Emerson Fisher Fieldvue DVC6030f, Fisher Fieldvue DVC6010f, Fisher Fieldvue DVC6020f, Fisher Fieldvue DVC6000f Series Instruction Manual

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Page 1

Errata Sheet

April 2007

FIELDVUE

DVC6000f Series

Errata Sheet

DVC6000f Series Digital Valve Controllers Quick Start Guide, Form 5778

(Quick Start Guides dated December 2005 and April 2005)

DVC6000f Series Digital Valve Controllers Instruction Manual, Form 5774

(Instruction Manuals dated March 2006, March 2005, and December 2004)

for

and

NOTE: This errata sheet replaces all existing errata sheets for the DVC6000f Quick Start Guide and Instruction Manual.

The first two pages of this errata sheet cover all versions of the DVC6000f quick start guide and instruction manual listed above. Refer to the appropriate quick start guide or manual for all other information and instructions pertaining to the DVC6000f digital valve controller.

The NEPSI certification information found on page 3, 4, and 5 of this errata sheet is only applicable to the current DVC6000f quick start guide (December 2005) and instruction manual (March 2006).

Note

Neither Emerson, Emerson Process Management, nor any of their affiliated entities assumes responsibility for the selection, use, and maintenance of any product. Responsibility for the selection, use, and maintenance of any product remains with the purchaser and end-user.

DVC6000f Quick Start Guide Form − 5778

For Quick Start Guides dated December 2005 and April 2005

Replace figure 5-5. ATEX Nameplate; Intrinsically Safe, Dust with the updated figure below. The

intrinsically safe maximum voltage entity parameter (U

) has been corrected to read 24 VDC.

www.Fisher.com

TYPE DVC6010F, DVC6020F, DVC6030F, DVC6010FS, DVC6020FS, DVC6030FS

Figure 5−5. ATEX Nameplate; Intrinsic Safety, Dust

Page 2

DVC6000f Series

DVC6000f Instruction Manual − Form 5774

Errata Sheet

April 2007

For Instruction Manuals dated March 2006 and March 2005

Replace the Intrinsic Safety, Dust-Tight nameplate for Type DVC6010F, DVC6020F, DVC6030F,

DVC6010FS, DVC6020FS, DVC6030FS in

figure D-7 with the updated nameplate below. The

intrinsically safe maximum voltage entity parameter (U

) has been corrected to read 24 VDC.

TYPE DVC6010F, DVC6020F, DVC6030F, DVC6010FS, DVC6020FS, DVC6030FS

For Instruction Manuals dated March 2006 and March 2005

For Instruction Manuals dated December 2004

Replace the Intrinsic Safety, Dust-Tight nameplate for Type DVC6010F, DVC6020F, DVC6030F,

DVC6010FS, DVC6020FS, DVC6030FS in figure D-3 with the updated nameplate below. The

intrinsically safe maximum voltage entity parameter (U

) has been corrected to read 24 VDC.

For Instruction Manuals dated December 2004

Replace the Intrinsic Safety, Dust-Tight nameplate for Type DVC6005F in figure D-7 with the updated nameplate below. The intrinsically safe maximum voltage entity parameter (U

) has been corrected to

read 24 VDC.

Replace the Intrinsic Safety, Dust-Tight nameplate for Type DVC6005F in figure D-3 with the updated nameplate below. The intrinsically safe maximum voltage entity parameter (Ui) has been corrected to read 24 VDC.

TYPE DVC6005F

Page 3

Errata Sheet

April 2007

DVC6000f Series

NEPSI Approvals

Page 3, 4, and 5 of this errata sheet contain instructions for safe use in in hazardous locations and nameplates (see figure 1) for NEPSI approvals. Refer to the DVC6000f Series FIELDVUE Valve Controller Instruction Manual − Form 5774, dated March 2006 or the DVC6000f Series FIELDVUE

Digital Valve Controller Quick Start Guide − Form 5778, dated December 2005, for all other information and instructions pertaining to the DVC6000f digital valve controller.

Special Instructions for Safe Use and Installations in Hazardous Locations

Certain nameplates may carry more than one approval, and each approval may have unique installation requirements and/or conditions of safe use.

After reading and understanding these special special conditions of use, proceed with standard installation procedures as found in the quick start guide or instruction manual.

WARNING

Digital

1. The correlation of approved DVC6000f Series digital valve controllers in specific product type, Ex marking and operating ambient temperature this time is as follows:

Mounting Style

Integral Mounting

Main Unit DVC6005f

Separate Mounting

Feedback

Unit

Product

Type

DVC6010f DVC6020f DVC6030f

DVC6015 Ex ia II CT6

DVC6025 Ex ia II CT5

DVC6035 Ex ia II CT4

Ex Marking

Ex ia II CT6

Ex ia II CT5

Ex ia II CT6

Ex ia II CT5

Ambient

Temperature

−40_C to +75_C

−40_C to +80_C

−40_C to +75_C

−40_C to +80_C

−60_C to +80_C

−60_C to +95_C

−60_C to

+125_C

2. The enclosure of the controller provides a grounding terminal, and the user should install a reliable grounding wire connected to it when mounting and using the controller.

3. The values for intrinsically safe parameters and maximum internal equivalent parameters of the controller are as follow:

Max Input

Voltage

Ui (V)

24 226 1.4 5 0

17.5 380 5.32 5 0

Max Input

Current

Ii (mA)

Max Input

Power

Pi (W)

Max Internal

Equivalent Parameter

Ci (nF) Li (mH)

Failure to follow these conditions of safe use could result in personal injury or property damage from fire or explosion, or area re-classification.

NEPSI Intrinsic Safety

Notes for Safe Use of the Certified Product

DVC6000f series digital valve controllers (designated as controller hereafter) have been proved to be in conformity with the requirements specified in the national standards GB3836.1-2000 and GB3836.4-2000 through inspections conducted by National Supervision and Inspection Centre for Explosion Protection and Safety of Instrumentation (NEPSI). The Ex marking for the products is Ex ia II CT6/T5/T4, and their Ex certificate number is GYJ06280. When using the product, the user should pay attention to the items stated below:

4. As a main unit of a separate design product, the values for intrinsically safe output parameters of DVC6005f are as follows:

Max Output

Voltage

Uo (V)

8.6 2.3 5 8.2 100

Max

Output Current Io (mA)

Max

Output

Power

Po (mW)

Max Equivalent

Parameter allowed

Co (mF) Lo (mH)

5. While the controller forms an intrinsically safe explosion protection system together with an associated equipment, the following requirements

must be met: Uo vUi, Io vIi, Po vPi, Co wCi + Cc, Lo wLi + Lc.

Note

Where Cc and Lc represent distributing capacitance and inductance of the connecting cable respectively.

6. The connection cable between the product and associated equipment should be a cable with

Page 4

DVC6000f Series

Errata Sheet

April 2007

insulation screen and sheath. The screen should be connected to the ground.

7. An appropriate heat-resistant cable should be selected for use with the controller in an application where the ambient temperature exceeds 70_C.

8. When using and maintaining the product in the field, cleaning the plastic surface of the product with dry cloth is strictly prohibited to avoid the risk of producing electrical spark.

9. The user must not be allowed to replace at will the electric components of the product on his own to avoid damage to the intrinsically safe performance of explosion protection of the product.

10. The user must follow the relevant rules specified by the product instruction manual, the “13th Section of Electric Equipment Used in Explosive Gaseous Environment: Maintenance of Electric Equipment Used in Explosive Gaseous Environment” of GB3836.13-1997 standard, the “15th Section of Electric Equipment Used in Explosive Gaseous Environment: Electric Installation in Hazardous Locations (except for coal mine)” of GB3836.15-2000 standard and the “Electric installation construction and acceptance test code for electric equipment mounting engineering in an explosive and fire-hazardous environment” of GB50257:1996 standard while performing installation, operation, and maintenance for the product.

NEPSI Flameproof

DVC6000f Series digital valve controllers (designated as controller hereafter) have been proved to be in conformity with the requirements specified in the national standards GB3836.1-2000 and GB3836.2-2000 through inspections conducted by National Supervision and Inspection Centre for Explosion Protection and Safety of Instrumentation (NEPSI). The Ex markings for the products are Ex d II B+H2T6/T5 (DVC6010f, DVC6020f, and DVC6030f only), Ex d II BT6/T5 (DVC6005f only), and Ex d II CT6/T5/T4 (DVC6015, DVC6025, and DVC6035 only) respectively and their Ex certificate number is GYJ06279. When using the product , the user should pay attention to the items stated below:

1. The correlation of this approved DVC6000f Series digital valve controllers in specific product type, Ex marking, and operating ambient temperature is as follows:

Product Type Ex Marking

DVC6010f, DVC6020f,

DVC6030f (integral design)

DVC6005f (main unit of

separate design)

DVC6015, DVC6025,

DVC6035 (feedback units

of separate design

Ex d II B+H2T6

Ex d II B+H2T5

Ex d II BT6

Ex d II BT5

Ex d II CT6

Ex d II CT5

Ex d II CT4

Ambient

Temperature

−40_C to +75_C

−40_C to +80_C

−40_C to +75_C

−40_C to +80_C

−60_C to +80_C

−60_C to +95_C

−60_C to

+125_C

2. The enclosure of the controller provides a grounding terminal, and the user should install a reliable grounding wire connected to it when mounting and using the controller.

3. The controller’s cable entrance (1/2 NPT) must be fitted with a cable entry device which is Ex−approved through inspection of explosion protection, in conformity with relevant standards of GB3836.1-2000 and GB3836.2-2000 and has a corresponding rating of explosion protection.

4. An appropriate heat−resistant cable should be selected for use with the controller in an application where the ambient temperature exceeds 70_C.

5. The principle of “Opening equipment’s cover is strictly prohibited while its is active” must be abided by when using and maintaining the controller in the field.

6. The user must follow the relevant rules specified by the product instruction manual, the “13th Section of Electric Equipment Used in Explosive Gaseous Environment: Maintenance of Electric Equipment Used in Explosive Gaseous Environment” of GB3836.13-1997 standard, the “15th Section of Electric Equipment Used in Explosive Gaseous Environment: Electric Installation in Hazardous Locations (except for coal mine)” of GB3836.15-2000 standard and the “Electric installation construction and acceptance test code for electric equipment mounting engineering in an explosive and fire-hazardous environment” of GB50257:1996 standard while performing installation, operation, and maintenance for the product.

Page 5

Errata Sheet

April 2007

DVC6000f Series

TYPE DVC6010f, DVC6020f, DVC6030f

TYPE DVC6005f

TYPE DVC6015, DVC6025, DVC6035

Figure 1. NEPSI Intrinsic Safety and Flameproof Nameplates

Page 6

DVC6000f Series

Errata Sheet

April 2007

FIELDVUE and Fisher are marks owned by Fisher Controls International LLC, a member of the Emerson Process Management business division of Emerson Electric Co. Emerson and the Emerson logo are trademarks and service marks of Emerson Electric Co. All other marks are the property of their respective owners.

The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. We reserve the right to modify or improve the designs or specifications of such products at any time without notice.

Neither Emerson, Emerson Process Management, nor any of their affiliated entities assumes responsibility for the selection, use and maintenance of any product. Responsibility for the selection, use and maintenance of any product remains with the purchaser and end-user.

Emerson Process Management

Marshalltown, Iowa 50158 USA Cernay 68700 France Sao Paulo 05424 Brazil Singapore 128461

www.Fisher.com

Page 7

DVC6000f Series

FIELDVUE DVC6000f Series Digital Valve Controllers

Instruction Manual

Form 5774

March 6, 2006

This manual applies to:

Standard Control (SC)

Fieldbus Control (FC)

Fieldbus Logic (FL)

Introduction

Installation

375 Field Communicator Basics

Basic Setup and Tuning

Detailed Setup / Blocks

Calibration

Viewing Device Information

Principle of Operation



PlantWeb

Maintenance

Alerts

Parts

OUNDATION Fieldbus Communication

Device Description (DD) Installation

Operating with DeltaV

Loop Schematics/Nameplates

Glossary

Index

Glossary

Index

D103189X012

www.Fisher.com

Page 8

Model 375 Field Communicator Menu Tree for

FIELDVUE

Initial Setup

Basic Setup

Setup Wizard Auto Tvl Calib Stabilize/Optimize

Detailed Setup

Trans Block Mode Protection Initial Setup Response Control Alerts Instrument Act and Valve

Other

Display

Trans Block Mode :Setpoint :Travel Drive Signal :Supply Press :Pressure A :Pressure B :Pressure Diff Temperature :Tvl/Press State Input Char

Online

Basic Setup Detailed Setup Display Calibrate Instrument Status Stroke Valve

Calibrate

Auto Tvl Calib Manual Tvl Calib Relay Adjust Travel Sensor Adjust Supply Press Sensor Cal Output A Sensor Cal Output B Sensor Cal

Instrument Status

Instrument Alerts PlantWeb Alerts

This menu is only available in DD Revisions 3 and 4.

This menu item will read Simulate PlantWeb Alarms in DD Revisions 2 and 3, and Other in DD Revision 4. See the Simulate PlantWeb Alarms menu for DD Revision 2 and 3.

This menu item only available in DD Revision 4

Cycle Count Travel Accum Tvl Count Tvl Press Status Device Record

Other

Simulate PlantWeb Alarms Block Error Reporting

Simulate PlantWeb Alarms

PWA Simulate Simulate Active Alarms

Tvl Press Status

:Travel :Travel Status :Supply Press :Supply Press Status :Pressure A :Pressure A Status :Pressure B :Pressure B Status :Pressure Diff :Pressure Diff Status

Device Record

:Temp Max :Temp Max Time :Temp Min :Temp Min Time :Supp Press Max :Supp Press Max Time :Supp Press Min :Supp Press Min Time

Response Control

Alerts

Instrument

Act and Valve

Simulate Active Alarms

Failed Active Maint Active Advise Active

Menu Tree for Model 375 Field Communicator

DVC6000f Digital Valve Controllers

Transducer Block

Travel Tuning

:Tvl/Press Select :Zero Pwr Cond Tvl Cutoff Low :Actuator Style :Relay Type :Feedback Conn :Tvl Sen Motion :Tvl Cal Trigger

Travel Tuning Pressure Tuning Tvl Press Control Input Char Define Custom Char

PW Alarm Enable PW Alarm Reporting Elect and Config Sensor and Enviro Tvl and Prox Performance

:Max Supp Press Pressure Units Temperature Units Tvl Units Length Units Area Units Spring Rate Units Tag Description :Relay Type Calib Person Calib Location Calib Date MAI Channel Map

Valve Trim Actuator Reference

:Tvl Tuning Set Tvl Prop Gain Tvl Velocity Gain :Tvl MLFB Gain :Tvl Integ Enable Tvl Integral Gain :Tvl Integ DeadZ :Tvl Integ Lim Hi :Tvl Integ Lim Lo

Tvl Press Control

:Tvl/Press Select Tvl Cutoff Hi Tvl Cutoff Lo

:Press Cutoff Hi :Press Cutoff Lo :Press Range Hi :Press Range Lo

MAI Channel Map

MAI Channel 1 MAI Channel 2 MAI Channel 3 MAI Channel 4 MAI Channel 5 MAI Channel 6 MAI Channel 7 MAI Channel 8

Valve

Valve Manufacturer Id Valve Model Number Valve Serial Number Valve Style :Valve Size :Valve Class :Rated Travel :Actual Travel :Shaft Stem Dia :Packing Type :Inlet Pressure :Outlet Pressure

Trim

:Seat Type :Leak Class :Port Diameter :Port Type :Flow Direction :Push Down To :Flow Tends To :Unbalanced Area

Actuator

Actuator Manufacturer Id Actuator Model Number Actuator Serial Number :Actuator Size Actuator Fail Action :Feedback Conn :Tvl Sen Motion :Effective Area :Air :Lower Bench Set :Upper Bench Set :Nominal Supply Pressure :Spring Rate :Lever Style :Moment Arm

Reference

:Trim Style 1 :Trim Style 2 :Stroking Time Open :Stroking Time Close

DVC6000f DD Revision 2, 3, and 4

Pressure Tuning

:Press Tuning Set :Press Prop Gain :Press MLFB Gain :Press Integ Gain :Press Integ DeadZ :Press Integ Hi Lim :Press Integ Lo Lim

PW Alarm Enable

Failed Enable Maint Enable Advise Enable

PW Alarm Reporting

Failed Suppress Maint Suppress Advise Supress

Elect and Config

:Elect Active :Elect Enable :Shutdown Trigger :Shutdown Recovery Drive Current Config Drive Signal :Output Blk Timeout Alert Key

Sensor and Enviro

:Sensor Active :Sensor Enable :Shutdown Trigger :Shutdown Recovery :Enviro Active :Enviro Enable Supply Press Sensor Config Temp Sensor Config

Tvl and Prox

:Tvl Active :Travel Enable Tvl Config :Prox Active :Prox Enable Prox Config :Tvl History Active :Tvl History Enable Tvl History Config

Performance

:Performance Active :Performance Enable

:PD Run :PD Inside Status

Drive Current Config

Drive Current :Drive Current Alrt Pt :Drive Current Alrt Time

Supply Press Sensor Config

:Supply Press :Supply Press Hi Alrt Pt :Supply Press Lo Alrt Pt

Temp Sensor Config

Temperature :Temp Hi Alrt Pt :Temp Lo Alrt Pt

Tvl Config

:Travel Tvl Deviation :Tvl Dev Alrt Pt :Tvl Dev Time :Tvl Dev DB :Tvl Lo Lo Alrt Pt :Tvl Lo Lo DB :Tvl Lo Alrt Pt :Tvl Lo DB :Tvl Hi Alrt Pt :Tvl Hi DB :Tvl Hi Hi Alrt Pt :Tvl Hi Hi DB

Prox Config

:Tvl Open Alrt Pt :Tvl Open DB :Tvl Closed Alrt Pt :Tvl Closed DB

Tvl History Config

Cycle Count :Cycle Count Alrt Pt :Cycle Count DB Travel Accum :Tvl Accum Alrt Pt :Tvl Accum DB

Page 9

375 Field Communicator Transducer Block Menu Structure

PARAMETER LABEL PARAMETER NAME MENU STRUCTURE

Actual Travel ACTUAL_TRAVEL TB > Detailed Setup > Act and Valve > Valve > Actual Travel

Actuator Fail Action ACT_FAIL_ACTION TB > Detailed Setup > Act and Valve > Actuator > Actuator Fail Action

Actuator Manufacturer Id ACT_MAN_ID TB > Detailed Setup > Act and Valve > Actuator >Actuator Manufacturer Id

Actuator Model Number ACT_MODEL_NUM TB > Detailed Setup > Act and Valve > Actuator > Actuator Model Number

Actuator Serial Number ACT_SN TB > Detailed Setup > Act and Valve > Actuator > Actuator Serial Number

Actuator Size ACTUATOR_SIZE TB > Detailed Setup > Act and Valve > Actuator > Actuator Size

Actuator Style ACTUATOR_STYLE TB > Detailed Setup > Initial Setup > Actuator Style

Advise Active ADVISE_ACTIVE TB > Instrument Status > PlantWeb Alerts > Advise Active

Advise Enable ADVISE_ENABLE TB > Detailed Setup > Alerts > PW Alarm Enable > Advise Enable

Advise Suppress ADVISE_MASK TB > Detailed Setup > Alerts > PW Alarm Reporting > Advise Suppress

Air AIR TB > Detailed Setup > Act and Valve > Actuator > Air

Alert Key ALERT_KEY TB > Detailed Setup > Alerts > Elect and Config > Alert Key

Area Units AREA_UNITS TB > Detailed Setup > Instrument > Area Units

Calib Date XD_CAL_DATE TB > Detailed Setup > Instrument > Calib Date

Calib Location XD_CAL_LOC TB > Detailed Setup > Instrument > Calib Location

Calib Person XD_CAL_WHO TB > Detailed Setup > Instrument > Calib Person

Cycle Count CYCLE_COUNT TB > Detailed Setup > Alerts > Tvl and Prox > Tvl History Config > Cycle Count

Cycle Count Alrt Pt CYCLE_COUNT_ALRT_PT TB > Detailed Setup > Alerts > Tvl and Prox > Tvl History Config > Cycle Count Alrt Pt

Cycle Count DB CYCLE_COUNT_DB TB > Detailed Setup > Alerts > Tvl and Prox > Tvl History Config > Cycle Count DB

Drive Current DRIVE_CURRENT TB > Detailed Setup > Alerts > Elect and Config > Drive Current

Drive Current Alrt Pt DRIVE_CURRENT_ALRT_PT TB > Detailed Setup > Alerts > Elect and Config > Drive Current Alrt Pt

Drive Current Alrt Time DRIVE_CURRENT_TIME TB > Detailed Setup > Alerts > Elect and Config > Drive Current Alrt Time

Drive Signal DRIVE_SIGNAL TB > Detailed Setup > Alerts > Elect and Config > Drive Signal

Effective Area EFFECTIVE_AREA TB > Detailed Setup > Act and Valve > Actuator > Effective Area

Elect Active ELECT_ACTIVE TB > Detailed Setup > Alerts > Elect and Config > Elect Active or TB > Instrument Status > Instrument Alerts

Elect Enable ELECT_ENABLE TB > Detailed Setup > Alerts > Elect and Config > Elect Enable

Enviro Active ENVIRO_ACTIVE TB > Detailed Setup > Alerts > Sensor and Enviro > Enviro Active or TB > Instrument Status > Instrument Alerts

Enviro Enable ENVIRO_ENABLE TB > Detailed Setup > Alerts > Sensor and Enviro > Enviro Enable

Failed Active FAILED_ACTIVE TB > Instrument Status > PlantWeb Alerts > Failed Active

Failed Enable FAILED_ENABLE TB > Detailed Setup > Alerts > PW Alarm Enable > Failed Enable

Failed Suppress FAILED_MASK TB > Detailed Setup > Alerts > PW Alarm Reporting > Failed Suppress

Feedback Conn FEEDBACK_CONN TB > Detailed Setup > Act and Valve > Actuator > Feedback Conn

Flow Direction FLOW_DIRECTION TB > Detailed Setup > Act and Valve > Trim > Flow Direction

Flow Tends To FLOW_TENDS_TO TB > Detailed Setup > Act and Valve > Trim > Flow Tends To

Inlet Pressure INLET_PRESSURE TB > Detailed Setup > Act and Valve > Valve > Inlet Pressure

Input Char INPUT_CHAR TB > Detailed Setup > Response Control > Input Char

Leak Class LEAK_CLASS TB > Detailed Setup > Act and Valve > Trim > Leak Class

Length Units LENGTH_UNITS TB > Detailed Setup > Instrument > Length Units

Lever Style LEVER_STYLE TB > Detailed Setup > Act and Valve > Actuator > Lever Style

Lower Bench Set LOWER_BENCH_SET TB > Detailed Setup > Act and Valve > Actuator > Lower Bench Set

MAI Channel 1 MAI_CHANNEL_1 TB > Detailed Setup > Instrument > MAI Channel Map > MAI Channel 1

MAI Channel 2 MAI_CHANNEL_2 TB > Detailed Setup > Instrument > MAI Channel Map > MAI Channel 2

MAI Channel 3 MAI_CHANNEL_3 TB > Detailed Setup > Instrument > MAI Channel Map > MAI Channel 3

MAI Channel 4 MAI_CHANNEL_4 TB > Detailed Setup > Instrument > MAI Channel Map > MAI Channel 4

MAI Channel 5 MAI_CHANNEL_5 TB > Detailed Setup > Instrument > MAI Channel Map > MAI Channel 5

MAI Channel 6 MAI_CHANNEL_6 TB > Detailed Setup > Instrument > MAI Channel Map > MAI Channel 6

MAI Channel 7 MAI_CHANNEL_7 TB > Detailed Setup > Instrument > MAI Channel Map > MAI Channel 7

MAI Channel 8 MAI_CHANNEL_8 TB > Detailed Setup > Instrument > MAI Channel Map > MAI Channel 8

Maint Active MAINT_ACTIVE TB > Instrument Status > PlantWeb Alerts > Maint Active

Maint Enable MAINT_ENABLE TB > Detailed Setup > Alerts > PW Alarm Enable > Maint Enable

Maint Suppress MAINT_MASK TB > Detailed Setup > Alerts > PW Alarm Reporting > Maint Suppress

Max Supp Press MAX_SUPP_PRESS TB > Detailed Setup > Instrument > Max Supp Press

Moment Arm MOMENT_ARM TB > Detailed Setup > Act and Valve > Actuator > Moment Arm

Nominal Supply Pressure NOMINAL_SUPPLY_PRESSURE TB > Detailed Setup > Act and Valve > Actuator > Nominal Supply Pressure

Outlet Pressure OUTLET_PRESSURE TB > Detailed Setup > Act and Valve > Valve > Outlet Pressure

Output Blk Timeout OUTPUT_BLK_TIMEOUT TB > Detailed Setup > Alerts > Elect and Config > Output Blk Timeout

−Continued−

Page 10

375 Field Communicator Transducer Block Menu Structure (Continued)

PARAMETER LABEL MENU STRUCTUREPARAMETER NAME

Packing Type PACKING_TYPE TB > Detailed Setup > Act and Valve > Valve > Packing Type

PD Inside Status PD_STATUS TB > Detailed Setup > Alerts > Performance > PD Status

PD Run PD_RUN TB > Detailed Setup > Alerts > Performance > PD Run

Performance Active PERF_ACTIVE TB > Detailed Setup > Alerts > Performance > Performance Active or TB > Instrument Status > Instrument Alerts

Performance Enable PERF_ENABLE TB > Detailed Setup > Alerts > Performance Enable

Port Diameter PORT_DIAMETER TB > Detailed Setup > Act and Valve > Trim > Port Diameter

Port Type PORT_TYPE TB > Detailed Setup > Act and Valve > Trim > Port Type

Press Cutoff Hi PRESS_CUTOFF_HI TB > Detailed Setup > Response Control > Tvl/Press Control > Press Cutoff Hi

Press Cutoff Lo PRESS_CUTOFF_LO TB > Detailed Setup > Response Control > Tvl/Press Control > Press Cutoff Lo

Press Integ DeadZ PRESS_INTEG_DEADZ TB > Detailed Setup > Response Control > Pressure Tuning > Press Integ DeadZ

Press Integ Gain PRESS_INTEG_GAIN TB > Detailed Setup > Response Control > Pressure Tuning > Press Integ Gain

Press MLFB Gain PRESS_MLFB_GAIN TB > Detailed Setup > Response Control > Pressure Tuning > Press MLFB Gain

Press Prop Gain PRESS_PROP_GAIN TB > Detailed Setup > Response Control > Pressure Tuning > Press Prop Gain

Press Range Hi PRESS_RANGE_HI TB > Detailed Setup > Response Control > Tvl/Press Control > Press Range Hi

Press Range Lo PRESS_RANGE_LO TB > Detailed Setup > Response Control > Tvl/Press Control > Press Range Lo

Press Tuning Set PRESS_TUNING_SET TB > Detailed Setup > Response Control > Pressure Tuning > Press Tuning Set

Pressure A PRESSURE_A.VALUE TB > Display > Tvl Press Status > Pressure A

Pressure A Status PRESSURE_A.STATUS TB > Display > Tvl Press Status > Pressure A Status

Pressure B PRESSURE_B.VALUE TB > Display > Tvl Press Status > Pressure B

Pressure B Status PRESSURE_B.STATUS TB > Display > Tvl Press Status > Pressure B Status

Pressure Diff PRESSURE_DIFF.VALUE TB > Display > Pressure Diff

Pressure Diff Status PRESSURE_DIFF.STATUS TB > Display > Tvl Press Status > Pressure Diff Status

Pressure Units PRESSURE_UNITS TB > Detailed Setup > Instrument > Pressure Units

Prox Active PROX_ACTIVE TB > Detailed Setup > Alerts > Tvl and Prox > Prox Active or TB > Instrument Status > Instrument Alerts

Prox Enable PROX_ENABLE TB > Detailed Setup > Alerts > Tvl and Prox > Prox Enable

Push Down To PUSH_DOWN_TO TB > Detailed Setup > Act and Valve > Trim > Push Down To

PWA Simulate PWA_SIMULATE TB > Detailed Setup > Simulate PlantWeb Alarms > PWA Simulate

Rated Travel RATED_TRAVEL TB > Detailed Setup > Act and Valve > Valve > Rated Travel

Relay Type RELAY_TYPE TB > Detailed Setup > Initial Setup > Relay Type

Seat Type SEAT_TYPE TB > Detailed Setup > Act and Valve > Trim > Seat Type

Setpoint FINAL_VALUE.VALUE TB > Display > Setpoint

Sensor Active SENSOR_ACTIVE

Sensor Enable SENSOR_ENABLE TB > Detailed Setup > Alerts > Sensor and Enviro > Sensor Enable

Shaft Stem Dia SHAFT_STEM_DIA TB > Detailed Setup > Act and Valve > Valve > Shaft Stem Dia

Shutdown Recovery SHUTDOWN_RECOVERY TB > Detailed Setup > Alerts > Elect and Config > Shutdown Recovery

Shutdown Trigger SHUTDOWN_TRIGGER TB > Detailed Setup > Alerts > Elect and Config > Shutdown Trigger

Spring Rate SPRING_RATE TB > Detailed Setup > Act and Valve > Actuator > Spring Rate

Spring Rate Units SPRING_RATE_UNITS TB > Detailed Setup > Instrument > Spring Rate Units

