Emerson FloBoss 107 User Manual

Form Number A6241
Part Number D301258X012 September 2007
FloBoss™ 107 Flow Manager LCD
Remote Automation Solutions
FloBoss™ 107 Flow Manager LCD Program User Manual
Revision Tracking Sheet
September 2007
This manual may be revised periodically to incorporate new or updated information. The revision date of each page appears at the bottom of the page opposite the page number. A change in revision date to any page also changes the date of the manual that appears on the front cover. Listed below is the revision date of each page (if applicable):
Page Revision
Initial issue Sep-07
NOTICE
Remote Automation Solutions (“RAS”), division of Emerson Process Management shall not be liable for technical or editorial errors in this manual or omissions from this manual. RAS MAKES NO WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO THIS MANUAL AND, IN NO EVENT SHALL RAS BE LIABLE FOR ANY INCIDENTAL, PUNITIVE, SPECIAL OR CONSEQUENTIAL DAMAGES INCLUDING, BUT NOT LIMITED TO, LOSS OF PRODUCTION, LOSS OF PROFITS, LOSS OF REVENUE OR USE AND COSTS INCURRED INCLUDING WITHOUT LIMITATION FOR CAPITAL, FUEL AND POWER, AND CLAIMS OF THIRD PARTIES.
Bristol, Inc., Bristol Babcock Ltd, Bristol Canada, BBI SA de CV and the Flow Computer Division are wholly owned subsidiaries of Emerson Electric Co. doing business as Remote Automation Solutions (“RAS”), a division of Emerson Process Management. FloBoss, ROCLINK, Bristol, Bristol Babcock, ControlWave, TeleFlow and Helicoid are trademarks of RAS. AMS, PlantWeb and the PlantWeb logo are marks of Emerson Electric Co. The Emerson logo is a trademark and service mark of the Emerson Electric Co. All other trademarks are property of their respective owners.
The contents of this publication are presented for informational purposes only. While every effort has been made to ensure informational accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. RAS reserves the right to modify or improve the designs or specifications of such products at any time without notice. All sales are governed by RAS’ terms and conditions which are available upon request.
RAS does not assume responsibility for the selection, use or maintenance of any product. Responsibility for proper selection, use and maintenance of any RAS product remains solely with the purchaser and end-user.
© 2007 Remote Automation Solutions, division of Emerson Process Management. All rights reserved.
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FloBoss 107 LCD User Manual
Contents
Chapter 1 – Introduction 1-1
1.1 Scope and Organization...................................................................................................1-1
1.2 Overview...........................................................................................................................1-1
1.2.1 Display Mode......................................................................................................1-4
1.2.2 Power Savings Mode .........................................................................................1-5
1.2.3 Touchpad and ROCLINK 800 Security..............................................................1-6
Chapter 2 – Configuration 2-1
2.1 Configuring the Port Owner..............................................................................................2-1
2.2 Configuring Touchpad Options.........................................................................................2-4
2.3 Configuring Basic List Mode (BLM)..................................................................................2-5
2.4 Configuring Standard or Normal Mode.............................................................................2-7
2.5 Configuring Chart Mode ...................................................................................................2-8
2.6 Configuring Touchpad Security........................................................................................2-9
Chapter 3 – Using The Touchpad 3-1
3.1 Touchpad Screens ...........................................................................................................3-1
3.1.1 Menu Screens ....................................................................................................3-1
3.1.2 Parameter Screens ............................................................................................3-2
3.1.3 Dynamic Charts..................................................................................................3-3
3.1.4 Operational Screens...........................................................................................3-5
3.1.5 Touchpad Time Out............................................................................................3-5
3.2 Logging On.......................................................................................................................3-6
3.3 User Lists........................................................................................................................3-10
3.4 Meter Runs.....................................................................................................................3-12
3.4.1 Displaying Meter Information............................................................................3-13
3.4.2 Changing a Plate..............................................................................................3-14
3.5 Module Information.........................................................................................................3-15
3.5.1 Viewing I/O and Diagnostic Information...........................................................3-15
3.5.2 Viewing RTD Information .................................................................................3-16
3.5.3 Viewing COMM Information .............................................................................3-17
3.5.4 Viewing Multiple Variable Sensor (MVS) Information......................................3-18
3.5.5 Viewing Meter Information................................................................................3-19
3.5.6 Viewing System Information.............................................................................3-20
3.5.7 Viewing Dual Variable Sensor (DVS) Information............................................3-21
3.5.8 Calibrating a Point............................................................................................3-22
3.6 Charts.............................................................................................................................3-26
3.6.1 Viewing Historical Data ....................................................................................3-27
3.6.2 Viewing Dynamic Data.....................................................................................3-28
3.7 PID Loops.......................................................................................................................3-29
3.7.1 Setting Basic PID Loops...................................................................................3-30
3.7.2 Setting Advanced PID Loops ...........................................................................3-32
3.8 System Information.........................................................................................................3-34
3.8.1 Displaying System Information.........................................................................3-34
3.8.2 Saving a Configuration.....................................................................................3-35
3.8.3 Performing a Warm Start..................................................................................3-36
3.8.4 Forcing End of Day...........................................................................................3-36
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3.8.5 Adjusting Touchpad Contrast...........................................................................3-37
3.9 Logging Off.....................................................................................................................3-38
Index I-1
iv Contents Issued Sep-07
Chapter 1 – Introduction
This chapter describes the structure of this manual and presents an overview of the Liquid Crystal Display (LCD) for the FloBoss™ 107 Flow Manager.
