 RETURN CH1-4 18 DIGIN-CH5 19 DIGIN-CH6

1 DIGIN CH-17 2 DIGIN CH-18 3 DIGIN CH-19 4 DIGIN CH-20 5 RETURN CH-17-20 6 DIGIN CH-21 7 DIGIN CH-22 8 DIGIN CH-23

9 DIGIN CH-24 10 RETURN CH 21-24 20 DIGIN CH-25 21 DIGIN CH-26 22 DIGIN CH-27 23 DIGIN CH-28 24 RETURN CH 25-28

Revised Mar-11 I/O 4-19

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S600+ Instruction Manual

Pin Function

25 DIGIN CH-29 26 DIGIN CH-30 27 DIGIN CH-31 28 DIGIN CH-32 29 RETURN CH 29-32

Table 4-16. DIGIN Pin Connections for SKT-F

Pin Function

19 DIGIN-CH7 18 DIGIN-CH8 17 RETURN CH5-8 16 DIGIN-CH9 15 DIGIN-CH10 14 DIGIN-CH11 13 DIGIN-CH12 12 RETURN CH9-12 11 DIGIN-CH13 10 DIGIN-CH14

9 DIGIN-CH15

8 DIGIN-CH16

7 RETURN CH13-16

4.2.2 Digital Outputs (DIGOUT)

Each Prover module provides 12 digital output (DIGOUT) high current, open collector type channels. The maximum current rating is 100 mAmps at 24 Volts dc. Output frequencies up to 0.5 Hz are possible.

Carefully check the DC polarity. Use an external DC supply in series with the load. When using inductive loads (such as relay coils), place a diode across the load.

The DIGOUT channels CH1 and CH2 are located on connector SKTE. Channels CH3 and CH12 are located on connector SKT-F. Refer to

Tables 4-17 and 4-18 for the DIGOUT pint connections. Refer to Figures 4-25 and 4-26 for field schematics.

Figure 4-25. Digital Output Schematic (Relay)

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S600+ Instruction Manual

Figure 4-26. Digital Output Schematic (24 V Switched Indicator)

Table 4-17. DIGOUT Pin Connections for SKT-E

Pin Function

36 DIGOUT-CH1 37 DIGOUT-CH2

Table 4-18. DIGOUT Pin Connections for SKT-F

Pin Function

37 DIGOUT-CH3 36 DIGOUT-CH4 35 RETURN CH1-4 34 DIGOUT-CH5 33 DIGOUT-CH6 32 DIGOUT-CH7 31 DIGOUT-CH8 30 RETURN CH5-8 29 DIGOUT-CH9 28 DIGOUT-CH10 27 DIGOUT-CH11 26 DIGOUT-CH12 25 RETURN CH9-12

4.2.3 Turbine Pulse Inputs

You can use the four pulse inputs either independently or as two pairs. Generally, they are used for dual pulse measurement, such as turbine applications. In dual pulse mode, you can enable level A or B pulse checking.

Each input has an input range of 1 Hz to 10 kHz. Each channel has live integrity checking. If cabling faults develop or if the pre-amp power fails, the system activates a circuit fail alarm.

Table 4-19 shows the dual-pulse input pin connections. Refer to Figure 4-27 for field wiring schematics.

Revised Mar-11 I/O 4-21

Page 60

S600+ Instruction Manual

Table 4-19. Dual-Pulse Input Pin Connections for SKT-F

Figure 4-27. Pulse Input Schematic (with 24 V P148 Mezzanine Module)

Pin Function

4 DUAL PULSE-CH1+

23 DUAL PULSE-CH1-

3 DUAL PULSE-CH2+

22 DUAL PULSE-CH2-

2 DUAL PULSE-CH3+

21 DUAL PULSE-CH3-

1 DUAL PULSE-CH4+

20 DUAL PULSE-CH4-

4.2.4 Pulse Outputs (PULSEOUT)

The S600+ provides four programmable pulse outputs, typically used for electronic counters. Refer to Table 4-20 for the PULSEOUT pin connections. Refer to Figure 4-28 for field wiring schematics.

Figure 4-28. Pulse Output Schematic

Table 4-20. PULSEOUT Pin Connections for SKT-E

Pin Function

31 PULSEOUT-CH1 32 PULSEOUT-CH2 33 PULSEOUT-CH3 34 PULSEOUT-CH4 35 RETURN CH1-4

4.2.5 Frequency Inputs

The S600+ supports two frequency inputs, typically used for density transducer signals. Each input has an input range of 0 to 10 KHz.

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S600+ Instruction Manual

Table 4-21 shows the frequency input pin connections. Refer to Figures 4-29 and 4-30 for field wiring schematics.

Note: The Micro Motion (previously Solartron) devices shown in

Figures 4-29 and 4-30 may still have their previous manufacturer’s labels.

Figure 4-29. Frequency Input Schematic (with IS Barrier and ACCoupled)

Figure 4-30. Frequency Input Schematic (without IS Barrier and DCCoupled)

Note: The Micro Motion (previously Solartron) devices may still

have their previous manufacturer’s labels.

Table 4-21. Frequency Input Pin Connections for SKT-D

Pin Function

9 FREQUENCY-CH1+ 21 FREQUENCY-CH110 FREQUENCY-CH2+ 22 FREQUENCY-CH2-

Revised Mar-11 I/O 4-23

Page 62

S600+ Instruction Manual

4.2.6 Jumper Settings

The boldface entries in the Position column on Table 4-22 are the default configuration settings. They may not apply to your specific configuration.

Table 4-22. Prover Module Jumper Settings

Jumper Position Descriptions

Flash

LK1 ON Write Enable

Node Address (see Table 4-23)

LK2 ON

LK11 ON

MUX Address: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

LK3 ● ● LK4 ● ● LK5 ● ● LK6 ● ● LK7 ● ● LK8 ● ● LK9 ● ●

LK10 1-2 ● ● ● ● ● ● ●

2-3 ● ● ● ● ● ● ●

Altera Voltage

LK12 1-2 3.465V

Raw Pulse Output Mode (currently not supported)

LK13/14 1-2 RS-422 differential driver

Raw Pulse Input #3 – Line Determination

LK15/16

OFF Lines undetermined

OFF

2-3

Table 4-23. Node Addressing: Communications Mode Selection

Write Protected

Multiplexed mode (MUX)

5V - Vcc

Open collector

Line determination resistors connected: +ve pulled up to Vcc and –ve down to 0V

Mode Link 2 Link 11 Link 3-10

Point-to-point ON OFF IGNORED Multi-dropped ON ON IGNORED

Multiplexed (MUX) OFF OFF ADDRESS

4-24 I/O Revised Mar-11

Page 63

4.3 HART Module (P188)

A 12-channel I/O module provides communications between Highway Addressable Remote Transducer (HART®) devices and the S600+. Each digital input channel is capable of handling up to 8 devices (up to a maximum of 50 transmitters for the HART module). The S600+ supports point-to-point, multi-drop, and dual master architectures.

You make connections through two 25-pin D connectors located on the backplate of the HART module. Socket A connects to a 25-pin male connector and socket B connects to a 25-pin female connector. See Figure 4-31. Tables 4-24 and 4-25 provide pin connection information for the two ports (SKT-A and SKT-B) respectively. Figures 4-32 through 4-34 provide field wiring information.