Stroking Time Close STROKING_TIME_CLOSE TB > Detailed Setup > Act and Valve > Reference > Stroking Time Close

Stroking Time Open STROKING_TIME_OPEN TB > Detailed Setup > Act and Valve > Reference > Stroking Time Open

Supply Press SUPPLY_PRESS.VALUE TB > Detailed Setup > Alerts > Sensor and Enviro > Supply Press Sensor Config > Supply Press

Supply Press Hi Alrt Pt SUP_PRES_HI_ALRT_PT TB > Detailed Setup > Alerts > Sensor and Enviro > Supply Press Sensor Config > Supply Press Hi Alrt Pt

Supply Press Lo Alrt Pt SUP_PRES_LO_ALRT_PT TB > Detailed Setup > Alerts > Sensor and Enviro > Supply Press Sensor Config > Supply Press Lo Alrt Pt

Supp Press Max SUPP_PRESS_MAX TB > Display > Device Record > Supp Press Max

Supp Press Max Time SUPP_PRESS_MAX_TIME TB > Display > Device Record > Supp Press Max Time

Supp Press Min SUPP_PRESS_MIN TB > Display > Device Record > Supp Press Min

Supp Press Min Time SUPP_PRESS_MIN_TIME TB > Display > Device Record > Supp Press Min Time

Supply Press Status SUPPLY_PRESSURE.STATUS TB > Display > Tvl Press Status > Supply Press Status

Tag Description TAG_DESC TB > Detailed Setup > Instrument > Tag Description

Temperature TEMPERATURE TB > Detailed Setup > Alerts > Sensor and Enviro > Temp Sensor Config > Temperature

Temp Hi Alrt Pt TEMP_HI_ALRT_PT TB > Detailed Setup > Alerts > Sensor and Enviro > Temp Sensor Config > Temp Hi Alrt Pt

Temp Lo Alrt Pt TEMP_LO_ALRT_PT TB > Detailed Setup > Alerts > Sensor and Enviro > Temp Sensor Config > Temp Lo Alrt Pt

Temp Max TEMP_MAX TB > Display > Device Record > Temp Max

Temp Max Time TEMP_MAX_TIME TB > Display > Device Record > Temp Max Time

Temp Min TEMP_MIN TB > Display > Device Record > Temp Min

TB > Detailed Setup > Alerts > Sensor and Enviro > Sensor Active or TB > Instrument Status > Instrument Alerts

−Continued−

iii

Page 11

375 Field Communicator Transducer Block Menu Structure (Continued)

PARAMETER LABEL MENU STRUCTUREPARAMETER NAME

Temp Min Time TEMP_MIN_TIME TB > Display > Device Record > Temp Min Time

Temperature Units TEMPERATURE_UNITS TB > Detailed Setup > Instrument > Temperature Units

Travel TRAVEL.VALUE TB > Detailed Setup > Alerts > Tvl and Prox > Travel Config > Travel

Travel Accum TRAVEL_ACCUM TB > Detailed Setup > Alerts > Tvl and Prox > Tvl History Config > Travel Accum

Travel Enable TRAVEL_ENABLE TB > Detailed Setup > Alerts > Tvl and Prox > Travel Enable

Travel Status TRAVEL.STATUS TB > Display > Tvl Press Status > Travel Status

Trim Style 2 TRIM_STYLE_2 TB > Detailed Setup > Act and Valve > Reference > Trim Style 2

Trim Style 1 TRIM_STYLE_1 TB > Detailed Setup > Act and Valve > Reference > Trim Style 1

Tvl Accum Alrt Pt TVL_ACCUM_ALRT_PT TB > Detailed Setup > Alerts > Tvl and Prox > Tvl History Config > Tvl Accum Alrt Pt

Tvl Accum DB TVL_ACCUM_DB TB > Detailed Setup > Alerts > Tvl and Prox > Tvl History Config > Tvl Accum DB

Tvl Active TRAVEL_ACTIVE TB > Detailed Setup > Alerts > Tvl and Prox > Tvl Active or TB > Instrument Status > Instrument Alerts

Tvl Cal Trigger TVL_CAL_TRIGGER TB > Detailed Setup > Initial Setup > Tvl Cal Trigger

Tvl Closed Alrt Pt TVL_CLOSED_ALRT_PT TB > Detailed Setup > Alerts > Tvl and Prox > Prox Config > Tvl Closed Alrt Pt

Tvl Closed DB TVL_CLOSED_DB TB > Detailed Setup > Alerts > Tvl and Prox > Prox Config > Tvl Closed DB

Tvl Count TVL_COUNT TB > Display >Tvl Count

Tvl Cutoff Hi FINAL_VALUE_CUTOFF_HI TB > Detailed Setup > Response Control > Tvl/Press Control > Tvl Cutoff Hi

Tvl Cutoff Lo FINAL_VALUE_CUTOFF_LO TB > Detailed Setup > Response Control > Tvl/Press Control > Tvl Cutoff Lo

Tvl Dev Alrt Pt TVL_DEV_ALRT_PT TB > Detailed Setup > Alerts > Tvl and Prox > Travel Config > Tvl Dev Alrt Pt

Tvl Deviation TRAVEL_DEVIATION TB > Detailed Setup > Alerts > Tvl and Prox > Travel Config > Tvl Deviation

Tvl Dev Time TVL_DEV_TIME TB > Detailed Setup > Alerts > Tvl and Prox > Travel Config > Tvl Dev Time

Tvl Dev DB TVL_DEV_DB TB > Detailed Setup > Alerts > Tvl and Prox > Travel Config > Tvl Dev DB

Tvl Hi Alrt Pt TVL_HI_ALRT_PT TB > Detailed Setup > Alerts > Tvl and Prox > Travel Config > Tvl Hi Alrt Pt

Tvl Hi DB TVL_HI_DB TB > Detailed Setup > Alerts > Tvl and Prox > Travel Config > Tvl Hi DB

Tvl Hi Hi Alrt Pt TVL_HI_HI_ALRT_PT TB > Detailed Setup > Alerts > Tvl and Prox > Travel Config > Tvl Hi Hi Alrt Pt

Tvl Hi Hi DB TVL_HI_HI_DB TB > Detailed Setup > Alerts > Tvl and Prox > Travel Config > Tvl Hi Hi DB

Tvl History Active TVL_HISTORY_ACTIVE TB > Detailed Setup > Alerts > Tvl and Prox > Tvl History Active or TB > Instrument Status > Instrument Alerts

Tvl History Enable TVL_HISTORY_ENABLE TB > Detailed Setup > Alerts > Tvl and Prox > Tvl History Enable

Tvl Integ DeadZ TVL_INTEG_DEADZ TB > Detailed Setup > Response Control > Travel Tuning > Tvl Integ DeadZ

Tvl Integ Enable TVL_INTEG_ENABLE TB > Detailed Setup > Response Control > Travel Tuning > Tvl Integ Enable

Tvl Integ Lim Hi TVL_INTEG_LIM_HI TB > Detailed Setup > Response Control > Travel Tuning > Tvl Integ Lim Hi

Tvl Integ Lim Lo TVL_INTEG_LIM_LO TB > Detailed Setup > Response Control > Travel Tuning > Tvl Integ Lim Lo

Tvl Integral Gain SERVO_RESET TB > Detailed Setup > Response Control > Travel Tuning > Tvl Integral Gain

Tvl Lo Alrt Pt TVL_LO_ALRT_PT TB > Detailed Setup > Alerts > Tvl and Prox > Travel Config > Tvl Lo Alrt Pt

Tvl Lo DB TVL_LO_DB TB > Detailed Setup > Alerts > Tvl and Prox > Travel Config > Tvl Lo DB

Tvl Lo Lo Alrt Pt TVL_LO_LO_ALRT_PT TB > Detailed Setup > Alerts > Tvl and Prox > Travel Config > Tvl Lo Lo Alrt Pt

Tvl Lo Lo DB TVL_LO_LO_DB TB > Detailed Setup > Alerts > Tvl and Prox > Travel Config > Tvl Lo Lo DB

Tvl MLFB Gain TVL_MLFB_GAIN TB > Detailed Setup > Response Control > Travel Tuning > Tvl MLFB Gain

Tvl Open Alrt Pt TVL_OPEN_ALRT_PT TB > Detailed Setup > Alerts > Tvl and Prox > Prox Config > Tvl Open Alrt Pt

Tvl Open DB TVL_OPEN_DB TB > Detailed Setup > Alerts > Tvl and Prox > Prox Config > Tvl Open DB

Tvl/Press Select TVL_PRESS_SELECT TB > Detailed Setup > Response Control > Tvl/Press Control > Tvl/Press Select

Tvl/Press State TVL_PRESS_STATE TB > Display > Tvl/Press State

Tvl Prop Gain SERVO_GAIN TB > Detailed Setup > Response Control > Travel Tuning > Tvl Prop Gain

Tvl Sen Motion TRAVEL_SENSOR_MOTION TB > Detailed Setup > Act and Valve > Actuator > Tvl Sen Motion

Tvl Sen Motion TRAVEL_SENSOR_MOTION TB > Detailed Setup > Initial Setup > Tvl Sen Motion

Tvl Tuning Set TVL_TUNING_SET TB > Detailed Setup > Response Control > Travel Tuning > Tvl Tuning Set

Tvl Units TVL_UNITS TB > Detailed Setup > Instrument > Tvl Units

Tvl Velocity Gain SERVO_RATE TB > Detailed Setup > Response Control > Travel Tuning > Tvl Velocity Gain

Unbalanced Area UNBALANCED_AREA TB > Detailed Setup > Act and Valve > Trim > Unbalanced Area

Upper Bench Set UPPER_BENCH_SET TB > Detailed Setup > Act and Valve > Actuator > Upper Bench Set

Valve Class VALVE_CLASS TB > Detailed Setup > Act and Valve > Valve > Class

Valve Manufacturer Id VALVE_MAN_ID TB > Detailed Setup > Act and Valve > Valve > Valve Manufacturer Id

Valve Model Number VALVE_MODEL_NUM TB > Detailed Setup > Act and Valve > Valve > Valve Model Number

Valve Serial Number VALVE_SN TB > Detailed Setup > Act and Valve > Valve > Valve Serial Number

Valve Size VALVE_SIZE TB > Detailed Setup > Act and Valve > Valve > Valve Size

Valve Style VALVE_TYPE TB > Detailed Setup > Act and Valve > Valve > Valve Style

Zero Pwr Cond ZERO_PWR_COND TB > Detailed Setup > Initial Setup > Zero Pwr Cond

Page 12

Online

Setup Display Restart

Model 375 Field Communicator Menu Tree for

FIELDVUE

DVC6000f Digital Valve Controllers

Resource Block

WriteLock

Write Lock Write Priority

Comm Time Out

RCas Timeout ROut Timeout

Options

Feature Selection

Setup

Res Block Mode WriteLock Comm Time Out Options Alarm Handling Instrument

Display

Instrument Options DD Information Resource Status

Alarm Handling

Alert Key Confirm Time Max Alerts Allow Acknowledge Option Alarm Summary: Disabled Block Alarm: Unacknowledged

Instrument

Strategy Tag Description Field Serial Number

Instrument

Strategy Tag Description Device ID Electronics Serial Number Factory Serial Number Field Serial Number Manufacturer ID Device Type Device Revision DD Revision ITK Version Features :Software Rev All :Stby Software Rev All Hardware Revision

Options

Diag Options Function Block Options Misc Options

Resource Status

Block Error Block Alarm: Unacknowledged Device State Fault State Write Lock Write Alarm: Alarm State

Menu Tree for Model 375 Field Communicator

DVC6000f DD Revision 2, 3, and 4

Page 13

375 Field Communicator Resource Block Menu Structure

PARAMETER LABEL PARAMETER NAME MENU STRUCTURE

Acknowledge Option ACK_OPTION RB > Setup > Alarm Handling > Acknowledge Option

Alarm Summary: Disabled ALARM_SUM.DISABLED RB > Setup > Alarm Handling > Alarm Summary Disabled

Alert Key ALERT_KEY RB > Setup > Alarm Handling > Alert Key

Block Alarm: Unacknowledged

BLOCK_ALM.UNACKNOWLEDGED

Block Error BLOCK_ERR RB > Display > Resource Status > Block Error

Confirm Time CONFIRM_TIME RB > Setup > Alarm Handling > Confirm Time

Device ID DEVICE_ID RB > Display > Instrument > Device ID

Device Revision DEV_REV RB > Display > Instrument > Device Revision

Device State RS_STATE RB > Display > Resource Status > Device State

Device Type DEV_TYPE RB > Display > Instrument > Device Type

DD Revision DD_REV RB > Display > Instrument > DD Revision

Diag Options DIAG_OPTIONS RB > Display > Options > Diag Options

Electronics Serial Number ELECTRONICS_SN RB > Display > Instrument > Electronics Serial Number

Factory Serial Number FACTORY_SN RB > Display > Instrument > Factory Serial Number

Fault State FAULT_STATE RB > Display > Resource Status > Fault State

Features FEATURES RB > Display > Instrument > Features

Feature Selection FEATURE_SEL RB > Setup > Options > Feature Selection

Field Serial Number FIELD_SN RB > Setup > Instrument > Field Serial Number

Function Block Options FB_OPTIONS RB > Display > Options > Function Block Options

Hardware Revision HARDWARE_REV RB > Display > Instrument > Hardware Revision

ITK Version ITK_VER RB > Display > Instrument > ITK Version

Manufacturer ID MANUFAC_ID RB > Display > Instrument > Manufacturer ID

Max Alerts Allow LIM_NOTIFY RB > Setup > Alarm Handling > Max Alerts Allow

Misc Options MISC_OPTIONS RB > Display > Options > Misc Options

RCas Timeout SHED_RCAS RB > Setup> Comm Time Out > RCas Timeout

ROut Timeout SHED_ROUT RB > Setup > Comm Time Out > ROut Timeout

Software Rev All SOFTWARE_REVISION.SOFTWARE_REV_ALL RB > Display > Instrument > Software Rev All

Stby Software Rev All STBY_SOFTWARE_REV.STBY_SOFTWARE_REV_ALL RB > Display > Instrument > Stby Software Rev All

Strategy STRATEGY RB > Setup > Instrument > Strategy

Tag Description TAG_DESC RB > Setup > Instrument > Tag Description

Write Alarm: Alarm State WRITE_ALM.ALARM_STATE RB > Display > Resource Status > Write Alarm: Alarm State

Write Lock WRITE_LOCK RB > Setup > WriteLock> Write Lock

Write Priority WRITE_PRI RB > Setup > WriteLock> Write Priority

RB > Setup > Alarm Handling > Block Alarm: Unacknowledged

Page 14

THE FIELDVUE PLANTWEBt DIGITAL PLANT ARCHITECTURE. THE DIGITAL VALVE CONTROLLER POWERS PLANTWEB BY CAPTURING AND DELIVERING VALVE DIAGNOSTIC DATA. COUPLED WITH AMS VALVELINK SOFTWARE, THE DVC6000f PROVIDES USERS WITH AN ACCURATE PICTURE OF VALVE PERFORMANCE, INCLUDING ACTUAL STEM POSITION, INSTRUMENT INPUT SIGNAL AND PNEUMATIC PRESSURE TO THE ACTUATOR. USING THIS INFORMATION, THE DIGITAL VALVE CONTROLLER DIAGNOSES NOT ONLY ITSELF, BUT ALSO THE VALVE AND ACTUATOR TO WHICH IT IS MOUNTED.

DVC6000f SERIES DIGITAL VALVE CONTROLLER IS A CORE COMPONENT OF THE

FIELDVUEr DVC6000f Series Digital Valve Controller

vii

Page 15

1-1

Introduction

Section 1 Introduction

Scope of Manual 1-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Instrument Description 1-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Using this Manual 1-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Specifications 1-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Related Information 1-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fieldbus Installation and Wiring Guidelines 1-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Related Documents 1-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Educational Services 1-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

March 2006

1-1

Page 16

DVC6000f Series

Scope of Manual

This instruction manual includes specifications, installation, operating, and maintenance information for the DVC6000f Series digital valve controllers. The manual describes the functionality of the following FIELDVUE

Revision

(Firmware)

1.3, 1.4 4601 1

1. Device descriptions can be downloaded from the internet at www.fieldvue.com.

This manual describes device setup using the Model 375 Field Communicator. For information on using AMS ValveLink the appropriate user guide or help.

No person may install, operate, or maintain a DVC6000f Series digital valve controller without first  being fully trained and qualified in valve, actuator, and accessory installation, operation and maintenance, and  carefully reading and understanding the contents of this manual. If you have any questions concerning these instructions, contact your Emerson Process Managment proceeding.



fieldbus instruments:

Device

Type



Device

Revision

DD Compatibility

2.0 or later;

4.0 or later recommended

Software with the instrument, refer to

 sales office before

Note

Neither EmersonR, Emerson Process Management, Fisher affiliated entities assumes responsibility for the selection, use or maintenance of any product. Responsibility for the selection, use, or maintenance of any product remains with the purchaser and end-user.

, nor any of their

(1)

W9132-1

Figure 1-1. Type DVC6010f Digital Valve Controller

Mounted on Type 585C Piston Actuator

console, another FOUNDATION fieldbus system console, or with AMS ValveLink Software.

DVC6000f Series digital valve controllers can be mounted on single or double-acting sliding-stem actuators, as shown in figure 1-1, or on rotary actuators, as shown in figure 1-2. DVC6000f Series digital valve controllers mount on most Fisher and other manufacturers’ rotary and sliding-stem actuators.

DVC6000f Series digital valve controllers are available with several selections of control and diagnostic capability. Control selections include:

 Standard Control (SC)— Digital valve

controllers with Standard Control have the AO, PID, ISEL, OS, AI, MAI, DO, and four DI function blocks in addition to the resource and transducer blocks.

Instrument Description

DVC6000f Series digital valve controllers for

FOUNDATION fieldbus are interoperable,

communicating, microprocessor-based, digital-to-pneumatic instruments. In addition to the primary function of converting a digital input signal to a pneumatic output, the DVC6000f Series digital valve controller, using communications protocol, gives easy access to information critical to process operation as well as process control. This can be done using a DeltaV

FOUNDATION fieldbus

1-2

 Fieldbus Control (FC)—Digital valve controllers

with Fieldbus Control have the AO function block in addition to the resource and transducer blocks.

 Fieldbus Logic (FL)—Digital valve controllers

with Fieldbus Logic have the DO, and four DI function blocks, in addition to the resource and transducer block.

The diagnostic capabilities include:

 Performance Diagnostics (PD)

 Advanced Diagnostics (AD)

 Fieldbus Diagnostics (FD)

March 2006

Page 17

W8115-FF

Figure 1-2. Rotary Control Valve with Type DVC6020f Digital

Valve Controller

Introduction

 Analog Output (AO) Function Block—The

analog output function block accepts the output from another function block (such as a PID block) and transfers it as an actuator control signal to the transducer block. If the DO block is selected, the AO block is not functional.

 Proportional-Integral-Derivative (PID)

Function Block—The PID function block performs

proportional-plus-integral-plus-derivative control.

 Input Selector (ISEL) Function block—The

input selector function block selects from up to four inputs and may provide the selected signal as input to the PID block. The input selection can be configured to select the first good input signal; a maximum, minimum or average value; or a hot spare.

Performance and Advanced Diagnostics are available with AMS ValveLink Software. They provide visibility to instrument alerts. Fieldbus Diagnostics can be viewed with any host system.

Instrument Blocks

The digital valve controller is a block-based device. For detailed information on the blocks within the digital valve controller, see the Detailed Setup / Blocks section of this manual.

All DVC6000f Series digital valve controllers include the resource and transducer block:

 Resource Block—The resource block contains

the hardware specific characteristics associated with a device; it has no input or output parameters. The resource block monitors and controls the general operation of other blocks within the device. For example, when the mode of the resource block is Out of Service, it impacts all function blocks.

 Transducer Block—The transducer block

connects the analog output function block to the I/P converter, relay, and travel sensor hardware within the digital valve controller.

 Output Splitter (OS) Function Block—The

output splitter function block accepts the output from another function block (such as a PID block) and creates two outputs that are scaled or split, according to the user configuration. This block is typically used for split ranging of two control valves.

 Analog Input (AI) Function Block—The analog

input function block monitors the signal from a DVC6000f sensor or internal measurement and provides it to another block.

 Multiple Analog Input (AI) Function

Block—The Multiple Analog Input (MAI) function block

has the ability to process up to eight DVC6000f measurements and make them available to other function blocks.

 Discrete Output (DO) Function Block—The

discrete output function block processes a discrete set point and sends it to a specified output channel, which can be transferred to the transducer block for actuator control. In the digital valve controller, the discrete output block provides both normal open/closed control and the ability to position the valve in 5% increments for course throttling applications. If the AO block is selected, the DO block is not functional.

Function Blocks

In addition to the resource and transducer block, the digital valve controller may contain the following function blocks. For additional information on function blocks, refer to Appendix B, Communication.

March 2006

FOUNDATION fieldbus

 Discrete Input (DI) Function Block—The

discrete input function block processes a single discrete input from a DVC6000f and makes it available to other function blocks. In the digital valve controller, the discrete input function block can provide limit switch functionality and valve position proximity detection.

1-3

Page 18

DVC6000f Series

Using This Manual

Procedures that require the use of the Model 375 Field Communicator have the Field Communicator symbol

in the heading.

Also included is the path required to accomplish

various tasks; the sequence of steps through the Field Communicator menus. For example, the path to Resource Block Mode is RB > Setup > Res Block Mode.

An overview of the Model 375 Field Communicator resource block and transducer block menu structures are shown at the beginning of this manual. Menu structures for the function blocks are included with each function block section in Detailed Setup / Blocks.

Throughout this document, parameters are typically referred to by their common name or label, followed by the parameter name and index number; for example, Write Priority (WRITE_PRI [39]). However, not all interface systems support the use of the parameter label and instead use only the Parameter Name, followed by the index number, when referring to the block parameters.

Specifications

Specifications for the DVC6000f Series digital valve controllers are shown in table 1-1.

Related Information

Fieldbus Installation and Wiring Guidelines

This manual describes how to connect the fieldbus to the digital valve controller. For a technical description, planning, and installation information for a

FOUNDATION fieldbus, refer to the FOUNDATION

Fieldbus Technical Overview available from the Fieldbus DeltaV System available from your Emerson Process Management sales office.

FOUNDATION and Fieldbus Installations in a

Educational Services

For information on available courses for DVC6000f Series digital valve controllers, as well as a variety of other products, contact:

Emerson Process Management Educational Services, Registration P.O. Box 190; 301 S. 1st Ave. Marshalltown, IA 50158−2823 Phone: 800−338−8158 or Phone: 641−754−3771 FAX: 641−754−3431 e-mail: education@emersonprocess.com

1-4

March 2006

Page 19

Table 1-1. Specifications

Introduction

Available Configurations

Type DVC6010f: Sliding stem applications Type DVC6020f: Rotary and long-stroke

sliding-stem applications [over 102 mm (4-inch) travel]

Type DVC6030f: Quarter-turn rotary applications

Remote-Mounted Instrument

(1)

DVC6005f: Base unit for 2-inch pipestand or wall

mounting DVC6015: Feedback unit for sliding-stem applications DVC6025: Feedback unit for rotary or long-stroke sliding-stem applications DVC6035: Feedback unit for quarter-turn rotary applications

DVC6000f Series digital valve controllers can be mounted on Fisher and other manufacturers rotary and sliding-stem actuators.

Function Block Suites

 Standard Control (throttling control) Includes AO, PID, ISEL, OS, AI, MAI, DO, and four DI function blocks  Fieldbus Control (throttling control) Contains the AO function block  Fieldbus Logic [discrete on/off] Includes DO, and four DI function blocks

Digital Communication Protocol

OUNDATION fieldbus registered device

Physical Layer Type(s):

121—Low−power signaling, bus−powered, Entity Model I.S.

511—Low−power signaling, bus−powered, FISCO I.S.

Output Signal

(2)

Pneumatic signal as required by the actuator, up to full supply pressure.

Minimum Span: 0.4 bar (6 psig) Maximum Span: 9.5 bar (140 psig) Action: Double, Single direct, and Single reverse

Supply Pressure

(2,6)

Recommended: 0.3 bar (5 psi) higher than

maximum actuator requirements, up to maximum supply pressure Maximum: 10 bar (145 psig) or maximum pressure rating of the actuator, whichever is lower

Steady-State Air Consumption

Standard Relay: At 1.4 bar (20 psig) supply

pressure: Less than 0.38 normal m At 5.5 bar (80 psig) supply pressure: Less than 1.3

normal m

/hr (49 scfh)

Low Bleed Relay: At 1.4 bar (20 psig) supply pressure: Average value 0.056 normal m

(2,3,4)

/hr (14 scfh)

/hr (2.1 scfh) At 5.5 bar (80 psig) supply pressure: Average value

0.184 normal m

/hr (6.9 scfh)

Block Execution Times

AO Block: 25 ms AI Block: 25 ms PID Block: 30 ms MAI BLock: 40 ms ISEL Block: 25 ms DO Block: 25 ms OS Block: 25 ms DI Block: 20 ms

Electrical Input

Voltage Level: 9 to 32 volts Maximum Current: 18 mA Reverse Polarity Protection: Unit is not polarity

sensitive Termination: Bus must be properly terminated per ISA SP50 guidelines

March 2006

Maximum Output Capacity

Independent Linearity

Electromagnetic Interference (EMI)

−continued−

(3,4)

At 1.4 bar (20 psig) supply pressure:

10.0 normal m3/hr (375 scfh)

At 5.5 bar (80 psig) supply pressure:

29.5 normal m

/hr (1100 scfh)

(2,5)

±0.5% of output span

Tested per IEC 61326-1 (Edition 1.1). Meets emission levels for Class A equipment (industrial locations) and Class B equipment (domestic locations). Meets immunity requirements for industrial locations (Table A.1 in the IEC specification document). Immunity performance is shown in table 1-2.

1-5

Page 20

DVC6000f Series

Table 1-1. Specifications (continued)

Operating Ambient Temperature Limits

−40 to 80C (−40 to 176F) for most approved valve-mounted instruments.

−40 to 125C (−40 to 257F) for remote-mounted

feedback unit.

−52 to 80C (−62 to 176F) for valve-mounted instruments utilizing the Extreme Temperature option (fluorosilicone elastomers)

Electrical Classification

Explosion proof, Division 2, Dust-Ignition proof, Intrinsic Safety, and FISCO

Explosion proof, Non-incendive,

APPROVED

ATEX

IECEx

Dust-Ignition proof, Intrinsic Safety, and FISCO

Flameproof, Type n, Intrinsic Safety, and FISCO

Refer to Special Instructions for Safe Use and Installation in Hazardous Locations in section 2, tables 1-3, 1-4, 1-5, and 1-6, and figures D-1, D-2, D-3, D-4, D-5, D-6, D-7, D-8, D-9 and D-10 for specific approval information.

Electrical Housing: NEMA 4X, CSA Type 4X, IEC 60529 IP66

Connections

Supply Pressure: 1/4-inch NPT female and

integral pad for mounting 67CFR regulator

Output Pressure: 1/4-inch NPT female Tubing: 3/8-inch metal, recommended Vent: 3/8-inch NPT female Electrical: 1/2-inch NPT female, M20 adapter

optional

Stem Travel

DVC6010f, DVC6015:

0 to 102 mm (4-inches) maximum 0 to 9.5 mm (0.375 inches) minimum

DVC6020f, DVC6025:

0 to 606 mm (23.875 inches) maximum

(6)

Shaft Rotation (DVC6020f, DVC6025, DVC6030f and DVC6035)

0 to 50 degrees minimum 0 to 90 degrees maximum

Mounting

Designed for direct actuator mounting or remote pipestand or wall mounting. Mounting the instrument vertically, with the vent at the bottom of the assembly, or horizontally, with the vent pointing down, is recommended to allow drainage of moisture that may be introduced via the instrument air supply.

Weight

Valve-Mounted Instruments

Aluminum: 3.5 Kg (7.7 lbs) Stainless Steel: 7.7 Kg (17 lbs)

Remote-Mounted Instruments

DVC6005f Base Unit: 4.1 Kg (9 lbs) DVC6015 Feedback Unit: 1.3 Kg (2.9 lbs) DVC6025 Feedback Unit: 1.4 Kg (3.1 lbs) DVC6035 Feedback Unit: 0.9 Kg (2.0 lbs)

Options

 Supply and output pressure gauges or  Tire

valves,  Integral mounted filter regulator,

 Stainless steel housing, module base and

terminal box (valve-mounted instruments only)

Declaration of SEP

Fisher Controls International LLC declares this product to be in compliance with Article 3 paragraph 3 of the Pressure Equipment Directive (PED) 97 / 23 / EC. It was designed and manufactured in accordance with Sound Engineering Practice (SEP) and cannot bear the CE marking related to PED compliance.

However, the product may bear the CE marking to indicate compliance with other applicable EC Directives.

1. 3-conductor shielded cable, 22 AWG minimum wire size, is recommended for connection between base unit and feedback unit. Pneumatic tubing between base unit output connection and actuator has been tested to 15 meters (50 feet) maximum without performance degradation.

2. Defined in ISA Standard S51.1.

3. Normal m3/hour − Normal cubic meters per hour at 0C and 1.01325 bar, absolute. Scfh − Standard cubic feet per hour at 60F and 14.7 psia.

