All Block Modes
AO Control − Pre-Char
AO Control − Post-Char
DO Control
Input Characterization
:Travel/Pressure State
:PD Inside Status
Protection
Drive Signal
Temperature
Cycle Counter
Travel Accumulator
:Travel Count
Pressures
Basic Setup
Device Setup
Performance Tuner
Detailed Setup
Transducer Block Mode
Protection
Response Control
Alerts
Instrument
Valve and Actuator
MAI Channel Map
Alert Handling
Alert Handling
PlantWeb Alert Simulate
Simulate Active Alerts
PlantWeb Alert Handling
Simulate Active Alarms
Failed Active
Maint Active
Advise Active
PlantWeb Alert Handling
PlantWeb Alerts Set PV Status
Block Error Reporting
Calibration
Auto Calibration
Manual Calibration
Relay
Travel Sensor
Supply Pressure
Pressure A
Pressure B
Device Diagnostics
Active PlantWeb Alerts
Alert Conditions
Status
Device Record
Stroke Valve
Trend
:Travel/Pressure State
:Travel/Pressure Select
Travel Deviation Pressure Fallback
Travel Cutoff Hi
Travel Cutoff Lo
:Pressure Cutoff Open
:Pressure Cutoff Closed
:Pressure Range Hi
:Pressure Range Lo
Instrument
Tag Description
Pressure Units
Temperature Units
Travel Units
Length Units
Area Units
Spring Rate Units
:Relay Type
:Zero Power Condition
:Maximum Supply Pressure
Calibration Person
Calibration Location
Calibration Date
:Last Calibration Type
Valve and Actuator
Valve
Trim
Actuator
Reference
Reference
:Trim Style 1
:Trim Style 2
:Stroke Time Open
:Stroke Time Close
Self Test Status
Integrator Suspended
Integrator Limited Lo
Integrator Limited Hi
Travel Sensor Span Error
MLFB Error
Travel Sensor Hi Error
Travel Sensor Lo Error
Pressure B Sensor Failure
Pressure A Sensor Failure
Supply Sensor Failure
IOP Failure
Drive Current Alert
Simulate Jumper ON
Block Error
Block Configuration Error
Simulate Active
Lost Static Data
Device Needs Maintenance Now
Out of Service
Device Record
:Maximum Recorded Temperature
:Maximum Recorded Temperature Time
:Minimum Recorded Temperature
:Minimum Recorded Temperature Time
:Maximum Recorded Supply Pressure
:Maximum Recorded Supply Pressure Time
:Minimum Recorded Supply Pressure
:Minimum Recorded Supply Pressure Time
Travel Tuning
:Travel Tuning Set
Travel Proportional Gain
Travel Velocity Gain
:Travel MLFB Gain
:Travel Integral Enable
:Travel Integral Gain
:Travel Integral Dead Zone
:Travel Integral Limit Hi
:Travel Integral Limit Lo
Performance Tuner
Stabilize / Optimize
Pressure Tuning
:Pressure Tuning Set
:Pressure Proportional Gain
:Pressure MLFB Gain
:Pressure Integral Gain
:Pressure Integral Dead Zone
:Pressure Integral Limit Hi
:Pressure Integral Limit Lo
Valve Manufacturer
Valve Model Number
Valve Serial Number
Valve Style
:Valve Size
:Valve Class
:Rated Travel
:Actual Travel
:Shaft Stem Diameter
:Packing Type
:Inlet Pressure
:Outlet Pressure
Trim
:Seat Type
:Leak Class
:Port Diameter
:Port Type
:Flow Direction
:Push Down To
:Flow Tends To
:Unbalanced Area
Actuator
Actuator Manufacturer
Actuator Model Number
:Actuator Style
Actuator Serial Number
:Actuator Size
Actuator Fail Action
:Feedback Connection
:Travel Sensor Motion
:Lever Style
:Lever Arm Length
:Effective Area
:Air
:Upper Bench Set
:Lower Bench Set
:Nominal Supply Pressure
:Spring Rate
Performance Information Alert
Performance Information Alert Enable
Drive Current
Drive Current
:Drive Current Alert
:Drive Current Alert Enable
:Drive Current Shutdown
:Drive Current Manual Recovery
:Drive Current Alert Point
:Drive Current Alert Time
:Supply
:Supply Pressure Hi Alert
:Supply Pressure Hi Alert Enable
Supply Pressure Hi Alert Point
:Supply Pressure Lo Alert
:Supply Pressure Lo Alert Enable
:Supply Pressure Lo Alert Point
Temperature Limit
Temperature
:Temperature Hi Alert
:Temperature Hi Alert Enable
Temperature Hi Alert Point
:Temperature Lo Alert
:Temperature Lo Alert Enable
:Temperature Lo Alert Point
Travel Deviation
Travel Deviation
:Travel Deviation Alert
:Travel Deviation Alert Enable
:Travel Deviation Alert Point
:Travel Deviation Time
:Travel Deviation Deadband
Travel Hi/Lo
:Travel Hi Alert
:Travel Hi Alert Enable
:Travel Hi Alert Point
:Travel Hi Deadband
:Travel Lo Alert
:Travel Lo Alert Enable
:Travel Lo Alert Point
:Travel Lo Deadband
Travel Open
Travel Open Alert
Travel Open Alert Enable
:Travel Open Alert Point
:Travel Open Deadband
:Proximity Hi Hi Alert
:Proximity Hi Hi Alert Enable
:Proximity Hi Alert
:Proximity Hi Alert Enable
:Proximity Lo Alert
:Proximity Lo Alert Enable
:Proximity Lo Lo Alert
:Proximity Lo Lo Alert Enable
:Travel Hi Hi Alert
:Travel Hi Hi Alert Enable
:Travel Hi Hi Alert Point
:Travel Hi Hi Deadband
:Travel Lo Lo Alert
:Travel Lo Lo Alert Enable
:Travel Lo Lo Alert Point
:Travel Lo Lo Deadband
ii
Transducer Block (TB) Menu Structure
PARAMETER LABELMENU STRUCTURE
A Minus BTB > Device Variables > Pressures > A Minus B
Actual TravelTB > Configure/Setup > Detailed Setup > Valve and Actuator > Valve > Actual Travel
Actuator Fail ActionTB > Configure/Setup > Detailed Setup > Valve and Actuator > Actuator > Actuator Fail Action