1.1 Scope and Organization
This document serves as the user manual for the FloBoss™ 107 Flow Manager Liquid Crystal Display (LCD), which is intended for use with the FloBoss 107 Flow Manager (“FB107”). This manual describes how to install, configure, and use the FB107 LCD (the “Touchpad”). You initially access and configure the Touchpad using ROCLINK™ 800 Configuration software loaded on an IBM-compatible personal computer running Windows® 98, NT 4.0 (with Service Pack 6), 2000 (with Service Pack 2), or XP. Once configured, the Touchpad provides access to many FB107 system parameters and functions.
FB107 LCD User Manual
1.2 Overview
The chapters in this manual provide information in a sequence appropriate for first-time users. Once you become familiar with the device and the procedures, the manual becomes a reference tool.
This manual has the following major sections:
Chapter 1 – Introduction Chapter 2 – Configuration Chapter 3 – Using the Touchpad
This manual assumes that you are familiar with the FB107 and its configuration. For more information, refer to the following specification sheet and manuals:
FloBoss
107 Flow Manager Instruction Manual (Form A6206)
FloBoss™ 107 LCD Specification Sheet (5.5:LCD)  ROCLINK 800 Configuration Software User Manual (for FB107)
(Form A6217)
The Touchpad enables you to access FB107 process and operational information and to view and change FB107 parameters. The Touchpad is a touch-sensitive liquid crystal display (LCD) screen. It fits behind a protective covering that is mounted to an enclosure (see Figure 1-1).
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Figure 1-1. FB107 Touchpad, Enclosure-Mounted
Note: The Touchpad (with FB107) is designed to be mounted to an
enclosure. Remote Automation Solutions has an enclosure designed for the Touchpad. If you choose to use your own enclosure, contact your local sales representative for a template and appropriate specifications.
The Touchpad communicates with the FB107 through a dedicated RS­232 connection located on the FB107 base unit (see Figure 1-2). The Touchpad’s RS-232 connection is permanently configured with a baud rate of 19200, 1 stop bit, 1 start bit, 8 data bits, and no parity.
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FB107 LCD User Manual
Display connection
Figure 1-2. FB107 Base Unit, Display Connection
The Touchpad is a transreflective LCD. To maintain readability in direct sunlight, it reflects most of the sunlight and increases or decreases the brightness of its display based on the amount of light. This reduces your need to manually adjust the screen. It also has a backlight to increase readability during low-light use conditions or during critical operations (such as when you enter a PIN code). During idle periods, the backlight automatically enters a power-saving mode to conserve energy.
The Touchpad requires no manual calibration. Internal firmware provides the coordinates to assure display communications between the Touchpad and your FB107.
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FB107 LCD User Manual
ALARMKEY ACK
Figure 1-3. FB107 Touchpad with Open Cover
To use the Touchpad, you open its protective cover and touch the screen. Two light-emitting diodes (LEDs) at the top of the Touchpad provide visual signals on the Touchpad’s operational status. The green LED indicates successful “touches”: each time you touch the screen, the green LED flashes to verify that the Touchpad has acknowledged your entry. The green LED also can flash once every three seconds if you have set the power savings mode (see Section 1.2.2). The red LED signals alarm or integrity issues, and coordinates with other visual Touchpad clues (such as an on-screen asterisk, i, or a) to identify the area of concern. See Chapter 3, Using the Touchpad.
1.2.1 Display Mode
The Touchpad has two operational modes, Normal and Basic List Mode (BLM). When you open the cover, the Touchpad displays the
“idle state display” (typically the Emerson Process Management logo):
TOUCH SCREEN
TO ACTIVATE
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Figure 1-4. Touchpad “Idle State” Display
FB107 LCD User Manual
When you touch the screen, you see either a list of system parameters or a number grid.
