Emerson Fisher FIELDVUE DVC6000 Instruction Manual

Supported Product

D102794X012

DVC6000 Digital Valve Controllers

October 2013

Fisherr FIELDVUE™ DVC6000 Digital Valve Controllers Instruction Manual (Supported)

Supported products may not be manufactured again in any Emerson Process Management location under any conditions. Spare parts availability is 7 years of best effort. Technical support is available.

Post‐sale documents (such as instruction manuals and quick start guides) are available on the CD and FishWeb. Many are also available at www.fisher.com

Instruction manuals for supported products may be updated, if required, to support products in the field.

Pre‐sale documents (such as bulletins) for supported products are included on FishWeb for internal use. They are not included on the CD.

Neither Emerson, Emerson Process Management, nor any of their affiliated entities assumes responsibility for the selection, use or maintenance of any product. Responsibility for proper selection, use, and maintenance of any product remains solely with the purchaser and end user.

Fisher and FIELDVUE are marks owned by one of the companies in the Emerson Process Management business unit of Emerson Electric Co. Emerson Process Management, Emerson, and the Emerson logo are trademarks and service marks of Emerson Electric Co. All other marks are the property of their respective owners.

The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. All sales are governed by our terms and conditions, which are available upon request. We reserve the right to modify or improve the designs or specifications of such products at any time without notice.

Emerson Process Management

Marshalltown, Iowa 50158 USA Sorocaba, 18087 Brazil Chatham, Kent ME4 4QZ UK Dubai, United Arab Emirates Singapore 128461 Singapore

www.Fisher.com

DVC6000 Digital Valve Controllers

Fisherr FIELDVUEt DVC6000 Digital Valve Controllers

Instruction Manual

D102794X012

September 2013

This manual applies to:

Instrument Level AC, HC, AD, PD HC, AD, PD, ODV AC Device Type 03 03 07 Device Revision 1 2 2 Hardware Revision 1 1 1 Firmware Revision 2−6 7, 9, 10, 11 7, 9, 10, 11 DD Revision 4 8 1

Viewing Device Variables and Diagnostics

Introduction and Specifications

Maintenance and Troubleshooting

Installation

Basic Setup

Detailed Setup

Calibration

Parts

Appendices

1 2 3 4 5 6 7 8 9 A

Principle of Operation

Loop Schematics/Nameplates

Refer to Related Documents on page 1-3 for other documents containing information related to DVC6000 digital valve controllers

Glossary

Index

A B

Glossary

Index

www.Fisher.com

DVC6000 Digital Valve Controllers

Fast Key Sequence for Instrument Level HC, AD, PD, and ODV

Function/Variable

A Minus B 3-5-3 4-G End Point Pressure Control Actuator Style 1-2-6-4 3-D Alert Conditions 2-1 2-F 1-2-3-7-5-1

Alert Record Full Enable

Alert Record Has Entries Enable Analog Input 3-1 2-G 3-7-1 2-H

Analog Input Calibration 1-3-2-3 4-E HART Universal Revision 3-7-9 2-H Analog Input Range Hi 1-2-5-3-1 6-H Input Characterization 1-2-2-3 4-C Analog Input Range Lo 1-2-5-3-2 6-H Analog Input Units 1-2-5-2-3 6-G 1-2-5-8 4-G Auto Calibration 1-3-1-1 4-E Instrument Level 3-7-8 2-H Autocalibration in Progress Enable 1-2-4-2-2 8-H

Auxiliary Input

Auxiliary Terminal Action Auxiliary Terminal Alert Enable 1-2-3-3-1-1 12-E 1-2-2-1-2-1 8-B

Burst Command 1-2-1-4-3 6-B Integral Enable (Travel Tuning) 1-2-2-1-1-2 8-A Burst Enable 1-2-1-4-1 6-B Integral Enable (Pressure Tuning) 1-2-2-1-3-2 8-C Calibration in Progress Enable 1-2-4-2-1 8-G Integral Gain (Travel Tuning) 1-2-2-1-1-3 8-A

Clear ALL Records Command 3 Configured Pressure 1-2-1-4-5 6−B 1-2-2-1-2-2 8-B Control Mode Critical NVM Shutdown 1-2-3-1-3-4 12-C Last AutoCalibration Status 1-2-5-9-1 6-H

Custom Characterization Table 1-2-2-4 4-C Last Calibration Type 1-2-5-9-2 6-H Cutoff Hi

Cutoff Lo

Cycle Counter Cycle Counter Alert Enable 1-2-3-5-1-1 12-G 2-3-1 3-F

Cycle Count Alert Point 1-2-3-5-1-3 12-H Maximum Supply Pressure 1-2-5-6 4-G Date 1-2-5-1-4 6-G Message 1-2-5-1-2 6-F Dead Band (Cycle Count / Travel

Accumulator) Descriptor 1-2-5-1-3 6-F 3-6-4 4-H Device Description Information 3-8 2-G Device ID 3-7-2 2-H 1-2-3-7-5-3 Device Revision 3-7-5 2-H Model (Device) 3-7-4 2-H Diagnostic Data Available Enable 1-2-4-2-4 8-H Multi-Drop Alert Enable 1-2-4-3-2 8-H Diagnostic in Progress Enable 1-2-4-2-3 8-H No Free Time Shutdown 1-2-3-1-3-6 12-C Drive Current Shutdown 1-2-3-1-1 8-D Non-Critical NVM Alert Enable 1-2-3-1-3-3 12-C Drive Signal Alert Enable 1-2-3-1-2-1 10-D

Drive Signal

NOTE: Italicized Fast-Key Sequence indicates fast-key sequence is applicable only for instrument level ODV.

1. Coordinates are to help locate the item on the menu tree on the following pages.

3. Instrument level ODV only.

5. Instrument level HC, AD, and PD only.

6. Firmware 9 and 10 only.

Fast-Key

Sequence

1-2-3-6-2 1-2-3-7-2 Flash ROM Shutdown 1-2-3-1-3-5 12-C 1-2-3-6-1

1-2-3-7-1

3-6-1 4-H 1-2-1-1 4-B 1-2-3-3-1-2 12-D Instrument Serial Number 1-2-5-1-6 6-G 1-2-3-3-1-3 12-E Instrument Time Invalid Enable 1-2-4-1-1 8-G

1-2-5-7 4-G

1-2-3-6-4

1-2-3-7-4

Hot Key-2 1-A Integrator Saturated Hi Enable 1-2-4-4-1 8-I

1-2-1-2 4-B Integrator Saturated Lo Enable 1-2-4-4-2 8-I

1-2-3-4-7-3 12-G Loop Current Validation Enable 1-2-2-2-2-1 10-B Low Power Write Fail Enable 1-2-3-4-7-4 12-G Manual Calibration 1-3-1-2 4-E 1-2-2-2-2-2 10-B Manufacturer (Actuator) 1-2-6-1 3-D 1-2-3-5-1-2 12-H Manufacturer (Instrument) 3-7-3 2-H

3-6-5 4-H

1-2-3-5-2-1 12-H

3-4 2-G 3-6-9 4-H

1-2-3-1-2-2 10-D Offline/Failed Alert Enable 1-2-3-1-3-1 12-B

Coordinates

10-H

(1)

Function/Variable

(3)

Failure Group Enable Firmware Revision 3-7-6 2-H

Hardware Revision 3-7-7 2-H HART Tag

Instrument Date and Time

Instrument Mode

Integral Dead Zone

Integral Gain (Pressure Tuning) 1-2-2-1-3-3 8-C Integral Limit

(6)

Maximum Recorded Temperature

Minimum Recorded Temperature

Miscellaneous Group Enable

Number of Power Ups

Fast-Key

Sequence

1-2-2-2-4 8-D

1-2-3-6-5-1

1-2-5-1-1 6-F

1-2-4-1-2 8-G

Hot Key-1 1-A

1-2-4-4-4 8-I

1-2-4-4-3 8-I

1-2-3-3-3 9-E

1-2-3-1-3-2 12-B

3-6-3 4-H

2-3-2 3-F

1-2-3-6-5-3

2-3-4 3-G

Coordinates

11-I

(1)

DVC6000 Digital Valve Controllers

Fast Key Sequence for Instrument Level HC, AD, PD, and ODV

Function/Variable

Partial Stroke Test Partial Stroke Test Enable

(3)

Partial Stroke Test Pressure Limit Partial Stroke Test Start Point Partial Stroke Test Variables

(3)

View/Edit Performance Tuner

(2)

(3)

Fast-Key

Sequence

Coordinates

2-5 2-F

1-2-7-1 3-D 1-2-3-4-1 9-E

(3)

1-2-3-6-1 10-G Travel / Pressure Select 1-2-2-2-1 6-C

1-2-2-2-4-2 8-D

1-2-7-2 3-D 1-2-3-5-3-2 12-H

1-1-2 2-B Travel Accumulator Alert Enable 1-2-3-5-3-1 12-H 1-2-2-1-1-5 8-A Travel Accumulator Alert Point 1-2-3-5-3-3 12-I

(1)