Actuator ManufacturerTB > Configure/Setup > Detailed Setup > Valve and Actuator > Actuator > Actuator Manufacturer
Actuator Model NumberTB > Configure/Setup > Detailed Setup > Valve and Actuator > Actuator > Actuator Model Number
Actuator Serial NumberTB > Configure/Setup > Detailed Setup > Valve and Actuator > Actuator > Actuator Serial Number
Actuator SizeTB > Configure/Setup > Detailed Setup > Valve and Actuator > Actuator > Actuator Size
Actuator StyleTB > Configure/Setup > Detailed Setup > Valve and Actuator > Actuator > Actuator Style
Advise ActiveTB > Configure/Setup > Detailed Setup > Alert Handling > Simulate Active Alerts > Advise Active
Advise EnableTB > Configure/Setup > Detailed Setup > Alerts > PlantWeb Alert Enable > Advise Enable
Advise SuppressTB > Configure/Setup > Detailed Setup > Alerts > PlantWeb Alert Reporting > Advise Suppress
AirTB > Configure/Setup > Detailed Setup > Valve and Actuator > Actuator > Air
Alert ConditionsTB > Device Diagnostics > Alert Conditions
Alert KeyTB > Configure/Setup > Detailed Setup > Alerts > Configuration Alerts > Alert Key
Area UnitsTB > Configure/Setup > Detailed Setup > Instrument > Area Units
Block Configuration ErrorTB > Device Diagnostics > Status > Block Error > Block Error.Block Configuration Error
Blocks Set to Defaults Alert
Blocks Set to Defaults Alert
TB > Device Diagnostics > Status > Block Error > Block Error.Device Needs Maintenance Now
TB > Device Diagnostics > Status > Self Test Status > Self Test Status.Drive Current Alert
TB > Configure/Setup > Detailed Setup > Alerts > Elect Alerts > Drive Current > Elect Active.Drive Current Alert
TB > Configure/Setup > Detailed Setup > Alerts > Elect Alerts > Drive Current > Shutdown Recovery.Drive Current Manual
Recovery
TB > Configure/Setup > Detailed Setup > Alerts > Elect Alerts > Drive Signal > Drive Signal
TB > Device Variables > Drive Signal
Pressure Fallback Alert Enable
Pressure Integral Dead ZoneTB > Configure/Setup > Detailed Setup > Response Control > Pressure Tuning > Pressure Integral Dead Zone
Pressure Integral GainTB > Configure/Setup > Detailed Setup > Response Control > Pressure Tuning > Pressure Integral Gain
Pressure Integral Limit HiTB > Configure/Setup > Detailed Setup > Response Control > Pressure Tuning > Pressure Integral Limit Hi
Pressure Integral Limit LoTB > Configure/Setup > Detailed Setup > Response Control > Pressure Tuning > Pressure Integral Limit Lo
Pressure MLFB GainTB > Configure/Setup > Detailed Setup > Response Control > Pressure Tuning > Pressure MLFB Gain
Pressure Proportional GainTB > Configure/Setup > Detailed Setup > Response Control > Pressure Tuning > Pressure Proportional Gain
Pressure Range HiTB > Configure/Setup > Detailed Setup > Response Control > Travel Pressure Control > Pressure Range Hi
Pressure Range LoTB > Configure/Setup > Detailed Setup > Response Control > Travel Pressure Control > Pressure Range Lo
Pressure Tuning SetTB > Configure/Setup > Detailed Setup > Response Control > Pressure Tuning > Pressure Tuning Set
Pressure UnitsTB > Configure/Setup > Detailed Setup > Instrument > Pressure Units
Processor AlertTB > Configure/Setup > Detailed Setup > Alerts > Elect Alerts > Processor Impaired > Elect Active.Processor Alert
Processor Alert EnableTB > Configure/Setup > Detailed Setup > Alerts > Elect Alerts > Processor Impaired > Elect Enable.Processor Alert Enable
Program Memory AlertTB > Configure/Setup > Detailed Setup > Alerts > Elect Alerts > Processor Impaired > Elect Active.Program Memory Alert
Program Memory Alert Enable
Program Memory Manual
Recovery
Program Memory Shutdown
ProtectionTB > Device Variables > Protection
Enable
Supply Sensor FailureTB > Device Diagnostics > Status > Self Test Status > Self Test Status.Supply Sensor Failure
Tag DescriptionTB > Configure/Setup > Detailed Setup > Instrument > Tag Description
TemperatureTB > Configure/Setup > Detailed Setup > Alerts > Environment Alerts > Temperature Limit > Temperature
Temperature Hi Alert
Temperature Hi Alert Enable
Temperature Hi Alert PointTB > Configure/Setup > Detailed Setup > Alerts > Environment Alerts > Temperature Limit > Temperature Hi Alert Point
Temperature Lo Alert
Temperature Lo Alert Enable
Temperature Lo Alert PointTB > Configure/Setup > Detailed Setup > Alerts > Environment Alerts > Temperature Limit > Temperature Lo Alert Point
Temperature Sensor Alert
TB > Configure/Setup > Detailed Setup > Response Control > Travel Pressure Control > Travel Deviation Pressure Fallback
−Continued−
vii
vii
Transducer Block (TB) Menu Structure (Continued)
PARAMETER LABELMENU STRUCTURE
Travel Sensor Hi ErrorTB > Device Diagnostics > Status > Self T est Status > Self Test Status.Travel Sensor Hi Error
Travel Sensor Lo ErrorTB > Device Diagnostics > Status > Self Test Status > Self Test Status.T ravel Sensor Lo Error
Travel Sensor Manual
Recovery