4. Values at 1.4 bar (20 psig) based on a single-acting direct relay; values at 5.5 bar (80 psig) based on double-acting relay.

5. Typical value. Not applicable for travels less than 19 mm (0.75 inch) or for shaft rotation less than 60 degrees. Also, not applicable to Type DVC6020f digital valve controllers in long-stroke applications.

6. The pressure/temperature limits in this manual and any applicable code or standard should not be exceeded.

1-6

March 2006

Page 21

Introduction

Table 1-2. Immunity Performance

Port Phenomenon Basic Standard Performance Criteria

Electrostatic discharge (ESD) IEC 61000-4-2 A

Enclosure

I/O signal/control

1. A = No degradation during testing. B = Temporary degradation during testing, but is self-recovering.

Radiated EM field IEC 61000-4-3 A

Rated power frequency magnetic field IEC 61000-4-8 A

Burst IEC 61000-4-4 A

Surge IEC 61000-4-5 A

Conducted RF IEC 61000-4-6 A

Table 1-3. Hazardous Area Classifications for Canada (CSA)

CERTIFICATION

BODY

CSA

TYPE

DVC60x0F DVC60x0FS (x = 1,2,3)

DVC6005F

DVC60x5 (x = 1,2,3)

CERTIFICATION OBTAINED ENTITY RATING

(Intrinsic Safety) Class/Division Class I,II,III Division 1 GP A,B,C, D,E,F,G per drawing GE04331 (including FISCO)

= 30 Vdc

max

= 226 mA

max

= 5 nF

= 0 mH

= 17.5 Vdc

max

= 380 mA

max

Ci = 5 nF Li = 0 mH

FIELDBUS

FISCO

Pi = 5.32 W

(Explosion Proof) Class/Division Class I Division 1 GP B,C,D

Class I Division 2 GP A,B,C,D Class II Division 1 GP E,F,G Class III Division 1

(Intrinsic Safety) Class/Division Class I,II,III Division 1 GP A,B,C, D,E,F,G per drawing GE07476 (including FISCO)

(Explosion Proof) Class/Division Class I Division 1 GP C,D

Class I Division 2 GP A,B,C,D Class II Division 1 GP E,F,G Class III Division 1

(Intrinsic Safety) Class/Division Class I,II,III Division 1 GP A,B,C, D,E,F,G per drawing GE07476

(Explosion Proof) Class/Division Class I Division 1 GP B,C,D

Class I Division 2 GP A,B,C,D Class II Division 1 GP E,F,G Class III Division 1

= 30 Vdc

max

= 226 mA

max

= 5 nF

= 0 mH

= 17.5 Vdc

max

= 380 mA

max

= 5 nF

Li = 0 mH

= 10 Vdc

max

= 4 mA

max

= 0 nF

Li = 0 mH

− − −

FIELDBUS

FISCO

− − −

Voc = 8.6 Vdc

= 2.3 mA

= 6.2 µF

= 100 mH

Voc = 8.6 Vdc I

= 2.3 mA

= 6.2 µF

La = 100 mH

TEMPERATURE

CODE

T5(T

v 80C)

amb

T5(T

v 80C)

amb

T6(T

v 80C)

amb

T6(T

v 60C)

amb

T6(T

v 60C)

amb

T6(T

v 60C)

amb

T4(Tamb v 125C) T5(Tamb v 95C) T6(Tamb v 80C)

(1)

ENCLOSURE

RATING

March 2006

1-7

Page 22

DVC6000f Series

CERTIFICATION

BODY

TYPE

DVC60x0F DVC60x0FS (x = 1,2,3)

DVC6005F

DVC60x5 (x = 1,2,3)

Table 1-4. Hazardous Area Classifications for United States (FM)

CERTIFICATION OBTAINED ENTITY RATING

(Intrinsic Safety) Class/Division Class I,II,III Division 1 GP A,B,C,D,E,F,G per drawing GE04332 (including FISCO)

(Explosion Proof) Class/Division Class I, Division 1 GP B,C,D

Class I Division 2 GP A,B,C,D Class II,III Division 1 GP E,F,G Class II,III Division 2 GP F,G

(Intrinsic Safety) Class/Division Class I,II,III Division 1 GP A,B,C,D,E,F,G per drawing GE07475 (including FISCO)

(Explosion Proof) Class/Division Class I Division 1 GP C,D

Class I Division 2 GP A,B,C,D Class II,III Division 1 GP E,F,G Class II,III Division 2 GP F,G

(Intrinsic Safety) Class/Division Class I,II,III Division 1 GP A,B,C, D,E,F,G per drawing GE07475

(Explosion Proof) Class/Division Class I Division 1 GP A,B,C,D

Class I Division 2 GP A,B,C,D Class II,III Division 1 GP E,F,G Class II,III Division 2 GP F,G

= 24 Vdc

max

= 226 mA

max

= 5 nF

= 0 mH

= 1.4 W

= 17.5 Vdc

max

= 380 mA

max

= 5 nF

= 0 mH

= 5.32 W

− − −

= 24 Vdc

max

= 226 mA

max

= 5 nF

Li = 0 mH P

= 1.4 W

= 17.5 Vdc

max

= 380 mA

max

= 5 nF

= 0 mH

= 5.32 W

− − −

= 10 Vdc

max

= 4 mA

max

= 0 nF

Li = 0 mH

= 10 mW

− − −

FIELDBUS

FISCO

FIELDBUS

Voc = 8.6 Vdc I

C La = 100 mH P

FISCO

Voc = 8.6 Vdc I

C L

= 2.3 mA = 6.2 µF

= 5 mH

= 2.3 mA = 6.2 µF

= 100 mH

= 5 mW

TEMPERATURE

CODE

T5(T

v 80C)

amb

T6(T

v 80C)

amb

T6(T

v 80C)

amb

T6(T

v 60C)

amb

T6(T

v 60C)

amb

T6(T

v 60C)

amb

T4(Tamb v 125C) T5(Tamb v 95C) T6(Tamb v 80C)

ENCLOSURE

RATING

1-8

March 2006

Page 23

CERTIFICATE TYPE

DVC60x0F DVC60x0FS (x = 1,2,3)

ATEX

DVC6005F

DVC60x5 (x = 1,2,3)

Table 1-5. Hazardous Area Classifications—ATEX

CERTIFICATION OBTAINED ENTITY RATING

II 1 G D Gas EEx ia IIC T5/T6 - Intrinsic Safety Dust T85C (Tamb v 80C)

II 2 G D Gas EEx d IIB+H2 T5/T6 - Flameproof Dust T90C (Tamb v 85C)

II 3 G D Gas EEx nCL IIC T5/T6 - Type n Dust T85C (Tamb v 80C)

II 1 G D Gas EEx ia IIC T5/T6 - Intrinsic Safety Dust T85C (Tamb v 80C)

II 2 G D Gas EEx d IIB T5/T6 - Flameproof Dust T90C (Tamb v 80C)

II 3 G D Gas EEx nL IIC T5/T6 - Type n Dust T85C (Tamb v 80C)

II 1 G D Gas EEx ia IIC T4/T5/T6 - Intrinsic Safety Dust T130C (Tamb v 125C)

II 2 G D Gas EEx d IIC T4/T5/T6 - Flameproof Dust T130C (Tamb v 125C)

II 3 G D Gas EEx nA IIC T4/T5/T6 - Type n Dust T130C (Tamb v 125C)

Ui = 24 Vdc

= 226 mA

Ci = 5 nF

= 0 mH

Pi = 1.4 W

= 17.5 Vdc

= 380 mA

= 5 nF

= 0 mH

= 5.32 W

Ui = 24 Vdc Ii = 226 mA

= 5 nF

= 0 mH

Pi = 1.4 W

Ui = 17.5 Vdc Ii = 380 mA

= 5 nF

Li = 0 mH P

= 5.32 W

Ui = 10 Vdc Ii = 4 mA

= 0 nF

= 0 mH

= 5 mW

FIELDBUS

FISCO

− − −

FIELDBUS

FISCO

− − −

Uo = 8.6 Vdc Io = 2.3 mA

= 6.2 µF

= 100 mH

Po = 5 mW

Uo = 8.6 Vdc Io = 2.3 mA

= 6.2 µF

La = 100 mH P

= 5 mW

Introduction

TEMPERATURE

CODE

T5(T

v 80C)

amb

v75C)

T6 (T

amb

T5(T

v 80C)

amb

v 75C)

T6 (T

amb

T5(T

v 80C)

amb

v 75C)

T6 (T

amb

T5(T

v 80C)

amb

v 75C)

T6 (T

amb

T5(T

v 80C)

amb

v 75C)

T6 (T

amb

T5(T

v 80C)

amb

v 75C)

T6 (T

amb

T4(Tamb v 125C) T5(Tamb v 95C) T6(Tamb v 80C)

ENCLOSURE

RATING

IP66

March 2006

1-9

Page 24

DVC6000f Series

CERTIFICATE TYPE

DVC60x0F DVC60x0FS (x = 1,2,3)

IECEx

DVC6005F

DVC60x5 (x = 1,2,3)

Table 1-6. Hazardous Area Classifications—IECEx

CERTIFICATION OBTAINED ENTITY RATING

Gas Ex ia IIC T5/T6 - Intrinsic Safety

Gas Ex d IIB+H2 T5/T6 - Flameproof

Gas Ex nC IIC T5/T6 - Type n

Gas Ex ia IIC T5/T6 - Intrinsic Safety

Gas Ex d IIB T5/T6 - Flameproof

Gas Ex nC IIC T5/T6 - Type n

Gas Ex ia IIC T4/T5/T6 - Intrinsic Safety

Gas Ex d IIC T4/T5/T6 - Flameproof

Gas Ex nA IIC T4/T5/T6 - Type n

= 24 Vdc

max

= 226 mA

max

= 5 nF

= 0 mH

= 1.4 W

= 17.5 Vdc

max

= 380 mA

max

= 5 nF

= 0 mH

= 5.32 W

= 24 Vdc

max

= 226 mA

max

= 5 nF

= 0 mH

= 1.4 W

= 17.5 Vdc

max

= 380 mA

max

= 5 nF

= 0 mH

Pi = 5.32 W

= 10 Vdc

max

= 4 mA

max

= 0 nF

Li = 0 mH

= 10 mW

FIELDBUS

FISCO

− − −

FIELDBUS

FISCO

− − −

Voc = 8.6 Vdc

= 2.3 mA

= 6.2 µF

= 100 mH

= 5 mH

Voc = 8.6 Vdc

= 2.3 mA

= 6.2 µF

= 100 mH

Po = 5 mH

TEMPERATURE

CODE

T5(T

v 80C)

amb

v 75C)

T6 (T

amb

T5(T

v 80C)

amb

v 75C)

T6 (T

amb

T5(T

v 80C)

amb

v 75C)

T6 (T

amb

T5(T

v 80C)

amb

v 75C)

T6 (T

amb

T5(T

v 80C)

amb

v 75C)

T6 (T

amb

T5(T

v 80C)

amb

v 75C)

T6 (T

amb

T4(Tamb v 125C) T5(Tamb v 95C) T6(Tamb v 80C)

ENCLOSURE

RATING

IP66

1-10

March 2006

Page 25

2-2

Installation

Section 2 Installation

Special Instructions for Safe Use and

Installation in Hazardous Locations

CSA 2-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FM 2-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ATEX Intrinsic Safety, Dust 2-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ATEX Flameproof, Dust 2-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ATEX Type n, Dust 2-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

IECEx Instrinsic Safety, Type n, Flameproof 2-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Mounting

Type DVC6010f on Sliding-Stem Actuators (up to 4 inches travel) 2-4. . . . . . . . .

Type DVC6020f on Long-Stroke Sliding-Stem Actuators

(4 to 24 inches travel) and Rotary Actuators

Type DVC6030f on Quarter-Turn Actuators 2-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Guidelines for Mounting Type DVC6005f Base Unit 2-10. . . . . . . . . . . . . . . . . . . . . . .

Wall Mounting 2-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Pipestand Mounting 2-12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Type DVC6015 on Sliding-Stem Actuators (up to 4 inches travel) 2-12. . . . . . . . . .

2-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

March 2006

Type DVC6025 on Long-Stroke Sliding-Stem Actuators

(4 to 24 inches travel) and Rotary Actuators

Type DVC6035 on Quarter-Turn Actuators 2-14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Pressure Control 2-15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Actuator Mounting 2-16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

67CFR Filter Regulator

Integral-Mounted Regulator 2-16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Yoke-Mounted Regulator 2-16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Casing-Mounted Regulator 2-16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Pressure Connections

Supply Connections 2-17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Output Connections 2-18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Single-Acting Actuators 2-18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Double-Acting Actuators 2-18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Vent Connections 2-18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-1

Page 26

DVC6000f Series

Electrical Connections 2-19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fieldbus Connections 2-19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Making Fieldbus Connections with a Twisted-Shielded Pair 2-20. . . . . . . . . . . . . . . . . . . .

Making Fieldbus Connections with a Quick Connect Cable Entry 2-20. . . . . . . . . . . . . . .

Feedback Unit Connections for Remote Mounting 2-21. . . . . . . . . . . . . . . . . . . . . . . . .

Communication Connections 2-24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Simulate Enable Jumper 2-25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Commissioning Tag 2-25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-2

March 2006

Page 27

Installation

WARNING

Avoid personal injury or property damage from sudden release of process pressure or bursting of parts. Before mounting the DVC6000f Series digital valve controller:

 Always wear protective clothing

and eyewear when performing any installation procedures.

 Disconnect any operating lines

providing air pressure, electric power, or a control signal to the actuator. Be sure the actuator cannot suddenly open or close the valve.

 Use bypass valves or completely

shut off the process to isolate the valve from process pressure. Relieve process pressure from both sides of the valve.

 Vent the pneumatic actuator

loading pressure and relieve any actuator spring precompression.

 Use lock-out procedures to be

sure that the above measures stay in effect while you work on the equipment.

 Check with your process or

safety engineer for any additional measures that must be taken to protect against process media.

Special Instructions for Safe Use and Installation in Hazardous Locations

Certain nameplates may carry more than one approval, and each approval may have unique installation requirements and/or conditions of safe-use. Special instructions are listed by agency/approval below.

After reading and understanding these special conditions of use, proceed with standard installation procedures.

WARNING

Failure to follow these conditions of safe-use could result in personal injury or property damage from fire or explosion, and area re-classification.

CSA

Special Conditions of Safe Use

No special conditions for safe use.

Refer to table 1-3 for approval information, figures D-1 and D-2 for CSA loop schematics, and figure D-3 for the CSA nameplates.

Special Conditions of Safe Use

No special conditions for safe use.

Refer to table 1-4 for approval information, figures D-4 and D-5 for FM loop schematics, and figure D-6 for the FM nameplates.

ATEX Intrinsic Safety, Dust

Special Conditions for Safe Use

Type DVC6000f Series, and Type DVC6005f

1. This apparatus can only be connected to an intrinsically safe certified equipment and this combination must be compatible as regards the intrinsically safe rules.

2. The electrical parameters of this equipment must not exceed any following values:

v 17.5 V; IO v380 mA; POv 5.32 W

3. Operating ambient temperature: −52C or −40C to + 85C

Type DVC6015, DVC6025, and DVC6035

1. This apparatus can only be connected to an instrinsically safe certified equipment and this combination must be compatible as regards the intrinsically safe rules.

Refer to table 1-5 for additional approval information, and figure D-7 for the the ATEX Intrinsic Safety, Dust nameplates.

March 2006

2-3

Page 28

DVC6000f Series

ATEX Flameproof, Dust

Special Conditions for Safe Use

Type DVC6000f Series

Operating ambient temperature: −52C or −40C to + 85C

Type DVC6005f and Type DVC6015, DVC6025,

and DVC6035

Operating ambient temperature as indicated on the nameplate.

Refer to table 1-5 for additional approval information, and figure D-8 for the ATEX Flameproof, Dust nameplates.

ATEX Type n, Dust

Special Conditions for Safe Use

Type DVC6000f Series

Operating ambient temperature: −52C or −40C to + 80C

Type DVC6005f and Type DVC6015, DVC6025, and DVC6035

Operating ambient temperature as indicated on the nameplate.

Refer to table 1-5 for additional approval information, and figure D-9 for the ATEX Type n, Dust nameplates.

IECEx Intrinsic Safety, Type n, Flameproof

Conditions of Certification

Type DVC6000f Series, and Type DVC6005f

Ex ia / Ex d / Ex n

1. Warning: Electrostatic charge hazard. Do not rub or clean with solvents. To do so could result in an explosion.

Type DVC6000f Series, Type DVC6005f, and Type DVC6005f and Type DVC6015, DVC6025, and DVC6035

EX d / Ex n

2. Do not open while energized.

Refer to table 1-6 for additional approval information, and figure D-10 for the IECEx nameplates.

Mounting

Type DVC6010f on Sliding-Stem Actuators Up to 102 mm (4 Inches) of Travel

WARNING

Refer to the Installation WARNING at the beginning of this section.

If ordered as part of a control valve assembly, the factory mounts the digital valve controller on the actuator, makes pneumatic connections to the actuator, sets up, and calibrates the instrument. If you purchased the digital valve controller separately, you will need a mounting kit to mount the digital valve controller on the actuator. See the instructions that come with the mounting kit for detailed information on mounting the digital valve controller to a specific actuator model.

The Type DVC6010f digital valve controller mounts on sliding-stem actuators with up to 102 mm (4-inch) travel. Figure 2-1 shows a typical mounting on an actuator with up to 51 mm (2-inch) travel. Figure 2-2 shows a typical mounting on actuators with 51 to 102 mm (2- to 4-inch) travel. For actuators with greater than 102 mm (4-inch) travel, see the guidelines for mounting a Type DVC6020f digital valve controller.

Refer to the following guidelines when mounting on sliding-stem actuators with up to 4 inches of travel. Where a key number is referenced, refer to figure 11-2.

1. Isolate the control valve from the process line pressure and release pressure from both sides of the valve body. Shut off all pressure lines to the actuator, releasing all pressure from the actuator. Use lock-out procedures to be sure that the above measures stay in effect while you work on the equipment.

2. Attach the connector arm to the valve stem connector.

3. Attach the mounting bracket to the digital valve controller housing.

4. If valve travel exceeds 2 inches, a feedback arm extension is attached to the existing 2-inch feedback arm. Remove the existing bias spring (key 78) from the 2-inch feedback arm (key 79). Attach the feedback arm extension to the feedback arm (key 79) as shown in figure 2-2.

5. Mount the digital valve controller on the actuator as described in the mounting kit instructions.

6. Set the position of the feedback arm (key 79) on the digital valve controller to the zero drive position

2-4

March 2006

Page 29

29B1674-A / DOC 29B3403-A

Installation

CAP SCREW, FLANGED

MACHINE SCREW

SHIELD

ADJUSTMENT ARM

CONNECTOR ARM

CAP SCREW

PLAIN WASHER

Figure 2-1. Type DVC6010f Digital Valve Controller Mounted on Sliding-Stem Actuators with up to 2 Inches Travel

HEX NUT

CONNECTOR ARM

CAP SCREW, FLANGED

MACHINE SCREW, LOCK WASHER, HEX NUT

FEEDBACK ARM EXTENSION, BIAS SPRING

ADJUSTMENT ARM

MACHINE SCREW, FLAT HEAD

MACHINE SCREW

SHIELD

LOCK WASHER

SPACER

HEX NUT, FLANGED

LOCK WASHER

PLAIN WASHER

Figure 2-2. Type DVC6010f Digital Valve Controller Mounted on Sliding-Stem Actuators with 2 to 4 Inches Travel

March 2006

2-5

Page 30

DVC6000f Series

(zero pressure from Port A with Relay Type A) by inserting the alignment pin (key 46) through the hole on the feedback arm as follows:

 For air-to-open actuators (i.e., the actuator

stem retracts into the actuator casing or cylinder as air pressure to the casing or lower cylinder increases), insert the alignment pin into the hole marked ‘‘A’’. For this style actuator, the feedback arm rotates

counterclockwise, from A to B, as air pressure to the casing or lower cylinder increases.

 For air-to-close actuators (i.e., the actuator

stem extends from the actuator casing or cylinder as air pressure to the casing or upper cylinder increases), insert the alignment pin into the hole marked ‘‘B’’. For this style actuator, the feedback arm rotates clockwise, from B to A, as air pressure to the casing or upper cylinder increases.

BIAS SPRING

SPRING RELAXED

FEEDBACK ARM

Note

When performing the following steps, ensure there is enough clearance between the adjustment arm and the feedback arm to prevent interference with the bias spring.

7. Apply lubricant to the pin of the adjustment arm. As shown in figure 2-3, place the pin into the slot of the feedback arm or feedback arm extension so that the bias spring loads the pin against the side of the arm with the valve travel markings.

8. Install the external lock washer on the adjustment arm. Position the adjustment arm in the slot of the connector arm and loosely install the flanged hex nut.

9. Slide the adjustment arm pin in the slot of the connector arm until the pin is in line with the desired valve travel marking. Tighten the flanged hex nut.

10. Remove the alignment pin (key 46) and store it in the module base next to the I/P assembly.

11. After calibrating the instrument, attach the shield with two machine screws.

ADJUSTMENT ARM PIN

BIAS SPRING

SPRING UNDER TENSION OF

A7209/IL

Figure 2-3. Locating Adjustment Arm Pin in Feedback Arm

ADJUSTMENT ARM PIN

Type DVC6020f on Long-Stroke (4 to 24 Inch Travel) Sliding-Stem Actuators and Rotary Actuators

WARNING

Refer to the Installation WARNING at the beginning of this section.

2-6

March 2006

Page 31

Installation

CAM/ROLLER POSITION MARK

PLAIN WASHER

HEX NUT

STUD, CONT THREAD

CAM

VENT

29B1665-A / DOC

SPACER

Figure 2-4. Type DVC6020f Digital Valve Controller Mounted on Long-Stroke Sliding-Stem Actuator.

controller on the actuator. See the instructions that come with the mounting kit for detailed information on mounting the digital valve controller to a specific actuator model.

Note

All cams supplied with FIELDVUE mounting kits are characterized to provide a linear response.

Type DVC6020f digital valve controllers use a cam (designed for linear response) and roller as the feedback mechanism. Figure 2-4 shows an example of mounting on sliding-stem actuators with travels from 4 inches to 24 inches. Some long-stroke applications will require an actuator with a tapped lower yoke boss. Figures 2-5 and 2-7 show the Type DVC6020f mounted on rotary actuators.

LOCK WASHER

CAP SCREW

CAP SCREW, HEX SOCKET

MOUNTING PLATE

STUD, CONT THREAD

HEX NUT

PLAIN WASHER

SECTION A-A

inches) from roller to pivot point]. Verify that the correct feedback arm is installed on the digital valve controller before beginning the mounting procedure.

Refer to figures 2-4, 2-5, and 2-7 for parts locations. Refer to the following guidelines when mounting on sliding-stem actuators with 4 to 24 inches of travel or on rotary actuators:

1. Isolate the control valve from the process line pressur and release pressure from both sides of the valve body. Shut off all pressure lines to the pneumatic actuator, releasing all pressure from the actuator. Use lock-out procedures to be sure that the above measures stay in effect while working on the equipment.

2. If a cam is not already installed on the actuator, install the cam as described in the instructions included with the mounting kit. For sliding-stem actuators, the cam is installed on the stem connector.

3. If a mounting plate is required, fasten the mounting plate to the actuator.

4. For applications that require remote venting, a pipe-away bracket kit is available. Follow the instructions included with the kit to replace the existing mounting bracket on the digital valve controller with the pipe-away bracket and to transfer the feedback parts from the existing mounting bracket to the pipe-away bracket.

5. Larger size actuators may require a follower arm extension, as shown in figure 2-7. If required, the

March 2006

2-7

Page 32

DVC6000f Series

MOUNTING ADAPTOR

CAP SCREW, HEX SOCKET

CAM

MACHINE SCREW

29B2094-A / DOC

TYPICAL MOUNTING WITH SHORT FEEDBACK ARM

(FISHER TYPE 1052 SIZE 33 ACTUATOR SHOWN)

Figure 2-5. Type DVC6020f Digital Valve Controller Mounted on Rotary Actuator

MACHINE SCREW

29B1672-A / DOC

CAM

TYPICAL MOUNTING WITH LONG FEEDBACK ARM

(FISHER TYPE 1061 SIZE 30−68 ACTUATOR SHOWN)

CAP SCREW, HEX SOCKET

29B1703-A / DOC

MOUNTING BRACKET

SPACER

19B3879−A / DOC

FEEDBACK ARM

TRAVEL INDICATOR PIN

TRAVEL INDICATOR

Figure 2-6. Mounting a Type DVC6030f Digital Valve Controller on a Rotary Actuator (Type 1032 Size 425A Shown)

2-8

March 2006

Page 33

Installation

FOLLOWER ARM EXTENSION

MACHINE SCREW, LOCK WASHER, HEX NUT

CAP SCREW, HEX SOCKET

CAP SCREW

29B1673-A / DOC

Figure 2-7. Type DVC6020f Digital Valve Controller with Long

Feedback Arm and Follower Arm Extension Mounted on a

Rotary Actuator

CAM

follower arm extension is included in the mounting kit. Follow the instructions included with the mounting kit to install the follower arm extension.

6. Mount the Type DVC6020f on the actuator as follows:

Figure 2-6 shows the Type DVC6030f digital valve controller mounted on a quarter-turn actuator. Refer to figure 2-6 for parts locations. Refer to the following guidelines when mounting on quarter-turn actuators:

Note

Due to NAMUR mounting limitations, do not use the heavier stainless steel Type DVC6030f in vibration service.

 If required, a mounting adaptor is included in the

mounting kit. Attach the adaptor to the actuator as shown in figure 2-5. Then attach the digital valve controller assembly to the adaptor. The roller on the digital valve controller feedback arm will contact the actuator cam as it is being attached.

 If no mounting adaptor is required, attach the

digital valve controller assembly to the actuator or mounting plate. The roller on the digital valve controller feedback arm will contact the actuator cam as it is being attached.

7. For long-stroke sliding-stem actuators, after the mounting is complete, check to be sure the roller aligns with the position mark on the cam (see figure 2-4). If necessary, reposition the cam to attain alignment.

Type DVC6030f on Quarter-Turn Actuators

WARNING

Refer to the Installation WARNING at the beginning of this section.

1. Isolate the control valve from the process line pressure and release pressure from both sides of the valve body. Shut off all pressure lines to the pneumatic actuator, releasing all pressure from the actuator. Use lock-out procedures to be sure that the above measures stay in effect while working on the equipment.

2. If necessary, remove the existing hub from the actuator shaft.

3. If a positioner plate is required, attach the positioner plate to the actuator as described in the mounting kit instructions.

4. If required, attach the spacer to the actuator shaft.

Refer to figures 2-8 and 2-9. The travel indicator assembly can have a starting position of 7:30 or 10:30. Determine the desired starting position then proceed with the next step. Considering the top of the digital valve controller as the 12 o’clock position, in the next step attach the travel indicator, so that the pin is positioned as follows:

 If increasing pressure from the digital valve

controller output A rotates the potentiometer shaft clockwise (as viewed from the back of the instrument), mount the travel indicator assembly such

that the arrow is in the 10:30 position, as shown in figure 2-8.

March 2006

2-9

Page 34

DVC6000f Series

E0989 / DOC

STARTING POSITION OF THE ACTUATOR TRAVEL INDICATOR ASSEMBLY IF INCREASING PRESSURE FROM OUTPUT A DRIVES THE INDICATOR COUNTERCLOCKWISE (THE POTENTIOMETER SHAFT WILL ROTATE CLOCKWISE AS VIEWED FROM THE BACK OF THE FIELDVUE INSTRUMENT)

DVC6030f FEEDBACK

ARM MOVEMENT

ACTUATOR SHAFT MOVEMENT

STARTING POSITION OF TRAVEL INDICATOR ASSEMBLY (DIGITAL VALVE CONTROLLER OUTPUT A AT 0 PSI. )

IN THIS POSITION, THE “B” HOLE IN THE FEEDBACK ARM WILL BE ALIGNED WITH THE REFERENCE HOLE IN THE DIGITAL VALVE CONTROLLERS HOUSING.

MOVEMENT OF TRAVEL INDICATOR ASSEMBLY WITH INCREASING PRESSURE FROM OUTPUT A.

19B3879-A / DOC-1

Figure 2-8. Explanation of Travel Indicator Starting Position and Movement, if Clockwise Orientation is Selected for

“Travel Sensor Motion” in AMS ValveLink

 If increasing pressure from the digital valve

controller output A rotates the potentiometer shaft counterclockwise (as viewed from the back of the instrument), mount the travel indicator assembly such

that the arrow is in the 7:30 position, as shown in figure 2-9.

Note

AMS ValveLink Software and the 375 Field Communicator use the convention of clockwise (figure 2-8) and counterclockwise (figure 2-9) when viewing the potentiometer shaft from the back of the FIELDVUE instrument.

5. Attach the travel indicator to the shaft connector or spacer as described in the mounting kit instructions.

6. Attach the mounting bracket to the digital valve controller.

7. Position the digital valve controller so that the pin on the travel indicator engages the slot in the feedback arm and that the bias spring loads the pin as shown in

Software or the 375 Field Communicator

figure 2-10. Attach the digital valve controller to the actuator or positioner plate.

8. If a travel indicator scale is included in the mounting kit attach the scale as described in the mounting kit instructions.

