Emerson Fisher 3582, Fisher 582i, Fisher 3583 Instruction Manual

Instruction Manual

D200138X012
June 2010

3582, 582i, and 3583

Fisherr 3582 and 3582i Positioners, 582i
Electro-Pneumatic Converter, and 3583 Valve
Stem Position Transmitters

Contents

Introduction 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Scope of Manual 2. . . . . . . . . . . . . . . . . . . . . . . . .

Description 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Type Number Descriptions 6. . . . . . . . . . . . . . .

Specifications 6. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Educational Services 6. . . . . . . . . . . . . . . . . . . . . .

Installation 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Special Instructions for “Safe Use” and

Installation in Hazardous Areas for

for 582i Converter 7. . . . . . . . . . . . . . . . . . . . .

CSA 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FM 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ATEX 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

IECEx 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

NEPSI 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

INMETRO 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Mounting 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Changing Cam Position 14. . . . . . . . . . . . . . . . . .

Pressure Connections 15. . . . . . . . . . . . . . . . . . . .

Supply Connection 15. . . . . . . . . . . . . . . . . . . . .

Output Connection 15. . . . . . . . . . . . . . . . . . . . . .

Instrument Connection 15. . . . . . . . . . . . . . . . . .

Diagnostic Connections 16. . . . . . . . . . . . . . . . .

Vent 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Electrical Connections for 3582i

Valve Positioner 18. . . . . . . . . . . . . . . . . . . . . . .

582i Converter Installation 19. . . . . . . . . . . . . . . .

Operating Information 20. . . . . . . . . . . . . . . . . . . . .

Valve Positioner Cam Information 20. . . . . . . . . .

Valve Stem Position Transmitter Cam

Information 21. . . . . . . . . . . . . . . . . . . . . . . . . . .

(continued on page 2)

W5498-1

CONTROL VALVE WITH

3582 POSITIONER

www.Fisher.com

W5499-1

CONTROL VALVE WITH

3583 TRANSMITTER

Figure 1. Typical Mounting for Fisher 3582 and 3582i Positioners and 3583 Transmitters

W8424

CONTROL VALVE WITH

3582i POSITIONER

Instruction Manual

3582, 582i, and 3583

Contents (cont’d)

Valve Positioner Bypass Operation 21. . . . . . . .

Input Signal Ranges 22. . . . . . . . . . . . . . . . . . . . .

Valve Positioner Split-Range Operation 22. . . . .

Changing Valve Positioner Action 23. . . . . . . . . .

Changing Valve Stem Position Transmitter

Action 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Calibration Of Valve Positioner Or

Valve Stem Position Transmitter 24. . . . . . . . . .

Beam Alignment 24. . . . . . . . . . . . . . . . . . . . . . . . .

Calibration 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Principle of Operation 26. . . . . . . . . . . . . . . . . . . . .

3582 Valve Positioners 26. . . . . . . . . . . . . . . . . . .

3582i Valve Positioner 27. . . . . . . . . . . . . . . . . . .

3583 Valve Stem Position Transmitters 27. . . . .

Maintenance 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Changing the Range Spring 29. . . . . . . . . . . . . . .

Replacing Gaskets 29. . . . . . . . . . . . . . . . . . . . . . .

Replacing the Nozzle O-Ring 30. . . . . . . . . . . . . .

Replacing the Relay 30. . . . . . . . . . . . . . . . . . . . .

Adjusting the Flapper Pivot 30. . . . . . . . . . . . . . .

Replacing the 582i Converter

Primary O-Ring and Filter 31. . . . . . . . . . . . . .

Replacing the 582i Converter Housing

Cap O-Ring 31. . . . . . . . . . . . . . . . . . . . . . . . . .

Removing the 582i Converter 31. . . . . . . . . . . . .

Reassembling the 582i Converter 31. . . . . . . . . .

Parts Ordering 32. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Parts Kits 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Parts List 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Loop Schematics/Nameplates 46. . . . . . . . . . . . . .

June 2010

you have any questions about these instructions,
contact your Emerson Process Management sales
office before proceeding.

Description

3582 pneumatic valve positioners and the 3582i
electro-pneumatic valve positioner shown in figure 1
are used with diaphragm-actuated, sliding-stem
control valve assemblies. The pneumatic valve
positioners receive a pneumatic input signal from a
control device and modulate the supply pressure to
the control valve actuator. The positioner adjusts the
actuator supply pressure to maintain a valve stem
position proportional to the pneumatic input signal.

3582NS positioners are designed for nuclear power
applications. The 3582NS construction includes
materials that provide superior performance at
elevated temperature and radiation levels. The
O-rings are EPDM (ethylene propylene) and the
diaphragms are EPDM/meta-aramid fabric. EPDM
demonstrates superior temperature capability and
shelf life over nitrile. The meta-aramid diaphragm
fabric demonstrates improved strength retention at
elevated temperature and radiation conditions.

CAUTION

Introduction

Scope of Manual

This instruction manual includes installation,
operation, calibration, maintenance, and parts
ordering information for Fisher 3582 pneumatic valve
positioners, the 3582i electro-pneumatic valve
positioner, and 3583 pneumatic valve stem position
transmitters. Refer to separate instruction manuals
for information on the control valve, actuator, and
accessories.

Do not install, operate or maintain a 3582 pneumatic
valve positioner, a 3582i electro-pneumatic valve
positioner, or a 3583 pneumatic valve stem position
transmitter without being fully trained and qualified in
valve, actuator and accessory installation, operation
and maintenance. To avoid personal injury or
property damage it is important to carefully read,
understand, and follow all of the contents of this
manual, including all safety cautions and warnings. If

Use a clean, dry, oil-free air supply
with instruments containing EPDM
components. EPDM is subject to
degradation when exposed to
petroleum-based lubricants.

Under the 10CFR50, Appendix B, quality assurance
program, the 3582NS positioner is qualified
commercial grade dedicated. These can be supplied
as 10CFR, Part 21 items.

The 3582i is an electro-pneumatic valve positioner,
consisting of a 582i electro-pneumatic converter
installed on a 3582 pneumatic valve positioner. The
3582i valve positioner provides an accurate valve
stem position that is proportional to a DC current
input signal.

The 582i electro-pneumatic converter is a modular
unit that can be installed at the factory or in the field.
However, do not install a 582i converter on an
existing positioner until you contact your Emerson
Process Management sales office for application
assistance.

2

Instruction Manual

June 2010

Table 1. Specifications for Fisher 3582 and 3582i Valve Positioners

Note: Specifications for 3582 positioners
include 3582A, 3582C, 3582D, 3582G, and
3582NS unless otherwise indicated

Input Signal

3582:

J 0.2 to 1.0 bar (3 to 15 psig), J 0.4 to 2.0 bar
(6 to 30 psig), or J split range, see table 12

3582i:

4 to 20 mA DC constant current with 30 VDC
maximum compliance voltage, can be split range,
see table 12

Equivalent Circuit for 3582i

The 582i converter equivalent circuit is 120 ohms,
shunted by three 5.6-volt zener diodes
(see figure 10)

Output Signal

Type: Pneumatic pressure as required by

actuator up to 95 percent of maximum supply

Action: Field-reversible between J direct and
J reverse within the pneumatic valve positioner

Supply Pressure

(1)

Recommended: 0.3 bar (5 psi) above actuator

requirement
Maximum: 3.4 bar (50 psig) or pressure rating of
actuator, whichever is lower

Supply Medium: air or natural gas

(2)

Note: The 3582i is not approved for use with
natural gas as the supply medium

Input Bellows Pressure Rating

(1)

See table 11 for minimum and maximum pressure
ratings (allowable input signal) for each available
range spring

Maximum Steady-State Air Consumption

3582

1.4 bar (20 psig) Supply: 0.38 normal m
(14.0 scfh)

2.0 bar (30 psig) Supply: 0.48 normal m
(18.0 scfh)

2.4 bar (35 psig) Supply: 0.54 normal m

(3)

3

/hr

3

/hr

3

/hr

(20.0 scfh)

3582i

1.4 bar (20 psig) Supply: 0.46 normal m
(17.2 scfh)

2.0 bar (30 psig) Supply: 0.57 normal m

3

/hr

3

/hr

(21.4 scfh)

- continued -

3582, 582i, and 3583

3

3

3

3

/hr

/hr
/hr
/hr

2.4 bar (35 psig) Supply: 0.64 normal m
(23.8 scfh)

Maximum Supply Air Demand

1.4 bar (20 psig) Supply: 4.4 normal m
(164.5 scfh)

2.0 bar (30 psig) Supply: 6.7 normal m
(248.5 scfh)

2.4 bar (35 psig) Supply: 7.7 normal m
(285.5 scfh)

Performance

3582

Independent Linearity: ±1 percent of output signal
span
Hysteresis: 0.5 percent of span

3582i

Independent Linearity: ±2 percent of output signal
span
Hysteresis: 0.6 percent of span

Electromagnetic Compatibility for 582i
electro-pneumatic converter

Meets EN 61326-1 (First Edition)

Immunity—Industrial locations per Table 2 of

the EN 61326-1 standard. Performance is
shown in table 3 below.

Emissions—Class A

ISM equipment rating: Group 1, Class A

Note: The electromagnetic compatibility
specifications also apply to the 3582i

3582 and 3582i

Typical Open Loop Gain (Output Signal):

J 100 in the range of 0.2 to 1.0 bar (3 to 15 psig)
J 55 in the range of 0.4 to 2.0 bar (6 to 30 psig)

Operating Influences

Supply Pressure—3582: Valve travel changes

less than 1.67 percent per bar (0.25 percent per 2
psi) change in supply pressure
Supply Pressure—3582i: Valve travel changes
less than 3.62 percent per bar (1.5 percent per 2
psi) change in supply pressure

Operative Temperature Limits

(1)

Standard Construction
3582 and 3582i: −40 to +71_C (−40 to +160_F)
3582NS: −40 to +82_C (−40 to +180_F) with

EPDM elastomers

High-Temperature Construction
3582A and C only: −18 to +104_C (0 to +220_F)

without gauges

3

Instruction Manual

3582, 582i, and 3583

Table 1. Specifications for Fisher 3582 and 3582i Valve Positioners (Continued)

Electrical Classification for 582i

CSA—Intrinsically Safe, Explosion proof, Type n,

Dust-Ignition proof, DIV 2
FM—Intrinsically Safe, Explosion proof, Type n,

Non-incendive, Dust-Ignition proof
ATEX—Intrinsically Safe & Dust, Flameproof &

Dust, Type n & Dust

IECEx—Intrinsically Safe, Type n, Flameproof,
NEPSI—Intrinsically Safe, Flameproof
INMETRO—Intrinsically Safe, Flameproof

Refer to Special Instructions for “Safe Use” and
Installation in Hazardous Locations, tables 4, 5, 6,
7, 8, and 9 and figures 28, 29, 30, 31, and 32 for
additional information.

Note: These classifications also apply to the
3582i positioner

Housing Classification for 582i

CSA—Type 3 Encl.
FM—NEMA 3, IP54
ATEX—IP64
IECEx—IP54
NEPSI—1P64

Mount instrument with vent on the side or bottom
if weatherproofing is a concern.

Note: These classifications also apply to the
3582i positioner

Hazardous Area Classification for 3582

3582 valve positioners comply with the
requirements of ATEX Group II Category 2 Gas
and Dust

Note: This rating does not apply to the 3582i

NOTE: Specialized instrument terms are defined in ANSI/ISA Standard 51.1 - Process Instrument Terminology.

1. The pressure and temperature limits in this document and any applicable standard or code limitation should not be exceeded.

2. Natural gas should contain no more than 20 ppm of H

3. Normal m

3

/hr—normal cubic meters per hour (0_C and 1.01325 bar, absolute); Scfh—Standard cubic feet per hour (60_F and 14.7 psia).

S.

2

Pressure Gauges

40 mm (1.5 inch) diameter with plastic case and
brass connection J triple scale (PSI, MPa, and
bar) or J dual scale (PSI and kg/cm

Pressure Connections

1/4 NPT internal

Electrical Connection for 3582i

1/2-14 NPT conduit connection

Maximum Valve Stem Travel

105 mm (4.125 inches); adjustable to obtain
lesser travels with standard input signals

Characterized Cams

See characterized cams section

Approximate Weight

3582: 2.5 kg (5.5 pounds)
3582i: 3.6 kg (8 pounds)

Declaration of SEP

Fisher Controls International LLC declares this
product to be in compliance with Article 3
paragraph 3 of the Pressure Equipment Directive
(PED) 97 / 23 / EC. It was designed and
manufactured in accordance with Sound
Engineering Practice (SEP) and cannot bear the
CE marking related to PED compliance.

However, the product may bear the CE marking
to indicate compliance with other applicable
European Community Directives.

June 2010

2

)

4

Instruction Manual

June 2010

Table 2. Specifications for Fisher 3583 Valve Stem Position Transmitters

Input Signal

105 mm (4.125 inches) of valve stem travel;
adjustable to obtain full output signal with lesser
stem travels

Output Signal

Type: J 0.2 to 1.0 bar (3 to 15 psig) or J 0.4 to

2.0 bar (6 to 30 psig) pneumatic pressure
Action: Field-reversible between direct and
reverse

Output Bellows Pressure Rating

(1)

See table 11 for minimum and maximum pressure
ratings (allowable input signal) for each available
range spring

Supply Pressure

(1)

Recommended: 0.3 bar (5 psi) above upper limit

of output signal range
Maximum: 2.4 bar (35 psig) or pressure rating of
connected equipment, whichever is lower

Supply Medium: Air or natural gas

(2)

3582, 582i, and 3583

Operating Influence

Output signal changes 1.67 percent per bar (0.23
percent per 2 psig) change in supply pressure

Operative Ambient Temperature Limits

Standard Construction
3583: −40 to +71_C (−40 to +160_F)
High-Temperature Construction
3583C only: −18 to +104_C (0 to +220_F)

Hazardous Area Classification

3583 valve stem position transmitters comply with
the requirements of ATEX Group II Category 2
Gas and Dust

Pressure Connections

Supply and output pressure connections are 1/4
NPT internal

(1)

Maximum Steady-State Air Consumption

(3)

1.4 bar (20 psig) Supply: 0.38 normal m3/hr
(14.0 scfh)

2.0 bar (30 psig) Supply: 0.48 normal m
(18.0 scfh)

2.4 bar (35 psig) Supply: 0.54 normal m

3

/hr

3

/hr

(20.0 scfh)

Reference Accuracy

±1 percent of output signal span

NOTE: Specialized instrument terms are defined in ANSI/ISA Standard 51.1 − Process Instrument Terminology.

1. The pressure and temperature limits in this document and any applicable standard or code limitation should not be exceeded.

2. Natural gas should contain no more than 20 ppm of H

3. Normal m

I/O signal/control

3

/hr—normal cubic meters per hour (0_C and 1.01325 bar, absolute); Scfh—Standard cubic feet per hour (60_F and 14.7 psia).

Table 3. Fisher 582i Electro-Pneumatic Converter

Port Phenomenon

Electrostatic Discharge (ESD) IEC 61000-4-2

Enclosure

Specification limit = ±1% of span

1. The information contained in the table also applies to the 3582i positioner.

2. A = No degradation during testing. B = Temporary degradation during testing, but is self-recovering.

Radiated EM field IEC 61000-4-3

Rated power frequency magnetic field IEC 61000-4-8 60 A/m at 50 Hz A
Burst (fast transients) IEC 61000-4-4 1 kV A
Surge IEC 61000-4-5 1 kV (line to ground only, each) B
Conducted RF IEC 61000-4-6 150 kHz to 80 MHz at 3 Vrms A

S.

2

Basic

Standard

Maximum Valve Stem Travel

105 mm (4.125 inches); adjustable to obtain full
output signal with lesser stem travels

Cam

Linear

Approximate Weight

2.5 kg (5.5 pounds)

(1)

EMC Summary Results—Immunity

Test Level

4 kV contact
8 kV air

80 to 1000 MHz @ 10V/m with 1 kHz AM at 80%
1400 to 2000 MHz @ 3V/m with 1 kHz AM at 80%
2000 to 2700 MHz @ 1V/m with 1 kHz AM at 80%

Performance

Criteria

A

A

(2)

5

Instruction Manual

3582, 582i, and 3583

The 582i converter receives the DC current input
signal and, through a nozzle/flapper arrangement,
provides a proportional pneumatic output signal.
This pneumatic output signal provides the input
signal to the pneumatic valve positioner, eliminating
the need for a remote-mounted transducer.

3583 pneumatic valve stem position transmitters are
for use with sliding-stem diaphragm actuators.
These units provide an output signal that is directly
proportional to the valve stem position.

Refer to the type number description for a detailed
explanation of type numbers.