Travel Sensor MotionTB > Configure/Setup > Detailed Setup > Valve and Actuator > Actuator > Travel Sensor Motion
Travel Sensor ShutdownTB > Configure/Setup > Detailed Setup > Alerts > Sensor Alerts > Travel Sensor > Shutdown Trigger.Travel Sensor Shutdown
Travel Sensor Span ErrorTB > Device Diagnostics > Status > Self Test Status > Self Test Status.T ravel Sensor Span Error
Travel StatusTB > Device Variables > AO Control-Post-Char > T ravel Status
Travel Tuning SetTB > Configure/Setup > Detailed Setup > Response Control > Travel Tuning > Travel Tuning Set
Travel UnitsTB > Configure/Setup > Detailed Setup > Instrument > Travel Units
Travel Velocity GainTB > Configure/Setup > Detailed Setup > Response Control > Travel Tuning > Travel Velocity Gain
Travel(D)TB > Device Variables > DO Control > Travel(D)
Travel/Pressure SelectTB > Configure/Setup > Detailed Setup > Response Control > Travel Pressure Control > Travel/Pressure Select
Travel/Pressure State
TrendTB > Device Diagnostics > Trend
Trim Style 1TB > Configure/Setup > Detailed Setup > Valve and Actuator > Reference > Trim Style 1
Trim Style 2TB > Configure/Setup > Detailed Setup > Valve and Actuator > Reference > Trim Style 2
Unbalanced AreaTB > Configure/Setup > Detailed Setup > Valve and Actuator > Trim > Unbalanced Area
Upper Bench SetTB > Configure/Setup > Detailed Setup > Valve and Actuator > Actuator > Upper Bench Set
Valve ClassTB > Configure/Setup > Detailed Setup > Valve and Actuator > Valve > Valve Class
Valve ManufacturerTB > Configure/Setup > Detailed Setup > Valve and Actuator > Valve > Valve Manufacturer
Valve Model NumberTB > Configure/Setup > Detailed Setup > Valve and Actuator > Valve > V alve Model Number
Valve Serial NumberTB > Configure/Setup > Detailed Setup > Valve and Actuator > Valve > V alve Serial Number
Valve SizeTB > Configure/Setup > Detailed Setup > Valve and Actuator > Valve > Valve Size
Valve StyleTB > Configure/Setup > Detailed Setup > Valve and Actuator > Valve > Valve Style
Zero Power ConditionTB > Configure/Setup > Detailed Setup > Instrument > Zero Power Condition
Resource Block Error
Device State
Write Lock
Block Alarm
Maintenance
Maintenance
Restart Actions
Fault State
Set Fault State
Clear Fault State
Device Variables
Instrument
Options
DD Information
Resource Block
Field Communicator Menu Tree
Write Lock
Write Lock
Write Priority
Comm Timeout
Shed Remote Cascade
Shed Remote Out
Options
Diagnostic Options
Function Block Options
Miscellaneous Options
Features Available
Features Selected
Alarm Handling
Alert Key
Confirm Time
Limit Notify
Maximum Notify
Block Alm Disabled
Block Alarm Auto Acknowledge
Disc Alm Disabled
Discrete Alarm Auto Acknowlege
Resource Block Error
Other
Block Configuration Error
Simulate Active
Device Needs Maintenance Soon
Memory Failure
Lost Static Data
Lost NV Data
Device Needs Maintenance Now
Power Up
Out of Service
Write Lock
Write Alarm Alarm State
Write Lock
Block Alarm
Block Alarm Alarm State
Block Alarm Unacknowledged
Instrument
Identification
Version
Options
Diagnostics Options
Function Block Options
Miscellaneous Options
Features Available
Function
Block Options
AO
DO
AI
DI
PID
IS
OS
MAI
Function Block Options
AO
DO
AI
DI
PID
IS
OS
MAI
Miscellaneous Options
Firmware Download
Travel Control Capable
Pressure Control Capable
Pressure Fallback Capable
Features Available
Reports
Fault State
Soft W Lock
Multi-bit Alarm (Bit-Alarm) Support
Features Selected
Reports
Fault State
Soft W Lock
Multi-bit Alarm (Bit-Alarm) Support
Identification
Device ID
Electronics Serial Number
Factory Serial Number
Field Serial Number
Tag Description
Strategy
Manufacturer
Device Type
Diagnostics Options
Identification
Device ID
Electronics Serial Number
Factory Serial Number
Field Serial Number
Tag Description
Strategy
Manufacturer
Device Type
Number
RB > Configure/Setup > Identification > Factory S/N or RB > Device Variables > Instrument > Identification > Factory Serial
Number
RB > Configure/Setup > Version > Standby Software Revision or RB > Device Variables > Instrument > Version > Standby
Software Revision
x
x
THE FIELDVUEDVC6000f DIGITAL VALVE CONTROLLER IS A CORE COMPONENT OF THE PLANTWEB
DIGITAL PLANT ARCHITECTURE. THE DIGITAL VALVE CONTROLLER POWERS PLANTWEB BY
CAPTURING AND DELIVERING VALVE DIAGNOSTIC DATA. COUPLED WITH VALVELINK SOFTWARE,
THE DVC6000f PROVIDES USERS WITH AN ACCURATE PICTURE OF VALVE PERFORMANCE, INCLUDING
ACTUAL STEM POSITION, INSTRUMENT INPUT SIGNAL AND PNEUMATIC PRESSURE TO THE
ACTUATOR. USING THIS INFORMATION, THE DIGITAL VALVE CONTROLLER DIAGNOSES NOT ONLY
ITSELF, BUT ALSO THE VALVE AND ACTUATOR TO WHICH IT IS MOUNTED.
This instruction manual includes specifications,
installation, operating, and maintenance information
for FIELDVUE DVC6000f digital valve controllers.
This manual describes device setup using the 475 or
375 Field Communicator. For information on using
1
Fisher ValveLink software with the instrument, refer to
the appropriate user guide or help.