Figure 1-5. Initial Active Touchpad Displays
BLM mode (indicated by the on-screen BLM List label) provides an auto-scrolling list of read-only parameters, which displays up to 32 user­defined parameters (refreshed once per second) without requiring a log on process. (At any time you can interrupt the auto-display and log on through the Touchpad.)
Note: BLM mode also includes a dynamic chart mode. Technicians can
touch a parameter and the Touchpad displays a dynamic chart related to that parameter. See Chapter 3, Using the Touchpad, for further details on this feature.
Normal mode requires a sign-in process before displaying any information. Refer to Chapter 3, Using the Touchpad, for further information.
1.2.2 Power Savings Mode
The Touchpad also provides an optional power-savings mode, which activates whenever the idle state display occurs. (This power savings mode works with either Normal or BLM display mode.) Select this option on the Advanced tab of the LCD Controller screen (see Figure 1-
6).
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Figure 1-6. Power Savings Modes
When you click Low Power (and then click Update to apply the change), ROCLINK 800 performs a warm start and shuts down the Touchpad. While the Touchpad is blank, the green LED blinks once every three seconds to indicate the Touchpad is active. The Touchpad “awakens” when you touch it, and shows the idle state display. At that point log on and proceed to use the Touchpad normally. Whenever the Touchpad “times out” and would normally show the idle state display, the Touchpad is blank. This reduces the energy required to continually show the idle state display.
1.2.3 Touchpad and ROCLINK 800 Security
ROCLINK 800 security enables you can determine which user IDs can access which Touchpad features. You can define up to 16 user IDs, each of which can have read-only, read-write, or no access to the four user lists and standard features of the Touchpad. See Section 2.6, Configuring Touchpad Security.
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Chapter 2 – Configuration
This chapter provides instructions for configuring Touchpad options. The FB107 is factory-configured to accept the Touchpad. Until you
connect the Touchpad to the FB107, the Display port displays an integrity (“red I”) error (see Figure 2-1, Section 2-1).
After connecting the Touchpad, you can configure additional display options as well as Touchpad security (see Sections 2-2 through 2-6).
2.1 Configuring the Port Owner
1. Log onto and open ROCLINK 800. The FB107 graphic displays.
FB107 LCD User Manual
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Figure 2-1. FB107 Graphic Display
2. Plug the connector for the Touchpad into the Display port on your
FB107 (see Figure 2-1). The Touchpad activates and displays the message “Waiting for Comms…”
FB107 LCD User Manual
Figure 2-2. Touchpad Activation
3. Click the Display port on the FB107 graphic. The LCD Controller
screen appears at the bottom of the FB107 graphic display. Note that the FB107 graphic highlights the Display port and
removes the integrity error on the display port.
4. Select the Advanced tab. The Advanced screen displays.
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Figure 2-3. LCD Controller
FB107 LCD User Manual
Figure 2-4. LCD Controller, Advanced tab
5. Verify that LCD Master in the Port Owner frame is the port owner
(this is the default value).
Note: Figure 2-4 also shows the other default comm values (Baud
Rate, Parity, Data Bits, Stop Bits, and LCD Mode) for the FB107.
6. Click Apply if you changed any values on this screen. ROCLINK
800 performs a warm start, and the Touchpad displays the Emerson Process Management logos.
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Figure 2-5. Emerson Process Management Logos
Proceed to Sections 2.2 through 2.6 to configure display options.
FB107 LCD User Manual
2.2 Configuring Touchpad Options
When configuring Touchpad options, you determine both the default display mode (Sections 2.3 through 2.5) and which user IDs may access which Touchpad features (Section 2.6).
You use the Configure option on the ROCLINK menu bar to select one of two possible default display modes for the Touchpad.
Figure 2-6. ROCLINK 800 LCD User List Configuration Options
Option Description Standard
BLM
Chart
Requires you to first log onto the Touchpad. Displays (based on pre-defined ROCLINK 800 security parameters) select system values and allows you modify select system parameters.
Note: This is also called “Normal” mode. Automatically displays up to 32 parameter values.
Allows you (based on pre-defined ROCLINK 800 security parameters) to log onto the Touchpad and display select system values and modify select system parameters.
Requires you to first log onto the Touchpad. Displays, in a chart recorder format, historical or dynamic values for up to 16 user-defined parameters.
Note: For convenience, a dynamic charting function
is available for the parameters displayed in basic list mode. However, this is not the full­function charting facility.
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2.3 Configuring Basic List Mode (BLM)
In Basic List Mode (BLM), the Touchpad displays up to 32 parameter values, automatically scrolling through the list at a speed you define. (The Touchpad displays up to two parameters per screen.) This mode allows service technicians to quickly review a dynamic display of current values without logging onto the Touchpad.
1. Select the Advanced tab of the LCD Controller screen. The
Advanced screen displays.