Travel

Travel Accumulatorv

Function/Variable

Polling Address 1-2-5-1-7 6-G Travel Alert Dead Band 1-2-3-4-3 9-E Pressure A 3-5-1 4-G Travel Alert Hi Enable 1-2-3-4-6-1 10-F Pressure B 3-5-2 4-G Travel Alert Hi Hi Enable 1-2-3-4-5-1 12-E Pressure Control Active Enable 1-2-4-3-1 8-H Travel Alert Hi Hi Point 1-2-3-4-5-3 12-F Pressure Deviation Alert Enable Pressure Deviation Alert Point Pressure Deviation Time

(3)

1-2-3-6-2 10-G Travel Alert Hi Point 1-2-3-4-6-3 10-F 1-2-3-6-3 10-G Travel Alert Lo Enable 1-2-3-4-6-2 10-F 1-2-3-6-4 10-G Travel Alert Lo Lo Enable 1-2-3-4-5-2 12-E

Pressure Range Hi 1-2-2-2-3-1 10-D Travel Alert Lo Lo Point 1-2-3-4-5-4 12-F Pressure Range Lo 1-2-2-2-3-2 10-D Travel Alert Lo Point 1-2-3-4-6-4 10-F Pressure Sensor Shutdown

(2)

1-2-3-2-3 12-D Travel Deviation Alert Enable 1-2-3-4-4-1 10-E Pressure Sensors—Calibration 1-3-2-1 4-E Travel Deviation Alert Point 1-2-3-4-4-2 10-E Pressure Tuning Set 1-2-2-1-3-1 8-B Travel Deviation Time 1-2-3-4-4-3 10-E Pressure Units 1-2-5-2-1 6-G Travel Limit / Cutoff Hi Enable 1-2-3-4-7-1 12-F

Protection Raw Travel Input 3-6-7 4-H 1-2-2-2-2-4 10-C

Reference Voltage Shutdown 1-2-3-1-3-7 12-C Relay Adjust 1-3-3 3-E 1-2-2-2-2-5 10-C

Hot Key-3 1-A Travel Limit / Cutof f Lo Enable 1-2-3-4-7-2 12-F

1-2-1-5 4-B

Travel Limit Hi

Travel Limit Lo

Relay Type 1-2-5-4 4-F Travel Sensor Adjust 1−3−2−2 4−E Restart Control Mode 1-2-1-3 4-B Travel Sensor Motion 1-2-6-5 3-E Restore Factory Settings 1-3-4 3-E Travel Sensor Shutdown 1-2-3-2-1 12-C Set Point Rate Close 1-2-2-5-2 5-D Set Point Rate Open 1-2-2-5-1 5-D 3-2 2-G

Travel Setpoint

Setup Wizard 1-1-1 2-B Travel Tuning Set 1-2-2-1-1-1 8-A

Hot Key-4 1-A

Stabilize/Optimize

1-1-2

2-B 1-2-3-7-5-2

(4)

1-2-2-1-1-4 8-A

Status 2-2 2-F 1-2-6-2 3-D

Valve Group Enable

Valve Serial Number Stroke Valve 2-4 2-F Valve Style 1-2-6-3 3-D Supply Pressure Supply Pressure Lo Alert Enable

Supply Pressure Lo Alert Point

(2)

(5)

Temperature 3-6-2 4-H View/Edit Lead/Lag Temperature Sensor Shutdown 1-2-3-2-2 12-D Temperature Units 1-2-5-2-2 6-G 3-6-8 4-H

3-5-4 4-G

1-2-3-3-2-2 12-E 1-2-3-7-3

View Alert Records

1-2-3-3-2-1 12-E View/Edit Feedback Connection 1-2-6-6 3-E 1-2-3-3-2-3 12-E View/Edit Lag Time

(5) (3)

View Number of Days Powered Up

Zero Power Condition 1-2-5-5 4-G

NOTE: Italicized Fast-Key Sequence indicates fast-key sequence is applicable only for instrument level ODV.

1. Coordinates are to help locate the item on the menu tree on the following pages.

2. Not available in instrument level HC.

3. Instrument level ODV only.

4. Instrument level HC only.

5. Instrument level HC, AD, and PD only.6

7. Firmware 7 only.

Fast-Key

Sequence

Coordinates

3-3 2-G

3-6-6 4-H

1-2-3-4-7-6 12-G

1-2-3-4-7-7 12-G

1-2-3-4-2 9-E

1-2-3-6-5-2

10-H

1-2-5-1-5 6-F

1-2-3-6-3

10-H

1-2-2-5-3 5-D 1-2-2-5-3 5-D

2-3-3 3-F

(1)

DVC6000 Digital Valve Controllers

Field Communicator Menu Tree for

Hot Key

1 Instrument Mode 2 Control Mode 3 Protection 4 Stabilize/Optimize

Configure

1 Guided Setup 2 Detailed Setup 3 Calibrate

Online

1 Configure 2 Service Tools 3 Overview

HART Application

1 Offline 2 Online 3 Utility 4 HART Diagnostics

Notes: 1-1-1 indicates fast-key sequence to reach menu 1 This menu is available by pressing the left

arrow key from the previous menu. 2 Not available in instrument level HC 3 Instrument level ODV only. 4 Instrument level HC only. 5 Instrument level HC, AD, and PD only. 6 Fast key sequence for Alert Record with instrument level ODV is 1-2-3-7. 7 This menu item reads Power Starvation Alrt Enab in firmware 7 and below. 8 Only available in firmware 9, 10, and 11.

Instrument Level HC, AD, PD, and ODV

1‐1

Guided Setup

1-2

1‐3

Service Tools

1 Alert Conditions 2 Status 3 Device Record 4 Stroke Valve 5 Partial Stroke Test

Overview

1 Analog In 2 Setpoint 3 Travel 4 Drive Signal 5 Pressure 6 Variables 7 Device Information 8 DD Information

Device Information

1 HART Tag 2 Device ID 3 Manufacturer 4 Model 5 Device Revision 6 Firmware Revision 7 Hardware Revision 8 Instrument Level 9 HART Universal Revision

1 Setup Wizard 2 Performance Tuner 2 Stabilize/Optimize

Detailed Setup

1 Mode and Protection 2 Response Control 3 Alert Setup 4 Status 5 Instrument 6 Valve and Actuator 7 SIS/Partial Stroke

Partial Stroke

1 PST Enable 2 PST Enable 3 PST Vars View/Edit

Valve & Actuator

1 Manufacturer 2 Valve Serial Number 3 Valve Style 4 Actuator Style 5 Travel Sensor Motion 6 View/ Edit Feedback

Connection

7 Assembly Specification Sheet

Calibrate

1 Travel Calibration 2 Sensor Calibration 3 Relay Adjust 4 Restore Factory Settings 5 PST Calibration

1‐2‐7

1‐2‐6

2‐3

Device Record

1 Maximum Recorded

Temperature

2 Mininum Recorded

Temperature

3 View Number of Days

Powered Up

4 Number of Power Ups

3‐5

3‐7

3‐6

1‐2‐1

Mode and Protection

1 Instrument Mode 2 Control Mode 3 Restart Control Mode 4 Burst Mode 5 Protection

1‐2‐2

Response Control

1 Tuning 2 Travel/Pressure Control 3 Input Characterization 4 Custom Characterization Table 5 Dynamic Response

1‐3‐1

Travel Calibration

1 Auto Calibration 2 Manual Calibration

1‐3‐2

Sensor Calibration

1 Pressure Sensors 2 Travel Sensor 3 Analog In

Instrument

1 General 2 Units 3 Analog Input Range 4 Relay Type 5 Zero Power Condition 6 Maximum Supply Pressure 7 Auxiliary Terminal Action 8 Instrument Date and Time

Pressure

1 Pressure A 2 Pressure B 3 A Minus B 4 Supply

Variables

1 Auxiliary Input 2 Temperature 3 Maximum Recorded Temperature 4 Mininum Recorded Temperature 5 Cycle Counter 6 Travel Accumulator 7 Raw Travel Input 8 View Number of Days Powered Up 9 Number of Power Ups

9 Calib Status and Type

1‐2‐5

1‐2‐1‐4

1‐2‐2‐1

1‐2‐2‐2

1‐2‐2‐5

1‐2‐3

1‐2‐4

Burst Mode

1 Burst Enable 2 Change Burst Enable 3 Burst Command 4 Change Burst Command 5 Cmd 3 Configured Pressure

Tuning

1 Travel Tuning 2 Integral Settings 3 Pressure Tuning

Travel/Pressure Control

1 Travel/Pressure Select 2 Cutoffs and Limits 3 Pressure Control 4 End Point Pressure Control

Dynamic Response

1 SP Rate Open 2 SP Rate Close 3 View/Edit Lag Time 3 View/Edit Lead/Lag

Alert Setup

1 Electronics Alerts 2 Sensor Alerts 3 Environment Alerts 4 Travel Alerts 5 Travel History Alerts 6 SIS Alerts 6 Alert Record