S600+ Instruction Manual

Figure 4-31. HART Module (P188)

Table 4-24. HART Pin Connections (Socket A)

Socket A

Channel Number

Channel 1+ 1 Channel 1- 14 Channel 2+ 2 Channel 2- 15 Channel 3+ 3 Channel 3- 16

Revised Mar-11 I/O 4-25

Socket A

Pin Number

Page 64

S600+ Instruction Manual

Channel 4+ 4 Channel 4- 17 Channel 5+ 5 Channel 5- 18 Channel 6+ 6 Channel 6- 19 Channel 7+ 7 Channel 7- 20 Channel 8+ 8 Channel 8- 21

Channel 9+ 13 Channel 9- 25 Channel 10+ 12 Channel 10- 24 Channel 11+ 11 Channel 11- 23 Channel 12+ 10 Channel 12- 22

Caution

Socket A

Channel Number

Socket A

Pin Number

Table 4-25. HART Pin Connections (Socket B)

Socket B

Channel Number

Each channel on the HART module requires an external 270Ω (270R) resistor to terminate the HART signal for that channel.

Socket B

Pin Number

Figure 4-32. HART Device Beyond the IS Barrier

4-26 I/O Revised Mar-11

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S600+ Instruction Manual

Figure 4-33. HART Device and Handheld Communicator Beyond the IS Barrier

Figure 4-34. HART Device without Handheld Communicator

4.4 Mezzanine Module (P148)

The mezzanine module (P148) can be fitted to the Prover or the I/O module (see Figure 4-2), and provides pulse inputs. When used on the I/O module, it affects pulses 1 and 4; when used on the Prover module, it affects pulses 2 and 5. The factory fits I/O modules with a mezzanine module, although you can order an additional mezzanine module for a Prover module or move the mezzanine module from your I/O module to your Prover module, depending on your circumstance and needs.

Typically, the mezzanine module supports master meter provers, but can be employed for other provers as well.

Revised Mar-11 I/O 4-27

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S600+ Instruction Manual

[This page is intentionally left blank.]

4-28 I/O Revised Mar-11

Page 67

Chapter 5 – Front Panel

This chapter discusses the S600+’s front panel, including the keypad, LCD display screen, communications port, and LED. The chapter also discusses how to navigate through the display screens.

In This Chapter

5.1 Description ........................................................................................5-1

5.2 Front Panel Port................................................................................5-2

5.3 Keypad..............................................................................................5-2

5.3.1 Function Keys (F1 - F4).......................................................5-3

5.3.2 Direction and Menu Keys.....................................................5-3

5.3.3 Numeric Keys.......................................................................5-3

5.3.4 Operation Keys ....................................................................5-3

5.3.5 Alarm LED and Alarm Keys.................................................5-4

5.4 LCD Display ......................................................................................5-5

5.5 Navigating the Displays ....................................................................5-7

5.5.1 DISP Key..............................................................................5-9

5.5.2 Moving Through the Menus.................................................5-9

5.5.3 Menu Hierarchy....................................................................5-9

5.5.4 Secu rity Codes.....................................................................5-9

5.6 Changing a Display Option .............................................................5-10

5.7 Changing a Display Value...............................................................5-11

5.8 Changing a Calculation Mode.........................................................5-12

5.9 Assigning a Default Page................................................................5-12

5.10 Assigning a Page to a Function (F) Key.........................................5-13

5.11 Using the Exponential (EXPT) Key.................................................5-13

5.12 Using the Print Key .........................................................................5-13

5.13 Exporting Reports (USB).................................................................5-15

5.14 Selecting a Configuration................................................................5-16

5.15 Enabling Encryption........................................................................5-17

S600+ Instruction Manual

5.1 Description

4-Direction Key

The S600+’s front panel provides a local interface you can use to

review or modify the values and statuses of system parameters. Figure 5-1 shows the layout of the front panel.

LCD Display

F1 to F4 Keys

LED

Menu Key

Numeric and Operation Keys

Revised Mar-11 Front Panel 5-1

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S600+ Instruction Manual

5.2 Front Panel Port

The front panel port, located on the bottom of the front panel, is the primary connection for the Config600 software program to use when transferring configuration files. The port requires a six-pin RJ-12 connector (part number 3080017) for EIA-232 (RS-232D)

communications (see Figure 5-2). Table 5-1 shows the pinout connections for a six-pin connector. You

may also want to refer to Table 3-7 in Section 3.3.4, Local Operator PC or Remote Display Port, which describes the pinouts when using

the 15-way D-type female connector.

Table 5-1. Front Panel Port Connections

Figure 5-1. Front Panel

Pin Function

1 RTS 2 TX 3 GND 4 GND 5 RX 6 CTS

5.3 Keypad

Figure 5-2. Front Panel Port Connector

The keypad for the front panel has been designed for ease-of-use and to reduce the possibility of error. Keys on the keypad are color-coded by type:

 Yellow: Function.  Dark green: Four-direction and MENU.  Light green: Numeric.  Dark green: Operation

5-2 Front Panel Revised Mar-11

Page 69

5.3.1 Function Keys (F1 - F4)

The top of the keypad has four yellow function keys numbered F1 to F4. You can program each F key as a shortcut to a frequently used

display page. Refer to Section 5.10, Assigning a Page to a Function (F) Key, for the procedure on programming an F key.

5.3.2 Direction and Menu Keys

The large, oval, four-direction arrow key is located just below the

MENU key (see Figure 5-1). Note the directional arrows (c, f, d,

and e) in the surface of the four-direction key. Pressing these arrows allows you to navigate the display matrix and select parameters or data items to view or change.

Press MENU to return up one level of the display hierarchy. On a data page, pressing MENU returns you to the parent menu. On a menu

page, pressing ▲ returns you to the Main menu.

S600+ Instruction Manual

5.3.3 Numeric Keys

The numeric keys occupy the lower part of the keypad. They offer the full number set (0-9), a minus key (–), and a decimal point (.).

 Numeric 0 to 9: Used to enter or change data and to navigate the

display screens.

 Minus: Used to define the default display on the S600+ or to enter

negative numbers.

You can also use the minus key to define access shortcuts to

frequently used displays. Refer to Section 5.9 for further

information.

5.3.4 Operation Keys

You use the Operation keys in conjunction with the numeric keys to perform a variety of tasks, including:

 Exponent (EXPT): Use the EXPT key to enter numbers in

scientific notation. For example, if the value you need to enter exceeds the space available on the display (a maximum of 20 characters), you need to express the data in exponential terms.

 CLEAR: Use the CLEAR key to cancel or exit from the current

operation and return to the previous data display. You can also use CLEAR to activate the default display (if configured).

 Display (DISP): Use the DISP key to enter the path of a required

display. The Status/ID line at the bottom of every data page shows the display path.

 Change (CHNG): Use the CHNG key to edit a displayed database

item.

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S600+ Instruction Manual

5.3.5 Alarm LED and Alarm Keys

Note: You can only change items marked with an asterisk (*).

 PRINT: Use the PRINT key to display the print menu, where you

can submit commands for various pre-configured reports or logs to a printer or computer terminal.

 Enter ( ): Use this key (called the Enter key in this chapter) in

combination with the numeric and CHNG keys to confirm that you have entered the data correctly and completed an operational sequence.

Located between the F keys and the MENU key on the keypad is the Alarm LED and two alarm-related keys, VIEW and ACCEPT.

During normal operations (with no alarms activated), the Alarm LED is constantly green. The system can trigger an alarm when there is a malfunction or when measurements exceed the pre-set limits for a parameter.

Alarm Display

At that point, the alarm signal may be relayed to a terminal or klaxon in the control room. On the S600+ front panel, a flashing red LED indicates an alarm. The alarm display shows the source of the alarm.

When an alarm activates, the light flashes red until you press VIEW to

display the parameters that have triggered the alarm. You then press

ACCEPT. Once you acknowledge an alarm, the LED light is a

constant red until you clear all the alarm conditions.