Do not install, operate, or maintain a DVC6000f digital
valve controller without being fully trained and qualified
in valve, actuator, and accessory installation,
operation, and maintenance. To avoid personal injury
or property damage, it is important to carefully read,
understand, and follow all of the contents of this
manual, including all safety cautions and warnings. If
you have any questions about these instructions,
contact your Emerson Process Management sales
office before proceeding.
W9132-1
Figure 1-1. FIELDVUE DVC6010f Digital Valve
Controller Mounted on Fisher 585C Piston Actuator
Note
Neither Emerson, Emerson Process
Management, nor any of their affiliated
entities assume responsibility for the
selection, use, or maintenance of any
product. Responsibility for the
selection, use, and maintenance of any
product remains with the purchaser
and end user.
Instrument Description
DVC6000f digital valve controllers for FOUNDATION
fieldbus are interoperable, communicating,
microprocessor-based, digital-to-pneumatic
instruments. In addition to the primary function of
converting a digital input signal to a pneumatic output,
the DVC6000f, usingFOUNDATION fieldbus
communications protocol, gives easy access to
information critical to process operation as well as
process control. This can be done using a DeltaV
console, another FOUNDATION fieldbus system console,
or with ValveLink software.
DVC6000f digital valve controllers can be mounted on
single or double-acting sliding-stem actuators, as
shown in figure 1-1, or on rotary actuators, as shown
in figure 1-2. The DVC6000f mounts on most Fisher
and other manufacturers’ rotary and sliding-stem
actuators.
DVC6000f digital valve controllers are available with
several selections of control and diagnostic capability.
Control selections include:
Standard Control (SC)— Digital valve
controllers with Standard Control have the AO, PID,
ISEL, OS, AI, MAI, DO, and four DI function blocks in
addition to the resource and transducer blocks.
Fieldbus Control (FC)—Digital valve controllers
with Fieldbus Control have the AO function block in
addition to the resource and transducer blocks.
Fieldbus Logic (FL)—Digital valve controllers
with Fieldbus Logic have the DO, and four DI function
blocks, in addition to the resource and transducer
block.
The diagnostic capabilities include:
Performance Diagnostics (PD)
Advanced Diagnostics (AD)
Fieldbus Diagnostics (FD)
Performance and Advanced Diagnostics are available
with ValveLink software. They provide visibility to
instrument alerts. Fieldbus Diagnostics can be viewed
with any host system.
Instrument Blocks
The digital valve controller is a block-based device.
For detailed information on the blocks within the digital
1-2
December 2009
Introduction and Specifications
Analog Output (AO) Function Block—The
analog output function block accepts the output from
another function block (such as a PID block) and
transfers it as an actuator control signal to the
transducer block. If the DO block is selected, the AO
block is not functional.
W8115-FF
Figure 1-2. Fisher Rotary Control Valve with FIELDVUE
DVC6020f Digital Valve Controller
valve controller, see the Detailed Setup section of this
manual.
All DVC6000f digital valve controllers include the
resource and transducer block:
Resource Block—The resource block contains
the hardware specific characteristics associated with a
device; it has no input or output parameters. The
resource block monitors and controls the general
operation of other blocks within the device. For
example, when the mode of the resource block is Out
of Service, it impacts all function blocks.
Transducer Block—The transducer block
connects the analog output function block to the I/P
converter, relay, and travel sensor hardware within the
digital valve controller.
Input Selector (ISEL) Function block—The
input selector function block selects from up to four
inputs and may provide the selected signal as input to
the PID block. The input selection can be configured
to select the first good input signal; a maximum,
minimum or average value; or a hot spare.
Output Splitter (OS) Function Block—The
output splitter function block accepts the output from
another function block (such as a PID block) and
creates two outputs that are scaled or split, according
to the user configuration. This block is typically used
for split ranging of two control valves.
Analog Input (AI) Function Block—The analog
input function block monitors the signal from a
DVC6000f sensor or internal measurement and
provides it to another block.
Multiple Analog Input (MAI) Function
Block—The Multiple Analog Input (MAI) function block
has the ability to process up to eight DVC6000f
measurements and make them available to other
function blocks.
Discrete Output (DO) Function Block—The
discrete output function block processes a discrete set
point and sends it to a specified output channel, which
can be transferred to the transducer block for actuator
control. In the digital valve controller, the discrete
output block provides both normal open/closed control
and the ability to position the valve in 5% increments
for course throttling applications. If the AO block is
selected, the DO block is not functional.
1
Function Blocks
In addition to the resource and transducer block, the
digital valve controller may contain the following
function blocks. For additional information on function
blocks, refer to Appendix D, FOUNDATION fieldbus
Communication.
December 2009
Discrete Input (DI) Function Block—The
discrete input function block processes a single
discrete input from a DVC6000f and makes it available
to other function blocks. In the digital valve controller,
the discrete input function block can provide limit
switch functionality and valve position proximity
detection.
1-3
DVC6000f Digital Valve Controllers
Using This Manual
Procedures that require the use of the Field
Communicator have the Field Communicator symbol
in the heading.
1
Also included is the path required to accomplish
various tasks; the sequence of steps through the Field
Communicator menus. For example, the path to
Resource Block Mode is RB > Configure/Setup >
Setup > Resource Block Mode.
An overview of the Field Communicator resource block
and transducer block menu structures are shown at
the beginning of this manual. Menu structures for the
function blocks are included with each function block
section in Detailed Setup / Blocks.
Throughout this document, parameters are typically
referred to by their common name or label, followed by
the parameter name and index number; for example,
Write Priority (WRITE_PRI [39]). However, not all
interface systems support the use of the parameter
label and instead use only the Parameter Name,
followed by the index number, when referring to the
block parameters.