Status

1 Instrument Time 2 Calibration and Diagnostics 3 Operational 4 Integrator Saturation

1‐2‐5‐1

1‐2‐5‐2

1‐2‐5‐3

1‐2‐5‐9

5 3

General

1 HART Tag 2 Message 3 Descriptor 4 Date 5 Valve Serial Number 6 Instrument Serial Number 7 Polling Address

Units

1 Pressure Units 2 Temperature Units 3 Analog In Units

Analog Input Range

1 Input Range Hi 2 Input Range Lo

Calib Status and Type

1 Last AutoCal Status 2 Last Calibration Type

2345

iii

DVC6000 Digital Valve Controllers

1‐2‐2‐1‐1

1‐2‐2‐1‐2

1‐2‐2‐1‐3

1‐2‐2‐2‐4

1‐2‐4‐1

1‐2‐4‐2

1‐2‐4‐3

1‐2‐4‐4

Travel Tuning

1 Travel Tuning Set 2 Integral Enable 3 Integral Gain 4 Stabilize / Optimize 5 Performance Tuner

Integral Settings

1 Integral Dead Zone 2 Integral Limit

Pressure Tuning

1 Pressure Tuning Set 2 Integral Enable 3 Integral Gain

End Point Pressure Control

1 End Pt Control Enab 2 PST Start Point 3 EPPC Setup Point 4 EPPC Saturation Time

1‐2‐3‐1

Electronics Alerts

1 Drive Current Shutdown 2 Drive Signal Alert 3 Processor Impaired Alerts

1-2-3-3

1-2-3-4

Instrument Time

1 Inst Time Invalid Enable 2 Instrument Date and Time

Calibration and Diagnostics

1 Calibration in Progress Enable 2 Autocal in Progress Enable 3 Diagnostic in Progress Enable 4 Diagnostic Data Avail Enable

Operational

1 Pressure Control Active Enable 2 Multi-Drop Enable

Integrator Saturation

1 Integrator Sat Hi Enable 2 Integrator Sat Lo Enable 3 Integral Limit 4 Integral Dead Zone

Environment Alerts

1 Auxiliary Terminal Alert 2 Supply Pressure Lo Alert 3 Loop Current Validation

Enable

Travel Alerts

1 Travel 2 Setpoint 3 Travel Alert DB 4 Travel Deviation Alert 5 Travel Limit Alerts 6 Travel Limit Hi/Lo Alerts 7 Travel Limit/Cutoff Alerts

1‐2‐2‐2‐2

1‐2‐2‐2‐3

1‐2‐3‐1‐2

HC, AD, PD

Cutoffs and Limits

1 Cutoff Hi 2 Cutoff Lo 3 Change Cutoffs 4 Travel Limit Hi 5 Travel Limit Lo 6 Change Travel Limits

Pressure Control

1 Pressure Range Hi 2 Pressure Range Lo

Drive Signal Alert

1 Drive Signal Alert Enable 2 Drive Signal

1‐2‐3‐4‐4

1‐2‐3‐4‐6

1‐2‐3‐5

1‐2‐3‐6

1‐2‐3‐7

Travel History Alerts

1 Cycle Counter 2 Cycle Count/Travel Accumulator

Deadband

3 Travel Accumulator

ODV

SIS Alerts

1 PST Pressure Limit 2 Pressure Deviation Alert Enable 3 Pressure Deviation Alert Point 4 Pressure Deviation Time

Alert Record

ODV

1 Alert Record Has Entries Enable 2 Alert Record Full Enable 3 View Alert Records 4 Clear ALL Records 5 Alert Groups

HC, AD, PD

1‐2‐3‐6‐5

1‐2‐3‐7‐5

Travel Deviation Alert

1 Travel Deviation Alert Enable 2 Travel Deviation Alert Point 3 Travel Deviation Time

Travel Limit Hi/Lo Alerts

1 Travel Alert Hi Enable 2 Travel Alert Lo Enable 3 Travel Alert Hi Point 4 Travel Alert Lo Point

Alert Groups

ODV

1 Failure Group Enable 2 Valve Group Enable 3 Miscellaneous Group Enable

1‐2‐3‐1‐3

1‐2‐3‐2

1‐2‐3‐3‐1

1‐2‐3‐3‐2

1‐2‐3‐4‐7

Processor Impaired Alerts

1 Offline/Failed Alert Enable 2 Low Power Write Fail Enable 3 Non-Critical NVM Alert Enable 4 Critical NVM Shutdown 5 Flash ROM Shutdown 6 No Free Time Shutdown 7 Reference Voltage Shutdown

Sensor Alerts

1 Travel Sensor Shutdown 2 Temp Sensor Shutdown 3 Pressure Sensor Shutdown

Auxiliary Terminal Alert

1 Auxiliary Terminal Alert Enable 2 Auxiliary Input 3 Auxiliary Terminal Action

Supply Press Lo Alert

1 Supply Pressure Lo Alert Enable 2 Supply 3 Supply Pressure Lo Alert Point

1-2-3-4-5

Travel Limit Alerts

1 Travel Alert Hi Hi Enable 2 Travel Alert Lo Lo Enable 3 Travel Alert Hi Hi Point 4 Travel Alert Lo Lo Point

Travel Limit/Cutoff Alerts

1 Travel Limit/Cutoff Hi Enable 2 Travel Limit/Cutoff Lo Enable 3 Cutoff Hi 4 Cutoff Lo 5 Change Cutoffs 6 Travel Limit Hi 7 Travel Limit Lo 8 Change Travel Limits

1‐2‐3‐5‐1

1‐2‐3‐5‐2

1‐2‐3‐5‐3

Cycle Counter

1 Cycle Counter Alert Enable 2 Cycle Counter 3 Cycle Count Alert Point

Cycle Count/Travel Accumulator Deadband

1 Deadband

Travel Accumulator

1 Travel Accumulator Alert Enable 2 Travel Accumulator 3 Travel Accumulator Alert Point

78 910 11

DVC6000 Digital Valve Controllers

Fast Key Sequence for Instrument Level AC

Function/Variable

Actuator Style 1-1-2-2-4 4-C Analog Input Calibration 1-3-1 3-F 1-2-3-4-1-2 5-H Analog Input Range Hi 1-2-2-2 4-E Pressure Range Hi 1-2-3-5-1 4-G Analog Input Range Lo 1-2-2-3 4-E Pressure Range Lo 1-2-3-5-2 4-G Analog Input Units 1-2-2-1 4-E

Auto Travel Calibration

Calibration Location 1-3-5 3-G Protection Hot Key-2 1-B Date 1-2-1-4 3-D Descriptor 1-2-1-3 3-D 1-1-2-3-3 4-D Device Description Revision 2-2 2-F 1-3-6 3-G Device Identification 2-1-6 3-H Relay Type 1-2-4 3-E Device Revision 2-1-2 3-G Restore Factory Settings 1-3-4 3-F Feedback Connection 1-1-2-2-5 4-C Setup Wizard 1-1-1-1 3-D Firmware Revision 2-1-3 3-G Travel Integral Gain 1-2-3-2-3 6-F Hardware Revision 2-1-4 3-G Travel Integral Enable 1-2-3-2-2 6-F HART Tag 1-2-1-1 3-D HART Universal Revision 2-1-1 3-G 1-2-3-2-1-4 6-E Input Characterization 1-2-3-6 4-F Instrument Level 2-1-5 3-H 1-2-3-1 4-F

Instrument Mode Instrument Serial Number 1-2-1-6 3-D Travel Sensor Adjust 1-3-7 3-G

Integral Dead Zone 1-2-3-3-1 6-F Travel Sensor Motion 1-1-2-2-6 4-C Integral Limit 1-2-3-3-2 6-F Manual Travel Calibration 1-3-3 3-F 1-2-3-2-1-1 6-E Maximum Supply Pressure 1-1-2-2-3 4-C Message 1-2-1-2 3-D 1-2-3-2-1-3 6-E Polling Address 1-2-1-7 3-E Valve Serial Number 1-2-1-5 3-D Pressure Integral Control Enable 1-2-3-4-2 6-G Valve Style 1-1-2-2-7 4-C Pressure Integral Gain 1-2-3-4-3 6-G Zero Power Condition 1-1-2-2-8 4-C

Pressure MLFB Gain

1. Coordinates are to help locate the item on the menu tree on the facing page.

Fast-Key

Sequence

1-1-2-3-4 4-D 1-2-3-4-1-1 6-G

1-3-2 3-F

1-1-1-3 3-C 1-2-2-4 4-E

Hot Key-1 1-B

1-1-2-1 3-C 1-2-3-2-1-2 6-E

1-1-2-3-2-3 6-D 1-2-3-4-1-3 5-H

Coordinates

(1)

Function/Variable

Pressure Proportional Gain

Pressure Tuning Set

Pressure Units

Relay Adjust

Travel MLFB Gain

Travel / Pressure Select

Travel Proportional Gain

Travel Tuning Set

Travel Velocity Gain

Fast-Key

Sequence

1-1-2-3-2-2 6-D

1-1-2-3-2-1 6-D

1-1-2-2-2 4-C

1-1-1-2 3-B

1-1-2-3-1-4 6-C

1-1-2-2-1 4-C

1-1-2-3-1-2 6-C

1-1-2-3-1-1 6-C

1-1-2-3-1-3 6-C

Coordinates

(1)

DVC6000 Digital Valve Controllers

Hot Key

1 Instrument Mode 2 Protection

1‐1

Basic Setup

1 Auto Setup 2 Manual Setup

Setup

1 Basic Setup

1 Basic Setup 2 Detailed Setup

2 Detailed Setup 3 Calibrate

3 Calibrate

Online

1 Setup 2 Display

Display

1 Device Information 2 DD Revision

HART Application

1 Offline 2 Online

3 Utility 4 HART Diagnostics

Notes:

1‐1‐1 indicates fast‐key sequence to reach menu

This menu is available by pressing the left

arrow key from the previous menu.