The first line of the alarm display indicates the date and time of the alarm. Until you accept the alarm, the date displays in inverse video (that is, light letters on a dark background). The second and third lines describe where the alarm has been activated and its nature. The total number of alarms (both accepted and unaccepted) appears on the bottom line of the alarm display.

If you have more than one alarm to view, you can press c or d to cycle through the alarm display.

After you have viewed all the alarms, press ACCEPT. That notifies

the S600+ that you have viewed all the alarms and are prepared to acknowledge them all together. The inverse date on all the alarms then returns to normal video.

Once you clear an alarm condition, its alarm prompt automatically clears from the display. When you have cleared all the alarms in the system, the Alarm light resets to a constant green.

Note: If the Alarm LED is orange, refer to Chapter 8,

Troubleshooting.

5-4 Front Panel Revised Mar-11

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5.4 LCD Display

Asterisk after an option number indicates a sub-menu.

S600+ Instruction Manual

The S600+’s LCD front panel display provides up to eight lines of information displayed as alpha-numeric characters. Displays can be menus (which typically enable you to access sub-menus) or data pages.

Figure 5-3 shows the S600+ main menu:

1* FLOW RATES 2* TOTALS 3* OPERATOR 4* PLANT I/O 5* SYSTEM SETTINGS 6* TECH/ENGINEER

8* CALCULATIONS

Editable

Values

Figure 5-3. S600+ Main Menu

The S600+ uses all eight lines of the display to show the available menu options, which are arranged in a hierarchy of menus and submenus. Each item on menus and associated submenus is numbered, which enables you to select menu items using the numeric keys on the keypad.

An asterisk (*) immediately after an option’s number (such as 1* FLOW RATES) indicates that you can access one or more submenus from that option. A decimal point (.) immediately after an option’s number (as in 1. STR01 UVOL FR) indicates the option accesses a data page but no submenu.

Generally, each data page shows one or more data item(s) from the S600+ database along with the associated text, units, and description.

An asterisk can also indicate a value you can edit, depending on your

security and the database configuration (see Figure 5-4).

An asterisk at the end of a data line indicates a changeable (read/write) data item. Prompts and messages appear when you enter or edit data items. Any data displays without asterisks are read-only.

Status/ID line; page reference number (20.1) uniquely identifies the data page

STR01 COR PRESS

In Use Value:

0.000000 barq

Mode Status: CALCULATED *

P20.1 <of 4>-------W

Asterisk after a value indicates you can change it

Webserver mode

Figure 5-4. Editable Value

Revised Mar-11 Front Panel 5-5

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S600+ Instruction Manual

Status/ID

Line

Page Reference

Number

The data page in this location would have the page reference number

3.4 (third row, fourth display)

The Status/ID line (the shaded line at the bottom of Figure 5-4)

appears on every data page.

The Status/ID line shows that page’s unique page reference number in

the configuration (here, 20.1) and also indicates if other data pages are available for viewing (<of 4>). Use ◄ and ► (on the oval direction

key) to navigate to those pages.

The page reference number indicates the location of that data display page on the S600+’s display structure for that configuration. One way to understand this display structure is to visualise a table consisting of many rows and many columns. Each data page is one “cell” in that table.

20.1 would then be the first display page on the 20th row. You can use

the DISP operation key to quickly access that display (see Section

5.5.1. for further information).

S600+ Mode

A letter may appear at the extreme right of the Status/ID line (see

Figure 5-4). It indicates the current mode for the S600+.

Code Status

P Prover mode

M Maintenance mode

S Standby (pe er-to-peer communication link)

D Duty (peer-to-peer communication link)

Webserver (locks out the option to change data at the front panel)

5-6 Front Panel Revised Mar-11

Page 73

5.5 Navigating the Displays

Note: The menus, submenus, data pages, and values shown in this

section are examples intended only to show how the system

works. They do not necessarily correspond to menus, data

pages, or values on your system.

Figure 5-5 shows a progression from the main S600+ menu to a

submenu to a sample data page.

1* FLOW RATES 2* TOTALS 3* OPERATOR 4* PLANT I/O 5* SYSTEM SETTINGS 6* TECH/ENGINEER

8* CALCULATIONS

1. STR01 UVOL FR

2. STR01 CVOL FR

3. STR01 MASS FR

4. STR01 ENERGY FR

S600+ Instruction Manual

FLOW RATE STR01 CVOL FR

9.45 Sm3/h

P2.1 <of 2>---------

Figure 5-5. Progression of S600+ Menus and Data Page

The S600+ main menu (shown in Figure 5-6) has seven selectable

options, indicated by the asterisk (*) that follows the option number:

1* FLOW RATES 2* TOTALS

Asterisk after an option number indicates a sub-menu.

3* OPERATOR 4* PLANT I/O 5* SYSTEM SETTINGS 6* TECH/ENGINEER

8* CALCULATIONS

Figure 5-6. S600+ Main Menu

Sub-menus (as shown in Figure 5-7) may either have an asterisk or a

period after the option number. A period indicates that option accesses a data page.

1. STR01 UVOL FR

2. STR01 CVOL FR

3. STR01 MASS FR

Period after an option number indicates a display page.

4. STR01 ENERGY FR

Figure 5-7. Submenu

Figure 5-8 shows a sample data page, which you access through a

series of menus. Data pages show system values (here, the current

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S600+ Instruction Manual

volume flow rate for stream 1). Data pages also have a unique page reference number, shown in the shaded section at the bottom of the age. The shaded area also indicates if other data pages are available to view.

FLOW RATE STR01 CVOL FR

9.45 Sm3/h

Page reference number

P2.1 <of 2>---------

Figure 5-8. Data Display Page

You can move from menu to submenu to data page by pressing the

number keys on the keypad. In our example in Figure 5-5, pressing 1 followed by 2 takes us to the data page shown in Figure 5-8.

Once you have accessed a data page, you can press the oval direction key to display any additional related values. For example, from the

data page in Figure 5-8, press f to access the second data page in the

sequence.

Figure 5-9 shows that you can press d or c to quickly access adjacent

data pages. The data page address changes as you move from page to page.

FLOW RATE STR01 CVOL FR

9.45 Sm3/h

Initial data page address

P2.1 <of 2>---------

FLOW RATE

STR01 MASS FR

12.01 t/h

Adjacent data page address

P3.1 <of 2>---------

Figure 5-9. Moving between Data Pages

5-8 Front Panel Revised Mar-11

Page 75

5.5.1 DISP Key

S600+ Instruction Manual

If we relate this action back to our display page table, we can see that these are adjacent screens:

Since each data page has a unique page reference number, you can use the DISP key (located on the lower rows of the keypad) and the page reference number to quickly access a specific page.

1. Press DISP and a page reference number (such as 25.6).

Note: If you enter only a single number without the decimal

(such as 25), the system displays the first page of that row.

2. Press Enter. The specified data page displays.

5.5.2 Moving Through the Menus

To return to the next-highest level menu, press MENU. Repeatedly pressing MENU moves you up to the main menu. If you are on a menu

or data display page, you can return directly to the main menu at any

time (except during an edit sequence) by pressing MENU followed by

▲.

Note: If you have pressed CHNG and are therefore in an edit

sequence, the MENU key does not respond until you press either CLEAR (to abort the change) or Enter (to complete the change).

5.5.3 Menu Hierarchy

Refer to Appendix B for information on the menus and sub-menus in

the S600+, as well as more information on navigating the front panel display screens.

5.5.4 Security Codes

Changing options and display values (as well as some operations at the front panel display) require that you enter a security code. Use the password assigned to you for your access to the S600+.

Each system user is assigned a security level between 0 (greatest access to system functions) and 9 (least access to system functions). Your security level determines the data you can change. Security level 0 is reserved and cannot be used as a login level for users. To assign or modify security levels, use the Config600 software.