Type Number Descriptions

The following descriptions provide specific
information on the different valve positioner or valve
stem position transmitter constructions. If the type
number is not known, refer to the nameplate on the
positioner. For the location of the nameplate, refer to
key 25 in figure 20.

3582—Pneumatic valve positioner with bypass and
instrument, supply, and output pressure gauges.

3582A—Pneumatic valve positioner without bypass
and without pressure gauges.

3582C—Pneumatic valve positioner without bypass
and with automotive tire valves instead of pressure
gauges.

3582D—Pneumatic valve positioner with bypass and
with automotive tire valves instead of pressure
gauges.

3582G—Pneumatic valve positioner without bypass
and with instrument, supply, and output pressure
gauges.

June 2010

3583—Pneumatic valve stem position transmitter
with supply and output pressure gauges.

3583C—Similar to the 3583 valve stem position
transmitter except with automotive tire valves in
place of pressure gauges.

Specifications

Specifications for the valve positioners are shown in
table 1. Specifications for the valve stem position
transmitters are shown in table 2.

Refer to the unit nameplate to determine the type of
positioner or transmitter, supply pressure, etc.

WARNING

This product is intended for a specific
current range, temperature range and
other application specifications.
Applying different current, temperature
and other service conditions could
result in malfunction of the product,
property damage or personal injury.

Educational Services

For information on available courses for 3852, 3582i
and 3583, as well as a variety of other products,
contact:

Emerson Process Management
Educational Services, Registration
P.O. Box 190; 301 S. 1st Ave.
Marshalltown, IA 50158-2823
Phone: 800−338−8158 or
Phone: 641−754−3771
Fax: 641−754−3431
e-mail: [e-mail]

3582NS—Pneumatic valve positioner for nuclear
service applications with or without bypass and with
automotive tire valves instead of pressure gauges.

3582i—Electro-pneumatic valve positioner without
bypass; with 582i converter; and with: supply and
output pressure gauges, automotive tire valves, or
pipe plugs.

582i—Electro-pneumatic converter with: supply and
output pressure gauges, automotive tire valves, or
pipe plugs. Used for conversion of a 4-20 mA input
signal to a 0.2 to 1.0 bar (3 to 15 psig) input signal
for the pneumatic valve positioner.

6

Installation

If using natural gas as the pneumatic supply
medium, natural gas will be used in the pressure
connections of the unit to any connected equipment.
The unit will vent natural gas into the surrounding
atmosphere, unless it is remote vented.

WARNING

Always wear protective clothing,
gloves, and eyewear when performing

Instruction Manual

June 2010

any installation operations to avoid
personal injury.

If installing into an existing
application, also refer to the WARNING
at the beginning of the Maintenance
section in this instruction manual.

Check with your process or safety
engineer for any additional measures
that must be taken to protect against
process media.

WARNING

Personal injury or property damage
may result from fire or explosion if
natural gas is used as the supply
medium and appropriate preventative
measures are not taken. Preventative
measures may include, but are not
limited to, one or more of the
following: Remote venting of the unit,
re-evaluating the hazardous area
classification, ensuring adequate
ventilation, and the removal of any
ignition sources.

3582i does not meet third party
approvals for use with natural gas as
the supply medium. Use of natural gas
as the supply medium can result in
personal injury or property damage
from fire or explosion.

Note

3582, 582i, and 3583

stem position transmitter, except for the 3582NS
positioner. For the 3582NS, the 67CFR is separately
mounted, not integrally mounted to the positioner.

Note

In some cases, alignment and
calibration of the valve positioner or
valve stem position transmitter at the
factory may not be possible, and field
alignment and calibration is required.
Before putting the valve positioner or
valve stem position transmitter into
service, check the operation of the unit
to be sure it is calibrated. If the valve
positioner or valve stem position
transmitter requires alignment or
calibration, refer to the appropriate
calibration instructions in this manual.

If the valve positioner or valve stem position
transmitter is ordered separately, disconnected, or
removed from the actuator, refer to the appropriate
sections of this manual for installation information.

Special Instructions for “Safe Use” and
Installation in Hazardous Locations for
582i Electro-Pneumatic Converter

Note

These Special Instructions for “Safe
Use” and Installation in Hazardous
Locations also apply to 3582i
positioners.

All valve positioners and valve stem
position transmitters are shipped with
foam rubber packing material inside
the case. Remove the cover (key 33,
figure 20) and the packing material
before attempting to operate the unit.
Make sure all vent openings are clear
before installation of the unit and that
they remain clear during use.

Typically, the positioner or transmitter is ordered with
the actuator. If so, the factory mounts the valve
positioner or valve stem position transmitter and
connects the valve positioner output to the actuator.
If a Fisher 67CFR filter-regulator is specified, it may
be integrally mounted to the valve positioner or valve

Certain nameplates may carry more than one
approval, and each approval may have unique
installation/wiring requirements and/or conditions of
“safe use”. These special instructions for “safe use”
are in addition to, and may override, the standard
installation procedures. Special instructions are
listed by approval.

WARNING

Failure to follow these conditions of
“safe use” could result in personal
injury or property damage from fire or
explosion, and area re-classification.

7

Instruction Manual

3582, 582i, and 3583

Table 4. Hazardous Area Classifications for Fisher 582i Converter

Certification

Body

Intrinsically Safe
Ex ia IIC T4/T5/T6 per drawing GE28591
Ex ia Intrinsically Safe
Class I, II Division 1 GP A,B,C,D,E,F,G
T4/T5/T6 per drawing GE28591

Explosion Proof

CSA

1.These hazardous area classification also apply to 3582i positioners.

Certification

Body

FM

1.These hazardous area classification also apply to 3582i positioners.

Ex d IIC T6
Class I, Division I, GP A,B,C,D T6

Type n
Ex nA IIC T6

Class I, Division 2, GP A,B,C,D T6
Class II, Division 1 GP E,F,G T6
Class II Division 2 GP F,G T6

Intrinsically Safe
Class I Zone 0 AEx ia IIC T4/T5/T6
per drawing GE28590
Class I, II, III Division 1 GP A,B,C,D,E,F,G
T4/T5/T6 per drawing GE28590

Explosion Proof
Class I Zone 1 AEx d IIC T6
Class I, Division I, GP A,B,C,D T6

Type n
Class I Zone 2 AEx nA IIC T6

Class I Division 2, GP A,B,C,D T6
Class II Division 1, GP E,F,G T6
Class II Division 2, GP F,G T6

Certification Obtained Entity Rating Temperature Code Enclosure Rating

Table 5. Hazardous Area Classifications for Fisher 582i Converter

Certification Obtained Entity Rating Temperature Code Enclosure Rating

Vmax = 30 VDC
Imax = 150 mA
Pi = 1.25 W
Ci = 0 nF
Li = 0 mH

− − −

− − −

− − −

Vmax = 30 VDC
Imax = 150 mA
Pi = 1.25 W
Ci = 0 nF
Li = 0 mH

− − −

− − −

− − −

(1)

—CSA (Canada)

T4 (Tamb v 71°C)
T5 (Tamb v 62°C)
T6 (Tamb v 47°C)

T6 (Tamb v 71°C)

T6 (Tamb v 71°C)

T6 (Tamb v 71°C)

(1)

—FM (United States)

T4 (Tamb v 71°C)
T5 (Tamb v 62°C)
T6 (Tamb v 47°C)

T6 (Tamb v 71°C)

T6 (Tamb v 71°C)

T6 (Tamb v 71°C)

June 2010

CSA Type 3 Encl.

CSA Type 3 Encl.

CSA Type 3 Encl.

CSA Type 3 Encl.

NEMA 3, IP54

NEMA 3, IP54

NEMA 3, IP54

NEMA 3, IP54

CSA

Intrinsically Safe, Explosion proof, Type n,
Dust-Ignition proof, DIV 2

No conditions of safe use.
Refer to table 4 for additional information, figure 28

for CSA loop schematics, and figure 29 for the
CSA/FM approvals nameplate.

FM

Special Conditions of Use
Intrinsically Safe, Explosion proof, Type n,

Non-incendive, Dust-Ignition proof

No conditions of safe use.
Refer to table 4 for additional information, figure 30

for the FM loop schematic, and figure 29 for the
CSA/FM approvals nameplate.

8

ATEX

Standards Used for Certification

EN 60079−0: 2006 EN 61241−0: 2006
EN 60079−1: 2007 EN 61241−1: 2004
EN 60079−11: 2007 EN 61241−11: 2006
EN 60079−15: 2005

Special Conditions for Safe Use

Intrinsically Safe, Dust

This equipment is intrinsically safe and can be used
in potentially explosive atmospheres.

The electrical parameters of certified equipment
which can be connected to the device must not
exceed one of these following values:

Uo v 30 Vdc ; Io v 150 mA ; Po v 1.25 W

Instruction Manual

June 2010

Table 6. Hazardous Area Classifications for Fisher 582i Converter

Certificate Certification Obtained Entity Rating Temperature Code Enclosure Rating

II 1 G & D

Intrinsically Safe
Gas
Ex ia IIC T4/T5/T6

Dust
Ex iaD 20 IP64 T109°C (Tamb v 71°C) /
T100°C (Tamb v 62°C) / T85°C (Tamb v
47°C)

II 2 G & D

ATEX

1.These hazardous area classification also apply to 3582i positioners.

Flameproof
Gas
Ex d IIC T6

Dust
Ex tD A21 IP64 T74°C (Tamb v 71°C)

II 3 G & D

Type n
Gas
Ex nA IIC T6

Dust
Ex tD A21 IP64 T74°C (Tamb v 71°C)

Ui = 30 VDC
Ii = 150 mA
Pi = 1.25 W
Ci = 0 nF
Li = 0 mH

− − −

− − −

3582, 582i, and 3583

(1)

—ATEX

T4 (Tamb v 71°C)
T5 (Tamb v 62°C)
T6 (Tamb v 47°C)

− − −

T6 (Tamb v 71°C)

− − −

T6 (Tamb v 71°C)

− − −

IP64

IP64

IP64

Ambient temperature:

T6, at Tamb = 47_C
T5, at Tamb = 62_C
T4, at Tamb = 71_C

Refer to table 6 for additional information, and
figure 31 for ATEX/IECEx approvals nameplate.

Flameproof, Dust

The flame path is other than required by EN
60079-1. Contact the manufacturer for information
on the dimensions of the flameproof joints.

Electrical connections are typically made using
either cable or conduit.

D If using a cable connection, the cable entry
device shall be certified in type of explosion
protection flameproof enclosure “d”, suitable for the
conditions of use and correctly installed.

For ambient temperatures over 70_C, cables and
cable glands suitable for at least 90_C shall be used.

For ambient temperatures over 70_C, the wiring and
setting compound in the conduit seal shall be
suitable for at least 90_C.

Refer to table 6 for additional information and
figure 31 for the ATEX/IECEx approvals nameplate.

Type n, Dust

No conditions for safe use.
Refer to table 6 for additional information and

figure 31 for ATEX/IECEx approvals nameplate.

IECEx

Conditions of Certification
Intrinsically Safe
Warning! Substitution of Components May Impair

Intrinsic Safety

−40_C v Ta v +71_C; T6 (Ta v +47_C);
T5 (Ta v +62_C); T4 (Ta v +71_C)

Entity Parameters

D If using a rigid conduit connection, an Ex d
certified sealing device such as a conduit seal with
setting compound shall be provided immediately to
the entrance of the enclosure.

Ui = 30 V, li = 150 mA, Pi = 1.25 W, Ci = 0 nF,
Li = 0 mH

Refer to table 7 for approval information, and figure
31 for the ATEX/IECEx approvals nameplate.

9

Instruction Manual

3582, 582i, and 3583

Table 7. Hazardous Area Classifications for Fisher 582i Converter

Certificate Certification Obtained Entity Rating Temperature Code Enclosure Rating

Intrinsically Safe
Gas
Ex ia IIC T4/T5/T6

IECEx

1.These hazardous area classification also apply to 3582i positioners.

Flameproof
Gas
Ex d IIC T6

Type n
Gas
Ex nA IIC T6

Ui = 30 VDC
Ii = 150 mA
Pi = 1.25 W
Ci = 0 nF
Li = 0 mH

− − −

− − −

T4 (Tamb v 71°C)
T5 (Tamb v 62°C)
T6 (Tamb v 47°C)

T6 (Tamb v 71°C)

T6 (Tamb v 71°C)

Table 8. Hazardous Area Classifications for Fisher 582i Converter

Certificate

Intrinsically Safe
Gas
Ex ia IIC T4/T5/T6
Dust

NEPSI

1. These hazardous area classification also apply to 3582i positioners.

DIP A21 T4/T5/T6
Flameproof

Gas
Ex d IIC T6
Dust
DIP A21 T6

Certification Obtained Entity Rating Temperature Code Enclosure Rating

Ui = 30 VDC
Ii = 150 mA
Pi = 1.25 W
Ci = 0 nF
Li = 0 mH

− − −

T4 (Tamb v 71°C)
T5 (Tamb v 62°C)
T6 (Tamb v 47°C)

T6 (Tamb v 71°C)

(1)

—IECEx

(1)

—NEPSI

IP54

IP54

IP54

IP64

IP64

June 2010

Table 9. Hazardous Area Classifications for Fisher 582i Converter

Certificate

Intrinsically Safe

INMETRO

1. These hazardous area classification also apply to 3582i positioners.

BR-Ex
Flameproof

BR Ex d IIC T6

Certification Obtained Entity Rating Temperature Code Enclosure Rating

ia IIC T6/T5/T4

Flameproof
Warning! DISCONNECT POWER BEFORE

OPENING

−40_C v Ta v +71_C; T6 (Ta v +71_C)
Refer to table 7 for approval information, and figure

31 for the ATEX/IECEx approvals nameplate.

Type n
Warning! DISCONNECT POWER BEFORE

OPENING

−40_C v Ta v +71_C; T6 (Ta v +71_C)

Ui = 60 V Ii= 150 mA
Ui = 60 V Ii= 150 mA
Ui = 60 V Ii= 120 mA

− − −

NEPSI

Special Conditions of “Safe Use”
Intrinsically Safe, Dust & Flameproof, Dust

Refer to table 8 for approval information.
Contact your Emerson Process Management sales

office for additional “safe use” information.

INMETRO

Special Conditions of “Safe Use”
Intrinsically Safe, Flameproof

Refer to table 9 for approval information and figure
32 for the INMETRO approval nameplates.

(1)

—INMETRO

T4 (−20°C to 80°C)
T5 (−20°C to 50°C)
T6 (−20°C to 50°C)

T6 (−20°C to 50°C) − − −

− − −

Refer to table 7 for approval information and figure
31 for the ATEX/IECEx approvals nameplate.

10

Contact your Emerson Process Management sales
office for additional “safe use” information.

Instruction Manual

June 2010

657, 657MO, 667, 667MO
SIZE 80 UP TO 51 mm (2 IN) TRAVEL

657
SIZE 70, 87 UP TO 51 mm (2 IN) TRAVEL

3582, 582i, and 3583

67CFR

657, 657MO, 667, 667MO
SIZE 100 ALL TRAVEL
657, 657MO, 667, 667MO
SIZE 80 52 TO 76 mm (2.0625 TO 3 IN) TRAVEL
657MO, 667MO
SIZE 70, 87 78 TO 102 mm (3.0625 TO 4 IN) TRAVEL
657-4MO, 667-4MO
SIZE 70, 87 102 mm (4 IN) TRAVEL

NOTE:
KEY 55 (TUBING CONNECTOR) NOT SHOWN

41B8569-D SHT 1 AND 2 / DOC

657MO, 667MO
SIZE 70, 87 UP TO 78 mm (3 IN) TRAVEL

Figure 2. Mounting Assembly

Mounting

Key numbers used in this procedure are shown in
figure 2 except where indicated.

1. Figure 2 shows the various mounting parts
required for mounting on Fisher actuators. Mounting
parts for actuators that require spacers have the
spacers (key 50) included. 657 and 667 actuators,
sizes 70 through 100, with or without a side-mounted
handwheel, use spacers (keys 97 and 102) between
the stem connector and the connector arm (key 48).
On all other actuators that use spacers, place the
spacers (key 50) between the mounting plate (key

63) and the actuator mounting boss.

513
SIZE 32
656
ALL SIZES
657MO
SIZE 34, 45, 50, 60
657-4, 667-4
SIZE 70, 87 102 mm (4 IN) TRAVEL
657, 667
SIZE 70, 87 78 TO 102 mm (3.0625 TO 4 IN) TRAVEL
667
SIZE 70, 87, 52 TO 78 mm (2.0625 TO 3 IN) TRAVEL

When mounting the valve positioner or valve stem
position transmitter on an actuator by another
manufacturer, provide spacers, if necessary, by
cutting sections from 1/2 or 3/8-inch pipe so that the
‘‘X’’ dimension matches the value given in figure 3.