Field Communicator Menu Tree for

Instrument Level AC

1‐1‐1

Auto Setup

1‐1‐2

General

1 HART Tag 2 Message 3 Descriptor 4 Date 5 Valve Serial Num 6 Inst Serial Num 7 Polling Address

1‐2

Detailed Setup

1 General 2 Measured Var 3 Response Control 4 Relay Type

1‐3

Calibrate

1 Analog In Calib 2 Auto Travel Calib 3 Man Travel Calib 4 Restore Factory Settings 5 Calib Loc 6 Relay Adjust 7 Tvl Sensor Adjust

2‐1

Device Information

1 HART Univ Rev 2 Device Rev 3 Firmware Rev 4 Hardware Rev 5 Inst Level 6 Device ID

1 Setup Wizard 2 Relay Adjust 3 Auto Travel Calib

Manual Setup

1 Instrument Mode 2 Press & Actuator 3 Tuning & Calib

1‐2‐1

1‐1‐2‐2

1‐1‐2‐3

1‐2‐2

Measured Var

1 Analog In Units 2 Input Range Hi 3 Input Range Lo 4 Pressure Units

1‐2‐3

Response Control

1 Tvl/Press Select 2 Tvl Tuning 3 Integral Settings 4 Press Tuning 5 Pressure Control 6 Input Char

Pressure Control

1 Press Range Hi 2 Press Range Lo

Press & Actuator

1 Tvl/Press Select 2 Pressure Units 3 Max Supply Press 4 Actuator Style 5 Feedback Conn 6 Tvl Sensor Motion 7 Valve Style 8 Zero Pwr Cond

Tuning & Calib

1 Tvl Tuning Set 2 Press Tuning Set 3 Relay Adjust 4 Auto Travel Calib

1-2-3-5

1‐1‐2‐3‐1

1‐1‐2‐3‐2

1‐2‐3‐2

1‐2‐3‐3

1‐2‐3‐4

Press Tuning Set

1 Press Tuning Set 2 Press Prop Gain 3 Press MLFB Gain

Tvl Tuning Set

1 Tvl Tuning Set 2 Tvl Prop Gain 3 Tvl Velocity Gain 4 Tvl MLFB Gain

Press Tuning Set

1 Press Tuning Set 2 Press Prop Gain 3 Press MLFB Gain

Tvl Tuning Set

1 Tvl Tuning Set 2 Tvl Prop Gain 3 Tvl Velocity Gain 4 Tvl MLFB Gain

Tvl Tuning

1 Tvl Tuning Set 2 Tvl Integ Enab 3 Tvl Integ Gain

Integral Settings

1 Integ DeadZ 2 Integ Limit

Press Tuning

1 Press Tuning Set 2 Press Integ Enab 3 Press Integ Gain

1‐2‐3‐4‐1

1‐2‐3‐2‐1

12 34 5

DVC6000 Digital Valve Controllers

THE FIELDVUE DVC6000 DIGITAL VALVE CONTROLLERS IS A CORE COMPONENT OF THE PLANTWEBt DIGITAL PLANT ARCHITECTURE. THE DIGITAL VALVE CONTROLLER POWERS PLANTWEB BY CAPTURING AND DELIVERING VALVE DIAGNOSTIC DATA. COUPLED WITH VALVELINKt SOFTWARE, THE DVC6000 PROVIDES USERS WITH AN ACCURATE PICTURE OF VALVE PERFORMANCE, INCLUDING ACTUAL STEM POSITION, INSTRUMENT INPUT SIGNAL AND PNEUMATIC PRESSURE TO THE ACTUATOR. USING THIS INFORMATION, THE DIGITAL VALVE CONTROLLER DIAGNOSES NOT ONLY ITSELF, BUT ALSO THE VALVE AND ACTUATOR TO WHICH IT IS MOUNTED.

FIELDVUE DVC6000 Digital Valve Controller

vii

Introduction and Specifications

Section 1 Introduction

Scope of Manual 1-2........................................................

Conventions Used in this Manual 1-2.....................................

Description 1-3..............................................................

Specifications 1-3...........................................................

Related Documents 1-3.....................................................

Educational Services 1-4...................................................

September 2013

1-1

DVC6000 Digital Valve Controllers

Table 1-1. Instrument Level Capabilities

CAPABILITY Auto Calibration X X X X X

Custom Characterization X X X X X Burst Communication X X X X Alerts X X X X

Step Response, Drive Signal Test & Dynamic Error Band X X X Advanced Diagnostics (Valve Signature) X X X Performance Tuner X X X Travel Control - Pressure Fallback X X X Performance Diagnostics X X Solenoid Valve Testing X X Lead/Lag Input Filter

1. See page 6-8 for additional diagnosti c level information.

2. Refer to brochure part # D351146X012/D351146X412 for information on Fisher optimized digital val ves for compressor antisurge applications.

(2)

AC HC AD PD ODV

DIAGNOSTIC LEVEL

(1)

Scope of Manual

This instruction manual includes specifications, installation, operating, and maintenance information for device revision 1, firmware revision 2−6 and device revision 2, firmware 7, 9, 10, and 11 digital valve controllers, instrument level AC, HC, AD, PD, and ODV.

This instruction manual describes using the 475 Field Communicator with device description revision 8 to setup and calibrate the instrument. You can also use Fisher ValveLink software version 7.3 or higher to setup, calibrate, and diagnose the valve and instrument. For information on using ValveLink software with the instrument refer to ValveLink software help or documentation.

Do not install, operate, or maintain a DVC6000 digital valve controller without being fully trained and qualified in valve, actuator, and accessory installation, operation, and maintenance. To avoid personal

injury or property damage, it is important to carefully read, understand, and follow all of the contents of this manual, including all safety cautions and warnings. If you have any questions

about these instructions, contact your Emerson Process Management sales office before proceeding.

Figure 1-1. Sliding-Stem Control Valve with

FIELDVUE DVC6010 Digital Valve Controller

W7957 / IL

Conventions Used in this Manual

Procedures that require the use of the 475 Field Communicator have the Field Communicator symbol in the heading.

Procedures that are accessible with the Hot Key on the Field Communicator will also have the Hot Key symbol in the heading.

1-2

Some of the procedures also contain the sequence of numeric keys required to display the desired Field Communicator menu. For example, to access the

Setup Wizard, from the Online menu, press 1 (selects Configure) followed by a second 1 (selects Basic Setup) followed by a third 1 (selects Setup Wizard).

The key sequence in the procedure heading is shown as (1-1-1). The path required to accomplish various tasks, the sequence of steps through the Field Communicator menus, is also presented in textual format. Menu selections are shown in italics, e.g., Calibrate. An overview of the Field Communicator menu trees are shown at the beginning of this manual.

September 2013

W9418

Figure 1-2. Rotary Control Valve with

FIELDVUE DVC6020 Digital Valve Controller

Introduction and Specifications

with the DVC6000 digital valve controller. You can obtain general information concerning software revision level, messages, tag, descriptor, and date. Diagnostic information is available to aid you when troubleshooting. Input and output configuration parameters can be set, and the digital valve controller can be calibrated. Refer to table 1-1 for details on the capabilities of each diagnostic tier.

Using the HART protocol, information from the field can be integrated into control systems or be received on a single loop basis.

DVC6000 digital valve controllers are designed to directly replace standard pneumatic and electro-pneumatic valve mounted positioners.

Specifications

Note

475 Field Communicator menu sequences used in this manual are for instrument level HC, AD, PD, and ODV, firmware 7 and above. Refer to the AC menu tree at the beginning of this manual for AC menu sequences.

These menu sequences are also applicable to the 375 Field Communicator.

Description

DVC6000 digital valve controllers (figures 1-1 and 1-2) are communicating, microprocessor-based current-to-pneumatic instruments. In addition to the normal function of converting an input current signal to a pneumatic output pressure, the DVC6000 digital valve controller, using the HART communications protocol, gives easy access to information critical to process operation. You can gain information from the principal component of the process, the control valve itself, using the Field Communicator at the valve, or at a field junction box, or by using a personal computer or operator’s console within the control room.

Using a personal computer and ValveLink software or AMS Suite: Intelligent Device Manager, or a Field Communicator, you can perform several operations

WARNING

Refer to table 1-2 for specifications. Incorrect configuration of a positioning instrument could result in the malfunction of the product, property damage or personal injury.

Specifications for DVC6000 digital valve controllers are shown in table 1-2. Specifications for the Field Communicator can be found in the product manual for the Field Communicator.