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S600+ Instruction Manual

For further information on S600+ security, refer to Chapter 7, Advanced Setup Configuration in the Config600 Pro Software User Manual (A6169).

5.6 Changing a Display Option

Depending on the security level assigned to your access and the database configuration, you can change the content of some data pages.

You can identify these read/writeable fields by the asterisk at the right edge of the data page and the flashing underline (shown in the left-

most page of Figure 5-10):

STR01 DENS SELECT

Status: CORIOLIS *

P19.1 <of 11>-------

Figure 5-10. Changing a Display Option

To change an option:

1. Locate the display and press CHNG. The middle screen (in Figure

2. Enter a valid security code. Once you enter a valid code, the right-

STR01 DENS SELECT

Status: Enter Code: _

P19.1 <of 11>-------

1. CORIOLIS

2. I/O

5-10) displays. S600+ security (which you set using Config600

software) requires you to provide a code to change values.

Note: If a data page has more than one asterisk, the S600+

highlights the first field on the page. Press c or d to move highlighting to the required field.

most screen displays, showing available values.

3. Press a numeric key to select a value. The left-hand screen in

Figure 5-11 displays.

4. Press a numeric key to confirm the selected value. The right-hand

screen in Figure 5-11 displays, showing the new value.

CONFIRM

SET TO: I/O

1. YES

2. NO

STR01 DENS SELECT

Status: I/O *

P19.1 <of 11>-------

Figure 5-11. Changing a Display Option

5-10 Front Panel Revised Mar-11

Page 77

Note: This option is not available if the status bar shows W,

indicating that the webserver is active.

5.7 Changing a Display Value

You can change the value of any displayed S600+ parameter marked with an asterisk.

To change a value:

1. Locate the display (shown at the left-most side of Figure 5-12) and

press CHNG. The middle screen in Figure 5-12 displays.

2. Enter a valid security code. Once you enter a valid code, the screen

on the right-most side of Figure 5-12 displays.

ADCO2 I/O01 ADC 02

Keypad Value:

100.000 !* Measured Value:

-24.998 ! P27.2 <of 4>---------

ADCO2 I/O01 ADC 02

Keypad Value: Enter Code:---------- Measured Value:

-24.998 ! P27.2 <of 4>---------

S600+ Instruction Manual

CURRENT VALUE:

100.000 ! NO ENTRY LIMITS:

ENTER NEW VALUE:

CURRENT VALUE:

100.000 ! NO ENTRY LIMITS:

ENTER NEW VALUE:

99.999

Figure 5-12. Changing a Display Value

3. Enter the new value (in this example, 99.999). It appears on the

display as shown in the left-hand screen of Figure 5-13.

Note: While in Change mode, you can use ◄ to delete digits or

characters by backspacing over the displayed data. You

can also press CLEAR at any time to abort the current operation or task.

4. Press Return. The S600+ accepts the new value and displays it as

shown on the right-hand screen in Figure 5-13.

ADCO2 I/O01 ADC 02

Keypad Value:

99.999 !*

Measured Value:

-24.998 !

P27.2 <of 4>---------

Figure 5-13. Changing a Display Value

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S600+ Instruction Manual

5.8 Changing a Calculation Mode

The process to change an S600+ calculation mode is similar to

changing an option (see Section 5.6). The calculation mode selects a

new source for a value and switches the value to the field in use. As with values, an asterisk indicates calculation modes you can change.

1. Locate the data page containing the calculation.

2. Press CHNG to highlight the field you want to change.

Note: If a data page has more than one option with an asterisk,

the S600+ highlights the first field on the page. Press c or d to move highlighting to the required field.

3. Press CHNG. The security code screen displays.

4. Enter a valid security code.

5. A screen displays a menu of one or more calculations.

6. Select a calculation mode using the appropriate numerical key and

press Enter.

7. A Confirm screen displays, showing your new selection. Press 1 to

accept or 2 to reject the change. S600+ redisplays the original

selection screen showing your change.

Note: If the data page has only one changeable data item, S600+

automatically exits the edit sequence when you either

accept or reject the value change.

5.9 Assigning a Default Page

If you have a specific activity to perform that requires you to temporarily use a particular menu or data display page, use this procedure to set that menu or data display page as the temporary default S600+ display. :

Note: This process requires you to use the – (“Minus”) key.

To define the default display:

1. Go to the required data display page.

2. Press Minus.

3. Press Minus again to confirm the selection.

To clear the default display, go to a menu page and repeat steps 2 and

3. To invoke the default display, use the CLEAR key.

Note: The CLEAR key does not work while in Edit mode.

5-12 Front Panel Revised Mar-11

Page 79

5.10 Assigning a Page to a Function (F) Key

You can assign any display page to appear when you press one of the four function keys (F1 through F4). This is helpful when you often need quickly to access a particular page.

1. Access the desired display page.

2. Press the Decimal Point (.) key.

3. Press the F key—F1, F2, F3, or F4—you want to associate with

that display page.

Note: Once you assign an F key to a display page, you cannot undo

the assignment unless you clear the SRAM or cold-start the S600+. However, you can always re-assign the F key to a

different display page.

5.11 Using the Exponential (EXPT) Key

S600+ Instruction Manual

The Exponential (EXPT) key allows you to enter parameters in

scientific notation.

S600+ displays the value in scientific notation if it cannot display the value as a normal number. Using the Config600 software, you can force a data value to always display in scientific notation. For further

information, refer either to the Config600 Software User Manual

(Form A6169) or to the online help for the Config600 software.

To enter an exponential value:

1. Key in a value.

2. Press EXPT (an E appears on the display) and then enter the

required power.

3. Press Enter.

For example, to enter the value 0.00000009 as an exponential value,

key in 9.0 or 9, press EXPT, enter 8 (to represent the power), and press Enter to confirm.

5.12 Using the Print Key

By default, the S600+ is configured to output reports to a serial printer or a terminal. The S600+ also outputs reports to its internal webserver

(see Chapter 6, Webserver Access). When you press PRINT, the Print Options menu displays:

Revised Mar-11 Front Panel 5-13

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S600+ Instruction Manual

PRINT OPTIONS----

1. HELP 2* CONFIGURATION 3* REPORTS 4* COMMUNICATIONS

5. CURRENT ALARMS 6* LOGS

7. ABORT PRINTING

Figure 5-14. Print Options Menu

You use PRINT key to generate either a constant log or one of several

pre-configured reports. These pre-configured reports include:

Report Description Constants Log

Display Dump Security Dump

All Alarms Current Report Config Report Archived Reports

Current Alarms

Modbus Maps Alarm and Event

Log

Lists all the constant parameters and values that are available for change from the display (excluding those on menu 8). Note: You can print the Constants Log as either a text (.TXT) file or with commas separating the items (CSV). Lists the whole display matrix. Lists the whole display matrix, along with the current security levels assigned to data items. Lists all possible alarms that can be generated by the alarm system on this configuration. Lists the current report as configured, normally this would consist of the meter run totals. Lists the configuration-specific parameters, including any configured installed calculation sets. Lists all archived reports, sorted by time and date. Lists all the acknowledged and un-acknowledged alarms currently set in the flow computer in separate chronological lists. Lists the Modbus maps stored in the S600+ that are assigned to a telemetry link. Lists history of all alarms and events.

Select a report based on the following options:

Option Sub Reports Configuration

Reports

Communications Current Alarms

5-14 Front Panel Revised Mar-11

1 Constant Log TXT 2 Constant Log CSV 3 Display Dump 4 Security Dump 5 All Alarms 1 Current Report 2 Config Report 3 Archived Reports 1 Modbus Maps No sub-options; prints a list of current alarms to the

designated terminal or serial printer.