Guidelines for Mounting the Type DVC6005f Base Unit

For remote-mounted digital valve controllers, the Type DVC6005f base unit ships separately from the control valve and does not include tubing, fittings or wiring. See the instructions that come with the mounting kit for detailed information on mounting the digital valve controller to a specific actuator model.

For remote-mounted instruments, mount the Type DVC6005f base unit on a 50.8 mm (2-inch) pipestand or wall. The included bracket is used for either mounting method.

Wall Mounting

Refer to figures 2-11 and 2-12. Drill two holes in the wall using the dimensions shown in figure 2-11. Attach the mounting bracket to the base unit using four spacers and 25.4 mm (1-inch) 1/4-20 hex head screws. Attach the base unit to the wall using suitable screws or bolts.

2-10

March 2006

Page 35

Installation

MOVEMENT OF TRAVEL INDICATOR ASSEMBLY WITH INCREASING PRESSURE FROM OUTPUT A.

19B3879-A / DOC-2

STARTING POSITION OF TRAVEL INDICATOR ASSEMBLY (DIGITAL VALVE CONTROLLER OUTPUT A AT 0 PSI).

IN THIS POSITION, THE “A” HOLE IN THE FEEDBACK ARM WILL BE ALIGNED WITH THE REFERENCE HOLE IN THE DIGITAL VALVE CONTROLLERS HOUSING.

Figure 2-9. Explanation of Travel Indicator Starting Position and Movement if Counterclockwise Orientation is Selected for

“Travel Sensor Motion” in AMS ValveLink

HOLE B

HOLE A

Software or the 375 Field Communicator

E0989

DVC6030f FEEDBACK

ARM MOVEMENT

ACTUATOR SHAFT MOVEMENT

STARTING POSITION OF THE TRAVEL INDICATOR ASSEMBLY IF INCREASING PRESSURE FROM OUTPUT A DRIVES THE INDICATOR CLOCKWISE THE POTENTIOMETER SHAFT WILL ROTATE COUNTERCLOCKWISE AS VIEWED FROM THE BACK OF THE FIELDVUE INSTRUMENT.

2.25

TRAVEL INDICATOR PIN

48B4164-B / DOC

BIAS SPRING

FEEDBACK ARM

Figure 2-10. Positioning Travel Indicator Pin in the Feedback

Arm (Viewed as if Looking from the Type DVC6030f

toward the Actuator)

March 2006

2.82

10C1796-A / Doc

2 MOUNTING HOLES  8.6 /.34

Figure 2-11. DVC6005f Series Digital Valve Controller with

Mounting Bracket (Rear View)

2-11

Page 36

DVC6000f Series

W8473 / IL

WALL MOUNTING

SPACER

1-INCH 1/4-20 HEX HEAD SCREW

MOUNTING BRACKET

Type DVC6015 on Sliding-Stem Actuators Up to 102 mm (4 Inches) of Travel

WARNING

Refer to the Installation WARNING at the beginning of this section.

Note

Refer to Type DVC6005f Base Unit Mounting on page 2-10 when installing a Type DVC6015 remote feedback unit.

STANDOFF

4−INCH 1/4-20 HEX HEAD SCREW

W8474 / IL

MOUNTING BRACKET

PIPESTAND MOUNTING

Figure 2-12. Type DVC6005f Base Unit Mounting

Pipestand Mounting

Refer to figure 2-12. Position a standoff on the back of the base unit. Using two 101.6 mm (4-inch) 1/4-20 hex head screws loosely attach the base unit to the pipestand with the mounting bracket. Position the second standoff, then using the remaining 101.6 mm (4-inch) hex head screws, securely fasten the base unit to the pipe stand.

The Type DVC6015 remote feedback unit mount on sliding-stem actuators with up to 102 mm (4-inch) travel. Figure 2-1 shows a typical mounting on an actuator with up to 51 mm (2-inch) travel. Figure 2-2 shows a typical mounting on actuators with 51 to 102 mm (2- to 4-inch) travel. For actuators with greater than 102 mm (4-inch) travel, see the guidelines for mounting a Type DVC6025 remote feedback unit.

Note

While the housing differs on the DVC6015 and the DVC6010f, feedback parts are the same.

Refer to the following guidelines when mounting on sliding-stem actuators with up to 4 inches of travel. Where a key number is referenced, refer to figure 11-3.

2-12

March 2006

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Installation

procedures to be sure that the above measures stay in effect while you work on the equipment.

2. Attach the connector arm to the valve stem connector.

3. Attach the mounting bracket to the digital valve controller housing.

5. Mount the digital valve controller on the actuator as described in the mounting kit instructions.

6. Set the position of the feedback arm (key 79) on the digital valve controller to the zero drive position (zero pressure from Port A with Relay Type A) by inserting the alignment pin (key 46) through the hole on the feedback arm as follows:

 For air-to-open actuators (i.e., the actuator

 For air-to-close actuators (i.e., the actuator

8. Install the external lock washer on the adjustment arm. Position the adjustment arm in the slot of the connector arm and loosely install the flanged hex nut.

9. Slide the adjustment arm pin in the slot of the connector arm until the pin is in line with the desired valve travel marking. Tighten the flanged hex nut.

10. Remove the alignment pin (key 46) and store it in the module base next to the I/P assembly.

11. After calibrating the instrument, attach the shield with two machine screws.

Type DVC6025 on Long-Stroke (4 to 24 Inch Travel) Sliding-Stem Actuators and Rotary Actuators

WARNING

Refer to the Installation WARNING at the beginning of this section.

Note

When performing the following steps, ensure there is enough clearance between the adjustment arm and the feedback arm to prevent interference with the bias spring.

March 2006

Note

Refer to Type DVC6005f Base Unit Mounting on page 2-10 when installing a Type DVC6025 remote feedback unit.

Type DVC6025 remote feedback units use a cam and roller as the feedback mechanism. Figure 2-4 shows an example of mounting on sliding-stem actuators with travels from 4 inches to 24 inches. Some long-stroke applications will require an actuator with a tapped lower yoke boss. Figures 2-5 and 2-7 show an example of mounting on rotary actuators.

2-13

Page 38

DVC6000f Series

Note

While the housing differs on the DVC6025 and the DVC6020f, feedback parts are the same.

As shown in figure 2-5, two feedback arms are available for the digital valve controller. Most long-stroke sliding-stem and rotary actuator installations use the long feedback arm [62 mm (2.45 inches) from roller to pivot point]. Installations on Fisher Type 1051 size 33 and Type 1052 size 20 and 33 actuators use the short feedback arm [54 mm (2.13 inches) from roller to pivot point]. Make sure the correct feedback arm is installed on the digital valve controller before beginning the mounting procedure.

Refer to figures 2-4, 2-5, and 2-7 for parts locations. Also, where a key number is referenced, refer to figure 11-5. Refer to the following guidelines when mounting on sliding-stem actuators with 4 to 24 inches of travel or on rotary actuators:

 If required, a mounting adaptor is included in the

 If no mounting adaptor is required, attach the

digital valve controller assembly to the actuator or mounting plate. The roller on the digital valve controller feedback arm will contact the actuator cam as it is being attached.

Type Type DVC6035 on Quarter-Turn Actuators

WARNING

3. If a mounting plate is required, fasten the mounting plate to the actuator.

5. Larger size actuators may require a follower arm extension, as shown in figure 2-7. If required, the follower arm extension is included in the mounting kit. Follow the instructions included with the mounting kit to install the follower arm extension.

6. Mount the Type DVC6025 on the actuator as follows:

Refer to the Installation WARNING at the beginning of this section.

Note

Refer to Type DVC6005f Base Unit Mounting on page 2-10 when installing a Type DVC6035 remote feedback unit.

Figure 2-6 shows an example of mounting on on a quarter-turn actuator. Refer to figure 2-6 for parts locations. Also, where a key number is referenced, refer to figure 11-7. Refer to the following guidelines when mounting on quarter-turn actuators:

2-14

March 2006

Page 39

DVC6035

FEEDBACK ARM

MOVEMENT

E0989 49B7988 / Doc

ACTUATOR SHAFT MOVEMENT

STARTING POSITION OF THE TRAVEL INDICATOR ASSEMBLY IF INCREASING PRESSURE FROM OUTPUT A DRIVES THE INDICATOR CLOCKWISE. THE POTENTIOMETER SHAFT WILL ROTATE COUNTERCLOCKWISE AS VIEWED FROM THE BACK OF THE INSTRUMENT.

Figure 2-13. Type DVC6035 Travel Indicator Installation

ACTUATOR SHAFT MOVEMENT

STARTING POSITION OF THE TRAVEL INDICATOR ASSEMBLY IF INCREASING PRESSURE FROM OUTPUT A DRIVES THE INDICATOR COUNTERCLOCKWISE. THE POTENTIOMETER SHAFT WILL ROTATE CLOCKWISE AS VIEWED FROM THE BACK OF THE INSTRUMENT

FEEDBACK ARM MOVEMENT

Installation

Table 2-1. Feedback Arm Locking Requirements

Digital Valve Controller Type Feedback Arm Alignment Hole

DVC6010f DVC6020f DVC6030f

 If increasing pressure from the digital valve

controller output A rotates the digital valve controllers potentiometer shaft counterclockwise (as viewed from the back of the instrument), mount

the travel indicator assembly such that the arrow is in the 7:30 position, as shown in figures 2-9 and 2-13.

 If increasing pressure from the digital valve

controller output A rotates the digital valve controllers potentiometer shaft clockwise (as viewed from the back of the instrument), mount the

travel indicator assembly such that the arrow is in the 10:30 position, as shown in figures 2-8 and 2-13.

Not Applicable

Note

While the housing differs on the DVC6035 and the DVC6030f, feedback parts are the same.

2. If necessary, remove the existing hub from the actuator shaft.

3. If a positioner plate is required, attach the positioner plate to the actuator as described in the mounting kit instructions.

4. If required, attach the spacer to the actuator shaft.

Refer to figure 2-13. The travel indicator assembly can have a starting position of 7:30 or 10:30. Determine the desired starting position then proceed with the next step. Considering the top of the remote travel sensor as the 12 o’clock position, in the next step attach the travel indicator, so that the pin is positioned as follows:

Note

Mounting for Pressure Control

Mounting the digital valve controller for pressure control does not require connecting the feedback linkage. However, if the feedback linkage is not connected, the feedback arm should be locked in place. Insert the special stainless steel alignment pin into either hole A or hole B of the feedback arm as shown in table 2-1. To lock the feedback arm, insert the alignment pin through hole A or B then screw the alignment pin into the threaded hole in the side of the housing.

The digital valve controller can be yoke-mounted or casing-mounted on an actuator. DVC6000f Series digital valve controllers setup for pressure control also can be wall or pipestand mounted.

March 2006

2-15

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DVC6000f Series

NOTE:

APPLY LUBRICANT

W8077-FF / IL

Figure 2-14. Mounting the Type 67CFR Regulator on a DVC6000f Series Digital Valve Controller

TYPE 67CFR

O-RING

SUPPLY CONNECTION

CAP SCREWS

Pressure Connections

Actuator Mounting

WARNING

Refer to the Installation WARNING at the beginning of this section.

2. For yoke-mounting on rotary actuators only:

a. If a mounting plate is required, fasten the mounting plate to the actuator.

b. If required, a mounting adaptor is included in the mounting kit. Attach the adaptor to the actuator as shown in figure 2-5.

c. For applications that require remote venting, a pipe-away bracket kit is available. Follow the instructions included with the kit to replace the existing mounting bracket on the digital valve controller with the pipe-away bracket.

3. Mount the digital valve controller on the actuator as described in the mounting kit instructions.

Mounting the Type 67CFR Filter Regulator

A Type 67CFR filter regulator, when used with the DVC6000f Series digital valve controllers, can be mounted three ways.

Integral-Mounted Regulator

Refer to figure 2-14. Lubricate an O-ring and insert it in the recess around the SUPPLY connection on the digital valve controller. Attach the Type 67CFR filter regulator to the side of the digital valve controller. Thread a 1/4-inch socket-head pipe plug into the unused outlet on the filter regulator. This is the standard method of mounting the filter regulator.

Yoke-Mounted Regulator

Mount the filter regulator with 2 cap screws to the pre-drilled and tapped holes in the actuator yoke. Thread a 1/4-inch socket-head pipe plug into the unused outlet on the filter regulator. The O-ring is not required.

Casing-Mounted Regulator

Use the separate Type 67CFR filter regulator casing mounting bracket provided with the filter regulator. Attach the mounting bracket to the Type 67CFR and then attach this assembly to the actuator casing. Thread a 1/4-inch socket-head pipe plug into the unused outlet on the filter regulator. The O-ring is not required.

2-16

March 2006

Page 41

WARNING

Installation

Refer to the Installation WARNING at the beginning of this section.

Note

Make pressure connections to the digital valve controller using tubing with at least 10 mm (0.375-inch) diameter.

Pressure connections are shown in figure 2-15. All pressure connections on the digital valve controller are 1/4 inch NPT female connections. Use 10 mm (0.375 inch) tubing for all pneumatic connections. If remote venting is required, refer to the vent subsection.

Supply Connections

WARNING

To avoid personal injury and property damage resulting from bursting of parts, do not exceed maximum supply pressure.

1/2-INCH NPT CONDUIT CONNECTION

FEEDBACK CONNECTIONS TERMINAL BOX

W8371-1-FF

TYPE DVC6005f BASE UNIT

LOOP CONNECTIONS TERMINAL BOX

1/2-INCH NPT CONDUIT CONNECTIONS (BOTH SIDES)

OUTPUT A CONNECTION

WARNING

Severe personal injury or property damage may occur from process instability if the instrument air supply is not clean, dry and oil-free. While use and regular maintenance of a filter that removes particles larger that 40 microns in diameter will suffice in most applications, check with a Fisher field office and Industry Instrument air quality standards for use with corrosive air or if you are unsure about the proper amount or method of air filtration or filter maintenance.

Supply pressure must be clean, dry air that meets the requirements of ISA Standard 7.0.01.

March 2006

SUPPLY CONNECTION

OUTPUT B CONNECTION

W7963-1FF

NOTE: PNEUMATIC CONNECTIONS APPLICABLE TO BOTH VALVE-MOUNTED INSTRUMENTS AND TYPE DVC6005f BASE UNIT.

Figure 2-15. DVC6000f Series Digital Valve Controller

Connections

2-17

Page 42

DVC6000f Series

A Fisher Type 67CFR filter regulator, or equivalent, may be used to filter and regulate supply air. A filter regulator can be integrally mounted onto the side of the digital valve controller, casing mounted separate from the digital valve controller, or mounted on the actuator mounting boss. Supply and output pressure gauges may be supplied on the digital valve controller. The output pressure gauges can be used as an aid for calibration.

Connect the nearest suitable supply source to the

1/4-inch NPT IN connection on the filter regulator (if furnished) or to the 1/4-inch NPT SUPPLY connection on the digital valve controller housing (if Type 67CFR filter regulator is not attached).

Output Connections

A factory mounted digital valve controller has its output piped to the pneumatic input connection on the actuator. If mounting the digital valve controller in the field, or installing the remote-mounted Type DVC6005f base unit, connect the 1/4-inch NPT digital valve controller output connections to the pneumatic actuator input connections.

W9132-1

Figure 2-16. Type DVC6010f Digital Valve Controller Mounted

on Type 585C Piston Actuator

Single-Acting Actuators

When connecting a single-acting direct digital valve controller (relay type A) to a single-acting actuator, the OUTPUT B connection must be plugged. Connect OUTPUT A to the actuator diaphragm casing. The gauge for OUTPUT B is not used. It should be removed and replaced with a screened vent.

When connecting a single-acting reverse digital valve controller (relay type B) to a single-acting actuator, the OUTPUT A connection must be plugged. Connect OUTPUT B to the actuator diaphragm casing. The gauge for OUTPUT A is not used and should be replaced with a pipe plug.

Double-Acting Actuators

DVC6000f Series digital valve controllers on double-acting actuators always use relay type A. With no instrument Fieldbus power (Zero Power Condition), OUTPUT A is at 0 pressure and OUTPUT B is at full supply pressure when the relay is properly adjusted.

To have the actuator stem retract into the cylinder with Zero Power Condition, connect OUTPUT A to the upper actuator cylinder connection. Connect OUTPUT B to the lower cylinder connection. Figure 2-16 shows the digital valve controller connected to a double-acting piston actuator.

To have the actuator stem extend from the cylinder with Zero Power Condition, connect OUTPUT A to the lower actuator cylinder connection. Connect OUTPUT B to the upper cylinder connection.

Vent Connection

WARNING

Personal injury or property damage can occur from cover failure due to overpressure.

Ensure that the housing vent opening is open and free of debris to prevent pressure buildup under the cover.

The relay output constantly bleeds supply air into the area under the cover. The vent opening at the back of the housing should be left open to prevent pressure buildup under the cover. If a remote vent is required, the vent line must be as short as possible with a minimum number of bends and elbows.

To connect a remote vent to Type DVC6010f and DVC6030f digital valve controllers and Type DVC6015 and DVC6035 remote feedback units— sliding-stem remove the plastic vent (key 52, figures

11-1, 11-2 and 11-6). The vent connection is 3/8-inch NPT female. Typically, 12.7 mm (0.5 inch) tubing is used to provide a remote vent.

To connect a remote vent to a Type DVC6020f digital valve controller and a Type DVC6025 remote feedback unit—rotary replace the standard

mounting bracket (key 74, figures 11-1 and 11-4) with the vent-away bracket (key 74). Install a pipe plug in

2-18

March 2006

Page 43

Installation

the vent-away mounting bracket (key 74). Mount the digital valve controller on the actuator as described in the Installation section of this manual. The vent connection is 3/8-inch NPT female. Typically, 12.7 mm (0.5 inch) tubing is used to provide a remote vent.

Use 10 mm (0.275 inch) outside diameter tubing to connect the 1/4-inch NPT digital valve controller output connection to the pneumatic actuator input connection.

If a volume tank is used to attenuate flow instabilities, the volume needs to be at least 1.64 liters (100 cubic inch) but not greater than 4.1 liters (250 cubic inch). To tune the digital valve controller for an assembly equipped with a volume tank, select a tuning set for an actuator with roughly the same volume. Do not use tuning set B when a volume tank is present.

Alternatively, flow fluctuations may be attenuated by placing a 0.9 mm (0.035 inch) fixed restriction between the regulator and the output. A list of fixed restriction orifice specifications is presented in table 2-2.

Table 2-2. Fixed Orifice Restrictions

Manufacturer Part Number Material Description

No. 74 drilled orifice bleed adapter with 1/4-inch NPT

Fisher 1D4835X0012 316 SST

O’Keefe

Controls Co.

G-35-SS 303 SST

connections. Enlarge orifice using No. 65 drill and cross out the “74” stamp.

0.035 inch orifice bleed with 1/4-inch NPT connections

WARNING

Personal injury or property damage caused by fire or explosion may occur if this connection is attempted in a potentially explosive atmosphere or in an area that has been classified as hazardous. Confirm that area classification and atmosphere conditions permit the safe removal of the terminal box cover before proceeding

Electrical Connections

The following describes how to make fieldbus connections to the digital valve controller. For information on making other connections, such as connecting a personal computer with AMS ValveLink Software or connecting a simulate jumper, see the Installation section.

WARNING

Refer to the Installation WARNING at the beginning of this section.

WARNING

To avoid personal injury resulting from electrical shock, do not exceed the maximum input voltage specified in table 1-1 of this instruction manual, or on the product nameplate. If the input voltage specified differs, do not exceed the lowest specified maximum input voltage.

Fieldbus Connections

The digital valve controller is normally powered over the bus from a fieldbus 9 to 32 volt power supply and can be connected to the segment using a twisted shielded pair or with the quick connect cable entry option. Refer to the site preparation guide for proper wire types, termination, length, etc. for a fieldbus segment.

Note

As shipped from the factory, DVC6000f Series digital valve controllers will not move the valve when power is applied to the instrument. To avoid the valve going to an unknown position when power is applied, the unit is shipped from the factory with the transducer block mode Out of Service. See the Basic Setup section for information on setup and calibration and placing the instrument in service. The initial value for all blocks are shown in the parameter list for each block in the Detailed Setup / Block Section.

March 2006

2-19

Page 44

DVC6000f Series

Making Fieldbus Connections with Twisted Shielded Pair

Refer to figures 11-1, 11-2, 11-4 and 11-6 for identification of parts.

WARNING

Personal injury or property damage, caused by fire or explosion, can result from the discharge of static electricity. Connect a 14 AWG (2.08 mm

) ground strap between the digital valve controller and earth ground when flammable or hazardous gases are present. Refer to national and local codes and standards for grounding requirements.

To avoid static discharge from the plastic cover, do not rub or clean the cover with solvents. Clean with a mild detergent and water only.

1. Remove the terminal box cap (key 4) from the terminal box (key 3).

2. Bring the field wiring into the terminal box. When applicable, install conduit using local and national electrical codes which apply to the application.

3. The instrument is not polarity sensitive. Connect one wire from the control system output card to one of the LOOP screw terminals on the pwb/terminal strip assembly in the terminal box shown in figure 2-17. Connect the other wire from the control system output card to the other LOOP screw terminal in the terminal box.

4. As shown in figure 2-17, two ground terminals are available for connecting a safety ground, earth ground, or drain wire. The safety ground terminal is electrically identical to the earth ground. Make connections to these terminals following national and local codes and plant standards.

5. Replace and hand tighten the terminal box cap on the terminal box.

SAFETY GROUND

38B6470-B E0030-1 / IL

Figure 2-17. DVC6000f Series Digital Valve Controller

1/2-14 NPT

NOTES:

1. COLORS ARE WIRE COLORS.

2. NC=NO CONNECTION.

18B9424-A

Figure 2-18. Quick Connect Connector

Terminal Box

(BLUE)

(BROWN)

TALK

LOOP

(NC)

(GREEN/YELLOW)

EARTH GROUND

Making Fieldbus Connections with the Quick Connect Cable Entry

The DVC6000f is offered with a quick connect cable entry option, shown in figure 2-18, for the

FOUNDATION fieldbus signal. The quick connect cable

entry provides an easier and more reliable interface to fieldbus devices and support modules by providing a standard connection.

2-20

March 2006

Page 45

Installation

Refer to figures 11-1, 11-2, 11-4 and 11-6 for identification of parts.

WARNING

Personal injury or property damage, caused by fire or explosion, can result from the discharge of static electricity. Connect a 14 AWG (2.08 mm strap between the digital valve controller and earth ground when flammable or hazardous gases are present. Refer to national and local codes and standards for grounding requirements.

To avoid static discharge from the plastic cover, do not rub or clean the cover with solvents. Clean with a mild detergent and water only.

To avoid personal injury or property damage, do not use the Quick Connect option on instruments in explosion-proof installations.

) ground

e. The instrument is not polarity sensitive. Refer to figure 2-17. Connect the blue wire to one of the LOOP terminals in the terminal box. Connect the brown wire to the other LOOP terminal. Connect the green/yellow wire to the Safety Ground terminal.

f. Replace the terminal box cap on the terminal box.

3. Connect the field wiring connector to the installed quick connector.

Feedback Unit Connections for Remote Mounting

The DVC6005f base unit is designed to receive travel information via a remote sensor. The remote can be any of the following:

 Fisher supplied DVC6015, DVC6025 or

DVC6035 feedback unit

 An under-traveled 10 kOhm potentiometer used

in conjunction with onboard 30 kOhm resistor (potentiometer travel is greater than actuator travel)

 A potentiometer used in conjunction with two

fixed resistors (potentiometer travel is the same as actuator travel)

1. The quick connect cable entry should be installed on the digital valve controller at the factory. If it is, proceed to step 3. If not continue with step 2.

2. To install the Quick Connect:

a. Remove the terminal box cap (key 4) from the terminal box (key 3).

b. Apply sealant to the threads of the quick connector.

c. Insert the wire pigtail into the desired conduit opening on the terminal box. Tighten the quick connector in the conduit opening.

d. Cut and trim the ends of the wires.

WARNING

Personal injury or property damage, caused by wiring failure, can result if the feedback wiring connecting the base unit with the remote feedback unit shares a conduit with any other power or signal wiring.

Do not place feedback wiring in the same conduit as other power or signal wiring.

Using the DVC6015, DVC6025 & DVC6035 Feedback Unit as a Remote Travel Sensor

The feedback unit mounts on the actuator and is connected to the base unit, mounted on a pipestand or wall, with a 3-conductor shielded cable.

Connect the feedback unit to the base unit as follows, refer to figure 2-19:

1. On the feedback unit, remove the housing cap.

2. On the base unit, remove the feedback connections terminal box cap (see figure 2-15).

March 2006

2-21

Page 46

DVC6000f Series

GROUND

W8476 / IL

Figure 2-19. Terminal Details for Connecting Base Unit and Feedback Units of Remote-Mounted Digital Valve Controllers

3. If necessary, install conduit between the feedback unit and the base unit following applicable local and national electrical codes. Route the 3-conductor

W8475-FF / IL

TO FEEDBACK UNIT TERMINAL 3

TO FEEDBACK UNIT TERMINAL 2

TO FEEDBACK UNIT TERMINAL 1

BASE UNIT FEEDBACK UNIT

Using an External 10 kOhm Potentiometer as a Remote Travel Sensor

shielded cable between the two units.

W8477 / IL

TERMINAL 1

TERMINAL 2

TERMINAL 3

W8478-1 / IL

4. Connect one wire of the 3-conductor shielded cable between terminal 1 on the feedback unit and terminal 1 on the base unit.

5. Connect the second wire of the 3-conductor shielded cable between terminal 2 on the feedback unit and terminal 2 on the base unit.

6. Connect the third wire of the 3-conductor shielded cable between terminal 3 on the feedback unit and terminal 3 on the base unit.

7. Connect the cable shield or drain wire to the ground screw in the feedback connections terminal box of the base unit. Do not connect the shield or drain wire to any terminal on the feedback unit.

8. Replace and hand tighten all covers.

2-22

Note

Potentiometer travel must be between

1.3 and 1.6 times greater than the actuator travel. For example: if an actuator has a travel of 9 inches, then a linear potentiometer must be selected with a rated travel between

11.7 and 14.4 inches. The resistive element must be tapered from 0 kOhm to 10 kOhm over rated travel of the potentiometer. The actuator will only use 63 to 76% of the potentiometer’s rated travel.

March 2006

Page 47

INTERNAL

(30k W)

30k

Installation

10 kOhm potentiometer and Terminal 2 on the base

10k W

unit.

6. Connect the third wire of the 3-conductor shielded cable between Terminal 3 on the base unit and the other end-lead of the 10 kOhm potentiometer.

7. Connect the cable shield or drain wire to the ground screw in the feedback connections terminal box of the base unit. Do not connect the shield or drain wire to the external potentiometer.

8. Replace and tighten the base unit cover.

BASE UNIT TERMINATION BOX

(DVC6005)

Figure 2-20. Terminal Details for Connecting a DVC6005f

Base Unit and a 10 kOhm External Potentiometer

3RD PARTY FEEDBACK ELEMENT

(WITH 10k W POTENTIOMETER)

Note

The digital valve controller must be configured using the SStem/Roller selection on the menu of the appropriate setup device.

The base unit (DVC6005f) was designed to work with a 40 kOhm potentiometer for travel feedback. However, there are linear potentiometers that are readily available with a rated resistance of 10 kOhm. Therefore, the feedback terminal box on the DVC6005f contains an additional 30 kOhm fixed resistor that may be added to the circuit. This brings the total resistance up to the required 40 kOhm.

1. Stroke the actuator with the 10 kOhm potentiometer to the mid-travel position, which corresponds to the potentiometer value of 5 kOhm. This will leave an equal amount of unused resistive element on both ends of the travel, which is required by the digital valve controller to function properly.

2. On the base unit, remove the feedback connections terminal box cap (refer to figure 2-15).

Using a Potentiometer with Two Fixed Resistors as a Remote Travel Sensor

Perform the following procedures if a potentiometer is used with the same, or slightly longer travel than the actuator’s travel.

Note

The potentiometer must be capable of resistance close to 0 Ohms.

CAUTION

To prevent damage to the potentiometer, ensure that it is free to travel the entire length of the actuators travel.

Note

The digital valve controller must be configured using the SStem/Roller selection on the menu of the appropriate setup device.

3. If necessary, install conduit between the potentiometer and the base unit following applicable local and national electrical codes. Route the 3-conductor shielded cable between the two units (refer to figure 2-20).

4. Connect one wire of the 3-conductor shielded cable between the Terminal labeled “30k Ω” on the base unit and one end lead of the potentiometer.

5. Connect the second wire of the 3-conductor shielded cable between the middle lead (wiper) of the

March 2006

This procedure uses three resistors connected in series; two fixed resistors and one potentiometer. Three conditions must be met for the resistor combination to correctly operate the digital valve controller (refer to figure 2-21):

 The maximum resistance of the potentiometer

pot(max)

) must be between 3.9 kOhm and 10 kOhm.

 The resistance of R

is 4.25 times greater than

2-23

Page 48

DVC6000f Series

30kW

(R1)

BASE UNIT TERMINATION BOX

(DVC6005)

)

pot

3RD PARTY FEEDBACK ELEMENT

(WITH R

, R2 and R

)

pot

5. Connect the second wire of the 3-conductor shielded cable between the middle lead (wiper) of the external potentiometer (R

) and Terminal #2 on the

pot

base unit.