Related Documents

Other documents containing information related to DVC6000 digital valve controllers include:

 Bulletin 62.1:DVC6000—Fisher FIELDVUE

DVC6000 Digital Valve Controllers (D102758X012)

 Bulletin 62.1:DVC6000(S1)—Fisher FIELDVUE DVC6000 Digital Valve Controller Dimensions (D103308X012)

 Fisher FIELDVUE DVC6000 Digital Valve Controllers Quick Start Guide (D102762X012)

September 2013

1-3

DVC6000 Digital Valve Controllers

 FIELDVUE Digital Valve Controller Split Ranging − Supplement to HART Communicating Fisher FIELDVUE Digital Valve Controller Instruction Manuals (D103262X012)

 Using FIELDVUE Instruments with the Smart HART Loop Interface and Monitor (HIM) −

Supplement to HART Communicating Fisher FIELDVUE Instrument Instruction Manuals (D103263X012)

 Using FIELDVUE Instruments with the Smart Wireless THUM Adapter and a HART Interface Module (HIM) − Supplement to HART Communicating Fisher FIELDVUE Instrument Instruction Manuals

 Audio Monitor for HART Communications − Supplement to HART Communicating Fisher FIELDVUE Instrument Instruction Manuals (D103265X012)

 HART Field Device Specification − Supplement to Fisher FIELDVUE DVC6000 Digital Valve Controller Instruction Manual (D103649X012)

 Using the HART Tri-Loop HART -to-Analog Signal Converter with FIELDVUE Digital Valve Controllers − Supplement to HART Communicating Fisher FIELDVUE Instrument Instruction Manuals (D103267X012)

 Hot Swap Procedure − Supplement to HART Communicating Fisher FIELDVUE DVC5000 (Obsolete Product) and DVC6000 Digital Valve Controllers Instruction Manuals (D103264X012)

 Implementation of Lock-in-Last Strategy − Supplement to Fisher FIELDVUE DVC6000 and DVC6200 Digital Valve Controllers Instruction Manual (D103261X012)

 Fisher HF340 Filter Instruction Manual (D102796X012)

 ValveLink software help or documentation

 Field Communicator User’s Manual

All documents are available from your Emerson Process Management sales office. Also visit our website at www.FIELDVUE.com.

Educational Services

For information on available courses for DVC6000 digital valve controllers, as well as a variety of other products, contact:

Emerson Process Management Educational Services, Registration P.O. Box 190; 301 S. 1st Ave. Marshalltown, IA 50158-2823 Phone: 800-338-8158 or Phone: 641-754-3771 FAX: 641-754-3431 e-mail: education@emerson.com

1-4

September 2013

Introduction and Specifications

Table 1-2. Specifications

Available Configurations

DVC6010: Sliding-stem applications DVC6020: Rotary and long-stroke sliding-stem applications [over 102 mm (4 inch) travel] DVC6030: Quarter-turn rotary applications

Remote-Mounted Instrument

DVC6005: Base unit for 2 inch pipestand or wall

mounting DVC6015: Feedback unit for sliding-stem applications DVC6025: Feedback unit for rotary or long-stroke sliding-stem applications DVC6035: Feedback unit for quarter-turn rotary applications

DVC6000 digital valve controllers can be mounted on Fisher and other manufacturers rotary and sliding-stem actuators.

Input Signal

Point-to-Point:

Analog Input Signal: 4-20 mA DC, nominal Minimum Voltage Available at instrument terminals must be 10.5 volts DC for analog control, 11 volts DC for HART communication

Minimum Control Current: 4.0 mA Minimum Current w/o Microprocessor Restart:

3.5 mA

Maximum Voltage: 30 volts DC Overcurrent Protection: Input circuitry limits current

to prevent internal damage. Reverse Polarity Protection: No damage occurs from reversal of loop current.

Multi-drop:

Instrument Power: 11-30 volts DC at approximately 8 mA Reverse Polarity Protection: No damage occurs from reversal of loop current.

Output Signal

Pneumatic signal as required by the actuator, up to full supply pressure.

Minimum Span: 0.4 bar (6 psig) Maximum Span: 9.5 bar (140 psig) Action: Double, Single direct, and Single reverse

(1)

Maximum: 10 bar (145 psig) or maximum pressure

rating of the actuator, whichever is lower

Medium: Air or Natural Gas

Air: Supply pressure must be clean, dry air that

meets the requirements of ISA Standard 7.0.01.

Natural Gas: Natural gas must be clean, dry,

oil-free, and noncorrosive. H2S content should not

exceed 20 ppm.

A maximum 40 micrometer particle size in the air

system is acceptable. Further filtration down to 5

micrometer particle size is recommended. Lubricant

content is not to exceed 1 ppm weight (w/w) or

volume (v/v) basis. Condensation in the air supply

should be minimized

Steady-State Air Consumption

Standard Relay:

At 1.4 bar (20 psig) supply pressure: Less than 0.38

normal m3/hr (14 scfh)

At 5.5 bar (80 psig) supply pressure: Less than 1.3

normal m3/hr (49 scfh)

Low Bleed Relay:

At 1.4 bar (20 psig) supply pressure: Average value

0.056 normal m3/hr (2.1 scfh)

At 5.5 bar (80 psig) supply pressure: Average value

0.184 normal m3/hr (6.9 scfh)

Maximum Output Capacity

At 1.4 bar (20 psig) supply pressure: 10.0 normal

m3/hr (375 scfh)

At 5.5 bar (80 psig) supply pressure: 29.5 normal

m3/hr (1100 scfh)

Independent Linearity

±0.50% of output span

Electromagnetic Compatibility

Meets EN 61326-1 (First Edition)

Immunity—Industrial locations per Table 2 of the

EN 61326-1 standard. Performance is shown in table 1-3 below.

Emissions—Class A

ISM equipment rating: Group 1, Class A

(5)

(3)(4)

Supply Pressure

Recommended: 0.3 bar (5 psi) higher than

maximum actuator requirements, up to maximum supply pressure

September 2013

(2)

Lightning and Surge Protection—The degree of

immunity to lightning is specified as Surge immunity

in table 1-3. For additional surge protection

commercially available transient protection devices

can be used.

-continued-

1-5

DVC6000 Digital Valve Controllers

Table 1-2. Specifications (continued)

Vibration Testing Method

Tested per ANSI/ISA-S75.13.01 Section 5.3.5. A resonant frequency search is performed on all three axes. The instrument is subjected to the ISA

specified 1/2 hour endurance test at each major resonance, plus an additional two million cycles.

Input Impedance

The input impedance of the DVC6000 active electronic circuit is not purely resistive. For comparison to resistive load specifications, an equivalent impedance of 550 ohms may be used. This value corresponds to 11V @ 20 mA.

Operating Ambient Temperature Limits

-40 to 85C (-40 to 185F) for most approved valve-mounted instruments

-60 to 125C (-76 to 257F) for remote-mounted feedback unit.

-52 to 85C (-62 to 185F) for valve-mounted instruments utilizing the Extreme Temperature option (fluorosilicone elastomers)

Humidity Limits

0 to 100% condensing relative humidity with minimal zero or span shifts

Electrical Classification

Hazardous Area: CSA—Intrinsically Safe, Explosion-proof,

Division 2, Dust Ignition-proof FM—Intrinsically Safe, Explosion-proof,

Non-incendive, Dust Ignition-proof

ATEX—Intrinsically Safe, Flameproof, Type n IECEx—Intrinsically Safe, Flameproof, Type n

Refer to tables 1-4, 1-5, 1-6, and 1-7, Hazardous Areas Classifications and Special Instructions for “Safe Use” and Installation in Hazardous Locations in section 2, and Appendix B.

Pollution Degree 2, Overvoltage Category III per ANSI/ISA-82.02.01 (IEC 61010-1 Mod).

(2)(6)

Electrical Housing:

CSA—Type 4X, IP66

FM—Type 4X, IP66

ATEX—IP66

IECEx—IP66

Other Classifications/Certifications

Gas Certified, Single Seal Device— CSA, FM,

ATEX, and IECEx

FSETAN— Federal Service of Technological,

Ecological and Nuclear Inspectorate (Russia)

GOST-R— Russian GOST-R

INMETRO— National Institute of Metrology,

Quality, and Technology (Brazil)

KGS— Korea Gas Safety Corporation

(South Korea)

KISCO— Korea Industrial Safety Corporation

(South Korea)

NEPSI— National Supervision and Inspection

Centre for Explosion Protection and Safety of

Instrumentation (China)

PESO CCOE— Petroleum and Explosives Safety

Organisation − Chief Controller of Explosives (India)

TIIS— Technology Institution of Industrial Safety

(Japan)

Contact your Emerson Process Management sales

office for classification/certification specific

information

IEC 61010 Compliance Requirements (Valve-Mounted Instruments only)

Power Source: The loop current must be derived

from a Separated Extra-Low Voltage (SELV) power

source.

Environmental Conditions: Installation Category I Connections

Supply Pressure: 1/4 NPT internal and integral

pad for mounting 67CFR regulator

Output Pressure: 1/4 NPT internal

Tubing: 3/8-inch, recommended

Vent: 3/8 NPT internal

Electrical: 1/2 NPT internal conduit connection,

M20 adapter optional

1-6

-continued-

September 2013

Introduction and Specifications

Table 1-2. Specifications (continued)

Stem/Shaft Travel

Linear Actuators with rated travel between 6.35 mm (0.25 inch) and 606 mm (23.375 inches)

Rotary Actuators with rated travel between 50 degrees and 180 degrees

Mounting

(7)

Designed for direct actuator mounting or remote pipestand or wall mounting. Mounting the instrument vertically, with the vent at the bottom of the assembly, or horizontally, with the vent pointing down, is recommended to allow drainage of moisture that may be introduced via the instrument air supply.