2. As shown in figures 2 and 4 attach the connector
arm (key 48) to the stem connector so that the
connector arm extends through the yoke legs on the
side of the lower mounting boss.

3. Attach the valve positioner or valve stem position
transmitter to the mounting plate (key 63) using the
holes shown in figure 5.

11

Instruction Manual

3582, 582i, and 3583

Table 10. Fisher 3582 and 3583 Mounting Information

ACTUATOR

Type Size mm Inch Type Size mm Inch 657 667

513 & 513R

656

657-4 Without
Side-Mounted

Handwheel

657-4 With

Side-Mounted

Handwheel

657-8

667-4 Without
Side-Mounted

Handwheel

1. The indicated set number should be considered a reference point only, due to the variables related to making up the stem connection.

2. Normal position is shown in figure 4.

3. Travel pin position for 657 is normal.

4. Travel pin position for 667 is normal.

203219190.75

30
40
60

70 102 4 3 Inverted 70

7087102

30
34
40
40

46
46
47

47
60
70

7087102

MAXIMUM

TRAVEL

51
89

102

102

54
54
79
89

79

105

79

105
105
105

102

2.125

2.125

3.125

3.125

4.125

3.125

4.125

4.125

4.125

0.75

2

3.5
4

4
4

3.5

4
4

MOUNTING

HOLES

(1)

SET NO.

2
2

4
4
4

2
1

3
3
3
3

2
2
2

1
4
2

1
1

TRAVEL PIN
POSITION

(2)

Normal
Normal

Inverted
Inverted
Inverted

Inverted
Inverted

Normal
Normal
Normal
Normal

Normal
Normal

Inverted
Inverted

Inverted
Inverted

Normal
Normal

ACTUATOR

657 & 667

Without

Side-Mounted

Handwheel

657 & 667

With

Side-Mounted

Handwheel

30
34
40

45
45
50
60

80 76 3 2 2 Normal

87

100 102 4 4 4 Inverted

34
40
45

50
60
70
80

87 76

MAXIMUM

TRAVEL

19
19
38

19
51
51
51

51

52−76

78−102

51

52-76

78-102

19
38
51

51
51

102

76

78−10233.0625-422

0.75

1.125

1.5

0.75
2
2
2

2

2.0625-3

3.0625-4

2

2.0625-3

3.0625-4

0.75

1.5
2

2
2
4
3

MOUNTING

SET NO.

3
3
2

1
1
1
1

2
3
3

2
2
3

2
1
1

4
3
2
2

HOLES

(1)

4
2
3

4
1
2
2

1
2
1

2
2
1

2
2
4

1
1
2
2

2
1

June 2010

TRAVEL PIN
POSITION

Inverted

Inverted

Inverted

Inverted
Inverted

Normal
Normal
Normal

Normal
Normal
Normal

Normal
Normal

Normal
Normal

Normal
Normal
Normal

Inverted

Normal
Normal

Inverted

(2)

(3)

(4)

(4)

(4)
(4)

4. Mount the 67CFR regulator:

D 3582 valve positioners (except 3582NS) and

3583 valve stem position transmitters, mount the

regulator on the integral boss on the bypass block.

D 3582NS valve positioners, use the mounting
plate with provision for separately mounting the
67CFR regulator. Separately mount the positioner
and the regulator on the mounting plate.

D 3582i valve positioners, mount the regulator
on the integral boss that is part of the 582i converter
housing.

5. As shown in figure 5, the mounting bracket has
four sets of holes for mounting the assembly to the
actuator. Refer to table 10 to determine which set of
mounting holes to use, then attach the assembly to
the lower mounting pad on the actuator.

12

CAUTION

To avoid equipment damage, be
certain the connector arm clears the
valve positioner or valve stem position
transmitter case as the actuator moves
through its complete stroke.

6. Position the actuator to its mid-travel position
using a handwheel or manual loading regulator.

7. Slip the round end of the travel pin (key 60) into
the rotary shaft arm (key 2) slot as shown in figure 4.

8. Slide the square end of the travel pin into the pin
holder and pin lock (keys 61 and 59). Place the pin
lock and holder into the slot in the connector arm
(key 48). Screw the cap nut (key 62) onto the pin
lock (key 59), but do not tighten.

Instruction Manual

June 2010

STEM

TRAVEL

29 or less
38
51
64
76

89
102

1.125 or less

1.5
2

2.5
3

3.5
4

9.5 mm

(0.375 Inch)

Stem

81

90
102
113
124

135
146

3.19

3.56

4.00

4.44

4.88

5.31

5.75

(0.5 Inch) Stem

Millimeters

Inches

X

X

12.7 mm

87

97
108
119
130

141
152

3.44

3.81

4.25

4.69

5.12

5.56

6.00

19.1 mm

(0.75 Inch)

Stem

100
109
121
132
143

154
165

3.94

4.31

4.75

5.19

5.62

6.06

6.50

3582, 582i, and 3583

ACTUATOR
STEM

STEM
CONNECTOR

CONNECTOR ARM
(KEY 48)

CAP NUT
(KEY 62)

ROTARY SHAFT
ARM (KEY 2)

CV1768−C
A1397-2/IL

Figure 4. Isometric View Showing Motion Feedback

Arrangement and Typical Stem Connection

10. Position the travel pin so that it is perpendicular
to the connector arm and aligns with the correct
actuator stem travel index on the rotary shaft arm.
Tighten the cap nut (key 62 in figure 4).

TRAVEL PIN
(KEY 60)

POSITIONER
YOKE

VALVE PLUG STEM

30_ MAX.

30_ MAX.

11B6520-F/DOC

Figure 3. Spacing for Mounting on Other

than Fisher Actuators

9. With the actuator at its mid-travel position, lift the
rotary shaft arm so that the 0-degree index marks on
the rotary shaft arm are aligned with the case index
marks as shown in figure 6.

CAUTION

Never set the travel pin at a setting
that is less than the actual actuator
stroke. Setting the travel pin at a
setting that is less than the actual
actuator stroke will cause the cam to
rotate more than 60 degrees, causing
damage to the cam or other parts.

11. Check the travel pin setting using the following
procedures:

D For standard travel pin setting (that is, with
the travel pin setting equal to total actuator travel).
Stroke the actuator to each end of its travel. At each
end of travel, the 30-degree index marks on the
rotary shaft arm should align with the case index
marks. If the index marks are not in line, loosen the
cap nut (key 62) and slide the travel pin (key 60) in
the rotary shaft arm slot until the 30-degree index
marks align with the case index marks. Be sure the
travel pin remains perpendicular to the connector
arm. After making this adjustment, tighten the cap
nut and re-check the arm at the mid-travel position. If
the 0-degree index marks do not align, repeat this
procedure.

D For special travel pin setting (that is, with the
travel pin setting greater than total actuator travel).
Check the index marks using a procedure similar to
the standard settings procedure. The arm will not
rotate a full 60 degrees as the actuator is stroked,
and the 30-degree index marks on the cam will be
short of aligning with the case index marks. If
necessary, adjust the travel pin position so that the
30-degree marks are the same distance from the
respective case index mark at each end of actuator
travel.

13

Instruction Manual

3582, 582i, and 3583

HOLES FOR MOUNTING
PLATE TO ACTUATOR

HOLES FOR MOUNTING
POSITIONER TO PLATE

BF2635-B/DOC

MOUNTING PLATE FOR MOUNTING POSITIONER

WITH INTEGRALLY MOUNTED FILTER REGULATOR

Figure 5. Mounting Plates Used with Fisher 3582 Valve Positioners and 3583 Valve Stem Position Transmitters

HOLES FOR
MOUNTING REGULATOR

HOLES FOR MOUNTING
POSITIONER TO PLATE

MOUNTING PLATE FOR MOUNTING POSITIONER WITH

SET NO. 1

SET NO. 2

SET NO. 3

SET NO. 4

HOLES FOR MOUNTING
PLATE TO ACTUATOR

SEPARATELY MOUNTED FILTER REGULATOR

June 2010

CASE INDEX MARKS

0-DEGREE
ARM INDEX

30 DEGREES

30 DEGREES

ARM AT MID-TRAVEL POSITION

NOTES:

MAXIMUM ROTATION FROM MID-TRAVEL POSITION.
ALIGN INDEX MARKS AS SHOWN FOR MID-TRAVEL POSITION.

70CA0750-C
A2452-2/IL

ACTUATOR STEM TRAVEL INDEXES

MARKS

30-DEGREE
ARM INDEX
MARKS

Figure 6. Rotary Shaft Arm and Case Index Marks

Changing Cam Position

Refer to figure 20 for a typical cam illustration and
key number locations.

Note

D For Valve Positioners: The small
arrow on the cam must point in the
direction of stem movement with
increasing actuator diaphragm
pressure.

D For Valve Stem Position
Transmitters: If the arrow on the cam
points up toward the nozzle, output
pressure increases with downward
stem movement. If the arrow points
down, output pressure decreases with
downward stem movement.

If the arrow is pointing in the wrong
direction, use the following procedure
to remove, reverse, and re-install the
cam.

When mounting a valve positioner or valve stem
position transmitter, check to see if the correct cam
(key 4) and cam position has been selected. To
change the cam or cam position, unhook the
extension spring (key 38), and remove the cam bolt
and locking nut (keys 6 and 45). Remove the cam
and spring retainer bracket (key 43).

To install the cam, screw the locking nut all the way
onto the cam bolt. Attach the cam and spring
retainer bracket to the shaft assembly with the cam
bolt. Tighten the bolt to secure the cam. Then,
tighten the locking nut against the spring retainer
bracket. Hook the spring into the spring retainer
bracket.

Details on cam characteristics can be found in the
cam information portion of the operating information
section.

14

Instruction Manual

June 2010

Pressure Connections

WARNING

Valve positioners and valve stem
position transmitters are capable of
providing full supply pressure to
connected equipment. To avoid
personal injury or equipment damage
caused by parts bursting from system
overpressure, make sure the supply
pressure never exceeds the maximum
safe working pressure of any
connected equipment.

Pressure connections are shown in figure 7. All
pressure connections are 1/4 NPT internal. Use
3/8-inch tubing for all pressure connections. After
making pressure connections, turn on the supply
pressure and check all connections for leaks.

Supply Connection

WARNING

Personal injury or property damage
may occur from an uncontrolled
process if the supply medium is not
clean, dry, oil-free air, or noncorrosive
gas. While use and regular
maintenance of a filter that removes
particles larger than 40 micrometers in
diameter will suffice in most
applications, check with an Emerson
Process Management field office and
industry instrument air quality
standards for use with corrosive air or
if you are unsure about the proper
amount or method of air filtration or
filter maintenance.

3582i does not meet third party
approvals for use with natural gas as
the supply medium. Use of natural gas
as the supply medium can result in
personal injury or property damage
from fire or explosion.

3582, 582i, and 3583

degradation when exposed to
petroleum-based lubricants.

Supply pressure must be clean, dry, oil-free air or
noncorrosive gas. Use a 67CFR filter regulator with
standard 5 micrometer filter, or equivalent, to filter
and regulate supply air. Except for the 3582NS, the
filter regulator can be mounted on the positioner. For
the 3582NS the regulator can be mounted on the
mounting plate with the positioner but not on the
positioner. The supply pressure should be high
enough to permit setting the regulator 0.3 bar (5 psi)
above the upper limit of the appropriate pressure
range, for example: 1.4 bar (20 psig) for a 0.2 to 1.0
bar (3 to 15 psig) range. However, do not exceed the
maximum allowable supply pressure of 3.4 bar (50
psig) nor the pressure rating of any connected
equipment.

Connect the nearest suitable supply source to the
1/4 NPT IN connection on the filter regulator (if
furnished) or to the 1/4 NPT SUPPLY connection on
the positioner block assembly.

Output Connection

A factory mounted valve positioner has the valve
positioner output piped to the supply connection on
the actuator. If mounting the valve positioner in the
field, connect 3/8-inch tubing between the 1/4 NPT
valve positioner connection marked OUTPUT and
the actuator supply pressure connection. Connect
the valve stem position transmitter connection
marked OUTPUT to an instrument that indicates
valve stem position.

Instrument Connection

CAUTION

Use a clean, dry, oil-free air supply
with instruments containing EPDM
components. EPDM is subject to

For a 3582 pneumatic valve positioner connect
3/8-inch tubing from the control device to the 1/4
NPT INSTRUMENT connection. If the control device
is mounted on the control valve assembly by the
factory, this connection is made.

15

Instruction Manual

3582, 582i, and 3583

246.1
(9.69)

182.6
(7.19)

CL OF ACTUATOR

1/4-18 NPT
OUTLET CONN
PLUGGED

261

CL OF ACTUATOR

(10.26)

289.0
(11.38)

141.2
(5.56)

119.1
(4.69)

7.9
(.31)

1/4-18 NPT
OUTPUT CONN

141.2
(5.56)

127.0
(5.00)

7.9
(.31)

3582i

1/2-14 NPT
CONDUIT
CONN

1/4-18 NPT
SUPPLY CONN

1/4-18 NPT
OUTPUT CONN

139.7
(5.50)

57.2
(2.25)

3/8-18 NPT
VENT CONN

1/4-18 NPT
OPTIONAL OUTPUT
CONN PLUGGED

139.7
(5.50)

57.2
(2.25)

June 2010

12.7
(.50)

8.6 (.34) ∅ HOLES
SPACED 17.5 (.69)
APART

12.7
(.50)

204.7
(8.06)

1/4-18 NPT
OUTLET CONN
PLUGGED

11B6519-G
11B6520-F
C0775-1/IL

(DIMENSIONS FOR 3582A, C, D, AND G ARE THE SAME)

Figure 7. Typical Dimensions and Connections

The 3582i electro-pneumatic valve positioner
requires a 4-20 milliampere DC current input signal
from the control device. A 1/2 NPT conduit
connection is provided for properly wiring electrical
installations. For more information, see the electrical
connections section.

Diagnostic Connections

To support diagnostic testing of
valve/actuator/positioner/accessory packages,

8.6 (.34) ∅ HOLES
SPACED 17.5 (.69)
APART

3/8-18 NPT
VENT CONN

1/4-18 NPT
SUPPLY CONN

1/4-18 NPT
OUTPUT CONN

3582

special connectors and hardware are available. The
hardware used includes 1/8 NPT connector bodies
and body protectors. If the diagnostic connectors are
ordered for a positioner with gauges, 1/8-inch stems
are also included.

Install the connectors on the 3582 block assembly or
582i housing as shown in figure 8. Before installing
the connectors on the positioner, apply sealant to
the threads. Sealant is provided with the diagnostic
connections and hardware.

mm
(INCH)

16

Instruction Manual

June 2010

12B8045-A
A6077−1/IL

3582 POSITIONERS

BODY

3582 VALVE POSITIONERS

GAUGE

BODY
PROTECTOR

Figure 8. Diagnostic Connections

STEM PROVIDED
WHEN GAUGE IS
SPECIFIED

12B8046-C
A6078−2/IL

3582, 582i, and 3583

3582i

BODY
PROTECTOR

BODY

3582i VALVE POSITIONER

Vent

WARNING

Personal injury or property damage
could result from fire or explosion of
accumulated gas if a flammable gas is
used as the supply pressure medium
and the positioner/actuator is in an
enclosed area. The positioner/actuator
assembly does not form a gas-tight
seal, and when the assembly is
enclosed, a remote vent line, adequate
ventilation, and necessary safety
measures should be used. For leakage
rates, see the Maximum Steady-State
Air Consumption specification. A
remote vent pipe alone cannot be
relied upon to remove all hazardous
gas. Vent line piping should comply
with local and regional codes and
should be as short as possible with
adequate inside diameter and few
bends to reduce case pressure
buildup.

WARNING

3582i does not meet third party
approvals for use with natural gas as

the supply medium. Use of natural gas
as the supply medium can result in
personal injury or property damage
from fire or explosion.

CAUTION

When installing a remote vent pipe,
take care not to overtighten the pipe in
the vent connection. Excessive torque
will damage the threads in the
connection.

The vent opening at the back of the case marked
VENT should be left open to prevent pressure
buildup inside the case and to provide a drain hole
for any moisture that might collect inside the case.
The perforated section of the nameplate normally
covers this opening to prevent blockage from debris
or insects. Also, ensure the exhaust holes in the
relay (key 32 in figure 20) are kept open.

If a remote vent is required, the vent line must be as
short as possible with a minimum number of bends
and elbows. The vent connection is 3/8 NPT internal.
Use 3/8-inch or larger tubing to provide a remote
vent. The 582i has a 1/4 NPT internal vent
connection. Use optional remote vent 83L relay for
remote vent applications.