6. Connect the third wire of the 3-conductor shielded cable between a lead on (R

) and Terminal #3 of the

base unit.

7. Connect the available end-lead on the potentiometer (R resistor (R

) with the available lead on fixed

pot

8. Connect the cable shield or drain wire to the ground screw in the feedback connections terminal box of the base unit. Do not connect the shield or drain wire to any lead on the three-resistor series.

Figure 2-21. Terminal Details for Connecting a DVC6005f

Base Unit and a Three-Resistor Series

 The resistance of R2 is 4 times less than

pot(max)

WARNING

To avoid personal injury or property damage from an uncontrolled process ensure that the R1 resistor is properly insulated before installing it in the terminal box.

1. On the base unit, remove the feedback connections terminal box cap (see figure 2-15).

2. If necessary, install conduit between the base unit and the remote travel sensor following applicable local and national electrical codes. Route the 3-conductor shielded cable between the two units (refer to figure 2-21).

9. Replace and tighten the base unit cover.

Example: Using a linear potentiometer rated at 400 Ohms/inch on an actuator with 16” of travel.

 R

pot(max)

is 400 Ohms/in x 16” = 6.4 kOhm

= 6.4 kOhm x 4.25 = 27.2 kOhm

 R2 = 6.4 kOhm / 4 = 1.6 kOhm

Communication Connections

WARNING

3. Install the fixed resistor (R1) across the unlabeled bottom Terminal and Terminal #1. The bottom terminal does not have a screw. The screw on the 30 kOhm terminal can be used. R1 must be properly insulated when installed in the terminal box to prevent personal injury or property damage.

4. Connect one wire of the 3-conductor shielded cable between the unlabeled bottom Terminal on the base unit and an end-lead on the external potentiometer (Rpot).

2-24

A FOUNDATION fieldbus communicating device, such as a 375 Field Communicator or a personal computer running AMS ValveLink Software, interfaces with the DVC6000f Series digital valve controller from any wiring termination point in the segment. If you choose to connect the fieldbus communicating device directly to the instrument, attach the device to the LOCAL connections inside the terminal box to provide local communications with the instrument.

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Page 49

Installation

Simulate Enable Jumper

WARNING

Install a jumper across the SIMULATE ENABLE terminals to enable the instrument to accept a simulate command. (These terminals are marked AUX on the terminal board, see figure 2-17). With the jumper in place and the simulate parameter in the AO or DO block set to enabled, the transducer block ignores the output of the AO or DO block. The simulate value and status become the readback value and status to the AO or DO block and the transducer block is ignored. For more information on running simulations, see the Detailed Setup / Blocks section of this manual, the and the host documentation.

FOUNDATION fieldbus specifications,

WARNING

Removing the jumper will disable the simulate, which may cause the valve to move. To avoid personal injury and property damage caused by the release of pressure or process fluid, provide some temporary means of control for the process.

Commissioning Tag

The DVC6000f Series digital valve controller is supplied with a removable paper commissioning tag, shown in figure 2-22. This tag contains both the device ID and a space to record the device’s tag number. The device ID is a unique code that identifies a particular device in the absence of a device tag. The device tag

is used as an operational identification for the device and is usually defined by the piping and instrumentation diagram (P&ID).

18B9406-D

Figure 2-22. Paper Commissioning Tag

When commissioning more than one device on a fieldbus segment, identifying which device is at a particular location can be tedious without tags. The removable tag provided with the digital valve controller can be used to link the device ID and the physical installation location. The installer should note the physical location in both places on the removable commissioning tag and tear off the bottom portion. This should be done for each device on the segment. The bottom portion of the tags can be used for commissioning the segment in the control system.

Prior to commissioning, the device ID is displayed by the host system if no device tag is configured in the digital valve controller electronics. Typically the placeholder displays the device tag. The information on the paper tag enables the engineer to match the device ID to the correct placeholder.

As an ordering option, the factory can enter a device tag into the digital valve controller electronics during the manufacturing process. If this option is specified, the device tag is displayed at the host system prior to commissioning rather than the device ID. This makes the job of commissioning the device easier.

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2-25

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DVC6000f Series

2-26

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3-3

375 Field Communicator Basics

Section 3 Model 375 Field Communicator Basics

Menu Tree

Transducer Block i. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Resource Block v. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Display 3-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Using the Keypad 3-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

On/Off Key 3-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Navigation Keys 3-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Enter Key 3-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Tab Key 3-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Alphanumeric Keys 3-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Backlight Adjustment Key 3-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Function Key 3-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Multifunction LED 3-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Using the Touch Screen 3-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Using the Soft Input Panel Keyboard 3-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Online Operation 3-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Connecting to a Fieldbus Loop 3-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Displaying the Live Device List 3-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Displaying the Block List 3-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Working with Device Blocks 3-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Displaying Block Parameters 3-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Changing and Sending Parameter Data 3-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Displaying Device Status 3-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Other Block List Selections 3-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Detail Menu 3-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Changing the I/O Block Schedule 3-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Displaying Advanced Features 3-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Polling 3-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

System Information 3-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Displaying the Field Communicator

Device Description Revision

3-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

March 2006

Fieldbus Diagnostics 3-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Disconnecting from a Fieldbus Device 3-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-1

Page 52

DVC6000f Series

Display

TOUCH SCREEN DISPLAY

NAVIGATION KEYS (FOUR ARROW KEYS)

MULTIFUNCTION LED

HART AND fieldbus COMMUNICATION TERMINALS (TOP)

IrDA INTERFACE (TOP)

DVC6000f: Tag

1 Setup & Diag

3 Travel 53.69% 4 Valve SP 52.6%

5 Drive Sgl 58.15%

TAB KEY

ON/OFF KEY

Figure 3-1. Model 375 Field Communicator

SCRATCH PAD

FUNCTION KEY

ALPHANUMERIC KEYS

POWER SUPPLY CHARGER CONNECTION (SIDE)

BACKLIGHT ADJUSTMENT KEY

STYLUS (BACK)

OPTIONAL EXPANSION PORT (SIDE)

ENTER KEY

The Field Communicator communicates information to you through a 1/4 VGA (240 by 320 pixels) monochrome touch screen. It has a viewing area of approximately 9 cm by 12 cm.

Using the Keypad

On/Off Key

The on/off key is used to turn the Field Communicator on and off.

Note

The Model 375 Field Communicator device description revision (DD) determines how the Field Communicator interfaces with the instrument. For information on displaying the device description revision, see page 3-7.

This section discusses the display, keypad, and menu structure for the Field Communicator, shown in figure 3-1. It includes information for displaying the Field Communicator device description revision number. For information on connecting the Field Communicator to the instrument, see the Installation section, Section 2. For more information on the Field Communicator, such as specifications and servicing, see the User’s Manual for the Field Communicator 00375-0047-0001, included with the Field Communicator. This manual also is available from Rosemount Inc., Measurement Division.

From the Main Menu, select F

OUNDATION Fieldbus

Application to run the fieldbus application. If a live fieldbus device is connected to the Field Communicator, the Fieldbus Application Menu will display briefly, followed by the Live Device List.

If insufficient voltage is detected, a warning will appear on the Field Communicator saying “no FF Segment Voltage Detected”. Press OK to go to the FF Main Menu.

The on/off key is disabled while any applications are open, making it necessary for you to exit the 375 Main Menu before using the on/off key. This feature helps to avoid situations where the Field Communicator could be unintentionally turned off while a device’s output is fixed or when configuration data has not been sent to a device.

Navigation Keys

Four arrow navigation keys allow you to move through the menu structure of the application. Press the right

arrow ( menu.

) navigation key to navigate further into the

3-2

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375 Field Communicator Basics

DEF

Hot Key

MNO

+ Hot Key

WXYZ

−

# % &

Copy

GHI

PQRS

ABC

Paste

JKL

Insert

TUV

, ( ) ‘

Figure 3-2. Model 375 Field Communicator Alphanumeric and

Shift Keys

Enter Key

The enter key allows you to perform the highlighted item, or to complete an editing action. For example, if you use the tab key to highlight the Cancel button, and then push the enter key, you will cancel out of that particular window. The enter key does not navigate you through the menu structure.

Backlight Adjustment Key

The backlight adjustment key has four settings allowing you to adjust the intensity of the display. Higher intensities will shorten the battery life.

Function Key

The function key allows you to enable the alternate functionality of select keys. The grey characters on the keys indicate the alternate functionality. When enabled, the orange multifunction LED light will appear and an indication button can be found on the soft input panel (SIP). Press the key again to disable the function key.

Multifunction LED

The multifunction LED indicates when the 375 Field Communicator is in various states. Green signifies that the Field Communicator is on, while flashing green indicates that it is in power saving mode. Green and orange indicate that the function key is enabled, and a green and orange flash indicates that the on/off button has been pressed long enough for the Field Communicator to power up.

Tab Key

The tab key allows you to move between selectable controls.

Alphanumeric Keys

Figure 3-2 shows the alphanumeric keypad. Data entry, and other options, using letters, number and other characters can be performed using this keypad. The 375 Field Communicator will automatically determine the mode depending upon the input necessary for the particular field.

To enter text when in alphanumeric mode, press the desired keypad button in quick repetition to scroll through the options to attain the appropriate letter or number.

For example, to enter the letter “Z”, press the 9 key quickly four times.

March 2006

Using the Touch Screen

The touch screen display allows you to select and enter text by touching the window.

Tap the window once to select a menu item or to activate a control. Double-tap to access the various options associated with the menu item.

CAUTION

The touch screen should be contacted by blunt items only. The preferred item is the stylus that is included with the 375 Field Communicator. The use of a sharp instrument can cause damage to the touch screen interface.

Use the back arrow button( ) to return to the previous menu. Use the terminate key (

upper right corner of the touch screen to end the application.

) in the

3-3

Page 54

DVC6000f Series

Using the Soft Input Panel (SIP) Keyboard

As you move between menus, different dynamic buttons appear on the display. For example, in menus providing access to on-line help, the HELP button may appear on the display. In many cases the SEND label appears indicating that you must select the button on the display to send the information you have entered on the keypad to the FIELDVUE instrument’s memory. Online menu options include:

 SCRATCHPAD

you to create, open, edit and save simple text (.txt) documents.

 HELP—gives you information regarding the

display selection.

 SEND—sends the information you have entered

to the instrument.

 EXIT—takes you back to the menu from which

you had requested the value of a variable that can only be read.

is a text editor that allows

SAFETY GROUND

38B6470-B E0030-1 / IL

Figure 3-3. DVC6000f Series Digital Valve Controller

Terminal Box

TALK

LOOP

TALK

EARTH GROUND

LOOP

 ABORT—cancels your entry and takes you back

to the menu from which you had selected the current variable or routine. Values are not changed.

 OK—takes you to the next menu or instruction

screen.

 ENTER—sends the information you have

selected to the instrument or flags the value that is to be sent to the instrument. If it is flagged to be sent, the SEND dynamic label appears as a function key selection.

 ESC—cancels your entry and takes you back to

the menu from which you had selected the current variable or routine. Values are not changed.

 SAVE—saves information to the internal flash or

the configuration expansion module.

 START—starts a Fieldbus Diagnostic

 RETEST—Repeats a Fieldbus Diagnostic

 NEXT—takes you to the next menu or instruction

screen.

 YES

 NO

Online Operation

The Online menu displays data for the device to which you are connected, including critical, up-to-date process information, such as the segment live list, block lists and parameter functionality.

Connecting to a Fieldbus Loop

After ensuring that the device is connected to a Fieldbus power source, connect the 375 Field Communicator with the appropriate connectors in parallel with the DVC6000f. When connecting directly to the instrument, attach the Field Communicator to the TALK connections (refer to figure 3-3) inside the terminal box.

For information on Making Fieldbus Connections with the Quick Connect Cable Entry, refer to page 2-20 of the Installation section.

Note

The fieldbus connections are polarity sensitive. If connected incorrectly, an error message will display.

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375 Field Communicator Basics

DVC6000f: Tag

Figure 3-4. Fieldbus Application Menu

Displaying the Live Device List

The Live Device List contains all of the devices that need access to the bus.

To access the Live Device List from the Fieldbus Application menu select Online (refer to figures 3-4 and 3-5).

If an existing host control system or a device capable of being the LAS is not connected, the 375 Field Communicator will act as a temporary LAS on the segment and produce a warning.

Displaying the Block List

The Block List view lists the block tag, block type and actual mode of the device blocks, in addition to Schedule, Advanced and Detail information for a particular device. From the Fieldbus Application menu select Online (refer to figures 3-4 and 3-5). Select the device you want to work with from the Live Device List.

Figure 3-5. Fieldbus Live Device List

Changing and Sending Parameter Data

From the Fieldbus Application menu select Online (refer to figures 3-4 and 3-5). Select the device you want to work with from the Live Device List to display the blocks in that device. Double tap the desired parameter. Change the parameter to the desired value (select HELP to see the parameter description). Tap OK to after making the change. Repeat these steps for other parameters as necessary. Once all of the desired changes have been made, tap SEND to save the changes to the device.

Note

An asterisk will appear next to a modified parameter which has not yet been sent to the device.

The Block mode must be in the appropriate state to accept parameter changes. This is typically MAN or OOS.

Working with Device Blocks

Displaying Block Parameters

To display the Block Menu select the desired block tag from the block list. From the Block Menu double tap the desired parameter group label category.

Note

Shaded areas indicate values that cannot be changed. At this time, only the resource, transducer and I/O blocks are editable.

March 2006

Displaying Device Status

From the Fieldbus Application menu, select Online to access the Live Device List (refer to figure 3-4 and 3-5). Select the desired device from the Live List.

To display the device status via the transducer block, select transducer block and double tap Instrument Status.

To display the device status via the resource block, select resource block, and double tap Resource Status.

To display the device status through any of the function block, select the desired function block and double tap Status.

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DVC6000f Series

Other Block List Selections

Detail Menu

Access the Live Device List from the Fieldbus Application menu be selecting Online (refer to figures

3-4 and 3-5). Select the desired device from the live list. Select Detail from the block list. Select one of the following options:

 Physical Device Tag—designates a field

device’s role in the system. The device tag should not be changed when the device is connected to a control segment.

WARNING

Changing the Physical Device Tag on a device which is on an active segment can cause process instability, resulting in personal injury or property damage.

 Address—the data link layer node address of the

device. This is automatically assigned by the LAS when it is connected to a segment. This address should not be changed when the device is connected to a control system.

 Device ID—the unique number identifier for your

device. This is assigned by the manufacturer and cannot be changed.

 Device Revision—the manufacturer revision

number. This is used by an interface device to locate the DD file for the resource and cannot be changed.

Changing the I/O Block Schedule

From the Fieldbus Application menu, select Online to access the Live Device List (refer to figures 3-4 and 3-5). Select the desired device from the Live List. Select Schedule from the block list. The I/O Block Schedule window will appear. Select the appropriate MacroCycle (1, 2, 5, or 10 seconds) from the drop down menu. Select the I/O blocks that are to be scheduled and press OK. This will schedule the blocks and set the mode on these blocks to Auto. After reading the resulting note press OK to acknowledge that the I/O block(s) were successfully scheduled.

Displaying Advanced Features

From the Fieldbus Application menu, select Online to access the Live Device List (refer to figures 3-4 and 3-5). Select the desired device from the Live List. Select Advanced from the block list. Double tap the desired Label to view its values.

Polling

From the Fieldbus Application menu, select Utility and then Polling.

The V(FUN) is the first unpolled node address. V(NUN) is the number of node addresses not to poll. The addresses between V(FUN) and V(NUN) are polled. The DeltaV System checkbox instructs the 375 Field Communicator to use the same polling scheme as DeltaV.

Enter the desired polling addresses in the appropriate field. Narrowing the range of devices being polled provides a quicker live list refresh.

System Information

To access the Field Communicator system information, select Settings from the 375 Main Menu.

About 375 includes software information about your 375 Field Communicator.

Licensing can be viewed when you turn on the 375 Field Communicator and in the License settings menu. The license setting allows you to view the license on the System Card.

Memory settings consists of System Card, Internal Flash size, and Ram size, as well as the Expansion Module if installed. It allows you to view the total memory storage and available free space.

3-6

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375 Field Communicator Basics

Displaying the Field Communicator Device Description Revision

Device Description (DD) Revision is the revision number of the Fisher Device Description that resides in the Field Communicator. It defines how the Field Communicator is to interact with the user and instrument.

To see the Field Communicator device description revision number, from the main menu, select Utility,

Device Descriptions List, Fisher Controls, and DVC6000f.

Fieldbus Diagnostics

Fieldbus diagnostics are used for troubleshooting fieldbus networks. From the Fieldbus Applications

menu, select Fieldbus Diagnostics. If a warning appears, select OK after reading it.

To perform a measurement, select the desired option by tapping the checkbox. Select START to view the diagnostic results.

If Auto-Re-test is selected, a single re-test will be performed. If this option is not selected, tap RETEST to perform a single re-test.

Disconnecting from a Fieldbus Device

Before disconnecting of turning of the Field Communicator confirm that all methods (such as calibration) are complete and resolve any un-sent data to the device.

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DVC6000f Series

3-8

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4-4

Basic Setup and Tuning

Section 4 Basic Setup and Tuning

Basic Setup

Transducer Block Mode 4-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Protection 4-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Setup Wizard 4-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Auto Travel Calibrate 4-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Tuning

Stabilize/Optimize 4-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

March 2006

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Page 60

DVC6000f Series

Basic Setup

WARNING

Changes to the instrument setup may cause changes in the output pressure or valve travel. Depending on the application, these changes may upset process control, which may result in personal injury or propery damage.

When the DVC6000f Series digital valve controller is ordered as part of a control valve assembly, the factory mounts the digital valve controller and sets up

the instrument as specified on the order. When mounting to a valve in the field, the instrument needs to be setup to match the instrument to the valve and actuator.

Before beginning basic setup, be sure the instrument is correctly mounted as described in the Installation section.

Basic Setup includes the following procedures:

 Setup Wizard

 Auto Travel Calibrate

Table 4-1. DVC6000f Series Factory Default Settings

SETUP PARAMETER DEFAULT SETTING

Tvl Cutoff Hi Tvl Cutoff Lo Tvl Integral Gain Tvl Cal Trigger

Tvl Integ Enable Tvl Integ Lim Hi Tvl Integ Lim Lo Tvl Integ DeadZ

Press Cutoff Hi Press Cutoff Lo Press Integ DeadZ Press Integ Hi Lim Press Integ Lo Lim

Input Char Shutdown Trigger Shutdown Recovery Output Blk Timeout

99.5%

0.5%

9.4 repeats/min No

On 30%

−30%

0.25%

99.5%

−0.5%

0.25%

20.0%

−20.0%

Linear All Off All Off 600 sec

Trans Block Mode

(TB > Detailed Setup > Trans Block Mode)

To setup and calibrate the instrument, the transducer block mode must be in Manual. For more information about transducer block mode, refer to page 5-23.

 Stabilize / Optimize (optional)

Note

The DVC6000f may keep the Transducer Block Mode Out-of-Service if the instrument is not properly mounted.

To setup and calibrate the instrument, the Transducer Block Mode must be Manual, and the Protection must be None.

When using DD methods the method will request that you change the mode, but make changes in Protection automatically. Protection MUST NOT BE left as None, as downloading from a 375 Field Communicator, DeltaV or other host system will over write these parameters.

Protection

(TB > Detailed Setup > Protection)

To setup and calibrate the instrument, the protection must be set to None with the Field Communicator (for information on using the 375 Field Communicator, refer to 375 Field Communicator Basics, Section 3 of this manual). For more information about configuration protection refer to page 5-23.

Setup Wizard

(TB > Basic Setup > Setup Wizard)

To have the Field Communicator automatically setup the instrument using specified actuator information, from the Menu select Transducer Block, Basic Setup, and Setup Wizard. Follow the prompts on the Field Communicator display to setup the instrument. Table 4-2 provides the actuator information required to setup and calibrate the instrument.

4-2

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Basic Setup and Tuning

Note

If a Type B, reverse acting relay is used, you must manually set the Relay Type (BASIC_SETUP.RELAY_TYPE [42.5]) to B. This will not be set during Setup Wizard.

1. Select whether Travel, Travel with Pressure fallback (auto recovery or manual recovery) or Pressure Control is desired. Refer to page 5-23 for additional information.

2. Enter the pressure units:kPa, bar, psi, inHg or in O

3. Enter the maximum instrument supply pressure

and output pressure range (if required).

4. Enter the manufacturer of the actuator on which

the instrument is mounted. If the actuator manufacturer is not listed, select Other.

5. Enter the actuator model or type. If the actuator

model is not listed, select Other.

6. Enter the actuator size.

7. Indicate whether a Volume Booster is being used.

8. Specify if factory defaults should be used for basic

setup. If you select YES for factory default, the Field Communicator sets the setup parameters to the values listed in table 4-1. If you select NO for the factory defaults, the setup parameters listed in the table remain at their previous settings.

Typically the Setup Wizard determines the required setup information based upon the actuator manufacturer and model specified. However, if you enter other for the actuator manufacturer or the actuator model, then you will be prompted for setup parameters such as:

 Actuator Style—Select spring & diaphragm,

piston double-acting without spring, piston single-acting with spring, piston double-acting with spring.

ACTUATOR STEM

A6536-1 / IL

Figure 4-1. Feedback Connection for Typical Sliding-Stem

Actuator (Up to 4-inch Travel)

TRAVEL SENSOR SHAFT

FEEDBACK ARM

ADJUSTMENT ARM

CONNECTOR ARM

 Zero Power Condition—Identifies whether the

valve is fully open or fully closed when instrument power is lost. If you are unsure how to set this parameter, disconnect the segment loop power to the instrument. The resulting valve travel is the Zero Power Condition.

 Feedback Connection—Select Rot-All, SS-roller,

or SStem-Standard. For rotary valves, enter Rot - All, SS-Roller. For sliding-stem valves, if the feedback linkage consists of a connector arm, adjustment arm, and feedback arm, similar to the linkage shown in figure 4-1, enter SStem - Standard. If the feedback linkage consists of a roller that follows a cam, similar to the linkage shown in figure 4-2, enter Rotary All, SS-Roller.

 Travel Sensor Motion—Select Clockwise or

Counterclockwise. Travel Sensor Motion establishes the proper valve travel sensor (feedback) rotation.

 Valve Style—Select the valve style, rotary or

sliding stem.

March 2006

Determine the rotation by viewing the end of the travel sensor shaft.

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DVC6000f Series

Actuator

Manufacturer

Fisher

Baumann

Gulde

1. Values shown are for Relay Type A. Reverse for Relay Type B.

2. X = Expert tuning. Proportional Gain = 4.2; Velocity Gain = 3.0; Minor Loop Feedback Gain = 18.0

Actuator

Model

585C & 585CR

657

667

1051 & 1052

1061

1066 20, 27, 75 Piston Dbl w/o Spring Specify Rotary

1066SR

Air to Extend

Air to Retract

Rotary

3024

3025

Table 4-2. Actuator Information for Basic Setup

Actuator Size Actuator Style

25 50, 60 60, 80

100, 130

30 34, 40 45, 50

46, 60, 70, 76,

& 80-100

30 34, 40 45, 50

46, 60, 70, 76,

& 80-100

20, 30

40 60, 70

68, 80, 100 &

130

20 27, 75

225

750 K Open Close

1200 M Counterclockwise Clockwise

570

GA 1.21 GA 1.31 GA 1.41

P460, P462,

P900

Piston Dbl w/ or w/o

Spring. See actuator

instruction manual and

nameplate.

Spring & Diaphragm

Piston Dbl w/o Spring

Piston Sgl w/Spring

Spring & Diaphragm

Starting

Tuning

Set

F J L

H K

M H

I K M

J K

(2)

C E K

E H

E H K

M Rotary Specify

Feedback

Connection

SStem-Standard

for travels up to

4 inches. SStem-

Roller for longer

travels

SStem-Standard Clockwise

SStem-Standard Counterclockwise

Rotary Clockwise

Rotary

SStem-Standard

SStem-Standard Clockwise

SStem-Standard Counterclockwise

Rotary Specify

SStem-Standard

Travel Sensor Motion

(Relay A)

Depends upon pneumatic connections.

See description for Travel Sensor

Depends upon pneumatic connections.

See description for Travel Sensor

Depends upon pneumatic connections.

See description for Travel Sensor

Mounting Style

A Clockwise

B Counterclockwise

C Counterclockwise

D Clockwise

For Po operating mode (air opens),

Counterclockwise

operating mode (air closes),

For P

(1)

Motion

Travel Sensor

Air to

Clockwise

Motion

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Basic Setup and Tuning

Table 4-3. Gain Values for Preselected Tuning Sets

Travel Pressure

TUNING SET

B C D E F G

I J K L

X (Expert) NA NA NA NA NA NA

Proportional Gain Velocity Gain

2.0

4.4

4.8

5.5

6.2

7.2

8.4

9.7

11.3

13.1

15.5

18.0

3.0

3.1

3.6

4.2

4.8

5.6

6.0

WARNING

Minor Loop

Feedback Gain

35 35 35 35 35 34

31 27 23 18 12 12

Proportional Gain Integrator Gain

0.5

2.2

2.4

2.8

3.1

3.6

4.2

4.8

5.6

6.6

7.8

9.0

0.3

0.1

Minor Loop

Feedback Gain

35 35 35 35 35 34

31 27 23 18 12 12

If you answer YES to the prompt for permission to move the valve when setting the Travel Sensor Motion, the instrument will move the valve through its full travel range. To avoid personal injury and property damage caused by the release of pressure or process fluid, provide some temporary means of control for the process.

For instruments with Relay Type A If increasing air

pressure at output A causes the shaft to turn clockwise, enter Clockwise. If it causes the shaft to turn counterclockwise, enter Counterclockwise.

For instruments with Relay Type B If decreasing

air pressure at output B causes the shaft to turn clockwise, enter Clockwise. If it causes the shaft to turn counterclockwise, enter Counterclockwise.

Table 4-2 lists the required Travel Sensor Motion selections for Fisher, Baumann, and Gulde actuators.

 Tuning Set—There are twelve tuning sets to

choose from. Each tuning set provides a preselected value for the digital valve controller gain settings. Tuning set B provides the slowest response and M provides the fastest response. Table 4-3 lists the values for preselected tuning sets.

In addition, you can select Expert, which allows you to modify tuning of the digital valve controller by specifying the gain values.

Table 4-2 provides tuning set selection guidelines for Fisher, Baumann, and Gulde actuators. These tuning sets are only recommended starting points. After you finish setting up and calibrating the instrument, use the

ROLLER

STEM CONNECTOR

29B1665-A / DOC

Figure 4-2. Feedback Connection for Typical Long-

Stroke Sliding-Stem Actuator (4 to 24-Inches Travel)

CAM

performance tuner to adjust the tuning set to get the desired response.

Note

When selecting a tuning set for a DVC6015, DVC6025 or DVC6035 remote mount unit, it may be necessary to reduce the tuning set, due to the effects of the long tubing between the digital valve controller and the actuator.

For an actuator not listed in the table, you can estimate a starting tuning set by calculating the casing or cylinder volume. Then, in the table, find an actuator with the closest equivalent volume and use the tuning set suggested for that actuator.

March 2006

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DVC6000f Series

WARNING

Changes to the tuning set may cause the valve/actuator assembly to stroke. To avoid personal injury and property damage caused by the release of pressure or process fluid, provide some temporary means of control for the process.

When the Setup Wizard is complete you are asked if you wish to run Auto Travel Calibration now. Select yes to automatically calibrate instrument travel at this time. Follow the prompts on the Field Communicator

display. The calibration procedure uses the valve and actuator stops as the 0% and 100% calibration points. For additional information, refer to Auto Calibrate Travel in this section.

Note

Relay adjustment for single acting relays is not normally required. However, it is recommended that you check the relay adjustment for double acting relays in new installations before proceeding with travel calibration. Refer to page 6-5 for relay adjustment instructions.

If after completing auto setup and auto calibration the valve seems slightly unstable or unresponsive, you can improve operation by selecting Stabilize/Optimize from the Basic Setup menu. For additional information on stabilizing or optimizing valve response, refer to Stabilize/Optimize, also in this section.

Auto Tvl Calib

(TB > Basic Setup > Auto Tvl Calib)

WARNING

During calibration the valve will move full stroke. To avoid personal injury and property damage caused by the release of pressure or process fluid, provide some temporary means of control for the process.

ACTUATOR STEM

90_

FEEDBACK ARM

A6536−3 / IL

Figure 4-3. Crossover Point

There are two Auto Travel Calibration options available; autocalibrate-standard or autocalibrate−extended. Autocalibrate-extended is used for very large, slow moving actuators or actuators with accessories, and may also be needed for remote mount calibration.

Auto Travel Calibration requires user interaction only when the Feedback Connection is SStem - Standard. If the Feedback Connection is Rotary - All, SStem Roller, no user interaction is required. For valves with the SStem - Standard Feedback Connection, interaction provides a more accurate crossover adjustment.

1. Select the method of crossover adjustment: manual, last value, or default. Manual adjustment is recommended.

If you select Last Value, the crossover setting currently stored in the instrument is used and there are no further user interactions with the auto-calibration routine (go to step 3). If you select Default, an approximate value for the crossover is sent to the instrument and there are no further user interactions with the auto-calibration routine (go to step 3). If you select Manual, the Field Communicator prompts you to adjust the transducer block set point until the feedback arm is 90° to the actuator stem, as shown in figure 4-3. After you have made the adjustment, press OK and go to step 3.