Weight

Valve-Mounted Instruments

Aluminum: 3.5 kg (7.7 lbs) Stainless Steel: 7.7 kg (17 lbs)

Remote-Mounted Instruments

DVC6005 Base Unit: 4.1 kg (9 lbs) DVC6015 Feedback Unit: 1.3 kg (2.9 lbs) DVC6025 Feedback Unit: 1.4 kg (3.1 lbs) DVC6035 Feedback Unit: 0.9 kg (2.0 lbs)

Cover: Thermoplastic polyester

Elastomers: Nitrile (standard)

Options

 Supply and output pressure gauges or  Tire

valves,

 Integral mounted filter regulator,

 Stainless steel housing, module base and

terminal box

micrometer air filter

 Low bleed relay,  Inline 10

 Safety Instrumented System

(SIS) Solutions  Safety Related Nuclear

Applications  Natural Gas Certified, Single Seal

Device  Feedback Assembly PTFE Sleeve

Protective Kit for aluminum units in saltwater or

particulate environments

Declaration of SEP

Fisher Controls International LLC declares this

product to be in compliance with Article 3 paragraph

3 of the Pressure Equipment Directive (PED) 97 /

23 / EC. It was designed and manufactured in

accordance with Sound Engineering Practice (SEP)

and cannot bear the CE marking related to PED

compliance.

Construction Materials

Housing, module base and terminal box:

A03600 low copper aluminum alloy

NOTE: Specialized instrument terms are defined in ISA Standard 51.1 - Process Instrument Terminology.

1. 3-conductor shielded cable, 22 AWG minimum wire size, is required for connection between base unit and feedback unit. Pneumatic tubing between base unit output connection and actuator has been tested to 91 meters (300 feet). At 15 meters (50 feet) there was no performance degradation. At 91 meters there was minimal pneumatic lag.

2. The pressure/temperature limits in this document and any applicable code or standard should not be exceeded.

3. Values at 1.4 bar (20 psig) based on a single-acting direct relay; values at 5.5 bar (80 psig) based on double-acting relay.

4. Normal m3/hour - Normal cubic meters per hour at 0C and 1.01325 bar, absolute. Scfh - Standard cubic feet per hour at 60F and 14.7 psia

5. Typical Value. Not applicable for travels less than 19 mm (0.75 inch) or for shaft rotation less than 60 degrees. Also, not applicable to DVC6020 digital valve controllers in long-stroke applications.

6. Temperature limits vary based on hazardous area approval.

7. Do not use the DVC6010S or DVC6020S in high vibration service where the mounting bracket uses standoffs (spacers) to mount to the actuator. Due to NAMUR mounting limitations, do not use the DVC6030S in high vibration service.

Table 1-3. EMC Summary Results—Immunity

Port Phenomenon Basic Standard Test Level

Electrostatic discharge (ESD)

Enclosure

I/O signal/control

Performance Criteria:+/− 1% effect.

1. A = No degradation during testing. B = Temporary degradation during testing, but is self-recovering.

2. Excluding auxiliary switch function, which meets Performance Criteria B.

Radiated EM field IEC 61000-4-3

Rated power frequency magnetic field

Burst IEC 61000-4-4 Surge IEC 61000-4-5 Conducted RF IEC 61000-4-6

IEC 61000-4-2

IEC 61000-4-8

4 kV contact 8 kV air

80 to 1000 MHz @ 10V/m with 1 kHz AM at 80% 1400 to 2000 MHz @ 3V/m with 1 kHz AM at 80% 2000 to 2700 MHz @ 1V/m with 1 kHz AM at 80%

30 A/m at 50/60 Hz 1 kV

1 kV (line to ground only, each) 150 kHz to 80 MHz at 3 Vrms

However, the product may bear the CE marking to

indicate compliance with other applicable European

Community Directives.

Performance Criteria

Point-to-

Point Mode

(2)

A A

(2)

B B A A

(1)

Multi-drop

Mode

September 2013

1-7

DVC6000 Digital Valve Controllers

Table 1-4. Hazardous Area Classifications—CSA (Canada)

Certification

Body

CSA

Type Certification Obtained Entity Rating Temperature Code

Vmax = 30 VDC Imax = 226 mA Ci = 5 nF Li = 0.55 mH Pi = 1.4 W

Vmax = 30 VDC Imax = 100 mA Ci = 0 uF Li = 0 mH Pmax = 160 mW

DVC60x0 DVC60x0S (x = 1,2,3)

DVC6005

DVC60x5 (x = 1,2,3)

Ex ia Intrinsically Safe Class I,II,III Division 1 GP A,B,C,D,E, F,G per drawing GE42818 Natural Gas Approved

Explosion-proof Class I Division 1 GP B,C,D Natural Gas Approved

Class I Division 2 GP A,B,C,D Class II Division 1 GP E,F,G Class II Division 2 GP F,G Class III Natural Gas Approved

Ex ia Intrinsically Safe Class I,II,III Division 1 GP A,B,C,D, E,F,G per drawing GE42818 Natural Gas Approved

Explosion-proof Class I Division 1 GP B,C,D Natural Gas Approved

Class I Division 2 GP A,B,C,D Class II Division 1 GP E,F,G Class II Division 2 GP F,G Class III Natural Gas Approved

Ex ia Intrinsically Safe Class I,II,III Division 1 GP A,B,C,D, E,F,G per drawing GE42818

Explosion-proof Class I Division 1 GP B,C,D

Class I Division 2 GP A,B,C,D Class II Division 1 GP E,F,G Class II Division 2 GP F,G Class III

− − −

Voc = 30 VDC Isc = 12 mA Ca = 66 nF La = 246 mH Po = 86 mW

− − −

T5(Tamb ≤ 80C) T6(Tamb ≤ 75C)

T4(Tamb ≤ 125C) T5(Tamb ≤ 95C) T6(Tamb ≤ 80C)

Enclosure

Rating

Type 4X, IP66

Single Seal Device

Type 4X, IP66

Single Seal Device

Type 4X, IP66

Single Seal Device

Type 4X, IP66

Single Seal Device

Type 4X, IP66

Single Seal Device

Type 4X, IP66

Single Seal Device

Type 4X, IP66

1-8

September 2013

Certification

Body

Introduction and Specifications

Table 1-5. Hazardous Area Classifications—FM (United States)

Type Certification Obtained Entity Rating Temperature Code

Vmax = 30 VDC Imax = 226 mA Ci = 5 nF Li = 0.55 mH Pi = 1.4 W

Vmax = 30 VDC Imax = 100 mA Ci = 0 uF Li = 0 mH Pi = 160 mW

− − −

Voc = 9.6 VDC Isc = 3.5 mA Ca = 3.6 uF La = 100 mH Po = 8.4 mW

− − −

T5(Tamb ≤ 80C) T6(Tamb ≤ 75C)

T4(Tamb ≤ 125C) T5(Tamb ≤ 95C) T6(Tamb ≤ 80C)

DVC60x0 DVC60x0S (x = 1,2,3)

DVC6005

DVC60x5 (x = 1,2,3)

IS Intrinsically Safe Class I,II,III Division 1 GP A,B,C,D, E,F,G per drawing GE42819 Natural Gas Approved

XP Explosion-proof Class I Division 1 GP B,C,D NI Non-incendive Class I Division 2 GP A,B,C,D DIP Dust Ignition-proof Class II, III Division 1 GP E,F,G S Suitable for Use Class II, III Division 2 GP F,G Natural Gas Approved

IS Intrinsically Safe Class I,II,III Division 1 GP A,B,C,D,E, F,G per drawing GE42819 Natural Gas Approved

IS Intrinsically Safe Class I,II,III Division 1 GP A,B,C,D, E,F,G per drawing GE42819

XP Explosion-proof Class I Division 1 GP A,B,C,D NI Non-incendive Class I Division 2 GP A,B,C,D DIP Dust Ignition-proof Class II, III Division 1 GP E,F,G S Suitable for Use Class II, III Division 2 GP F,G

Enclosure

Rating

Type 4X, IP66

Single Seal Device

Type 4X, IP66

Single Seal Device

Type 4X, IP66

Single Seal Device

Type 4X, IP66

Single Seal Device

Type 4X, IP66

September 2013

1-9

DVC6000 Digital Valve Controllers

Table 1-6. Hazardous Area Classifications—ATEX

Certificate Type Certification Obtained Entity Rating Temperature Code

II 1 G & D

ATEX

DVC60x0 DVC60x0S (x = 1,2,3)

DVC6005

DVC60x5 (x = 1,2,3)

Intrinsically Safe Gas Ex ia IIC T5/T6 Ga Dust Ex ia IIIC T85C (Ta ≤ +73C), T92C (Ta ≤ +80C) Da Per drawing GE60771 Natural Gas Approved

II 2 G Flameproof Gas Ex d IIC T5/T6 Gb Natural Gas Approved

II 3 G Type n Gas Ex nC IIC T5/T6 Gc

II 1 G & D Intrinsically Safe Gas Ex ia IIC T5/T6 Ga Dust Ex ia IIIC T85C (Ta ≤ +76C), T89C Ta ≤ +80C) Da Per drawing GE60771 Natural Gas Approved

II 2 G Flameproof Gas Ex d IIC T5/T6 Gb Natural Gas Approved

II 3 G Type n Gas Ex nC IIC T5/T6 Gc

II 1 G & D Intrinsically Safe Gas Ex ia IIC T4/T5/T6 Ga Dust Ex ia IIIC T85C (Tamb ≤ +64C) T100C (Tamb ≤ +79C), T135C (Tamb ≤ +114C) T146C (Tamb ≤ +125C) Da Per drawing GE60771