Related Documents
Other documents containing information related to
DVC6000f digital valve controllers include:
Bulletin 62.1:DVC6000f—Fisher FIELDVUE
DVC6000f Digital Valve Controllers (D103199X012)
Bulletin 62.1:DVC6000(S1)—Fisher FIELDVUE
DVC6000, DVC6000 SIS, and DVC6000f Digital Valve
Controller Dimensions (D103308X012)
Specifications for DVC6000f digital valve controllers
are shown in table 1-1.
Related Information
Fieldbus Installation and Wiring
Guidelines
This manual describes how to connect the fieldbus to
the digital valve controller. For a technical description,
planning, and installation information for a FOUNDATION
fieldbus, refer to the FOUNDATION fieldbus Technical
Overview available from the Fieldbus Foundation and
Fieldbus Installations in a DeltaV System available
from your Emerson Process Management sales office.
All documents are available from your Emerson
Process Management sales office. Also visit our
website at www.FIELDVUE.com.
Educational Services
For information on available courses for DVC6000f
digital valve controllers, as well as a variety of other
products, contact:
Emerson Process Management
Educational Services, Registration
P.O. Box 190; 301 S. 1st Ave.
Marshalltown, IA 50158−2823
Phone: 800−338−8158 or
Phone: 641−754−3771
FAX: 641−754−3431
e-mail: education@emersonprocess.com
mounting
DVC6015: Feedback unit for sliding-stem
applications
DVC6025: Feedback unit for rotary or long-stroke
sliding-stem applications
DVC6035: Feedback unit for quarter-turn rotary
applications
DVC6000f digital valve controllers can be mounted
on Fisher and other manufacturers rotary and
sliding-stem actuators.
Function Block Suites
Standard Control (throttling control)
Includes AO, PID, ISEL, OS, AI, MAI, DO, and four
DI function blocks
Fieldbus Control (throttling control)
Contains the AO function block
Fieldbus Logic [discrete on/off]
Includes DO, and four DI function blocks
Block Execution Times
AO Block: 15 msAI Block: 15 ms
PID Block: 20 msMAI BLock: 35 ms
ISEL Block: 20 msDO Block: 15 ms
OS Block: 20 msDI Block: 15 ms
(1)
Fieldbus Device Capabilities
Backup Link Master capable
Device Description Compatibility
Firmware RevisionDD Compatibility
2.02 and 3
Output Signal
Pneumatic signal as required by the actuator, up to
full supply pressure.
Minimum Span: 0.4 bar (6 psig)
Maximum Span: 9.5 bar (140 psig)
Action: Double, Single direct, and Single reverse
Supply Pressure
Recommended: 0.3 bar (5 psi) higher than
maximum actuator requirements, up to maximum
supply pressure
Maximum: 10 bar (145 psig) or maximum pressure
rating of the actuator, whichever is lower
Medium: Air or Natural Gas
Air Quality: Supply pressure must be clean, dry air
that meets the requirements of ISA Standard
7.0.01. A maximum 40 micrometer particle size in
the air system is acceptable. Further filtration down
to 5 micrometer particle size is recommended.
Lubricant content is not to exceed 1 ppm weight
(w/w) or volume (v/v) basis. Condensation in the air
supply should be minimized
Natural Gas: Natural gas must be clean, dry,
oil-free, and noncorrosive. H2S content should not
exceed 20 ppm.
(2)
(3)
1
Electrical Input
Voltage Level: 9 to 32 volts
Maximum Current: 19 mA
Reverse Polarity Protection: Unit is not polarity
sensitive
Termination: Bus must be properly terminated per
ISA SP50 guidelines
Model I.S.
511—Low−power signaling, bus−powered, FISCO
I.S.
December 2009
Steady-State Air Consumption
Maximum Output Capacity
−continued−
(4,5)
Standard Relay: At 1.4 bar (20 psig) supply
pressure: Less than 0.38 normal m3/hr (14 scfh)
At 5.5 bar (80 psig) supply pressure: Less than 1.3
normal m3/hr (49 scfh)
Low Bleed Relay: At 1.4 bar (20 psig) supply
pressure: Average value 0.056 normal m3/hr
(2.1 scfh)
At 5.5 bar (80 psig) supply pressure: Average value
0.184 normal m3/hr (6.9 scfh)
(4,5)
At 1.4 bar (20 psig) supply pressure:
10.0 normal m3/hr (375 scfh)
At 5.5 bar (80 psig) supply pressure:
29.5 normal m3/hr (1100 scfh)
1-5
DVC6000f Digital Valve Controllers
Table 1-1. Specifications (continued)
Independent Linearity
±0.5% of output span
Electromagnetic Compatibility
1
Meets EN 61326-1 (First Edition)
Immunity—Industrial locations per Table 2 of the
EN 61326-1 standard. Performance is shown
in table 1-2 below
Emissions—Class A
ISM equipment rating: Group 1, Class A
Lightning and Surge Protection—The degree of
immunity to lightning is specified as Surge immunity
in table 1-2. For additional surge protection
commercially available transient protection devices
can be used.
Vibration Testing Method
Tested per ANSI/ISA-75.13.01 Section 5.3.5. A
resonant frequency search is performed on all three
axes. The instrument is subjected to the ISA
specified 1/2 hour endurance test at each major
resonance, plus an additional two million cycles.
Operating Ambient Temperature Limits
−40 to 80C (−40 to 176F) for most approved
valve-mounted instruments.
−60 to 125C (−76 to 257F) for remote-mounted
feedback unit.
−52 to 80C (−62 to 176F) for valve-mounted
instruments utilizing the Extreme Temperature
option (fluorosilicone elastomers)
instrument vertically, with the vent at the bottom of
the assembly, or horizontally, with the vent pointing
down, is recommended to allow drainage of
moisture that may be introduced via the instrument
air supply.
