Instruction Manual
D200138X012
June 2010
3582, 582i, and 3583
Fisherr 3582 and 3582i Positioners, 582i
Electro-Pneumatic Converter, and 3583 Valve
Stem Position Transmitters
Contents
Introduction 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Scope of Manual 2. . . . . . . . . . . . . . . . . . . . . . . . .
Description 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Type Number Descriptions 6. . . . . . . . . . . . . . .
Specifications 6. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Educational Services 6. . . . . . . . . . . . . . . . . . . . . .
Installation 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Special Instructions for “Safe Use” and
Installation in Hazardous Areas for
for 582i Converter 7. . . . . . . . . . . . . . . . . . . . .
CSA 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FM 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ATEX 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
IECEx 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NEPSI 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INMETRO 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mounting 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Changing Cam Position 14. . . . . . . . . . . . . . . . . .
Pressure Connections 15. . . . . . . . . . . . . . . . . . . .
Supply Connection 15. . . . . . . . . . . . . . . . . . . . .
Output Connection 15. . . . . . . . . . . . . . . . . . . . . .
Instrument Connection 15. . . . . . . . . . . . . . . . . .
Diagnostic Connections 16. . . . . . . . . . . . . . . . .
Vent 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical Connections for 3582i
Valve Positioner 18. . . . . . . . . . . . . . . . . . . . . . .
582i Converter Installation 19. . . . . . . . . . . . . . . .
Operating Information 20. . . . . . . . . . . . . . . . . . . . .
Valve Positioner Cam Information 20. . . . . . . . . .
Valve Stem Position Transmitter Cam
Information 21. . . . . . . . . . . . . . . . . . . . . . . . . . .
(continued on page 2)
W5498-1
CONTROL VALVE WITH
3582 POSITIONER
www.Fisher.com
W5499-1
CONTROL VALVE WITH
3583 TRANSMITTER
Figure 1. Typical Mounting for Fisher 3582 and 3582i Positioners and 3583 Transmitters
W8424
CONTROL VALVE WITH
3582i POSITIONER
Instruction Manual
3582, 582i, and 3583
Contents (cont’d)
Valve Positioner Bypass Operation 21. . . . . . . .
Input Signal Ranges 22. . . . . . . . . . . . . . . . . . . . .
Valve Positioner Split-Range Operation 22. . . . .
Changing Valve Positioner Action 23. . . . . . . . . .
Changing Valve Stem Position Transmitter
Action 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Calibration Of Valve Positioner Or
Valve Stem Position Transmitter 24. . . . . . . . . .
Beam Alignment 24. . . . . . . . . . . . . . . . . . . . . . . . .
Calibration 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Principle of Operation 26. . . . . . . . . . . . . . . . . . . . .
3582 Valve Positioners 26. . . . . . . . . . . . . . . . . . .
3582i Valve Positioner 27. . . . . . . . . . . . . . . . . . .
3583 Valve Stem Position Transmitters 27. . . . .
Maintenance 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Changing the Range Spring 29. . . . . . . . . . . . . . .
Replacing Gaskets 29. . . . . . . . . . . . . . . . . . . . . . .
Replacing the Nozzle O-Ring 30. . . . . . . . . . . . . .
Replacing the Relay 30. . . . . . . . . . . . . . . . . . . . .
Adjusting the Flapper Pivot 30. . . . . . . . . . . . . . .
Replacing the 582i Converter
Primary O-Ring and Filter 31. . . . . . . . . . . . . .
Replacing the 582i Converter Housing
Cap O-Ring 31. . . . . . . . . . . . . . . . . . . . . . . . . .
Removing the 582i Converter 31. . . . . . . . . . . . .
Reassembling the 582i Converter 31. . . . . . . . . .
Parts Ordering 32. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Kits 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts List 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Loop Schematics/Nameplates 46. . . . . . . . . . . . . .
June 2010
you have any questions about these instructions,
contact your Emerson Process Management sales
office before proceeding.
Description
3582 pneumatic valve positioners and the 3582i
electro-pneumatic valve positioner shown in figure 1
are used with diaphragm-actuated, sliding-stem
control valve assemblies. The pneumatic valve
positioners receive a pneumatic input signal from a
control device and modulate the supply pressure to
the control valve actuator. The positioner adjusts the
actuator supply pressure to maintain a valve stem
position proportional to the pneumatic input signal.
3582NS positioners are designed for nuclear power
applications. The 3582NS construction includes
materials that provide superior performance at
elevated temperature and radiation levels. The
O-rings are EPDM (ethylene propylene) and the
diaphragms are EPDM/meta-aramid fabric. EPDM
demonstrates superior temperature capability and
shelf life over nitrile. The meta-aramid diaphragm
fabric demonstrates improved strength retention at
elevated temperature and radiation conditions.
CAUTION
Introduction
Scope of Manual
This instruction manual includes installation,
operation, calibration, maintenance, and parts
ordering information for Fisher 3582 pneumatic valve
positioners, the 3582i electro-pneumatic valve
positioner, and 3583 pneumatic valve stem position
transmitters. Refer to separate instruction manuals
for information on the control valve, actuator, and
accessories.
Do not install, operate or maintain a 3582 pneumatic
valve positioner, a 3582i electro-pneumatic valve
positioner, or a 3583 pneumatic valve stem position
transmitter without being fully trained and qualified in
valve, actuator and accessory installation, operation
and maintenance. To avoid personal injury or
property damage it is important to carefully read,
understand, and follow all of the contents of this
manual, including all safety cautions and warnings. If
Use a clean, dry, oil-free air supply
with instruments containing EPDM
components. EPDM is subject to
degradation when exposed to
petroleum-based lubricants.
Under the 10CFR50, Appendix B, quality assurance
program, the 3582NS positioner is qualified
commercial grade dedicated. These can be supplied
as 10CFR, Part 21 items.