17

Instruction Manual

3582, 582i, and 3583

TERMINAL
BLOCK

CONTROL

FIELD WIRING

DEVICE

EARTH
GROUND

NOTES:

FOR TROUBLESHOOTING OR MONITORING OPERATION,
AN INDICATING DEVICE CAN BE A VOLTMETER ACROSS A
250 OHM RESISTOR OR A CURRENT METER.

A3875*/IL

Figure 9. Typical Field Wiring Diagram

POSITIONER
HOUSING

June 2010

21B2335-D
A6012/IL

Figure 10. Input Equivalent Circuit for Fisher 582i Converter

I/P
MODULE

CONVERTER
HOUSING

FIELD
WIRING
CONNECTION

Electrical Connections for 3582i Valve Positioner

WARNING

For explosion-proof applications,
disconnect power before removing the
converter housing cap.

For Class I, Division 1 explosion-proof
applications, install rigid metal conduit
and a conduit seal no more than 457
mm (18 inches) from the converter.
Personal injury or property damage
might result from explosion if the seal
is not installed.

For intrinsically safe installations, refer
to the loop schematics shown in
figures 28 and 30, factory drawings, or
to instructions provided by the barrier
manufacturer for proper wiring and
installation.

A7140 / IL

Figure 11. Wiring Connections for Fisher 582i Converter

Select wiring and/or cable glands that
are rated for the environment of use
(such as hazardous area, ingress
protection and temperature). Failure to
use properly rated wiring and/or cable
glands can result in personal injury or
property damage from fire or
explosion.

Wiring connections must be in
accordance with local, regional, and
national codes for any given
hazardous area approval. Failure to
follow the local, regional, and national
codes could result in personal injury
or property damage from fire or
explosion.

Use the 1/2-14 NPT conduit connection on the 582i
converter housing for installation of field wiring. For
Class I, Division I explosion-proof applications,
install rigid metal conduit and a seal no more than
457 mm (18 inches) from the converter. Also, install

18

Instruction Manual

June 2010

conduit according to local and national electrical
codes which apply to the application.

Refer to figures 9, 10 and 11 when connecting field
wiring from the control device to the converter.
Connect the positive wire from the control device to
the converter positive (+) terminal, and the negative
wire from the control device to the converter
negative (−) terminal. Do not overtighten the terminal
screws. Maximum torque is 0.45 NSm (4 lbfSin.).
Connect the converter grounding terminal to an
earth ground.

582i Converter Installation

Note

Contact your Emerson Process
Management sales office for
application information before
upgrading an existing 3582 valve
positioner by field installation of a 582i
electro-pneumatic converter.

3582, 582i, and 3583

D Do not open when an explosive

dust atmosphere is present.

D Check with your process or safety
engineer for any additional measures
that must be taken to protect against
process media.

Note

Before planning to retrofit an installed
3582 positioner, refer to the positioner
mounting plate illustrations shown in
figure 5. Mounting plates with a
three-hole mounting pattern
(positioner to mounting plate) cannot
support a 582i converter. Do not
attempt to mount a 582i converter on
an existing 3582 positioner which has
a three-hole mounting pattern.

Isolate the control valve from the line pressure, and
release pressure from both sides of the valve body.
Use lock-out procedures to be sure that the above
measures stay in effect while you work on the
equipment.

WARNING

Avoid personal injury from sudden
release of process pressure. Before
mounting the 582i converter:

D Always wear protective clothing,
gloves, and eyewear when performing
any maintenance operations.

D Do not remove the actuator from
the valve while the valve is still
pressurized.

D Disconnect any operating lines
providing air pressure or a control
signal to the actuator. Be sure the
actuator cannot suddenly open or
close the valve.

D Use bypass valves or completely
shut off the process to isolate the
valve from process pressure. Relieve
process pressure on both sides of the
valve.

D Vent actuator loading pressure.

D Use lock-out procedures to be

sure that the above measures stay in
effect while you work on the
equipment.

If a 3582 pneumatic valve positioner has previously
been installed using a mounting plate with a
five-hole mounting pattern (positioner to mounting
plate), either at the factory or in the field, it can be
upgraded to a 3582i electro-pneumatic valve
positioner by installation of a 582i converter. To
install a 582i converter, refer to the following
instructions.

Note

Inspect the existing valve positioner to
determine the input signal range. If the
input signal range is not 0.2 to 1.0 bar
(3 to 15 psig), refer to the appropriate
sections of this manual describing
input signal ranges and how to change
the range spring.

1. Inspect the positioner mounting plate. Be certain
that five screws fasten the positioner to the mounting
plate. Two additional screws fasten the plate to the
actuator.

When the positioner is correctly attached to the
mounting plate, proceed with the installation by
taking the control valve/actuator/positioner package
out of service.

2. Properly vent the actuator loading pressure and
the supply pressure. Disconnect the pressure tubing
connections to the valve positioner.

19

Instruction Manual

3582, 582i, and 3583

3. Remove the two screws (key 105 in figures 24
or 25) holding the bypass block (key 34A in figures
24 or 25) to the valve positioner case and remove
the bypass block. Save the screws to reattach the
582i converter.

4. Remove and discard the existing gasket (key 104
in figures 24 or 25) between the bypass block and
valve positioner case.

5. Unpack the 582i converter to be installed.

6. Position the new gasket on the 582i converter as
shown in figure 26. Insert the existing screws (key
105 in figures 24 or 25) through the appropriate
holes in the 582i converter housing and new gasket.

7. Mate the converter and new gasket to the side of
the valve positioner case using the alignment pins
on the converter housing.

8. Tighten the screws.

9. Reconnect the pressure connections according to
the instructions given in the pressure connections
section of this manual.

10. Make the electrical connections according to the
instructions given in the electrical connections
section of this manual.

11. Complete the standard calibration procedure
described in the calibration section of this manual.

12. Return the control valve package to service.

Operating Information

June 2010

CAM

C

CAM

A

CAM

B

PERCENT INSTRUMENT PRESSURE SPAN

PERCENT VALVE STEM TRAVEL
0 PERCENT CORRESPONDS TO
MINIMUM DIAPHRAGM PRESSURE

DIRECT

ACTING

ACTING

REVERSE

CK4832-A / DOC

POSITIONER

POSITIONER

Figure 12. Cam Characteristic Curves

cam, screw the locking nut all the way onto the cam
bolt. Attach the cam and spring retainer bracket with
the cam bolt. Tighten the bolt to secure the cam.
Then, tighten the locking nut against the spring
retainer bracket. Hook the spring into the spring
retainer bracket.

Instructions for setting the zero and span are found
in the calibration section.

Valve Positioner Cam Information

Note

The small arrow on the valve
positioner cam must point in the
direction of stem movement with
increasing actuator diaphragm
pressure. If the arrow is pointing in the
wrong direction, remove, reverse, and
re-install the cam. Refer to the
Changing Cam Position section of this
manual.

Refer to figure 20 for key number locations. Unhook
the spring (key 38), and remove the cam bolt and
locking nut (keys 6 and 45). Remove the cam (key 4)
and spring retainer bracket (key 43). To install the

20

When shipped from the factory, 3582 valve
positioners and the 3582i valve positioner have a
linear cam, Cam A, installed in the operating
position. Two characterized cams, Cams B and C,
are available. These characterized cams may be
used to modify the valve flow characteristics.

Figure 12 shows resultant stem travel due to an
incremental instrument pressure change for each
cam. In figure 12, the curves are based on 60
degrees cam rotation for 100 percent stem travel. At
50 percent of the input signal span, for example, the
stem will travel 50 percent with cam A, 68 percent
with cam B, and 32 percent with cam C. Figure 13
shows how the flow characteristics change when
using the cams with a valve that has equal
percentage characteristics. Figure 14 shows how the
flow characteristics change when using the cams
with a valve that has linear characteristics.

Instruction Manual

June 2010

CAM

C

CAM

A

CAM

B

CAM

C

CAM

A

CAM

PERCENT INSTRUMENT PRESSURE SPAN

REVERSE

CK4835-A / DOC

DIRECT

ACTING

ACTING

POSITIONER

POSITIONER

INSTRUMENT PRESSURE - FLOW
CHARACTERISTIC WITH EQUAL
PERCENTAGE VALVE PLUG AT
CONSTANT PRESSURE DROP

B

PERCENT FLOW

Figure 13. Flow Characteristics with Different Cams and

Equal Percentage Valve Plug

NORMALLY

CLOSED

CAM

B

CAM

CAM

VALVE

C

A

NORMALLY

CLOSED

VALVE

NORMALLY

OPEN

VALVE

3582, 582i, and 3583

changes the relationship between the incremental
instrument pressure change and valve stem travel,
thereby modifying the valve flow characteristic.

Valve Stem Position Transmitter Cam Information

Note

If the small arrow on the valve stem
position transmitter cam points up
toward the nozzle, output pressure
increases with downward stem
movement. If the arrow points down,
output pressure decreases with
downward stem movement. If the
arrow is pointing in the wrong
direction, remove, reverse, and
re-install the cam. Refer to the
Changing Cam Position section of this
manual.

Refer to figure 20 for key number locations. Unhook
the spring (key 38), and remove the cam bolt and
locking nut (keys 6 and 45). Remove the cam (key 4)
and spring retainer bracket (key 43). To install the
cam, screw the locking nut all the way onto the cam
bolt. Attach the cam and spring retainer bracket with
the cam bolt. Tighten the bolt to secure the cam.

Then, tighten the locking nut against the spring
retainer bracket. Hook the spring into the spring
retainer bracket.

CAM

C

CAM
A

PERCENT INSTRUMENT PRESSURE SPAN

ACTING

REVERSE

CK4833-A / DOC

DIRECT

ACTING

POSITIONER

POSITIONER

CAM
B

INSTRUMENT PRESSURE - FLOW
CHARACTERISTIC WITH LINEAR
VALVE PLUG AT CONSTANT
PRESSURE DROP

NORMALLY

OPEN

VALVE

PERCENT FLOW

Figure 14. Flow Characteristics with Different Cams and

Linear Valve Plug

When cam A is the operating cam, there is a linear
relationship between an incremental instrument
pressure change and the resultant valve stem travel.
The flow characteristic is that of the control valve.
Installing either cam B or C as the operating cam

The linear cam is the only cam available for the 3583
valve stem position transmitter. There is always a
linear relationship between stem travel and the stem
position transmitter output.

Valve Positioner Bypass Operation

3582 and 3582D valve positioners, and 3582NS
positioners with bypass, are supplied with a bypass
assembly. A handle on the bypass assembly permits
selecting positioner or bypass operation. Refer to
figure 24 for key number locations.

CAUTION

Do not use bypass when the valve
positioner is reverse-acting or is in
split-range operation. In these cases,

21

Instruction Manual

3582, 582i, and 3583

Table 11. Standard Instrument Input Signals and Range Springs

INSTRUMENT INPUT

SIGNAL RANGE

0.2−1.0 bar (3−15 psig) 0.8 bar (12 psig) 0.07 bar (1 psig) 1.4 bar (21 psig)
4−20 mA

0.4−2.0 bar (6−30 psig) 1.6 bar (24 psig) 0.07 bar (1 psig) 2.4 bar (35 psig) Red 1V621927012

1. Minimum and maximum allowable input signals ensure functional operation.

2. For 3582i only.

(2)

STANDARD SPAN

16 mA 2 mA 22 mA

bypassing the valve positioner sends

ALLOWABLE INPUT SIGNAL

Minimum Maximum

Input Signal Ranges

the input signal directly to the
actuator. Such a change will affect the
desired operation and possibly upset
the system. Use bypass only when the
input signal range is the same as the
valve positioner output range required
for normal actuator operation.

Labels on the bypass block (key 34A) and a pointer
on the bypass handle (key 34D) indicate if the input
signal from the instrument goes to the positioner or
directly to the control valve actuator. Push the

Standard input signal ranges for valve positioners
and valve stem position transmitters are shown in
table 11. Changing from one standard range to
another requires changing the range spring. To
change the range spring, refer to the instructions for
changing the range spring in the maintenance
section of this manual. Split-range operation of 3582
valve positioners or the 3582i valve positioner
normally does not require changing the spring. Refer
to the section below for split-range information.

bypass handle toward the back of the positioner to
move the pointer over the word POSITIONER. With
the bypass handle in this position, the input signal
goes to the valve positioner bellows and the output
pressure of the valve positioner goes to the actuator.
Pull the bypass handle forward to move the pointer
over the word BYPASS. In this position, the input

Valve Positioner Split-Range Operation

signal goes directly to the actuator.

3582 valve positioners and the 3582i valve
positioner are suitable for split-range operations. In

Note

A difference between the input signal
pressure and the valve positioner
output pressure could cause a

split-range operation, the input signal, either
pneumatic or DC current, from a single control
device is split between two or more control valves.
No additional parts are required to use an existing
valve positioner for split-range operation.

transient bump in the controlled
system when the bypass handle is
moved to BYPASS.

Table 12 shows some typical split-ranges for the
valve positioners.

With a reverse-acting or split-range valve positioner,
the bypass handle may be locked in the
POSITIONER position so that bypass cannot be
used. To lock the bypass handle in the
POSITIONER position, first shut off the instrument
and supply pressure to the valve positioner. Then,
remove the hex head shoulder screw from the center
of the handle. Remove the handle and rotate it 180
degrees and re-install it with the handle between the
two lugs cast on the bypass block. Replace the
shoulder screw.

To change to split-range operation, perform the
beam alignment procedures then perform the
calibration procedure using the desired split range
inputs that result in full valve travel. For example, for
a 3582 positioner with a 0.2 to 1.0 bar (3 to 15 psig)
input signal range in a two-way split, a 0.6 bar (9
psig) input signal should completely stroke the valve
for a 0.2 to 0.6 bar (3 to 9 psig) signal range.

(1)

RANGE SPRING

COLOR

Silver 1V621727012

RANGE SPRING PART

NUMBER

June 2010

22

Instruction Manual

June 2010

Table 12. Split-Range Capabilities

3582 POSITIONERS

0.2 to 1.0 Bar or 3 to 15

Split

Two-way

Three-way

Split 4-20 Milliampere Input Signal

Two-way

Three-way

Psig Input Signal

Bar Psig Bar Psig

0.2 to 0.6

0.6 to 1.0

0.2 to 0.5

0.5 to 0.7

0.7 to 1.0

3 to 9

9 to 15

3 to 7

7 to 11

11 to 15

3582i POSITIONER

0.4 to 2.0 Bar or 6 to 30
Psig Input Signal

0.4 to 1.2

1.2 to 2.0

0.4 to 0.9

0.9 to 1.5

1.5 to 2.0

4 to 12

12 to 20

4 to 9.3

9.3 to 14.7

14.7 to 20

Note

The flapper must approach the nozzle
squarely at the midpoint value of the
input signal range for proper
operation.

On some applications where the input
signal span is comparatively small (as
found with split-range applications),
the nozzle adjustment may not be
enough to set the proper starting
point. Also, some difficulty may be
experienced in keeping a valve
positioner from unloading when the
input signal continues to increase
above the split-range.

For example, for a 0.2 to 0.6 bar (3 to 9
psig) input signal range, the input
signal could increase to 1.0 bar (15
psig). Continued bellows travel due to
the increased input signal over the
split-range would drive the flapper into
the nozzle. The impact could possibly
cause misalignment between the
flapper and nozzle. Such a
misalignment, in turn, could affect
split-range calibration.

In these cases, adjust the follower
assembly screw in addition to the
nozzle adjustment to obtain
satisfactory results.

6 to 18

18 to 30

6 to 14
14 to 22
22 to 30

3582, 582i, and 3583

Note

3582 valve positioners require a
relatively small percentage of the
instrument pressure span to obtain full
valve travel. With the travel pin set to
equal the valve travel, the input signal
change required to fully stroke the
valve can be reduced to 33 percent of
normal input signal change. With the
travel pin set to a value greater than
the valve travel, the input signal
change required to fully stroke the
valve can be reduced to a minimum of
20 percent of normal input signal
change.

Changing Valve Positioner Action

Converting a 3582 valve positioner or 3582i valve
positioner from direct acting (an increasing input
signal, either pneumatic or electrical, increases
output pressure) to reverse acting (increasing input
signal decreases output pressure) or vice versa
requires no additional parts. The position of the
flapper assembly on the beam determines the
action. As shown in figure 15, the beam is divided
into quadrants. The direct-acting quadrant of the
beam is labeled DIRECT and the reverse-acting
quadrant is labeled REVERSE. To change the
positioner action, simply move the flapper assembly
to the opposite quadrant of the beam. Perform the
calibration procedures in the valve positioner
calibration section.

Changing Valve Stem Position Transmitter Action

Refer to figure 20 for key number locations unless
otherwise indicated.