Page 81

Option Sub Reports Logs

Abort Printing

5.13 Exporting Reports (USB)

The enhanced CPU module has a USB port. You can attach a USB flash drive to the port and use an option on the front panel to export report, event, or alarm history reports to the flash drive.

Note: This option is also available through the webserver.

To export reports:

1. Insert a flash drive in the USB port.

2. Select TECH/ENGINEER from the Main Menu.

3. Select USB from the Tech/Engineer menu. The USB Report

Control menu displays (see the screen sequence in Figure 5-15).

S600+ Instruction Manual

1 Alarm Log 2 Event Log No sub-options; stops printing.

1* FLOW RATES 2* TOTALS 3* OPERATOR 4* PLANT I/O 5* SYSTEM SETTINGS 6* TECH/ENGINEER

8* CALCULATIONS

USB REPORT PROGRESS

Value: 0 %

P204.2 <of 4>

1. DISPLAY SETUP

2. CONTRAST

3. DATE & TIME

4. DISPLAY TEST

5. SECURITY 6* COMMUNICATIONS

7. USB

USB REPORT CTL

Status: IDLE *

P204.1 <of 4>

Figure 5-15. USB Report Control Menu

Screens 3 and 4 in the USB report sequence (see Figure 5-16) enable

you define how the system presents report content (either as ASCII text or as a CSV file) and whether reports are separate files or combined.

USB REPORT FORMAT

Status: TEXT

P204.3 <of 4>

USB REPORT COMBINE

Status: NO

P204.4 <of 4>

Figure 5-16. USB Report Options

Note: Both of these options require you to enter a valid security code

before you can change the USB report defaults (text file and

separate reports).

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S600+ Instruction Manual

4. Once you define the report parameters, return to the first screen

(USB Report Control) in the sequence.

Note: These settings become the defaults for all reports you

download to the USB flash drive until you change them.

5. Press CHNG.

6. Enter a valid security code. The USB Report Control menu

displays.

7. Select a report option. A confirmation screen displays.

USB REPORT PROGRESS

Value: 0 %

P204.2 <of 4>

Warning

USB REPORT PROGRESS

Value: 0 %

P204.2 <of 4>

1. ABORT

2. DUMP REPORTS

3. DUMP ALARMS

4. DUMP EVENTS

CONFIRM

SET TO: DUMP REPORTS

1. YES

2. NO

Figure 5-17. Changing a Display Value

8. Press 1 to confirm your selection. As the report export proceeds,

the USB Report Progress screen shows the percentage of completion.

Removing the USB flash drive while the report dump is in progress may result in file corruption. Remove the flash drive only after the status of the USB Report Control screen returns to IDLE. This may take several minutes.

USB REPORT CTL

Status: IDLE *

P204.1 <of 4>

Figure 5-18. Changing a Display Value

9. When the report download completes, the USB Report Control

screen displays with a Status of IDLE. You can download

additional reports or press Menu to return to the Tech/Engineer

menu.

5.14 Selecting a Configuration

The enhanced CPU module enables the S600+ to store up to 20 configurations. By default, the S600+ sets the last configuration

5-16 Front Panel Revised Mar-11

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S600+ Instruction Manual

downloaded as the active config. However, you can use an option on the front panel to select and activate an alternate configuration.

Note: This option is also available through the webserver.

1. Access the Cold Start menu and select Config Selector. The S600+

displays a series of menus listing all configurations currently

loaded (shown in Figure 5-19).

1* WARM START 2* COLD START 3* NETWORK SETUP

4. REFLASH FIRMWARE

5. CONFIG SELECTOR

8* FACTORY SETUP

Figure 5-19. Selecting a Configuration Menu

2. Use the keypad to select a configuration. The Cold Start menu

redisplays. Complete the cold start to activate the configuration.

Note: If you select an option number that is “empty” (does not

5.15 Enabling Encryption

1. (1) Serial-1

2. (2) compact_prvr

3. (3) aga8

4. (4) aga3

5. (5) ISO-5167_2003

6. (7) dual_prover

7. (8) bidi-prover

8. Next ..

1. Previous ..

2. (9) compact_prvr

3. (10) aga8

4. (11) aga3

5. (12) empty

6. (13) empty

7. (14) empty

8. Next ..

have an associated configuration), the S600+ ignores the

choice and redisplays the Cold Start menu.

1* WARM START 2* COLD START 3* NETWORK SETUP

4. REFLASH FIRMWARE

5. CONFIG SELECTOR

8* FACTORY SETUP

Figure 5-20. Selecting a Configuration Menu

To ensure that the webserver displays are secure, you can enable encryption from the Cold Start menu.

1. Access the Cold Start menu and select Network Setup. The S600+

displays the Network Setup menu . Select Webserver Setup. The

S600+ displays the SSL Mode Setup menu (shown in Figure 5-20).

1* NETWORK I/F 1 2* NETWORK I/F 2

4. MODBUS ADDRESS

5. PC SETUP COMMS

6. WEBSERVER SETUP

7. GO BACK

SSL MODE SETUP

1. SSL ENABLED

2. SSL DISABLED

The Secure Socket Layer (SSL) Setup menu enables you to activate encryption for the specific S600+.

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S600+ Instruction Manual

Note: This display indicates that encryption has never been set.

Compare this SSL Mode Setup menu with the one shown in

Figure 5-22.

2. To enable encryption, select 1. The S600+ restarts the webserver,

displays a message verifying the new setting, and then displays the

Network Setup menu (see Figure 5-21)

FloBoss S600+--------

PLEASE WAIT WEBSERVER IS RESTARTING

3. To verify the settings, select 6. The S60+ displays the current

FloBoss S600+--------

SSL MODE IS ENABLED

Figure 5-21. Activating Encryption

value.

FloBoss S600+--------

SSL MODE SETUP CURRENT ENABLED

1. SSL ENABLED

2. SSL DISABLED

1* NETWORK I/F 1 2* NETWORK I/F 2

4. MODBUS ADDRESS

5. PC SETUP COMMS

6. WEBSERVER SETUP

7. GO BACK

Figure 5-22. Encryption Status

To deactivate encryption, select 2.

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Page 85

Chapter 6 – Webserver Access

The S600+ has an embedded webserver, which enables you to access reports, displays, and diagnostics through the Internet. The number of items available for viewing or modification depends on your defined security access level (see Section 6.1).

S600+ Instruction Manual

Encryption

Mode

Caution

Browsers

In This Chapter

The S600+ ships with firmware that supports 56 bit encryption. If you need higher levels of encryption, please contact your sales representative.

Since this access can provide the ability to change critical S600+ settings, reserve webserver access for a corporate TCP/IP rather than general public use.

Using any personal computer (PC) with Internet access and Microsoft® Windows® Internet Explorer® Version 6.0 (or greater) installed, you can access the S600+ over its Ethernet communications ports. The configuration file residing on the S600+ must have been created using Config600 software version 1.4 (or greater).

For full functionality, Remote Automation Solutions recommends you use Internet Explorer (version 6.0 or later), although alternate web browsers may work.

6.1 Defining Webserver Access................................................................6-1

6.2 Accessing the S600+..........................................................................6-2

6.3 Navigating the Webserver Interface...................................................6-4

6.1 Defining Webserver Access

Using Config600 software, you must first define the specific content each security level can view.

Figure 6-1. PCSetup Webserver Access

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S600+ Instruction Manual

For further information on using this screen, refer to Chapter 7, Advanced Setup Configuration, in the Config600 Software User Manual (Form A6169).