The 3582i is an electro-pneumatic valve positioner,
consisting of a 582i electro-pneumatic converter
installed on a 3582 pneumatic valve positioner. The
3582i valve positioner provides an accurate valve
stem position that is proportional to a DC current
input signal.
The 582i electro-pneumatic converter is a modular
unit that can be installed at the factory or in the field.
However, do not install a 582i converter on an
existing positioner until you contact your Emerson
Process Management sales office for application
assistance.
2
Instruction Manual
June 2010
Table 1. Specifications for Fisher 3582 and 3582i Valve Positioners
Note: Specifications for 3582 positioners
include 3582A, 3582C, 3582D, 3582G, and
3582NS unless otherwise indicated
Input Signal
3582:
J 0.2 to 1.0 bar (3 to 15 psig), J 0.4 to 2.0 bar
(6 to 30 psig), or J split range, see table 12
3582i:
4 to 20 mA DC constant current with 30 VDC
maximum compliance voltage, can be split range,
see table 12
Equivalent Circuit for 3582i
The 582i converter equivalent circuit is 120 ohms,
shunted by three 5.6-volt zener diodes
(see figure 10)
Output Signal
Type: Pneumatic pressure as required by
actuator up to 95 percent of maximum supply
Action: Field-reversible between J direct and
J reverse within the pneumatic valve positioner
Supply Pressure
(1)
Recommended: 0.3 bar (5 psi) above actuator
requirement
Maximum: 3.4 bar (50 psig) or pressure rating of
actuator, whichever is lower
Supply Medium: air or natural gas
(2)
Note: The 3582i is not approved for use with
natural gas as the supply medium
Input Bellows Pressure Rating
(1)
See table 11 for minimum and maximum pressure
ratings (allowable input signal) for each available
range spring
Maximum Steady-State Air Consumption
3582
1.4 bar (20 psig) Supply: 0.38 normal m
(14.0 scfh)
2.0 bar (30 psig) Supply: 0.48 normal m
(18.0 scfh)
2.4 bar (35 psig) Supply: 0.54 normal m
(3)
3
/hr
3
/hr
3
/hr
(20.0 scfh)
3582i
1.4 bar (20 psig) Supply: 0.46 normal m
(17.2 scfh)
2.0 bar (30 psig) Supply: 0.57 normal m
3
/hr
3
/hr
(21.4 scfh)
- continued -
3582, 582i, and 3583
3
3
3
3
/hr
/hr
/hr
/hr
2.4 bar (35 psig) Supply: 0.64 normal m
(23.8 scfh)
Maximum Supply Air Demand
1.4 bar (20 psig) Supply: 4.4 normal m
(164.5 scfh)
2.0 bar (30 psig) Supply: 6.7 normal m
(248.5 scfh)
2.4 bar (35 psig) Supply: 7.7 normal m
(285.5 scfh)
Performance
3582
Independent Linearity: ±1 percent of output signal
span
Hysteresis: 0.5 percent of span
3582i
Independent Linearity: ±2 percent of output signal
span
Hysteresis: 0.6 percent of span
Electromagnetic Compatibility for 582i
electro-pneumatic converter
Meets EN 61326-1 (First Edition)
Immunity—Industrial locations per Table 2 of
the EN 61326-1 standard. Performance is
shown in table 3 below.
Emissions—Class A
ISM equipment rating: Group 1, Class A
Note: The electromagnetic compatibility
specifications also apply to the 3582i
3582 and 3582i
Typical Open Loop Gain (Output Signal):
J 100 in the range of 0.2 to 1.0 bar (3 to 15 psig)
J 55 in the range of 0.4 to 2.0 bar (6 to 30 psig)
Operating Influences
Supply Pressure—3582: Valve travel changes
less than 1.67 percent per bar (0.25 percent per 2
psi) change in supply pressure
Supply Pressure—3582i: Valve travel changes
less than 3.62 percent per bar (1.5 percent per 2
psi) change in supply pressure
Operative Temperature Limits
(1)
Standard Construction
3582 and 3582i: −40 to +71_C (−40 to +160_F)
3582NS: −40 to +82_C (−40 to +180_F) with
EPDM elastomers
High-Temperature Construction
3582A and C only: −18 to +104_C (0 to +220_F)
without gauges
3
Instruction Manual
3582, 582i, and 3583
Table 1. Specifications for Fisher 3582 and 3582i Valve Positioners (Continued)
Electrical Classification for 582i
CSA—Intrinsically Safe, Explosion proof, Type n,
Dust-Ignition proof, DIV 2
FM—Intrinsically Safe, Explosion proof, Type n,
Non-incendive, Dust-Ignition proof
ATEX—Intrinsically Safe & Dust, Flameproof &
Dust, Type n & Dust
IECEx—Intrinsically Safe, Type n, Flameproof,
NEPSI—Intrinsically Safe, Flameproof
INMETRO—Intrinsically Safe, Flameproof
Refer to Special Instructions for “Safe Use” and
Installation in Hazardous Locations, tables 4, 5, 6,
7, 8, and 9 and figures 28, 29, 30, 31, and 32 for
additional information.
Note: These classifications also apply to the
3582i positioner
Housing Classification for 582i
CSA—Type 3 Encl.
FM—NEMA 3, IP54
ATEX—IP64
IECEx—IP54
NEPSI—1P64
Mount instrument with vent on the side or bottom
if weatherproofing is a concern.
Note: These classifications also apply to the
3582i positioner
Hazardous Area Classification for 3582
3582 valve positioners comply with the
requirements of ATEX Group II Category 2 Gas
and Dust
Note: This rating does not apply to the 3582i
NOTE: Specialized instrument terms are defined in ANSI/ISA Standard 51.1 - Process Instrument Terminology.
1. The pressure and temperature limits in this document and any applicable standard or code limitation should not be exceeded.