Valve-Mounted Instruments
Aluminum: 3.5 Kg (7.7 lbs)
Stainless Steel: 7.7 Kg (17 lbs)
Remote-Mounted Instruments
DVC6005f Base Unit: 4.1 Kg (9 lbs)
DVC6015 Feedback Unit: 1.3 Kg (2.9 lbs)
DVC6025 Feedback Unit: 1.4 Kg (3.1 lbs)
DVC6035 Feedback Unit: 0.9 Kg (2.0 lbs)
1-6
December 2009
Introduction and Specifications
Table 1-1. Specifications (continued)
Options
Supply and output pressure gauges or Tire
valves,
Integral mounted filter regulator,
Stainless steel housing, module base and
terminal box (valve-mounted instruments only),
Low bleed relay, Inline 10 micron air filter
Declaration of SEP
Fisher Controls International LLC declares this
NOTE: Specialized instrument terms are defined in ANSI/ISA Standard 51.1 − Process Instrument Terminology.
1. 3-conductor shielded cable, 22 AWG minimum wire size, is required for connection between base unit and feedback unit. Pneumatic tubing between base unit output connection and actuator
has been tested to 15 meters (50 feet) maximum without performance degradation.
2. The pressure/temperature limits in this manual and any applicable code or standard should not be exceeded.
3. Gas Certified DVC6000f digital valve controllers are FM and CSA Single Seal approved for use with natural gas as the supply medium.
4. Normal m3/hour − Normal cubic meters per hour at 0C and 1.01325 bar, absolute. Scfh − Standard cubic feet per hour at 60F and 14.7 psia.
5. Values at 1.4 bar (20 psig) based on a single-acting direct relay; values at 5.5 bar (80 psig) based on double-acting relay.
6. Typical value. Not applicable for travels less than 19 mm (0.75 inch) or for shaft rotation less than 60 degrees. Also, not applicable to DVC6020f digital valve controllers in long-stroke
applications.
7 . Do not use the DVC6010fS or DVC6020fS in high vibration service where the mounting bracket uses standoffs (spacers) to mount to the actuator. Due to NAMUR mounting limitations,
do not use the DVC6030fS in high vibration service.
product to be in compliance with Article 3 paragraph
3 of the Pressure Equipment Directive (PED) 97 /
23 / EC. It was designed and manufactured in
accordance with Sound Engineering Practice (SEP)
and cannot bear the CE marking related to PED
compliance.
However, the product may bear the CE marking to
indicate compliance with other applicable European
II 1 G D
Gas
Ex ia IIC T4/T5/T6—Intrinsically Safe
Dust
Ex iaD 20 T100C (Tamb
Ex iaD 20 T85C (Tamb v 75C)
II 2 G D
Gas
Ex d IIB+H2 T5/T6—Flameproof
Dust
Ex tD A21 IP66 T90C (Tamb v 85C)
Ex tD A21 IP66 T80C (Tamb v 75C)
II 3 G D
Gas
Ex nCL IIC T5/T6—Type n
Dust
Ex tD A22 IP66 T85C (Tamb v 80C)
Ex tD A22 IP66 T80C (Tamb v 75C)
II 1 G D
Gas
Ex ia IIC T4/T5/T6—Intrinsically Safe
Dust
Ex iaD 20 T100C (Tamb
Ex iaD 20 T85C (Tamb v 75C)
II 2 G D
Gas
Ex d IIB T5/T6—Flameproof
Dust
Ex tD A21 IP66 T85C (Tamb v 80C)
Ex tD A21 IP66 T75C (Tamb v 70C)
II 3 G D
Gas
Ex nL IIC T5/T6—Type n
Dust
Ex tD A22 IP66 T85C (Tamb v 80C)
Ex tD A22 IP66 T80C (Tamb v 75C)
II 1 G D
Gas
Ex ia IIC T4/T5/T6—Intrinsically Safe
Dust
Ex iaD 20 T135C (Tamb v 125C)
Ex iaD 20 T100C (Tamb v 95C)
Ex iaD 20 T85C (Tamb v 80C)
II 2 G D
Gas
Ex d IIC T4/T5/T6—Flameproof
Dust
Ex tD A21 IP66 T130C (Tamb v 125C)
Ex tD A21 IP66 T100C (Tamb v 95C)
Ex tD A21 IP66 T85C (Tamb v 80C)
II 3 G D
Gas
Ex nA IIC T4/T5/T6—Type n
Dust
Ex tD A22 IP66 T130C (Tamb v 125C)
Ex tD A22 IP66 T100C (Tamb v 95C)
Ex tD A22 IP66 T85C (Tamb v 80C)
v80C)
v80C)
Ui = 24 VDC , Ii = 380 mA ,
Ci = 5 nF , Li = 0 mH , Pi = 1.4 W
Ui = 17.5 VDC , Ii = 380 mA ,
Ci = 5 nF , Li = 0 mH , Pi = 5.32 W
Ui = 24 VDC
Ii = 380 mA
Ci = 5 nF
Li = 0 mH
Pi = 1.4 W
Ui = 17.5 VDC
Ii = 380 mA
Ci = 5 nF
Li = 0 mH
Pi = 5.32 W
Ui = 30 VDC
Ii = 17.5 mA
Ci = 0 μF
Li = 0 mH
Pi = 105 mW
FIELDBUS
FISCO
− − −
− − −
FIELDBUS
Uo = 24 VDC
Io = 17.5 mA
Co = 121 nF
Lo = 100 mH
Po = 105 mW
FISCO
Uo = 24 VDC
Io = 17.5 mA
Co = 121 nF
Lo = 100 mH
Po = 105 mW
The DVC6000f can be used with either air or natural
gas as the supply medium. If using natural gas as the
pneumatic supply medium, natural gas will be used in
the pneumatic output connections of the DVC6000f to
any connected equipment. In normal operation the unit
will vent the supply medium into the surrounding
atmosphere unless it is remotely vented. When using
natural gas as the supply medium, in a non-hazardous
location in a confined area, remote venting of the unit
is required. Failure to do so could result in personal
injury, property damage, and area re-classification. For
hazardous locations remote venting of the unit may be
required, depending upon the area classification, and
as specified by the requirements of local, regional, and
federal codes, rules and regulations. Failure to do so
when necessary could result in personal injury,
property damage, and area re-classification.