FB107 LCD User Manual
Figure 2-7. ROCLINK 800 LCD User List Configuration Options
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2. Select BLM in the LCD Mode frame. Click Apply to save your
change. ROCLINK 800 performs a warm start.
3. Select Configure > LCD User List > BLM from the ROCLINK
800 Menu bar. The LCD User List – BLM screen displays.
FB107 LCD User Manual
Figure 2-8. LCD User List – BLM
4. Complete the following fields to define the contents of the BLM list.
Field Description Title
Scroll Time
Device Parameter
Text
Units
Sets a 10-character alphanumeric identifier for the list.
Indicates the number of seconds the Touchpad displays each parameter set before scrolling to the next parameter set. (The Touchpad displays up to two parameters at a time.) Valid values are
0 (do not scroll) to 255; the default is 4. Note: If you set this value to 0, you must use the
Ï and Ð keys on the Touchpad to manually scroll through the parameters defined in the list.
Sets the parameter that you want to display on the Touchpad. Click to display a Select TLP screen you use to define the parameter.
Sets a 10-character alphanumeric identifier for the parameter.
Shows the engineering units for the associated parameter.
5. Click the 17-32 tab to define 16 additional parameters.
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6. Click Apply if you make any changes to this screen.
7. Click OK to close the LCD User List – BLM screen.
8. Proceed to Chapter 3, Using the Touchpad.
2.4 Configuring Standard or Normal Mode
In Standard or Normal mode, the Touchpad displays the Emerson Process Management logos. When you touch the screen, a logon grid displays. You then enter a PIN number to log on to the Touchpad.
1. Select the Advanced tab of the LCD Controller screen. The
Advanced screen displays.
FB107 LCD User Manual
Figure 2-9. ROCLINK 800 LCD User List Configuration Options, Advanced tab
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2. Verify that Normal is selected in the LCD Mode frame. (This is the
factory default value for the Touchpad.)
3. Click Apply if you have needed to change the setting. ROCLINK
800 performs a warm start. The Touchpad now starts in Normal mode.
FB107 LCD User Manual
4. Proceed to Chapter 3, Using the Touchpad.
2.5 Configuring Chart Mode
Chart mode allows the Touchpad to emulate a chart recorder. After you log on normally, Chart is one of the options displayed on the Main Menu:
Figure 2-10. Touchpad Main Menu
The Touchpad can display up to 16 historic or dynamic system values. Use this procedure to define the displayed values.
1. Select Configure > LCD User List > Chart from the ROCLINK
800 Menu bar. The LCD User List – Chart screen displays.
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Figure 2-11. LCD User List - Chart
FB107 LCD User Manual
2. Complete the following fields to define the chart display values.
Field Description Data Source
Dynamic
Data Point Text
Units
Scaling
HighScale
Sets the source for data included in the chart. Valid values are:
Standard History
Extended History
Shows the data point selected. Sets a 10-character alphanumeric identifier for the
data point. Shows the engineering units for the associated
parameter. Indicates whether the system applies automatic or
manual value limit factors to the charted results. Valid values are Auto (apply automatic values) or Manual (apply defined values).
Sets the high value for the data point.
Note: This field is available only if you select
Manual as a scaling option.
Sets a standard history point to chart. Click to open a Select History Point dialog box you can use to select a valid standard history point.
Sets an extended history point to chart. Click to open a Select History Point dialog box you can use to select a valid extended history point.
Sets a dynamic data point to chart. Click to open a Select TLP dialog box you can use to select a valid TLP.
Low Scale
Sets the low value for the data point.
Note: This field is available only if you select
Manual as a scaling option.
3. Click Apply if you make any changes to this screen.
4. Click OK to close the LCD User List – Chart screen.
5. Proceed to Chapter 3, Using the Touchpad.
2.6 Configuring Touchpad Security
Touchpad security enables you to selectively restrict or permit access to Touchpad functions for up to 16 user IDs you define. To do this, you use ROCLINK 800’s Device Security screens (Figures 2-12 and 2-13). You can define an ID which can access all or only one user list or just the Touchpad’s “standard lists.” Additionally, the ID can have edit capability or just view capability. You define IDs and their accesses to meet your organization’s needs.
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1. Select ROC > Security from the ROCLINK 800 Menu bar. The
Device Security screen displays.
Figure 2-12. Device Security
Note: Use only the left-hand side of this screen to define Touchpad
security. The right-hand fields (Security on LOI, Security on COM1, etc.) do not apply to the Touchpad (but do apply to security levels on the FB107). Leave the Security on LCD field disabled. It applies only if you are connecting a display other than the LCD from Remote Automation Solutions. If that is the case, contact Product Support.
2. Click in the first empty Operator ID field. The Device Security
dialog box displays.
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