2. Natural gas should contain no more than 20 ppm of H
3. Normal m
3
/hr—normal cubic meters per hour (0_C and 1.01325 bar, absolute); Scfh—Standard cubic feet per hour (60_F and 14.7 psia).
S.
2
Pressure Gauges
40 mm (1.5 inch) diameter with plastic case and
brass connection J triple scale (PSI, MPa, and
bar) or J dual scale (PSI and kg/cm
Pressure Connections
1/4 NPT internal
Electrical Connection for 3582i
1/2-14 NPT conduit connection
Maximum Valve Stem Travel
105 mm (4.125 inches); adjustable to obtain
lesser travels with standard input signals
Characterized Cams
See characterized cams section
Approximate Weight
3582: 2.5 kg (5.5 pounds)
3582i: 3.6 kg (8 pounds)
Declaration of SEP
Fisher Controls International LLC declares this
product to be in compliance with Article 3
paragraph 3 of the Pressure Equipment Directive
(PED) 97 / 23 / EC. It was designed and
manufactured in accordance with Sound
Engineering Practice (SEP) and cannot bear the
CE marking related to PED compliance.
However, the product may bear the CE marking
to indicate compliance with other applicable
European Community Directives.
June 2010
2
)
4
Instruction Manual
June 2010
Table 2. Specifications for Fisher 3583 Valve Stem Position Transmitters
Input Signal
105 mm (4.125 inches) of valve stem travel;
adjustable to obtain full output signal with lesser
stem travels
Output Signal
Type: J 0.2 to 1.0 bar (3 to 15 psig) or J 0.4 to
2.0 bar (6 to 30 psig) pneumatic pressure
Action: Field-reversible between direct and
reverse
Output Bellows Pressure Rating
(1)
See table 11 for minimum and maximum pressure
ratings (allowable input signal) for each available
range spring
Supply Pressure
(1)
Recommended: 0.3 bar (5 psi) above upper limit
of output signal range
Maximum: 2.4 bar (35 psig) or pressure rating of
connected equipment, whichever is lower
Supply Medium: Air or natural gas
(2)
3582, 582i, and 3583
Operating Influence
Output signal changes 1.67 percent per bar (0.23
percent per 2 psig) change in supply pressure
Operative Ambient Temperature Limits
Standard Construction
3583: −40 to +71_C (−40 to +160_F)
High-Temperature Construction
3583C only: −18 to +104_C (0 to +220_F)
Hazardous Area Classification
3583 valve stem position transmitters comply with
the requirements of ATEX Group II Category 2
Gas and Dust
Pressure Connections
Supply and output pressure connections are 1/4
NPT internal
(1)
Maximum Steady-State Air Consumption
(3)
1.4 bar (20 psig) Supply: 0.38 normal m3/hr
(14.0 scfh)
2.0 bar (30 psig) Supply: 0.48 normal m
(18.0 scfh)
2.4 bar (35 psig) Supply: 0.54 normal m
3
/hr
3
/hr
(20.0 scfh)
Reference Accuracy
±1 percent of output signal span
NOTE: Specialized instrument terms are defined in ANSI/ISA Standard 51.1 − Process Instrument Terminology.
1. The pressure and temperature limits in this document and any applicable standard or code limitation should not be exceeded.
2. Natural gas should contain no more than 20 ppm of H
3. Normal m
I/O signal/control
3
/hr—normal cubic meters per hour (0_C and 1.01325 bar, absolute); Scfh—Standard cubic feet per hour (60_F and 14.7 psia).
Table 3. Fisher 582i Electro-Pneumatic Converter
Port Phenomenon
Electrostatic Discharge (ESD) IEC 61000-4-2
Enclosure
Specification limit = ±1% of span
1. The information contained in the table also applies to the 3582i positioner.
2. A = No degradation during testing. B = Temporary degradation during testing, but is self-recovering.
Radiated EM field IEC 61000-4-3
Rated power frequency magnetic field IEC 61000-4-8 60 A/m at 50 Hz A
Burst (fast transients) IEC 61000-4-4 1 kV A
Surge IEC 61000-4-5 1 kV (line to ground only, each) B
Conducted RF IEC 61000-4-6 150 kHz to 80 MHz at 3 Vrms A
S.
2
Basic
Standard
Maximum Valve Stem Travel
105 mm (4.125 inches); adjustable to obtain full
output signal with lesser stem travels
Cam
Linear
Approximate Weight
2.5 kg (5.5 pounds)
(1)
EMC Summary Results—Immunity
Test Level
4 kV contact
8 kV air
80 to 1000 MHz @ 10V/m with 1 kHz AM at 80%
1400 to 2000 MHz @ 3V/m with 1 kHz AM at 80%
2000 to 2700 MHz @ 1V/m with 1 kHz AM at 80%
Performance
Criteria
A
A
(2)
5
Instruction Manual
3582, 582i, and 3583
The 582i converter receives the DC current input
signal and, through a nozzle/flapper arrangement,
provides a proportional pneumatic output signal.
This pneumatic output signal provides the input
signal to the pneumatic valve positioner, eliminating
the need for a remote-mounted transducer.
3583 pneumatic valve stem position transmitters are
for use with sliding-stem diaphragm actuators.
These units provide an output signal that is directly
proportional to the valve stem position.
Refer to the type number description for a detailed
explanation of type numbers.
Type Number Descriptions
The following descriptions provide specific
information on the different valve positioner or valve
stem position transmitter constructions. If the type
number is not known, refer to the nameplate on the
positioner. For the location of the nameplate, refer to
key 25 in figure 20.
3582—Pneumatic valve positioner with bypass and
instrument, supply, and output pressure gauges.
3582A—Pneumatic valve positioner without bypass
and without pressure gauges.
3582C—Pneumatic valve positioner without bypass
and with automotive tire valves instead of pressure
gauges.
3582D—Pneumatic valve positioner with bypass and
with automotive tire valves instead of pressure
gauges.