Note
Gas Certified DVC6000f digital valve
controllers are FM and CSA Single
Seal approved for use with natural gas
as the supply medium.
If installing this into an existing
application, also refer to the WARNING
at the beginning of the Maintenance
section of this instruction manual.
Check with your process or safety
engineer for any additional measures
that must be taken to protect against
process media.
2
WARNING
To avoid static discharge from the
plastic cover, do not rub or clean the
cover with solvents. To do so could
result in an explosion. Clean with a
mild detergent and water only.
WARNING
WARNING
Avoid personal injury or property
damage from sudden release of
process pressure or bursting of parts.
Before proceeding with any
Installation procedures:
Always wear protective clothing,
gloves, and eyewear to prevent
personal injury and property damage.
Personal injury or property
damage may result from fire or
explosion if natural gas is used as the
supply medium and appropriate
preventive measures are not taken.
Preventive measures may include, but
are not limited, to one or more of the
following: Remote venting of the unit,
re-evaluating the hazardous area
classification, ensuring adequate
ventilation, and the removal of any
ignition sources. For information on
remote venting of this controller, refer
to page 2-21.
This unit vents the supply medium
into the surrounding atmosphere.
When installing this unit in a
non-hazardous (non-classified)
location in a confined area, with
natural gas as the supply medium,
you must remotely vent this unit to a
safe location. Failure to do so could
result in personal injury or property
damage from fire or explosion, and
area re-classification.
When installing this unit in a
hazardous (classified) location remote
venting of the unit may be required,
depending upon the area
classification, and as specified by the
requirements of local, regional, and
federal codes, rules and regulations.
Failure to do so when necessary
could result in personal injury or
property damage from fire or
explosion, and area re-classification.
Vent line piping should comply with
local and regional codes and should
be as short as possible with adequate
inside diameter and few bends to
reduce case pressure buildup.
December 2009
2-3
DVC6000f Digital Valve Controllers
In addition to remote venting of the
unit, ensure that all caps and covers
are correctly installed. Failure to do so
could result in personal injury or
property damage from fire or
explosion, and area re-classification.
2
Special Instructions for “Safe Use” and
Installation in Hazardous Locations
Certain nameplates may carry more than one
approval, and each approval may have unique
installation/wiring requirements and/or conditions of
“safe use”. These special instructions for “safe use”
are in addition to, and may override, the standard
installation procedures. Special instructions are listed
by approval.
WARNING
Failure to follow these conditions of
safe use could result in personal
injury or property damage from fire or
explosion, and area re-classification.
ATEX
Special Conditions for Safe Use
Intrinsically Safe, Dust
DVC6010f, DVC6020f, DVC6030f, and DVC6005f
1. This apparatus can only be connected to an
intrinsically safe certified equipment and this
combination must be compatible as regards the
intrinsically safe rules.
2. The FISCO electrical parameters of this equipment
must not exceed any following values:
UOv 17.5 V; IO v380 mA; POv 5.32 W
3. Operating ambient temperature: −52C or −40C
to + 85C
4. For the model with aluminum body: the apparatus
must not be submitted to frictions or mechanical
impacts.
DVC6015, DVC6025, and DVC6035
1. This apparatus can only be connected to an
intrinsically safe certified equipment and this
combination must be compatible as regards the
intrinsically safe rules.
Refer to table 1-5 for additional approval information,
and figure B-11 for the the ATEX Intrinsic Safety, Dust
nameplates.
Flameproof, Dust
DVC6010f, DVC6020f, and DVC6030f
CSA
Special Conditions of Safe Use
Intrinsically Safe and FISCO, Explosion proof,
Division 2, Dust-Ignition proof
No special conditions for safe use.
Refer to table 1-3 for approval information, figures B-1
and B-4 for CSA loop schematics, and figures B-3 and
B-5 for the CSA nameplates.
FM
Special Conditions of Safe Use
Intrinsically Safe and FISCO, Explosion proof,
Non-incendive, Dust-Ignition proof
Refer to table 1-4 for approval information, figures B-6
and B-9 for FM loop schematics, and figures B-8 and
B-10 for the FM nameplates.
2-4
Operating ambient temperature: −52C or −40C to
+ 85C
DVC6005f, DVC6015, DVC6025, and DVC6035
Operating ambient temperature as indicated on the
nameplate.
Refer to table 1-5 for additional approval information,
and figure B-12 for the ATEX Flameproof, Dust
nameplates.
Type n, Dust
DVC6010f, DVC6020f, and DVC6030f
Operating ambient temperature: −52C or −40C to
+ 80C
DVC6005f, DVC6015, DVC6025, and DVC6035
Operating ambient temperature as indicated on the
nameplate.
Refer to table 1-5 for additional approval information,
and figure B-13 for the ATEX Type n, Dust
nameplates.
December 2009
Installation
IECEx
Conditions of Certification
Intrinsically Safe, Flameproof, Type n
DVC6010f, DVC6020f, DVC6030f, and DVC6005f
Ex ia / Ex d / Ex n
1. Warning: Electrostatic charge hazard. Do not rub
or clean with solvents. To do so could result in an
explosion.
DVC6010f, DVC6020f, DVC6030f, DVC6005f,
DVC6015, DVC6025, and DVC6035
EX d / Ex n
2. Do not open while energized.
Refer to table 1-6 for additional approval information,
figures B-14 and B-17 for IECEx loop schematics and
figures B-16 and B-18 for the IECEx nameplates.
Mounting Style
Integral Mounting
Main UnitDVC6005f
Separate
Mounting
Feedback
Unit
Product
Type
DVC6010f
DVC6020f
DVC6030f
DVC6015Ex ia II CT6
DVC6025Ex ia II CT5
DVC6035Ex ia II CT4
Ex Marking
Ex ia II CT6
Ex ia II CT5
Ex ia II CT6
Ex ia II CT5
Ambient
Temperature
−40C to
+75C
−40C to
+80C
−40C to
+75C
−40C to
+80C
−60C to
+80C
−60C to
+95C
−60C to
+125C
2. The enclosure of the controller provides a
grounding terminal, and the user should install a
reliable grounding wire connected to it when mounting
and using the controller.