The flapper of the 3583 valve stem position
transmitter is always positioned in the reverse-acting
quadrant as shown in figure 19. To reverse the
signal, reverse the cam as follows:

1. Unhook the spring (key 38), and remove the cam
bolt (key 6), cam (key 4), and spring retainer bracket
(key 43).

2. Screw the locking nut (key 45) all the way onto
the cam bolt.

23

Instruction Manual

3582, 582i, and 3583

BEAM
PIVOT PIN

BEAM PIVOT
LOCKNUT

NOZZLE

BEAM

23A0308-B
A6133 / IL

Figure 15. Partial View for Beam Leveling and Calibration

SECTION A‐A

If the arrow stamped on the cam points
toward the nozzle, output pressure
increases with downward stem
movement. If the arrow points down
away from the nozzle, output pressure
decreases with downward stem
movement.

3. Reverse the cam (key 4) from its original position.
Attach the cam and spring retainer bracket with the
cam bolt. Tighten the cam bolt to secure the cam.
Then tighten the locking nut against the spring
retainer bracket.

4. Hook the spring into the spring retainer bracket.

5. After reversing the cam, perform the calibration
procedures in the calibration of valve positioners and
transmitters section.

Calibration Of Valve Positioner Or Valve Stem Position Transmitter

The following beam alignment and calibration
procedures are applicable for both 3582 and 3582i
valve positioners and 3583 valve stem position
transmitters.

BELLOWS ASSEMBLY
LOCKNUT

FLAPPER ASSEMBLY
SCREW

Note

BELLOWS
ASSEMBLY
PIVOT PIN

FLAPPER SETTING
ADJUSTMENT

FLAPPER
ASSEMBLY

June 2010

WARNING

During calibration the valve may move.
To avoid personal injury or property
damage caused by the release of
pressure or process fluid, provide
some temporary means of control for
the process.

Beam Alignment

Note

The beam is leveled at the factory prior
to shipment. Once the beam is leveled,
no additional leveling should be
required unless the beam pivot pin or
the bellows assembly pivot pin are
changed, the bellows assembly or
range spring are replaced, or the valve
positioner is changed to split range
operation.

The purpose of beam alignment is to ensure the
correct mechanical position of parts so the valve
positioner can be calibrated. Provide the appropriate
supply pressure. Also, provide an input signal to the
positioner which can be manually set at the midpoint
of the desired input signal range.

Refer to figure 15 for parts locations. Refer to figure
20 for key number locations unless otherwise
indicated. Position the flapper assembly by hand to
different settings on the beam assembly or by using
a screwdriver in the slot of the flapper setting
adjustment.

To level the beam, proceed as follows:

Note

In the following steps, if the required
rotary shaft arm position cannot be
attained when adjusting a pivot point,
adjust one of the other pivot points
slightly. Then, repeat the original pivot
adjustment. Continue this process
until the required arm position can be
attained.

1. Stroke the actuator to its mid-travel position with
a handwheel or a manual loader. Refer to figure 4
and 6. Lift the rotary shaft arm (key 2) so that the

24

Instruction Manual

June 2010

CASE INDEX MARKS

0-DEGREE
ARM INDEX

1

MARKS

ARM AT MID-TRAVEL POSITION

ACTUATOR STEM TRAVEL INDEXES

NOTE:

ALIGN INDEX MARKS AS SHOWN FOR MID-TRAVEL POSITION.

1

A2452-3 / IL

Figure 16. Rotary Shaft Arm 0-Degree and Case Index Marks,

Location and Alignment

0-degree index marks on the rotary shaft arm align
with the case index marks as shown in figure 6.
Then, position the travel pin (key 60) so that it is
perpendicular to the arm and aligns with the
appropriate total actuator travel index mark on the
rotary shaft arm. Tighten the locking nut (key 62).

Note

Valve stem travels less than 29 mm
(1.125 inches) require that the travel
pin be set at the 1-1/8 inches travel
index mark on the rotary shaft arm.

2. Loosen the nozzle locknut and turn the nozzle
clockwise to its lowest position. Then screw the
nozzle out (counterclockwise) approximately 4 turns
and tighten the locknut.

3582, 582i, and 3583

5. Move the flapper assembly to zero on the beam
scale. The 0-degree index marks on the rotary shaft
arm should align with the case index marks as
shown in figure 16. If not, loosen the follower
assembly screw locknut and adjust the follower
assembly screw until the 0-degree index marks on
the rotary shaft arm align with the case index marks.
Tighten the locknut.

6. Move the flapper assembly to position 10 on the
direct-acting side of the beam scale. The 0-degree
index marks on the rotary shaft arm should align with
the case index marks as shown in figure 16. If not,
loosen the bellows assembly locknut and adjust the
bellows pivot pin until the 0-degree index marks on
the rotary shaft arm align with the case index marks.
Tighten the locknut.

7. Move the flapper assembly to the left to position
10 on the reverse-acting side of the beam. The
0-degree index marks on the rotary shaft arm should
align with the case index marks as shown in figure

16. If not, loosen the beam pivot pin locknut and
adjust the beam pivot pin until the 0-degree index
marks on the rotary shaft arm align with the case
index marks. Tighten the locknut.

8. Repeat steps 5, 6, and 7 to optimize alignment.
Recheck to make sure the flapper approaches the
nozzle squarely. If it does not, adjust the nozzle and
re-level the beam. After alignment, the valve
positioner is ready for calibration.

Calibration

WARNING

Note

For proper operation, the flapper must
approach the nozzle squarely. Inspect
the nozzle/flapper alignment. Be sure
the flapper is not loose, bent, or
twisted.

3. Remove any loading pressure and/or disengage
any handwheel used to position the actuator.
Connect the necessary tubing from the valve
positioner output to the actuator pressure
connection.

4. Connect the input to the valve positioner and set
the input signal value at midrange. For example, for
a 3582 valve positioner with a 0.2 to 1.0 bar (3 to 15
psig) input signal range, set the input signal at 0.6
bar (9 psig). Then apply supply pressure to the valve
positioner.

During calibration the valve may move.
To avoid personal injury or property
damage caused by the release of
pressure or process fluid, provide
some temporary means of control for
the process.

1. Shut off the supply pressure to the valve
positioner. Connect or reconnect the necessary
tubing from the valve positioner output to the
actuator supply connection. Connect the input to the
valve positioner and set the input signal value at
midrange.

2. Move the flapper assembly to approximately
position 6 in the proper operating quadrant of the
beam (direct or reverse acting), and apply supply
pressure to the valve positioner. The 0 degree index
marks on the rotary shaft arm should align with the
case index marks as shown in figure 16 and the

25

Instruction Manual

3582, 582i, and 3583

actuator should be at its midtravel position. If not,
first check for loose linkage or improper cam
installation. A minor nozzle height adjustment might
be necessary to make the desired input signal value
correspond to the starting point of travel.

3. Apply an input signal equal to the low value of the
input signal range. For example, for a 3582 valve
positioner with a 0.2 to 1.0 bar (3 to 15 psig) input
signal range, set the input signal at 0.2 bar (3 psig).
Loosen the nozzle locknut and adjust the nozzle until
the actuator moves to the proper end of its travel.
Changing the nozzle position is intended only as a
means of zero trim adjustment. Whenever nozzle
position is changed, the zero reference point is
changed.

4. Apply an input signal equal to the high value of
the input signal range and observe the actuator stem
travel. If the stem travel is short of its expected
range, increase the travel by moving the flapper
assembly to a higher number on the beam. If the
desired stem travel occurs before the input signal
reaches the high value of the input signal range,
decrease the travel by moving the flapper assembly
toward a lower number on the beam.

5. Repeat steps 3 and 4 until the correct travel is
achieved. Each time the flapper position is changed
in step 4, repeat step 3 to provide proper zero.

June 2010

Table 13. Minimum Travel with Given Pin Position

TRAVEL PIN

POSITION ALONG

ROTARY SHAFT ARM

1-1/8
1-1/2

2

2-1/2

3
4

MINIMUM TRAVEL AVAILABLE

mm Inch

6
8

11
13

16
22

0.25

0.3125

0.4375

0.5

0.625

0.875

Principle of Operation

3582 Valve Positioners

The 3582 (3582, 3582NS and 3582A, C, D, and G
pneumatic valve positioners) accepts a pneumatic
input signal from a control device. Figure 17 is an
operational schematic for a direct-acting pneumatic
valve positioner.

As shown in figure 17, in a diaphragm-actuated,
sliding stem control valve package with a 3582 valve
positioner, supply pressure is connected to the 83L
relay. A fixed restriction in the relay limits flow to the
nozzle so that when the flapper is not restricting the
nozzle, air can bleed out faster than it is being
supplied.

Moving the flapper assembly toward zero on the
beam scale decreases stem travel. Table 13 lists the
minimum stem travel available for different travel pin
settings. For example, with a travel pin setting of 2
the minimum stem travel possible, for the full input
signal range, would be 11 mm (0.4375 inch).

Note

The positioner will fully vent or
pressurize the actuator to supply
pressure at the ends of actuator travel
when the positioner is calibrated
correctly. Failure to properly calibrate
the positioner may result in reduced
seat loading.

The input signal from the control device is connected
to the bellows. When the input signal increases, the
bellows expands and moves the beam. The beam
pivots about the input axis moving the flapper closer
to the nozzle. The nozzle pressure increases and,
through relay action, increases the output pressure
to the actuator. The increased output pressure to the
actuator causes the actuator stem to move
downward. Stem movement is fed back to the beam
by means of a cam. As the cam rotates, the beam
pivots about the feedback axis to move the flapper
slightly away from the nozzle. The nozzle pressure
decreases and reduces the output pressure to the
actuator. Stem movement continues, backing the
flapper away from the nozzle, until equilibrium is
reached.

When the input signal decreases, the bellows
contracts (aided by an internal range spring) and the
beam pivots about the input axis to move the flapper
away from the nozzle. Nozzle pressure decreases

26

Instruction Manual

June 2010

OUTPUT TO
ACTUATOR

RELAY

INSTRUMENT INPUT

BELLOWS

SUPPLY

ROTARY
SHAFT
ARM

TRAVEL
PIN

22A7965-A
A2453-2*/IL

BEAM

Figure 17. Schematic Illustration of Fisher 3582 Positioner

FEEDBACK
AXIS

PIVOT

NOZZLE

FLAPPER
ASSEMBLY

DIRECT ACTING
QUADRANT

INPUT AXIS

CAM

REVERSE ACTING
QUADRANT

3582, 582i, and 3583

4-20 MILLIAMPERE—

INPUT SIGNAL )

PNEUMATIC SIGNAL

582i
CONVERTER

SUPPLY
OUTPUT TO
ACTUATOR

RELAY

ROTARY
SHAFT ARM

FLAPPER ASSEMBLY

PIVOT

A4818-2/IL

REVERSE ACTING
QUADRANT

Figure 18. Schematic Illustration of Fisher 3582i Positioner

3583 Valve Stem Position Transmitters

FROM CONVERTER
BELLOWS

FEEDBACK
AXIS

NOZZLE
BEAM

DIRECT ACTING
QUADRANT

INPUT AXIS

CAM

and the relay permits the release of diaphragm
casing pressure to atmosphere. The actuator stem
moves upward. Through the cam, stem movement is
fed back to the beam to reposition the flapper closer
to the nozzle. When equilibrium conditions are
obtained, stem movement stops and the flapper is
positioned to prevent any further decrease in
diaphragm case pressure.

The principle of operation for reverse acting units is
similar except that as the input signal increases, the
diaphragm casing pressure is decreased.
Conversely, a decreasing input signal causes an
increase in the pressure to the diaphragm casing.

3582i Valve Positioner

As shown in figure 18, the 3582i electro-pneumatic
valve positioner has a 582i electro-pneumatic
converter attached to the valve positioner. The 582i
contains an I/P module which provides a pneumatic
output proportional to a DC current input signal. The
DC current input operates coils in a force balanced
beam system which in turn, control bleed air through
an integral nozzle/flapper arrangement. The nozzle
pressure provides the pneumatic input signal
pressure used by the pneumatic valve positioner.

3583 (3583, 3583C) pneumatic valve stem position
transmitters are mechanically linked to the valve
stem in a diaphragm-actuated, sliding-stem control
valve package. A change in the position of the valve
stem changes the output pressure produced by the
position transmitter. This signal is then piped to a
reporting or recording device to indicate valve stem
position.

The action of a valve stem position transmitter can
be changed by reversing the internal cam. The valve
stem position transmitter cam is supplied with an
arrow stamped on one side. The cam can be
positioned to obtain either increasing or decreasing
output pressure with downward stem motion. If the
cam arrow points toward the nozzle, the output
pressure increases; if the cam points away, the
output pressure decreases with downward stem
motion.

Figure 19 depicts a diaphragm actuator which
produces downward stem motion for increasing
actuator pressure. For a stem position transmitter,
the flapper assembly is always positioned in the
reverse-acting quadrant of the beam. Supply
pressure is connected to the 83L relay. A fixed
restriction in the relay limits flow to the nozzle so that
when the flapper is not restricting the nozzle, air can
bleed out faster than it is being supplied.

27

Instruction Manual

3582, 582i, and 3583

OUTPUT TO STEM
POSITION INDICATOR
OR RECORDER

RELAY

BELLOWS

NOZZLE

FLAPPER

FEEDBACK
AXIS

CAM

INPUT
AXIS

BEAM

ROTARY
SHAFT
ARM

TRAVEL
PIN

22A7964-A
A2454-4 / IL

Figure 19. Schematic Illustration of Fisher 3583 Transmitter

SUPPLY

PIVOT

OPERATIONAL
QUADRANT

As the pressure to the diaphragm actuator
increases, the valve stem moves downward, causing
the internal cam to rotate. Cam rotation causes the
beam to pivot about the input axis moving the
flapper closer to the nozzle. The nozzle pressure
increases which, through relay action, increases the
output pressure.

The output pressure is also connected to the
bellows. As the output pressure increases, the
bellows expands, causing the beam to pivot about
the feedback axis moving the flapper slightly away
from the nozzle until equilibrium is reached. The
position transmitter output pressure is now
proportional to the valve stem position.

As the pressure to the diaphragm actuator
decreases, the valve stem moves upward, causing
the internal cam to rotate. Cam rotation causes the
beam to pivot about the input axis moving the
flapper away from the nozzle. The nozzle pressure
decreases which, through relay action, decreases
the output pressure. The bellows contracts, causing
the beam to pivot about the feedback axis and
moving the flapper closer to the nozzle until
equilibrium is reached. The position transmitter
output pressure is again proportional to the valve
stem position.

June 2010

Maintenance

Due to normal wear or damage from external
sources (such as debris in the supply medium),
periodic maintenance or repair of the valve
positioner or valve stem position transmitter may be
necessary. Maintenance of these units consists of
troubleshooting, removal for inspection, and
replacement of component parts.

WARNING

Avoid personal injury from sudden
release of process pressure. Before
performing any maintenance
operations:

D Always wear protective clothing,
gloves, and eyewear when performing
any maintenance operations.

D Do not remove the actuator from
the valve while the valve is still
pressurized.

D Disconnect any operating lines
providing air pressure, or a control
signal to the actuator. Be sure the
actuator cannot suddenly open or
close the valve.

D When disconnecting any of the
pneumatic connections, natural gas, if
used as the supply medium, will seep
from the unit and any connected
equipment into the surrounding
atmosphere. Personal injury or
property damage may result from fire
or explosion if appropriate
preventative measures are not taken.
Preventative measures may include,
but are not limited to, one or more of
the following: ensuring adequate
ventilation and the removal of any
ignition sources.

D Use bypass valves or completely
shut off the process to isolate the
valve from process pressure. Relieve
process pressure on both sides of the
valve.

D Use lock-out procedures to be
sure that the above measures stay in
effect while you work on the
equipment.

D Check with your process or safety
engineer for any additional measures

28

Instruction Manual

June 2010

that must be taken to protect against
process media.

WARNING

3582i does not meet third party
approvals for use with natural gas as
the supply medium. Use of natural gas
as the supply medium can result in
personal injury or property damage
from fire or explosion,

WARNING

For explosion proof applications,
disconnect power before removing the
converter housing cap in an explosive
atmosphere.

WARNING

When replacing components, use only
components specified by Emerson
Process Management. Substitution
with other components may result in
the positioner or transmitter no longer
meeting safety certification
requirements and personal injury or
property damage.

Always use proper component
replacement techniques. Improper
techniques and poor quality repairs
can impair the safety features of the
device.

In case of operational difficulties, the valve positioner
or valve stem position transmitter should first be
checked to see that adjustments have been properly
made. All pressure lines and connections should be
checked for leaks.

The pneumatic relay and gaskets should also be
inspected and replaced if necessary.

Instructions are given below for:

3582, 582i, and 3583

D replacing the 582i converter cover O-ring;
D removing the 582i converter; and
D reassembling the 582i converter.

Changing the Range Spring

Unless otherwise noted, key number locations are
shown in figure 20.