3582G—Pneumatic valve positioner without bypass
and with instrument, supply, and output pressure
gauges.
June 2010
3583—Pneumatic valve stem position transmitter
with supply and output pressure gauges.
3583C—Similar to the 3583 valve stem position
transmitter except with automotive tire valves in
place of pressure gauges.
Specifications
Specifications for the valve positioners are shown in
table 1. Specifications for the valve stem position
transmitters are shown in table 2.
Refer to the unit nameplate to determine the type of
positioner or transmitter, supply pressure, etc.
WARNING
This product is intended for a specific
current range, temperature range and
other application specifications.
Applying different current, temperature
and other service conditions could
result in malfunction of the product,
property damage or personal injury.
Educational Services
For information on available courses for 3852, 3582i
and 3583, as well as a variety of other products,
contact:
Emerson Process Management
Educational Services, Registration
P.O. Box 190; 301 S. 1st Ave.
Marshalltown, IA 50158-2823
Phone: 800−338−8158 or
Phone: 641−754−3771
Fax: 641−754−3431
e-mail: education@emersonprocess.com
3582NS—Pneumatic valve positioner for nuclear
service applications with or without bypass and with
automotive tire valves instead of pressure gauges.
3582i—Electro-pneumatic valve positioner without
bypass; with 582i converter; and with: supply and
output pressure gauges, automotive tire valves, or
pipe plugs.
582i—Electro-pneumatic converter with: supply and
output pressure gauges, automotive tire valves, or
pipe plugs. Used for conversion of a 4-20 mA input
signal to a 0.2 to 1.0 bar (3 to 15 psig) input signal
for the pneumatic valve positioner.
6
Installation
If using natural gas as the pneumatic supply
medium, natural gas will be used in the pressure
connections of the unit to any connected equipment.
The unit will vent natural gas into the surrounding
atmosphere, unless it is remote vented.
WARNING
Always wear protective clothing,
gloves, and eyewear when performing
Instruction Manual
June 2010
any installation operations to avoid
personal injury.
If installing into an existing
application, also refer to the WARNING
at the beginning of the Maintenance
section in this instruction manual.
Check with your process or safety
engineer for any additional measures
that must be taken to protect against
process media.
WARNING
Personal injury or property damage
may result from fire or explosion if
natural gas is used as the supply
medium and appropriate preventative
measures are not taken. Preventative
measures may include, but are not
limited to, one or more of the
following: Remote venting of the unit,
re-evaluating the hazardous area
classification, ensuring adequate
ventilation, and the removal of any
ignition sources.
3582i does not meet third party
approvals for use with natural gas as
the supply medium. Use of natural gas
as the supply medium can result in
personal injury or property damage
from fire or explosion.
Note
3582, 582i, and 3583
stem position transmitter, except for the 3582NS
positioner. For the 3582NS, the 67CFR is separately
mounted, not integrally mounted to the positioner.
Note
In some cases, alignment and
calibration of the valve positioner or
valve stem position transmitter at the
factory may not be possible, and field
alignment and calibration is required.
Before putting the valve positioner or
valve stem position transmitter into
service, check the operation of the unit
to be sure it is calibrated. If the valve
positioner or valve stem position
transmitter requires alignment or
calibration, refer to the appropriate
calibration instructions in this manual.
If the valve positioner or valve stem position
transmitter is ordered separately, disconnected, or
removed from the actuator, refer to the appropriate
sections of this manual for installation information.
Special Instructions for “Safe Use” and
Installation in Hazardous Locations for
582i Electro-Pneumatic Converter
Note
These Special Instructions for “Safe
Use” and Installation in Hazardous
Locations also apply to 3582i
positioners.
All valve positioners and valve stem
position transmitters are shipped with
foam rubber packing material inside
the case. Remove the cover (key 33,
figure 20) and the packing material
before attempting to operate the unit.
Make sure all vent openings are clear
before installation of the unit and that
they remain clear during use.
Typically, the positioner or transmitter is ordered with
the actuator. If so, the factory mounts the valve
positioner or valve stem position transmitter and
connects the valve positioner output to the actuator.
If a Fisher 67CFR filter-regulator is specified, it may
be integrally mounted to the valve positioner or valve
Certain nameplates may carry more than one
approval, and each approval may have unique
installation/wiring requirements and/or conditions of
“safe use”. These special instructions for “safe use”
are in addition to, and may override, the standard
installation procedures. Special instructions are
listed by approval.
WARNING
Failure to follow these conditions of
“safe use” could result in personal
injury or property damage from fire or
explosion, and area re-classification.
7
Instruction Manual
3582, 582i, and 3583
Table 4. Hazardous Area Classifications for Fisher 582i Converter
Certification
Body
Intrinsically Safe
Ex ia IIC T4/T5/T6 per drawing GE28591
Ex ia Intrinsically Safe
Class I, II Division 1 GP A,B,C,D,E,F,G
T4/T5/T6 per drawing GE28591
Explosion Proof
CSA
1.These hazardous area classification also apply to 3582i positioners.
Certification
Body
FM
1.These hazardous area classification also apply to 3582i positioners.