Once you complete this security level-access matrix, you can access the S600+’s webserver over a TCP/IP connection.

Note: For firmware prior to version 06.05, webserver access is

6.2 Accessing the S600+

available only through the NTWK1 port on the CPU module. For firmware at or above version 06.05, webserver access is available on both the NTWK1 and NTWK2 ports.

One Point of Control

Caution

While the S600+ web interface can support up to five concurrent webserver sessions, it only allows one point of control at a time.

The S600+ gives control—the ability to change data—to the person who first accesses the device, whether through the S600+ front panel or through a TCP/IP connection. Anyone else who accesses the S600+, regardless of access method, can only view data until the first user logs off.

Control then passes to the next person with sufficient security who requests that control. Since the S600+ automatically refreshed pages, the page refresh acts as the request for control.

For this reason, ALWAYS use the Log Off option to exit the webserver rather than just closing the browser session. Closing the browser session may not completely relinquish control.

To access the S600+:

1. Connect to the S600+ using the standard communications port.

2. On a PC currently connected to the Internet, open the Windows

Internet Explorer browser (version 6 and greater).

3. Type the IP address of the S600+ in the browser’s URL address bar

(in the format http://nnn.nnn.nnn.nnn) and press Enter.

Note: If encryption has been enabled on the webserver (see

Chapter 5, Section 5.15, Enabling Encryption), you must type the IP address in the format https://nnn.nnn.nnn.nnn (where https indicates a secure server). Depending on your web browser settings, there may be a short delay followed by a prompt to accept a certificate when you first connect to the S600+. To enable communication with the S600+, you must accept the certificate.

To obtain the IP address for the S600+’s Ethernet port, use the S600+’s front panel display. From the main menu, select Tech/Engineer > Communications > Assignment > TCP/IP 1.

4. S600+ displays a dialog box prompting you for a user name and

password (security code).

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S600+ Instruction Manual

5. Enter the same password that you would use to access the PCSetup

Editor. The passwords are established in the configuration. If you are unsure of your user name or password, check with the person who created the configuration for your application.

Note: The security level assigned to your security code

determines how many menu bar options appear on the web access interface. See Figure 6-1.

Hierarchy Menu

6. Click OK. The browser opens, displaying information from the

S600+.

Menu Bar

Report display area

Figure 6-2. Initial Webserver Access

You then navigate through the displays using the selections on the screen’s menu bar (see Table 6-1).

Note: The options on the hierarchy menu change as you select options

from the menu bar.

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S600+ Instruction Manual

Table 6-1. Webserver Menu Bar Options

Option Description

Reports Modifies the hierarchy menu to display all available reports.

Alarms Displays all current alarms in the report display area.

Current

Flow Rates

Totals

Operator Displays S600+ content as seen by the operator ID.

Plant II/O

System Settings

Tech/Engineer

Calculations Allows you to review and change various system calculations.

Diags

Log Off

Displays maintenance and current-value reports for each defined stream.

Modifies the hierarchy menu so you can display flow rates for each defined stream.

Modifies the hierarchy menu so you can display hourly and daily totals for each defined stream.

Modifies the hierarchy menu so you can display analog and digital inputs and outputs.

Accesses various system settings (normally available through the S600+ display panel) through the webserver.

Accesses tech/engineer options (normally available through the S600 display panel) through the webserver.

Displays diagnostic values for streams, stations, and other system settings. Special features include:

 Watch list: enables you to inspect or change database

variables. To change variables, enable Debug mode (from Factory Settings on the Cold Start menu).

 Debug messages: enables you to view advanced

debugging information about calculations.  Calculation blocks. Note: Enable Debug mode only during development; disable

Debug mode when an S600+ is operational at a site. Closes the S600+ webserver session and clears the browser’s

cache of S600+ information.

6.3 Navigating the Webserver Interface

The webserver interface allows you to view reports and data from the front panel display screens. Depending on your security level, you may also be able to change values You navigate through the interface using two navigation bars. Elements of the database display in a menu bar at the top of the screen.

The interface has two basic formats: a data report and a screen format that corresponds to the screens displayed on the S600+ front panel (see Figures 6-3 and 6-4).

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Report display

Figure 6-3. Webserver Access (Report Format)

S600+ Instruction Manual

CSV Button

Page display

Page navigational controls

Figure 6-4. Webserver Access (Page Format)

With the screen format, you use the navigational controls at the bottom of the screen to display additional screens.

When you select an option from the menu bar, a hierarchy tree menu appears on the left side of the browser. Use the hierarchy menu to specify the content that appears in the display area.

The S600+ web interface typically displays content as a text file (as shown in Figure 6-5). You may be able to print the screen content using the PRINT button on the menu bar (according to your defined authority).

Alternately, various screens provide a button you can use to create a comma-separated variable (CSV) file you can print or export into a spreadsheet.

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Hierarchy Menu

Menu Bar

CSV Button

Figure 6-5. Alarm Archive Report

Some screens allow you to interact with the S600+. If the text appears in bold, you can change the data. If the text appears in red, the object is in an alarm state. The system sends any modifications you make to a screen to the S600+ as you make them.

Log Off

Figure 6-6. Example Alarms Screen

To close a screen, select another element from the menu bar or another screen from the hierarchy menu. To close the webserver access link, select the Log Off option in the menu bar and close the browser.

Caution

The caching mechanism on many Internet browser applications may present a security challenge. Remember to log out of your browser session, which clears the browser’s cache of S600+ details.

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Chapter 7 – Startup

This chapter describes procedures for starting and restarting the S600+.

In This Chapter

7.1 Starting the S600+ ............................................................................7-1

7.2 Warm Start........................................................................................7-1

7.3 Cold Start ..........................................................................................7-2

7.4 Startup Menu.....................................................................................7-3

7.5 Messages..........................................................................................7-7

7.1 Starting the S600+

After you have wired the S600+ for power and connected it to external devices, you activate it by energizing the external 24 Volts dc power supply. When the S600+ first receives power, it automatically performs an initialization sequence, including a self-test routine. The S600+ displays the message RESETTING, and then automatically performs a warm start.

S600+ Instruction Manual

7.3.1 Initiating a Cold Start .............................................................7-2

7.4.1 Network Setup .......................................................................7-4

7.2 Warm Start

1* FLOW RATES 2* TOTALS 3* OPERATOR 4* PLANT I/O 5* SYSTEM SETTINGS 6* TECH/ENGINEER

8* CALCULATIONS

A warm start does not affect the configuration memory (SRAM). The S600+ continues operation, using the data stored in the configuration memory just before the restart occurred. It also preserves any current accumulated values.

During a warm start, the S600+ displays the message RESTARTING. Following a successful warm start, the S600+ displays the Main menu,

which is the starting point for the display screens. (See the left side of Figure 7-1; refer to Chapter 5, Front Panel, for more information on navigating the display screens.)

If the S600+ cannot find a valid configuration, it does not perform a warm start. Instead, it displays the Startup menu. (See the right side of Figure 7-1 and refer to Section 7.3, Cold Start, for details.)

1* WARM START 2* COLD START 3* OPERATOR

4. NETWORK SETUP

5. CONFIG SELECTION

8* FACTORY SETUP

Figure 7-1. Main Menu and Startup Menu

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7.3 Cold Start

7.3.1 Initiating a Cold Start

During a cold start, the S600+ copies the configuration file from flash memory and replaces any online changes that have been made to the configuration files either since the last ones downloaded from a PC running Config600 software or since the last backup. During a cold start, you have the option of keeping or resetting the cumulative totals. You can only keep totals if the structure of the database has not been changed.

Use a cold start after you send a new configuration to the S600+ or to recover from extreme situations, such as a corrupted database. A cold start builds a new metering database, using the configuration data stored in the S600+’s flash memory.