The range spring is inside the bellows assembly.
Standard range spring data is given in table 11.
When an input signal range is split to operate two or
more control valves, normally changing the range
spring is not necessary. The input signal range for
the range spring is stamped on the nameplate.

Perform the following procedure to change the range
spring in a valve positioner or valve stem position
transmitter.

1. Unhook the extension springs (keys 27, 77) from
the beam (key 29).

2. Loosen and remove the two screws (key 13), and
lock washers (key 12) that hold the bellows
assembly (key 7) in place.

3. Lift out the beam and bellows assembly. Be
careful not to lose the small O-ring (key 11).

4. Loosen the machine screw (key 10), and remove
the range spring (key 8).

5. Install a new range spring, making sure the small
end of the spring is against the spring seat (key 9).
Replace the spring seat and tighten the screw.

6. If the O-ring (key 11) is worn or damaged,
replace it with a new one after applying lubricant
(key 94). Make sure the O-ring is in place, then
install the bellows assembly, securing it with two
mounting screws and lock washers.

7. Install the beam over the pivots and hook the
springs to the beam.

8. Make any minor adjustments that may be
necessary to re-level the beam as outlined in the
beam alignment procedures of the valve positioners
or the valve stem position transmitters calibration
section. After leveling the beam, calibrate the unit
according to the appropriate calibration instructions.

D changing the range spring;
D replacing gaskets, nozzle O-rings, and relay;
D adjusting the flapper pivot;
D replacing the 582i converter primary O-ring and

filter;

Replacing Gaskets

Unless otherwise noted, key numbers used in this
procedure are shown in figures 24 and 25.

A gasket (key 34C) is located behind the bypass
handle (key 34D) of 3582 valve positioners or the

29

Instruction Manual

3582, 582i, and 3583

manifold (key 34D) of 3583 valve stem position
transmitters.

1. Remove the screw (key 34G), and lift out the
bypass handle or manifold.

2. Remove the gasket.

3. Apply lubricant (key 94) to both sides of the
replacement gasket when used with the bypass
assembly of 3582 valve positioners. Do not apply
lubricant to the gasket when the bypass assembly is
not used.

4. Set the new gasket in place on the four locating
pins and replace the bypass handle or manifold.

The case gasket (key 104) is located between the
case (key 1 in figure 20) and the bypass block (key
34A) in a 3582 valve positioner or a 3583 valve stem
position transmitter or the housing of the 582i
converter (key 1 in figure 26).

5. Remove the two mounting screws (key 105 in
figures 24 and 25; key 11 in figure 26) that hold the
bypass block or converter housing to the case and
remove the unit to expose the case gasket.

6. Install a new gasket and replace the bypass block
or converter housing.

Replacing the Nozzle O-Ring

Unless otherwise noted, key numbers are shown in
figures 21 and 23.

1. Remove the two screws (key 19C) that hold the
flapper and follower assembly (keys 19B and 19G)
to the adjustment arm (key 19A).

CAUTION

For proper operation, be careful not to
bend or twist the flapper or nick the
nozzle orifice during reassembly.

2. Carefully remove the flapper and follower
assembly for access to the nozzle (key 18 in
figure 20).

3. Loosen the locking nut (key 71), and unscrew the
nozzle (key 18).

June 2010

5. Inspect the O-ring (key 73) on the nozzle adapter
and replace the O-ring, if necessary. If replacing the
O-ring, apply lubricant (key 94) to the O-ring before
installing it on the nozzle adapter.

6. Reinstall the nozzle onto the nozzle adapter,
leaving the locking nut loose.

7. Replace the flapper and follower assembly. Make
sure the letter ‘‘T’’ on the flapper is visible from the
front of the positioner or transmitter.

8. Perform the beam alignment and calibration
procedures in the Calibration of Valve Positioner or
Valve Stem Position Transmitter section.

Replacing the Relay

Note

The relay is not field repairable. If the
relay is defective, replace the relay.

Use the following procedure to replace the relay
assembly. Refer to figure 20 for key number
locations, unless otherwise noted.

1. For valve positioners using a bypass, direct
action, and a full-range input signal, place the
positioner in bypass operation by moving the bypass
handle to BYPASS. Then, shut off the supply
pressure. For all other valve positioners and valve
stem position transmitters, isolate the control valve
from the system and shut off all pressure lines.

Note

A difference between input and valve
positioner output pressure could
cause a transient bump in the
controlled system when the bypass
handle is moved to BYPASS.

2. Remove the 83L relay (key 32) from the back of
the case by loosening the two mounting screws (key
10, figure 22).

3. Reinstall the new relay assembly on the case,
making sure the O-rings (keys 13 and 15, figure 22)
are in place. Secure with the two mounting screws
(key 10, figure 22).

4. Resume operation by moving the bypass handle
to the POSITIONER position or by connecting the
valve positioner or valve stem position transmitter
and control valve to the system.

4. Remove the locking sleeve (key 72) from the
nozzle adaptor (key 3). The nozzle adaptor is
bonded to the positioner case with adhesive (key 96)
and should not be removed.

30

Adjusting the Flapper Pivot

Key numbers used in this procedure are shown in
figure 23.

Instruction Manual

June 2010

1. Loosen the two screws (key 19C).

2. Tighten the pivot pin (key 19L) by compressing
the upturned ears of the arm support (key 19K).
Tighten the screws (key 19C) and make sure the
flapper (key 19B) does not rub on the supports.

3. The flapper should be snug, but not constricting
to pivot action.

Replacing the 582i Converter Primary
O-Ring and Filter

Key numbers used in this procedure are shown in
figure 26.

1. Locate and remove the nozzle restriction adaptor
assembly (key 4).

2. Inspect and replace, if necessary, the O-rings
(keys 5 and 6). Apply lubricant (key 15) to the O-ring
before replacing.

3. Inspect and replace the filter cartridge (key 23).

3582, 582i, and 3583

Note

To check the operation of the I/P
module, remove the pipe plug (key 12),
and connect a pressure gauge.
Provide a 1.4 bar (20 psig) supply
pressure to the converter. With a 4 mA
signal the pressure output should read

0.16 to 0.24 bar (2.3 to 3.5 psig). With a
20 mA input signal the pressure output
should read 0.96 to 1.07 bar (14.0 to

15.5 psig).

1. Turn off the input signal to the converter. Release
all supply pressure from the valve positioner.

2. Remove the housing cap (key 2).

3. Note the location of the wires, disconnect the field
wiring from the terminal block. Disconnect the
grounding wire from the external ground screw
(key 10).

4. To remove the I/P module, remove the two
screws (key 9), and pull the module out of the
housing. Inspect the O-ring (key 6) and replace it, if
necessary. Apply lubricant (key 15) to the O-ring
before replacing.

Replacing the 582i Converter Housing
Cap O-Ring

Key numbers used in this procedure are shown in
figure 26.

1. Unscrew and remove the converter housing cap
(key 2). Inspect and replace the O-ring (key 8), if
necessary. Apply lubricant (key 15) to the O-ring
before replacing.

Removing the 582i Converter

During the following converter removal procedures,
refer to figure 26 for key number locations.

CAUTION

The I/P module should never be
disassembled because the magnetism
in the coils will decrease permanently.
If troubleshooting or alignment
attempts indicate a faulty I/P module,
replace the module or return the
converter to your Emerson Process
Management sales office for repair.

a. To remove the entire 582i converter from the
3582i valve positioner, continue with steps 5
through 7.

b. To replace the I/P module only, obtain a
replacement I/P module listed in the parts list and
refer to the procedures for reassembling the 582i
converter.

5. Disconnect the supply tubing, output tubing, and
electrical conduit from the converter.

6. If necessary, remove the 67CFR regulator by
removing the two screws (key 13). Then, remove the
regulator from the converter assembly. Inspect the
O-ring (key 3) and replace it if necessary. Apply
lubricant (key 15) to the O-ring before replacing.

7. Remove the two screws (key 11) holding the 582i
converter to the valve positioner case. Remove the
converter from the valve positioner case (key 1 in
figure 20). Inspect the gasket (key 20) and replace it
if necessary.

Reassembling the 582i Converter

During the following converter reassembly
procedures, refer to figure 26 for key number
locations.

1. If the 582i converter was removed from the valve
positioner, install a new gasket (key 20) between the

31

Instruction Manual

3582, 582i, and 3583

converter housing and the valve positioner case.
Attach the converter housing to the valve positioner
case with the screws (key 11) and tighten the
screws.

2. If the I/P module was removed from the 582i
converter, reinstall the I/P module in the converter
housing. Secure the I/P module with the two screws
(key 9).

3. If other valve positioner components are
removed, refer to the appropriate reassembly
procedures and assemble the valve positioner
completely.

4. Reconnect the supply tubing, output tubing, and
conduit to the valve positioner.

5. Reconnect the wiring to the terminal block. Do
not overtighten the terminal screws. Maximum
torque is 0.45 NSm (4 lbfSin.). Reconnect the
grounding wire to the housing ground screw (key 10)
and replace the cap (key 2).

Note

To check the operation of the I/P
module, remove the pipe plug (key 12),
and connect a pressure gauge.
Provide a 1.4 bar (20 psig) supply
pressure to the converter. With a 4
milliampere input signal the pressure
output should read 0.16 to 0.24 bar (2.3
to 3.5 psig). With a 20 milliampere
input signal the pressure output
should read 0.96 to 1.07 bar (14.0 to

15.5 psig).

June 2010

Parts Ordering

A serial number is assigned to each valve positioner
or valve stem position transmitter and is stamped on
the nameplate. Always refer to this number when
corresponding with your Emerson Process
Management sales office regarding spare parts or
technical information. When ordering parts, also give
the eleven-digit part number shown in the following
parts list.

WARNING

Use only genuine Fisher replacement
parts. Components that are not
supplied by Emerson Process
Management should not, under any
circumstances, be used in any Fisher
instrument. Use of components not
supplied by Emerson Process
Management may void your warranty,
might adversely affect the
performance of the instrument, and
could cause personal injury or
property damage.

Note

Neither Emerson, Emerson Process
Management, nor any of their affiliated
associates assumes responsibility for
the selection, use, or maintenance of
any product. Responsibility for the
selection, use and maintenance of any
product remains with the purchaser
and end user.

6. Plug the output connection and apply 2.4 bar (35
psig) to the supply pressure connection.

CAUTION

Do not apply a signal greater than 35
mA to the I/P module. Higher signal
values may damage the converter
module.

7. Apply a 20 milliampere DC current input signal to
the converter.

8. Check for leaks using a soap solution. Check any
components which were disassembled or
disconnected.

32

Parts Kits

Description Part Number

Repair kit for positioner/transmitter (not for 3582NS)

Kit contains keys 11, 16, 17, 33B, 34C, 73, and 104.
This kit also contains keys 18C, 18E, and 18F

for 3580 and 3581 positioners

For standard temperature applications R3580X00022
For high temperature applications R3580X00032

Repair kit w/nozzle and flapper for the 3582 Positioner

Kit contains keys 11, 16, 17, 18, 19B, 19E,

33B, 34C, 73, and 104.

For standard temperature applications,

not for 3582NS R3582X00012

For high temperature applications,

not for 3582NS R3582X00022

For 3582NS, contains EPDM parts R3582X00032

Instruction Manual

June 2010

Description Part Number

Repair kit for 582i electro-pneumatic converter

Kit contains keys 3, 5, 6, 8, 20, and 23 R582X000012

Replacement kit for 83L Relay

Kit contains relay, gaskets and mounting screws (key 32 in

figure 20, keys 10, 13, and 15 in figure 22)

For 3582 except 3582NS, std. const. R3580XRS012
For 3582 except 2825NS,

Remote Vent, std. temp. R3580XRR012

For 3582 except 3582NS,

hi-temp. const. R3580XRH012

For 3582 except 3582NS,

Remote Vent, hi-temp. R3580XRR022
For 3582NS R3580XNS012
For 3583, std. const. R3580XRS022
For 3583, hi-temp. const. R3580XRH032

Parts List

Positioner/Transmitter Common Parts (figure 20)

Note

Parts in the following list are common to both 3582
valve positioners and 3583 position transmitters,
unless identified by specific type number.

3582, 582i, and 3583

Key Description Part Number

2 Shaft Assembly, SST/steel

For 3582NS and high vibration

For travel up to 54 mm (2.125 inch)

3 Nozzle Adaptor, SST

4 Cam, SST

Cam A (For all types except 3582NS)
Cam B

(For all except 3582NS, 3583, 3583C)

Cam C

(For all except 3582NS, 3583, 3583C)

4 Cam, SST/nitride (for 3582NS and high vibration)

Cam A (for all types)
Cam B (For all except 3583, 3583C)

Cam C (For all except 3583, 3583C)
6 Cam Bolt, 416 SST
7* Bellows Assembly

Standard brass 13B8783X012

For sour gas 13B8783X022
8 Range Spring, pl steel (see table 11)

0.2 to 1.0 bar (3 to 15 psi)

0.4 to 2.0 bar (6 to 30 psi)

9 Spring Seat, aluminum

10 Machine Screw, pl steel
11* O-Ring

Std. const., Nitrile

All except 3582NS 1F463606992

Hi-temp. const., Fluorocarbon

3582A, 3582C & 3583C 1N571406382

3582NS, EPDM Duro 80A 17B4784X012
12 Lockwasher, pl steel (2 req’d)
13 Machine Screw, pl steel (2 req’d)
18 Nozzle, SST

3582
3583

19 Flapper Sub-Assembly

Note

Part numbers are shown for recommended spares
only. For part numbers not shown, contact your
Emerson Process Management sales office.

Key Description Part Number

1 Case Assembly, Aluminum and PEEK
2* Shaft Assembly, SST/steel

For all except 3582NS and high vibration

For travel up to 54 mm (2.125 inch) 15A9609X012
For travel up to 102 mm (4 inch) 15A9609X022

For 3582NS and high vibration

For travel up to 54 mm (2.125 inch) 15A9609X102
For travel up to 102 mm (4 inch) 15A9609X112

*Recommended spare parts

Note

Parts 19A through 19L are shown in figure 23.

19A Adjustment Arm, pl steel
19B Flapper, SST
19C Machine Screw, pl steel (2 req’d)
19D Flapper Arm, aluminum
19E Machine Screw, pl steel (2 req’d)
19F Flapper Spring, SST
19G Zero Adjustment Screw, 18-8 SST/PEEK

19H Hex Nut, pl steel
19J Lockwasher, pl steel
19K Arm Support, SST
19L Pivot Pin, 440C SST
20 Setting Adjustment Gear,

All except 3582NS, nylon
3582NS, 316 SST

33

Instruction Manual

3582, 582i, and 3583

A

C

A

June 2010

B

C

B

1

SECTION A‐A

NOTE:

APPLY A GOOD-QUALITY THREAD

1
LOCKING COMPOUND TO THE THREAD
OF THE NOZZLE ADAPTOR (KEY 3).

41B8558-E/DOC

Figure 20. Fisher 3582 and 3583 Positioners and Transmitters Assembly Drawing

SECTION B‐B

TYPICAL CAM

(KEY 4)

SECTION C‐C

34

Instruction Manual

June 2010

12A7441-C / DOC

Figure 21. Nozzle Sub-Assembly

Key Description Part Number

21 Flapper Assembly Retainer, SST
23 Self Tapping Screw, pl steel (2 req’d)
25 Nameplate, aluminum
26 Self Tapping Screw, steel (2 req’d)
27 Extension Spring, SST
28 Machine Screw, pl steel (3 req’d)
29 Beam Sub-Assembly

For all except 3582NS and high vibration 19B3119X012

For 3582NS and high vibration 22B3645X022
30 Bellows Pivot Pin, SST
32 83L Relay

See Parts Kits, Replacement Kit for 83L Relay
33 Cover Assembly

Plastic

For all types except 3582NS

Aluminum

For all types except 3583, 3583C
For 3583 and 3583C

Note

Bypass block assembly (key 34) and parts
are listed later in this parts list. Non-bypass
block assembly (also key 34) and parts are
listed following the bypass block assembly
and parts.

Parts 35, 36 and 37 are shown in figures 24
and 25.