Ex d IIC T6
Class I, Division I, GP A,B,C,D T6
Type n
Ex nA IIC T6
Class I, Division 2, GP A,B,C,D T6
Class II, Division 1 GP E,F,G T6
Class II Division 2 GP F,G T6
Intrinsically Safe
Class I Zone 0 AEx ia IIC T4/T5/T6
per drawing GE28590
Class I, II, III Division 1 GP A,B,C,D,E,F,G
T4/T5/T6 per drawing GE28590
Explosion Proof
Class I Zone 1 AEx d IIC T6
Class I, Division I, GP A,B,C,D T6
Type n
Class I Zone 2 AEx nA IIC T6
Class I Division 2, GP A,B,C,D T6
Class II Division 1, GP E,F,G T6
Class II Division 2, GP F,G T6
Certification Obtained Entity Rating Temperature Code Enclosure Rating
Table 5. Hazardous Area Classifications for Fisher 582i Converter
Certification Obtained Entity Rating Temperature Code Enclosure Rating
Vmax = 30 VDC
Imax = 150 mA
Pi = 1.25 W
Ci = 0 nF
Li = 0 mH
− − −
− − −
− − −
Vmax = 30 VDC
Imax = 150 mA
Pi = 1.25 W
Ci = 0 nF
Li = 0 mH
− − −
− − −
− − −
(1)
—CSA (Canada)
T4 (Tamb v 71°C)
T5 (Tamb v 62°C)
T6 (Tamb v 47°C)
T6 (Tamb v 71°C)
T6 (Tamb v 71°C)
T6 (Tamb v 71°C)
(1)
—FM (United States)
T4 (Tamb v 71°C)
T5 (Tamb v 62°C)
T6 (Tamb v 47°C)
T6 (Tamb v 71°C)
T6 (Tamb v 71°C)
T6 (Tamb v 71°C)
June 2010
CSA Type 3 Encl.
CSA Type 3 Encl.
CSA Type 3 Encl.
CSA Type 3 Encl.
NEMA 3, IP54
NEMA 3, IP54
NEMA 3, IP54
NEMA 3, IP54
CSA
Intrinsically Safe, Explosion proof, Type n,
Dust-Ignition proof, DIV 2
No conditions of safe use.
Refer to table 4 for additional information, figure 28
for CSA loop schematics, and figure 29 for the
CSA/FM approvals nameplate.
FM
Special Conditions of Use
Intrinsically Safe, Explosion proof, Type n,
Non-incendive, Dust-Ignition proof
No conditions of safe use.
Refer to table 4 for additional information, figure 30
for the FM loop schematic, and figure 29 for the
CSA/FM approvals nameplate.
8
ATEX
Standards Used for Certification
EN 60079−0: 2006 EN 61241−0: 2006
EN 60079−1: 2007 EN 61241−1: 2004
EN 60079−11: 2007 EN 61241−11: 2006
EN 60079−15: 2005
Special Conditions for Safe Use
Intrinsically Safe, Dust
This equipment is intrinsically safe and can be used
in potentially explosive atmospheres.
The electrical parameters of certified equipment
which can be connected to the device must not
exceed one of these following values:
Uo v 30 Vdc ; Io v 150 mA ; Po v 1.25 W
Instruction Manual
June 2010
Table 6. Hazardous Area Classifications for Fisher 582i Converter
Certificate Certification Obtained Entity Rating Temperature Code Enclosure Rating
II 1 G & D
Intrinsically Safe
Gas
Ex ia IIC T4/T5/T6
Dust
Ex iaD 20 IP64 T109°C (Tamb v 71°C) /
T100°C (Tamb v 62°C) / T85°C (Tamb v
47°C)
II 2 G & D
ATEX
1.These hazardous area classification also apply to 3582i positioners.
Flameproof
Gas
Ex d IIC T6
Dust
Ex tD A21 IP64 T74°C (Tamb v 71°C)
II 3 G & D
Type n
Gas
Ex nA IIC T6
Dust
Ex tD A21 IP64 T74°C (Tamb v 71°C)
Ui = 30 VDC
Ii = 150 mA
Pi = 1.25 W
Ci = 0 nF
Li = 0 mH
− − −
− − −
3582, 582i, and 3583
(1)
—ATEX
T4 (Tamb v 71°C)
T5 (Tamb v 62°C)
T6 (Tamb v 47°C)
− − −
T6 (Tamb v 71°C)
− − −
T6 (Tamb v 71°C)
− − −
IP64
IP64
IP64
Ambient temperature:
T6, at Tamb = 47_C
T5, at Tamb = 62_C
T4, at Tamb = 71_C
Refer to table 6 for additional information, and
figure 31 for ATEX/IECEx approvals nameplate.
Flameproof, Dust
The flame path is other than required by EN
60079-1. Contact the manufacturer for information
on the dimensions of the flameproof joints.
Electrical connections are typically made using
either cable or conduit.
D If using a cable connection, the cable entry
device shall be certified in type of explosion
protection flameproof enclosure “d”, suitable for the
conditions of use and correctly installed.
For ambient temperatures over 70_C, cables and
cable glands suitable for at least 90_C shall be used.
For ambient temperatures over 70_C, the wiring and
setting compound in the conduit seal shall be
suitable for at least 90_C.
Refer to table 6 for additional information and
figure 31 for the ATEX/IECEx approvals nameplate.
Type n, Dust
No conditions for safe use.
Refer to table 6 for additional information and
figure 31 for ATEX/IECEx approvals nameplate.
IECEx
Conditions of Certification
Intrinsically Safe
Warning! Substitution of Components May Impair
Intrinsic Safety
−40_C v Ta v +71_C; T6 (Ta v +47_C);
T5 (Ta v +62_C); T4 (Ta v +71_C)
Entity Parameters
D If using a rigid conduit connection, an Ex d
certified sealing device such as a conduit seal with
setting compound shall be provided immediately to
the entrance of the enclosure.
Ui = 30 V, li = 150 mA, Pi = 1.25 W, Ci = 0 nF,
Li = 0 mH
Refer to table 7 for approval information, and figure
31 for the ATEX/IECEx approvals nameplate.
9
Instruction Manual
3582, 582i, and 3583
Table 7. Hazardous Area Classifications for Fisher 582i Converter
Certificate Certification Obtained Entity Rating Temperature Code Enclosure Rating
Intrinsically Safe
Gas
Ex ia IIC T4/T5/T6
IECEx
1.These hazardous area classification also apply to 3582i positioners.