Note: You must perform a cold start if you update or otherwise

change the firmware.

Unpowered Cold

Start

Caution

Powered Cold

Start

You initiate a cold start using either of two methods:

 Unpowered.  Powered with operating S600+.

If the S600+ is not powered up, you may set bit link P2 on the CPU module to the closed (cold start) position and then apply power to the S600+. This displays the Startup menu.

Exercise caution if you set the jumper. When you set the cold start jumper, remember that the S600+ also uses this setting if it self-starts for any reason, such as a low-voltage shutdown or recovery from a malfunction. Remove the cold start jumper setting when you do not need it. Otherwise, an unplanned restart could result in lost data.

1. Select COLD START from the Startup menu (see Figure 7-1).

2. Press 1 (to keep) or 2 (to reset) the totals.

3. Press 1 to confirm the selection. The S600+ displays the message

CONFIGURING – PLEASE WAIT.

The S600+ builds a new database using the configuration files held in flash memory. When completed, the S600+ Main menu displays.

If the S600+ is currently running, you must first set the run mode to Cold Start.

Note: The key sequence you use to access the System Status page

may vary, based on the displays for your application.

1. From the S600+ Startup menu, select SYSTEM SETTINGS.

2. Select SYSTEM STATUS.

3. Press CHNG.

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S600+ Instruction Manual

4. Key in your security code when the Enter Code prompt

displays.

5. Press 1 to select COLD ST, and press 1 again to confirm the

selection. The S600+ displays a SYSTEM RESTARTING –

PLEASE WAIT

message.

The S600+ then performs a reset, which concludes when the Startup menu appears.

Note: If the display has not changed after 30 seconds, power

down the S600+, wait at least five seconds, and then reapply power.

6. Select COLD START from the Startup menu.

7. Press 1 (to keep) or 2 (to reset) the totals.

8. Press 1 to confirm the selection. The S600+ displays the message

CONFIGURING – PLEASE WAIT.

The S600+ builds a new database using the configuration files held in flash memory. When it completes, the S600+ Main menu displays.

7.4 Startup Menu

If the S600+ completes its start-up initialization sequence but does not automatically warm start, the S600+ Startup menu displays (see Figure 7-1).

Note: After you modify any data in the startup menu, the S600+ may

require a power cycle.

1* WARM START 2* COLD START 3* NETWORK SETUP

4. REFLASH FIRMWARE

5. CONFIG SELECTION

8* FACTORY SETUP

Figure 7-2. Startup Menu

Startup menu options include:

Option Description

Warm Start

Cold Start

Network Setup

Revised Mar-11 Startup 7-3

Restarts a previously configured S600+ at the point prior to being powered down.

Builds a new metering database on the S600+ using the configuration files stored in Flash memory.

Configures the TCP/IP, Gateway, and Modbus addresses (see Section 7.4.1, Network Setup).

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S600+ Instruction Manual

7.4.1 Network Setup

Option Description

Reflash Firmware

Factory Setup

Reprograms the S600+ operating system firmware stored in Flash memory (see Chapter 8, Troubleshooting).

Clears SRAM and formats Flash memory and changes additional settings.

Note: Use this option only at the direction of a factory representative.

This option on the Startup menu enables you to define the TCP/IP Ethernet, Gateway, and Modbus network addresses.

Note: Determine the necessary network settings before you initiate

any network communications. You can only view or modify these settings physically through the Startup menu. (You cannot use the Config600 software to define communications.) The S600+ keeps these settings in a separate area of the SRAM database and retains them after you download a configuration file to the S600+.

Ethernet LAN

Before you establish an Ethernet LAN connection (for host communications, local operator communications, or web server access), you must verify or define the TCP/IP address.

Note: This process requires that you first access the Startup menu

To define the Ethernet LAN network address:

1. Select NETWORK SETUP from the Startup menu. The Network

Setup menu displays:

1* NETWORK 1 I/F 2* NETWORK 2 I/F

4. MODBUS ADDRESS

5. PC SETUP COMMS

6. WEBSERVER SETUP

7. GO BACK

Figure 7-3. Network Startup Menu

Caution

While NTWK1 and NTWK2 may have different unique TCP/IP and subnet mask values, you can only define one default gateway.

2. Select either NETWORK I/F 1 or NETWORK I/F 2. A

connection-specific menu displays:

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1. TCP/IP ADDRESS 1

2. GATEWAY ADDRESS 1

3. SUBNET MASK 1

4. TCP/IP MODE

5. GO BACK

Figure 7-4. Network Definition Menu

3. Select TCP/IP ADDRESS 1. The system prompts you to enter a

valid TCP/IP address.

4. Enter an address and press Enter.

Note: If the TCP/IP, gateway address, or subnet mask values are

correct, press CLEAR to accept the displayed value and return to the Network Definition menu.

5. Select GATEWAY ADDRESS 1. The system prompts you to

enter a valid gateway address.

Modbus Address

6. Enter an address and press Enter.

7. Select SUBNET MASK 1. The system prompts you to enter a

valid subnet mask.

8. Enter a valid subnet mask and press Enter.

9. Press 4, then 6 to return to the Startup menu.

If you specify a zero address for a Modbus slave configuration, the S600+ configures the Modbus port using the address you enter here. This is helpful when you load the same configuration file into multiple S600+s on the same Modbus address: each S600+ then has a unique node address.

To define the Modbus network address:

1. Select NETWORK SETUP from the Startup menu.

2. Select MODBUS ADDRESS. The Modbus Address screen

displays:

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S600

ENTER NEW MODBUS ADDRESS (1...247) CURRENT 00001 _

Figure 7-5. Modbus Screen

3. Enter the address value (any value between 1 and 247). If you

change the Modbus address, you must restart the S600+ in order for the change to take place.

PC Comms

Use this option to define serial port connection characteristics

Note: If you are using an Ethernet connection, you do not need to

modify these settings.

To define the Modbus network addresses:

1. PC SETUP MODE

2. PC ALM/ACC MODE

3. PC BAUD

4. PC DATA

5. PC STOP

6. PC PARITY

7. GO BACK

Figure 7-6. Modbus Screen

Menu options include:

Option Description

PC Setup Mode

PC ALM/ACC Mode

PC Baud

PC Data Sets the bit count. Valid values are 7 and 8. PC Stop Sets the stop bits. Valid values are 1 and 2. PC Parity

Go Back Returns to the Network Definition menu.

Sets the byte count for PC communications. Valid values are 8-bit and 16-bit.

Sets the ACC alarm. Valid values are Enabled and Disabled.

Sets port baud rate. Valid values are 2400 bps to 57600 bps.

Sets parity. Valid values are 0 (No), 1 (Odd), and 2 (Even).

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7.5 Messages

S600+ Instruction Manual

During warm or cold starts the S600+ can display various messages. These include:

Message Meaning

REFLASH DISABLED

INCOMPATIBLE PC SETUP VERSION

NUMBER OF TOTALS DOES NOT MATCH

CONFIGURATION CHECKSUM ERROR!

WARNING – FLASH FILE SYSTEM CORRUPT.

CONFIGURING

PLEASE WAIT. INSUFFICIENT

MEMORY

HARDWARE DOES NOT SUPPORT MULTI-STREAM APPLICATIONS

REPORT CONFIG HAS CHANGED

COLD START REQUIRED

ERROR LOADING REPORT TEMPLATES

Firmware write protect is enabled. To resolve: From the Cold Start menu,

select FACTORY SETUP > FIRMWARE LOCK. You can then disable the firmware write protect.

The configuration file has been edited using a version of Config600 that is incompatible with the version of firmware on the S600+.