II 2 G Flameproof Gas Ex d IIC T4/T5/T6 Gb

II 3 G Type n Gas Ex nA IIC T4/T5/T6 Gc

Ui = 30 VDC Ii = 226 mA Ci = 5 nF Li = 0.55 mH Pi = 1.4 W

Ui = 30 VDC Ii = 100 mA Ci = 0 uF Li = 0 mH Pi = 160 mW

− − −

Uo = 9.6 VDC Io = 3.5 mA Co = 3.6 uF Lo = 100 mH Po = 8.4 mW

− − −

T5(Tamb ≤ 80C) T6(Tamb ≤ 75C)

T5(Tamb ≤ 85C) T6(Tamb ≤ 80C)

T5(Tamb ≤ 80C) T6(Tamb ≤ 75C)

T5(Tamb ≤ 85C) T6(Tamb ≤ 80C)

T5(Tamb ≤ 80C) T6(Tamb ≤ 75C)

T4(Tamb ≤ 125C) T5(Tamb ≤ 95C) T6(Tamb ≤ 80C)

Enclosure

Rating

IP66

Single Seal Device

IP66

Single Seal Device

IP66

Single Seal Device

IP66

Single Seal Device

IP66

Single Seal Device

IP66

Single Seal Device

IP66

1-10

September 2013

Introduction and Specifications

Table 1-7. Hazardous Area Classifications—IECEx

Certificate Type Certification Obtained Entity Rating Temperature Code

Ui = 30 VDC Ii = 226 mA Ci = 5 nF Li = 0.55 mH Pi = 1.4 W

Ui = 30 VDC Ii = 100 mA Ci = 0 uF Li = 0 mH Pi = 160 mW

− − −

Uo = 9.6 VDC Io = 3.5 mA Ca = 3.6 uF La = 100 mH Po = 8.4 mW

− − −

T5(Tamb ≤ 80C) T6(Tamb ≤ 75C)

T4(Tamb ≤ 125C) T5(Tamb ≤ 95C) T6(Tamb ≤ 80C)

IECEx

DVC60x0 DVC60x0S (x = 1,2,3)

DVC6005

DVC60x5 (x = 1,2,3)

Intrinsically Safe Gas Ex ia IIC T5/T6 per drawing GE42990 Natural Gas Approved

Flameproof Gas Ex d IIC T5/T6 Natural Gas Approved

Type n Gas Ex nC IIC T5/T6 Natural Gas Approved

Intrinsically Safe Gas Ex ia IIC T5/T6 per drawing GE42990 Natural Gas Approved

Flameproof Gas Ex d IIC T5/T6 Natural Gas Approved

Type n Gas Ex nC IIC T5/T6 Natural Gas Approved

Intrinsically Safe Gas Ex ia IIC T4/T5/T6 per drawing GE42990

Flameproof Gas Ex d IIC T4/T5/T6

Type n Gas Ex nA IIC T4/T5/T6

Enclosure

Rating

IP66

Single Seal Device

IP66

Single Seal Device

IP66

Single Seal Device

IP66

Single Seal Device

IP66

Single Seal Device

IP66

Single Seal Device

IP66

September 2013

1-11

DVC6000 Digital Valve Controllers

1-12

September 2013

2-2

Section 2 Installation

Installation

Hazardous Area Classifications and Special Instructions for “Safe Use” and

Installations in Hazardous Areas

CSA 2-4.....................................................................

FM 2-4......................................................................

ATEX 2-4...................................................................

IECEx 2-5...................................................................

Mounting Guidelines

DVC6010 on Sliding-Stem Actuators (up to 4 inches travel) 2-6................

DVC6020 on Long-Stroke

Sliding-Stem Actuators (4 to 24 inches travel) and Rotary Actuators

DVC6030 on Quarter-Turn Actuators 2-10.....................................

DVC6005 Base Unit 2-13.....................................................

Wall Mounting 2-13...........................................................

Pipestand Mounting 2-13......................................................

DVC6015 on Sliding-Stem Actuators (up to 4 inches travel) 2-13................

DVC6025 on Long-Stroke Sliding-Stem Actuators

(4 to 24 inches travel) and Rotary Actuators

DVC6035 on Quarter-Turn Actuators 2-16.....................................

2-8.......

2-15..............................

Pneumatic Connections

Electrical Connections

September 2013

67CFR Filter Regulator

Integral-Mounted Regulator 2-18................................................

Yoke-Mounted Regulator 2-18..................................................

Casing-Mounted Regulator 2-18................................................

Supply Connections 2-19.....................................................

Output Connections 2-21......................................................

Single-Acting Actuators 2-21...................................................

Double-Acting Actuators 2-21..................................................

Special Construction to Support Solenoid Testing 2-22............................

Vent 2-22.....................................................................

4-20 mA Loop Connections 2-24..............................................

Remote Travel Sensor Connections 2-25......................................

Test Connections 2-29........................................................

2-1

DVC6000 Digital Valve Controllers

Communication Connections 2-29.............................................

Wiring Practices

Control System Requirements 2-30............................................

HART Filter 2-30.............................................................

Voltage Available 2-31........................................................

Compliance Voltage 2-32......................................................

Maximum Cable Capacitance 2-33............................................

Installation in Conjunction with a Rosemount

333 HART Tri-Loop HART-to-Analog

Signal Converter 2-33.......................................................

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September 2013

Installation

The DVC6000 can be used with either air or natural gas as the supply medium. If using natural gas as the pneumatic supply medium, natural gas will be used in the pneumatic output connections of the DVC6000 to any connected equipment. In normal operation the unit will vent the supply medium into the surrounding atmosphere unless it is remotely vented. When using natural gas as the supply medium, in a non-hazardous location in a confined area, remote venting of the unit is required. Failure to do so could result in personal injury, property damage, and area re-classification. For hazardous locations remote venting of the unit may be required, depending upon the area classification, and as specified by the requirements of local, regional, and federal codes, rules and regulations. Failure to do so when necessary could result in personal injury, property damage, and area re-classification.

WARNING

Avoid personal injury or property damage from sudden release of process pressure or bursting of parts. Before proceeding with any Installation procedures:

 Always wear protective clothing,

gloves, and eyewear.

 Personal injury or property damage may result from fire or explosion if natural gas is used as the supply medium and appropriate preventive measures are not taken. Preventive measures may include, but are not limited to, one or more of the following: Remote venting of the unit, re-evaluating the hazardous area classification, ensuring adequate ventilation, and the removal of any ignition sources. For information on remote venting of this controller, refer to page 2-22.

 If installing this into an existing application, also refer to the WARNING at the beginning of the Maintenance section of this instruction manual.

 Check with your process or safety engineer for any additional measures that must be taken to protect against process media.

WARNING

To avoid static discharge from the plastic cover when flammable gases or dust are present, do not rub or clean the cover with solvents. To do so could result in a spark that may cause the flammable gases or dust to explode, resulting in personal injury or property damage. Clean with a mild detergent and water only.

WARNING

This unit vents the supply medium into the surrounding atmosphere. When installing this unit in a non-hazardous (non-classified) location in a confined area, with natural gas as the supply medium, you must remotely vent this unit to a safe location. Failure to do so could result in personal injury or property damage from fire or explosion, and area re-classification.

When installing this unit in a hazardous (classified) location remote venting of the unit may be required, depending upon the area classification, and as specified by the requirements of local, regional, and federal codes, rules and regulations. Failure to do so when necessary could result in personal injury or property damage from fire or explosion, and area re-classification.

Vent line piping should comply with local and regional codes and should be as short as possible with adequate inside diameter and few bends to reduce case pressure buildup.

In addition to remote venting of the unit, ensure that all caps and covers are correctly installed. Failure to do so could result in personal injury or property damage from fire or explosion, and area re-classification.

September 2013

2-3

DVC6000 Digital Valve Controllers

Hazardous Area Classifications and Special Instructions for “Safe Use” and Installations in Hazardous Locations

Certain nameplates may carry more than one approval, and each approval may have unique installation/wiring requirements and/or conditions of safe use. These special instructions for “safe use” are

in addition to, and may override, the standard installation procedures. Special instructions are listed by approval.

Note

This information supplements the nameplate markings affixed to the product.

Always refer to the nameplate itself to identify the appropriate certification. Contact your Emerson Process Management sales office for approval/certification information not listed here.

Approval information is for both aluminum and stainless steel constructions.

WARNING

Failure to follow these conditions of “safe use” could result in personal injury or property damage from fire or explosion, or area re-classification.

CSA

Intrinsically Safe, Explosion-proof, Division 2, Dust Ignition-proof

No special conditions for safe use. Refer to table 1-4 for approval information, figures B-1

and B-3 for CSA loop schematics, and figures B-2 and B-5 for typical CSA nameplates.

Special Conditions of Safe Use Intrinsically Safe, Explosion-proof, Non-incendive,

Dust Ignition-proof

1. When product is used with natural gas as the pneumatic medium, the maximum working pressure of the natural gas supply shall be limited to 145 psi.

2. When product is used with natural gas as the pneumatic medium the product shall not be permitted in a Class I, Division 2, Group A, B, C, D location without the proper venting installation as per the manufacturer’s instruction manual.