Flameproof
Gas
Ex d IIC T6
Type n
Gas
Ex nA IIC T6
Ui = 30 VDC
Ii = 150 mA
Pi = 1.25 W
Ci = 0 nF
Li = 0 mH
− − −
− − −
T4 (Tamb v 71°C)
T5 (Tamb v 62°C)
T6 (Tamb v 47°C)
T6 (Tamb v 71°C)
T6 (Tamb v 71°C)
Table 8. Hazardous Area Classifications for Fisher 582i Converter
Certificate
Intrinsically Safe
Gas
Ex ia IIC T4/T5/T6
Dust
NEPSI
1. These hazardous area classification also apply to 3582i positioners.
DIP A21 T4/T5/T6
Flameproof
Gas
Ex d IIC T6
Dust
DIP A21 T6
Certification Obtained Entity Rating Temperature Code Enclosure Rating
Ui = 30 VDC
Ii = 150 mA
Pi = 1.25 W
Ci = 0 nF
Li = 0 mH
− − −
T4 (Tamb v 71°C)
T5 (Tamb v 62°C)
T6 (Tamb v 47°C)
T6 (Tamb v 71°C)
(1)
—IECEx
(1)
—NEPSI
IP54
IP54
IP54
IP64
IP64
June 2010
Table 9. Hazardous Area Classifications for Fisher 582i Converter
Certificate
Intrinsically Safe
INMETRO
1. These hazardous area classification also apply to 3582i positioners.
BR-Ex
Flameproof
BR Ex d IIC T6
Certification Obtained Entity Rating Temperature Code Enclosure Rating
ia IIC T6/T5/T4
Flameproof
Warning! DISCONNECT POWER BEFORE
OPENING
−40_C v Ta v +71_C; T6 (Ta v +71_C)
Refer to table 7 for approval information, and figure
31 for the ATEX/IECEx approvals nameplate.
Type n
Warning! DISCONNECT POWER BEFORE
OPENING
−40_C v Ta v +71_C; T6 (Ta v +71_C)
Ui = 60 V Ii= 150 mA
Ui = 60 V Ii= 150 mA
Ui = 60 V Ii= 120 mA
− − −
NEPSI
Special Conditions of “Safe Use”
Intrinsically Safe, Dust & Flameproof, Dust
Refer to table 8 for approval information.
Contact your Emerson Process Management sales
office for additional “safe use” information.
INMETRO
Special Conditions of “Safe Use”
Intrinsically Safe, Flameproof
Refer to table 9 for approval information and figure
32 for the INMETRO approval nameplates.
(1)
—INMETRO
T4 (−20°C to 80°C)
T5 (−20°C to 50°C)
T6 (−20°C to 50°C)
T6 (−20°C to 50°C) − − −
− − −
Refer to table 7 for approval information and figure
31 for the ATEX/IECEx approvals nameplate.
10
Contact your Emerson Process Management sales
office for additional “safe use” information.
Instruction Manual
June 2010
657, 657MO, 667, 667MO
SIZE 80 UP TO 51 mm (2 IN) TRAVEL
657
SIZE 70, 87 UP TO 51 mm (2 IN) TRAVEL
3582, 582i, and 3583
67CFR
657, 657MO, 667, 667MO
SIZE 100 ALL TRAVEL
657, 657MO, 667, 667MO
SIZE 80 52 TO 76 mm (2.0625 TO 3 IN) TRAVEL
657MO, 667MO
SIZE 70, 87 78 TO 102 mm (3.0625 TO 4 IN) TRAVEL
657-4MO, 667-4MO
SIZE 70, 87 102 mm (4 IN) TRAVEL
NOTE:
KEY 55 (TUBING CONNECTOR) NOT SHOWN
41B8569-D SHT 1 AND 2 / DOC
657MO, 667MO
SIZE 70, 87 UP TO 78 mm (3 IN) TRAVEL
Figure 2. Mounting Assembly
Mounting
Key numbers used in this procedure are shown in
figure 2 except where indicated.
1. Figure 2 shows the various mounting parts
required for mounting on Fisher actuators. Mounting
parts for actuators that require spacers have the
spacers (key 50) included. 657 and 667 actuators,
sizes 70 through 100, with or without a side-mounted
handwheel, use spacers (keys 97 and 102) between
the stem connector and the connector arm (key 48).
On all other actuators that use spacers, place the
spacers (key 50) between the mounting plate (key
63) and the actuator mounting boss.
513
SIZE 32
656
ALL SIZES
657MO
SIZE 34, 45, 50, 60
657-4, 667-4
SIZE 70, 87 102 mm (4 IN) TRAVEL
657, 667
SIZE 70, 87 78 TO 102 mm (3.0625 TO 4 IN) TRAVEL
667
SIZE 70, 87, 52 TO 78 mm (2.0625 TO 3 IN) TRAVEL
When mounting the valve positioner or valve stem
position transmitter on an actuator by another
manufacturer, provide spacers, if necessary, by
cutting sections from 1/2 or 3/8-inch pipe so that the
‘‘X’’ dimension matches the value given in figure 3.
2. As shown in figures 2 and 4 attach the connector
arm (key 48) to the stem connector so that the
connector arm extends through the yoke legs on the
side of the lower mounting boss.
3. Attach the valve positioner or valve stem position
transmitter to the mounting plate (key 63) using the
holes shown in figure 5.
11
Instruction Manual
3582, 582i, and 3583
Table 10. Fisher 3582 and 3583 Mounting Information
ACTUATOR
Type Size mm Inch Type Size mm Inch 657 667
513 & 513R
656
657-4 Without
Side-Mounted
Handwheel
657-4 With
Side-Mounted
Handwheel
657-8
667-4 Without
Side-Mounted
Handwheel
1. The indicated set number should be considered a reference point only, due to the variables related to making up the stem connection.