To resolve: Identify and record the version of software running on the S600+ and the version of Config600. Contact your support centre for further directions.

You have initiated an S600+ cold start with a new config file that elects to keep totals.

To resolve: Cold start the S600+ and select RESET TOTALS.

Cold start has failed due to an invalid checksum.

To resolve: Re-download the config file. If the problem persists, contact your support centre for further directions.

Flash file system has failed. To resolve: Cold start the S600+ and

select an S600+ cold start. S600+ is attempting a cold or warm start.

Cannot complete a cold start due to insufficient S600+ memory.

To resolve: Reduce the report/alarm/event history.

This S600+ supports only a single stream. To resolve: Contact your support centre

for further directions. This normally occurs when the report

layout has been changed. To resolve: Initiate a cold start on the

S600+ or download the original config (prior to report changes).

S600+ has encountered an error when reading the report templates.

To resolve: Check reports for errors. If you don’t find errors, contact your service centre.

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S600+ Instruction Manual

Message Meaning

SYSTEM IS BEING CONFIGURED EXTERNALLY

PLEASE WAIT. SYSTEM

RESTARTING

PLEASE WAIT.

A configuration file is being downloaded to the S600+.

A reboot is in progress.

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Chapter 8 – Troubleshooting

This chapter provides instructions for maintaining and troubleshooting the S600+. If you still experience difficulties after using the troubleshooting procedures in this section, please contact your local sales representative or technical support personnel.

In This Chapter

8.1 Guidelines .........................................................................................8-1

8.2 Checklists..........................................................................................8-2

8.2.1 Power Issues........................................................................8-2

8.2.2 Startup Menu........................................................................8-2

8.2.3 Front Panel Lighting.............................................................8-2

8.2.4 Front Panel LED...................................................................8-2

8.2.5 I/O LED................................................................................8-3

8.2.6 I/O Fail Messages................................................................8-3

8.2.7 Serial Communications........................................................8-3

8.3 Procedures........................................................................................8-3

8.3.1 Reflash Firmware.................................................................8-4

8.3.2 Send and Reflash the Config File........................................8-4

8.3.3 Clear SRAM .........................................................................8-5

8.3.4 Changing the Fuse...............................................................8-6

S600+ Instruction Manual

8.1 Guidelines

When attempting to diagnose a problem with an S600+:

 Remember to write down what steps you have taken.  Note the order in which you remove components.  Note the orientation of the components before you modify or

remove them.

 Read and follow all cautions in this manual. Before you contact your local sales representative or technical support

with a problem, first check the following:  Are all the modules seated correctly and the retaining screws

fastened?

 Is all the field wiring properly connected?  Is the supply voltage correct?

When you are done troubleshooting, perform a warm start or cold start (see Chapter 7, Startup).

If your local sales representative or technical support instructs you to return the S600+, replace the troubled parts with spares and return the troubled parts to the address given by the local sales representative or technical support.

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S600+ Instruction Manual

8.2 Checklists

8.2.1 Power Issues

8.2.2 Startup Menu

This section provides a series of checkpoints for frequent issues.

If you are experiencing trouble with powering up the S600+:  Check the wiring connections at terminal block TB1 on the CPU

backplate and the wiring at the power source.

 Check the power supply voltage.  Check the fuse on the CPU module. Refer to Section 8.3.4,

Changing the Fuse.

If RESETTING, RESTARTING, or the Startup menu does not appear on the display:

 Check the power supply voltage.  Check the fuse on the CPU module. Refer to Section 8.3.4,

Changing the Fuse.

After initialization, if the Startup menu appears instead of the Main menu, select the Warm Start option. If a warm start does not occur:

 Check jumper J2 on the CPU module. If it is in the closed (cold

start) position, then move it into the open (warm start) position to allow a warm start. This also allows the unit to bypass the Startup menu in the future.

 Check for a valid configuration. If no configuration is present, refer

to Section 8.3.2, Send and Reflash Config File.

 Check whether a Clear SRAM command has been issued.

8.2.3 Front Panel Lighting

If the Front Panel display is not backlit:

 Check connector (J2) between front panel and main board.  Check the display for text and numbers. If the screen is entirely

blank, contact your local sales representative or technical support.

8.2.4 Front Panel LED

If the LED on the front panel indicates alarm and malfunction states:

 If the LED is green, then the S600+ is functioning correctly.  If the LED is red, an alarm state exists. Refer to Section 5.4, Alarm

LED and Alarm Keys, for more information on alarms.

 If the LED is orange, power down the S600+, remove and reseat

the boards, and then re-apply power to the S600+.

8-2 Troubleshooting Revised Mar-11

Emerson FloBoss S600+ Instruction Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Chapter 1 – General Information

1.1 Scope of Manual

Revised Mar-11 General Information 1-1

1.2 FloBoss S600+ Flow Computer

1.3 Config600™ Configuration Software

1.3.1 Config600 Lite

1.3.2 Config600 Lite+

1.3.3 Config600 Pro

1.4 Additional Technical Information

1.4.1 Open Source Software

Chapter 2 – Installation

2.1 Preparing for Installation

Revised Mar-11 Installation 2-1

2.2 Environmental Considerations

2.3 Required Tools for Installation

2.4 Installing the S600+

2.4.1 Unpacking the S600+

2.4.2 Removing the Front Panel

2.4.3 Installing the Panel-Mounted Unit

2.4.4 Reinstalling the Front Panel

2.5 Installing and Removing Modules

2.6 Installing EMC Protection

Chapter 3 – CPU Module

3.1 CPU Module (P152)

Revised Mar-11 CPU Module 3-1

3.2 Power Supply

3.2.1 Watchdog Relay

3.2.2 On-Board Battery Backup

3.3 Communication Ports

3.3.1 EIA-232 (RS-232) Serial Port

3.3.2 EIA-422 (RS-422)/EIA-485 (RS-485) Multi-drop Port

3.3.3 Ethernet LAN Ports

3.3.4 Local Operator PC or Remote Display Port

3.4 CPU Connectors and Jumpers

3.5 USB Port

3.6 Additional Technical Information

Chapter 4 – Input/Output (I/O)

4.1 I/O Module (P144)

4.1.1 Analogue Inputs (ANIN)

4.1.2 Analogue Outputs (DAC)

4.1.3 Digital Inputs (DIGIN)

4.1.4 Digital Outputs (DIGOUT)

4.1.6 Pulse Outputs (PULSEOUT)

4.1.7 Raw Pulse Output (RAWOUT)

4.1.8 Frequency Inputs

4.1.9 PRT/RTD Inputs

4.1.10 Jumper Settings

4.2 Prover Module (P154)

4.2.1 Digital Inputs (DIGIN)

4.2.2 Digital Outputs (DIGOUT)

4.2.3 Turbine Pulse Inputs

4.2.4 Pulse Outputs (PULSEOUT)

4.2.5 Frequency Inputs

4.2.6 Jumper Settings

4.3 HART Module (P188)

4.4 Mezzanine Module (P148)

Chapter 5 – Front Panel

5.1 Description

Revised Mar-11 Front Panel 5-1

5.2 Front Panel Port

5.3 Keypad

5.3.1 Function Keys (F1 - F4)

5.3.2 Direction and Menu Keys

5.3.3 Numeric Keys

5.3.4 Operation Keys

5.3.5 Alarm LED and Alarm Keys

5.4 LCD Display

5.5 Navigating the Displays

5.5.1 DISP Key

5.5.2 Moving Through the Menus

5.5.3 Menu Hierarchy

5.5.4 Security Codes

5.6 Changing a Display Option

5.7 Changing a Display Value

5.8 Changing a Calculation Mode

5.9 Assigning a Default Page