2. The Field Communicator displays a menu to allow you to adjust the crossover.

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Basic Setup and Tuning

Select the direction and size of change required to set the feedback arm so it is 90° to the actuator stem, as shown in figure 4-3.

If another adjustment is required, repeat step 2. Otherwise, select Done and then Next, and go to step 3.

3. The remainder of the auto-calibration procedure is automatic. It is completed when the Calibrate menu appears.

4. When the calibration procedure has finished, you will be prompted to enter the name of the person performing the calibration procedure.

5. Enter the location of the calibration procedure.

6. Enter the date of the calibration procedure.

7. Place the Transducer Block Mode in Auto and verify that the travel properly tracks the setpoint changes.

Tuning

Stabilize/Optimize

(TB > Basic Setup > Stabilize/Optimize)

If after completing initial setup and calibration the valve cycles or overshoots, or is sluggish, you can improve operation running Stabilize/Optimize.

WARNING

During Stabilize/Optimize, the valve may move. To avoid personal injury and property damage caused by the release of pressure or process fluid, provide some temporary means of control for the process.

Stabilize/Optimize is included with the device description (DD) software. Stabilize/Optimize is accessible from the transducer block and permits changing the transducer block set point a small amount to see if the valve is unstable or unresponsive. If valve response is unsatisfactory, the method permits adjusting the digital valve controller tuning to improve response.

If the valve is unstable, select Decrease Response to stabilize valve operation. This selects the next lower tuning set (e.g., F to E). If the valve response is sluggish, select Increase Response to make the valve more responsive. This selects the next higher tuning set (e.g., F to G).

If after selecting Decrease Response or Increase

Response the valve travel overshoot is excessive, Increase Damping or Decrease Damping can be used

to select a damping value not represented in a predefined tuning set. Select Decrease Damping to select a damping value that allows more overshoot. Select Increase Damping to select a damping value that will decrease the overshoot.

When valve operation is satisfactory, select Exit. Before exiting, you are asked if you want to return the transducer block mode to Auto. Select Yes to change the transducer block mode to Auto. Select No to leave the transducer block in its current mode.

March 2006

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DVC6000f Series

4-8

March 2006

Page 67

5-5

Detailed Setup / Blocks

Section 5 Detailed Setup / Blocks

Resource Block 5-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Transducer Block 5-21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

AO (Analog Output) Function Block 5-65. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PID (Proportional/Integral/Derivative) Function Block 5-79. . . . . . . . . . . . . . .

IS (Input Selector) Function Block 5-99. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

OS (Output Splitter) Function Block 5-113. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

AI (Analog Input) Function Block 5-125. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

MAI (Mulitple Analog Input) Function Block 5-137. . . . . . . . . . . . . . . . . . . . . . . . . .

DO (Discrete Output) Function Block 5-145. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DI (Discrete Input) Function Block 5-157. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

All Blocks 5-169. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Block Parameter Index 5-170. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Block Channel Index 5-183. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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DVC6000f Series

5-2

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Resource Block

Resource Block Overview 5-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Setup 5-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Resource Block Mode 5-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Write Lock 5-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Write Priority 5-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Comm Time Out 5-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

RCas Timeout 5-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ROut Timeout 5-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Options 5-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Feature Selection 5-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Alarm Handling 5-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Alert Key 5-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Confirm Time 5-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Maximum Alerts Possible / Maximum Alerts Allowed 5-6. . . . . . . . . . . . . . . . . . . . . . . . . .

Acknowledge Option 5-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Alarm Summary: Disabled 5-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Block Alarm: Unacknowledged 5-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Instrument 5-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Strategy 5-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Tag Description 5-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Field Serial Number 5-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Block Errors 5-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Master Reset 5-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Parameter List 5-12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

View Lists 5-19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

March 2006

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DVC6000f Series

Resource Block Overview

The resource block contains the hardware specific characteristics associated with a device; it has no input or output parameters. The resource block monitors and controls the general operation of other blocks within the device. Most of the resource block parameters are operational parameters that provide information about the instrument such as identification, hardware information, available options, etc. and are read only. Configuration of the resource block involves selecting features from those that are available, setting the mode, setting write lock, and setting up alert reporting details.

The following procedures address only the key resource block parameters; however, all resource block parameters are listed in table 5-5.

Setup

Write Lock

(RB > Setup > WriteLock)

 Write Lock

Write Lock (WRITE_LOCK [34]) determines if writes are permissible to other device parameters. The Soft Write Lock feature must be selected to be able to use Write Lock (see Features). When Write Lock is set to Locked, no writes are permitted to any parameters within the device except to set Write Lock to Not Locked. When locked, the device functions normally, updating inputs and outputs and executing algorithms. When Write Lock is set to Not Locked, the Write Alarm (WRITE_ALM [40]) alert is active.

 Write Priority

Write Priority (WRITE_PRI [39]) sets the priority for Write Alarm. The lowest priority is 0. The highest is

15.

Comm Time Out

(RB > Setup > Comm Time Out)

 RCas Timeout

Resource Block Mode

(RB > Setup > Res Block Mode)

Modes

The resource block can be in one of two modes (MODE_BLK [5]):

 Automatic (Auto)—This is the operational mode for

this block. When the resource block is in the Auto mode, all other function blocks are allowed to function normally.

 Out of Service (OOS)—Placing the resource block

in Out of Service mode stops all function block execution, by setting their modes to Out of Service as well. The actual mode of the function blocks is changed to Out of Service, but the function block target modes are retained . Placing the resource block in the Out of Service mode does not affect the mode of the transducer block.

5-4

Note

Typically this parameter does not need to be changed. The unit will be operational using the default values assigned by the factory. Perform this procedure only if a remote computer is sending setpoints from your “advanced” control.

Default value for RCas Timeout is 20 seconds.

RCas Timeout (SHED_RCAS [26]) determines how long function blocks in the DVC6000f should wait before giving up on remote computer writes to RCas parameters. When the timeout is exceeded, the block sheds to the next mode as defined by the block shed options. If RCas Timeout is set to 0, the block will not shed from RCas. Enter a positive value in the RCas Timeout Timeout field. Time duration is in 1/32 milliseconds (640000

= 20 secs).

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Page 71

Resource Block

 ROut Timeout

Note

Default value for ROut Timeout is 20 seconds.

ROut Timeout (SHED_ROUT [27]) determine how long function blocks in the DVC6000f should wait before giving up on computer writes to ROut parameters. When the timeout is exceeded, the block sheds to the next mode as defined by the block shed options. If ROut Timeout is set to 0, the block will not shed from ROut. Enter a positive value in the ROut Timeout field. Time duration is in 1/32 milliseconds (640000 = 20 secs).

 Fault State—Selecting fault state enables the

ability to manually set and clear the fault state. See parameter descriptions for Set Fault State (SET_FSTATE [29]) and Clear Fault State (CLR_FSTATE [30]) in table 5-5.

 Soft Write Lock—When selected, permits using

Write Lock (WRITE_LOCK [34]) to prevent any external change to parameter values. Block connections and calculation results will proceed normally, but the configuration is locked. Also see Write Lock, on page 5-4.

 Output Readback—Output Readback is always

enabled and is always from the actual valve position.

 Renunciation Supported— When selected, the

instrument will support Renunciation of alarms.

 PW Alarms set PV Status— When selected,

PlantWeb to table 5-1.



alarms will set the PV status according

 DO Control— When selected, the transducer

block accepts setpoint changes from the DO block. When not selected the transducer block accepts setpoint changes from the AO block. The resource block must be Out of Service to change this selection.

Options

(RB > Setup > Options)

 Feature Selection

Note

Typically this parameter does not need to be changed. The unit will be operational using the default values assigned by the factory.

Fault State, Soft Write Lock, and Output Readback are set by default.

Feature Selection (FEATURE_SEL [18]) indicates which Resource Block Options features have been selected and is used to select the desired features.

 Reports—Selecting reports enables alert and

event reporting. Reporting of specific alerts may be suppressed. See Alerts on page 5-29.

When DO Control is set, the AO block remains in IMAN and the DO block is fully functional. When not selected, the DO block remains in IMAN and the AO block is fully functional.

Alarm Handling

(RB > Setup > Alarm Handling)

 Alert Key

Alert Key (ALERT_KEY [4]) is a number that permits grouping alerts. This number may be used to indicate to the operator the source of the alert, such as the instrument, plant unit, etc. Enter a value between 1 and 255.

 Confirm Time

Confirm Time (CONFIRM_TIME [33]) determines the time, in 1/32 of a millisecond, the instrument waits for confirmation of receipt of a report before trying again. If Confirm Time is 0, the instrument does not retry to send the report. Enter 0 or a value between 320000 (10 secs) and 640000 (20 secs).

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DVC6000f Series

FEATURE_SEL

PW Alarms Set PV Status

Enabled

Not Enabled

NOTES:

= No Effect

1. PV limit substatus reflects only READBACK limit substatus. SP limit substatus reflects only out block rate limits.

2. Firmware Revision 1.1 and earlier will set AO/DO PV Status to Bad if Feedback Sensor has failed, ie; Travel Sensor Fail. However, if the Travel Sensor fails, and the instrument

falls back to pressure, PV Status will remain good.

Transducer Mode,

OOS X Bad Device Failure

Man X Bad Non-specific

Auto Fail Uncertain Subnormal

Auto Maint, no Fail Uncertain Non-specific

Auto Advisory, no Fail, no Maint Good Advisory See table 5-2

Auto None Good Non-Specific See table 5-2

OOS X Bad Device Failure

Man X Bad Non-Specific

Auto Fail Good Non-Specific

Auto Maint, no Fail Good Non-Specific

Auto Advisory, no Fail, no Maint Good Non-Specific See table 5-2

Auto None Good Non-Specific See table 5-2

Actual

Table 5-1. Output Block PV Status

Active PlantWeb

Alarms

AO / DO

PV Status

(2)

AO / DO

PV Substatus

Limit Substatus

Constant

See table 5-2

Constant

See table 5-2

AO/DO PV

(1)

Table 5-2. Limit Sub Status

Out

Block

AO, DO OOS X X Constant

AO, DO MAN X X Constant

AO AUTO High X High Limited

AO AUTO Low X Low Limited

AO AUTO X High High Limited

AO AUTO X Low Low Limited

AO AUTO None None Not Limited

DO AUTO X High High Limited

DO AUTO X Low Low Limited

DO AUTO X None Not Limited

NOTE: X = No Effect

Transducer

Mode

In Cutoff

Region

Rate

Limited

Limit

Sub-Status

 Max Alerts Possible / Max Alerts Allow

To have the instrument report alerts without having the host poll the alerts parameters, select the Reports feature (see Feature Select).

Maximum Alerts Possible (MAX_NOTIFY [31]) indicates the maximum number of alert reports that the device can send without getting a confirmation. This limit is determined by the amount of memory available for alert messages. The number can be set lower, to control alert flooding, by adjusting Maximum Alerts Allowed (LIM_NOTIFY [32]). If Max Alerts Allowed is set to zero, no alerts are reported. Enter a value between 0 and 3.

 Acknowledge Option

Acknowledge Option (ACK_OPTION [38]) determines if alarms associated with the block will be automatically acknowledged.

 Alarm Summary: Disabled

Alarm Summary (ALARM_SUM [37]) determines if the Write Alarm (WRITE_ALM [40]) and Block Alarm [BLOCK_ALM [36]) are disabled.

 Block Alarm: Unacknowledged

The Block Alarm (BLOCK_ALM [36]) is used for all configuration, hardware, connection failure or system problems in the block.

Instrument

(RB > Setup > Instrument )

 Strategy

Strategy (STRATEGY [3]) permits strategic grouping of blocks so the operator can identify where the block is located. The blocks may be grouped by plant area, plant equipment, etc. Enter a value between 0 and 65535 in the Strategy field.

 Tag Description

The Tag Description (TAG_DESC [2]) is used to assign a unique 32 character description to each block within the digital valve controller to describe the intended application for the block.

 Field Serial Number

The Field Serial Number (FIELD_SN [51]) is the serial number of instrument assigned in field.

5-6

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Resource Block

Block Errors

Table 5-3 lists conditions reported in the BLOCK_ERR [6] parameter. Conditions in italics are not applicable for the Resource block and are provided only for your reference.

Table 5-3. Resource Block BLOCK_ERR Conditions

Condition

Number

0 Other - Set if a device initialization error occured.

Block Configuration Error - Set if FEATURE_SEL,

CYCLE_SEL, or CYCLE_TYPE is set incorrectly.

2 Link Configuration Error - N/A

Simulate Active - Indicates that the simulation jumper is in place on the aux terminals. This is not an indication

that the I/O blocks are using simulation data. See AO block paramter SIMULATE [10] and DO block parameter SIMULATE_D [10].

4 Local Override - N/A

5 Device Fault State - N/A

Device Needs Maintenance Soon - Indicates a

Maintenance PlantWeb Alert condition is active.

7 Input failure/process variable had Bad status - N/A

8 Output failure - N/A

Memory failure - Indicates a pending Flash or NVM

failure.

Lost Static Data - Indicates failure of the memory

containing static parameters.

Lost NV Data - Indicates failure of the memory containing

non-volatile parameters.

12 Readback Check Failed - NA

Device Needs Maintenance Now - Indicates a Failed

PlantWeb Alert condition is active.

Power Up - Indicates the device has been powered up

and the Resource Block is not

Out of Service (MSB) - The resource block actual mode

is Out of Service.

Condition Name and Description

running normally.

Master Reset

(RB > Master Reset)

You can restart the instrument to reset parameters, links, etc. within the instrument. However, due to the effect that a restart can have on the instrument, and therefore the control loop, restarting the instrument should be used cautiously and only as a last measure.

The following procedure describes how to use Master Reset to restart the instrument with a Field

Communicator. You can also restart the instrument using AMS ValveLink Software or from a host system using the Restart method included with the device description (DD) software.

You can restart the instrument any time it is connected to an active segment.

WARNING

Restarting the instrument may cause loss of process control. To avoid personal injury and property damage caused by the release of pressure of process fluid, provide some temporary means of control for the process.

To restart the instrument, select Resource Block and Master Restart on the Field Communicator.

1. Restart informs you about what can happen when an instrument restart is performed. Select Yes to continue, or No to abort without restarting.

2. Select the desired restart action or select EXIT to exit Restart. Select Help (not the Help button) to get information on restart actions.

There are two different restarts: Restart Processor, and Restart with Defaults:

When selecting either of these options, Restart informs you of the consequences of this action and asks if you want to continue. Select Yes to perform the restart action or select No to select another action or exit. Restart informs you when the restart is completed. You must acknowledge the message to continue.

Restart Processor—Performing a Restart Processor has the same effect as removing power from the instrument and re-applying power. Configuration and calibration do not change.

Restart with Defaults—Performing a Restart with Defaults should be done with care. This restart resets the static and non-volatile parameters for all of the blocks in the instrument to their initial value, as listed in table 5-4. After a Restart with Defaults, you should run the Setup Wizard and download the instrument configuration from the control system to properly setup the instrument. You also may need to re-establish communication links and trends.

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DVC6000f Series

Table 5-4. Parameters Affected by Restart with Defaults

Index

Number

1 2 3 4

10 11 12 13 14

15 17 18 19 20

21 22 23 26 27 28

31 32 33 34 37

38 39 41

42 43 44 45 46

47 48 49 50

51 52 54 55

1 2 3 4

8 9

11 PV_SCALE

Parameter Name Initial Value

Resource Block

ST_REV TAG_DESC STRATEGY ALERT_KEY

MODE_BLK

TARGET PERMITTED NORMAL

DD_RESOURCE

MANUFAC_ID DEV_TYPE DEV_REV DD_REV GRANT_DENY

HARD_TYPES FEATURES FEATURE_SEL CYCLE_TYPE CYCLE_SEL

MIN_CYCLE_T MEMORY_SIZE NV_CYCLE_T SHED_RCAS SHED_ROUT FAULT_STATE

MAX_NOTIFY LIM_NOTIFY CONFIRM_TIME WRITE_LOCK ALARM_SUM

DISABLED

ACK_OPTION WRITE_PRI ITK_VER

DISTRIBUTOR DEV_STRING FB_OPTIONS DIAG_OPTIONS MISC_OPTION

SOFTWARE_REVISION HARDWARE_REV ELECTRONICS_SN FACTORY_SN

FIELD_SN DETAILED_STATUS DEVICE_ID

STBY_SOFTWARE_REV

AO Block

ST_REV TAG_DESC STRATEGY ALERT_KEY

MODE_BLK

TARGET PERMITTED

NORMAL SP OUT

EU 100%

EU 0%

Engineering Units

Decimal Places

−Continued−

0 spaces 0 0

Auto Auto or Out of Service Auto spaces

0x5100 4601 varies with release varies with release All bits: 0

All bits: 1 (active) All bits: 1 (active) Set by mfgr. 0:1 0:0

3200 0 5760000 640000 640000 1=Clear

3 MAX_NOTIFY 640000 1=Unlocked

All bits: 0

Disabled 0

depends on device revision

0x5100 read random number All options enabled depends on licensed options enabled

depends on device revision Factory set Factory set spaces

spaces

Device ID depends on software revision

0 spaces 0 0

Out of Service OOS+MAN+AUTO+CAS+ CAS Auto Dynamic Dynamic

100 0 % 2

Table 5-4. Parameters Affected by Restart with Defaults

(Continued)

Index

Number

14 15

18 19 20 21 22

23 24 26

1 2 3 4

8 9

10 PV_SCALE

13 14

17 18

19 20 21

Parameter Name Initial Value

AO Block (continued)

XD_SCALE

EU 100% EU 0% Engineering Units

Decimal Places IO_OPTS STATUS_OPTS

CAS_IN

SP_RATE_DN SP_RATE_UP SP_HI_LIM SP_LO_LIM CHANNEL

FSTATE_TIME FSTATE_VAL RCAS_IN

Status

Value SHED_OPT

PID Block Parameters

ST_REV TAG_DESC STRATEGY ALERT_KEY

MODE_BLK

TARGET

PERMITTED

NORMAL SP OUT

EU 100%

EU 0%

Engineering Units

Decimal Places

OUT_SCALE

EU 100%

EU 0%

Engineering Units

Decimal Places CONTROL_OPTS STATUS_OPTS

Status

Value PV_FTIME

BYPASS CAS_IN

Status

Value SP_RATE_DN SP_RATE_UP SP_HI_LIM

−Continued−

100 0 % 2 All off All off

BAD: NC: const 0

+INF +INF 100 0 1=analog valve input

0 0

BAD: NoComm: NoVal: const 0 Trk All off

0 spaces 0 0

Out of Service OOS+MAN+AUTO+CAS+ RCAS+ROUT Auto Dynamic Dynamic

100 0 % 2

100 0 % 2 0: Bypass enable All off

BAD: NC: const 0 0

BAD: NC: const 0 +INF +INF 100

5-8

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Resource Block

Table 5-4. Parameters Affected by Restart with Defaults

(Continued)

Index

Number

22 23 24 25 26 27

28 29 30 32

34 37

42 45

47 48 49 50 51

52 53 54 55

Parameter Name Initial Value

PID Block (continued)

SP_LO_LIM GAIN RESET BAL_TIME RATE BKCAL_IN

Status

Value

OUT_HI_LIM OUT_LO_LIM BKCAL_HYS RCAS_IN

Status

Value

ROUT_IN

Status

Value

SHED_OPT TRK_SCALE

EU 100% EU 0% Engineering Units Decimal places

TRK_IN_D

Status

Value

TRK_VAL

Status

Value

FF_VAL

Status

Value

FF_SCALE

EU 100% EU 0% Engineering Units

Decimal Places FF_GAIN ALARM_SUM

DISABLED ACK_OPTION

ALARM_HYS HI_HI_PRI HI_HI_LIM HI_PRI HI_LIM

LO_PRI LO_LIM LO_LO_PRI LO_LO_LIM

−Continued−

0 1 +INF 0 0

BAD: NC: const 0

100 0

0.5%

BAD: NoCom: NoVal: const 0 Trk

100 0 % 2

BAD: NC: const 0

100 0 % 2 0

0 Disabled

0.5% 0 +INF 0 +INF

−INF 0

−INF

Table 5-4. Parameters Affected by Restart with Defaults

(Continued)

Index

Number

56 57 58 59

66 69 70 71 72 73 74

1 2 3 4

8 OUT_RANGE

10 11

Parameter Name Initial Value

PID Block (continued)

DV_HI_PRI DV_HI_LIM DV_LO_PRI DV_LO_LIM

BIAS SP_FTIME MATHFORM STRUCTURECONFIG GAMMA BETA IDEABAND

ISEL Block

ST_REV TAG_DESC STRATEGY ALERT_KEY

MODE_BLK

TARGET PERMITTED NORMAL

OUT

EU 100% EU 0% Engineering Units Decimal Places

STATUS_OPTS IN_1

Status

Value

IN_2

Status

Value

IN_3

Status

Value

IN_4

Status

Value

DISABLE_1

Status

Value

DISABLE_2

Status

Value

−Continued−

0 +INF 0

−INF

0 0 0

0 spaces 0 0

Out of Service OOS+MAN+AUTO Auto

100 0 % 2

All off

BAD NC cons 0

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DVC6000f Series

Table 5-4. Parameters Affected by Restart with Defaults

(Continued)

Index

Number

19 20 22

33 34

35 36 37

Parameter Name Initial Value

ISEL Block (continued)

DISABLE_3

Status

Value DISABLE_4

Status

Value

SELECT_TYPE MIN_GOOD OP_SELECT

Status

Value

IN_5

Status

Value IN_6

Status

Value

IN_7

Status

Value IN_8

Status

Value

DISABLE_5

Status

Value DISABLE_6

Status

Value

DISABLE_7

Status

Value DISABLE_8

Status

Value

AVG_USE ALARM_SUM

DISABLED ACK_OPTION ALARM_HYS HI_HI_PRI

−Continued−

BAD NC cons 0

All off 0

BAD NC constant 0

BAD NC cons 0

0 0

0.5% 0

Table 5-4. Parameters Affected by Restart with Defaults

(Continued)

Index

Number

38 39 40 41 42 43

44 49 50

1 2 3 4

8 10 11 13 14

15 16 20

21 22 23

9 10

11 OUT_2_RANGE

13 14

19 BKCAL_1_IN

Parameter Name Initial Value

ISEL Block (continued)

HI_HI_LIM HI_PRI HI_LIM LO_PRI LO_LIM LO_LO_PRI

LO_LO_LIM OUT_D ALM_SEL

DI Block

ST_REV TAG_DESC STRATEGY ALERT_KEY

MODE_BLK

TARGET PERMITTED

NORMAL OUT_D XD_STATE OUT_STATE IO_OPTS STATUS_OPTS

CHANNEL PV_FTIME ALARM_SUM

DISABLED ACK_OPTION DISC_PRI DISC_LIM

OS Block

ST_REV TAG_DESC STRATEGY ALERT_KEY

MODE_BLK

TARGET

PERMITTED

NORMAL SP OUT_1 OUT_2 OUT_1_RANGE

EU 100%

EU 0%

Engineering Units

Decimal Places

EU 100%

EU 0%

Engineering Units

Decimal Places

STATUS_OPTS CAS_IN

Status

Value

Status

Value

−Continued−

0 0 0 0 0 0

All bits: 0

0 spaces 0 0

Out of Service OOS+MAN+AUTO Auto

0 0 All off All off

0 0

0 All off 0 0

0 spaces 0 0

Out of Service OOS+MAN+AUTO AUTO+CAS

100 0 % 2

disabled

BAD NC const 0

5-10

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Resource Block

Table 5-4. Parameters Affected by Restart with Defaults

(Continued)

Index

Number

1 2 3 4

13 14 15 16

17 18 22

23 24

25 26 27 28

29 30 31 32 37 38

1 2 3 4

7 8

9 10 11 12 13 14 15

Parameter Name Initial Value

OS Block (continued)

BKCAL_2_IN

Status

Value

BAL_TIME

AI Block

ST_REV TAG_DESC STRATEGY ALERT_KEY

MODE_BLK

TARGET PERMITTED

NORMAL OUT XD_SCALE

EU at 100%

EU 0%

Units Index

Decimal point

OUT_SCALE

EU 100%

EU 0%

Units Index

Decimal point I/O OPTS STATUS OPTS CHANNEL L_TYPE

LOW_CUT PV_FTIME ALARM_SUM

DISABLED ACK_OPTION ALARM_HYS

HI_HI_PRI HI_HI_LIM HI_PRI HI_LIM

LO_PRI LO_LIM LO_LO_PRI LO_LO_LIM OUT_D ALM_SEL

MAI Block

ST_REV TAG_DESC STRATEGY ALERT_KEY

MODE_BLK

TARGET

PERMITTED

NORMAL CHANNEL OUT_1 OUT_2 OUT_3 OUT_4 OUT_5 OUT_6 OUT_7 OUT_8

−Continued−

BAD NC const 0 0

0 spaces 0 0

Out of Service OOS, MAN, AUTO Auto

100 0 % 2

100 0 Trk s/b% 2 disabled disabled 0 0

0 0

0 Disabled

0.5%

0 0 0 0

unselected

0 spaces 0 0

Out of Service OOS, MAN, AUTO Auto

TB.FINAL_VALUE TB.TRAVEL_TARGET TB.FINAL_POSITION_VALUE TB.TRAVEL TB.SUPPLY_PRESS TB.ACT_PRESS_A TB.ACT_PRESS_B TB.ACT_PRESS_DIFF

Table 5-4. Parameters Affected by Restart with Defaults

(Continued)

Index

Number

1 2 3 4

8 9

11 12 14 15

18 19

20 22

23 27 28

1 2 3 4 5

Parameter Name Initial Value

DO Block

ST_REV TAG_DESC STRATEGY ALERT_KEY

MODE_BLK

TARGET PERMITTED

NORMAL SP_D OUT_D

PV_STATE XD_STATE IO_OPTS STATUS_OPTS

CAS_IN_D

Status

Value CHANNEL FSTATE_TIME

FSTATE_VAL_D RCAS_IN_D

Status

Value SHED_OPT SP_RATE_UP SP_RATE_DN

Transducer Block

ST_REV TAG_DESC STRATEGY ALERT_KEY MODE_BLK

TARGET

PERMITTED

NORMAL

0 spaces 0 0

Out of Service OOS+MAN+AUTO+CAS+ RCAS AUTO+CAS

0 0 All off All off

BAD NC const 0 22 0

BAD NoComm NoVal const 0 All off 0 0

N/A NULL 0 1

Out of Service AUTO, MAN, OOS Auto

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DVC6000f Series

Resource Block Parameter List

 Read/Write Capability: RO − Read Only, RW − Read Write

 Mode: The block mode(s) required to write to the parameter

 Double indentation and shaded Index Number indicates sub-parameter.

Table 5-5. Resource Block Parameter Definitions

Label

PARAMETER_NAME

Static Revision

ST_REV

Tag Description

TAG_DESC

Strategy

STRATEGY

Alert Key

ALERT_KEY

Block Mode

MODE_BLK

TARGET_MODE 5.1 RW ALL

ACTUAL_MODE 5.2 RO NA

PERMITTED_MODE 5.3 RW ALL

NORMAL_MODE 5.4 RW ALL 3: Auto 3: Auto

Block Error

BLOCK_ERR

Device State

RS_STATE

Test Read Write

TEST_RW

DD Resource

DD_RESOURCE

Index

Number

1 RO NA 0 to 65535 0

2 RW NA 7 bit ASCII Spaces

3 RW ALL 0 to 65535 0

4 RW ALL 1 to 255 0

6 RO N/A

7 RO N/A

8 ALL 0

9 RO N/A Spaces

RO /

Mode Range

3: Auto 7: OOS

3: Auto 6: IMAN (only during initialization 7: OOS

3: Auto 7: OOS

0: Other 1: Block Configuration Error 3: Simulate Active 6: Device needs Maintenance Soon 9: Memory Failure 10: Lost Static Data 11: Lost Non-Volatile Memory 13: Device needs Maintenance Now 14: Power-up 15: Out-ofService (MSB)

2: Initialization, Actual mode=IMAN 4: On-line, Actual Mode=Auto 5: Standby, Mode=OOS 6: Failure, Actual Mode=OOS

−Continued−

Actual

Initial Value

3: Auto

N/A

3: Auto 7: OOS

Dynamic

5: Standby

Description

Data Type: Unsigned16 The revision level of the static data. Increments by one each time a static parameter changes. The value is reset to 0 whenever a Restart with Defaults is performed. See Restarting the Instrument.

Data Type: Octet String The user description of the intended application of the block. Null characters are not allowed in this data type.

Data Type: Unsigned16 Used to identify groupings of blocks. The data is not checked or processed by the block.

Data Type: Unsigned8 The identification number of the plant unit. Devices in a loop or plant section can be assigned with a common alert key to aid the operator in determining location of alerts.

Data Type: DS-69 The actual, target, permitted, and normal modes.

Target: The requested block mode Actual: The current mode of the block Permitted: Allowed modes for Target Normal: Most common mode for Target

Data Type: Bit String 0 = Inactive 1 = Active Error status associated with hardware or software for the resource block. When an error is shown it may be broadcast to the host through BLOCK_ALM.

Data Type: Unsigned8 State of the function block application state machine.

This parameter may be used in interoperability testing to read and write all standard data types supported by the Fieldbus Foundation.