2. Normal position is shown in figure 4.
3. Travel pin position for 657 is normal.
4. Travel pin position for 667 is normal.
203219190.75
30
40
60
70 102 4 3 Inverted 70
7087102
30
34
40
40
46
46
47
47
60
70
7087102
MAXIMUM
TRAVEL
51
89
102
102
54
54
79
89
79
105
79
105
105
105
102
2.125
2.125
3.125
3.125
4.125
3.125
4.125
4.125
4.125
0.75
2
3.5
4
4
4
3.5
4
4
MOUNTING
HOLES
(1)
SET NO.
2
2
4
4
4
2
1
3
3
3
3
2
2
2
1
4
2
1
1
TRAVEL PIN
POSITION
(2)
Normal
Normal
Inverted
Inverted
Inverted
Inverted
Inverted
Normal
Normal
Normal
Normal
Normal
Normal
Inverted
Inverted
Inverted
Inverted
Normal
Normal
ACTUATOR
657 & 667
Without
Side-Mounted
Handwheel
657 & 667
With
Side-Mounted
Handwheel
30
34
40
45
45
50
60
80 76 3 2 2 Normal
87
100 102 4 4 4 Inverted
34
40
45
50
60
70
80
87 76
MAXIMUM
TRAVEL
19
19
38
19
51
51
51
51
52−76
78−102
51
52-76
78-102
19
38
51
51
51
102
76
78−10233.0625-422
0.75
1.125
1.5
0.75
2
2
2
2
2.0625-3
3.0625-4
2
2.0625-3
3.0625-4
0.75
1.5
2
2
2
4
3
MOUNTING
SET NO.
3
3
2
1
1
1
1
2
3
3
2
2
3
2
1
1
4
3
2
2
HOLES
(1)
4
2
3
4
1
2
2
1
2
1
2
2
1
2
2
4
1
1
2
2
2
1
June 2010
TRAVEL PIN
POSITION
Inverted
Inverted
Inverted
Inverted
Inverted
Normal
Normal
Normal
Normal
Normal
Normal
Normal
Normal
Normal
Normal
Normal
Normal
Normal
Inverted
Normal
Normal
Inverted
(2)
(3)
(4)
(4)
(4)
(4)
4. Mount the 67CFR regulator:
D 3582 valve positioners (except 3582NS) and
3583 valve stem position transmitters, mount the
regulator on the integral boss on the bypass block.
D 3582NS valve positioners, use the mounting
plate with provision for separately mounting the
67CFR regulator. Separately mount the positioner
and the regulator on the mounting plate.
D 3582i valve positioners, mount the regulator
on the integral boss that is part of the 582i converter
housing.
5. As shown in figure 5, the mounting bracket has
four sets of holes for mounting the assembly to the
actuator. Refer to table 10 to determine which set of
mounting holes to use, then attach the assembly to
the lower mounting pad on the actuator.
12
CAUTION
To avoid equipment damage, be
certain the connector arm clears the
valve positioner or valve stem position
transmitter case as the actuator moves
through its complete stroke.
6. Position the actuator to its mid-travel position
using a handwheel or manual loading regulator.
7. Slip the round end of the travel pin (key 60) into
the rotary shaft arm (key 2) slot as shown in figure 4.
8. Slide the square end of the travel pin into the pin
holder and pin lock (keys 61 and 59). Place the pin
lock and holder into the slot in the connector arm
(key 48). Screw the cap nut (key 62) onto the pin
lock (key 59), but do not tighten.
Instruction Manual
June 2010
STEM
TRAVEL
29 or less
38
51
64
76
89
102
1.125 or less
1.5
2
2.5
3
3.5
4
9.5 mm
(0.375 Inch)
Stem
81
90
102
113
124
135
146
3.19
3.56
4.00
4.44
4.88
5.31
5.75
(0.5 Inch) Stem
Millimeters
Inches
X
X
12.7 mm
87
97
108
119
130
141
152
3.44
3.81
4.25
4.69
5.12
5.56
6.00
19.1 mm
(0.75 Inch)
Stem
100
109
121
132
143
154
165
3.94
4.31
4.75
5.19
5.62
6.06
6.50
3582, 582i, and 3583
ACTUATOR
STEM
STEM
CONNECTOR
CONNECTOR ARM
(KEY 48)
CAP NUT
(KEY 62)
ROTARY SHAFT
ARM (KEY 2)
CV1768−C
A1397-2/IL
Figure 4. Isometric View Showing Motion Feedback
Arrangement and Typical Stem Connection
10. Position the travel pin so that it is perpendicular
to the connector arm and aligns with the correct
actuator stem travel index on the rotary shaft arm.
Tighten the cap nut (key 62 in figure 4).
TRAVEL PIN
(KEY 60)
POSITIONER
YOKE
VALVE PLUG STEM
30_ MAX.
30_ MAX.
11B6520-F/DOC
Figure 3. Spacing for Mounting on Other
than Fisher Actuators
9. With the actuator at its mid-travel position, lift the
rotary shaft arm so that the 0-degree index marks on
the rotary shaft arm are aligned with the case index
marks as shown in figure 6.
CAUTION
Never set the travel pin at a setting
that is less than the actual actuator
stroke. Setting the travel pin at a
setting that is less than the actual
actuator stroke will cause the cam to
rotate more than 60 degrees, causing
damage to the cam or other parts.
11. Check the travel pin setting using the following
procedures:
D For standard travel pin setting (that is, with
the travel pin setting equal to total actuator travel).
Stroke the actuator to each end of its travel. At each
end of travel, the 30-degree index marks on the
rotary shaft arm should align with the case index
marks. If the index marks are not in line, loosen the
cap nut (key 62) and slide the travel pin (key 60) in
the rotary shaft arm slot until the 30-degree index
marks align with the case index marks. Be sure the
travel pin remains perpendicular to the connector
arm. After making this adjustment, tighten the cap
nut and re-check the arm at the mid-travel position. If
the 0-degree index marks do not align, repeat this
procedure.
D For special travel pin setting (that is, with the
travel pin setting greater than total actuator travel).