35 Pipe Plug, pl steel

Req’d when gauges or test connections are not used:

3 req’d for 3582 positioners

Plated carbon steel
316 SST

36* Output Gauge, Dual Scale

3582, 3582G, 3583

0−30 psig/0−2 kg/cm
0−60 psig/0−4 kg/cm

36* Output Gauge, Triple Scale

3582, 3582G, 3583

0−30 psig/0−0.2 MPa/0−2 bar 11B4040X012
0−60 psig/0−0.4 MPa/0−4 bar 11B4040X022

2
2

11B4040X042
11B4040X052

3582, 582i, and 3583

UNITS STAMPED WITH AN H
INDICATE HIGH TEMPERATURE
CONSTRUCTION

32B0255-B

Figure 22. 83L Relay

ASSEMBLE WITH LETTER T
ON THIS SURFACE

13A1451-E/DOC

Figure 23. Flapper Sub-Assembly (Key 19)

Key Description Part Number

37* Supply Gauge, Dual Scale

3582, 3582G, 3583

0−30 psig/0−2 kg/cm
0−60 psig/0−4 kg/cm

37* Supply Gauge, Triple Scale

3582, 3582G, 3583

0−30 psig/0−0.2 MPa/0−2 bar 11B4040X012
0−60 psig/0−0.4 MPa/0−4 bar 11B4040X022

38 Extension Spring, SST
39 Shipping Stop (not shown)
42 Hex Nut, pl steel (2 req’d)

43 Spring Retainer Bracket, SST
44 Gear Mounting Plate, aluminum
45 Locking Nut, aluminum

2
2

11B4040X042
11B4040X052

*Recommended spare parts

35

Instruction Manual

3582, 582i, and 3583

21B8560-B/DOC

3582

NOTE:

KEY 34B AND 103 NOT SHOWN

TYPICAL SECTION AA

SECTIONAL OF 3582

(WITH BYPASS)

June 2010

21B8562-B/DOC

3582D AND 3582NS

Figure 24. Fisher 3582 Block Assembly with Bypass

Key Description Part Number

Note

Parts 46 and 47 are shown in figures 24 and 25.

46* Instrument Gauge, Dual Scale

0−30 psig/0−2 kg/cm

(3−15 psig/0.2−1.0 kg/cm2 ranges) 11B4040X042

0−60 psig/0−4 kg/cm

(6−30 psig/0.4−2.0 kg/cm2 ranges) 11B4040X052

46* Instrument Gauge, Triple Scale

0−30 psig/0−0.2 MPa/0−2 bar

(3−15 psig/20−100 kPa/0.2−1 bar ranges) 11B4040X012

0−60 psig/0−0.4 MPa/0-4 bar

(6−30 psig/40−200 kPa/0.4−2 bar ranges) 11B4040X022

47 Test Connection

3582C, 3582D (3 req’d)

3583C (2 req’d)

3582NS (3 req’d)
71 Locking Nut, aluminum
72 Locking Sleeve, aluminum

73* O-Ring (2 req’d)

Std. const., Nitrile

All except 3582NS 10A0871X012

Hi-temp. const., Fluorocarbon

3582A, 3582C & 3583C 14A0592X012
3582NS, EPDM 17B4783X012

2

2

Key Description Part Number

75 Machine Screw, pl steel
76 Beam Pivot Pin, SST
77 Extension Spring, SST
78 Speed Nut, SST

93 Anti-Seize sealant (not furnished with positioner)
94 Lubricant, silicone sealant

(not furnished with positioner)

95 Lubricant,

All except 3582NS,

Lithium grease (not furnished with positioner)

3582NS,

Molykote

96 Adhesive, Loctite

t

33 grease (not furnished with positioner)

t

t

680

Retaining Compound

(not furnished with positioner)

103* O-Ring, nitrile, (not shown) used with integrally

mounted 67CFR filter regulator 1E591406992

Note

Parts 104 and 105 shown in figures 24 and 25.

104* Case Gasket,

Std. const. 1U907804132
Hi-temp. const. 1U9078X0012

3582NS, EPDM 17B4782X012
105 Machine Screw, SST (2 req’d)
108 Shipping tag (not shown)

36

*Recommended spare parts

Instruction Manual

June 2010

21B8565-B/DOC

3582G

3582, 582i, and 3583

21B8564-B/DOC 21B8567-B/DOC

3582C AND 3582NS

3583

TYPICAL SECTION AA

SECTIONAL

WITHOUT BYPASS

21B8563-B/DOC

NOTE:

PIPE PLUG (KEY 106) ON 3583 AND 3583C ONLY.

3582A

Figure 25. Fisher 3582 and 3583 Block Assemblies without Bypass

Key Description Part Number

For Units With Bypass (figure 24)

Note

Bypass block assembly (key 34) and parts
are listed below. Non-bypass block assembly
(also key 34) and parts are listed following
the bypass block assembly and parts.

34 Block Assembly

3582, 3582D
3582NS

34A Bypass Block, aluminum
34B* Groove-Pin, pl steel (not shown) (4 req’d) 1L942828992
34C* Bypass Gasket

3582, 3582D, chloroprene 1V606204132

3582NS, EPDM 17B4780X012
34D Bypass Handle, aluminum
34E Spring, pl steel
34F Washer, polyethylene
34G Screw, pl steel
34K Spring Seat, SST
34L Spring Retainer, pl steel

21B8566-B/DOC

Key Description Part Number

3583C

For Units Without Bypass (figure 25)

34 Non-Bypass Block Assembly

Std. const.

3582A, 3582C, 3582G
3583, 3582C

Hi-temp. const.

3582A, 3582C
3583C
3582NS

34A Bypass Block, aluminum
34C* Gasket

Std. const., chloroprene 1V606204132
Hi-temp. const. 1V6062X0012
3582NS, EPDM 17B4780X012

34D Manifold

3582, std. and hi-temp. const.
3583, std. and hi-temp. const.

34G Cap Screw, pl steel

106 Pipe Plug, pl steel

For 3583 & 3583C (2 req’d)

*Recommended spare parts

37

Instruction Manual

3582, 582i, and 3583

SECTION A‐A

A

A

June 2010

I/P MODULE

1

1

67CFR
FILTER REGULATOR

APPLY LUB/SEALANT
NOTE:

GAUGES MAY BE REPLACED BY PIPE PLUGS

1

(KEY 12) OR TIRE VALVES (KEY 7).

31B5995-G/DOC

Figure 26. Fisher 582i Converter

Key Description Part Number

582i (figure 26)

−−− I/P Module
1 Housing

1/2-14 NPT conduit connection

2 Cap, aluminum

−−− Screw, (not shown)

Used to lock cap

3* O-Ring, nitrile, used with integrally-mounted

67CFR filter regulator 1E591406992

4 Nozzle Restriction Assembly,

Aluminum/Brass/SST

5 O-Ring, Fluorosilicone
6* O-Ring, Nitrile (2 req’d) 1C8538X0162
7 Tire Valve (not shown)

(2 req’d w/tire valve option) 1N908899012

8* O-Ring, Nitrile 1H8762X0012
9 Machine Screw, 304 SST (2 req’d)

Key Description Part Number

10 Wire Retaining Screw (2 req’d)
11 Machine Screw, SST (2 req’d)
12 Pipe Plug, steel (2 req’d w/pipe plug option)

13 Screw, pl steel, used with

integrally-mounted 67CFR
filter/regulator (2 req’d)

14* Supply Gauge, Dual Scale

0−30 psig/0−2 kg/cm
0−60 psig/0−4 kg/cm

2
2

11B4040X042
11B4040X052

14* Supply Gauge, Triple Scale

0−30 psig/0−0.2 MPa/0−2 bar 11B4040X012

0−60 psig/0−0.4 MPa/0−4 bar 11B4040X022
15 Lubricant, Lithium grease (not furnished with positioner)
16 Anti-seize sealant (not furnished with positioner)
18 Self-Tapping Screw, SST (2 req’d)
19 Nameplate, SST,

without 3rd party approvals
20* Case Gasket, cork
22* Output Gauge, Dual Scale

0−30 psig/0−2 kg/cm
0−60 psig/0−4 kg/cm

2
2

11B4040X042
11B4040X052

38

*Recommended spare parts

Instruction Manual

June 2010

Key Description Part Number

22* Output Gauge, Triple Scale

0−30 psig/0−0.2 MPa/0−2 bar 11B4040X012
0−60 psig/0−0.4 MPa/0−4 bar 11B4040X022

23* Filter 11B5996X012
24 Vent Assembly
25 Pipe Plug (required when a 582i is used

without an integrally-mounted 67CFR
filter/regulator)

Steel
SST

Mounting Parts

For Mounting 3582, 3582i, or 3583 Only (figure 2)

Note

Contact your Emerson Process Management sales
office for mounting FS Numbers.

Part numbers are shown for recommended spares
only. For part numbers not shown, contact your
Emerson Process Management sales office.

Key Description

48 Connector Arm, pl steel

513

Size 20
Size 32

656

Size 30, 40, & 60

657 or 667

w/o side-mtd. h’wheel

Sizes 30 & 34
Sizes 40 thru 100

w/side-mtd. h’wheel

Size 34
Sizes 40, 50, & 60
Size 45 & 46
Sizes 70 thru 100

657NS or 667NS

Size 40
Size 45
Size 70
Size 80

657-4, 667-4
GX

Size 225, 750, 1200

3582, 582i, and 3583

Key Description

49 Washer, pl steel

513

Size 20

6.4 mm (0.25 inch) stem (none req’d)

7.9 mm (0.3125 inch) stem (1 req’d)

9.5 mm (0.375 inch) stem (1 req’d)

Size 32 (2 req’d)

656

Size 30, 40, & 60

12.7 mm (0.5 inch) stem (1 req’d)

19.1 mm (0.75 inch) stem (none req’d)

657

w/o side-mtd. h’wheel

Sizes 30, 34, & 40 (2 req’d)
Size 45 thru 70, & 100 (2 req’d)
Sizes 80 & 87 (2 req’d)

w/side-mtd. h’wheel

Size 34 thru 60 (none req’d)
Size 70 (2 req’d)

up to 76 mm (3 inch) travel

78 to 102 mm (3.0625 to 4 inch) travel
Sizes 80 & 87 (2 req’d)
Size 100 (2 req’d)

657-4 (2 req’d)

w/o side-mtd. h’wheel

Size 70

w/side-mtd. h’wheel

Size 70
Size 87

667

w/o side-mtd. h’wheel

Sizes 30, 34, & 40 (2 req’d)
Size 45 thru 70, & 100 (2 req’d)
Size 80 (2 req’d)
Size 87

up to 51 mm (2 inch) travel

52 to 76 mm (2.0625 to 3 inch) travel

78 to 102 mm (3.0625 to 4 inch) travel

667

w/side-mtd. h’wheel

Size 34 thru 60 (none req’d)
Size 70 (2 req’d)

up to 76 mm (3 inch) travel

78 to 102 mm (3.0625 to 4 inch) travel
Size 80 & 87 (2 req’d)
Size 100 (2 req’d)

657NS or 667NS

Size 40 (2 req’d)
Size 45 (2 req’d)
Size 70 and 80 (none req’d)

667-4 (2 req’d)

w/ or w/o side-mtd h’wheel

Size 70
Size 87

*Recommended spare parts

39

Instruction Manual

3582, 582i, and 3583

Key Description

50 Spacer, steel

513

Size 20 (none req’d)
Size 32 (2 req’d)

656 (2 req’d)

Sizes 30, 40, & 60

657

w/o side-mtd. h’wheel

Size 30 thru 60 (none req’d)
Size 70

up to 51 mm (2 inch) travel (2 req’d)
52 to 76 mm (2.0625 to 3 inch) travel (none req’d)
78 to 102 mm (3.0625 to 4 inch) travel (2 req’d)

Size 80

up to 51 mm (2 inch) travel (none req’d)
over 51 mm (2 inch) travel (2 req’d)

Size 87 (2 req’d)

up to 76 mm (3 inch) travel
78 to 102 mm (3.0625 to 4 inch) travel

Size 100 (2 req’d)

up to 64 mm (2.5 inch) travel
65 to 102 mm (2.5625 to 4 inch) travel

w/side-mtd. h’wheel

Sizes 34, 50, & 60 (2 req’d)
Size 40 (none req’d)
Size 45 & 46 (2 req’d)
Sizes 70 & 87 (2 req’d)
Size 80

up to 51 mm (2 inch) travel (none req’d)
over 51 mm (2 inch) travel (2 req’d)

Size 100 (2 req’d)

up to 64 mm (2.5 inch) travel
65 to 102 mm (2.5625 to 4 inch) travel

657-4 (2 req’d)

w/o side-mtd. h’wheel

Size 70

w/side-mtd. h’wheel

Size 70 & 87

667

w/o side-mtd. h’wheel

Sizes 30 thru 60 (none req’d)
Size 70

up to 51 mm (2 inch) travel (none req’d)
52 to 76 mm (2.0625 to 3 inch) travel (2 req’d)
78 to 102 mm (3.0625 to 4 inch) travel (2 req’d)

Size 80

up to 51 mm (2 inch) travel (none req’d)
over 51 mm (2 inch) travel (2 req’d)

Size 87 (2 req’d)

up to 76 mm (3 inch) travel
78 to 102 mm (3.0625 to 4 inch) travel

Size 100 (2 req’d)

up to 64 mm (2.5 inch) travel
65 to 102 mm (2.5625 to 4 inch) travel

June 2010

Key Description

50 Spacer, steel (cont’d)

667

w/side-mtd. h’wheel

Size 34 (2 req’d)
Sizes 40, 50, & 60 (none req’d)
Size 45 & 46 (2 req’d)
Sizes 70 & 87
Size 80

up to 51 mm (2 inch) travel (none req’d)

over 51 mm (2 inch) travel (2 req’d)

w/side-mtd. h’wheel (cont’d)

Size 100

up to 64 mm (2.5 inch) travel

65 to 102 mm (2.5625 to 4 inch) travel

657NS or 667NS

All except size 80 (3 req’d)
Size 80 (none req’d)

667-4

w/ or w/o side-mtd h’wheel

Sizes 70 & 87

52 Pipe Plug, 316 SST
54 Elbow, 3/8-inch, brass (specify quantity)
55 Connector, 3/8-inch brass (not shown)

(specify quantity)

56 Cap Screw, pl steel (2 req’d)

657NS or 667NS

Sizes 40, 45, & 70

All other types

57 Hex Nut

657NS or 667NS

Size 80 (none req’d)

All other types and sizes (2 req’d)

58 Lockwasher

657NS or 667NS

Size 80 (none req’d)

All other types and sizes (2 req’d)
59 Pin Lock, SST
60 Travel Pin, SST

657NS or 667NS

Size 80 15A8823X012

All other types 1U909646332

61 Pin Holder, SST
62 Cap Nut, SST

63 Mounting Plate, steel

For integrally mounted 67CFR

For separately mounted 67CFR
64 Cap Screw, pl steel (5 req’d)
65 Cap Screw, hex head (2 req’d)

GX

Size 225, 750, 1200

40

Instruction Manual

June 2010

Key Description

70 Cap Screw, pl steel (2 req’d)

513

Size 20 & 32 (2 req’d)

656

Size 30, 40, & 60 (2 req’d)

657

w/o side-mtd. h’wheel

Sizes 30 thru 60
Size 70

Up to 51 mm (2 inch) travel
52 to 76 mm (2.0625 to 3 inch) travel
78 to 102 mm (3.0625 to 4 inch) travel

Size 80

up to 51 mm (2 inch) travel
over 51 mm (2 inch) travel

657

w/o side-mtd. h’wheel

Size 87

up to 76 mm (3 inch) travel
78 to 102 mm (3.0625 to 4 inch) travel

Size 100

up to 64 mm (2.5 inch) travel
65 to 102 mm (2.5625 to 4 inch) travel

w/side-mtd. h’wheel

Sizes 34, 50, & 60
Size 40
Size 45 & 46
Sizes 70 & 87
Size 80

up to 51 mm (2 inch) travel
over 51 mm (2 inch) travel

Size 100

up to 64 mm (2.5 inch) travel
65 to 102 mm (2.5625 to 4 inch) travel

657-4

w/o side-mtd. h’wheel

Size 70

w/side-mtd. h’wheel

Sizes 70 & 87

667

w/o side-mtd. h’wheel

Size 30 thru 60
Size 70

Up to 51 mm (2 inch) travel
52 to 76 mm (2.0625 to 3 inch) travel
78 to 102 mm (3.0625 to 4 inch) travel

Size 80

up to 51 mm (2 inch) travel
over 51 mm (2 inch) travel

Size 87

Up to 76 mm (3 inch) travel
78 to 102 mm (3.0625 to 4 inch) travel

Size 100

up to 64 mm (2.5 inch) travel
65 to 102 mm (2.5625 to 4 inch) travel

3582, 582i, and 3583

Key Description

70 Cap Screw, pl steel (2 req’d) (cont’d)

667

w/side-mtd. h’wheel

Size 34
Size 40, 50, 60
Size 45 & 46
Size 70 & 87
Size 80

up to 51 mm (2 inch) travel
over 51 mm (2 inch) travel

Size 100

up to 64 mm (2.5 inch) travel
65 to 102 mm (2.5625 to 4 inch) travel

657NS or 667NS

Size 40, 45, & 70 (3 req’d)

Size 80 (3 req’d)