Data Type: Visible String String identifying the VFD tag of the resource that contains the Device Description for this resource.

5-12

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Page 79

Table 5-5. Resource Block Parameter Definitions (Continued)

Label

PARAMETER_NAME

Manufacturer Id

MANUFAC_ID

Device Type

DEV_TYPE

Device Revision

DEV_REV

DD Revision

DD_REV

Grant Deny

GRANT_DENY

GRANT 14.1 RW ALL

DENY 14.2 RW ALL All bits: 0

Hard Types

HARD_TYPES

Restart

RESTART

Features

FEATURES

Index

Number

RO /

10 RO N/A 0x5100

11 RO N/A 4601

12 RO N/A

13 RO N/A

15 RO N/A

16 RW ALL

17 RO ALL

RangeMode

Valid Bits: 0: Program 1: Tune 2: Alarm 3: Local

0: Scalar Input 1: Scalar output 2: Discrete input 3: Discrete output

1=Run 2=Restart resource 3=Restart with defaults 4=Restart processor

1: Reports supported 2: Fault State supported 3: Soft Write lock supported 10: Reannunciation supported 11: PW Alarms set PV Status 12: DO Control

−Continued−

Initial Value

Varies with

release

Varies with

release

All bits: 0

0: 1 1: 1 2: 1 3: 1

1=Run

1: 1 2: 1

3: 1 10: 1 11: 1 12: 1

Resource Block

Description

Data Type: Unsigned32 Manufacturer identification number, used by an interface device or host to locate the DD file for the resource. All manufacturer identification numbers are maintained by the Fieldbus Foundation. A host usually will have a base directory for DD files. In this directory is a subdirectory for each manufacturer id. In each manufacturer id subdirectory is a directory for each device type made by that manufacturer. The device type directories contain files named by combining the device revision for the particular device type with the revision of the device description. The manufacturer id for Fisher is 0x005100.

Data Type: Unsigned16 Manufacturer’s model number associated with the resource, used by an interface device to locate the DD file for the resource.

Data Type: Unsigned8 Manufacturer’s revision number associated with the resource, used by an interface device to locate the DD file for the resource.

Data Type: Unsigned8 The minimum revision of the device description (DD) than can be used with the device revision of the instrument. Used by the interface device to prevent the use of DDs that are incompatible with the firmware in the instrument.

Data Type: DS-70 Options for controlling access of a host computer and to block parameters. Parameter contains two attributes Grant and Deny each with program, tune, alarm and local permissions. Clearing a grant permission sets the corresponding deny permission, 0 = N/A, 1 = granted. Deny permissions may be cleared through the Deny attribute but not set, 0 = N/A, 1 = denied.

Data Type: Bit String 0 = Inactive 1 = Active The types of hardware available as channel numbers in this resource.

Data Type: Unsigned8 Allows a manual restart to be initiated. For details see Restarting the Instrument in this section.

Data Type: Bit String 0 = Inactive 1 = Active Shows the supported resource block options. Options are turned on and off via FEATURE_SELECT.

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DVC6000f Series

Label

PARAMETER_NAME

Feature Selection

FEATURE_SEL

Cycle Type

CYCLE_TYPE

Cycle Selection

CYCLE_SEL

Minimum Cycle Time

MIN_CYCLE_T

Memory Size

MEMORY_SIZE

Nonvolatile Cycle Time

NV_CYCLE_T

Free Space

FREE_SPACE

Free Time

FREE_TIME

Table 5-5. Resource Block Parameter Definitions (Continued)

Index

Number

RO /

18 RW ALL

19 RO NA 0: Scheduled 0: 1

20 ALL 0: Scheduled 0: 0

21 RO NA 3200 3200

22 RO NA 0 0

23 RO NA Positive 576,000

24 RO NA 0 to 100% 0

25 RO NA 0 to 100% 0

RangeMode

1: Reports Supported 2: Fault State supported 3: Soft Write lock supported 10:Reannunciation supported 11: PW Alarms set PV Status 12: DO Control

−Continued−

Initial Value

1:0 2:1

3:1 10:0 11:0 12:0

Description

Data Type: Bit String 0 = Inactive 1 = Active Shows the selected resource block options. For details see Device Features in this section.

Data Type: Bit String 0 = Inactive 1 = Active Identifies the block execution methods available for this resource, may be scheduled, completion of block execution

Data Type: Bit String 0 = Inactive 1 = Active Identifies the block execution method selected for this resource.

Data Type: Unsigned32 Time duration of the shortest cycle interval (in 1/32 millisecond) of which the resource is capable. In the DVC this value is fixed at 3200 (100 milliseconds).

Date Type: Unsigned16 Memory, in kilobytes, available for additional function blocks. Because no additional function blocks may be added to DVC6000f Series instruments, this parameter value is fixed at 0.

Date Type: Unsigned32 This parameter identifies the minimum time interval (in 1/32 milliseconds) between copies of NV class data to NV memory. NV memory is updated only if there has been a change in the dynamic value. The last value saved in NV memory will be available for the restart procedure or a power cycle. A non-zero value regulates the frequency of writes, thus protecting the life span of the device. If the value is zero, data will never be automatically copied. Changes made by other than publishing to NV parameters will be copied to non-volatile memory immediately. For DVC6000f Series instruments, this parameter value is fixed at 576,000 (18 seconds).

Data Type: Float Percent of memory available for additional function blocks (see also MEMORY_SIZE). Because no additional function blocks may be added to DVC6000f Series instruments, this parameter value is fixed at 0.

Data Type: Float Percent of block processing time that is free to process additional blocks. Because no additional function blocks may be added to DVC6000f Series instruments, this parameter value is fixed at 0.

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Page 81

Label

PARAMETER_NAME

RCAS Timeout

SHED_RCAS

ROUT Timeout

SHED_ROUT

Fault State

FAULT_STATE

Set Fault State

SET_FSTATE

Clear Fault State

CLR_FSTATE

Max Notify

MAX_NOTIFY

Max Alerts Allow

LIM_NOTIFY

Resource Block

Table 5-5. Resource Block Parameter Definitions (Continued)

Index

Number

RO /

26 RW ALL Positive 640000

27 RW ALL Positive 640000

28 RO N/A

29 RW ALL

30 RW ALL

31 RO N/A 3 3

32 RW ALL 0 to MAX_NOTIFY MAX_NOTIFY

RangeMode

1=Clear 2=Active

1=Off 2=Set

1=Off 2= Clear

−Continued−

Initial Value

1=Clear

1=Off

Description

Date Type: Unsigned32 Time duration (in 1/32 millisecond) at which to give up on computer writes to function block RCAS parameters. If this time is exceeded then the function block will change to a mode other than RCAS based on the SHED_OPT parameter setting. Shed from RCAS mode never happens when SHED_RCAS is set to zero.

Data Type: Unsigned32 Time duration (in 1/32 millisecond) at which to give up on computer writes to function block ROUT parameters. If this time is exceeded then the function block will change to a mode other than ROUT based on the SHED_OPT parameter setting. Shed from ROUT mode never happens when SHED_ROUT is set to zero.

Data Type: Unsigned8 Forces output function blocks that are not Out of Service to the fault state condition. While this parameter is active the output function blocks will go to an actual mode of Local Override (LO) and will perform their fault state actions (see Action On Fault Detection for the output blocks on pages 5-70 and 5-149 of this section). This parameter is used to test the fault state behavior that normally occurs when there is a communication problem between devices. This parameter is changed by the SET_FSTATE and CLR_FSTATE parameters so long as the feature Fault State is selected (see Feature Selection [index number 18] in this table).

Data Type: Unsigned8 Selecting Set changes the parameter FAULT_STATE to Active. This is essentially a “write only” parameter as it will always read OFF because it is defined as momentary. Writing a value of OFF has no affect. To use this parameter the feature Fault State must be selected (see Feature Selection on page 5-5).

Data Type: Unsigned8 Selecting Clear changes the parameter FAULT_STATE to Clear and clears the output function blocks of the FAULT_STATE if the field condition, if any, has cleared. This is essentially a “write only” parameter as it will always read OFF because it is defined as momentary. Writing a value of OFF has no affect. To use this parameter the feature Fault State must be selected (see Feature Selection on page 5-5).

Data Type: Unsigned8 The maximum number of alert reports that this device can send without getting a confirmation. To control alert flooding, the number can be set lower by adjusting the LIM_NOTIFY parameter value. For DVC6000f Series instruments, this value is fixed at 3.

Data Type: Unsigned8 The number of alert reports that this device can send without getting a confirmation up to the maximum permitted in the parameter MAX_NOTIFY. If set to zero, then no alerts are reported.

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DVC6000f Series

Label

PARAMETER_NAME

Confirm Time

CONFIRM_TIME

Write Lock

WRITE_LOCK

Update Event

UPDATE_EVT

UNACKNOWLEDGED 35.1 RW ALL

UPDATE_STATE 35.2 RO NA

TIME_STAMP 35.3 RO NA 0

STATIC_REVISION 35.4 RO NA 0

RELATIVE_INDEX 35.5 RO NA 0

Block Alarm

BLOCK_ALM

UNACKNOWLEDGED 36.1 RW ALL

ALARM_STATE 36.2 RO NA

TIME_STAMP 36.3 RO NA 0

SUBCODE 36.4 RO NA 0

VALUE 36.5 RO NA 0

Alarm Summary

ALARM_SUM

CURRENT 37.1 RO NA

UNACKNOWLEDGED 37.2 RO NA

UNREPORTED 37.3 RO NA

DISABLED 37.4 RW ALL

Acknowledge Option

ACK_OPTION

Write Priority

WRITE_PRI

Table 5-5. Resource Block Parameter Definitions (Continued)

Index

Number

RO /

33 RW ALL

34 RW ALL

38 RW ALL

39 RW ALL 0 to 15 0

RangeMode

> 0

Set by FCS

0=Undefined 1=Unlocked 2=Locked

0=Undefined 1=Acknowledged 2=Unacknowledged

0=Undefined 1=Update reported 2=Update not reported

0=Undefined 1=Acknowledged 2=Unacknowledged

0=Undefined 1=Clear reported 2=Clear not reported 3=Active reported 4=Active not reported

0: Discrete alarm 7: Block Alarm

0: Discrete Alarm (Write Lock off) 7: Block Alarm

−Continued−

Initial Value

640000

1=Unlocked

0=Undefined

All bits: 0

0: 0 7: 0

Description

Data Type: Unsigned32 The time (in 1/32 millisecond) the device waits for confirmation of receipt of an alert report before trying again.

Data Type: Unsigned8 If set to Locked, no writes from anywhere are allowed except to clear WRITE_LOCK by entering Unlocked. Block inputs will continue to be updated if they are subscribers. The feature Soft Write Lock must be selected to enable writing to this parameter (see Device Features in this section).

Data Type: DS-73 This alert is generated by any change to the static data. To support tracking changes in static parameter values, the blocks static revision parameter will be incremented each time a static parameter value is changed. Also, the blocks static revision parameter may be incremented if a static parameter is written but the value is not changed. If the Actual Mode is not Out of Service and Reports is selected in the Feature Select parameter, then this parameter will be sent to the host system providing the host has set up alert communications. Changes to static data while the block is Out of Service will be reported when the block transitions to another mode.

Data Type: DS-72 This alarm is generated by a nonzero value in the Block Error. parameter. This alarm has a fixed priority of 2. For a BLOCK_ALM to be broadcast to the host the following conditions must be met:

The feature Reports must be selected Alert communication with the host must be

setup

In the ALARM_SUM parameter, the disable

bit for Block Alarm must be clear.

Data Type: DS-74 0=clear, acknowledged, reported, enabled Current alert status, unacknowledged states, unreported states, and disabled states of the alarms associated with the function block. The Resource block only has two alarms: Write Alarm and Block Alarm.

Data Type: Bit String 0=Disable 1=Enable Selection of whether alarms associated with the block will be automatically acknowledged.

Data Type: Unsigned8 Priority of the alarm generated by setting WRITE_LOCK to Unlocked.

5-16

March 2006

Page 83

Table 5-5. Resource Block Parameter Definitions (Continued)

Label

PARAMETER_NAME

Write Alarm

WRITE_ALM

UNACKNOWLEDGED 40.1 RW ALL

ALARM_STATE 40.2 RO NA

TIME_STAMP 40.3 RO NA 0

SUBCODE 40.4 RO NA 0

VALUE 40.5 RO NA 0

ITK Version

ITK_VER

Private Label Distributor

DISTRIBUTOR

Device String Array

DEV_STRING

Function Block Options

FB_OPTIONS

Diag Options

DIAG_OPTIONS

Misc Options

MISC_OPTIONS

Software Revision

SOFTWARE_REVISION

SOFTWARE_REV_MAJOR 47.1 RO NA 0−255 *

SOFTWARE_REV_MINOR 47.2 RO NA 0−255 *

SOFTWARE_REV_BUILD 47.3 RO NA 0−255 *

IO_SOFTWARE_REV 47.4 RO NA 0−255 *

DIAG_CAL_REV 47.5 RO NA 0−255 *

SOFTWARE_REV_ALL 47.6 RO NA XX.XX.XX.XX.XX *

Hardware Revision

HARDWARE_REV

Electronics Serial Number

ELECTRONICS_SN

Index

Number

RO /

41 RO N/A *

Extended Parameters

42 RO NA 0x5100

43 Unused extended parameter.

44 RO

45 RO NA

46 RO NA

48 RO NA

49 RO NA NA Factory Set

RangeMode

0=Undefined 1=Acknowledged 2=Unacknowledged

0=Undefined 1=Clear reported 2=Clear not reported 3=Active reported 4=Active not reported

Bits 0: AO 1: DO 2: AI 3: DI 4: PID 5: ISEL 6: OS 7: MAI

1=FD Fieldbus Diagnostics 2=AD Advanced Diagnostics 3=PD Performance Diagnostics

0: Software Download 10: Travel Control Capable

Hardware revision number

−Continued−

Initial Value

0=Undefined

All options

enabled

0: 1 10: 1

Factory Set

Resource Block

Description

Data Type: DS-72 This alarm is generated when Unlocked in the WRITE_LOCK. parameter is set. This alarm has a priority of WRITE_PRI. For a WRITE_ALM to be broadcast to the host the following conditions must be met:

The feature Reports must be selected Alert communication with the host must be

setup

In the ALARM_SUM parameter, the disable

bit for Write Alarm must be clear.

WRITE_PRI must be greater than 1.

Data Type: Unsigned16 Major version of ITK test this device has been tested to. * Initial value depends on the revision of the DVC6000f.

Data Type: Unsigned32 Private label distributor

Data Type: Bit String 0=disabled 1=enabled Indicates which function block licensing options are enabled. One bit for each block type that is supported.

Data Type: Enum Indicates which diagnostics licensing options are enabled. *Initial value depends on the licensed DVC6000f options.

Data Type: Bit String 0=Disable 1=Enable Indicates which miscellaneous licensing options are enabled.

Data Type: Uint8 Describes software revision information. This is the revision of the firmware that is currently in use. *Initial value depends on revision of DVC6000f.

Data Type: Visible String Describes software revision information. *Initial value depends on revision of DVC6000f. The range of this parameter consists of 47.1 through 47.5 values, converted to text, and linked together.

Data Type: Uint8 Describe electronic hardware revision information.

Data Type: Visible String Electronics serial number set by manufacturing.

March 2006

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DVC6000f Series

Label

PARAMETER_NAME

Factory Serial Number

FACTORY_SN

Field Serial Number

FIELD_SN

Detailed Status

DETAILED_STATUS

Time Since Reset

TIME_SINCE_RESET

Device ID

DEVICE ID

STBY_SOFTWARE_REV

STBY_SOFTWARE_REV_MAJOR 55.1 RO NA 0−255 *

STBY_SOFTWARE_REV_MINOR 55.2 RO NA 0−255 *

STBY_SOFTWARE_REV_BUILD 55.3 RO NA 0−255 *

STBY_IO_SOFTWARE_REV 55.4 RO NA 0−255 *

STBY_DIAG_CAL_REV 55.5 RO NA 0−255 *

STBY_SOFTWARE_REV_ALL 55.6 RO NA XX.XX.XX.XX.XX NA

Table 5-5. Resource Block Parameter Definitions (Continued)

Index

Number

RO /

Mode Range

50 RO NA NA spaces

51 RW NA Any String spaces

52 RO NA NA

53 RO NA NA 0

54 RO NA NA Device ID

Initial Value

Description

Data Type: Visible String Instrument serial number set by manufacturing.

Data Type: Visible String Instrument serial number set in the field.

Data Type: Uint32 Not used by the DVC6000f.

Number of seconds since the last time DVC6000f was restarted. Restart due to power up or restart command.

Data Type: Visible String Unique 32 character ID used to identify the device.

Data Type: Uint8 Describes software revision information. This is the revision of the alternative firmware. *Initial value depends on revision of software in stby.

Data Type: Visible String Describes software revision information. *Initial value depends on revision of software in stby. The range of this parameter consists of

55.1 through 55.5 values, converted to text, and linked together.

5-18

March 2006

Page 85

Resource Block

View Lists

View lists allow the values of a set of parameters to be accessed at the same time. Views 1 and 2 contain operating parameters and are defined by the Fieldbus Foundation. View 3 contains dynamic parameters and View 4 contains static parameters with configuration and maintenance information. Views 3 and 4 are defined by the manufacturer.

Table 5-6. Resource Block, View 1

Index

Number

1 ST_REV

5.1 MODE_BLK.TARGET_MODE

5.2 MODE_BLK.ACTUAL_MODE

5.3 MODE_BLK.PERMITTED_MODE

5.4 MODE_BLK.NORMAL_MODE

6 BLOCK_ERR

7 RS_STATE

25 FREE_TIME

28 FAULT_STATE

37.1 ALARM_SUM.CURRENT

37.2 ALARM_SUM.UNACKNOWLEDGED

37.3 ALARM_SUM.UNREPORTED

37.4 ALARM_SUM.DISABLED

Parameter

Table 5-7. Resource Block, View 2

Index

Number

1 ST_REV

14.1 GRANT_DENY.GRANT

14.2 GRANT_DENY.DENY

18 FEATURE_SEL

20 CYCLE_SEL

23 NV_CYCLE_T

24 FREE_SPACE

26 SHED_RCAS

27 SHED_ROUT

32 LIM_NOTIFY

33 CONFIRM_TIME

34 WRITE_LOCK

Table 5-8. Resource Block, View 3

Index

Number

1 ST_REV

5.1 MODE_BLK.TARGET_MODE

5.2 MODE_BLK.ACTUAL_MODE

5.3 MODE_BLK.PERMITTED_MODE

5.4 MODE_BLK.NORMAL_MODE

6 BLOCK_ERR

7 RS_STATE

25 FREE_TIME

28 FAULT_STATE

37.1 ALARM_SUM.CURRENT

37.2 ALARM_SUM.UNACKNOWLEDGED

37.3 ALARM_SUM.UNREPORTED

37.4 ALARM_SUM.DISABLED

44 FB_OPTIONS

52 DETAILED_STATUS

53 TIME_SINCE_RESET

54 DEVICE_ID

Parameter

March 2006

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DVC6000f Series

Table 5-9. Resource Block, View 4

Index

Number

1 ST_REV

3 STRATEGY

4 ALERT_KEY

10 MANUFAC_ID

11 DEV_TYPE

12 DEV_REV

13 DD_REV

15 HARD_TYPES

17 FEATURES

19 CYCLE_TYPE

21 MIN_CYCLE_T

22 MEMORY_SIZE

31 MAX_NOTIFY

38 ACK_OPTION

39 WRITE_PRI

41 ITK_VER

42 DISTRIBUTOR

43 DEV_STRING

45 DIAG_OPTIONS

46 MISC_OPTIONS

47.1 SOFTWARE_REVISION.SOFTWARE_REV_MAJOR

47.2 SOFTWARE_REVISION.SOFTWARE_REV_MINOR

47.3 SOFTWARE_REVISION.SOFTWARE_REV_BUILD

47.4 SOFTWARE_REVISION.IO_SOFTWARE_REV

47.5 SOFTWARE_REVISION.DIAG_CAL_REV

47.6 SOFTWARE_REVISION.SOFTWARE_REV_ALL

48 HARDWARE_REV

49 ELECTRONICS_SN

50 FACTORY_SN

51 FIELD_SN

55.1 STBY_SOFTWARE_REV.STBY_SOFTWARE_REV_MAJOR

55.2 STBY_SOFTWARE_REV.STBY_SOFTWARE_REV_MINOR

55.3 STBY_SOFTWARE_REV.STBY_SOFTWARE_REV_BUILD

55.4 STBY_SOFTWARE_REV.STBY_IO_SOFTWARE_REV

55.5 STBY_SOFTWARE_REV.STBY_DIAG_CAL_REV

55.6 STBY_SOFTWARE_REV.STBY_SOFTWARE_REV_ALL

Parameter

5-20

March 2006

Page 87

Transducer Block

Transducer Block Overview 5-23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Detailed Setup 5-23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Transducer Block Mode 5-23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Protection 5-23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Initial Setup 5-23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Travel/Pressure Select 5-23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Zero Power Condition 5-24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Travel Cutoff Low 5-24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Actuator Style 5-24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Relay Type 5-24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Feedback Connection 5-24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Travel Sensor Motion 5-24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Response Control 5-25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Travel Tuning 5-25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Pressure Tuning 5-26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Tvl / Press Control 5-28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Input Char 5-29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Alerts

Intrument Alert Conditions 5-29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PlantWeb Alerts 5-29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PlantWeb Alarm Enable 5-30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PlantWeb Alarm Reporting 5-30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Elect and Config 5-30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Sensor and Enviro 5-31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Travel and Proximity 5-32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Performance 5-35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Instrument 5-35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Maximum Supply Pressure 5-35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Pressure Units 5-35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Temperature Units 5-35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Travel Units 5-35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Length Units 5-35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Area Units 5-35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Spring Rate Units 5-35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Tag Description 5-36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Relay Type 5-36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Calibration Person 5-36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Calibration Location 5-36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Calibration Date 5-36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

MAI Channels 5-36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

March 2006

5-21

Page 88

DVC6000f Series

Act and Valve 5-36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Valve 5-36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Trim 5-37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Actuator 5-37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Reference 5-38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Simulate PlantWeb

PWA Simuate 5-38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Simulate Active Alarms 5-38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Block Error Reporting 5-39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Stroking the Digital Valve Controller Output 5-39. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Block Errors 5-39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Parameter List 5-40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

View Lists 5-61. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .



Alarms 5-38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-22

March 2006

Page 89

Transducer Block

Transducer Block Overview

The transducer block accepts a signal from an output block as a set point to position a valve using a pneumatic actuator. Input to the transducer block is in percent. Closed is 0%, and open is 100%. The transducer block contains setup and calibration information and can be tuned to closely match the actuator. Input characterization permits modifying the overall characteristic of the instrument-actuator-valve combination in order to modify the installed gain characteristic of the loop. The transducer block can also be used to perform instrument and valve diagnostics and trigger performance alerts.

The following procedures address only the key transducer block parameters; however, all transducer block parameters are listed in table 5-13.

Detailed Setup

Note

(FINAL_VALUE [13]. The tranducer block will not accept changes from the AO or DO blocks. This mode is required to change some parameters and to run some diagnostics.

Protection

(TB > Detailed Setup > Protection) To configure any parameters in the digital valve

controller Write Lock (WRITE_LOCK [34]), in the resource block, must be set to Unlocked (refer to page 5-4). In addition, protection is provided for various transducer block parameters, as indicated in the Protect Category column of table 5-13, to prevent inadvertently overwriting key data by the host system or user.

 All— will protect all transducer block Parameters.  Setup and Calibration— will protect only Setup

and Calibration transducer block parameters.

 Calibration— will protect only Calibration

transducer block parameters.

 None— will not protect any transducer block

parameters.

To setup and calibrate the instrument, the transducer block Mode must be Manual and the Protection must be None.

Trans Block Mode

(TB > Detailed Setup > Transducer Block Mode)

Modes

The transducer block can be in one of three modes (MODE_BLK [5]):

 Automatic (Auto)— This is the normal mode for

this block. When the transducer block is in the auto mode, it accepts the output from the AO or DO block as a set point and outputs a drive signal to the I/O converter based upon this set point.

 Out of Service (OOS)— Placing the transducer

block in Out of Service mode changes the output to the zero power (no I/P drive) condition.

 Manual (MAN)— Placing the transducer block in

Manual will hold the value at the current setpoint

Note

The Setup Wizard Auto Travel and Manual Travel methods automatically change transducer block protection for the user.

See table 5-13 for individual parameter details.

Initial Setup

(TB > Detailed Setup > Initial Setup)

 Tvl/Press Select

Travel/Pressure Select (TVL_PRESS_SELECT [41.1]) determines if the instrument is setup for travel or pressure control. Select Travel, Pressure, Travel with Pressure Fallback/Auto Recovery or Travel with Pressure Fallback/Manual Recovery. If the travel sensor fails, and Travel with Pressure Fallback/Auto Recovery is selected, it will return to travel control when the travel sensor starts working again. Travel with Pressure Fallback/Manual Recovery will stay in pressure control until Travel Pressure Select is

March 2006

5-23

Page 90

DVC6000f Series

ACTUATOR STEM

CONNECTOR ARM

Figure 5-1. Feedback Connection for Typical Sliding-Stem

changed to Travel with Pressure Fallback/Auto Recovery.

Actuator (Up to 4-inch Travel)

TRAVEL SENSOR SHAFT

FEEDBACK ARM

ADJUSTMENT ARM

ROLLER

STEM CONNECTOR

29B1665-A / DOC

Figure 5-2. Feedback Connection for Typical Long-

Stroke Sliding-Stem Actuator (4 to 24-Inches Travel)

CAM

 Relay Type

Enter the Relay Type (RELAY_TYPE [42.5]), A or B, installed in the digital valve controller. Relay A is for double-acting and single-acting direct-acting applications. Relay B is used for single-acting reverse-acting applications.

 Feedback Conn

 Zero Pwr Cond

Zero Power Condition (ZERO_PWR_COND [42.2]) identifies whether the valve is open or closed when instrument power is lost. If you are unsure how to set this parameter, disconnect the segment loop power to the instrument. The resulting valve travel is the Zero Power Condition.

 Tvl Cutoff Lo

Travel Cutoff Lo (FINAL_VALUE_CUTOFF_LO [16]) defines the low cutoff point for travel, in percent. Below this cutoff, the travel target is set to −23%. A travel cutoff of 0.5% is recommended to help ensure maximum shutoff seat loading. Travel Cutoff Lo is effectively deactivated by setting it to −25%.

 Actuator Style

Select the Actuator Style (ACTUATOR_STYLE [42.1]), spring & diaphragm, piston double-acting without spring, piston single-acting with spring, or piston double-acting with spring.

Select the Feedback Connection(FEEDBACK_CONN [42.4]), Rot-All, SS-roller, or SStem-Standard. For rotary valves, enter Rot - All, SS-Roller. For sliding-stem valves, if the feedback linkage consists of a connector arm, adjustment arm, and feedback arm, similar to the linkage shown in figure 5-1, enter SStem

- Standard. If the feedback linkage consists of a roller that follows a cam, similar to the linkage shown in figure 5-2, enter Rotary All, SStem - Roller.

 Tvl Sen Motion

Note

The Travel Sensor Motion is set automatically by the Setup Wizard, or during the Auto Calibration procedure.

Select Clockwise or Counterclockwise. Travel Sensor Motion (TRAVEL_SEN_MOTION [42.3]) establishes the proper valve travel sensor (feedback) rotation.

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WARNING

Determine the rotation by viewing the end of the travel sensor shaft.

For instruments with Relay Type A If increasing air pressure at output A causes the shaft to turn clockwise, enter Clockwise. If it causes the shaft to turn counterclockwise, enter Counterclockwise.

For instruments with Relay Type B If decreasing air pressure at output B causes the shaft to turn clockwise, enter Clockwise. If it causes the shaft to turn counterclockwise, enter Counterclockwise.

proportional gain, velocity gain and minor loop feedback gain values for preselected tuning sets.

Note

In addition, you can specify Expert tuning and individually set the proportional gain, velocity gain, and minor loop feedback gain. Individually setting or changing any tuning parameter will automatically change the tuning set to X (expert).

Response Control

Travel Tuning

(TB > Detailed Setup > Response Control > Travel Tuning)

WARNING

 Tvl Tuning Set

There are twelve Travel Tuning Sets (TVL_TUNING_SET [42.10]) to choose from. Each tuning set provides a preselected value for the digital valve controller gain settings.

Tuning set B provides the slowest response and M provides the fastest response. Table 5-10 lists the

Note

Use Expert tuning if standard tuning has not achieved the desired results.

Stabilize/Optimize may be used to achieve the desired results more rapidly than Expert tuning.

Table 4-2 provides tuning set selection guidelines for Fisher, Baumann, and Gulde actuators. These tuning sets are recommended starting points. After you finish setting up and calibrating the instrument, you may have to select either a higher or lower tuning set to get the desired response.

For an actuator not listed in table 4-2, you can estimate a starting tuning set by calculating the casing or cylinder volume. Then, find an actuator in table 4-2 with the closest equivalent volume and use the tuning set suggested for that actuator.

 Tvl Prop Gain

Travel Proportional Gain (SERVO_GAIN [18]) is the proportional gain for the travel control tuning set. Changing this parameter will also change the tuning set to Expert.