3. The apparatus enclosure contains aluminum and is considered to constitute a potential risk of ignition by impact or friction. Care must be taken into account during installation and use to prevent impact or friction.

4. Part of the enclosure is constructed from plastic. To prevent the risk of electrostatic sparking the plastic surface should only be cleaned with a damp cloth.

Refer to table 1-5 for approval information, figures B-6 and B-7 for FM loop schematics, and figures B-2 and B-9 for typical FM nameplates.

ATEX

Special Conditions for Safe Use Intrinsically Safe

1. This apparatus can only be connected to an intrinsically safe certified equipment and this combination must be compatible as regards the intrinsically safe rules.

2. The electrical parameters of this equipment must not exceed any following values: Uo ≤ 30 V; Io ≤ 226 mA; Po ≤ 1.4 W

3. Operating ambient temperature: −52C or −40C to + 80C

4. For the model with aluminum body: the apparatus must not be submitted to frictions or mechanical impacts.

5. Covered by standards EN 60079-0 (2009), EN 60079-11 (2012), EN 60079-26 (2007).

6. Install per drawing GE60771. Refer to table 1-6 for additional approval information,

figure B-10, B-12, and B-13 for ATEX loop schematics and figure B-11 for typical ATEX Intrinsic Safety nameplates.

2-4

September 2013

Installation

Flameproof

Operating ambient temperature: −52C or −40C to + 85C

Refer to table 1-6 for additional approval information, and figure B-14 for typical ATEX Flameproof nameplates.

Type n

Operating ambient temperature: −52C or −40C to + 80C

Refer to table 1-6 for additional approval information, and figure B-15 for typical ATEX Type n nameplates.

IECEx

Conditions of Certification Intrinsically Safe, Type n, Flameproof

Ex ia / Ex nC / Ex nA/ Ex d

1. Warning: Electrostatic charge hazard. Do not rub or clean with solvents. To do so could result in an explosion.

Ex nC / Ex nA, Ex d

2. Do not open while energized. Refer to table 1-7 for additional approval information,

figures B-16 and B-17 for IECEx loop schematics, and figures B-19 and B-20 for typical IECEx nameplates.

September 2013

2-5

DVC6000 Digital Valve Controllers

CAP SCREW, FLANGED

MACHINE SCREW

SHIELD

ADJUSTMENT ARM

CONNECTOR ARM

CAP SCREW

PLAIN WASHER

29B1674-A / DOC

Figure 2-1. FIELDVUE DVC6010 Digital Valve Controller Mounted on Sliding-Stem Actuator with up to 2 Inches Travel

Mounting Guidelines

DVC6010 on Sliding-Stem Actuators Up to 102 mm (4 Inches) of Travel

If ordered as part of a control valve assembly, the factory mounts the digital valve controller on the actuator, makes pneumatic connections to the actuator, sets up, and calibrates the instrument. If you purchased the digital valve controller separately, you will need a mounting kit to mount the digital valve controller on the actuator. See the instructions that come with the mounting kit for detailed information on mounting the digital valve controller to a specific actuator model.

The DVC6010 digital valve controller mounts on sliding-stem actuators with up to 102 mm (4 inch) travel. Figure 2-1 shows a typical mounting on an actuator with up to 51 mm (2 inch) travel. Figure 2-2 shows a typical mounting on actuators with 51 to 102 mm (2 to 4 inch) travel. For actuators with greater than 102 mm (4 inch) travel, see the guidelines for mounting a DVC6020 digital valve controller.

Note

Do not use the stainless steel DVC6010S in high vibration service where the mounting bracket uses standoffs (spacers) to mount to the actuator.

Refer to the following guidelines when mounting on sliding-stem actuators with up to 4 inches of travel. Where a key number is referenced, refer to figure 8-2.

1. Isolate the control valve from the process line pressure and release pressure from both sides of the valve body. Shut off all pressure lines to the actuator, releasing all pressure from the actuator. Use lock-out procedures to be sure that the above measures stay in effect while you work on the equipment.

2. Attach the connector arm to the valve stem connector.

2-6

September 2013

Installation

CAP SCREW, FLANGED

FEEDBACK ARM EXTENSION, BIAS SPRING

ADJUSTMENT ARM

MACHINE SCREW, FLAT HEAD

MACHINE SCREW

MACHINE SCREW, LOCK WASHER, HEX NUT

CONNECTOR ARM

Figure 2-2. FIELDVUE DVC6010 Digital Valve Controller Mounted on Sliding-Stem Actuator with 2 to 4 Inches Travel

SHIELD

3. Attach the mounting bracket to the digital valve controller housing.

4. If valve travel exceeds 2 inches, a feedback arm extension is attached to the existing 2-inch feedback arm. Remove the existing bias spring (key 78) from the 2-inch feedback arm (key 79). Attach the feedback arm extension to the feedback arm (key 79) as shown in figure 2-2.

5. Mount the digital valve controller on the actuator as described in the mounting kit instructions.

6. Set the position of the feedback arm (key 79) on the digital valve controller to the no air position by inserting the alignment pin (key 46) through the hole on the feedback arm as follows:

 For air-to-open actuators (i.e., the actuator stem retracts into the actuator casing or cylinder as air pressure to the casing or lower cylinder increases), insert the alignment pin into the hole marked ‘‘A’’. For this style actuator, the feedback arm rotates counterclockwise, from A to B, as air pressure to the casing or lower cylinder increases.

 For air-to-close actuators (i.e., the actuator stem extends from the actuator casing or cylinder as air pressure to the casing or upper cylinder increases), insert the alignment pin into the hole marked ‘‘B’’. For this style actuator, the feedback arm rotates clockwise, from B to A, as air pressure to the casing or upper cylinder increases.

HEX NUT

LOCK WASHER

SPACER

HEX NUT, FLANGED

LOCK WASHER

PLAIN WASHER

SPRING RELAXED

FEEDBACK ARM

BIAS SPRING

ADJUSTMENT ARM PIN

A7209-1

Figure 2-3. Locating Adjustment Arm Pin in Feedback Arm

SPRING UNDER TENSION OF

ADJUSTMENT ARM PIN

BIAS SPRING

September 2013

2-7

DVC6000 Digital Valve Controllers

Note

When performing the following steps, ensure there is enough clearance between the adjustment arm and the feedback arm to prevent interference with the bias spring.

7. Apply anti-seize (key 64) to the pin of the adjustment arm. As shown in figure 2-3, place the pin into the slot of the feedback arm or feedback arm extension so that the bias spring loads the pin against the side of the arm with the valve travel markings.

8. Install the external lock washer on the adjustment arm. Position the adjustment arm in the slot of the connector arm and loosely install the flanged hex nut.

9. Slide the adjustment arm pin in the slot of the connector arm until the pin is in line with the desired valve travel marking. Tighten the flanged hex nut.

10. Remove the alignment pin (key 46) and store it in the module base next to the I/P assembly.

11. After calibrating the instrument, attach the shield with two machine screws.

Note

Do not use the stainless steel DVC6020S in high vibration service where the mounting bracket uses standoffs (spacers) to mount to the actuator.

DVC6020 digital valve controllers use a cam (designed for linear response) and roller as the feedback mechanism. Figure 2-4 shows an example of mounting on sliding-stem actuators with travels from 4 inches to 24 inches. Some long-stroke applications will require an actuator with a tapped lower yoke boss. Figures 2-5 and 2-6 show the DVC6020 mounted on rotary actuators.

As shown in figure 2-5, two feedback arms are available for the digital valve controller. Most long-stroke sliding-stem and rotary actuator installations use the long feedback arm [62 mm (2.45 inches) from roller to pivot point]. Installations on Fisher 1051 size 33 and 1052 size 20 and 33 actuators use the short feedback arm [54 mm (2.13 inches) from roller to pivot point]. Make sure the correct feedback arm is installed on the digital valve controller before beginning the mounting procedure.

DVC6020 on Long-Stroke (4 to 24 Inch Travel) Sliding-Stem Actuators and Rotary Actuators

Note

All cams supplied with FIELDVUE mounting kits are characterized to provide a linear response.

Refer to figures 2-4, 2-5, and 2-6 for parts locations. Also, where a key number is referenced, refer to figure 8-3. Refer to the following guidelines when mounting on sliding-stem actuators with 4 to 24 inches of travel or on rotary actuators:

1. Isolate the control valve from the process line pressure and release pressure from both sides of the valve body. Shut off all pressure lines to the pneumatic actuator, releasing all pressure from the actuator. Use lock-out procedures to be sure that the above measures stay in effect while working on the equipment.

2. If a cam is not already installed on the actuator, install the cam as described in the instructions included with the mounting kit. For sliding-stem actuators, the cam is installed on the stem connector.

3. If a mounting plate is required, fasten the mounting plate to the actuator.

4. For applications that require remote venting, a pipe-away bracket kit is available. Follow the instructions included with the kit to replace the existing mounting bracket on the digital valve controller with the pipe-away bracket and to transfer the feedback parts from the existing mounting bracket to the pipe-away bracket.

2-8

September 2013

+ 132 hidden pages

Emerson Fisher FIELDVUE DVC6000 Instruction Manual

Specifications and Main Features

Frequently Asked Questions

User Manual