3. The values for intrinsically safe parameters and
maximum internal equivalent parameters of the
controller are as follow:
Max Input
Voltage
Ui (V)
242261.450
17.53805.3250
Max Input
Current
Ii (mA)
Max Input
Power
Pi (W)
Max Internal
Equivalent Parameter
Ci (nF)Li (mH)
2
NEPSI
Notes for Safe Use of the Certified Product
Intrinsically Safe
DVC6000f digital valve controllers (designated as
controller hereafter) have been proved to be in
conformity with the requirements specified in the
national standards GB3836.1-2000 and
GB3836.4-2000 through inspections conducted by
National Supervision and Inspection Centre for
Explosion Protection and Safety of Instrumentation
(NEPSI). The Ex marking for the products is Ex ia II
CT6/T5/T4, and their Ex certificate number is
GYJ06280. When using the product, the user should
pay attention to the items stated below:
1. The correlation of approved DVC6000f digital valve
controllers in specific product type, Ex marking and
operating ambient temperature this time is as follows:
4. As a main unit of a separate design product, the
values for intrinsically safe output parameters of
DVC6005f are as follows:
Max Output
Voltage
Uo (V)
8.62.358.2100
Max Output
Current
Io (mA)
Max Output
Power
Po (mW)
Max Equivalent
Parameter allowed
Co (mF)Lo (mH)
5. While the controller forms an intrinsically safe
explosion protection system together with an
associated equipment, the following requirements
must be met: Uo vUi, Io vIi, Po vPi, Co wCi + Cc,
Lo wLi + Lc.
Note
Where Cc and Lc represent distributing
capacitance and inductance of the
connecting cable respectively.
6. The connection cable between the product and
associated equipment should be a cable with
insulation screen and sheath. The screen should be
connected to the ground.
December 2009
2-5
DVC6000f Digital Valve Controllers
7. An appropriate heat-resistant cable should be
selected for use with the controller in an application
where the ambient temperature exceeds 70C.
8. When using and maintaining the product in the
field, cleaning the plastic surface of the product with
dry cloth is strictly prohibited to avoid the risk of
producing electrical spark.
9. The user must not be allowed to replace at will the
electric components of the product on his own to avoid
2
damage to the intrinsically safe performance of
explosion protection of the product.
10. The user must follow the relevant rules specified
by the product instruction manual, the “13th Section of
Electric Equipment Used in Explosive Gaseous
Environment: Maintenance of Electric Equipment Used
in Explosive Gaseous Environment” of
GB3836.13-1997 standard, the “15th Section of
Electric Equipment Used in Explosive Gaseous
Environment: Electric Installation in Hazardous
Locations (except for coal mine)” of GB3836.15-2000
standard and the “Electric installation construction and
acceptance test code for electric equipment mounting
engineering in an explosive and fire-hazardous
environment” of GB50257:1996 standard while
performing installation, operation, and maintenance for
the product.
Refer to figure B-19 for NEPSI nameplates.
Flameproof
DVC6000f digital valve controllers (designated as
controller hereafter) have been proved to be in
conformity with the requirements specified in the
national standards GB3836.1-2000 and
GB3836.2-2000 through inspections conducted by
National Supervision and Inspection Centre for
Explosion Protection and Safety of Instrumentation
(NEPSI). The Ex markings for the products are Ex d II
B+H2T6/T5 (DVC6010f, DVC6020f, and DVC6030f
only), Ex d II BT6/T5 (DVC6005f only), and Ex d II
CT6/T5/T4 (DVC6015, DVC6025, and DVC6035 only)
respectively and their Ex certificate number is
GYJ06279. When using the product , the user should
pay attention to the items stated below:
1. The correlation of this approved DVC6000f digital
valve controllers in specific product type, Ex marking,
and operating ambient temperature is as follows:
Product TypeEx Marking
DVC6010f, DVC6020f,
DVC6030f (integral design)
DVC6005f (main unit of
separate design)
DVC6015, DVC6025,
DVC6035 (feedback units of
separate design
Ex d II B+H2T6
Ex d II B+H2T5
Ex d II BT6
Ex d II BT5
Ex d II CT6
Ex d II CT5
Ex d II CT4
Ambient
Temperature
−40C to
+75C
−40C to
+80C
−40C to
+75C
−40C to
+80C
−60C to
+80C
−60C to
+95C
−60C to
+125C
2. The enclosure of the controller provides a
grounding terminal, and the user should install a
reliable grounding wire connected to it when mounting
and using the controller.
3. The controller’s cable entrance (1/2 NPT) must be
fitted with a cable entry device which is Ex-approved
through inspection of explosion protection, in
conformity with relevant standards of GB3836.1-2000
and GB3836.2-2000 and has a corresponding rating of
explosion protection.
4. An appropriate heat-resistant cable should be
selected for use with the controller in an application
where the ambient temperature exceeds 70C.
5. The principle of “Opening equipment’s cover is
strictly prohibited while it is active” must be abided by
when using and maintaining the controller in the field.
6. The user must follow the relevant rules specified by
the product instruction manual, the “13th Section of
Electric Equipment Used in Explosive Gaseous
Environment: Maintenance of Electric Equipment Used
in Explosive Gaseous Environment” of
GB3836.13-1997 standard, the “15th Section of
Electric Equipment Used in Explosive Gaseous
Environment: Electric Installation in Hazardous
Locations (except for coal mine)” of GB3836.15-2000
standard and the “Electric installation construction and
acceptance test code for electric equipment mounting
engineering in an explosive and fire-hazardous
environment” of GB50257:1996 standard while
performing installation, operation, and maintenance for
the product.
Refer to figure B-19 for NEPSI nameplates.
2-6
December 2009
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