667-4

Sizes 70 & 87

GX

Size 225, 750, 1200

For Competitor’s Actuators

0.375 to 0.75 inch stem

85 Cap Screw, hex head (4 req’d)

GX

Size 225, 750, 1200

86 Mounting Bracket (657NS and 667NS only)

657NS

Size 45

667NS

Size 45

657NS or 667NS

Size 40

Size 70

Size 80

97 Spacer, steel

657 or 667

w/ side-mtd. h’wheel

Size 70 & 87

up to 51 mm (2 inch) travel (2 req’d)
52 to 76 mm (2.0625 to 3 inch) travel (2 req’d)
78 to 102 mm (3.0625 to 4 inch) travel (none req’d)

w/ or w/o side-mtd. h’wheel

Size 80

up to 51 mm (2 inch) travel (2 req’d)
over 51 mm (2 inch) travel (none req’d)

All other types and sizes (none req’d)

41

Instruction Manual

3582, 582i, and 3583

June 2010

41B8568-C/DOC

Key Description

98 Stud, continuous thread, steel (2 req’d)

657 or 667

w/ side-mtd. h’wheel

Size 70 & 87

up to 76 mm (3 inch) travel (2 req’d)
78 to 102 mm (3.0625 to 4 inch) travel (none req’d)

w/ or w/o side-mtd. h’wheel

Size 80

up to 51 mm (2 inch) travel
over 51 mm (2 inch) travel (none req’d)

All other types and sizes (none req’d)

99 Hex Nut, pl steel

657 or 667

w/ side-mtd. h’wheel

Size 70 & 87

up to 76 mm (3 inch) travel (2 req’d)
78 to 102 mm (3.0625 to 4 inch) travel (none req’d)

w/ or w/o side-mtd. h’wheel

Size 80

up to 51 mm (2 inch) travel (2 req’d)
over 51 mm (2 inch) travel (none req’d)

All other types and sizes (none req’d)

Figure 27. Typical Application of Transmitter and Positioner

Key Description

102 Spacer, steel

657

w/o side-mtd h’wheel

Size 34 to 60 (none req’d)
Size 70

up to 51 mm (2 inch) travel (2 req’d)
52 to 102 mm (2.0625 to 4 inch) travel (none req’d)

Size 87

up to 51 mm (2 inch) travel (2 req’d)
52 to 102 mm (2.0625 to 4 inch) travel (none req’d)

667

w/o side-mtd h’wheel

Size 34 thru 70 & 87 (none r

657 or 667

w/ side-mtd. h’wheel

Size 34 thru 60 (none req’d)
Size 70 & 87

up to 76 mm (3 inch) travel (2 req’d)

Size 70

78 to 102 mm (3.0625 to 4 inch) travel (4 req’d)

Size 87

78 to 102 mm (3.0625 to 4 inch) travel, (2 req’d)

w/ or w/o side-mtd. h’wheel

Size 80 (2 req’d)
Size 100

up to 64 mm (2.5 inch) travel (4 req’d)
65 mm to 102 mm (2.5625 to 4 inch) travel (2 req’d)

42

Instruction Manual

June 2010

Key Description

102 Spacer, steel (cont’td)

657

w/o side-mtd h’wheel

Size 34 to 60 (none req’d)

657-4 or 667-4

w/o side-mtd h’wheel

Size 70 (none req’d)

w/ side-mtd. h’wheel

Size 70 (4 req’d)
Size 87 (2 req’d)

GX

Size 1200

All other types (none req’d)

For Mounting 3582, 3582i, and 3583 on
657 or 667 Actuator without
Side-Mounted Handwheel

Note

Contact your Emerson Process Management sales
office for mounting FS Numbers.

Part numbers are shown for recommended spares
only. For part numbers not shown, contact your
Emerson Process Management sales office.

The following parts (key numbers 48 through 102)
are used when mounting both a 3582 positioner and
a 3583 transmitter on a 657 or 667 actuator without
a side-mounted handwheel.

3582, 582i, and 3583

Key Description Part Number

49 Washer, pl steel (4 req’d) (con’d)

657 or 667

Size 30 thru 40

Size 45 thru 60

Size 80

Size 100

up to 64 mm (25 inch) travel
65 to 102 mm (2.5625 to 4 inch) travel

50 Spacer, steel

657

Size 70 & 87

up to 76 mm (3 inch) travel (none req’d)
77 to 102 mm (3.0625 to 4 inch) travel (4 req’d)

667

Size 70 & 87

up to 51 mm (2 inch) travel (none req’d)
52 to 76 mm (2.0625 to 3 inch) travel (4 req’d)
77 to 102 mm (3.0625 to 4 inch) travel (4 req’d)

657

Size 70 & 87

up to 76 mm (3 inch) travel (none req’d)

657 or 667

Sizes 30 thru 60, & 80 (none req’d)

Size 100 (4 req’d)

up to 64 mm (2.5 inch) travel
65 to 102 mm (2.5625 to 4 inch) travel

59 Pin Lock, SST, all sizes (2 req’d)

60 Travel Pin, SST, all sizes (2 req’d) 1U909646332

48 Connector Arm, pl steel (2 req’d)

Sizes 30 & 34
Sizes 40 thru 100

49 Washer, pl steel (4 req’d)

657

Size 70

up to 51 mm (2 inch) travel
52 mm to 76 mm (2.0625 to 3 inch) travel
77 to 102 mm (3.0625 to 4 inch) travel

Size 87

667

Size 70, all travels
Size 87

up to 76 mm (3 inch) travel
77 to 102 mm (3.0625 to 4 inch) travel

61 Pin Holder, SST, all sizes (2 req’d)

62 Cap Nut, SST, all sizes (2 req’d)

63 Mounting Plate, steel, all sizes (2 req’d)

For integrally mounted 67CFR
For separately mounted 67CFR

64 Cap Screw, pl steel, all sizes (8 req’d)

43

Instruction Manual

3582, 582i, and 3583

Key Description

65 Cap Screw, pl steel

513

Size 20 (none req’d)
Size 32 (2 req’d)

656 (none req’d)
657

w/o side-mtd. h’wheel

Sizes 30, 34, & 40 (2 req’d)
Sizes 45 thru 60 (none req’d)
Size 70 (2 req’d)

up to 51 mm (2 inch) travel
52 to 102 mm (2.0625 to 4 inch) travel

w/o side-mtd. h’wheel (cont’d)

Size 80

up to 51 mm (2 inch) travel (none req’)
over 51 mm (2 inch) travel (2 req’d)

Size 87

up to 51 mm ( -inch) travel (2 req’d)
52 to 102 mm (2.0625 to 4 inch) travel (none req’d)

Size 100 (2 req’d)

up to 64 mm (2.5 inch) travel
65 to 102 mm (2.5625 to 4 inch) travel

w/side-mtd. h’wheel

Sizes 34 thru 60 (none required)
Size 70

up to 76 mm (3 inch) travel (none req’d)
78 to 102 mm (3.0625 to 4 inch) travel (2 req’d)

Size 80

up to 51 mm (2 inch) travel (none req’d)
over 51 mm (2 inch) travel (2 req’d)

Size 87

up to 76 mm (3 inch) travel (none req’d)
78 to 102 mm (3.0625 to 4 inch) travel

(2 req’d)

Size 100 (2 req’d)

up to 64 mm (2.5 inch) travel
65 to 102 mm (2.5625 to 4 inch) travel

657-4 (2 req’d)

w/o side-mtd. h’wheel

Size 70

w/ side-mtd. h’wheel

Size 70
Size 87

667

w/o side-mtd. h’wheel

Sizes 30, 34, & 40 (2 req’d)
Sizes 45 thru 70, & 87 (none req’d)
Size 80

up to 51 mm (2 inch) travel (none req’d)
over 51 mm (2 inch) travel (2 req’d)

Size 100 (2 req’d)

Up to 64 mm (2.5 inch) travel
65 to 102 mm (2.5625 to 4 inch) travel

w/side-mtd. h’wheel

Sizes 34 thru 60 (none required)
Size 70

up to 76 mm (3 inch) travel (none req’d)
78 to 102 mm (3.0625 to 4 inch) travel (2 req’d)

June 2010

Key Description

65 Cap Screw, pl steel (cont’d)

667

w/side-mtd. h’wheel

Size 80

up to 51 mm (2 inch) travel (none req’d)
over 51 mm (2 inch) travel (2 req’d)

Size 87

up to 76 mm (3 inch) travel (none req’d)
78 to 102 mm (3.0625 to 4 inch) travel

(2 req’d)

Size 100 (2 req’d)

up to 64 mm (2.5 inch) travel
65 to 102 mm (2.5625 to 4 inch) travel

657NS or 667NS

Size 40, 45, 70, & 80 (none req’d)

667-4

w/o side-mtd. h’wheel

Size 70 & 87 (none req’d)

667-4 (cont’d)

w/ side-mtd. h’wheel

Size 70 (2 req’d)
Size 87 (2 req’d)

70 Cap Screw, pl steel (4 req’d)

657

Size 70 & 87

Up to 76 mm (3 inch) travel
78 to 102 mm (3.0625 to 4 inch) travel

667

Size 70 & 87

Up to 51 mm (2 inch) travel
52 to 76 mm (2.0625 to 3 inch) travel
77 to 102 mm (3.0625 to 4 inch) travel

657 or 667

Sizes 30 thru 60, & 80

Size 100

up to 64 mm (25 inch) travel
65 to 102 mm (2.5625 to 4 inch) travel

71 Stud, continuous thread, steel (not shown) (2 req’d)

657

Size 70

Size 87

Up to 51 mm (2 inch) travel
52 to 102 mm (2.0625 to 4 inch) travel

667

Size 70

Up to 76 mm (3 inch) travel
77 to 102 mm (3.0625 to 4 inch) travel

Size 87

Up to 76 mm (3 inch) travel
77 to 102 mm (3.0625 to 4 inch) travel

657 or 667

Sizes 30, 34, & 40

Sizes 45 thru 60

Size 80

Size 100 (none req’d)

44

Instruction Manual

June 2010

Key Description

72 Hex Nut, pl steel (not shown) (4 req’d)

657 or 667

Sizes 30, 34, & 40
Sizes 45 thru 60
Size 70
Size 80 & 87
Size 100 (none req’d)

102 Spacer

657

Size 70

Up to 51 mm (2 inch) travel (4 req’d)
52 to 102 mm (2.0625 to 4 inch) travel (none req’d)

Size 87

Up to 51 mm (2 inch) travel
52 to 102 mm (2.0625 to 4 inch) travel (none req’d)

Size 70

Up to 51 mm (2 inch) travel (4 req’d)

667

Size 70

Up to 76 mm (3 inch) travel (none req’d)
77 to 102 mm (3.0625 to 4 inch) travel (4 req’d)

Size 87

Up to 76 mm (3 inch) travel (none req’d)
77 to 102 mm (3.0625 to 4 inch) travel (4 req’d)

657 or 667

Sizes 30 thru 60 (none req’d)
Size 80 (4 req’d)
Size 100

up to 64 mm (2.5 inch) travel (8 req’d)
65 to 102 mm (2.5625 to 4 inch) travel (4 req’d)

3582, 582i, and 3583

Key Description

62 Cap Nut, SST (2 req’d)
63 Mounting Plate, steel (2 req’d)

For integrally mounted 67CFR
For separately mounted 67CFR

64 Cap Screw, pl steel (8 req’d)
70 Cap Screw, pl steel (2 req’d)
79 Mounting Plate, steel
80 Hex Nut, pl steel, for 667 only (2 req’d)
81 Lockwasher, pl steel

657 (2 req’d)
667 (4 req’d)

82 Machine Screw, pl steel (2 req’d)
83 Elastic Stop Nut, pl steel (not shown) (2 req’d)
84 Connecting Linkage, pl steel
85 Cap Screw, pl steel, for 667 only (5 req’d)
86 Spacer, pl steel for 667 only (5 req’d)
87 Cap Screw, pl steel for 667 only (2 req’d)

Diagnostic Connections (figure 8)

FlowScannert valve diagnostics system hook-up.
Includes connector body and body protector. If

ordered for units with gauges, a stem is also
included.

For Mounting 3582, 3582i, and 3583 on
657 or 667 Actuator with Side-Mounted
Handwheel

Note

Part numbers are shown for recommended spares
only. For part numbers not shown, contact your
Emerson Process Management sales office.

The following parts (key numbers 48 through 87)
are used when mounting both a 3582 positioner and
a 3583 transmitter on a 657 or 667 Size 45 actuator
with side-mounted handwheel.

48 Connector Arm, pl steel
50 Spacer, steel (2 req’d)
54 Elbow, 3/8-inch, brass
55 Connector, 3/8-inch brass (not shown)
59 Pin Lock, SST (2 req’d)

60 Travel Pin, SST (2 req’d) 10A2167X012

61 Pin Holder, SST (2 req’d)

Note

Part numbers are shown for recommended spares
only. For part numbers not shown, contact your
Emerson Process Management sales office.

For 3582 pneumatic valve positioners

For units w/gauges

SST fittings

brass fittings

For units w/o gauges

SST fittings

brass fittings

For 3582i electro-pneumatic valve positioners

For units w/gauges

SST fittings

brass fittings

For units w/o gauges

SST fittings

brass fittings

45

Instruction Manual

3582, 582i, and 3583

June 2010

Loop Schematics/Nameplates

This section includes loop schematics required for wiring of intrinsically safe installations. It also contains the
approvals nameplates. If you have any questions, contact your Emerson Process Management sales office.

NOTES:

1. BARRIERS MUST BE CSA CERTIFIED WITH ENTITY PARAMETERS
AND ARE TO BE INSTALLED IN ACCORDANCE WITH THE
MANUFACTURER’S I.S. INSTALLATION INSTRUCTIONS.

2. EQUIPMENT SHALL BE INSTALLED IN ACCORDANCE WITH THE
CANADIAN ELECTRICAL CODE, PART I.

3. FOR ENTITY INSTALLATION (I.S. AND N.I.): Vmax > Voc, Imax > Isc,
Ci + Ccable < Ca, Li + Lcable < La.

GE28591 Rev A

Figure 28. CSA Loop Schematic for Fisher 582i Converter

46

Figure 29. CSA / FM Approvals Nameplate for Fisher 582i Converter

Instruction Manual

June 2010

NOTES:

1. THE INSTALLATION MUST BE IN ACCORDANCE WITH THE NATIONAL
ELECTRIC CODE (NEC), NFPA 70, ARTICLE 504 AND ANSI/ISA RP12.6
OR ARTICLE 505.

2. THE CLASS 1, DIV 2 APPLICATIONS MUST BE INSTALLED AS
SPECIFIED IN NEC ARTICLE 501-4(B). EQUIPMENT AND FIELD
WIRING IS NON-INCENDIVE WHEN CONNECTED TO APPROVED
BARRIERS WITH ENTITY PARAMETERS.

3. LOOPS MUST BE CONNECTED ACCORDING TO THE BARRIER
MANUFACTURER’S INSTRUCTIONS.

4. MAXIMUM SAFE AREA VOLTAGE SHOULD NOT EXCEED 250 Vrms.

5. RESISTANCE BETWEEN BARRIER GROUND AND EARTH GROUND
MUST BE LESS THAN ONE OHM.

6. NORMAL OPERATING CONDITIONS 30 VDC 20 mADC.

7. FOR ENTITY INSTALLATION (I.S. AND N.I.):

Vmax > Voc, or Vt Ci + Ccable < Ca
Imax > Isc, or It Li + Lcable < La
Pi > Po, or Pt

GE28590 Rev A

3582, 582i, and 3583

Figure 30. FM Loop Schematic for Fisher 582i Converter

Figure 31. ATEX / IECEx Approvals Nameplate for Fisher 582i Converter

47

Instruction Manual

3582, 582i, and 3583

INTRINSICALLY SAFE FLAMEPROOF

Figure 32. INMETRO Approval Nameplates for Fisher 582i Converter

June 2010

Fisher and FlowScanner are marks owned by one of the companies in the Emerson Process Management business division of Emerson Electric
Co. Emerson Process Management, Emerson, and the Emerson logo are trademarks and service marks of Emerson Electric Co. All other marks
are the property of their respective owners.

The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they
are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or
applicability. All sales are governed by our terms and conditions, which are available upon request. We reserve the right to modify or improve the
designs or specifications of such products at any time without notice. Neither Emerson, Emerson Process Management, nor any of their affiliated
entities assumes responsibility for the selection, use or maintenance of any product. Responsibility for proper selection, use, and maintenance of
any product remains solely with the purchaser and end user.

Emerson Process Management

Marshalltown, Iowa 50158 USA
Sorocaba, 18087 Brazil
Chatham, Kent ME4 4QZ UK
Dubai, United Arab Emirates
Singapore 128461 Singapore

www.Fisher.com

48

EFisher Controls International LLC 1989, 2010; All Rights Reserved