Check the index marks using a procedure similar to
the standard settings procedure. The arm will not
rotate a full 60 degrees as the actuator is stroked,
and the 30-degree index marks on the cam will be
short of aligning with the case index marks. If
necessary, adjust the travel pin position so that the
30-degree marks are the same distance from the
respective case index mark at each end of actuator
travel.
13
Instruction Manual
3582, 582i, and 3583
HOLES FOR MOUNTING
PLATE TO ACTUATOR
HOLES FOR MOUNTING
POSITIONER TO PLATE
BF2635-B/DOC
MOUNTING PLATE FOR MOUNTING POSITIONER
WITH INTEGRALLY MOUNTED FILTER REGULATOR
Figure 5. Mounting Plates Used with Fisher 3582 Valve Positioners and 3583 Valve Stem Position Transmitters
HOLES FOR
MOUNTING REGULATOR
HOLES FOR MOUNTING
POSITIONER TO PLATE
MOUNTING PLATE FOR MOUNTING POSITIONER WITH
SET NO. 1
SET NO. 2
SET NO. 3
SET NO. 4
HOLES FOR MOUNTING
PLATE TO ACTUATOR
SEPARATELY MOUNTED FILTER REGULATOR
June 2010
CASE INDEX MARKS
0-DEGREE
ARM INDEX
30 DEGREES
30 DEGREES
ARM AT MID-TRAVEL POSITION
NOTES:
MAXIMUM ROTATION FROM MID-TRAVEL POSITION.
ALIGN INDEX MARKS AS SHOWN FOR MID-TRAVEL POSITION.
70CA0750-C
A2452-2/IL
ACTUATOR STEM TRAVEL INDEXES
MARKS
30-DEGREE
ARM INDEX
MARKS
Figure 6. Rotary Shaft Arm and Case Index Marks
Changing Cam Position
Refer to figure 20 for a typical cam illustration and
key number locations.
Note
D For Valve Positioners: The small
arrow on the cam must point in the
direction of stem movement with
increasing actuator diaphragm
pressure.
D For Valve Stem Position
Transmitters: If the arrow on the cam
points up toward the nozzle, output
pressure increases with downward
stem movement. If the arrow points
down, output pressure decreases with
downward stem movement.
If the arrow is pointing in the wrong
direction, use the following procedure
to remove, reverse, and re-install the
cam.
When mounting a valve positioner or valve stem
position transmitter, check to see if the correct cam
(key 4) and cam position has been selected. To
change the cam or cam position, unhook the
extension spring (key 38), and remove the cam bolt
and locking nut (keys 6 and 45). Remove the cam
and spring retainer bracket (key 43).
To install the cam, screw the locking nut all the way
onto the cam bolt. Attach the cam and spring
retainer bracket to the shaft assembly with the cam
bolt. Tighten the bolt to secure the cam. Then,
tighten the locking nut against the spring retainer
bracket. Hook the spring into the spring retainer
bracket.
Details on cam characteristics can be found in the
cam information portion of the operating information
section.
14
Instruction Manual
June 2010
Pressure Connections
WARNING
Valve positioners and valve stem
position transmitters are capable of
providing full supply pressure to
connected equipment. To avoid
personal injury or equipment damage
caused by parts bursting from system
overpressure, make sure the supply
pressure never exceeds the maximum
safe working pressure of any
connected equipment.
Pressure connections are shown in figure 7. All
pressure connections are 1/4 NPT internal. Use
3/8-inch tubing for all pressure connections. After
making pressure connections, turn on the supply
pressure and check all connections for leaks.
Supply Connection
WARNING
Personal injury or property damage
may occur from an uncontrolled
process if the supply medium is not
clean, dry, oil-free air, or noncorrosive
gas. While use and regular
maintenance of a filter that removes
particles larger than 40 micrometers in
diameter will suffice in most
applications, check with an Emerson
Process Management field office and
industry instrument air quality
standards for use with corrosive air or
if you are unsure about the proper
amount or method of air filtration or
filter maintenance.
3582i does not meet third party
approvals for use with natural gas as
the supply medium. Use of natural gas
as the supply medium can result in
personal injury or property damage
from fire or explosion.
3582, 582i, and 3583
degradation when exposed to
petroleum-based lubricants.
Supply pressure must be clean, dry, oil-free air or
noncorrosive gas. Use a 67CFR filter regulator with
standard 5 micrometer filter, or equivalent, to filter
and regulate supply air. Except for the 3582NS, the
filter regulator can be mounted on the positioner. For
the 3582NS the regulator can be mounted on the
mounting plate with the positioner but not on the
positioner. The supply pressure should be high
enough to permit setting the regulator 0.3 bar (5 psi)
above the upper limit of the appropriate pressure
range, for example: 1.4 bar (20 psig) for a 0.2 to 1.0
bar (3 to 15 psig) range. However, do not exceed the
maximum allowable supply pressure of 3.4 bar (50
psig) nor the pressure rating of any connected
equipment.
Connect the nearest suitable supply source to the
1/4 NPT IN connection on the filter regulator (if
furnished) or to the 1/4 NPT SUPPLY connection on
the positioner block assembly.
Output Connection
A factory mounted valve positioner has the valve
positioner output piped to the supply connection on
the actuator. If mounting the valve positioner in the
field, connect 3/8-inch tubing between the 1/4 NPT
valve positioner connection marked OUTPUT and
the actuator supply pressure connection. Connect
the valve stem position transmitter connection
marked OUTPUT to an instrument that indicates
valve stem position.
Instrument Connection
CAUTION
Use a clean, dry, oil-free air supply
with instruments containing EPDM
components. EPDM is subject to
For a 3582 pneumatic valve positioner connect
3/8-inch tubing from the control device to the 1/4
NPT INSTRUMENT connection. If the control device
is mounted on the control valve assembly by the
factory, this connection is made.
15
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