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 Tvl Velocity Gain

Travel Velocity Gain (SERVO_RATE [20]) is the velocity gain for the travel control tuning set. Changing this parameter will also change the tuning set to Expert.

 Tvl MLFB Gain

Travel MLFB Gain (TVL_MLFB_GAIN [44.5]) is the minor loop feedback gain for the travel control tuning set. Changing this parameter will also change the tuning set to Expert.

 Tvl Integ Enable

Select Yes or No. Travel Integral Enable (TVL_INTEG_ENABLE [44.1]) is used to enable the integral setting to improve static performance by

correcting for error that exists between the travel target and actual travel.

 Tvl Integral Gain

Travel Integral Gain (SERVO_RESET [19]) (also called reset) is the ratio of the change in output to the change in input, based on the control action in which the output is proportional to the time integral of the input.

 Tvl Integ DeadZ

Travel Integral Dead Zone (TVL_INTEG_DEADZ [44.4]) is a window around the Primary Setpoint in which the integral action is disabled. The dead band is configurable from 0 to 2%.

Table 5-10. Gain Values for Preselected Travel Tuning Sets

TUNING

SET

B C D

F G

I J K L

X (Expert) User Adjusted User Adjusted User Adjusted

TRAVEL

PROPORTIONAL

GAIN

2.0

4.4

4.8

5.5

6.2

7.2

8.4

9.7

11.3

13.1

15.5

18.0

TRAVEL

VELOCITY

GAIN

3.0

3.1

3.6

4.2

4.8

5.6

6.0

TRAVEL

MINOR LOOP

FEEDBACK GAIN

35 35 35 35 35 34

31 27 23 18 12 12

Pressure Tuning

(TB > Detailed Setup > Response Control > Pressure Tuning)

WARNING

 Tvl Integ Lim Hi

Travel Integral Limit Hi (TVL_INTEG_LIM_HI [44.2]) provides an upper limit to the integrator output. The high limit is configurable from 0 to 100% of the I/P drive signal.

 Tvl Integ Lim Lo

The Travel Integral Limit Lo (TVL_INTEG_LIM_LO [44.3]) provides a lower limit to the integrator output. The low limit is configurable from −100 to 0% of the I/P drive signal.

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 Press Tuning Set

There are twelve Pressure Tuning Sets (PRESS_TUNING_SET [42.11]) to choose from. Each tuning set provides a preselected value for the digital valve controller gain settings.

Tuning set B provides the slowest response and M provides the fastest response. Tuning set B is appropriate for controlling a pneumatic positioner. Table 5-11 lists the proportional gain, pressure integrator gain and minor loop feedback gain values for preselected tuning sets.

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Table 5-11. Gain Values for Preselected Pressure Tuning Sets

TUNING

SET

B C D

F G

I J K L

(Expert)

PRESSURE

PROPORTIONAL

GAIN

0.5

2.2

2.4

2.8

3.1

3.6

4.2

4.8

5.6

6.6

7.8

9.0

User Adjusted User Adjusted User Adjusted

PRESSURE

INTEGRATOR

GAIN

0.3

0.1

PRESSURE

MINOR LOOP

FEEDBACK GAIN

35 35 35 35 35 34

31 27 23 18 12 12

Note

In addition, you can specify Expert tuning and individually set the pressure proportional gain, pressure integrator gain, and pressure minor loop feedback gain. Individually setting or changing any tuning parameter will automatically change the tuning set to X (expert).

 Press Prop Gain

Pressure Proportional Gain (PRESS_PROP_GAIN [47.3]) is the proportional gain for the pressure control tuning set. Changing this parameter will also change the tuning set to Expert.

 Press MLFB Gain

Pressure MLFB Gain (PRESS_MLFB_GAIN [47.11]) is the minor loop feedback gain for the pressure control tuning set. Changing this parameter will also change the tuning set to Expert.

 Press Integ Gain

Pressure Integral Gain (PRESS_INTEG_GAIN [47.4]) (also called reset) is the ratio of the change in output to the change in input, based on the control action in which the output is proportional to the time integral of the input. Changing this parameter will also change the tuning set to Expert.

 Press Integ DeadZ

Pressure Integral Dead Zone (PRESS_INTEG_DEADZ [47.6]) is a window around the Primary Setpoint in which the integral action is disabled. The dead band is configurable from 0 to 2%.

 Press Integ Hi Lim

Note

Use Expert tuning only if standard tuning has not achieved the desired results.

Stabilize/Optimize may be used to achieve the desired results more rapidly than Expert tuning.

March 2006

Pressure Integral Hi Limit (PRESS_INTEG_HI_LIM [47.7]) provides an upper limit to the integrator output. The high limit is configurable from 0 to 100% of the I/P drive signal.

 Press Integ Lo Lim

Pressure Integral Lo Limit (PRESS_INTEG_LO_LIM [47.8]) provides a lower limit to the integrator output. The low limit is configurable from −100 to 0% of the I/P drive signal.

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125

Tvl Press Control

(TB > Detailed Setup > Response Control > Tvl Press Control)

 Tvl/Press Select

Note

Travel / Pressure Select must be set to Travel for double acting actuators.

Travel / Pressure Select (TVL_PRESS_SELECT

[41.1]) determines if the instrument is setup for position or pressure control. Select Travel, Pressure, Travel with Pressure Fallback/Auto recovery or Travel with Pressure Fallback/Manual Recovery. If the travel sensor fails, and Travel with Pressure Fallback/Auto Recovery is selected, it will return to travel control when the travel sensor starts working again. Travel with Pressure Fallback/Manual recovery will stay in pressure control until Travel Pressure Select is changed to Travel or Travel with Pressure Fallback/Auto recovery. It is not necessary to enable the Travel Sensor Alert for Pressure Fallback to occur.

 Tvl Cutoff Hi

100

Travel Target, %

−25

−25 0 125100

125

100

Travel Target, %

Set Point, %

Input Characteristic Linear

Travel Cutoff Hi (FINAL_VALUE_CUTOFF_HI [15]) defines the high cutoff point for the travel in percent (%) of pre-characterized setpoint. Above this cutoff, the travel target is set to 123.0% of the ranged travel. Travel Cutoff Hi is deactivated by setting it to 125.0%.

 Tvl Cutoff Lo

Travel Cutoff Lo (FINAL_VALUE_CUTOFF_LO [16]) defines the low cutoff point for the travel in percent (%) of pre-characterized setpoint. Below this cutoff, the travel target is set to −23%. A Travel Cutoff Lo of 0.5% is recommended to help ensure maximum shutoff seat loading. Travel Cutoff Lo is deactivated by setting it to

−25.0%

 Press Cutoff Hi

Pressure Cutoff Hi (PRESS_CUTOFF_HI [47.1]) defines the high cutoff point for the pressure in percent (%) of pre-characterized setpoint. Above this cutoff, the pressure target is set to 123.0%. A Pressure Cutoff Hi of 99.5% is recommended to ensure valve goes fully open. Pressure Cutoff Hi is deactivated by setting it 125%.

−25

−25 0 125100

Input Characteristic Equal Percentage

125

100

Travel Target, %

−25

−25 0 125100

A6535-1/IL

Figure 5-3. Travel Target Versus Ranged Set Point, for Various

Input Characteristic Quick Opening

Input Characteristics (Zero Control Signal Closed)

Set Point, %

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 Press Cutoff Lo

Transducer Block

Pressure Cutoff Lo (PRESS_CUTOFF_LO [47.2]) defines the low cutoff point for the pressure in percent (%) of pre-characterized setpoint. Below this cutoff, the pressure target is set to −23%. A Pressure Cutoff Lo of 0.5% is recommended to help ensure maximum shutoff seat loading. Pressure Cutoff Lo is deactivated by setting it to −25.0%

 Press Range Hi

Pressure Range Hi (PRESS_RANGE_HI [42.7]) is the high end of output pressure range. Enter the pressure that corresponds with 100% valve travel when Zero Power Condition is closed, or 0% valve travel when Zero Power Condition is open. This pressure must be greater than the Pressure Range Lo.

 Press Range Lo

Pressure Range Lo (PRESS_RANGE_LO [42.8]) is the low end of the output pressure range. Enter the pressure that corresponds to 0% valve travel when Zero Power Condition is closed, or 100% valve travel when Zero Power Condition is open. The pressure must be less than the Pressure Range Hi.

Input Char

(TB > Detailed Setup > Response Control > Input Char)

Input Characteristic (INPUT_CHAR [50]) defines the relationship between the travel target and travel set point. Travel set point is the input to the characterization function. Travel target is the output from the characterization function.

You can select from the three fixed input characteristics shown in figure 5-3 or you can select a custom characteristic. Figure 5-3 shows the relationship between the travel target and travel set point for the fixed input characteristics.

Note

Custom Characterization is not available in firmware revision 1.1 or earlier.

Alerts

The DVC6000f provides two levels of alerts; Instrument alerts and PlantWeb alerts.

Instrument Alert Conditions

Instrument Alert Conditions, when enabled, detect many operational and performance issues that may be of interest. To view these alerts, the user must open the appropriate status screen on a host such as DeltaV, AMS ValveLink Software or a 375 Field Communicator.

PlantWeb Alerts

Some instrument alert conditions can also be used to trigger PlantWeb alerts that will be reported in Failed, Maintenance or Advisory categories, as configured by the user. PlantWeb alerts, when enabled, can participate in the DeltaV alarm interface tools such as the alarm banner, alarm list and alarm summary.

When a PlantWeb alert occurs, the DVC6000f sends an event notification and waits a specified period of time for an acknowledgment to be received. This occurs even if the condition that caused the alert no longer exists. If the acknowledgment is not received within the pre-specified time-out period, the event notification is retransmitted. This reduces the possibility of alert messages getting lost.

You can specify 21 points on a custom characteristic curve. Each point defines a travel target, in % of ranged travel, for a corresponding set point, in % of ranged set point. Set point values range from −6.25% to 106.25%. Before modification, the custom characteristic is linear.

March 2006

Note

Additional details on setting up and using PlantWeb Alerts can be found in section 9 of this manual.

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PW Alarm Enable

(TB > Detailed Setup > Alerts > PW Alarm Enable)

 Failed Enable

Failed Enable (FAILED_ENABLE [62]) enables or disables conditions that can cause a failed alert. A failed alert indicates a failure within the device that will make the device or some part of the device non-operational. Table 9-1 lists the available PlantWeb alerts.

 Maint Enable

Maintenance Enable (MAINT_ENABLE [63]) enables or disables conditions that can cause a maintenance alert. A maintenance alert indicates the device or

some part of the device needs maintenance soon. Table 9-1 lists the available PlantWeb alerts.

 Advise Enable

Advise Enable (ADVISE_ENABLE [64]) enables or disables conditions that can cause an advisory alert. An advisory alert indicates informative conditions that do not have a direct impact on the device’s primary functions. Table 9-1 lists the available PlantWeb alerts.

Elect and Config

(TB > Detailed Setup > Alerts > Elect and Config)

 Elect Active

Electronic Active (ELECT_ACTIVE [74.1]) displays which of the following Electronic alerts are active:

Drive Current—The Drive Current is active if the Drive Current Alert Point is exceeded for more than the Drive Current Alert Time.

Drive Signal—The Drive Signal is active if on of the following conditions exist:

Where Zero Power Condition is defined as closed:

Drive Signal < 10% and Calibrated Travel > 3%

Drive Signal > 90% and Calibrated Travel < 97%

Where Zero Power Condition is defined as open:

Drive Signal < 10% and Calibrated Travel < 97%

PW Alarm Reporting

(TB > Detailed Setup > Alerts > PW Alarm Reporting)

 Failed Suppress

Failed Suppress (FAILED_MASK [65]) determines which of the failed alert conditions are suppressed so that they are not reported. Even if reporting is suppressed, the bit in Failed Active (FAILED_ACTIVE [59]) is still set.

 Maint Suppress

Maintenance Suppress (MAINT_MASK [66]) determines which of the maintenance alert conditions are suppressed so that they are not reported. Even if reporting is suppressed, the bit in Maint Active (MAINT_ACTIVE [60]) is still set.

 Advise Suppress

Advise Suppress (ADVISE_MASK [67]) determines which of the advise alert conditions are suppressed so that they are not reported. Even if reporting is suppressed, the bit in Advise Active (ADVISE_ACTIVE [61]) is still set.

Drive Signal > 90% and Calibrated Travel > 3%

Program Memory—Active if a pending Flash or NVM failure is present.

Static Memory—Active if a failure occurs in the FRAM memory where the static parameters are stored.

Processor—Active if a failure occurs in the main processor.

I/O Processor—Active if a failure occurs in the I/O processor.

Outblock Timeout—Active if the maximum time of the output block timeout is exceeded.

Blocks Set to Default— Active if the resource block has undergone Restart with Defaults. This will stay active until the transducer block is changed from Out of Service.

 Elect Enable

Electronic Enable (ELECT_ENABLE [75.1]) permits enabling or disabling the Electronic Alerts shown above.

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 Shutdown Trigger

The Shutdown Trigger (SHUTDOWN_TRIGGER [76.1]) permits enabling or disabling Self Test Shutdown for the Drive Current, Program Memory, Static Memory, Processor, I/O Processor and Outblock Timeout electronic alerts. When enabled, and the alert condition is present, the transducer Actual mode is placed Out of Service. The instrument will attempt to drive the valve to the Zero Power Condition and will no longer execute transducer control function.

 Shutdown Recovery

Shutdown Recovery (SHUTDOWN_RECOVERY [76.2]) permits enabling or disabling Automatic recovery from Self Test Shutdown. When enabled, the transducer block will return to Target mode when the condition that caused Shutdown clears. If not enabled, the transducer block will remain Out of Service until power is removed and restored or the user changes the transducer block target mode to Manual or Auto. In any case, the target mode will remain Out of Service, if the condition that caused the shutdown remains or while until the shutdown trigger is disabled.

Drive Current Config

(TB > Detailed Setup > Alerts > Elect and Config > Drive Current Config)

 Drive Current

Drive Current (DRIVE_CURRENT [54]) displays the measured Drive Current actually flowing through the I/P converter in percent of maximum drive.

 Drive Current Alrt Pt

The Drive Current Alert Point (DRIVE_CURRENT_ALRT_PT [76.4]) is when the absolute difference between the Drive Current and Drive Signal exceeds the set threshold for greater than the Drive Current Alert Time.

 Drive Current Alrt Time

The Drive Current Alert Time (DRIVE_CURRENT_TIME [76.5]) is the maximum time that the Drive Current Alert Point can be exceeded before the Drive Current Alert is active.

 Drive Signal

The Drive Signal (DRIVE_SIGNAL [53]) displays the commanded Drive Signal being sent to the I/P converter as a percentage of the maximum drive.

 Output Blk Timeout

The Output Block Timeout (OUTPUT_BLK_TIMEOUT [76.3]) is the maximum time between updates from the AO or DO block to the transducer block setpoint.

 Alert Key

The Alert Key (ALERT_KEY [4]) is the identification number of the plant unit. Devices in a loop or plant section can be assigned with a common alert key to aid the operator in determining location of alerts.

Sensor and Enviro

(TB > Detailed Setup > Alerts > Sensor and Enviro)

 Sensor Active

Sensor Active (SENSOR_ACTIVE [74.2]) displays which of the following sensor alerts are active:

Travel Sensor— Active if the Travel Sensor reading is outside the functional range.

Port A Pressure Sensor—Active if the Port A Pressure Sensor reading is outside the functional range.

Port B Pressure Sensor—Active if the Port B Pressure Sensor reading is outside the functional range.

Supply Pressure Sensor—Active if the Supply Pressure Sensor reading is outside the functional range.

Temperature Sensor—Active if the Temperature Sensor reading is outside the functional range.

 Sensor Enable

Sensor Enable (SENSOR_ENABLE [75.2]) permits enabling or disabling the Sensor Alerts shown above.

 Shutdown Trigger

The Shutdown Trigger (SHUTDOWN_TRIGGER [76.1]) permits enabling or disabling Self Test Shutdown for the Travel Sensor and Port A Pressure Sensor sensor alerts. When enabled, and the alert condition is present, the transducer Actual mode is placed Out of Service. The instrument will attempt to drive the valve to the Zero Power Condition and will no longer execute transducer control function.

 Shutdown Recovery

Shutdown Recovery (SHUTDOWN_RECOVERY [76.2]) permits enabling or disabling Manual recovery from Self Test Shutdown. When not enabled, the transducer block will return to Target mode when the condition that caused Shutdown clears. If enabled, the transducer block will remain Out of Service until power is removed and restored or the user changes the

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transducer block target mode to Manual or Auto. In any case, the target mode will remain Out of Service, if the condition that caused the shutdown remains or while until the shutdown trigger is disabled.

 Enviro Active

Environment Active (ENVIRO_ACTIVE [74.3]) displays which of the following Environment Alerts are active:

Supply Pressure Hi—Active if the supply pressure is greater than the Supply Pressure Hi Alert Point

Supply Pressure Lo—Active if the supply pressure is lower than the Supply Pressure Lo Alert Point

Temperature Hi—Active if the temperature is greater than the Temperature Hi Alert Point

Temperature Lo—Active if the temperature is lower

than the Temperature Lo Alert Point

 Enviro Enable

Environment Enable (ENVIRO_ENABLE [75.3]) permits enabling or disabling the Environment Alerts shown above.

 Temp Hi Alrt Pt

When the instrument temperature exceeds the Temperature Hi Alert Point (TEMP_HI_ALRT_PT [76.6]) the Temperature Hi Alert is active.

 Temp Lo Alrt Pt

When the instrument temperature is lower than the Temperature Lo Alert Point (TEMP_LO_ALRT_PT [77.7]) the Temperature Lo Alert is active.

Tvl and Prox

(TB > Detailed Setup > Alerts > Tvl and Prox)

Note

Supply Press Sensor Config

(TB > Detailed Setup > Alerts > Sensor and Enviro > Supply Press Sensor Config)

 Supply Press

Supply Pressure (SUPPLY_PRESSURE.VALUE [35.2]) displays the instrument supply pressure in kPa, bar, or psi.

 Supply Press Hi Alrt Pt

When supply pressure exceeds the Supply Pressure Hi Alert Point (SUP_PRES_HI_ALRT_PT [76.8]) the Supply Pressure Hi Alert is active.

 Supply Press Lo Alrt Pt

When supply pressure is lower than the Supply Pressure Lo Alert Point (SUP_PRES_LO_ALRT_PT [76.9]) the Supply Pressure Lo Alert is active.

Temp Sensor Config

(TB > Detailed Setup > Alerts > Sensor and Enviro > Temp Sensor Config)

 Temperature

Degrees Fahrenheit or Celsius. The temperature (TEMPERATURE [48]) is measured from a sensor mounted on the digital valve controller’s printed wiring board.

The alerts contained in this section are valid for both travel and pressure control.

 Tvl Active

Travel Active (TRAVEL_ACTIVE [74.4]) displays which of the following Travel Alerts are active:

Travel Deviation—Active if the Travel deviation exceeds the Travel Deviation Alert Point by more than the Travel Deviation Time.

Travel Limit Hi Hi—Active if the Travel exceeds the Travel Limit Hi Hi Alert point.

Travel Limit Hi—Active if the Travel exceeds the Travel Limit Hi Alert point.

Travel Limit Lo—Active if the Travel is lower than the Travel Limit Lo Alert point.

Travel Limit Lo Lo—Active if the Travel is lower than the Travel Limit Lo Lo Alert point.

 Travel Enable

Travel Enable (TRAVEL_ENABLE [75.4]) permits enabling or disabling the Travel Alerts shown above.

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ALERT IS CLEARED

Transducer Block

ALERT IS SET

TRAVEL ALERT HIGH POINT

TRAVEL ALERT DEADBAND

TRAVEL ALERT

ALERT IS SET

A6532-1/IL

Figure 5-4. Travel Lo Alert Deadband

LO POINT

Tvl Config

(TB > Detailed Setup > Alerts >Tvl and Prox > Tvl Config)

 Travel

Travel (TRAVEL.VALUE [34.2]) displays the actual position of the valve in percent (%) of calibrated travel.

 Tvl Deviation

Travel Deviation (TRAVEL_DEVIATION [52]) displays the absolute difference in percent between Travel Target and Actual Travel.

 Tvl Dev Alrt Pt

The Travel Deviation Alert Point (TVL_DEV_ALRT_PT [77.1]) is the alert point for the difference, expressed in percent (%), between the travel target and the actual travel. When the difference exceeds the alert point for more than the Travel Deviation Time, the Travel Deviation Alert is set.

 Tvl Dev Time

Travel Deviation Time (TVL_DEV_TIME [77.2]) is the time, in seconds, that the travel deviation must exceed the Travel Deviation Alert Point before the alert is set.

 Tvl Dev DB

Travel Deviation Deadband (TVL_DEV_DB [77.3]) is the travel in percent threshold (%) of ranged travel required to clear a Travel Deviation alert, once it has been set. See figure 5-5.

TRAVEL ALERT DEADBAND

ALERT IS CLEARED

A6532/IL

Figure 5-5. Travel Hi Alert Deadband

Travel Lo Lo Alert Point (TVL_LO_LO_ALRT_PT [77.12]).

 Tvl Lo Lo DB

Travel Lo Lo Deadband (TVL_LO_LO_DB [77.13]) is the travel, in percent (%) of ranged travel, required to clear a Travel Lo Lo alert once it has been set. See figure 5-4.

 Tvl Lo Alrt Pt

The Travel Alert Lo alert is set when the value of the travel, in percent (%) of ranged travel, goes below the Travel Lo Alert Point (TVL_LO_ALRT_PT [77.14]).

 Tvl Lo DB

Travel Lo Deadband (TVL_LO_DB [77.15]) is the travel, in percent (%) of ranged travel, required to clear a travel lo alert, once it has been set. See figure 5-4.

 Tvl Hi Alrt Pt

Travel Hi Alert is set if the ranged travel rises above the Travel Hi Alert Point (TVL_HI_ALRT_PT [77.16]). Once the alert is set, the ranged travel must fall below the alert high point set by the Travel Hi Deadband before the alert is cleared. See figure 5-5.

 Tvl Hi DB

Travel Hi Deadband (TVL_HI_DB [77.17]) is the travel, in percent (%) of ranged travel, required to clear a Travel Hi Alert, once it has been set. See figure 5-5.

 Tvl Hi Hi Alrt Pt

Travel Hi Hi Alert Point (TVL_HI_HI_ALRT_PT [77.18]) is the value of the travel, in percent (%) of ranged travel, which, when exceeded, sets the Travel Alert Hi Hi alert.

 Tvl Hi Hi DB

 Tvl Lo Lo Alrt Pt

The Travel Lo Lo alert is set when the value of the travel, in percent (%) of ranged travel, goes below the

March 2006

Travel Hi Hi Deadband (TVL_HI_HI_DB [77.19]) is the travel, in percent (%) of ranged travel, required to clear a Travel Hi Hi alert, once it has been set. See figure 5-5.

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DVC6000f Series

 Prox Active

Proximity Active (PROX_ACTIVE [74.5]) displays which of the following Proximity Alerts are active:

Travel Open—Active if the Travel is greater than the Travel Open Alert Point.

Travel Closed—Active if the Travel is lower than the Travel Closed Alert Point.

Proximity Hi Hi—Active if the Travel is greater than the Proximity Hi Hi Alert Point.

Proximity Hi—Active if the Travel is greater than the Proximity Hi Alert Point.

Proximity Lo—Active if the Travel is lower than the Proximity Lo Alert Point.

Proximity Lo Lo—Active if the Travel is lower than the Proximity Lo Lo Alert Point.

 Prox Enable

Proximity Enable (PROX_ENABLE [75.5]) permits enabling or disabling the Proximity Alerts shown above.

Prox Config

(TB > Detailed Setup > Alerts >Tvl and Prox > Prox Config)

 Tvl Open Alrt Pt

Travel Open Alert Point (TVL_OPEN_ALRT_PT [77.8]) is the value of the travel in percent (%) or ranged travel, which, when exceeded, sets the Travel Open Alert.

 Tvl Open DB

Travel Open Deadband (TVL_OPEN_DB [77.9]) is the travel in percent (%) of ranged travel required to clear a Travel Open alert, once it has been set.

 Tvl History Active

Travel History Active (TVL_HISTORY_ACTIVE [74.6]) displays which of the following Travel History Alerts are active:

Cycle Count—Active when the Cycle Count exceeds the Cycle Count Alert Point.

Travel Accum—Active when the Travel Accum exceeds the Travel Accumulator Alert Point.

 Tvl History Enable

Travel History Enable (TVL_HISTORY_ENABLE [75.6]) permits enabling or disabling the Travel History Alerts shown above.

Tvl History Config

(TB > Detailed Setup > Alerts >Tvl and Prox > Tvl History Config)

 Cycle Count

The Cycle Counter (CYCLE_COUNT [73]) records the number of times the travel changes direction. The change in direction must occur after the deadband has been exceeded before it can be counted as a cycle. See figure 5-6. You can reset the Cycle Counter by configuring it as zero.

 Cycle Count Alrt Pt

Cycle Counter Alert Point (CYCLE_COUNT_ALRT_PT [77.6]) is the value of the Cycle Counter, in cycles, which, when exceeded, sets the Cycle Counter Alert.

 Cycle Count DB

Cycle Counter Deadband (CYCLE_COUNT_DB [77.7]) is the area around the travel reference point, in percent (%) of ranged travel, that was established at the last increment of the Cycle Counter. This area must be exceeded before a change in travel direction can be counted as a cycle. See figure 5-6.

 Travel Accum

 Tvl Closed Alrt Pt

The Travel Closed Alert is set when the value of the travel, in percent (%) of ranged travel, goes below the Travel Closed Alert Point (TVL_CLOSED_ALRT_PT [77.10]).

 Tvl Closed DB

Travel Closed Deadband (TVL_CLOSED_DB [77.11]) is the travel in percent (%) of ranged travel required to clear a Travel Closed alert, once it has been set.

5-34

Travel Accumulator (TRAVEL_ACCUM [72]) records the total change in travel, in percent (%) of ranged travel, since the accumulator was last cleared. The value of the Travel Accumulator increments when the magnitude of the change exceeds the Travel Accumulator Dead-band. See figure 5-7. You can reset the Travel Accumulator by configuring it to zero.

 Tvl Accum Alrt Pt

Travel Accumulator Alert Point (TVL_ACCUM_ALRT_PT [77.4]) is the value of the Travel Accumulator, in percent (%) of ranged travel,

March 2006

Emerson Fisher Fieldvue DVC6030f, Fisher Fieldvue DVC6010f, Fisher Fieldvue DVC6020f, Fisher Fieldvue DVC6000f Series Instruction Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

375 Field Communicator Transducer Block Menu Structure

375 Field Communicator Resource Block Menu Structure

Section 1 Introduction

Scope of Manual

Instrument Description

Instrument Blocks

Function Blocks

Using This Manual

Related Documents

Specifications

Related Information

Fieldbus Installation and Wiring Guidelines

Educational Services

Section 2 Installation

Installation

Special Instructions for Safe Use and Installation in Hazardous Locations

ATEX Intrinsic Safety, Dust

ATEX Flameproof, Dust

ATEX Type n, Dust

IECEx Intrinsic Safety, Type n, Flameproof

Mounting

Type DVC6010f on Sliding-Stem Actuators Up to 102 mm (4 Inches) of Travel

Type DVC6020f on Long-Stroke (4 to 24 Inch Travel) Sliding-Stem Actuators and Rotary Actuators

Type DVC6030f on Quarter-Turn Actuators

Guidelines for Mounting the Type DVC6005f Base Unit

Wall Mounting

Type DVC6015 on Sliding-Stem Actuators Up to 102 mm (4 Inches) of Travel

PIPESTAND MOUNTING

Type DVC6025 on Long-Stroke (4 to 24 Inch Travel) Sliding-Stem Actuators and Rotary Actuators

Type Type DVC6035 on Quarter-Turn Actuators

Mounting for Pressure Control

Pressure Connections

Actuator Mounting

Mounting the Type 67CFR Filter Regulator

Integral-Mounted Regulator

Yoke-Mounted Regulator

Casing-Mounted Regulator

Supply Connections

Output Connections

Single-Acting Actuators

Double-Acting Actuators

Vent Connection

Electrical Connections

Fieldbus Connections

Making Fieldbus Connections with Twisted Shielded Pair

Making Fieldbus Connections with the Quick Connect Cable Entry

Feedback Unit Connections for Remote Mounting

Using the DVC6015, DVC6025 & DVC6035 Feedback Unit as a Remote Travel Sensor

Using an External 10 kOhm Potentiometer as a Remote Travel Sensor

Using a Potentiometer with Two Fixed Resistors as a Remote Travel Sensor

Communication Connections

Simulate Enable Jumper

Commissioning Tag

Section 3 Model 375 Field Communicator Basics

Display

Using the Keypad

Using the Touch Screen

Using the Soft Input Panel (SIP) Keyboard

Online Operation

Connecting to a Fieldbus Loop

Displaying the Live Device List

Displaying the Block List

Changing and Sending Parameter Data

Working with Device Blocks

Displaying Block Parameters

Displaying Device Status

Other Block List Selections

Detail Menu

Changing the I/O Block Schedule

Displaying Advanced Features

Polling

System Information

Displaying the Field Communicator Device Description Revision

Fieldbus Diagnostics

Disconnecting from a Fieldbus Device

Section 4 Basic Setup and Tuning